201014496 九、發明說明: *【發明所屬之技術領域】 , 本發明涉及一種殼體之製作方法,尤其涉及一種可使殼 體表面獲得霧面效果之殼體之製作方法。 【先前技術】 隨著消費水準之提高,消費者對電子產品之要求不僅注 重其品質,對其外殼表面之裝飾效果也愈來愈關注。如有些 消費者青睞於光亮之外殼表面,而有些則更喜歡霧面效果之 ®外殼表面。為了實現外殼之霧面效果,習知之做法通常係對 成型後之外殼表面進行紋理化處理或在外殼表面塗覆一具 霧面效果之塗層,該兩種方式在每一外殼成型後均需增加一 工序來實現霧面效果,且採用塗覆之方式形成之具霧面效果 之塗層不耐磨,因而該塗層在產品使用過程中容易被磨損, 從而影響產品之外觀。且上述兩種方法在外殼上形成霧面效 果均需要對每一成型後之外殼分別進行處理,工序重複、繁 ❿瑣,成本1¾。 【發明内容】 鑒於此,有必要提供一種可在殼體表面獲得霧面效果且 製作簡單、成本較低之殼體之製作方法。 一種殼體之製作方法,用於使該殼體表面獲得霧面效 果,其包括以下步驟: 提供一成型模具,在該成型模具上形成具霧面效果之紋 理; 提供一薄膜,並將其置於所述模具中; 6 201014496 注塑一基體層於所述薄膜上。 - 本發明殼體之製作方法藉由在成型模具上形成具霧面 ,效果之紋理,在注塑基體層時將該紋理轉移至薄膜之表面 上,從而在製作殼體之同時使該殼體表面形成霧面效果,其 工藝簡單易行,批量生產時成本低,且所製得之殼體表面霧 面效果重複性好,有利於保證產品之品質。 【實施方式】 本發明殼體之製作方法用於使殼體表面獲得霧面效 果。該殼體之製作方法包括以下步驟: 請參閱圖1所示,提供一成型模具10。該成型模具10 包括一母模11及一與該母模11相配合之公模13。所述母模 11上開設有一模穴110,該模穴110之表面112與待成型殼 體(圖未示)之外觀表面相對應。所述公模13上設置有一 凸起130,該凸起130之表面與待成型殼體之内表面相對 應。該成型模具10可根據所要獲得殼體之形狀或結構需要 φ進行選擇。 在上述母模11之模穴110之表面112之整體或部分區 域形成具霧面效果之紋理。所述在模穴110之表面112形成 具霧面效果之紋理即為使該模穴110之表面112變得不光滑 而可對光線發生漫反射。該紋理可藉由火花放電蝕刻、化學 蝕刻或喷砂處理之方式形成。本較佳實施例採用火花放電蝕 刻之方式形成所述紋理。 請參閱圖2所示,提供一塑膠薄膜20。該塑膠薄膜20 之材料可選自為聚碳酸酯(PC )、聚對苯二甲酸乙二酯 201014496 (PET)、聚甲基丙烯酸甲酯(pMMA)或其他透明或不透明 、塑膠。在該薄膜20之一表面上設置一裝飾層3〇,如彩色圖 ,案或產品之商標。該裝飾層3〇可為油墨層,其可採用常規 絲網印刷之方式形成。201014496 IX. Description of the invention: * [Technical field to which the invention pertains] The present invention relates to a method of manufacturing a casing, and more particularly to a method of manufacturing a casing which can obtain a matte effect on a surface of a casing. [Prior Art] As the level of consumption increases, consumers' demands for electronic products not only pay attention to their quality, but also pay more attention to the decorative effect of the surface of the outer casing. For example, some consumers prefer the shiny outer surface, while others prefer the matte surface of the outer surface. In order to achieve the matte effect of the outer casing, it is conventional practice to texture the surface of the formed outer casing or apply a matte finish coating on the outer surface of the outer casing. A process is added to achieve the matte effect, and the coating having a matte effect formed by coating is not wear-resistant, so that the coating is easily worn during use of the product, thereby affecting the appearance of the product. Moreover, the above two methods form a matte effect on the outer casing, and each of the formed outer casings needs to be separately processed, and the process is repeated and complicated, and the cost is 13⁄4. SUMMARY OF THE INVENTION In view of the above, it is necessary to provide a method of manufacturing a casing which can obtain a matte effect on the surface of the casing and which is simple to manufacture and low in cost. A method of manufacturing a casing for obtaining a matte effect on a surface of the casing, comprising the steps of: providing a molding die on which a texture having a matte effect is formed; providing a film and placing it In the mold; 6 201014496 injection molding a substrate layer on the film. - the method for manufacturing the casing of the present invention, by forming a matte surface and a texture of effect on the molding die, transferring the texture to the surface of the film when the base layer is injection molded, thereby making the casing surface while making the casing The matte effect is formed, the process is simple and easy, the cost is low in mass production, and the surface matte effect of the prepared shell surface is reproducible, which is beneficial to ensure the quality of the product. [Embodiment] The manufacturing method of the casing of the present invention is for obtaining a matte effect on the surface of the casing. The manufacturing method of the housing comprises the following steps: Referring to FIG. 1, a molding die 10 is provided. The molding die 10 includes a female die 11 and a male die 13 that cooperates with the female die 11. A cavity 110 is defined in the master mold 11, and a surface 112 of the cavity 110 corresponds to an appearance surface of a casing (not shown) to be formed. The male mold 13 is provided with a projection 130 whose surface corresponds to the inner surface of the casing to be molded. The molding die 10 can be selected in accordance with the shape or structure of the casing to be obtained. A matte effect texture is formed in the entire or a portion of the surface 112 of the cavity 110 of the master mold 11. The texture of the matte surface of the cavity 110 is such that the surface 112 of the cavity 110 is rendered non-smooth and diffusely reflected. The texture can be formed by spark discharge etching, chemical etching or sand blasting. The preferred embodiment forms the texture by spark discharge etching. Referring to FIG. 2, a plastic film 20 is provided. The material of the plastic film 20 may be selected from the group consisting of polycarbonate (PC), polyethylene terephthalate 201014496 (PET), polymethyl methacrylate (pMMA) or other transparent or opaque, plastic. A decorative layer 3 is provided on one surface of the film 20, such as a color map, a trademark or a trademark of a product. The decorative layer 3 can be an ink layer which can be formed by conventional screen printing.
❿ 將該形成有裳飾;| 3〇之薄膜2〇進行裁剪、熱壓成型為 待成型殼體之邊圍形狀,並使該薄膜2〇未與裝飾層3〇結合 之一表面成型為凸起面,與所述裝飾層3〇結合之一表面成 型為凹陷面,然後置於所述母模η之模穴u〇中,並使該 薄膜20之凸起面貼合於該模穴n〇之表面ιΐ2。 請參閱圖3所示,將所述公模11與母模13合模形成一 型腔15。再請參_ 4 ’注塑—基體層4G於所述結合於薄 膜20之裝飾層30上。注塑該基體層4〇之材料可選自為聚 乙烯(PE)、聚醯胺(PA)、聚碳酸醋(pc)、丙烯腈-苯乙 共聚合物(細)、聚甲基丙烯酸甲g|(pMMA) 或聚對本二甲酸乙二酯(PET)等塑膠中之任一種。 40注塑後冷卻前維持所述模具1()中之壓力約lb秒鐘, 在此過程中所述母模10之模穴11〇之表面m形成有咬理 之部位作用於高溫高壓環境中之薄膜20之凸起面,從而在 该凸起面上成型出與母模11之模穴110之表面112上之紋 理相互補之紋理,使該凸起面形成霧面效果。 所述薄膜20形成具霧面效果之紋理後對該 喊體進行降溫冷卻,冷卻後將所述公模盘母 取出殼體即可。 〃 模具10中之 模11開模, 電話、電腦、音樂 本發明殼體之製作方法可適用於行動 201014496 播放器等電子產品之殼體之製作,也可適用於在可藉由注塑 、成型之曰用裝飾品或眼鏡盒、禮品盒等產品之表面製作霧面 t效果。 本發明殼體之製作方法藉由在成型模具10之母模11之 模穴110之表面112形成具霧面效果之紋理,在注塑基體層 40時將該紋理轉移至薄膜20之表面上,從而在製作殼體之 同時使該殼體表面形成霧面效果,其工藝簡單易行,批量生 產時成本低,且所製得之殼體表面霧面效果重複性好,有利 ®於保證產品之品質。 【圖式簡單說明】 圖1為本發明較佳實施方式成型模具開模時之部分剖視 示意圖。 圖2為本發明較佳實施方式薄膜置於圖1中成型模具之 母模中之剖視示意圖。 圖3為圖2中成型模具合模時之部分剖視示意圖。 φ 圖4為圖3中成型模具注塑基體層後之剖視示意圖。 【主要元件符號說明】 成型模具 10 母模 11 公模 13 模穴 110 表面 112 凸起 130 薄膜 20 裝飾層 30 型腔 15 基體層 40 9将该 The film formed with the sash; 3 〇 is cut, hot pressed into the shape of the side of the shell to be formed, and the surface of the film 2 〇 is not combined with the decorative layer 3 为 is formed into a convex Starting from the surface, one surface combined with the decorative layer 3 is formed into a concave surface, and then placed in the cavity u of the female mold η, and the convex surface of the film 20 is attached to the cavity n The surface of the ΐ ιΐ2. Referring to Figure 3, the male mold 11 and the female mold 13 are clamped to form a cavity 15. Further, the injection-substrate layer 4G is applied to the decorative layer 30 bonded to the film 20. The material for injection molding the base layer 4 can be selected from the group consisting of polyethylene (PE), polyamine (PA), polycarbonate (pc), acrylonitrile-benzene ethylene copolymer (fine), polymethyl methacrylate |(pMMA) or any of the plastics such as polyethylene terephthalate (PET). 40 maintaining the pressure in the mold 1 () for about lb seconds before cooling after injection molding, in the process, the surface m of the mold hole 11 of the master mold 10 forms a bite portion to act in a high temperature and high pressure environment. The convex surface of the film 20 is formed on the convex surface to form a texture complementary to the texture on the surface 112 of the cavity 110 of the master mold 11, so that the convex surface forms a matte effect. After the film 20 is formed into a texture having a matte effect, the body is cooled and cooled, and after cooling, the male die is taken out of the casing.模 The mold 11 in the mold 10 is opened, the telephone, the computer, and the music. The manufacturing method of the casing of the present invention can be applied to the manufacture of the housing of the electronic product such as the action 201014496 player, and can also be applied to the injection molding and molding.雾 Use the surface of the ornament or glasses case, gift box and other products to create a matte t effect. The manufacturing method of the casing of the present invention transfers the texture to the surface of the film 20 when the base layer 40 is injected by forming a matte effect texture on the surface 112 of the cavity 110 of the master mold 11 of the molding die 10. The surface of the shell is formed into a matte effect while the shell is being made, the process is simple and easy, the cost in mass production is low, and the matte surface effect of the prepared shell surface is reproducible, which is beneficial to the quality of the product. . BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a partially cutaway perspective view showing a molding die of a preferred embodiment of the present invention. Figure 2 is a cross-sectional view showing the film placed in the master mold of the molding die of Figure 1 in accordance with a preferred embodiment of the present invention. 3 is a partial cross-sectional view showing the mold of FIG. 2 when the mold is closed. φ Figure 4 is a cross-sectional view of the molding die of the molding die of Figure 3 after injection molding. [Main component symbol description] Molding die 10 Master die 11 Male die 13 Cavity 110 Surface 112 Bump 130 Film 20 Decorative layer 30 Cavity 15 Base layer 40 9