201021883 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種免膠黏瑜珈墊之製造方法，尤指一種應用於瑜 协1塾製造，及具有上層料卷、下層料卷及兩中間介面料卷、加強層料 卷，以熱壓免膠黏之瑜珈墊製造方法。 【先前技術】 按，瑜咖塾廣泛使用於瑜咖運動中，特別是瑜伽運動必需注重專 注力及柔軟度，瑜珈墊可以提供瑜珈運動輔助之用。習知之瑜珈墊丄 結構，如第一圖及第二圖所示，為了防止變形及增加韌性，在瑜珈墊j 魯 製造過程中，於表層A及底層B間夾置一層網狀織物匚，該表層a底 面塗佈一層膠劑D，以及該底層B頂面塗佈一層膠劑d，該表層a藉 由膠劑D與底層B之膠劑D，而分別與網狀織物c黏貼，再放入模具 内壓合，使該表層A、底層B及網狀織物c間平貼組合，該習知瑜珈 墊1於組合形成後，由於膠劑D之關係，會使瑜珈墊i發出膠劑D臭 味，對於瑜珈墊之使用者而言，將造成不便之困擾，並且，製造過程 較為繁項’不易連續生產製造’觀成本偏高，不符產品生產之經濟 效益。 【發明内容】 φ 緣此，本發明之主要目的即是在於提供一種免膠黏瑜珈墊之製造 方法’其中’該上層料卷底面之連接面、兩中間介面料卷、加強層料 4及下層料卷頂面之連接面間加以熱壓連結，不必制任何膠劑連 結，不會產生膠劑臭味。 本發明之另一目的，即是在於提供一種免膠黏瑜珈墊之製造方 法’其中，該上層料卷之連接面與下層料卷之連接面透過兩中間介面 料卷之熱·結，不錢祕具壓合，且可連社量生產，簡化製裡 節省瑜珈墊生產成本。 為達上述之目的，本發明之免膠黏瑜珈墊之製造方法，其中，一 上層料卷為熱熔且柔軟與表面具有止滑性的發泡材料，上層料卷底面 201021883 2一連接面’种間介面料卷為舰材料，兩中間介面料卷間包夹於 一加強層料卷上、下面，該加強層料卷騎度加強材料，且該上方之 =介面料卷吻對上層料卷底面之連接面，一τ祕卷聽溶且柔軟 與表面具有止滑性的發泡材料，下層料卷頂面為—連接面，該下層料 卷之連接面吻對接觸於該加強層料卷下方之中·面料卷之下方，使 兩中間介φ料卷之―面分別職接觸上層料卷之連接面及下層料卷之 連接面’藉由上層料卷之連接面及下層料卷之連接面間進行熱壓處 理’使上層料卷之連接面及下層料卷之連接面分職獅巾間介面料 卷熱溶而與加強層料卷上、下兩面連結而令該上層料卷、兩中間介 面料卷、加強層料卷及下層料卷連結為—體，_成—免膠連結及可 連續生產製造之瑜轉產品，進而達到本發明免膠環保及提 產經濟效益之功效。 【實施方式】 首先，請參閱第三圖、第四圖、第五圖、第六圖及第七圖所示， 第二圖為本發明之免軸瑜轉之製造方法流關，係包括步驟⑽〜 140，其中： ⑽)上層料卷射間介面料卷謂接觸，—上祕卷iq為齡且 與表面具有止雜的發泡材料，例如硬& ASKER e 25町“ 止滑性的橡膠或聚醋材料’該上層料卷1〇底面為一連接面u (如第四 圖所示），兩中間介面料卷2〇，為熱溶性材料，如含乙稀醋酸乙觸 共聚合物(EVA)機、熱舰如旨雕體_)絲PE料 m面料卷2〇間包夾於—加強層料卷21上、下面，該加強層料 卷21為勃度加麵料構成，例如：_或布，其中，位於加強層 21上方之中間介面料卷20頂面吻對上層料卷1〇底面之連接面 ⑽)下層料卷與中間介面料卷吻對接觸，一下層料卷3〇為鱗且柔軟 與表面具有止雜的發雜料，修硬度ASKER c 25 且 止滑性的橡膠絲S旨材料，該下層料卷％頂面為—連接面 = 圖所示），該下層料卷30之連接面31吻對接觸於步驟ιι〇中位於^ 4 201021883 面分別對應接^ =介卷之底面，使兩中間介面料卷20之― 03賴處理，在上;之連接— «2〇r^mX1 40m2l 且在下層料卷3〇與位於加強層 ^如I、騎不）， 隙X2設置-加埶裳置 方之中間介面料卷2〇間之間 互吻對接觸之上層料卷1G之t，、、(如第六騎示)，將步驟12G之已相 =:3。之連接*31:-對 ===卷 卷21之上強層料 間介面料卷20之齡無強層料卷21之下面相 = W面料卷2G、加刪卷21及下層料 (Γ〇)瑜伽墊成形，將步驟130之上層料卷10、兩中間介面料卷20、加 層料卷21及下層料卷3〇連結一體結構於滾壓輪5〇及仞後端進行 裁切，即形成如第七圖所示本發明之瑜如墊1〇〇產品。 請再配合第a®所示，為本發明之_塾丨⑽之第二實施例其 ❹ 中’該上層料卷1G頂面設有若干制之細紋u，可以提供使用者止滑 定位及上層料卷10表面裝飾之用。 凊再配合第九圖及第十圖所示，為本發明之輪伽塾丨⑻之第三實 施例，其中，該上層料卷10之表面設有若干系列細孔13，該下層料卷 30之表面設有若干系列細孔32，以使該上層料卷1〇表面及下層料卷 30表面增加表面磨擦力，以使該瑜珈墊100之頂、底面具有增加止滑 性能之功效》 上述第三圖〜第十圖所示本發明之免膠黏瑜珈墊之製造方法，其 中所揭示之相關說明及圖式，係為便於闡明本發明之技術内容及技術 手段，所揭示較佳實施例之一隅，並不因而拘限其範疇。並且，舉凡 一切針對本發明之結構細部修飾、變更’或者是元件之等效替代、置 5 201021883 換，當不脫離本發明之發明精神及範疇，其範圍將由以下之申請專利 範圍來界定之。 【圖式簡單說明】 第一圖係習知之瑜珈墊結構示意圖； 第二圖係第一圖之剖視放大圖； 第三圖係本發明之免膠黏瑜珈墊之製造方法之流程圖； 第四圖係本發明之免膠黏瑜珈墊之製造方法之立體分解結構圖. 第五圖為一剖視放大圖，顯示本發明中之上層料卷、兩中間介面 料卷、加強層料卷及下層料卷間之連結結構；201021883 VI. Description of the invention: [Technical field of invention] The present invention relates to a method for manufacturing an adhesive-free yoga mat, in particular to a manufacturing process of the yam, and having an upper layer, a lower layer and two intermediates. Fabric roll, reinforced layer roll, hot pressing and non-adhesive yoga mat manufacturing method. [Prior Art] According to the press, the yoga curry is widely used in yoga and coffee sports. In particular, yoga must pay attention to the special attention and softness. The yoga mat can provide yoga exercise assistance. The conventional yoga mat structure, as shown in the first figure and the second figure, in order to prevent deformation and increase toughness, in the manufacturing process of the yoga mat j Lu, a layer of mesh fabric 夹 is sandwiched between the surface layer A and the bottom layer B, The bottom surface of the surface layer a is coated with a layer of glue D, and the top surface of the bottom layer B is coated with a layer of glue d. The surface layer a is adhered to the mesh fabric c by the glue D of the glue D and the bottom layer B, respectively. Pressing into the mold, the surface layer A, the bottom layer B and the mesh fabric c are flatly combined. After the conventional yoga mat 1 is formed, the yoga mat i can be used as a glue D due to the relationship of the glue D. Odor, for the user of the yoga mat, will cause inconvenience, and the manufacturing process is more complicated, 'not easy to produce continuously' and the cost is high, which is inconsistent with the economic benefits of product production. SUMMARY OF THE INVENTION Accordingly, the main object of the present invention is to provide a method for manufacturing an adhesive-free yoga mat, wherein 'the joint surface of the upper layer of the upper layer, the two intermediate fabric rolls, the reinforcing layer 4 and the lower layer The joint faces of the top surface of the roll are hot-pressed, and no glue is connected, and no glue odor is generated. Another object of the present invention is to provide a method for manufacturing a glue-free yoga mat, wherein the joint surface of the upper layer roll and the lower layer roll pass through the heat of the two intermediate fabric rolls, and the money is not rich. The secrets are pressed and can be produced in a small amount, which simplifies the production of yoga mats. For the purpose of the above, the method for manufacturing the adhesive-free yoga mat of the present invention, wherein the upper layer of the material is a foamed material which is hot-melt and soft and has a slip-proof property on the surface, and the bottom surface of the upper layer is a joint surface of 201021883 2 The inter-media fabric roll is a ship material, and the two intermediate fabric rolls are sandwiched between a reinforcing layer roll and a lower layer, and the reinforcing layer material is wound and strengthened, and the upper layer is a fabric roll to the upper layer roll. The connecting surface of the bottom surface is a foaming material which is soft and smooth on the surface, and the top surface of the lower layer is a connecting surface, and the connecting surface of the lower layer is in contact with the reinforcing layer. Below the middle fabric roll, the two sides of the intermediate φ material roll contact the joint surface of the upper layer roll and the joint surface of the lower layer roll by the connection surface of the upper layer roll and the lower layer roll Hot pressing treatment between the surfaces of the upper layer and the lower layer of the roll of the lining of the lining of the lining of the lining of the lining of the lining of the reinforced fabric Intermediate fabric roll, reinforced layer roll and lower layer Volume coupling is - body, _ to - glue-free coupling Yu and continuous production of manufactured products rotation, thus achieving economic effect of the present invention is environmentally friendly and glue-free extract yield. [Embodiment] First, please refer to the third figure, the fourth figure, the fifth figure, the sixth figure, and the seventh figure. The second figure is the flow-free manufacturing method of the invention, including the steps. (10) ~ 140, where: (10)) The upper layer of the film is referred to as the contact volume, and the upper part of the iq is aged and has a non-foaming foaming material, such as hard & ASKER e 25 "slippery Rubber or polyester material 'The top layer of the upper layer is a joint surface u (as shown in the fourth figure), and the two intermediate fabric rolls are 2〇, which are hot-melting materials, such as ethyl acetate containing ethylene glycol (EVA) machine, heat ship, such as the purpose of carving _) silk PE material m fabric roll 2 包 between the reinforced layer roll 21, below, the reinforced layer roll 21 is made of Bodega fabric, for example: _ or cloth, wherein the top layer of the intermediate fabric roll 20 above the reinforcing layer 21 is kissed to the upper layer of the first layer of the roll of the bottom surface of the joint surface (10)) the lower layer of the roll and the intermediate fabric roll kiss contact, the next layer of material roll 3〇 It is a material with a scale and softness and a surface with a noisy material, a hardness of ASKER c 25 and a slip-resistant rubber yarn S, the lower layer of material % top surface is - joint surface = as shown in the figure), the joint surface 31 of the lower layer roll 30 is in contact with the bottom surface of the ^^ 201021883 surface in the step ιι〇 respectively, so that the two intermediate fabrics Volume 20 - 03 Lai processing, on the top; the connection - «2〇r^mX1 40m2l and in the lower layer of material 3〇 and located in the reinforcement layer ^such as I, riding not), gap X2 setting - plus 埶 置 置Intermediary fabric roll 2 between each other to contact the upper layer roll 1G t,, (such as the sixth ride), the phase of the step 12G =: 3. The connection * 31: - pair == =The upper layer of the interlaminar fabric roll 20 on the roll 21 is not the upper layer of the strong layer roll 21 = W fabric roll 2G, the added roll 21 and the lower layer (Γ〇) yoga mat forming, step 130 The upper layer roll 10, the two intermediate fabric rolls 20, the additional layer roll 21 and the lower layer roll 3〇 are integrally joined to the rolling wheel 5〇 and the rear end of the crucible for cutting, that is, the invention is formed as shown in the seventh figure. It is a product of 〇〇 如 请 请 请 请 请 请 请 请 请 请 请 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二Can be provided The user uses the anti-slip positioning and the surface decoration of the upper layer roll 10. The ninth and tenth drawings are the third embodiment of the wheel gamma (8) of the present invention, wherein the upper layer roll 10 The surface is provided with a plurality of series of fine holes 13 , and the surface of the lower layer roll 30 is provided with a plurality of series of fine holes 32 to increase the surface friction force on the surface of the upper layer roll 1 and the lower layer roll 30 to make the yoga mat The top and bottom surfaces of 100 have the effect of increasing the anti-slip performance. The above-mentioned third to tenth drawings show the manufacturing method of the adhesive-free yoga mat of the present invention, and the related explanations and drawings disclosed therein are for clarifying the present. The technical content and technical means of the invention, one of the preferred embodiments disclosed, is not limited thereby. In addition, the scope of the invention is defined by the following claims, without departing from the spirit and scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic view of a conventional yoga mat structure; the second figure is a cross-sectional enlarged view of the first figure; the third figure is a flow chart of the method for manufacturing the adhesive-free yoga mat of the present invention; 4 is a perspective exploded view of the manufacturing method of the adhesive-free yoga mat of the present invention. The fifth drawing is a cross-sectional enlarged view showing the upper layer roll, the two intermediate fabric rolls, the reinforcing layer roll and the present invention. a joint structure between the underlying rolls;
第六圖為一側視圖，顯示本發明之方法中之上層料卷、兩中間介 面料卷、加強層料卷及下層料卷熱壓操作方式； β 第七圖係本發明之瑜珈墊第一實施之立體外觀結構圓； 第八圖係本發明之瑜咖墊之第二實施例圖； 第九圖為本發明之瑜如塾之第三實施例圖； 第十圖為第九圖之剖視放大圖。 【主要元件符號說明】 10上層料卷 12細紋 2〇中間介面料卷 3〇下層料卷 32細孔 100瑜伽塾 11連接面 13 細孔 21加強層料卷 31連接面 40加熱裝置 50及60滾壓輪 110上層料卷與巾間介轉卷吻對接觸 120下層料卷與巾間介面料卷吻對接 130熱壓處理 1 瑜珈墊 Β 底層 D 膠劑 140瑜珈墊成形 Α表層 C網狀織物Figure 6 is a side view showing the upper layer roll, the two intermediate fabric rolls, the reinforcing layer roll and the lower roll hot pressing operation mode in the method of the present invention; β seventh figure is the first yoga mat of the present invention The third embodiment of the present invention is a circular view; the eighth embodiment is a second embodiment of the present invention; the ninth embodiment is a third embodiment of the present invention; Click on the magnified image. [Main component symbol description] 10 upper layer roll 12 fine grain 2 〇 intermediate fabric roll 3 〇 lower layer roll 32 fine hole 100 yoga 塾 11 connection surface 13 fine hole 21 reinforcement layer roll 31 connection surface 40 heating device 50 and 60 Rolling wheel 110 upper layer roll and towel intertwined roll kiss contact 120 lower layer roll and towel fabric roll kiss butt 130 hot pressing treatment 1 yoga mat 底层 bottom D glue 140 yoga mat forming Α surface layer C mesh fabric