TW201008855A - Wafer positioning system - Google Patents
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Abstract
Description
201008855 九、發明說明 【發明所屬之技術領域】 本發明一般有關於列印頭積體電路構件之組合。詳言 之,本發明提供於載具上組合列印頭積體電路之組合器及 關連之方法。 【先前技術】 含有微機電構件之頁寬型印表機通常具有列印頭積體 電路,其包括具有大量密集佈設的微機電噴嘴配置之矽基 底。每一個噴嘴配置負責射出一串墨滴。 爲了使此種印表機能夠準確列印並維持品質,測試列 印頭積體電路至爲重要。這在此種積體電路之設計與開發 期間尤其重要。 測試此種積體電路一般需要一些形式的平台或載具。 【發明內容】 根據本發明之第一態樣,提供一種用於組合列印頭晶 粒於載具上之組合器,該組合器包含: 支撐組合; 晶圓定位組合,配置在該支撐組合上,並組態成保持 並定位晶圓,該晶圓含有將從該晶圓選取之列印頭晶粒; 晶粒選取組合,配置在該支撐組合上,並組態成從該 晶圓選取預先選定之列印頭晶粒; 晶粒佈置組合,配置在該支撐組合上,並組態成接收 -5- 201008855 該預先選定之列印頭晶粒並將該晶粒佈在該載具上; 晶粒輸送機制,配置在該支撐組合上,並組態成從該 晶粒選取組合輸送該晶粒至該晶粒佈置組合;以及 控制系統,操作性嚙合該晶圓定位、晶粒選取、晶粒 佈置及晶粒輸送組合,以控制其之操作。 該支撐組合可包括光學桌及位在該光學桌上之區塊安 裝件,該晶圓定位組合位在該區塊安裝件上,且該支撐件 組態成將該晶粒選取組合支撐於該晶圓定位組合上方。 該晶圓定位組合可包括安裝在該區塊上的底座件以及 安裝在該底座件上的第一與第二台,該第一台插置於該底 座件與該第二台之間且可相較於該底座件沿著第一直線軸 位移,該第二台可相較於該第一台沿著與該第一直線軸正 交的第二直線軸位移,並且該晶圓支撐組合位在該第二台 上,以圍繞與該第一與第二直線軸兩者正交的旋轉軸旋 轉,該晶圓支撐組合組態成支撐該晶圓。 該晶粒選取組合包括與該支撐組合緊固且可相較於該 支撐組合朝向或遠離該晶圓定位組合地位移的載具組合, 位在該載具組合上且組態成當該載具組合在降低位置時嚙 合該預先選定的晶粒並當該載具組合在升高位置時釋放該 預先選定的晶粒之晶粒選取與提起頭。 該晶粒輸送機制可包括位在該支撐組合上且具有橫跨 該晶圓組合的高架件之高架組合,組態成接收並支撐安裝 在該高架件上的該預先預定之晶粒並相較於該高架件在接 收由該晶粒選取組合所釋放的該晶粒之接收位置與其中該 -6- 201008855 晶粒被運送至該佈置組合的運送位置之間位移的穿梭組 合。 根據本發明之第二態樣,提供在積體電路組合機器中 從接收位置運輸積體電路之構件至遞送位置的運輸設備, 該運輸設備包含: 支撐結構,界定該些位置之間的運輸路徑; 構件載具,界定組態成接收積體電路之該構件的接收 Έ > 保持機制,配置在該構件載具上以於該接收區保持積 體電路的該構件於位置中,可操作該保持機制以在該遞送 位置釋放該構件;以及 位移機制,與該構件載具嚙合以沿著該運輸路徑位移 該構件載具。 該支撐結構可包括延伸於該接收與遞送位置之間的支 撐臂,使該運輸路徑爲線性,該位移機制包括配置在該支 撐臂上的線性馬達。 該構件載具可包括穿梭板,該接收區由配置在該穿梭 板上的真空板所界定,該保持機制包括保持積體電路之該 構件的膠體塊。 該構件載具可包括配置與該真空板流體式交流的真空 管,該真空管配置與真空泵流體式交流,可操作該真空泵 以透過界定在該真空板中的孔徑汲取空氣,以操作性保持 積體電路的該構件至該真空板。 該位移機制可包括設置在該支撐結構上的線性馬達, -7- 201008855 該線性馬達組態成沿著該運輸路徑位移該構件載具。 根據本發明之第三態樣,提供一種從晶圓選取列印頭 積體電路之晶粒選取器,該選取器包含: 晶圓平台,具有位移致動器,以位移操作性接收該晶 圓之該平台; 選取器頭,具有真空機制,以從該晶圓提起該電路的 晶粒; & 對準感測器,組態成偵測該晶圓上之該晶粒的位置; 以及 控制器,配置與該位移致動器控制信號通訊,該選取 器頭及該感測器輔助該晶圓與該選取器頭之對準,以及以 ' 該頭從該晶圓選取該晶粒以運輸至運輸設備。 該位移致動器可包括附接至該平台的兩壓電馬達台, 以在該選取器頭下方的平面中移動該平台。該位移致動器 可包括旋轉軸馬達,組態成在該選取器頭下方旋轉該晶圓 ⑩ 平台。 該晶圓平台可包括加熱器板,組態成加熱該晶圓以軟 化固持該晶粒至該晶圓的黏劑,具有保持該晶圓至該平台 的真空板。該對準感測器可包括具有透鏡轉接器與稜鏡的 相機,以聚焦於辨別該晶圓上的指標,以輔助該控制器對 準該選取器頭與該晶粒。 該控制器可根據預定的晶圓基底映照圖操作性執行一 組指令以對準該晶圓與該選取器頭。該選取器頭可包括加 熱器元件以在從該晶圓提起該晶粒之前加熱該晶粒,以軟 -8- 201008855 化固持該晶粒至該晶圓的黏劑。 根據本發明之第四態樣,提供佈置積體電路晶粒於載 具上的晶粒佈置組合,該組合包含: 支撐平台,具有夾鉗機制,組態成夾鉗該載具至該平 台上; 至少一相機,操作性被導向該平台以偵測該載具上的 對準基標; 佈置裝置,具有真空機制,以從供應機制擷取該晶 粒,該佈置裝置具有致動器以對準該晶粒與該載具且一旦 對準佈置該晶粒於其上,以及加熱器,在佈置於該載具上 之前加熱該晶粒;以及 控制器,操作性控制該夾鉗機制、該相機及該佈置裝 置,以輔助該晶粒於該載具上之正確的佈置。 較佳地,該積體電路晶粒爲噴墨列印頭晶粒。 該相機可包括相機模組,藉由轉接器管鍊接至該稜 鏡,以將該相機聚焦於測試床上。該支撐平台可包括由該 控制器所控制之氣控式操作的自水平平台。 該佈置裝置的該些致動器可包括三個步階器馬達,各 獨自分別負責該晶粒與該測試床的垂直、水平及角對準。 該佈置裝置的該些致動器可包括線性平移台,以垂直方向 移動該晶粒,以將該晶粒佈置在該測試床上。 該佈置裝置可包括熱氣吹送器,以在該佈置裝置佈置 該晶粒於該測試床上之前將熱氣導向該晶粒。該佈置裝置 可包括照明配置,以照亮該測試床以輔助該相機偵測該些 -9- 201008855 對準基標。 根據本發明之第五態樣,提供一種附接積體電路晶粒 至載具的方法,該方法包含: 掃描具有電路晶粒於其上之晶圓以定界個別的晶粒; 根據晶圓基底映照圖對準晶粒選取器頭與該晶圓上的 晶粒; 以該晶粒選取器頭從該晶圓移除該晶粒; 運輸該晶粒至操作性定位該載具之佈置站; 對準該晶粒與該載具;以及 熱加合該晶粒至該載具。 較佳地,該積體電路晶粒爲噴墨列印頭晶粒。 較佳地,該掃描步驟包括以相機配置掃描該晶圓以辨 別該晶圓上的基標標記。 較佳地,該移除該晶粒的步驟包括加熱該晶圓並施加 真空至將被該晶粒選取器移除之個別晶粒。 較佳地,該運輸該晶粒的步驟包括存放該晶粒於組合 器的穿梭組合上,該穿梭組合可在接收晶粒的接收位置與 遞送晶粒至佈置組合的遞送位置之間位移。 較佳地,該對準該晶粒的步驟包括以相機配置掃描該 晶粒及該載具以辨別該晶粒與該載具兩者上的基標標記, 以及相對於該載具位移該晶粒直到該晶粒上的該些基標標 記相對於該載具之該些基標標記在預定位置中。 較佳地,該辨別該些基標標記的步驟包括以具有聚焦 透鏡之相機檢查該載具,以辨別該載具表面中之微小孔 -10- 201008855 徑,該些孔徑辨別爲該些基標標記。 較佳地,該個別步驟係由組合器之控制器所執行,該 組合器具有晶圓定位組合、晶粒選取組合、晶粒輸送機制 及晶粒佈置組合,以根據軟體產品中所包括的一組指令實 施此種步驟。 根據本發明之第六態樣,提供組合積體電路晶粒於載 具上之組合器的晶圓定位組合,該組合器具有含有操作性 支撐具有晶粒於其上之晶圓的支撐組合之封閉體、從該晶 圓選取晶粒之晶粒選取組合、佈置該晶粒於該載具上的晶 粒佈置組合、從該些晶粒選取及佈置組合操作性輸送該晶 粒之晶粒輸送機制及控制該組合器的控制系統,該晶圓定 位組合包含: 佈置組合,具有含有第一台與第二台安裝於其上之底 板;以及 晶圓支撐板,旋轉式安裝在該第二台上,該支撐板組 合組態成接收該晶圓,且具有在該控制系統控制下的馬 達,以在該晶粒選取組合下方旋轉該支撐板組合。 較佳地,該積體電路晶粒爲噴墨列印頭晶粒。 較佳地,該第一台插置於該底板與該第二台之間,該 第一台沿著第一軸滑動式安裝在該底板上,該第二台沿著 與該第一軸正交之第二軸軸滑動式安裝在該第一台上。 較佳地,該組合具有互連該底板及該第一台之第一壓 電馬達,該第一馬達在該控制系統的控制下沿著該第一軸 位移該第一台。 -11 - 201008855 較佳地,該組合具有互連該第一台及該第二台之第二 壓電馬達,該第二馬達在該控制系統的控制下沿著該第二 軸位移該第二台。 較佳地,該晶圓支撐板組合包括旋轉式安裝至該第二 台的軸承桌,該晶圓支撐板組合具有夾在該第二台與該軸 承桌之間的軸承保持器以確保該晶圓支撐板組合在該第二 台上之平滑旋轉。 較佳地,該晶圓支撐板組合包括旋轉銷,具有圍繞該 銷之壓縮彈簧,該壓縮彈簧提供該晶圓支撐板組合在該第 二台上之垂直運動的阻尼。 較佳地,該加熱器板安裝在該軸承桌上,具有間隔件 以提供該加熱器板與該軸承桌之間的熱隔離,真空板安裝 於該加熱器板上並固接至其。 較佳地,該真空板與該加熱器板兩者界定數個真空孔 徑,該些真空管連接至與該些真空管流體式交流之該加熱 器板的下側,該些管連接至真空歧管,該真空歧管連接至 該組合器的真空泵,該真空泵的操作保持該晶圓至該晶圓 板。 較佳地,該加熱器匣插置在該真空板與該加熱器板之 間,該加熱器匣連接至該組合器的熱氣供應器,使加熱器 板能夠加熱該晶圓。 較佳地,步階器馬達安裝在該第二台上,該步階器馬 達組合之電源螺桿從該步階器馬達延伸以正切方式嚙合該 晶圓支撐板組合。 -12- 201008855 較佳地,該電源螺桿之工作端固接至從軸承桌延伸之 連接器臂,使得電源螺桿的伸長與收縮令該晶圓支撐板組 合分別逆時鐘與順時鐘旋轉。 根據本發明之第七態樣,提供一種組合積體電路晶粒 於載具上之組合器的晶粒選取與提起頭,該組合器具有含 有操作性支撐具有晶粒於其上之晶圓的支撐組合之封閉 體、從該晶圓選取晶粒之晶粒選取組合、佈置該晶粒於該 載具上的晶粒佈置組合、從該些晶粒選取及佈置組合操作 性輸送該晶粒之晶粒輸送機制及控制該組合器的控制系 統,該晶粒選取與提起頭包含: 第一平移台,安裝在該晶粒選取組合上,該第一平移 台可沿著相對於該支撐組合的垂直軸操作性位移; 第二平移台,安裝在該第一平移台上,該第二平移台 可沿著相對於該支撐組合的水平軸操作性位移;以及 晶粒選取器頭,安裝在該第二平移台上,該選取器頭 界定真空室及具有與該真空室流體式交流之真空孔徑的晶 粒接觸表面。 較佳地,該積體電路晶粒爲噴墨列印頭晶粒。 較佳地,該第一平移台包括在該控制系統控制下的步 階器馬達,該馬達具有線性編碼器,以提供該選取器頭之 位置反饋値給該控制系統。 較佳地,該線性編碼器配置在固接至該晶粒選取組合 的刻度帶附近,以輔助該線性編碼器產生該位置反饋値。 較佳地,該第二平移台包括固接至該第一台的一對微 -13- 201008855 米驅動器,以沿該水平軸位移該選取器頭,該些驅動器係 在該控制系統的控制下。 較佳地,該晶粒選取器頭包括設置在位在該晶粒接觸 表面上之該些真空孔徑的個別側上之一對密封條,以輔助 將被提起之晶粒與該晶粒接觸表面之間的真空之產生。 較佳地,該晶粒選取與提起頭具有固接至該真空體之 真空管,該管連接至真空泵,該真空杲在該控制系統的控 制下組態成當該接觸表面觸碰晶粒時在該室中產生真空。 較佳地,該加熱器匣設置在該真空體中並連接至熱氣 供應器以加熱該晶粒接觸表面,熱電耦連接至該接觸表面 以感測其之溫度並通報該感測到的溫度給該控制系統。 根據本發明之第八態樣,提供一種組合積體電路晶粒 於載具上之組合器的晶粒佈置組合之佈置頭,該組合器具 有含有操作性支撐具有晶粒於其上之晶圓的支撐組合之封 閉體、從該晶圓選取晶粒之晶粒選取組合、佈置該晶粒於 該載具上的晶粒佈置組合、從該些晶粒選取及佈.置組合操 作性輸送該晶粒之晶粒輸送機制及控制該組合器的控制系 統,該佈置頭包含: 第一平移台,安裝在該晶粒佈置組合上,該第一平移 台可沿著相對於該晶粒佈置組合的第一軸操作性位移; 第二平移台,安裝在該第一平移台上,該第二平移台 可與該第一台正交地位移; 第三平移台,安裝在該第二平台上,該第三台與該些 第一及第二台直角地位移;以及 -14- 201008855 晶粒佈置頭,安裝在該第三平移台上,調整該佈置器 頭之形狀與尺寸以操作性接收來自該晶粒輸送機制的晶粒 並佈置該晶粒於該載具上。 較佳地,該積體電路晶粒爲噴墨列印頭晶粒。 較佳地,該佈置頭具有角馬達,安裝經過該第三台而 與該晶粒佈置頭接觸,使得由該控制系統對該角馬達的致 動導致該晶粒佈置頭圍繞其中該第二台平移的軸角樞轉。 較佳地,該佈置頭具有固接至該第三台的角運動彈 簧,該彈簧組態成逆著由該角馬達所提供的角運動而偏置 該佈置器。 較佳地,該佈置頭具有佈置頭安裝區塊組合,其包括 安裝板,該佈置頭經由該安裝板固接至該晶粒佈置組合的 框架之直立部。 較佳地,該佈置頭具有經由托架組合固接至該區塊組 合之第一台步階器馬達,該第一台步階器馬達具有操作性 嚙合該第一台之推桿,以沿著第一軸相關於該區塊組合推 動該第一台。 較佳地,該佈置頭具有經由托架組合固接至該第一台 之第二台步階器馬達,推動托架固接至該第二台並經由壓 縮彈簧嚙合該第二台步階器馬達的推桿,該線性編碼器安 裝在該第一台上,其中刻度帶固接至該第二台,將由該線 性編碼器讀取該刻度帶以提供沿著該第二軸之位置反饋給 該控制系統。 較佳地,該佈置頭具有一對第三台微米驅動器,安裝 -15- 201008855 在該第二台上並嚙合該第三台以提供該第三台之調整,該 些微米驅動器在該控制系統的控制下。 較佳地,該晶粒佈置器頭界定與真空管流體式交流的 孔徑,該真空管連接至該組合器的真空泵,調整該孔徑之 形狀與尺寸以接收來自該晶圓的晶粒,由該真空泵將該晶 粒操作性固持於該孔徑中。 根據本發明之第十態樣,提供一種組合列印頭積體電 路於載具上之組合器的夾鉗組合,該組合器具有含有操作 性支撐具有晶粒於其上之晶圓的支撐組合之封閉體、從該 晶圓選取晶粒之晶粒選取組合、佈置該晶粒於該載具上的 晶粒佈置組合、從該些晶粒選取及佈置組合操作性輸送該 晶粒之晶粒輸送機制及控制該組合器的控制系統,該夾鉗 組合包含: 長型夾具體,該夾具體塑形並組態成被該晶粒佈置組 合所容納; 一對長型保持板,安裝在該夾具體的上方; 插件,調整其之形狀與尺寸以在該些板下方被該夾具 體容納,該插件操作性容納該載具;以及 隔膜,位在該夾具體中,該隔膜可氣控式位移以操作 性驅策該插件抵靠該些保持板。 該插件可包括數個定位暗榫,互補式嚙合界定在該載 具中的關連孔徑,以確保正確地定位該載具。 該插件可滑動式容納於該夾具體中,該夾具體包括在 其一端之插件止件,具有近接開關安裝在該止件上並組態 -16- 201008855 成當該插件抵達該止件時產生信號給該控制系統。 該些板可安裝在該夾具體上以界定足夠寬度之接取間 隙,以允許透過該間隙定位該列印頭積體電路於該載具 上。 該夾具體可包括氣控配件並界定氣控室,以輔助經由 該組合器之氣控系統的隔膜之氣控致動。 該夾鉗組合可包括固接至該插件的把手,以輔助將載 具操縱至該些夾鉗板之間的位置中。 根據本發明之第十實施例,提供一種供處理器執行的 軟體產品,該軟體產品具有指令,其組態成使該處理器執 行上述方法的步驟。 根據本發明之第十一實施例,提供一種電腦可讀取媒 體’操作性儲存由處理器所執行的軟體產品,該軟體產品 具有指令,其組態成使該處理器執行上述方法的步驟。 【實施方式】 將參照特定本發明的特定實施例來討論本發明之態 樣。以包括性而非限制性地方式作出對於「實施例」或 「一實施例」的參照。依此,對於出現在一實施例中的特 定特徵之參照不排除其他實施例具有那些特徵。 下列說明意圖輔助熟悉此技藝人士來了解本發明。因 此’並未詳述此技藝中常見之特徵,因具此技藝人士能輕 易了解這些特徵。 -17- 201008855 槪觀 廣義而言’本發明有關於在測試床或載具上之列印頭 積體電路的組合。組合典型包含從晶圓移除晶粒並將晶粒 以高準確度佈置於載具或測試床上。 列印頭積體電路包括一系列的列印頭積體電路 (1C ),其具有將墨水微滴射在列印表面上之複數微電機 械噴嘴配置。I C界定導往個別噴嘴之數個微小墨水入口, _ 這些入口配置成與墨水分佈組合流體式交流。墨水分佈組 合流體式負責饋送墨水至1C。第1圖顯示晶圓6之一範 例。如所示,晶圓6包括複數列印頭1C或晶粒8於其 上。晶圓6爲各種1C製造中長件的蝕刻與微影程序的產 物。 爲了測試列印頭IC,將各個IC安裝至載具,其界定 數條繚繞的墨水路徑以形成此種墨水分佈組合。墨水路徑 以微小墨水出口終止於載具的表面中。在IC之墨水入口 φ 及墨水出口的微小尺寸的情況下,I C與載具之準確與精確 地對準非常重要。本發明提供用來準確固接1C至載具的 組合器及相關設備與技術。 載具10 第2圖顯示此一載具1 〇的—實施例。可理解到在此 參照的載具、測試床、底座組合、載具次組合、液晶聚合 物(L C P )組合或平台次結構1 〇用語皆參照至由參考符號 1 〇所指示的相同元件。載具1 〇 —般爲兩液晶聚合物 •18- 201008855 (LCP)微模具與lib的組合。微模具n界定複數離 散繚繞墨水路徑’以從墨水槽(未圖示)輸送墨水到列印 頭積體電路(未圖示)。 因此’載具或測試床1 〇用來在量產1C前測試此種列 印頭積體電路(1C )之原型的操作。在這些列印頭ic的 操作的前提下’ 一般需在載具10中所界定的繚繞墨水路 徑及1C的流體入口之間建立密封。因此,本發明人發現 ©藉由以疊層薄膜12疊層載具10’可當IC固接至載具10 時在載具10與1 c之間建立此一流體緊密的密封。這輔助 至列印頭1C的流體緊密之墨水供應。 通過載具的墨水路徑典型在載具10的表面中以基 標孔徑或「基標」14終止’如第1圖中所示。因此需將 1C佈置在載具1〇上而不阻擋或阻礙這些基標14,否則墨 水將無法流經載具1 0至列印頭1 C。具有疊層1 4之載具 10的一範例係顯不在第2圖中。很清楚地顯示出基標12 φ 沒有被阻擋以確保適當的墨水供應。 載具1 0亦在其個別之相對端界定兩個位置開口 1 3, 如所示。位置開口 13的目的在於將1C佈置於載具上1〇 之前準確地固定並對準載具10。亦包括載具基標15以在 固接1C於載具10上之前輔助載具10的對準。 組合器之槪觀 在第3圖中,顯示根據本發明之一實施例的列印頭組 合機器或組合器1 6的一實施例。實體上,列印頭組合機 -19 - 201008855 器16包括支撐組合或結構24,界定具有支撐框架27與側 窗板29的主封閉體25 ’如所示。側板29典型爲透明的, 以允許組合器1 6之操作者可看到裡面的運作。顯示前板 3 2 ’並顯現出可透過其看到之內部構件,如所示。 組合器1 6的內部構件包括晶粒選取組合或晶粒選取 器1 8、根據本發明之一實施例的晶圓定位組合1 7、根據 本發明之一實施例的運輸設備或晶粒輸送機制20、根據本 發明之一實施例的晶粒佈置組合22。 支撐結構包括在封閉體25中之由支撐框架27所支撐 的自水平光學桌26。晶粒選取組合18安裝在光學桌26上 並於下詳述。晶粒選取組合1 8組態成從載入封閉體25之 中的晶圓6選取晶粒。封閉體的板典型爲可滑動以輔助晶 圓6及載具10的此種載入。晶粒佈置組合22亦安裝在光 學桌26上並於下詳述。晶粒佈置組合22組態成將晶粒8 佈置於載具1 0上。 晶粒輸送機制或穿梭運輸組合20插置於晶粒選取組 合1 8及晶粒佈置組合22之間。晶粒輸送機制20包括高 架樑1 1 4,容後詳述。晶粒輸送機制20組態成從晶粒選取 組合1 8接收晶粒並運輸晶粒到晶粒佈置組合22。晶粒輸 送機制20包括安裝在光學桌26上的運輸或穿梭高架28。 高架28從晶粒選取組合1 8延伸至晶粒佈置組合22。 觸碰板PC 34安裝在機殼24的框架上並且設置成可 由操作者接取。控制板3 6亦安裝在可由操作者接取的框 架上。光信標3 5亦安裝在封閉體24上以顯示組合器1 6 -20- 201008855 的操作狀態。觸碰板PC 34與控制板36 —起構成操作者 介面,藉此操作者可監視並控制組合器16的運作。然而 可理解到組合器大部分的功能可由控制器或控制系統監視 與控制,如後述,其包括可編程邏輯控制器(PLC ) 3 8。 操作者介面允許操作者開始與停止組合器16,並有額外低 階控制。 離子棒40位在封閉體24中,連同高效率粒子空氣 (HEPA )風扇/過濾器配置42以達成封閉體中適當的環 境。電性封閉體44安裝於支撐框架上並且封閉列印頭組 合機器16之操作用的各種電性構件,容後敘述。機殻24 亦包括封閉列印頭組合機器1 6之操作用的各種氣控構件 之氣控封閉體46。 晶粒選取組合18 茲參照第4圖,晶粒選取組合1 8的目的爲根據預定 選取清單從晶圓6選取晶粒,晶圓6操作性固定至晶圓支 撐板組合63,並提起晶粒與佈置其在穿梭運輸組合20 中〇 晶粒選取組合18包括安裝在光學桌26上之具有花崗 岩塊的形式的區塊安裝件50。區塊50典型爲矩形,如所 示。晶圓定位組合4 8安裝在區塊5 0上。 晶圓支撐板組合63使晶圓可藉由真空而保持在位置 上。加熱器板71用來在PLC 38的控制下經由熱電耦79 加熱晶圓6 ’以鬆開將晶粒或I c 8保持至晶圓的黏劑,使 -21 - 201008855 晶粒選取與提起頭78能夠從晶圓6選取一晶粒。亦在區 塊50上安裝挑選頭高架80。 如所示,高架80包括安裝在區塊50的相反角落之一 對相反的高架柱8 1。高架8 0橫跨晶圓定位組合1 8並以適 當的托架支撐晶粒選取與提起頭7 8。頭7 8包括一對間隔 的晶圚相機與光學組合82。該組合82連接至PC 34,其 組態成接收代表晶圓6的影像資料並控制晶圓支撐板組合 63的移動,以將接續的晶粒8與頭78對準。並包括晶圓 劃線讀取器1 00。 將於下詳述個別的組合。 晶圓定位組合48 在第5圖中詳細顯示之晶圓定位組合48包括安裝在 區塊50上之底件或板52。位移組合54安裝在底板52 上。位移組合54包括兩個台56與58,其中第一台56插 置於底板52與第二台58之間。 第一台56相對於底件52沿著第一或U軸位移。第〜 壓電馬達60互連底板52與第一台56。因此,第一壓電馬 達60相關於底板52沿著V軸位移第一與第二台。第二壓 電馬達62互連底板52與第一台56。因此,第二壓電馬褰 62相關於第一台56沿著U軸位移第二台58。 壓電馬達60與62連接至PLC 36,具有後述之適當 的控制器以控制壓電馬達之操作。於後詳述PLC 36及其 操作方式。 -22- 201008855 晶圓支撐板組合63 晶圓支撐板組合63旋轉式安裝在第二台58上。晶圓 支撐板組合63具有旋轉式安裝在第二台58上方的底板64 上之軸承桌69(第6圖)。晶圓支撐板組合63包括夾在 板64與軸承桌69之間的軸承保持器65,以確保晶圓支撐 板組合63的平順旋轉。晶圓支撐板組合63包括具有壓縮 彈簧61的旋轉銷67,晶圓支撐板組合63可在底板64上 圍繞其旋轉。壓縮彈簧61提供晶圓支撐板組合63之垂直 移動的阻尼。 加熱器板71安裝在軸承桌69上,具有熱隔離用的間 隔件75 (第7圖)。軸承桌69則安裝在底板64上。真空 板76安裝並固接至加熱器板71。真空板與加熱器板兩者 界定數個真空孔徑59。數個真空管57連接至與真空孔徑 5 9流體式交流之加熱器板7 1的下側,如所示。管子5 7連 接至真空歧管55,其連接至容置在氣控封閉體46中之真 空泵472,如後述。供應管77將真空泵472與歧管55連 接,如所示。控制真空栗472之操作使得當在真空板76 上定位晶圚時,晶圓可藉由真空泵472所產生的真空保持 在位置上。 加熱器匣74插置於真空板76與加熱器板71之間。 加熱器匣74連接至熱氣供應器,使得在使用中加熱器板 71可加熱晶圓6以鬆開將晶粒或1C 8持定至晶圓6的黏 劑。熱電耦79連接至加熱器板7 1並操作性連接至具有控 -23- 201008855 制器的P L C 3 8 (如後述),以使用具有控制器的P L C 3 8 經由加熱器匣74控制加熱器板7 1的溫度。 步階器馬達組合66安裝在第二台5 8上。步階器馬達 組合66之電源螺桿68從步階器馬達組合延伸並以正切方 式嚙合晶圓支撐板組合63。尤其,並可從第7圖見到,連 接器臂83固接至加熱器板71並自其徑向延伸。電源螺桿 68之工作端固接至連接器臂83,使得電源螺桿68之伸長 I 與收縮導致在圖中所示的實施例中之晶圓支撐板組合63 ❹ 分別逆時鐘與順時鐘地旋轉。電源螺桿6 8穿過從第二台 58延伸之螺桿板70。彈簧72固接在螺桿板70與連接器 臂83之間。因此,晶圓支撐板組合63可在電源螺桿68 ' 的操作下在一方向中旋轉,並在彈簧作用下以相反方向旋 轉。步階器馬達組合66亦連接至具有適當控制器的PLC 38,以控制步階器馬達組合66之操作。電箱85輔助至後 述之PLC 38及控制器之構件的個別電連結。 e 晶粒選取與提起頭78 在第8至11圖中更詳細顯示晶粒選取與提起頭78。 晶粒選取與提起頭78包括固接至托架87的架座89,並相 對於托架8 7沿著Z軸(操作性垂直)位移。架座8 9與托 架8 7組態成使得架座8 9與托架8 7的位移爲線性,架座 89界定線性平移台92。線性編碼器94提供所需之位置Z 軸反饋値’其係由至PLC 38的刻度帶103所促成(第1〇 圖)。亦包括垂直步階器馬達96,固接至托架87並嚙合 -24- 201008855 架座89,以在PLC 38的控制下使用來自線性編碼! 的位置反饋値沿著Z軸位移晶粒選取器頭。 選取器頭板97附接至架座89。選取器頭板97與 89組態成使得選取器頭板97相關於架座89沿著 (操作性垂直)位移。驅動托架99固接至架座89。 微米驅動器98固接至托架99並嚙合選取器頭板97 著X軸位移選取器頭板97。驅動器98連接至PLC : 在PLC 38的控制下位移選取器頭板97。因此,可在 3 8的控制下藉由步階器馬達96與微米驅動器98以兩 由度調整選取器頭板97。 晶粒選取器頭9 1 (在第1 1圖中更詳細顯示)經 架101固接至選取器頭板97,並具有界定真空室的真 84。真空體84具有晶粒接觸表面86,組態成接觸將 空板76上的晶圓6提起的晶粒。晶粒接觸表面86界 列真空孔徑91,其與真空體84的真空室流體式交流 對密封條9 3設置在真空孔徑列9 1的個別側上,以在 起之晶粒與晶粒接觸表面86間輔助真空的產生。 真空管88固接至真空體84並連接至真空泵,在 38的控制下,當接觸表面86接觸晶粒時在室內產 空。加熱器匣90設置在真空體84中並連接至熱氣供 以加熱表面86。熱電耦95連接至表面86以感測其之 並將感測的溫度通報給控制器(容後詳述)。控制器 態成以閥來控制至匣9 0的熱氣供應,以產生足夠的 以輔助晶粒從真空板76上的晶圓之分離。 I 94 架座 X軸 一對 以沿 i8以 PLC 個自 由托 空體 從真 定一 〇 -- 待提 PLC 生真 應器 溫度 則組 熱量 -25- 201008855 相機與光學組合82 第12圖顯示相機與光學組合82的一實施例。在此實 施例中’相機組合82安裝在固接至高架80(第4圖)的 相機托架85上。從第12圖中可見到,各相機組合82包 括相機1〇2。適合之相機爲由聯盟視覺(Allied Vision) 所製造的具有百萬畫素索尼(Sony ) 2/3”型累進CCD陣列 的 IEEE1 3 94 SXGA+ C-座相機(AVTF-131B)。 相機102安裝在具有2X透徑轉接器的轉接器管104 的末端。本體管106則安裝在轉接器管104上。本體管 106具有T件的形式,並含有具有冷卻散熱器11〇的LED 組合1 08以照明晶圓6。相機組合82亦包括棱鏡1 12,配 至在本體管1 〇 6的一端。相機組合8 2組態成爲P L C 3 8產 生晶圓6之部分的影像。相機組合8 2連接至觸碰板P C 34,使影像可顯示在PC 34的螢幕上(容後詳述)。PC 34編程成辨別晶圓基標標記,並因此根據晶圓地圖輔助選 取器頭7 8的定位。這允許軟體控制組合器1 6以使用晶圓 地圖辨別與選擇晶圓6上的個別晶粒。 晶圓劃線讀取器1〇〇 晶圓劃線讀取器1〇〇 (第4圖)亦安裝在高架80上。 晶圓劃線讀取器1 〇〇組態成使用光學符號識別來讀取裝載 於晶圓支撐板組合63上的晶圓6上之晶圓辨別碼。晶圓 辨別碼與合適提起之晶粒8的位置及用來從晶圓提起晶粒 -26-201008855 IX. Description of the Invention [Technical Field of the Invention] The present invention generally relates to a combination of print head integrated circuit components. In particular, the present invention provides a combiner and associated method for combining a printhead integrated circuit on a carrier. [Prior Art] Page width printers containing microelectromechanical components typically have a print head integrated circuit that includes a ruthenium base having a plurality of densely arranged microelectromechanical nozzle configurations. Each nozzle configuration is responsible for emitting a stream of ink droplets. In order for this printer to accurately print and maintain quality, it is important to test the print head integrated circuit. This is especially important during the design and development of such integrated circuits. Testing such integrated circuits generally requires some form of platform or carrier. SUMMARY OF THE INVENTION According to a first aspect of the present invention, a combiner for combining a printhead die on a carrier is provided. The combiner includes: a support combination; a wafer positioning assembly disposed on the support assembly And configured to hold and position the wafer, the wafer containing the print head die selected from the wafer; a die selection combination disposed on the support combination and configured to select from the wafer in advance a selected print head die; a die arrangement combination disposed on the support assembly and configured to receive -5 - 201008855 the preselected print head die and to place the die on the carrier; a die transport mechanism disposed on the support assembly and configured to select and transport the die from the die to the die arrangement combination; and a control system operatively engaging the wafer location, die selection, crystal The grain arrangement and the grain transfer combination are used to control the operation thereof. The support assembly can include an optical table and a block mount positioned on the optical table, the wafer positioning assembly being located on the block mount, and the support configured to support the die selection assembly Above the wafer positioning combination. The wafer positioning assembly may include a base member mounted on the block and first and second stages mounted on the base member, the first table being interposed between the base member and the second stage and Comparing the base member along the first linear axis, the second stage is displaceable relative to the first stage along a second linear axis orthogonal to the first linear axis, and the wafer support assembly is located On the second stage, the wafer support assembly is configured to support the wafer by rotating about a rotational axis that is orthogonal to both the first and second linear axes. The die selection combination includes a carrier assembly that is fastened in combination with the support and that is positionally movable toward or away from the wafer in combination with the support assembly, on the carrier assembly and configured to be the carrier The combination engages the preselected die in the lowered position and releases the die selection and lift head of the preselected die when the carrier is combined in the raised position. The die transport mechanism can include an elevated combination of elevated members positioned across the support assembly and configured to receive and support the predetermined predetermined die mounted on the elevated member and compared A shuttle combination in which the elevated member receives a displacement between the receiving position of the die released by the die selection combination and a transport position in which the -6-201008855 die is transported to the arrangement. According to a second aspect of the present invention, there is provided a transport apparatus for transporting a component of an integrated circuit from a receiving location to a delivery location in an integrated circuit combination machine, the transport apparatus comprising: a support structure defining a transport path between the locations a component carrier defining a receiving 组态 configured to receive the integrated circuit > a retention mechanism disposed on the component carrier to maintain the component of the integrated circuit in the receiving region in position, operable Maintaining a mechanism to release the member at the delivery position; and a displacement mechanism engaging the member carrier to displace the member carrier along the transport path. The support structure can include a support arm extending between the receiving and delivery positions, the transport path being linear, the displacement mechanism including a linear motor disposed on the support arm. The component carrier can include a shuttle plate defined by a vacuum plate disposed on the shuttle plate, the retention mechanism including a gel block that holds the member of the integrated circuit. The component carrier can include a vacuum tube configured to fluidly communicate with the vacuum plate, the vacuum tube configured to fluidly communicate with the vacuum pump, the vacuum pump can be operated to draw air through an aperture defined in the vacuum plate to operatively maintain the integrated circuit The member to the vacuum plate. The displacement mechanism can include a linear motor disposed on the support structure, -7-201008855 The linear motor is configured to displace the component carrier along the transport path. According to a third aspect of the present invention, a die picker for selecting a printhead integrated circuit from a wafer is provided, the picker comprising: a wafer platform having a displacement actuator for receiving the wafer with displacement operability The platform; a picker head having a vacuum mechanism to lift the die of the circuit from the wafer; & an alignment sensor configured to detect the position of the die on the wafer; and control Configuring a communication with the displacement actuator control signal, the selector head and the sensor assisting alignment of the wafer with the picker head, and selecting the die from the wafer for transport by the head To transportation equipment. The displacement actuator can include two piezoelectric motor stages attached to the platform to move the platform in a plane below the picker head. The displacement actuator can include a rotary shaft motor configured to rotate the wafer 10 platform below the picker head. The wafer platform can include a heater plate configured to heat the wafer to soften the die to the wafer, with a vacuum plate holding the wafer to the platform. The alignment sensor can include a camera having a lens adapter and a beak to focus on identifying an index on the wafer to assist the controller in aligning the picker head with the die. The controller can operatively perform a set of instructions to align the wafer with the picker head based on a predetermined wafer base map. The picker head can include a heater element to heat the die prior to lifting the die from the wafer to hold the die to the paste of the wafer in a soft -8-201008855. According to a fourth aspect of the present invention, there is provided a die arrangement for arranging an integrated circuit die on a carrier, the combination comprising: a support platform having a clamping mechanism configured to clamp the carrier to the platform At least one camera operatively directed to the platform to detect an alignment mark on the carrier; an arranging device having a vacuum mechanism to extract the die from a supply mechanism, the arrangement having an actuator Having the die and the carrier and arranging the die thereon in alignment, and heating the die prior to being disposed on the carrier; and a controller operatively controlling the clamping mechanism, the The camera and the arrangement are arranged to assist in the proper placement of the die on the carrier. Preferably, the integrated circuit die is an ink jet print head die. The camera can include a camera module that is linked to the prism by an adapter tube to focus the camera on the test bed. The support platform can include a self-leveling platform that is pneumatically operated by the controller. The actuators of the arranging device may include three stepper motors each independently responsible for vertical, horizontal and angular alignment of the die with the test bed. The actuators of the arranging device can include a linear translation stage that moves the dies in a vertical direction to position the dies on the test bed. The arranging device can include a hot gas blower to direct hot gases to the die prior to arranging the die on the test bed. The arranging device can include an illumination configuration to illuminate the test bed to assist the camera in detecting the -9-201008855 alignment marks. According to a fifth aspect of the present invention, a method of attaching an integrated circuit die to a carrier is provided, the method comprising: scanning a wafer having a circuit die thereon to delimit individual dies; A substrate map is aligned with the die picker head and the die on the wafer; the die is removed from the wafer by the die picker head; transporting the die to an arrangement station for operative positioning of the carrier Aligning the die with the carrier; and thermally adding the die to the carrier. Preferably, the integrated circuit die is an ink jet print head die. Preferably, the scanning step includes scanning the wafer in a camera configuration to identify a landmark mark on the wafer. Preferably, the step of removing the die comprises heating the wafer and applying a vacuum to individual dies that are to be removed by the die picker. Preferably, the step of transporting the die comprises storing the die on a shuttle combination of the combiner, the shuttle combination being displaceable between a receiving position of the receiving die and a delivery position of the delivery die to the arrangement. Preferably, the step of aligning the die comprises scanning the die and the carrier in a camera configuration to identify a base mark on both the die and the carrier, and displacing the crystal relative to the carrier The particles are up to the base marks on the die in a predetermined position relative to the base marks of the carrier. Preferably, the step of distinguishing the base marks comprises inspecting the carrier with a camera having a focusing lens to discriminate the micro holes -10- 201008855 in the surface of the carrier, the apertures being identified as the base labels mark. Preferably, the individual steps are performed by a controller of the combiner having a wafer positioning combination, a die selection combination, a die transfer mechanism, and a die arrangement combination to include one included in the software product. The group instructions implement such steps. According to a sixth aspect of the present invention, there is provided a wafer positioning assembly of a combiner for combining an integrated circuit die on a carrier, the combiner having a support assembly comprising an operative support wafer having a die thereon An enclosure, a combination of crystal grains from which the crystal grains are selected, a combination of grain arrangements for arranging the crystal grains on the carrier, and a crystal transport of the crystal grains from the crystal grains selected and arranged in combination Mechanism and control system for controlling the combiner, the wafer positioning assembly comprising: a layout combination having a bottom plate on which the first and second stages are mounted; and a wafer support plate rotatably mounted on the second The support plate assembly is configured to receive the wafer and has a motor under control of the control system to rotate the support plate assembly below the die selection combination. Preferably, the integrated circuit die is an ink jet print head die. Preferably, the first stage is interposed between the bottom plate and the second stage, and the first stage is slidably mounted on the bottom plate along a first axis, the second stage being along the first axis A second shaft is slidably mounted on the first stage. Preferably, the combination has a first piezoelectric motor interconnecting the bottom plate and the first stage, the first motor displacing the first stage along the first axis under the control of the control system. -11 - 201008855 Preferably, the combination has a second piezoelectric motor interconnecting the first stage and the second stage, the second motor displacing the second along the second axis under the control of the control system station. Preferably, the wafer support plate assembly includes a bearing table rotatably mounted to the second stage, the wafer support plate assembly having a bearing holder sandwiched between the second stage and the bearing table to ensure the crystal The circular support plate combines smooth rotation on the second stage. Preferably, the wafer support plate assembly includes a rotating pin having a compression spring surrounding the pin, the compression spring providing damping of vertical movement of the wafer support plate combination on the second stage. Preferably, the heater plate is mounted on the bearing table with a spacer to provide thermal isolation between the heater plate and the bearing table to which the vacuum plate is mounted and secured thereto. Preferably, the vacuum plate and the heater plate define a plurality of vacuum apertures, and the vacuum tubes are connected to a lower side of the heater board in fluid communication with the vacuum tubes, the tubes being connected to the vacuum manifold, The vacuum manifold is coupled to a vacuum pump of the combiner that operates to hold the wafer to the wafer. Preferably, the heater is interposed between the vacuum plate and the heater plate, and the heater is connected to the hot gas supply of the combiner to enable the heater plate to heat the wafer. Preferably, the stepper motor is mounted on the second stage, and the power screw of the stepper motor combination extends from the stepper motor to tangentially engage the wafer support plate assembly. Preferably, the working end of the power screw is secured to the connector arm extending from the bearing table such that the extension and contraction of the power supply screw causes the wafer support plate assembly to rotate counterclockwise and clockwise, respectively. According to a seventh aspect of the present invention, there is provided a die selection and lift head for a combiner for combining an integrated circuit die on a carrier, the combiner having a wafer having an operative support having a die thereon Supporting the combined enclosure, selecting a combination of crystal grains from the wafer, arranging a combination of grain arrangements on the carrier, and operatively transporting the die from the die selection and arrangement a die transport mechanism and a control system for controlling the combiner, the die selection and lifting head comprising: a first translation stage mounted on the die selection combination, the first translation stage being combinable relative to the support combination a vertical axis operative displacement; a second translation stage mounted on the first translation stage, the second translation stage being operatively displaceable along a horizontal axis relative to the support combination; and a die picker head mounted on the On the second translation stage, the picker head defines a vacuum chamber and a die contact surface having a vacuum aperture for fluid communication with the vacuum chamber. Preferably, the integrated circuit die is an ink jet print head die. Preferably, the first translation stage includes a stepper motor under control of the control system, the motor having a linear encoder to provide position feedback to the control system. Preferably, the linear encoder is disposed adjacent to the scale band of the die selection combination to assist the linear encoder in generating the position feedback. Preferably, the second translation stage includes a pair of micro-13-201008855 meters of drivers fixed to the first stage to displace the picker head along the horizontal axis, the drives being under the control of the control system . Preferably, the die picker head includes a pair of sealing strips disposed on individual sides of the vacuum apertures on the die contact surface to assist in contact of the lifted die with the die The creation of a vacuum between them. Preferably, the die selection and lifting head has a vacuum tube fixed to the vacuum body, the tube being connected to a vacuum pump, the vacuum port being configured under the control of the control system to be in contact with the die when the contact surface touches the die A vacuum is created in the chamber. Preferably, the heater is disposed in the vacuum body and connected to the hot gas supply to heat the die contact surface, and the thermocouple is coupled to the contact surface to sense the temperature thereof and notify the sensed temperature to The control system. According to an eighth aspect of the present invention, there is provided a arrangement head for combining a die arrangement of a combiner circuit die on a carrier, the combiner having a wafer having an operative support having a die thereon The combination of the support assembly, the combination of the crystal grains from the wafer, the combination of the crystal grains arranged on the carrier, the selection and the operative operation of the die a die transport mechanism of the die and a control system for controlling the combiner, the arrangement head comprising: a first translation stage mounted on the die arrangement, the first translation stage being combinable along a layout relative to the die a first axis operative displacement; a second translation stage mounted on the first translation stage, the second translation stage being displaceable orthogonally to the first stage; a third translation stage mounted on the second stage The third stage is displaced at right angles to the first and second stages; and the-14-201008855 die placement head is mounted on the third translation stage to adjust the shape and size of the arrangement head for operative reception Crystal from the grain transport mechanism And the die is disposed on the carrier. Preferably, the integrated circuit die is an ink jet print head die. Preferably, the arrangement head has an angle motor mounted through the third stage in contact with the die placement head such that actuation of the angular motor by the control system causes the die placement head to surround the second stage The translational pivot angle is pivoted. Preferably, the arrangement head has an angular motion spring secured to the third stage, the spring being configured to bias the positioner against angular motion provided by the angle motor. Preferably, the arrangement head has a head mounting block assembly that includes a mounting plate that is secured to the upright portion of the frame of the die arrangement combination via the mounting plate. Preferably, the arrangement head has a first stepper motor fixed to the block combination via a bracket assembly, the first stepper motor having a push rod operatively engaging the first stage for An axis is associated with the block combination to drive the first station. Preferably, the arrangement head has a second stepper motor fixed to the first stage via a bracket assembly, the push bracket is fixed to the second stage and the second stage motor is engaged via a compression spring a pusher, the linear encoder being mounted on the first stage, wherein the scale band is secured to the second stage, the scale band being read by the linear encoder to provide feedback to the control along the position of the second axis system. Preferably, the arrangement head has a pair of third micro-drives mounted on the second stage and engaging the third stage to provide adjustment of the third stage, the micro-drives in the control system Under the control. Preferably, the die arranging head defines an aperture for fluid communication with the vacuum tube, the vacuum tube being coupled to the vacuum pump of the combiner, the shape and size of the aperture being adjusted to receive dies from the wafer, by which the vacuum pump will The die is operatively held in the aperture. According to a tenth aspect of the present invention, there is provided a clamp combination of a combiner for combining a printhead integrated circuit on a carrier, the combiner having a support assembly comprising an operative support wafer having a die thereon a closed body, a combination of crystal grains from which the crystal grains are selected, a combination of grain arrangements for arranging the crystal grains on the carrier, and operatively transporting the crystal grains of the crystal grains from the plurality of crystal grains a transport mechanism and a control system for controlling the combiner, the clamp combination comprising: a long profile, the clamp being specifically shaped and configured to be received by the die arrangement; a pair of elongated retaining plates mounted thereon The insert is adapted to be shaped and sized to be specifically received by the clip under the plates, the insert operatively receiving the carrier; and a diaphragm positioned in the clip, the diaphragm being pneumatically controllable The displacement operatively urges the insert against the retaining plates. The insert may include a plurality of positioning tabs that complement the associated apertures defined in the carrier to ensure proper positioning of the carrier. The insert is slidably received in the clip body, the clip specifically includes a plug stop at one end thereof, a proximity switch is mounted on the stop and configured - 16 - 201008855 when the insert arrives at the stop Signal to the control system. The plates are mountable on the clip to define an access gap of sufficient width to allow the printhead integrated circuit to be positioned over the carrier through the gap. The clip may specifically include a pneumatic control fitting and define a pneumatic control chamber to assist in the pneumatic actuation of the diaphragm of the pneumatic control system via the combiner. The clamp assembly can include a handle secured to the insert to assist in maneuvering the carrier into a position between the clamp plates. According to a tenth embodiment of the present invention, there is provided a software product for execution by a processor, the software product having instructions configured to cause the processor to perform the steps of the above method. According to an eleventh embodiment of the present invention, there is provided a computer readable medium operatively storing a software product executed by a processor, the software product having instructions configured to cause the processor to perform the steps of the above method. [Embodiment] The aspect of the present invention will be discussed with reference to specific embodiments of the present invention. References to "embodiments" or "an embodiment" are made by way of limitation and not limitation. Accordingly, references to specific features that appear in an embodiment do not exclude those features in other embodiments. The following description is intended to assist those skilled in the art to understand the invention. Therefore, features not commonly found in the art are not described in detail, as those skilled in the art can readily understand these features. -17- 201008855 OBJECTS Broadly speaking, the present invention relates to a combination of print head integrated circuits on a test bed or carrier. The combination typically involves removing the die from the wafer and placing the die on the carrier or test bed with high accuracy. The print head integrated circuit includes a series of print head integrated circuits (1C) having a plurality of micro-electromechanical nozzle configurations for injecting ink droplets onto the print surface. I C defines a number of tiny ink inlets that are directed to individual nozzles, _ these inlets are configured to fluidly communicate with the ink distribution. The ink distribution combination fluid is responsible for feeding the ink to 1C. Figure 1 shows an example of a wafer 6. As shown, wafer 6 includes a plurality of print heads 1C or die 8 thereon. Wafer 6 is a product of etching and lithography procedures for various 1C fabrication of medium and long pieces. To test the printhead IC, each IC is mounted to a carrier that defines a number of winding ink paths to form such an ink distribution combination. The ink path terminates in the surface of the carrier with a tiny ink outlet. In the case of the IC's ink inlet φ and the small size of the ink outlet, it is important that the I C be accurately and accurately aligned with the carrier. The present invention provides a combiner and associated equipment and techniques for accurately securing a 1C to a carrier. Carrier 10 Figure 2 shows an embodiment of this carrier. It will be understood that the carrier, test bed, base assembly, carrier sub-combination, liquid crystal polymer (L C P ) combination or platform sub-structure 1 reference herein are referred to the same elements indicated by reference numeral 1 。. Vehicle 1 〇 is generally two liquid crystal polymer • 18- 201008855 (LCP) micro mold and lib combination. The micro-mold n defines a plurality of discrete winding ink paths 'to transport ink from an ink tank (not shown) to a print head integrated circuit (not shown). Therefore, the vehicle or test bed 1 is used to test the operation of the prototype of such a print head integrated circuit (1C) before mass production 1C. Under the premise of the operation of these print heads ic, it is generally necessary to establish a seal between the winding ink path defined in the carrier 10 and the fluid inlet of 1C. Accordingly, the inventors have discovered that by laminating the carrier 10' with the laminated film 12, this fluid tight seal can be established between the carriers 10 and 1c when the IC is secured to the carrier 10. This assists in the fluid tight supply of ink to the print head 1C. The ink path through the carrier typically terminates in the surface of the carrier 10 with a standard aperture or "base" 14 as shown in Figure 1. Therefore, it is necessary to arrange 1C on the carrier 1 without blocking or blocking these bases 14, otherwise the ink will not flow through the carrier 10 to the print head 1 C. An example of a carrier 10 having a laminate 14 is not shown in FIG. It is clear that the base 12 φ is not blocked to ensure proper ink supply. The carrier 10 also defines two position openings 1 3 at its respective opposite ends, as shown. The purpose of the position opening 13 is to accurately fix and align the carrier 10 before the 1C is placed on the carrier. The carrier base 15 is also included to aid in the alignment of the carrier 10 prior to attachment of the 1C to the carrier 10. Summary of the Combiner In Fig. 3, an embodiment of a printhead assembly machine or combiner 16 in accordance with an embodiment of the present invention is shown. Physically, the print head combiner -19 - 201008855 includes a support assembly or structure 24 defining a main enclosure 25' having a support frame 27 and side louvers 29 as shown. The side panels 29 are typically transparent to allow the operator of the combiner 16 to see the operation inside. The front panel 3 2 ' is shown and the internal components visible through it are shown as shown. The internal components of the combiner 16 include a die selection combination or die picker 18. A wafer positioning assembly 17 according to an embodiment of the present invention, a transport device or a die transport mechanism in accordance with an embodiment of the present invention 20. A die arrangement 22 in accordance with an embodiment of the present invention. The support structure includes a self-leveling optical table 26 supported by a support frame 27 in the enclosure 25. The die selection assembly 18 is mounted on the optical table 26 and is detailed below. The die selection combination 18 is configured to select the die from the wafer 6 loaded into the enclosure 25. The panels of the enclosure are typically slidable to assist in the loading of the wafer 6 and the carrier 10. The die arrangement 22 is also mounted on the optical table 26 and is detailed below. The die arrangement combination 22 is configured to place the die 8 on the carrier 10. A grain transport mechanism or shuttle transport assembly 20 is interposed between the die selection assembly 18 and the die arrangement combination 22. The grain transport mechanism 20 includes a via beam 1 14 which will be described in detail later. The die transport mechanism 20 is configured to receive the die from the die selection combination 18 and transport the die to the die arrangement combination 22. The die transfer mechanism 20 includes a transport or shuttle overhead 28 mounted on an optical table 26. The elevated frame 28 extends from the die selection combination 18 to the die arrangement combination 22. The touch panel PC 34 is mounted on the frame of the casing 24 and is set to be accessible by an operator. The control panel 36 is also mounted on a frame that can be accessed by the operator. The optical beacon 3 5 is also mounted on the enclosure 24 to indicate the operational status of the combiner 1 6 -20- 201008855. The touchpad PC 34, together with the control panel 36, forms an operator interface whereby the operator can monitor and control the operation of the combiner 16. However, it will be appreciated that most of the functions of the combiner can be monitored and controlled by the controller or control system, as will be described later, including a programmable logic controller (PLC) 38. The operator interface allows the operator to start and stop the combiner 16 with additional low order control. The ion bar 40 is positioned in the enclosure 24, along with a high efficiency particulate air (HEPA) fan/filter configuration 42 to achieve the proper environment in the enclosure. The electrical enclosure 44 is mounted to the support frame and encloses the various electrical components for operation of the printhead assembly machine 16, as will be described hereinafter. The housing 24 also includes a pneumatic enclosure 46 that encloses various pneumatic components for operation of the printhead assembly machine 16. Grain Selection Combination 18 Referring to Figure 4, the purpose of the die selection combination 18 is to select the die from the wafer 6 according to a predetermined picklist, the wafer 6 is operatively fixed to the wafer support plate assembly 63, and the die is lifted. In contrast to the arrangement in the shuttle transport combination 20, the die selection combination 18 includes a block mount 50 in the form of a granite block mounted on the optical table 26. Block 50 is typically rectangular as shown. The wafer positioning assembly 48 is mounted on block 50. The wafer support plate assembly 63 allows the wafer to be held in position by vacuum. The heater board 71 is used to heat the wafer 6' via the thermocouple 79 under the control of the PLC 38 to loosen the adhesive holding the die or Ic 8 to the wafer, so that the -21 - 201008855 die selection and lifting head 78 can select a die from wafer 6. A pick overhead 80 is also installed on the block 50. As shown, the overhead frame 80 includes one of the opposite corners of the block 50 mounted on the opposite side of the elevated column 81. The overhead 80 spans the wafer positioning assembly 18 and supports the die selection and lift heads 78 with appropriate brackets. Head 76 includes a pair of spaced apart wafer camera and optical assemblies 82. The combination 82 is coupled to a PC 34 that is configured to receive image data representative of the wafer 6 and control movement of the wafer support plate assembly 63 to align the succeeding die 8 with the head 78. It also includes a wafer line reader 100. The individual combinations will be detailed below. Wafer Positioning Assembly 48 The wafer positioning assembly 48, shown in detail in FIG. 5, includes a bottom member or plate 52 mounted on the block 50. The displacement assembly 54 is mounted on the base plate 52. The displacement assembly 54 includes two stages 56 and 58 with the first stage 56 interposed between the bottom plate 52 and the second stage 58. The first table 56 is displaced relative to the base member 52 along the first or U axis. The first piezoelectric motor 60 interconnects the bottom plate 52 with the first stage 56. Therefore, the first piezoelectric motor 60 is displaced relative to the bottom plate 52 by the first and second stages along the V axis. The second piezoelectric motor 62 interconnects the bottom plate 52 with the first stage 56. Therefore, the second piezoelectric stirrup 62 is displaced relative to the first stage 56 along the U-axis by the second stage 58. Piezoelectric motors 60 and 62 are coupled to PLC 36 and have suitable controllers as described below to control the operation of the piezoelectric motor. The PLC 36 and its operation will be detailed later. -22- 201008855 Wafer Support Plate Combination 63 The wafer support plate assembly 63 is rotatably mounted on the second stage 58. The wafer support plate assembly 63 has a bearing table 69 (Fig. 6) that is rotatably mounted on the bottom plate 64 above the second stage 58. The wafer support plate assembly 63 includes a bearing retainer 65 sandwiched between the plate 64 and the bearing table 69 to ensure smooth rotation of the wafer support plate assembly 63. The wafer support plate assembly 63 includes a rotating pin 67 having a compression spring 61 around which the wafer support plate assembly 63 can be rotated. The compression spring 61 provides damping of the vertical movement of the wafer support plate assembly 63. The heater board 71 is mounted on the bearing table 69 with a spacer 75 for thermal isolation (Fig. 7). The bearing table 69 is mounted on the bottom plate 64. The vacuum plate 76 is mounted and fixed to the heater board 71. Both the vacuum plate and the heater plate define a plurality of vacuum apertures 59. A plurality of vacuum tubes 57 are connected to the underside of the heater plate 7 1 that is in fluid communication with the vacuum aperture 5 9 as shown. The tube 57 is connected to a vacuum manifold 55 which is connected to a vacuum pump 472 housed in the air control enclosure 46 as will be described later. Supply tube 77 connects vacuum pump 472 to manifold 55 as shown. The operation of the vacuum pump 472 is controlled such that when the wafer is positioned on the vacuum plate 76, the wafer can be held in position by the vacuum created by the vacuum pump 472. The heater crucible 74 is interposed between the vacuum panel 76 and the heater board 71. The heater crucible 74 is coupled to the hot gas supply such that in use the heater plate 71 can heat the wafer 6 to release the adhesive holding the die or 1C 8 to the wafer 6. The thermocouple 79 is connected to the heater board 7 1 and operatively connected to a PLC 3 8 (described later) having a controller -23-201008855 to control the heater board via the heater 匣 74 using a PLC 3 8 having a controller 7 1 temperature. The stepper motor assembly 66 is mounted on the second stage 58. The power screw 68 of the stepper motor combination 66 extends from the stepper motor assembly and engages the wafer support plate assembly 63 in a tangential manner. In particular, and as seen in Figure 7, the connector arm 83 is secured to the heater plate 71 and extends radially therefrom. The working end of the power screw 68 is secured to the connector arm 83 such that the elongation I and contraction of the power screw 68 causes the wafer support plate assembly 63 在 in the illustrated embodiment to rotate counterclockwise and clockwise, respectively. The power screw 66 passes through the screw plate 70 extending from the second stage 58. The spring 72 is fixed between the screw plate 70 and the connector arm 83. Therefore, the wafer support plate assembly 63 can be rotated in one direction under the operation of the power supply screw 68' and rotated in the opposite direction by the action of the spring. The stepper motor assembly 66 is also coupled to a PLC 38 having a suitable controller to control the operation of the stepper motor assembly 66. The electrical box 85 assists in the individual electrical connection of the PLC 38 and the components of the controller described below. e Die Selection and Lifting Head 78 The die selection and lifting head 78 is shown in more detail in Figures 8-11. The die selection and lift head 78 includes a mount 89 that is secured to the bracket 87 and is displaced along the Z axis (operability perpendicular) relative to the bracket 87. The mount 8 9 and the bracket 87 are configured such that the displacement of the mount 8 9 and the bracket 87 is linear, and the mount 89 defines a linear translation stage 92. The linear encoder 94 provides the desired position Z-axis feedback 値' which is facilitated by the scale band 103 to the PLC 38 (Fig. 1). Also included is a vertical stepper motor 96 that is affixed to the bracket 87 and engages the -24-201008855 mount 89 for use with linear coding under the control of the PLC 38! The position feedback 位移 shifts the die picker head along the Z axis. The picker head plate 97 is attached to the mount 89. The picker head plates 97 and 89 are configured such that the picker head plate 97 is displaced along the (operability vertical) relative to the mount 89. The drive bracket 99 is fixed to the mount 89. The micro-drive 98 is secured to the bracket 99 and engages the picker head plate 97 with the X-axis displacement picker head plate 97. The drive 98 is connected to the PLC: The picker head plate 97 is displaced under the control of the PLC 38. Therefore, the picker head plate 97 can be adjusted in two degrees by the stepper motor 96 and the micro-driver 98 under the control of 38. The die picker head 9 1 (shown in more detail in Figure 1) is affixed to the picker head plate 97 via the frame 101 and has a true 84 defining the vacuum chamber. The vacuum body 84 has a die contact surface 86 configured to contact the die that lifts the wafer 6 on the blank plate 76. The die contact surface 86 defines a vacuum aperture 91 that is in fluid communication with the vacuum chamber of the vacuum body 84. The sealing strips 93 are disposed on individual sides of the vacuum aperture array 9 1 to contact the die and die contact surfaces. 86 auxiliary vacuum generation. The vacuum tube 88 is affixed to the vacuum body 84 and connected to the vacuum pump, and under the control of 38, the contact surface 86 is evacuated indoors when it contacts the die. A heater crucible 90 is disposed in the vacuum body 84 and connected to the hot gas to heat the surface 86. Thermocouple 95 is coupled to surface 86 to sense it and communicate the sensed temperature to the controller (described in more detail later). The controller states a valve to control the supply of hot gas to the 匣90 to produce sufficient to assist in the separation of the die from the wafer on the vacuum plate 76. I 94 Seat X-axis pair with a set of free free-standing bodies along i8 - the PLC to be picked up is the true temperature of the set of heat - 25 - 201008855 Camera and optical combination 82 Figure 12 shows the camera An embodiment of the optical combination 82. In this embodiment, the camera assembly 82 is mounted on a camera holder 85 that is attached to the overhead frame 80 (Fig. 4). As can be seen from Fig. 12, each camera assembly 82 includes a camera 1〇2. A suitable camera is an IEEE1 3 94 SXGA+ C-seat camera (AVTF-131B) with a megapixel Sony 2/3" progressive CCD array manufactured by Allied Vision. The camera 102 is mounted on The end of the adapter tube 104 has a 2X permeable adapter. The body tube 106 is mounted on the adapter tube 104. The body tube 106 has the form of a T-piece and contains an LED combination 1 with a cooling heat sink 11 1 08 to illuminate the wafer 6. The camera assembly 82 also includes a prism 1 12 that is coupled to one end of the body tube 1 。 6. The camera assembly 8 2 is configured to produce an image of the portion of the wafer 3 that the PLC 3 8 produces. Connected to the touchpad PC 34, the image can be displayed on the screen of the PC 34 (described in detail later). The PC 34 is programmed to identify the wafer base mark and thus assist in the positioning of the picker head 78 according to the wafer map. This allows the software control combiner 16 to identify and select individual dies on the wafer 6 using the wafer map. Wafer scribe reader 1 〇〇 wafer scribe reader 1 第 (Fig. 4 ) Also mounted on the overhead 80. Wafer line reader 1 〇〇 configured to use optical symbol recognition Reading mounted on the wafer support plate assembly 63 of wafers on a discrimination code of 6. Position and for lifting the wafer discrimination code of grains with a suitable grain 8 is lifted from the wafer -26-
201008855 的控制軟體關連。 晶圓劃線讀取器100操作性連接至PC 34。 34以產生晶圓辨別碼的可見影像。此外,編程PC 生圖形使用者介面(GUI)。因此,若劃線讀取器 取晶圓辨別碼有困難,操作者可使用GUI手動輸^ 別碼。 第13圖中可見到晶圓劃線讀取器100之更今 讀取器100包括以托架109安裝至高架80上的機i 機殼1 07組態成支撐具有視訊透鏡1 1 3的相機1 1 Π 1連接至PC 34,使PC 34可產生晶圓辨別碼白> 機殼107亦包括光源115以在使用中照明晶圓61^ 圓辨別碼。 穿梭運輸設備/晶粒輸送機制20 在第14及15圖中顯示根據本發明之一實施书 運輸設備/晶粒輸送機制20。穿梭運輸組合20組育 取與提起頭78接收晶粒並運輸它們至晶粒佈置組 於下分別描述。 穿梭運輸設備包括高架樑114。高架樑114衣 裝在光學桌26上之一對高架柱116。穿梭或滑動f 裝在樑114上並沿著樑114移動。線性馬達120¾ 1 1 4上以驅動穿梭件1 1 8沿著樑往返。一對相對& 關配置117設置在高架樑114上,並連接至PLC 止穿梭件1 1 8多餘的移動。線性馬達1 20亦經由3 編程PC 34以產 1〇〇讀 、晶圓辨 7細節。 S 1 07 ° 1。相機 J影像。 L讀取晶 J的穿梭 !成從選 合22, :包括安 :1 1 8 安 :裝在樑 f限制開 38以禁 丨當的控 -27- 201008855 制器而受到PLC 38的控制,如後述。 第15圖更詳細顯示穿梭或滑動件118。穿梭件118包 括固接至晶粒板126的滑動板122。真空板124固接至晶 粒板126並自滑動板122正交延伸。真空板124界定操作 性朝上開口的數個孔徑128。真空管130安裝在穿梭件 118上並連接至真空板124的操作性較低部及真空泵(爲 圖示)’以當晶粒定位在真空板124上時產生適當的真 空。 膠體塊132亦設置在晶粒板126上。膠體塊132用來 提供存放區’選取器頭78係編程成在該處佈置其他晶粒 供取樣用。一旦存放’可從晶粒板126移除膠體塊132。 高架樑114設置在支撐組合26上,使得一旦從晶圓 提起晶粒,可從其中真空板1 24可自選取器頭78接收晶 粒的位置移動穿梭件1 1 8。設置高架樑1 1 4使得可將穿梭 件118移動到其中可藉由如後述的晶粒佈置組合22從真 空板124提起晶粒的位置。 晶粒佈置組合22 晶粒佈置組合22 (第1 6圖)組態成從穿梭件1 1 8接 收晶粒並將其佈置與接合在液晶聚合物(LCP )載具或次 組合10上所希望的位置中,該載具由後述之夾鉗組合所 夾住。 晶粒佈置組合22包括安裝在阻合器1 6的支撐平台或 光學桌126上的框架138。在本發明之一實施例中,框架 -28- 201008855 138爲花崗岩。框架138具有床部140及直立部134,如 所示。間隔件136設置在床部140上。十字滾動組合142 安裝在間隔件1 3 6上。滾動組合1 42組態成在其中載入載 具10的裝載位置(第16圖中所示)與其中晶粒佈置在載 具10上的佈置位置(第17圖中所示)之間滾動。夾具板 144安裝在十字滾動組合142上,可沿著由第16圖中所示 的箭頭指示之X軸位移。載具夾具或夾鉗組合146 (後 述)安裝在夾具板142上以將LCP載具10夾定位以供晶 粒接合。 晶粒佈置組合22包括載具裝載門32,其配置在床部 140上並經由托架121安裝至組合器16的容置框架24 (第3圖),以允許載具10被載入夾具146中。佈置頭 組合160安裝在安裝板162上,如所示。安裝板162固接 至直立部1 34。佈置頭組合1 60組態成從穿梭件1 1 8提起 晶粒並將其定位在載具1 0上。晶粒佈置組合22亦包括空 氣加熱氣組合1 64 (後述),以輔助晶粒至持定在夾具 146中之載具10的接合。佈置頭組合160包括佈置頭168 以及佈置相機與相關光學件1 6 6。 佈置頭168 第18及19圖顯示佈置頭168的更接近之圖。佈置頭 168包括佈置頭安裝區塊組合123。佈置頭安裝區塊組合 123經由安裝板162固接至框架138的直立部134。 Z軸台125安裝在區塊組合123上,且被侷限於沿著 -29- 201008855 Z軸位移。針對該目的,Z軸步階器馬達1 8 2經由托架組 合133固接至區塊組合123。Z軸步階器馬達182具有操 作性嚙合Z軸台125之推桿135,以沿著Z軸相關於區塊 組合123推動Z軸台125。經由適當控制器在PLC 38的 控制下操作Z軸步階器馬達1 8 2。 Y軸台127安裝在Z軸台125上,且被侷限於沿著Y 軸位移(亦即操作性垂直)。針對該目的,Y軸步階器馬 達180經由托架組合137固接至Z軸台125。推動托架 139固接至Y軸台127並經由壓縮彈簧143嚙合Z軸台 125之推桿141。線性編碼器145安裝在Z軸台125上, 如所示。刻度帶147固接至γ軸台127,並將由線性編碼 器145讀取,該編碼器連接至PLC 38以提供沿著γ軸的 位置反饋。 X軸台129則安裝在Y軸台127上,且被侷限於沿著 X軸位移。針對該目的,調整區塊149固接至Y軸台 127。一對X軸微米驅動器176固接至調整區塊149並嚙 合X軸台129以提供X軸台129相較於Y軸台127沿著 X軸的調整。X軸微米驅動器176經由適當的控制器連接 至PLC 38,以控制X軸台129之調整的程度。 連接器區塊151固接至X軸台129。彈性器具172 (其可爲T型彈性器具)則連接至連接器區塊151。器具 172界定容納晶粒佈置器頭17〇之凹部,使晶粒佈置器頭 170自器具172部分延伸。自器具丨72之晶粒佈置器頭 170的部分延伸爲頭170的一部分可容納在如下述之夾具 -30- 201008855 146之保持板150之間。 流體式 控制下 從在真 ,PLC 76的 得晶粒 的加熱 空氣加 置器頭 接器區 1的致 置固接 著馬達 之平滑 152正 層薄膜 晶粒佈置器頭170爲陶瓷且界定與真空管186 交流的孔徑153。真空管186連接至在PLC 38的 的真空泵。調整晶粒佈置器頭170的形狀與尺寸以 空板76上操作性固持的晶圓6接收晶粒。那時 3 8,經由適合的控制器,操作以移除施加至真空板 真空,並經由管186施加真空在佈置器頭170,使 A 可透過頭170固定住。 〇 空氣加熱器管155連接至空氣加熱器組合164 器閥組合602的熱空氣供應噴嘴600 (第20圖)。 熱器管1 5 5連接至晶粒佈置器頭1 7 0以加熱晶粒佈 '170,使得晶粒可接合至載具10的疊層薄膜12。 角馬達161亦經由X軸台129安裝並固接至連 塊151。由PLC 38經由適當的控制器對角馬達16 動導致晶粒佈置器頭170圍繞Y軸的角樞轉。亦設 ❿ 至X軸台129之角移動彈簧131,如所示,以逆 161的驅策而偏置佈置器170的角移動,以確保其 操作。 因此,可編程PLC 38使得當夾具146的插件 確地設置在夾具146中時,頭170可定位成抵靠疊 1 2並受熱以將晶粒接合至疊層薄膜1 2。 空氣加熱器組合164 空氣加熱器組合164安裝在十字滾動組合142上,以 201008855 將加熱的空氣導至夾具146中所固持的載具ι〇上。這可 輔助晶粒至載具10上之熱固疊層薄膜12的接合。在第20 圖中更詳細顯示空氣加熱器組合1 6 4。空氣加熱器組合 164包括加熱器安裝板604 (第20圖)。空氣處理加熱器 6 06安裝在安裝板6 04上。空氣處理加熱器606在608從 電箱614接收電性電源供應(第16圖)。空氣處理加熱 器606爲具有冷空氣供應器610在一端之長條狀,如所 示。 加熱器閥組合602安裝在空氣處理加熱器606上之冷 空氣供應器610的相反端上。熱電耦612設置在加熱器閥 組合602以提供信號給PLC 3 8,以幫助透過電箱61 4對 加熱器閥組合6 0 2的控制(第16圖)。熱空氣供應噴嘴 600及熱空氣轉向管616連接至加熱器閥組合602。 氣控致動器618安裝在加熱器安裝板604上,以經由 連接棒620控制加熱器閥組合602的操作。氣控致動器 6 1 8如下述經由適當的控制器操作性連接至p l C 3 8,以控 制從加熱器閥組合602之熱空氣的出去。 佈置相機與光學件組合166 佈置相機與光學件組合166讓PC 34在佈置晶粒前定 位頭170於載具10上方。 佈置相機與光學件組合1 66安裝在相機與光學件組合 托架622上(第16圖),其則固接至花崗岩框架138的 直立部134上的安裝板162。相機與光學件組合166和第 -32- 201008855 1 2圖中所示且於上所述的晶圓相機與光學件82類似。因 此使用相同的參考符號來參照組合1 66的構件。 各相機1〇2連接至觸碰板PC 34,使得夾具146及載 具10之部分的影像可顯示給操作者。編程觸碰板PC 34 以當PC 34辨別疊層薄膜中的墨水出口 14時立即與PLC 38通訊。墨水出口 14的辨別允許PC 34控制PLC 38,使 得載具基標15(第2圖)及墨水出口 14作爲佈置基標。 因此,PC 34能夠判斷如上述之待接合至載具10的疊層薄 膜12之晶粒的正確佈置。 各晶粒8在其各端典型具有基標,可藉由相機102成 像。由於一對相機102用來「看見」基標,PC 34能夠判 斷個別基標之互相相對的座標。這允許頭170的調整,以 確保個別晶粒互相對準地佈置在載具1 0上。 夾鉗組合 第21及22圖更詳細顯是夾鉗組合146。氣控式操作 基底夾具146。其包括其中可容納載具10的長形夾具體 148。詳言之,插件152可容納在夾具體148中。載具10 安裝在具有位置暗榫157的插件152上,以確保正確定位 插件152。 夾鉗組合146包括在夾具體148 —端的插件止件 156。近接開關159安裝在止件156上以當插件152抵達 止件156時產生由PLC 38可接收的信號。 夾鉗組合146包括安裝在夾具體148上的一對長形保 -33- 201008855 持板150 ’並界定具有足夠寬度之接取間隔624,以 列印頭積體電路8在載具10的疊層薄膜12上之定位 隔膜625定位在夾具體148中並藉由經空氣導管 所供應的空氣朝保持板1 5 0或遠離保留板1 5 0地位移 膜625與插件152組態成使得當夾具體148容納插件 時,可啓動隔膜62 5以驅策載具10抵靠保持板150, 間隔624提供佈置積體電路所需之空間。因此,在 38的控制下,當插件152插入夾具體148內時,可經 控配件1 5 8提供空氣供應至隔膜1 5 5以驅策載具1 〇 氣控板1 5 0,使得在積體電路8的佈置期間將載具1〇 在定位。把手或旋鈕154固接至插件152,以在夾鉗 10之前幫助操縱載具10定位在夾具板150之間。 程序 大致上,由組合器1 6所進行的程序可總結如下: •掃描安裝在插件152上的載具10的序號並接 其裝載到夾具146中,如上述,使得由疊層薄膜12 定的附接表面爲實質上平坦。 •載具10連同插件152 —起移動到相機與光學 合166之處,連同PC 34,用來定位載具表面上之基 位置,以提供將佈置於載具表面上之第一晶粒8的參: •掃描晶圓6並裝載到真空與加熱器板組合76 組合器1 6利用輸入指令檔或與晶圓6關連的晶圓地 判斷將附接至載具1 〇上之疊層薄膜1 2之實際的晶粒 允許 〇 626 。隔 152 其中 PLC 由氣 抵靠 保持 載具 著將 所界 件組 標的 亨。 上。 圖來 ,及 -34- 201008855 其位置。 •一旦從晶圓6釋放晶粒8’將其 置,對準並附接至疊層薄膜。將參照相 成此。 •一旦對準晶粒8,降低其至與疊f 加設定的溫度。 ·—旦與疊層薄膜12接觸,加熱, _ 時間長度,以附接晶粒8至疊層薄膜 膜。 在藉由各種控制器之PC 34的監控 制的各種構件來執行這些步驟。 * 爲了描述上述的構件如何進行這些 23圖中所示的高階資料流圖。第23圖 據本發明之一實施例的用於控制組合列 具上之列印頭組合機器或組合器1 6之 ❹ 及系統。 在此實施例中,此一系統以參考符丨 63 0包括製造執行系統(MES )伺服器 63 4,執行針對組合器1 6的列印頭組合 軟體。MES伺服器63 2及工業電腦634 統。 在此實施例中,MES伺服器63 2提 圖及操作指令給組合器1 6的PLC 3 8。 效於PC 34)經由PLC 38的乙太網路 運輸至晶粒佈置位 關構件描述如何達 賽薄膜12接觸並施 f曰粒8 —段預定的 ,其典型爲熱固薄 下由PLC 38所控 步驟,需先參照第 中所示的圖顯示根 印頭積體電路於載 操作的方法或程序 號630表示。系統 63 2及工業電腦 機器(PAM )應用 統稱爲遠端監視系 供如上述之晶圓地 工業電腦63 4 (等 模組接收資料。此 -35- 201008855 資料典型包括上述的個別致動器或驅動器之位置或軸座 標、工作回應、程序變數或類似者。此外’ PLC 3 8亦發 送狀態機工作給工業電腦634執行’如所示。 由PLC 38所發送至電腦63 4的資料可包括從晶圓6 耗費掉的晶粒數量、晶粒的佈置順序、各晶圓掃描的辨別 碼、晶粒與載具基標的位置、開始與停止週期時間、操作 者身分、載具條碼、使用之部件的狀態等等。 工業電腦63 4及MES伺服器63 2交換有關於組合器 16的操作之指令與資料,典型經由TCP-IP。MES伺服器 63 2則供應關於指示在載入的晶圓上哪個晶粒將安裝在哪 個載具上的晶圓地圖、程序參數等等的資訊給PLC 38。 如所示,PLC 38組態成,經由適當的軟體指令,界 定數個控制組合器1 6之操作所需的狀態機。此PLC 3 8界 定控制晶粒佈置組合22的操作之佈置狀態機63 6、控制穿 梭輸送組合20之運輸狀態機63 8以及控制晶粒選取組合 18的選取狀態機640。PLC 38亦界定運動控制狀態機陣 列644’負責控制與不同構件且統一以637表示的相關致 動器與驅動器。亦顯示負責組合器16之操作安全與監督 之監督狀態機642。The control software of 201008855 is related. Wafer line reader 100 is operatively coupled to PC 34. 34 to produce a visible image of the wafer identification code. In addition, the PC is programmed with a graphical user interface (GUI). Therefore, if the scribing reader has difficulty in facsimile identification, the operator can manually input the code using the GUI. It can be seen in Fig. 13 that the more recent reader 100 of the wafer scribing reader 100 includes a machine i mounted to the overhead 80 with a bracket 109. The housing 107 is configured to support a camera having a video lens 1 1 3 1 1 Π 1 is connected to the PC 34, so that the PC 34 can generate a wafer identification code white> The casing 107 also includes a light source 115 to illuminate the wafer 61 in a use. Shuttle Transport Equipment/Grain Transfer Mechanism 20 A transport equipment/die transport mechanism 20 in accordance with one embodiment of the present invention is shown in Figures 14 and 15. The shuttle transport assembly 20 sets of picking and lifting heads 78 receive the dies and transport them to the grain arrangement set as described below. The shuttle transport device includes an overhead beam 114. The elevated beam 114 is mounted on one of the pair of elevated columns 116 on the optical table 26. A shuttle or slide f is mounted on the beam 114 and moves along the beam 114. A linear motor 1203⁄4 1 1 4 is mounted to drive the shuttle 1 1 8 to and fro along the beam. A pair of relative & off configurations 117 are disposed on the elevated beam 114 and connected to the excess movement of the PLC stop shuttle 1 1 8 . The linear motor 1 20 also programs the PC 34 via 3 to produce a read/write detail. S 1 07 ° 1. Camera J image. L read the shuttle of the crystal J! into the selection 22, including: An: 1 1 8 An: installed in the beam f limit open 38 to control the control of the -27- 201008855 and is controlled by the PLC 38, such as It will be described later. Figure 15 shows the shuttle or slider 118 in more detail. The shuttle 118 includes a sliding plate 122 that is secured to the die plate 126. The vacuum panel 124 is secured to the pellet plate 126 and extends orthogonally from the sliding plate 122. Vacuum plate 124 defines a plurality of apertures 128 that are operatively open upwardly. The vacuum tube 130 is mounted on the shuttle 118 and is coupled to the lower operative portion of the vacuum plate 124 and the vacuum pump (shown) to create the appropriate vacuum when the die is positioned on the vacuum plate 124. A colloid block 132 is also disposed on the die plate 126. The colloid block 132 is used to provide a storage area' the picker head 78 is programmed to place other dies there for sampling. The colloidal block 132 can be removed from the die plate 126 once stored. The elevated beam 114 is disposed on the support assembly 26 such that upon lifting the die from the wafer, the shuttle member 1 18 can be moved from a position at which the vacuum plate 1 24 can receive the pellets from the picker head 78. The provision of the elevated beam 1 1 4 allows the shuttle 118 to be moved to a position where the die can be lifted from the vacuum plate 124 by a die arrangement 22 as will be described later. Grain Arrangement Combination 22 The grain arrangement combination 22 (Fig. 16) is configured to receive grains from the shuttle 1 18 and to arrange and bond them on a liquid crystal polymer (LCP) carrier or sub-assembly 10 In the position, the carrier is sandwiched by a clamp combination described later. The die arrangement assembly 22 includes a frame 138 mounted on a support platform or optical table 126 of the combiner 16. In one embodiment of the invention, frame -28-201008855 138 is granite. Frame 138 has a bed portion 140 and an upright portion 134 as shown. A spacer 136 is disposed on the bed portion 140. The cross rolling combination 142 is mounted on the spacer 136. The rolling combination 1 42 is configured to roll between a loading position (shown in Fig. 16) in which the carrier 10 is loaded and an arrangement position (shown in Fig. 17) in which the crystal grains are arranged on the carrier 10. The jig plate 144 is mounted on the cross rolling combination 142 and is displaceable along the X axis indicated by the arrow shown in Fig. 16. A carrier clamp or clamp assembly 146 (described below) is mounted on the fixture plate 142 to position the LCP carrier 10 clip for grain bonding. The die arrangement assembly 22 includes a carrier loading door 32 that is disposed on the bed portion 140 and mounted to the receiving frame 24 (FIG. 3) of the combiner 16 via the bracket 121 to allow the carrier 10 to be loaded into the clamp 146. in. The placement head assembly 160 is mounted on the mounting plate 162 as shown. Mounting plate 162 is secured to upright portion 134. The arrangement head combination 160 is configured to lift the die from the shuttle 1 18 and position it on the carrier 10. The die arrangement 22 also includes an air heating gas combination 1 64 (described later) to assist the bonding of the die to the carrier 10 held in the clamp 146. The placement head assembly 160 includes a placement head 168 and an arrangement camera and associated optics 16 6 . Layout Header 168 Figures 18 and 19 show a closer view of the placement head 168. The placement head 168 includes a placement head mounting block combination 123. The placement head mounting block combination 123 is secured to the upright portion 134 of the frame 138 via a mounting plate 162. The Z-axis stage 125 is mounted on the block combination 123 and is limited to the Z-axis displacement along the -29-201008855. For this purpose, the Z-axis stepper motor 182 is secured to the block combination 123 via the carrier assembly 133. The Z-axis stepper motor 182 has a push rod 135 that operatively engages the Z-axis table 125 to urge the Z-axis table 125 along the Z-axis with respect to the block combination 123. The Z-axis stepper motor 1 8 2 is operated under the control of the PLC 38 via a suitable controller. The Y-axis stage 127 is mounted on the Z-axis stage 125 and is limited to be displaced along the Y-axis (i.e., operatively vertical). For this purpose, the Y-axis stepper motor 180 is fixed to the Z-axis table 125 via the bracket assembly 137. The push bracket 139 is fixed to the Y-axis table 127 and engages the push rod 141 of the Z-axis table 125 via the compression spring 143. A linear encoder 145 is mounted on the Z-axis stage 125 as shown. Scale tape 147 is secured to gamma stage 127 and will be read by linear encoder 145, which is coupled to PLC 38 to provide position feedback along the gamma axis. The X-axis table 129 is mounted on the Y-axis table 127 and is limited to being displaced along the X-axis. For this purpose, the adjustment block 149 is fixed to the Y-axis table 127. A pair of X-axis micro-drivers 176 are secured to the adjustment block 149 and engage the X-axis table 129 to provide adjustment of the X-axis table 129 along the X-axis relative to the Y-axis table 127. The X-axis micro-drive 176 is coupled to the PLC 38 via a suitable controller to control the degree of adjustment of the X-axis stage 129. The connector block 151 is fixed to the X-axis stage 129. The elastic device 172 (which may be a T-type elastic device) is then connected to the connector block 151. The appliance 172 defines a recess that receives the die arranging head 17 , such that the die arranging head 170 extends from the appliance 172 portion. Portions of the die arranging head 170 from the appliance 延伸 72 extend so that a portion of the head 170 can be received between the retaining plates 150 of the jig -30-201008855 146 as described below. Under the fluid control, the smoothing 152 positive-film thin-film die arranging head 170 of the heated air-energizing head connector region 1 of the granules of the real, PLC 76 is ceramic and defined with the vacuum tube 186. The aperture 153 of the AC. The vacuum tube 186 is connected to a vacuum pump at the PLC 38. The shape and size of the die placer head 170 is adjusted to receive the die with the wafer 6 operatively held on the empty plate 76. At that time 3, via a suitable controller, operation is performed to remove the vacuum applied to the vacuum panel and a vacuum is applied to the dispenser head 170 via tube 186 to secure the A permeable head 170.空气 The air heater tube 155 is connected to the hot air supply nozzle 600 of the air heater combination 164 valve combination 602 (Fig. 20). The heat pipe 1 5 5 is coupled to the die distributor head 170 to heat the die cloth '170 such that the die can be bonded to the laminate film 12 of the carrier 10. The angle motor 161 is also mounted and fixed to the block 151 via the X-axis table 129. The diagonal motor 16 is moved by the PLC 38 via a suitable controller to cause the die arranging head 170 to pivot about the Y-axis. An angular movement spring 131 is also provided to the X-axis table 129, as shown, offsetting the angular movement of the arranging device 170 by the drive of the inverse 161 to ensure its operation. Thus, the programmable PLC 38 allows the head 170 to be positioned against the stack 12 and heated to bond the die to the laminated film 12 when the insert of the clamp 146 is properly positioned in the clamp 146. Air Heater Combination 164 The air heater assembly 164 is mounted on the cross rolling assembly 142 to direct the heated air to the carrier ι held in the fixture 146 at 201008855. This assists in the bonding of the die to the thermoset laminate film 12 on the carrier 10. The air heater combination 164 is shown in more detail in Figure 20. The air heater assembly 164 includes a heater mounting plate 604 (Fig. 20). The air treatment heater 6 06 is mounted on the mounting plate 604. Air treatment heater 606 receives an electrical power supply from electrical box 614 at 608 (Fig. 16). The air treatment heater 606 is elongated with a cold air supply 610 at one end, as shown. A heater valve assembly 602 is mounted on the opposite end of the cold air supply 610 on the air treatment heater 606. The thermocouple 612 is disposed in the heater valve assembly 602 to provide a signal to the PLC 3 8 to assist in the control of the heater valve combination 602 through the electrical box 614 (Fig. 16). Hot air supply nozzle 600 and hot air steering tube 616 are coupled to heater valve assembly 602. A pneumatic actuator 618 is mounted on the heater mounting plate 604 to control operation of the heater valve assembly 602 via the connecting rod 620. The pneumatic actuator 6 1 8 is operatively coupled to p l C 3 8 via a suitable controller to control the exit of hot air from the heater valve assembly 602 as follows. Arranging the camera and optics assembly 166 arranging the camera and optics assembly 166 causes the PC 34 to position the pre-alignment head 170 above the carrier 10. The camera and optics assembly 166 is mounted on a camera and optics combination bracket 622 (Fig. 16) that is secured to the mounting plate 162 on the upright portion 134 of the granite frame 138. The combination of the camera and optics 166 and the wafer camera shown in Figures 32-201008855 is similar to the optics 82 described above. Therefore, the same reference numerals are used to refer to the components of the combination 1 66. Each camera 1〇2 is connected to the touchpad PC 34 so that the image of the fixture 146 and portions of the vehicle 10 can be displayed to the operator. The touch panel PC 34 is programmed to communicate with the PLC 38 as soon as the PC 34 discriminates the ink outlet 14 in the laminate film. The discrimination of the ink outlet 14 allows the PC 34 to control the PLC 38 so that the carrier base 15 (Fig. 2) and the ink outlet 14 serve as the arrangement basis. Therefore, the PC 34 can judge the correct arrangement of the crystal grains of the laminated film 12 to be bonded to the carrier 10 as described above. Each of the dies 8 typically has a base at each end thereof and can be imaged by the camera 102. Since a pair of cameras 102 are used to "see" the base, the PC 34 can determine the coordinates of the individual bases relative to one another. This allows adjustment of the head 170 to ensure that individual dies are placed on the carrier 10 in alignment with each other. Clamp Combinations Figures 21 and 22 show the clamp assembly 146 in more detail. Air-controlled operation of the base clamp 146. It includes an elongate clip 148 in which the carrier 10 can be received. In particular, the insert 152 can be housed in the clip 148. The carrier 10 is mounted on an insert 152 having a position concealed 157 to ensure proper positioning of the insert 152. Clamp assembly 146 includes an insert stop 156 at the end of clip 148. The proximity switch 159 is mounted on the stop 156 to generate a signal receivable by the PLC 38 when the insert 152 reaches the stop 156. The clamp assembly 146 includes a pair of elongate-33-201008855 holding plates 150' mounted on the clip body 148 and defining an access spacing 624 having a sufficient width to stack the head-integral circuits 8 in the carrier 10. The positioning diaphragm 625 on the layer film 12 is positioned in the clip body 148 and is configured such that the film 625 and the insert 152 are displaced by the air supplied through the air duct toward the retaining plate 150 or away from the retaining plate 150. When the insert 148 is specifically received, the diaphragm 62 5 can be actuated to urge the carrier 10 against the retaining plate 150, which provides the space required to position the integrated circuit. Therefore, under the control of 38, when the insert 152 is inserted into the clip 148, the controllable fitting 158 provides air supply to the diaphragm 155 to drive the carrier 1 〇 air control panel 150, so that the integrated body The carrier 1 is positioned during the arrangement of the circuit 8. A handle or knob 154 is secured to the insert 152 to assist in maneuvering the carrier 10 between the clamp plates 150 prior to the clamp 10. Procedure Generally, the procedure performed by the combiner 16 can be summarized as follows: • Scan the serial number of the carrier 10 mounted on the insert 152 and load it into the jig 146 as described above so that it is defined by the laminated film 12. The attachment surface is substantially flat. • The carrier 10, along with the insert 152, moves to the camera and optical 166, along with the PC 34, for positioning the base position on the surface of the carrier to provide the first die 8 to be disposed on the surface of the carrier. Reference: • Scan the wafer 6 and load it into the vacuum and heater board combination 76. The combiner 16 judges the laminated film 1 attached to the carrier 1 using the input command file or the wafer associated with the wafer 6. The actual grain size of 2 allows 〇626. Between the 152, the PLC is held by the gas against the carrier. on. Tulai, and -34- 201008855 its location. • Once the die 8' is released from the wafer 6, it is placed, aligned and attached to the laminate film. This will be referred to by reference. • Once the die 8 is aligned, lower it to the temperature set with the stack f. The contact with the laminated film 12 is heated for a length of time to attach the die 8 to the laminated film. These steps are performed by various components of the monitoring of the PC 34 of the various controllers. * To describe how the above components perform the high-order data flow diagrams shown in these 23 figures. Figure 23 is a diagram of a ram and system for controlling a printhead combination machine or combiner 16 on a combination of displays in accordance with an embodiment of the present invention. In this embodiment, the system includes a manufacturing execution system (MES) server 63 4 with a reference symbol 63 0 that executes the print head combination software for the combiner 16. MES server 63 2 and industrial computer 634 system. In this embodiment, the MES server 63 2 maps and operates the instructions to the PLC 3 8 of the combiner 16. Effect on the PC 34) Ethernet transport via PLC 38 to the die placement member Describes how the Dysay film 12 is in contact and is applied to the segment, which is typically a thermoset thin by PLC 38 The control step needs to first show the method of the root print integrated circuit for carrying operation or the program number 630 with reference to the figure shown in the figure. The system 63 2 and the Industrial Computer Machine (PAM) application are collectively referred to as the remote monitoring system for the above-mentioned wafer industrial computer 63 4 (the module receives the data. This -35-201008855 data typically includes the above individual actuators or The position of the drive or the axis coordinates, work response, program variables or the like. In addition, 'PLC 3 8 also sends the state machine to the industrial computer 634 to perform' as shown. The data sent by the PLC 38 to the computer 63 4 may include The number of crystal grains consumed by the wafer 6, the order of the crystal grains, the identification code of each wafer scan, the position of the die and the carrier base, the start and stop cycle time, the operator's identity, the carrier bar code, and the components used. The state of the computer 63 4 and the MES server 63 2 exchanges instructions and information about the operation of the combiner 16, typically via TCP-IP. The MES server 63 2 supplies instructions on the loaded wafer. Which die will be loaded with information on the wafer map, program parameters, etc. on the carrier to the PLC 38. As shown, the PLC 38 is configured to define a number of control combiners 16 via appropriate software instructions. The state machine required for operation. This PLC 38 defines an arrangement state machine 63 that controls the operation of the die arrangement combination 22, a transport state machine 63 8 that controls the shuttle delivery assembly 20, and a selection state machine 640 that controls the die selection combination 18. The PLC 38 also defines a motion control state machine array 644' that is responsible for controlling the associated actuators and actuators that are represented by different components and unified at 637. A supervisory state machine 642 that is responsible for the operational safety and supervision of the combiner 16 is also shown.
第24圖顯示根據本發明之一實施例的如上述在pC 34、PLC 38、操作者及/或遠端監視系統(rms,以408 表示)控制下,由各種構件所執行之控制組合器1 6的方 法或程序之總體槪觀之流程圖。如上述,r M S 4 0 8包括 MES 632及工業電腦634。可理解到步驟的―些係由PC -36- 201008855 34、PLC 38及RMS 408自動執行,而其他需要來自操作 者的輸入。 可理解到對代表特定方法步驟之參考符號的參照係指 由附圖中此種參考符號所指示之個別的區塊。因此,包括 在本發明中的方法不受限或受制於依照此方式參照之特定 方法步驟。熟悉該項技藝人士將了解到在本發明下可有其 他方法,其可能排除這些步驟的一些或包括額外步驟。 顯示具有晶粒選取組合1 8、晶粒輸送機制20及晶粒 佈置組合22的組合器16之一般步驟。遠端監視系統408 配置成與PLC 38信號通訊,如上述,且允許遠端監視並 控制組合器1 6的操作狀態。RMS 408亦能夠追蹤載具與 晶圓,以及哪個晶粒將佈置在哪個載具上。RMS對於載具 1 〇之組合的品質與保證控制具有整合性的地位。 如所示,程序包括晶圓裝載階段3 98、載具裝載階段 4 12、晶粒附接階段424以及已處理的載具移除階段43 6。 晶圓裝載階段398具有從儲存晶圓之乾淨的卡盒移除 晶圓(區塊400)、將晶圓裝載到組合器16中(區塊 402 )以及PLC 38讀取晶圓條碼(區塊404 )之步驟。在 所示的實施例中,由PLC 38從遠端監視系統408擷取晶 圓映照圖(區塊406 ),如上述。此晶圓映照圖典型提供 晶圓6上之1C的位置及選取順序。接著將晶圓6佈置在 晶圓加熱與真空板76上。 載具裝載階段412具有從托盤移除載具10之步驟 (區塊414),此後由PLC 38掃描載具10的條碼並發送 -37- 201008855 至遠端監視系統408。在所示的實施例中,載J 聚合物(LCP)基底所構成,如在一些區塊中 監視系統408在命令PLC組合晶粒於其上之前 是否具有先前已執行於其上的通過之品質控制 具通過此種測試(區塊4 0 8 )且有足夠的品質 除覆蓋疊層14的保護襯墊(區塊420)並將載 合器16中(區塊422)。 晶粒附接程序424尾隨在組合器初始化 426 ),並掃描晶圓以根據來自遠端監視系統 基底映照圖來確定晶粒的位置(區塊428 )。 選取晶粒(區塊430 )並運輸至佈置組合22, 將被接合至載具(區塊432)。重複選取與佈 載具包括由晶圓地圖指定之所需數量的曰1 434 )。 已處理的載具移除階段43 6包括掃描具有 的1C之完成的載具(區塊438)並在區塊440 告給遠端監視系統。接著將載具1 0移動到卸 塊442 ),在該處操作者可從組合器16移除靡 測載具1 〇 (區塊444 )。接著將具有列印頭之 10佈置在托盤中(區塊446)。 第25圖顯示晶粒選取組合1 8在從晶圓6 操作期間所執行的特定步驟。該方法典型一開 裝載晶圓6到組合器16中,如區塊200所示 位在晶圓定位組合器4 8上,如上述。 I 1 0由液晶 所示。遠端 ,檢查載具 測試。若載 ,操作者移 具裝載到組 之後(區塊 4〇8的晶圓 接著從晶圓 在該處晶粒 置步驟直到 ^粒(區塊 界定列印頭 發送品質報 下位置(區 :具10並目 完成的載具 選取晶粒之 始由操作者 。晶圓6定 -38- 201008855 組合器16初始化(區塊202 )並使用劃線讀取 100,在PLC 38的控制下掃描晶圓條碼(區塊204) PLC 38組態成條碼之不成功的掃描(在決定區塊206 定)會令PLC 38解鎖組合器16的晶圓裝載門(區 2〇8 ),使得操作者可移除及/或重新定位晶圓於組合器 上(區塊2 1 0 ) 。PC 34組態成控制晶圓相機與光學件 以檢查標記在晶圓上的開始點或基準(區塊2 1 2 ),其 爲由PLC 38所使用之晶圓基底映照圖之參考點,以定 個別晶粒於晶圓6上。 —旦在214已聚焦相機與光學件82,PLC 38檢查 位台92與驅動器98的位置之晶粒選取器8 1及加熱器 (區塊216)。若晶粒選取器81檢查失敗,組合器16 新初始化並可能發出警告給操作者。若晶粒選取器8 1 過檢查,將其提起(區塊218)並且移動至由映照圖鎖 示的參考點(區塊220) «PLC 38使用相機與光學件 找出晶圓6上的參考點(區塊222 )。若PLC不能定位 考點,解鎖晶圓裝載門,允許接取晶圓6。 光學件82檢查晶圓(區塊224)且由PLC從映照 請求將選取之晶粒的座標(區塊226 )。這兩種步驟的 何一者的失敗會使晶圓接取門的解鎖,如所示。若提供 標,將晶粒選取器8 1移動至正確的位置(區塊228 ), 則再次請求座標。一旦晶粒選取器8就位,降低選取表 86 (區塊230)且與晶粒接觸並且以加熱器90加熱晶 (區塊232) ’以鬆脫固持晶粒至晶圓6的黏劑。接著 器 〇 決 塊 16 82 作 位 定 90 重 通 指 82 參 圖 任 座 否 面 圓 由 -39- 201008855 透過選取表面86所建立的真空抓持晶粒(區塊234) ’如 上述,且升高晶粒選取器(區塊238)以從晶圓6移除晶 粒。 晶粒選取組合18接著等待晶粒輸送機制20 (區塊 240 )就定位,之後降低晶粒到穿梭件η 8上(區塊242 ) 並且藉由移除真空來釋放晶粒(區塊244 )。若必須從晶 圓選取之額外的晶粒’再次升高晶粒選取器(®塊246 ) 且重複程序’如所示。若映照圖不需要選取額外的晶粒’ 晶粒選取器返回到等待位置,以裝載新的晶圓到組合器1 6 內(區塊250 )。 第2 6圖顯示由晶粒輸送機制2 0執行之方法的一實施 例。與上述晶粒選取組合類似’程序一開始爲機制2 0的 初始化(區塊260 )。穿梭件1 1 8等到晶粒選取器8 1 (區 塊2 62 )直到選取器移動到穿梭件1 1 8上方的位置(區塊 2 64 )。一旦晶粒選取器8 1就位,則穿梭件1 1 8上的真空 板接收晶粒並藉由建立真空而抓持晶粒(區塊266)。穿 梭件118等待選取器頭升高(區塊268 ),之後其沿著高 架樑114運輸至晶粒佈置組合22 (區塊270 )。 佈置頭組合160包括晶粒佈置器170。穿梭件丨18等 待佈置器170就位(區塊272及274 ),之後真空板釋放 被抓住的晶粒(區塊276 )並保持在原位(區塊278 )使 選取器170可將其挑起。當選取器170移除了晶粒,穿梭 件移回到晶粒選取組合1 8以重複程序(區塊2 8 0 )。 第27圖槪略顯示由晶粒佈置組合22所執行之工作的 -40- 201008855 方法步驟之一實施例。程序以組合2 2初始化開始(區塊 3 00 ),之後透過載具裝載門119將載具10裝載到夾具 146中並夾鉗在夾具146中(區塊304)。接著由十字滾 動台142在區塊306將載具10移到參考位置。佈置相機 與光學件166掃描載具10之基標指標15以對準其上的晶 粒。若未找到基標(決定區塊308),則台142移動載具 1 〇到卸下位置(區塊3 1 2 )。 若未找到基標,則台1 4 2將載具1 〇移到佈置位置 (區塊314),在該處佈置組合160可佈置晶粒於載具10 上。佈置頭1 6 8等待穿梭件1 1 8遞送從晶圓選取而來的晶 粒,如上述(區塊314)。一旦穿梭件就位,降低佈置頭 1 6 8 (區塊3 1 6 )。若晶粒正確定位(決定區塊31 8 ),則 降低晶粒佈置器170 (區塊320 )以抓持晶粒(區塊 3 22 )。否則,佈置組合160移回到佈置位置。 —旦已經抓持住晶粒,晶粒佈置器170升高(區塊 324 )並且運輸穿梭件1 1 8檢查乾淨的挑起(區塊326 )並 且移離回到晶粒選取組合1 8 (區塊3 2 8 )。將晶粒佈置器 移動到載具1 0上方的位置(區塊3 3 0 )並且經由相機與光 學件1 6 0對準抓持的晶粒與載具(區塊3 3 2 )。在3 3 6降 低晶粒佈置器170。晶粒佈置器頭170接著經過夾具146 的間隔159佈置晶粒於載具1〇上。空氣加熱器組合164 加熱晶粒與載具以將晶粒固定住至熱固疊層1 4 (區塊 3 3 8 ),之後讓晶粒冷卻(區塊3 4 〇 )。 在升高佈置頭168 (區塊344 )並移至下一晶粒佈置 -41 - 201008855 前’佈置相機與光學件166接著允許PC 34檢查載具上之 晶粒的佈置(區塊342)。 —旦頭168移開(區塊3 46 ) ,PLC 38可檢查晶粒的 最終位置(區塊348)並移動載具10至卸下位置(區塊 3 5 0 ),其中在裝載另一載具前(區塊3 54 ),操作者可鬆 開載具(區塊352)並將之從組合器16的機殻24移除。 操作者介面 第28圖示意性顯示第3圖之組合器16的左邊部分, 更詳細顯示操作者介面。介面包括觸碰板PC 34及控制按 鈕台36。亦顯示警告信標464 (第3圖中的符號35 )及緊 急停止按鈕460與462。按鈕460爲操作者緊急停止按 鈕,而按鈕46 2爲維修緊急停止按鈕。載具裝載門119設 置在組合器16的封閉體24的前方板461,如所示。可穿 透裝載門1 1 9看見晶粒佈置組合22的花崗岩框架1 3 8,以 及夾具板144與夾具146。 電性構件 第29圖顯示打開狀態之組合器1 6後方的電性封閉體 (第3圖)。組合器的控制系統包括PLC 38,其爲三菱 (Mitsubishi® ) FX3U-64M PLC 單元 645,具有爲模組形 式之FX2N-2LC溫度控制區塊646、FX3U-ENET乙太網路 介面模組647及FX0N-3A類比I/O特殊功能區塊或模組 64 8及FX2N-3 2 CAN控制器區域網路(CAN)序列匯流排 -42- 201008855 區塊649之擴充區塊。 PLC 38以第32圖中所示的乙太網路交換器650連接 至PC 34。PLC 38從PC 34接收編程指令,使得plc 38 可控制晶粒選取組合1 8、運輸機制20及晶粒佈置組合22 的操作。 包括照明控制器4 7 0 (第2 9圖)以控制相機與光學件 82與166的LED轉接器1〇8。控制器470爲防軟 (Gradasoft ) PP610照明控制器。並包括用以提供固定組 合器1 6之相關構件終的晶圓與晶粒所需之各種真空的真 空泵4 72。真空泵472爲普熙(Busch)乾運轉旋轉葉片型 泵。 可理解到各個構件經由容置於管線4 7 1中的電性及/ 或氣控連結(區塊420)連接在一起。軌473提供容置於 封閉體44中之不同的構件的安裝位置。因此,示意性指 示構件之間的實體連結,因熟悉該項技藝人士將了解到所 需之連結。 統一由符號474指示之馬達軸控制器連接至PLC 3 8 以幫助控制組合器1 6之構件的不同馬達與驅動器。於下 提供此馬達控制之詳細說明。 電源供應器476組態成提供1 60伏特DC供應以操作 真空泵472。電源供應器496組態成提供5、9、15及24 伏特的電源供應器至組合之繼電器與馬達接觸器。 繼電器478與熔線480提供至由電源供應器476供電 的電性構件之連結與保護,而繼電器492與熔線494提供 -43- 201008855 至由電源供應器496供電的電性構件之連結與保護。 繼電器482提供組合器16之加熱器元件的連結。可 理解到不同的繼電器允許PLC 38啓動與停用個別的構 件。並顯示48伏特電源供應器484及乙太網路交換器486 (顯示成第32圖中650)。電路斷路器488提供構件的過Figure 24 shows a control combiner 1 executed by various components under the control of pC 34, PLC 38, operator and/or remote monitoring system (rms, indicated at 408) as described above, in accordance with an embodiment of the present invention. A general flow chart of the method or procedure of 6. As mentioned above, r M S 4 0 8 includes MES 632 and industrial computer 634. It is understood that the steps are automatically performed by PC-36-201008855 34, PLC 38 and RMS 408, while others require input from the operator. References to the reference symbols representing a particular method step are meant to refer to the individual blocks indicated by such reference numerals in the drawings. Therefore, the methods included in the present invention are not limited or subject to the specific method steps referred to in this manner. Those skilled in the art will appreciate that there may be other methods underlying the present invention that may exclude some or include additional steps. The general steps of combiner 16 having a die selection combination 18, a die transport mechanism 20, and a die arrangement combination 22 are shown. The remote monitoring system 408 is configured to signal communication with the PLC 38, as described above, and allows the remote to monitor and control the operational status of the combiner 16. The RMS 408 is also capable of tracking the carrier and wafer and which carrier the die will be placed on. RMS is an integrated position for quality and assurance control of the combination of vehicles. As shown, the program includes a wafer loading phase 3 98, a carrier loading phase 4 12, a die attach phase 424, and a processed carrier removal phase 43 6 . Wafer loading stage 398 has wafer removal from a clean cartridge that stores the wafer (block 400), loading the wafer into combiner 16 (block 402), and PLC 38 reading the wafer barcode (block) 404) steps. In the illustrated embodiment, a crystal map (block 406) is retrieved from remote monitoring system 408 by PLC 38, as described above. This wafer map typically provides the location and selection order of 1C on wafer 6. The wafer 6 is then placed on the wafer heating and vacuum panel 76. The carrier loading phase 412 has the step of removing the carrier 10 from the tray (block 414), after which the bar code of the carrier 10 is scanned by the PLC 38 and sent from -37 to 201008855 to the remote monitoring system 408. In the illustrated embodiment, a J-loaded polymer (LCP) substrate is constructed, such as in some of the blocks, whether the monitoring system 408 has the quality of the pass previously performed thereon prior to commanding the PLC to combine the die thereon. The control tool passes this test (block 408) and has sufficient quality to cover the protective liner (block 420) of the overlay 14 and will be in the carrier 16 (block 422). The die attach procedure 424 is followed by a combiner initialization 426) and the wafer is scanned to determine the location of the die based on the base map from the remote monitoring system (block 428). The die is selected (block 430) and transported to the layout combination 22, which will be bonded to the carrier (block 432). Repeated selection and deployment of the vehicle includes the required number of 曰1 434 specified by the wafer map. The processed carrier removal stage 43 6 includes scanning the completed carrier with 1C (block 438) and reporting it to the remote monitoring system at block 440. The carrier 10 is then moved to the unloader block 442) where the operator can remove the test vehicle 1 从 (block 444) from the combiner 16. The printhead 10 is then placed in the tray (block 446). Figure 25 shows the specific steps performed by the die selection combination 18 during operation from the wafer 6. The method typically mounts the wafer 6 to the combiner 16 as shown in block 200 on the wafer location combiner 48 as described above. I 1 0 is shown by the liquid crystal. Remote, check the vehicle test. If the operator moves the load to the group (the wafer of block 4〇8 is then placed from the wafer at the step until the grain is formed) (the block defines the print head to send the quality report position (area: 10 The completed carrier is selected by the operator at the beginning of the die. Wafer 6 is set to -38 - 201008855 Combiner 16 is initialized (block 202) and is read 100 using a scribe line to scan the wafer under the control of PLC 38. Barcode (Block 204) An unsuccessful scan of the PLC 38 configured as a bar code (determined in decision block 206) causes the PLC 38 to unlock the wafer loading gate (zone 2〇8) of the combiner 16 so that the operator can move In addition to and/or repositioning the wafer on the combiner (block 2 1 0). The PC 34 is configured to control the wafer camera and optics to check the starting point or reference mark on the wafer (block 2 1 2 ), which is the reference point of the wafer substrate map used by the PLC 38 to define individual dies on the wafer 6. Once the camera and optics 82 have been focused at 214, the PLC 38 checks the stage 92 and the driver. The die picker 8 1 and the heater (block 216) at the position of 98. If the die picker 81 fails the check, the combiner 16 Initialize and may issue a warning to the operator. If the die picker 8 1 has passed the check, lift it up (block 218) and move to the reference point locked by the map (block 220) «PLC 38 uses camera and optics The device finds the reference point on the wafer 6 (block 222). If the PLC cannot locate the test site, the wafer loading gate is unlocked, allowing access to the wafer 6. The optical member 82 inspects the wafer (block 224) and is The mapping request will select the coordinates of the die (block 226). Failure of either of these two steps will unlock the wafer access door as shown. If provided, the die picker 8 1 Moving to the correct position (block 228), the coordinates are requested again. Once the die picker 8 is in place, the selection table 86 (block 230) is lowered and in contact with the die and heated by the heater 90 (block 232) ) 'To loosen and hold the die to the adhesive of the wafer 6. Next, the block 16 82 is set to 90. The key is 82. The reference surface is set by -39- 201008855. Vacuum gripping the die (block 234) 'as described above, and raising the die picker (block 238) The die is removed from the wafer 6. The die selection combination 18 then waits for the die transfer mechanism 20 (block 240) to be positioned, then lowers the die onto the shuttle η 8 (block 242) and by removing the vacuum To release the die (block 244). If additional die must be selected from the wafer 'raise the die picker again (® block 246) and repeat the procedure' as shown. If the map does not need to select additional The die 'die picker returns to the waiting position to load a new wafer into the combiner 16 (block 250). Figure 26 shows an embodiment of a method performed by the die transport mechanism 20. Similar to the above-described die selection combination, the program is initially initialized by mechanism 20 (block 260). The shuttle 1 18 waits until the die picker 8 1 (block 2 62 ) until the picker moves to a position above the shuttle 1 18 (block 2 64 ). Once the die picker 8 1 is in place, the vacuum plate on the shuttle 1 18 receives the die and grips the die by creating a vacuum (block 266). The shuttle 118 waits for the picker head to rise (block 268), after which it is transported along the overhead beam 114 to the die arrangement 22 (block 270). The placement head assembly 160 includes a die arranger 170. The shuttle member 18 waits for the arranging device 170 to be in place (blocks 272 and 274), after which the vacuum plate releases the grasped die (block 276) and remains in place (block 278) so that the picker 170 can Provoke. When the picker 170 removes the die, the shuttle moves back to the die selection combination 18 to repeat the process (block 2 800). Figure 27 shows an example of one of the -40-201008855 method steps of the work performed by the die arrangement 22 . The program begins with a combination 2 2 initialization (block 3 00 ), after which the carrier 10 is loaded into the fixture 146 through the carrier loading gate 119 and clamped in the fixture 146 (block 304). The carrier 10 is then moved by the cross-roller 142 at block 306 to the reference position. Aligning the camera and optics 166 scans the base index 15 of the carrier 10 to align the grains thereon. If the base mark is not found (decision block 308), station 142 moves carrier 1 to the unloading position (block 3 1 2). If the base mark is not found, the stage 1 4 2 moves the carrier 1 to the arrangement position (block 314) where the arrangement 160 can place the die on the carrier 10. The placement head 168 waits for the shuttle 1 1 8 to deliver the granules selected from the wafer, as described above (block 314). Once the shuttle is in place, lower the placement head 1 6 8 (block 3 16). If the die is properly positioned (decision block 318), the die arranger 170 (block 320) is lowered to grasp the die (block 3 22 ). Otherwise, the arrangement combination 160 is moved back to the arrangement position. Once the die has been gripped, the die arranger 170 is raised (block 324) and the shuttle shuttle 1 1 8 is inspected for clean plucking (block 326) and moved back to the die selection combination 18 ( Block 3 2 8). The die arranger is moved to a position above the carrier 10 (block 3 3 0 ) and the gripped die and carrier (block 3 3 2 ) are aligned with the optical member 160 via a camera. The die arranger 170 is lowered at 3 3 6 . The die placer head 170 then places the die on the carrier 1 through the spacing 159 of the clamp 146. The air heater assembly 164 heats the die and carrier to hold the die to the thermoset stack 14 (block 3 3 8 ), after which the die is cooled (block 3 4 〇 ). Arranging the camera and optics 166 before raising the placement head 168 (block 344) and moving to the next die arrangement -41 - 201008855 then allows the PC 34 to inspect the placement of the die on the carrier (block 342). Once the head 168 is removed (block 3 46), the PLC 38 can check the final position of the die (block 348) and move the carrier 10 to the unloading position (block 3 5 0 ), where another load is loaded With the front (block 3 54 ), the operator can release the carrier (block 352) and remove it from the housing 24 of the combiner 16. Operator Interface Figure 28 shows schematically the left part of the combiner 16 of Figure 3, showing the operator interface in more detail. The interface includes a touch panel PC 34 and a control button table 36. Warning beacon 464 (symbol 35 in Fig. 3) and emergency stop buttons 460 and 462 are also displayed. Button 460 is the operator emergency stop button, and button 46 2 is the maintenance emergency stop button. The carrier loading door 119 is disposed on the front plate 461 of the enclosure 24 of the combiner 16, as shown. The granite frame 138 of the die arrangement 22 and the clamp plate 144 and clamp 146 are visible through the load-bearing door 1 1 9 . Electrical Member Fig. 29 shows the electrical enclosure behind the combiner 16 in the open state (Fig. 3). The control system of the combiner includes a PLC 38, which is a Mitsubishi® FX3U-64M PLC unit 645, having a FX2N-2LC temperature control block 646 in the form of a module, an FX3U-ENET Ethernet interface module 647 and FX0N-3A analog I/O special function block or module 64 8 and FX2N-3 2 CAN controller area network (CAN) serial bus -42 - 201008855 block 649 expansion block. The PLC 38 is connected to the PC 34 by the Ethernet switch 650 shown in Fig. 32. The PLC 38 receives programming instructions from the PC 34 such that the plc 38 can control the operation of the die selection combination 18, the transport mechanism 20, and the die placement combination 22. A lighting controller 470 (Fig. 29) is included to control the LED adapters 〇8 of the camera and optics 82 and 166. Controller 470 is a soft-proof (Gradasoft) PP610 lighting controller. And includes a vacuum pump 472 for providing various vacuums required for the wafer and die of the associated component of the associated assembly 16. The vacuum pump 472 is a Busch dry running rotary vane type pump. It will be appreciated that the various components are coupled together via electrical and/or pneumatic connections (blocks 420) housed in line 471. Rail 473 provides a mounting location for the different components housed in enclosure 44. Thus, the physical connections between the components are schematically indicated, as will be appreciated by those skilled in the art. The motor shaft controller, indicated by symbol 474, is coupled to PLC 3 8 to assist in controlling the different motors and drives of the components of combiner 16. A detailed description of this motor control is provided below. Power supply 476 is configured to provide a 1 60 volt DC supply to operate vacuum pump 472. Power supply 496 is configured to provide 5, 9, 15 and 24 volt power supplies to the combined relay and motor contactors. Relay 478 and fuse 480 are provided to the connection and protection of electrical components powered by power supply 476, while relay 492 and fuse 494 provide -43-201008855 to the connection and protection of electrical components powered by power supply 496. . Relay 482 provides a connection of the heater elements of combiner 16. It can be appreciated that different relays allow the PLC 38 to activate and deactivate individual components. A 48 volt power supply 484 and an Ethernet switch 486 (shown as 650 in Fig. 32) are shown. Circuit breaker 488 provides component over
電流保護。馬達接觸器490連接至控制器474以允許PLC 38以控制組合器的各種馬達。安全靜音控制器498及門開 _ 關控制器5 00藉由若門,如載具裝載門1 19,在組合器16 p 啓動時打開’則停用組合器來提供安全性。氣控封閉體 5〇 1形成組合器16之氣控封閉體46的部分(第3圖)。 ' 馬達控制器 第3 1圖提供由PLC 3 8執行的馬達控制工作之示意槪 略圖。如上述,PLC從具有MES伺服器632及工業電腦 634之遠端監視系統(或pC 34 )接收晶圓映照圖及相關 p 操作參數。透過由參考符號474統一指示的個別馬達軸控 制器由PLC 38控制上述的不同馬達與驅動器。 如上述,佈置頭168包括致動器161、176、180及 182。本發明人已發現具有愛模(Elmo)驅動器474.1的 艾克貝斯(Akribis )線性馬達1 8〇適合此應用。類似地, 使用具有科比(Copley)驅動器474.2之薩柏(Zaber) 2 階步階器馬達176’連同具有Copley驅動器474.4之 Zaber 2階步階器馬達182。角馬達161亦爲具有Copley 驅動器474.3之Zaber 2階步階器馬達。 -44 - 201008855 晶粒輸送機制或穿梭運輸機制20包括線性馬達丨2〇, 其爲具有Elmo驅動器474.5之Akribis AC伺服馬達。 類似地,晶粒選取組合18包括致動器66、96、62及 60’如上述。晶圓定位組合48具有由具有奈米運動 (Nanomotion)驅動器474·8之奈米運動壓電履帶式馬達 60與62所致動之兩個台。晶圓旋轉馬達66爲具有 Copley驅動器474.6之Zaber 2階步階器馬達,並且選取 器頭垂直馬達96爲具有Copley驅動器474.7之Zaber 2 階步階器馬達。應理解到所有驅動器474提供驅動器之位 置反饋資訊給PLC 38。 氣控封閉體46 第3 0圖顯示在打開狀態之組合器1 6的氣控封閉體 501 (第3圖中之封閉體46的部分),顯示由此組合器實 施例所使用的氣控構件。在主關閉閥5〇2過濾來自空氣供 應器之雜質之後,立即使用SMC AF40系列空氣過濾器 5 04。過濾器5 04具有漂浮型自動排放系統。組合器16亦 包括SMC AFM系列霧氣分離器53 0以過濾來自供應器的 粒子,並且接著SMC AFD系列微霧氣分離器532以過濾 可能通過分離器53 0之更小的粒子。包括SMC ΑΜΕ系列 霧氣分離器514以從組合器16的氣控系統吸收細微油粒 子。 從SMC SF系列包括直排氣體過濾器518以移除來自 氣控供應器的任何剩餘的粒子。過濾器518包括PTFE薄 -45- 201008855 膜。包括操作各種氣控構件的高純度閥520,以及薄膜空 氣乾燥器534以移除濕氣。使用壓力調節器506、510、 512及526來調節各種氣控系統中的壓力。使用隔離閥 502與528來互相隔離個別的氣控電路。使用電磁閥524 以PLC 38來控制氣控系統,具有通報流體資訊給PLC 38 之流體感測器5 1 6。 安全性 控制器或PLC 38包括保護組合器16、載具及晶圓6 不受到破壞還有操作者不受傷的數個安全特徵。因此, PLC 3 8組態成藉由上述的各種構件監視組合器1 6的操作 狀態。若偵測到潛在危險情況,PLC 3 8組態成停用組合 器16。危險情況可包括非預期的電性波動、壓力波動、非 預期的操作參數,PLC 38感測在組合器16之移動物件附 近有外來物體等等。 參 第32至37圖顯示在上述電性構件的一些之間的互連 之電路圖。可理解到以僅指示連結的某些之槪觀的方式描 述電路圖。電路圖意圖輔助熟悉此技藝人士解釋構件之間 的互連,而非提供窮舉電路說明。在電路圖中’類似的參 考符號指示類似的連結’除非另有所指。 第35圖中顯示主安全繼電器668 (以第29圖中的參 考符號 492指示)。繼電器 668爲歐姆龍(Omron ) G9SA-32卜T安全繼電器單元’並連接至緊急停止按鈕460 與462,如所示。繼電器668亦在666具有至PLC 38的 -46- 201008855 連結,如所示。 第36圖顯示組合器之安全系統的其他構件連結。 靜音控制器4 9 8連接至門開關控制器5 0 0,如所示,以 至門安全開關6 70。門開關控制器5 00配置成與磁門開 672、674及676通訊,如所示。若任何組合器的門板於 作期間爲打開,則安全系統自動停用組合器以防止傷害 /或破壞。 電腦控制 第3 2圖顯示控制系統,描繪P C 3 4控制組合器1 6 光學構件的一項功能。如所見,選取相機1 1 1及佈置相 '1 16以火線連結652直接連接至PC 34。如前述,PC 34 態成控制相機Π1及1 1 6的操作。 晶圓劃線讀取器1 00亦以適當的USB連結連接至 34’如所示。PC 34具有RS232通訊埠654,藉此可與 φ 對LED照明控制器470通訊(第33圖)。 第33圖更詳細顯示照明控制器470。照明控制 470.1組態成控制選取器頭78用的LED 660以輔助相 1 1 1之偵測。控制器4 7 0 · 1亦組態成控制佈置頭1 7 0用 LED 662以輔助相機166的偵測。照明控制器470.2組 成控制佈置頭1 7 0之側面照明用的L E D 6 6 4。 第32圖亦顯示PC 34與乙太網路交換器486之間 連結。交換器486在664連接至PLC 38及在666至乙 網路。 門 及 關 操 及Current protection. Motor contactor 490 is coupled to controller 474 to allow PLC 38 to control the various motors of the combiner. The safety mute controller 498 and the door open_off controller 5 00 are disabled by the door if the door is loaded, such as the carrier loading door 19, when the combiner 16p is activated, to disable the combiner to provide security. The pneumatically controlled closure 5〇1 forms part of the pneumatically controlled closure 46 of the combiner 16 (Fig. 3). ' Motor Controller Figure 3 1 provides a schematic representation of the motor control work performed by PLC 3 8. As described above, the PLC receives the wafer map and associated p operational parameters from a remote monitoring system (or pC 34) having an MES server 632 and an industrial computer 634. The various motors and drives described above are controlled by the PLC 38 via individual motor shaft controllers that are collectively indicated by reference numeral 474. As described above, the placement head 168 includes actuators 161, 176, 180, and 182. The inventors have found that an Akribis linear motor 18 8 with an Elmo driver 474.1 is suitable for this application. Similarly, a Zaber 2 step pacer motor 176' having a Copley drive 474.2 is used along with a Zaber 2nd step motor 182 having a Copley drive 474.4. The angle motor 161 is also a Zaber 2 step stepper motor with a Copley drive 474.3. The -44 - 201008855 die transport mechanism or shuttle transport mechanism 20 includes a linear motor 丨2〇, which is an Akribis AC servo motor with an Elmo drive 474.5. Similarly, die selection assembly 18 includes actuators 66, 96, 62 and 60' as described above. Wafer positioning assembly 48 has two stages that are actuated by nano-motion piezoelectric track-type motors 60 and 62 having nanomotion drivers 474·8. Wafer rotary motor 66 is a Zaber 2 step pacer motor with Copley drive 474.6, and picker head vertical motor 96 is a Zaber 2 step pacer motor with Copley drive 474.7. It should be understood that all of the drivers 474 provide position feedback information for the drive to the PLC 38. Air Control Enclosure 46 Figure 30 shows the air control enclosure 501 (portion of enclosure 46 in Fig. 3) of the combiner 16 in the open state, showing the air control components used in the embodiment of the combiner . The SMC AF40 Series Air Filter 5 04 is used immediately after the main shut-off valve 5〇2 filters the impurities from the air supply. The filter 504 has a floating automatic discharge system. The combiner 16 also includes an SMC AFM series mist separator 530 to filter particles from the supply, and then an SMC AFD series micro-mist separator 532 to filter smaller particles that may pass through the separator 530. A SMC® series mist separator 514 is included to absorb fine oil particles from the gas control system of the combiner 16. The direct exhaust body filter 518 is included from the SMC SF series to remove any remaining particles from the air control supply. Filter 518 includes a PTFE thin -45-201008855 membrane. A high purity valve 520 that operates various gas control components, and a membrane air dryer 534 are included to remove moisture. Pressure regulators 506, 510, 512, and 526 are used to regulate the pressure in various gas control systems. Isolation valves 502 and 528 are used to isolate individual gas control circuits from each other. The air control system is controlled by a PLC 38 using a solenoid valve 524 having a fluid sensor 516 that communicates fluid information to the PLC 38. Safety The controller or PLC 38 includes a number of safety features that protect the combiner 16, the carrier and wafer 6 from damage and that are not injured by the operator. Therefore, the PLC 3 8 is configured to monitor the operational state of the combiner 16 by the various components described above. If a potentially dangerous situation is detected, the PLC 3 8 is configured to disable the combiner 16. Hazardous conditions may include unintended electrical fluctuations, pressure fluctuations, unintended operational parameters, and PLC 38 senses foreign objects in the vicinity of moving objects of combiner 16 and the like. Figures 32 through 37 show circuit diagrams of interconnections between some of the above described electrical components. It will be appreciated that the circuit diagram is depicted in a manner that only indicates some of the connections. The circuit diagram is intended to assist those skilled in the art in explaining the interconnections between the components, rather than providing an exhaustive circuit description. In the circuit diagram, like reference characters indicate similar connections unless otherwise indicated. The primary safety relay 668 is shown in Fig. 35 (indicated by reference numeral 492 in Fig. 29). Relay 668 is an Omron G9SA-32 T safety relay unit' and is coupled to emergency stop buttons 460 and 462 as shown. Relay 668 also has a -46-201008855 link to PLC 38 at 666 as shown. Figure 36 shows the other components of the safety system of the combiner. The mute controller 4 9 8 is connected to the door switch controller 500, as shown, to the door safety switch 6 70. The door switch controller 500 is configured to communicate with the magnetic door switches 672, 674, and 676 as shown. If the door panel of any combiner is open during operation, the safety system automatically deactivates the combiner to prevent injury and/or damage. Computer Control Figure 3 2 shows the control system, which depicts a function of the P C 3 4 Control Combiner 16 optical component. As can be seen, the camera 1 1 1 and the arrangement phase '1 16 are connected directly to the PC 34 with a live wire connection 652. As described above, the PC 34 state controls the operations of the cameras Π1 and 161. Wafer line reader 100 is also connected to 34' as shown by a suitable USB link. The PC 34 has an RS232 communication port 654 whereby communication with the φ pair LED illumination controller 470 (Fig. 33). Figure 33 shows the lighting controller 470 in more detail. Illumination control 470.1 is configured to control LED 660 for picker head 78 to aid in the detection of phase 1 1 1 . The controller 4 7 0 · 1 is also configured to control the placement of the head 170 with an LED 662 to assist in the detection of the camera 166. The lighting controller 470.2 is configured to control the L E D 6 6 4 for side lighting of the head 170. Figure 32 also shows the connection between the PC 34 and the Ethernet switch 486. Switch 486 is connected to PLC 38 at 664 and to 666 to B network. Door and closing operation
的 機 組 PC 器 機 的 態 的 太 -47- 201008855 第34圖顯示組合器之控制系統,包括PLC 38,其爲 Mitsubishi FX3U-64M PLC單元645,具有爲模組形式之 FX2N-2LC溫度控制區塊646、FX3U-ENET乙太網路介面 模組64 7及FX0N-3A類比I/O特殊功能區塊或模組648及 FX2N-32CAN控制器區域網路(CAN )序列匯流排區塊 649之擴充區塊。 第37圖顯示PLC 38之溫度控制模組646與用來調節 並控制晶圓6、空氣加熱器組合1 64及提起頭78的加熱器 匣90之個別加熱器匣及熱電耦之間的互連。 如所示,一溫度模組646負責經由繼電器682及熱電 耦686控制晶粒選取器頭78用之加熱器匣684。類似地, 經由繼電器680及熱電耦688加熱晶圓支撐件63的溫度 匣690,提供溫度反饋。第二溫度模組646負責經由繼電 器692及熱電耦694控制晶粒佈置頭用之加熱器匣698。 熟悉此項技藝人士將理解到上述的實施例可包括仍落 入本發明之範疇內的各種變化。 【圖式簡單說明】 可從提供熟悉此技藝人士執行本發明的足夠資訊之上 述詳細說明瞭解本發明之較佳特徵、實施例及變化。詳細 說明不應以任何方式限制本發明之發明內容的範疇。詳細 說明將參照下列數圖: 第1圖顯示界定複數積體電路(1C)或晶粒之晶圓的 一範例; -48- 201008855 第2圖顯示其上將佈置或組合列印頭積體電路(IC) 的載具或測試床之透視圖; 第3圖顯示組合ic於載具上之組合器的一實施例之 透視圖, 第4圖顯示根據本發明之一實施例從晶圚選取lC的 晶粒選取組合或晶粒選取器之透視圖; 第5圖顯示根據本發明之一實施例的第4圖之選取器 之晶圓定位組合; 第6圖顯示第5圖中所示的晶圓定位組合之側剖面 圖; 第7圖顯示第5圖中所示的晶圓定位組合之下側圖; 第8圖顯示根據本發明之一實施例的第4圖之晶粒選 取與提起頭的透視圖; 第9圖顯示第8圖中所示的晶粒選取與提起頭的進一 步透視圖; 第10圖顯示第8圖中所示的晶粒選取與提起頭的進 一步透視圖, 第11圖顯示在第10圖中顯示成「A」的選取與提起 頭之晶粒選取器的一部分之放大圖; 第1 2圖顯示第4圖之晶粒選取組合之相機配置的一 實施例; 第1 3圖顯示第4圖之晶粒選取組合之晶圓劃線讀取 器的透視圖, 第14圖顯示根據本發明之一實施例的具有第3圖之 -49- 201008855 組合器的晶粒輸送組合形式之運輸設備的透視圖; 第15圖顯示第14圖之晶粒輸送組合的構件載具或穿 梭件的較近圖; 第1 6圖顯示根據本發明之一實施例的第3圖之晶粒 組合器之晶粒佈置組合,該佈置組合處於載具裝載位置 中; 第17圖顯示在晶粒佈置位置中之第16圖的晶粒佈置 _ 組合; 第1 8圖顯示根據本發明之一實施例的第1 6圖之晶粒 佈置組合的晶粒佈置頭的透視圖; 第1 9圖顯示第1 6圖之晶粒佈置組合的晶粒佈置頭的 ' 進一步透視圖; 第20圖顯示根據本發明之一實施例的第16圖之晶粒 佈置組合的空氣加熱器組合; 第21圖顯示用來定位組合器中之第2圖的測試床或 _ 載具之夾鉗機制的透視圖; 第22圖顯示第2 1圖之夾鉗機制的側剖面圖; 第23圖顯示用來控制第3圖之組合器的高階資料流 的示意圖; 第24圖顯示使用第3圖之組合器來組合列印頭電路 於第2圖之載具上的高階方法步驟的圖; 第25圖顯示代表從晶圓選取晶粒之方法步驟的區塊 圖; 第26圖顯示代表在晶粒選取組合與晶粒佈置組合之 -50- 201008855 間運輸晶粒之方法步驟的區塊圖; 第27圖顯示代表佈置晶粒於第2圖的載具上之方法 步驟的區塊圖; 第28圖顯示第3圖之組合器的操作器介面之一實施 例; 第29圖顯示在打開位置中顯示內部電性構件之組合 器的電性封閉體; 第30圖顯示在打開位置中顯示氣控構件之組合器的 氣控封閉體; 第31圖顯示描繪第3圖之組合器的馬達控制用之電 性構件的互動之示意圖; 第32圖顯示組合器之觸碰板pc及光學構件的電路 圖 第33圖顯示組合器之LED控致器的電路圖; 第34圖顯示組合器之主控制器的佈置之電路圖; 參 第35圖顯示組合器之主安全繼電器的電路圖; 圖 第36圖顯示組合器之安全系統之一實施例的電路 以及 第3 7A及3 7B圖顯示組合器之溫度控制電路的電路 圖 【主要元件符號說明】 6 :晶圓 8 :列印頭1C或晶粒 -51 - 201008855 1 0 :載具 1 1、1 1 a、1 1 b :微模具 12 :疊層薄膜 1 3 :位置開口 14 :基標 15 :載具基標The state of the unit PC is too -47- 201008855 Figure 34 shows the control system of the combiner, including the PLC 38, which is the Mitsubishi FX3U-64M PLC unit 645, with the module form of the FX2N-2LC temperature control block 646 , FX3U-ENET Ethernet interface module 64 7 and FX0N-3A analog I/O special function block or module 648 and FX2N-32CAN controller area network (CAN) sequence bus block block 649 expansion area Piece. Figure 37 shows the interconnection between the temperature control module 646 of the PLC 38 and the individual heaters and thermocouples used to regulate and control the wafer 6, the air heater combination 164, and the heater 匣90 of the lift head 78. . As shown, a temperature module 646 is responsible for controlling the heater 匣 684 for the die picker head 78 via the relay 682 and the thermocouple 686. Similarly, temperature 匣 690 of wafer support 63 is heated via relay 680 and thermocouple 688 to provide temperature feedback. The second temperature module 646 is responsible for controlling the heater 匣 698 for the die placement head via the relay 692 and the thermocouple 694. Those skilled in the art will appreciate that the above-described embodiments may include various modifications that are still within the scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Preferred features, embodiments, and variations of the present invention will become apparent from the Detailed Description of the Detailed Description of the <RTIgt; The detailed description should not limit the scope of the inventive content of the invention in any way. For a detailed description, reference will be made to the following figures: Figure 1 shows an example of a wafer defining a complex integrated circuit (1C) or a die; -48- 201008855 Figure 2 shows the placement of a printed head integrated circuit thereon (IC) a perspective view of a carrier or test bed; Figure 3 shows a perspective view of an embodiment of a combiner that combines ic on a carrier, and Figure 4 shows a selection of lC from a wafer according to an embodiment of the present invention. A perspective view of a die selection combination or a die picker; FIG. 5 shows a wafer positioning combination of the picker of FIG. 4 according to an embodiment of the present invention; and FIG. 6 shows a crystal shown in FIG. Side cross-sectional view of the circular positioning combination; FIG. 7 is a side view showing the wafer positioning combination shown in FIG. 5; FIG. 8 is a view showing the crystal selecting and lifting head of FIG. 4 according to an embodiment of the present invention. Perspective view; Figure 9 shows a further perspective view of the die selection and lifting head shown in Figure 8; Figure 10 shows a further perspective view of the die selection and lifting head shown in Figure 8, The figure shows the selection of the "A" in Figure 10 and the lifter's die picker A portion of the enlarged view; FIG. 1 2 shows an embodiment of the camera configuration of the die selection combination of FIG. 4; and FIG. 3 shows a perspective view of the wafer scribe reader of the die selection combination of FIG. Figure 14 is a perspective view showing a transport apparatus of a die transport combination having a combiner of -49-201008855 in Fig. 3 according to an embodiment of the present invention; and Fig. 15 is a view showing a die transport combination of Fig. 14; a closer view of the component carrier or shuttle; FIG. 16 shows a die arrangement of the die combiner of FIG. 3 in accordance with an embodiment of the present invention, the arrangement being in the carrier loading position; The figure shows a grain arrangement_combination of Fig. 16 in a grain arrangement position; Fig. 18 shows a perspective view of a die arrangement head of a die arrangement of Fig. 6 according to an embodiment of the present invention; Figure 19 shows a 'further perspective view of the die placement head of the die arrangement of Figure 16. Figure 20 shows the air heater combination of the die arrangement of Figure 16 according to an embodiment of the present invention. Figure 21 shows the second image used to locate the combiner A perspective view of the clamp mechanism of the test bed or _ carrier; Figure 22 shows a side cross-sectional view of the clamp mechanism of Figure 21; and Figure 23 shows a schematic diagram of the high-order data flow of the combiner used to control Figure 3. Figure 24 shows a diagram of the high-order method steps for combining the printhead circuit on the carrier of Figure 2 using the combiner of Figure 3; Figure 25 shows the block representing the method steps for selecting the die from the wafer; Figure 26 shows a block diagram representing the method steps for transporting the grain between -50-201008855 in the combination of die selection and die arrangement; Figure 27 shows the carrier on the carrier in Figure 2 Block diagram of the method steps; Figure 28 shows an embodiment of the operator interface of the combiner of Figure 3; Figure 29 shows the electrical enclosure of the combiner showing the internal electrical components in the open position; Figure 30 shows the air-controlled enclosure of the combiner showing the air control member in the open position; Figure 31 shows a schematic diagram depicting the interaction of the electrical components for motor control of the combiner of Figure 3; Figure 32 shows the combiner Touch circuit board pc and optical component circuit Figure 33 shows the circuit diagram of the LED controller of the combiner; Figure 34 shows the circuit diagram of the arrangement of the main controller of the combiner; Figure 35 shows the circuit diagram of the main safety relay of the combiner; Figure 36 shows the combination The circuit of one embodiment of the safety system and the circuit diagram of the temperature control circuit of the combiner shown in FIGS. 3A and 7B [main component symbol description] 6: wafer 8: print head 1C or die -51 - 201008855 1 0 : carrier 1 1 , 1 1 a, 1 1 b : micro mold 12 : laminated film 1 3 : position opening 14 : base 15 : carrier base
1 6 :列印頭組合機器或組合器 1 7 :晶圓定位組合 1 8 :晶粒選取組合或晶粒選取器 20 :運輸設備或晶粒輸送機制 22 :晶粒放置組合 2 4 :支撐組合或結構 26:自水平光學桌 27 :支撐框架 29 :側窗板 28 :高架 32 =載具裝載門 3 5 :光信標 3 6 :控制板 38 :可編程邏輯控制器(PLC ) 40 :離子棒 42 :風扇/過濾器配置 44 :電性封閉體 46 :氣控封閉體 -52- 2010088551 6 : Print head combination machine or combiner 1 7 : wafer positioning assembly 18: die selection combination or die picker 20: transport equipment or die transport mechanism 22: die placement combination 2 4 : support combination Or Structure 26: From Horizontal Optical Table 27: Support Frame 29: Side Window 28: Elevated 32 = Vehicle Loading Door 3 5: Optical Beacon 3 6: Control Board 38: Programmable Logic Controller (PLC) 40: Ion Bar 42: Fan/Filter Configuration 44: Electrical Enclosure 46: Air Control Enclosure - 52- 201008855
34 : PC 4 8 :晶圓定位組合 5 0 :區塊安裝件 52 :底板 54 :位移組合 5 5 :真空歧管 56 :第一台 57 :真空管 58 :第二台 5 9 :真空孔徑 60 :第一壓電馬達 6 1 :壓縮彈簧 62 :第二壓電馬達 63 :晶圓支撐板組合 65 :軸承保持器 66 :步階馬達組合 67 :旋轉銷 68 :電源螺桿 69 :軸承桌 7 0 :螺桿板 7 1 :加熱器板 72 :彈簧 7 4 :加熱器匣 75 :間隔件 -53- 201008855 76 :真空板 7 7 :供應管 78 :晶粒選取與提起頭 7 9 :熱電耦 80 :高架 8 1 :高架柱 82 :晶圓相機與光學組 83 :連接器臂 8 5 :電箱 87 :托架 89 :架座 91 :晶粒選取器頭 9 1 :真空孔徑列 9 2 :線性平移台 94 :線性編碼器 96 :垂直步階馬達 97 :選取頭板 98 =微米驅動器 99 :驅動托架 1 〇 〇 :晶圓劃線讀取器 101 :托架 1 〇 3 :刻度帶 84 :真空體 8 6 :晶粒接觸表面 -54- 201008855 9 3 :密封條 88 :真空管 9 〇 :加熱器匣 9 5 :熱電耦 1 1 4 :高架樑 102 :相機 104 :轉接器管 1 06 :本體管34 : PC 4 8 : Wafer positioning assembly 50 : Block mounting member 52 : Base plate 54 : Displacement combination 5 5 : Vacuum manifold 56 : First stage 57 : Vacuum tube 58 : Second stage 5 9 : Vacuum aperture 60 : First piezoelectric motor 6 1 : compression spring 62 : second piezoelectric motor 63 : wafer support plate assembly 65 : bearing holder 66 : step motor combination 67 : rotary pin 68 : power supply screw 69 : bearing table 7 0 : Screw plate 7 1 : Heater plate 72 : Spring 7 4 : Heater 匣 75 : Spacer - 53 - 201008855 76 : Vacuum plate 7 7 : Supply pipe 78 : Die selection and lifting head 7 9 : Thermocouple 80 : Elevated 8 1 : Elevated column 82 : Wafer camera and optical group 83 : Connector arm 8 5 : Electric box 87 : Bracket 89 : Rack 91 : Die picker head 9 1 : Vacuum aperture column 9 2 : Linear translation stage 94: linear encoder 96: vertical step motor 97: pick head plate 98 = micro driver 99: drive bay 1 〇〇: wafer scribing reader 101: bracket 1 〇 3: scale strip 84: vacuum body 8 6 : Grain contact surface -54- 201008855 9 3 : Sealing strip 88 : Vacuum tube 9 〇: Heater 匣 9 5 : Thermocouple 1 1 4 : Elevated beam 102 : Camera 104 : Adapter tube 1 0 6: body tube
107 :機殼 108 : LED 組合 1 09 :托架 1 1 〇 :冷卻散熱器 1 1 1 :相機 1 1 3 :視訊透鏡 1 1 5 :光源 1 1 6 :高架柱 1 1 8 :穿梭或承載件 1 1 7 :限制開關配置 1 1 9 :載具裝載門 120 :線性馬達 121 :托架 122 :滑動板 1 2 3 :放置頭安裝區塊組 124 :真空板 -55 201008855107 : Enclosure 108 : LED combination 1 09 : Bracket 1 1 〇: Cooling radiator 1 1 1 : Camera 1 1 3 : Video lens 1 1 5 : Light source 1 1 6 : Elevated column 1 1 8 : Shuttle or carrier 1 1 7 : Limit switch configuration 1 1 9 : Carrier loading door 120 : Linear motor 121 : Bracket 122 : Sliding plate 1 2 3 : Place head mounting block group 124 : Vacuum plate -55 201008855
125 : Z軸台 1 2 6 :晶粒板 1 27 : Y軸台 1 2 8 :孔徑 129 : X軸台 1 30 :真空管 1 3 1 :角移動彈簧 132 :膠體塊 1 3 3 :托架組合 1 3 4 :直立部 135 :推桿 1 3 6 :間隔件 1 3 7 :托架組合 1 3 8 :框架 139 :推動托架 1 4 0 :床部 141 :推桿 142 :十字滾動組合 143 :壓縮彈簧 144 :夾具板 1 4 5 :線性編碼器 146 :載具夾具或夾鉗組合 1 4 7 :刻度帶 1 49 :調整區塊 -56- 201008855 148 :夾具體 1 50 :保持板 151 :連接器區塊 1 5 2 :插件 1 5 3 :孔徑 1 5 4 :把手或旋鈕 1 5 5 :空氣加熱器管125 : Z-axis table 1 2 6 : Die plate 1 27 : Y-axis table 1 2 8 : Aperture 129 : X-axis table 1 30 : Vacuum tube 1 3 1 : Angle-moving spring 132 : Colloid block 1 3 3 : Bracket combination 1 3 4 : Upright portion 135 : Push rod 1 3 6 : Spacer 1 3 7 : Bracket combination 1 3 8 : Frame 139 : Push bracket 1 4 0 : Bed portion 141 : Push rod 142 : Cross rolling combination 143 : Compression spring 144: Fixture plate 1 4 5 : Linear encoder 146 : Carrier clamp or clamp combination 1 4 7 : Scale belt 1 49 : Adjustment block -56- 201008855 148 : Clip specific 1 50 : Holding plate 151 : Connection Block 1 5 2 : Insert 1 5 3 : Aperture 1 5 4 : Handle or Knob 1 5 5 : Air Heater Tube
1 5 5 :隔膜 1 5 6 :插件止件 1 5 7 :位置暗榫 1 5 8 :氣控配件 1 5 9 :近接開關 160 :放置頭組合 1 6 1 :角馬達 162 :安裝板 164 :空氣加熱氣組合 166 :放置相機與相關光學件 1 6 8 :放置頭 170 :晶粒放置器頭 172 :彈性器具 176: X軸微米驅動器 1 8 0 : Y軸步階馬達 1 8 2 : Z軸步階馬達 1 86 :真空管 -57- 201008855 408 :遠端監視系統 460、462 :緊急停止按鈕 461 : 前方板 4 64 · 警告信標 472 : 真空泵 470、 470.1、470.2 :照明控制器 471 : 管線 472 : 真空泵 473 : 軌 476、4 84、496 :電源供應器 478、 482、 492 :繼電器 ' 480、 4 9 4 :熔線 48 6 : 乙太網路交換器 48 8 : 電路斷路器 490 : 馬達接觸器 * 49 8 : ❹ 安全靜音控制器 5 0 0 : 門開關控制器 50 1: 氣控封閉體 5 02 : 主關閉閥 5 02、 5 2 8 :隔離閥 5 04 : 空氣過濾器 5 0 6、 510、512、526 :壓力調節器 5 16: 流體感測器 5 18: 直排氣體過濾器 -58- 201008855 520 :高純度閥 5 2 4 :電磁閥 53 0、514 :霧氣分離器 532:微霧氣分離器 534:薄膜空氣乾燥器 600 :熱空氣供應噴嘴 602 :加熱器閥組合 604 :加熱器安裝板 606 :空氣處理加熱器 6 1 0 :冷空氣供應器 6 1 2 :熱電耦 6 1 4 :電箱 616:熱空氣轉向管 6 1 8 :氣控致動器 6 2 0 :連接棒 622 :相機與光學件組合托架 6 2 4 :接取間隔 625 :隔膜 626 :空氣導管 6 3 0 :系統 63 2 :製造執行系統(MES )伺服器 63 4 :工業電腦 63 6 :放置狀態機 63 8 :運輸狀態機 59- 201008855 640 :選取狀態機 642 :監督狀態機 644 :運動控制狀態機陣列 645 : PLC 單元 646 :溫度控制區塊 647 :乙太網路介面模組 648 :類比I/O特殊功能區塊或模組 649 :控制器區域網路(CAN )序列匯流排區塊 650:乙太網路交換器 6 5 2 :火線連結 654 : RS232通訊埠1 5 5 : Diaphragm 1 5 6 : Insert stopper 1 5 7 : Position dark 1 5 8 : Air control fitting 1 5 9 : Proximity switch 160 : Place head combination 1 6 1 : Angle motor 162 : Mounting plate 164 : Air Heating gas combination 166: placing the camera and associated optics 1 6 8 : placing head 170 : die placement head 172 : elastic device 176 : X-axis micro-drive 1 8 0 : Y-axis step motor 1 8 2 : Z-axis step Step motor 1 86 : vacuum tube - 57 - 201008855 408 : remote monitoring system 460, 462 : emergency stop button 461 : front panel 4 64 · warning beacon 472 : vacuum pump 470, 470.1, 470.2 : lighting controller 471 : line 472 : Vacuum pump 473: Rails 476, 4 84, 496: Power supply 478, 482, 492: Relay '480, 4 9 4: fuse 48 6 : Ethernet switch 48 8 : Circuit breaker 490 : Motor contactor * 49 8 : ❹ Safety mute controller 5 0 0 : Door switch controller 50 1: Air control enclosure 5 02 : Main shut-off valve 5 02, 5 2 8 : Isolation valve 5 04 : Air filter 5 0 6, 510 , 512, 526: Pressure Regulator 5 16: Fluid Sensor 5 18: Direct Exhaust Filter - 58 - 201008855 520 : High purity valve 5 2 4 : Solenoid valve 53 0, 514 : mist separator 532 : micro mist separator 534 : film air dryer 600 : hot air supply nozzle 602 : heater valve combination 604 : Heater mounting plate 606 : Air treatment heater 6 1 0 : Cold air supply 6 1 2 : Thermocouple 6 1 4 : Electric box 616: Hot air steering tube 6 1 8 : Air control actuator 6 2 0 : Connecting rod 622: camera and optics combination bracket 6 2 4 : access interval 625 : diaphragm 626 : air duct 6 3 0 : system 63 2 : manufacturing execution system (MES ) server 63 4 : industrial computer 63 6 : placing State machine 63 8 : Transport state machine 59 - 201008855 640 : Select state machine 642 : Supervised state machine 644 : Motion control state machine array 645 : PLC unit 646 : Temperature control block 647 : Ethernet interface module 648 : Analogy I/O Special Function Block or Module 649: Controller Area Network (CAN) Sequence Bus Block Block 650: Ethernet Switch 6 5 2: FireWire Link 654: RS232 Communication埠
660 、 662 、 664 : LED 668 :主安全繼電器 6 7 0 :門安全開關 672 、 674 、 676 :磁門開關 682 、 680 、 692 :繼電器 684、6 98 :加熱器匣 686、 688、 694 :熱電耦 6 9 0 :溫度匣 -60-660, 662, 664 : LED 668 : main safety relay 6 7 0 : door safety switch 672 , 674 , 676 : magnetic door switch 682 , 680 , 692 : relay 684 , 6 98 : heater 匣 686 , 688 , 694 : thermoelectric Coupling 6 9 0 : temperature 匣-60-
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| TW97131604A TW201008855A (en) | 2008-08-19 | 2008-08-19 | Wafer positioning system |
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| TW97131604A TW201008855A (en) | 2008-08-19 | 2008-08-19 | Wafer positioning system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI550756B (en) * | 2014-08-04 | 2016-09-21 | Psk有限公司 | Process tray and processing device using the same |
| CN106560911A (en) * | 2015-10-29 | 2017-04-12 | 安徽超元半导体有限公司 | Wafer ink printing device |
-
2008
- 2008-08-19 TW TW97131604A patent/TW201008855A/en unknown
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI550756B (en) * | 2014-08-04 | 2016-09-21 | Psk有限公司 | Process tray and processing device using the same |
| CN106560911A (en) * | 2015-10-29 | 2017-04-12 | 安徽超元半导体有限公司 | Wafer ink printing device |
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