201006934 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種不鏽鋼鋼捲的製造方法,特別是 指一種新的、超薄的不鏽鋼鋼捲的製造方法。 【先前技術】 目前,不鏽鋼鋼捲的種類與製作方法有以下三種。 參閱圖1,扁鋼胚100 ( slab)作為原料,經過熱軋製 程11至預定厚度後得到黑皮鋼捲200 (black c〇il),黑皮鋼 ® 捲200再經過退火製程12、.喷砂製程13與酸洗製程14後 得到白皮鋼捲3〇〇 ( white coi卜也稱為NO. 1鋼捲)。 其中,因為黑皮鋼捲200具有厚度不等的鏽皮,所以 只能算是半成品,一般並不會直接加工處理應用,及/或是 提供給_、下游廠商作進一步的加工生產例如水桶、水塔 、廚具等不鏽鋼產品;白皮鋼捲3〇〇的厚度與黑皮鋼捲2〇〇 近似,彼此主要的厚度差異來自於鏽皮清除後的減少,另 外’因為白皮鋼捲3〇〇再經過退火製程丨丨的改質,少數中 ® 、下游廠商會在考量自身製程能力與成本後,選擇白皮鋼 捲300作原料進行進一步的加工處理因此,白皮鋼捲3⑽ 可算是實際的產品鋼捲之一。 參閲圖2 ’由於白皮鋼捲300的厚度與黑皮鋼捲200近 似通常在2mm以上一對一般中、下游廠商的再加工製程 此力與意願而言仍有一段差距,因此,會再以白皮鋼捲300 作為原料’進行冷軋製程21以再薄化至約2mm以下,之後 、左過退火製程22與酸洗製程23得到冷軋鋼捲400。 5 201006934 】v札鋼捲働也稱為2D鋼捲,2是指此種鋼捲經過熱 札製程11 (即扁鋼胚⑽成黑皮鋼捲200之過程)與冷幸 製程21 (即白皮鋼捲3〇〇成冷軋鋼捲4〇〇的過程)「二」道 製程’ D則是Dull的縮寫,意指此種鋼捲的表面灰黯無特 有的金屬光輝;且,因為冷軋鋼捲400的厚度已符合一般 中、下游廠商作進一步加工生產、處理的需求標準,所以 冷軋鋼捲4GG可算是目前最主要的實際產品鋼捲。 參閱圖3,而’雖然冷軋鋼捲4〇〇的厚度已薄化至2咖 左右,但這樣的厚度對直接加工、製作例如水桶、廚具等 鋼製產品而言仍嫌過厚,因此,會以冷軋鋼捲姻作為原 料’_進行冷乾製程31以再薄化至厚度不大於0.7職,之後 退火製程32與酸洗製程33,及/或再經過輥乳調質 製程34 ’得到冷軋薄板鋼捲500。 冷軋薄板鋼捲依表面光亮與否分為扣薄板鋼 未再經過輥軋調質製程34,表面灰黯無特有的金屬光輝), 二ΒΛ板:捲(經過輥乳調質製程34,表面具有金屬特有 輝)二類’除了可直接加工製作例如水桶、水壺 數百6/ 步㈣化成超薄( 業應用:鏽鋼落片,供例如顯示器等科技產 業應用’所以也是目前主要的實際不錄鋼鋼捲產品之一。 -不可簡單地依上述說明’以紙上作業的方式將目 ===的種_製作方法合併、改寫成例如「以扁 =軋二依序經過熱軋製程、退火製程、酸洗製 退火製程、酸洗製程、冷乳製程'退火製 201006934 程’與酸洗製程’製得冷㈣板鋼捲5⑻」,或是「以爲鋼 胚_為原料,依序經過熱軋製程、退火製程、酸洗製程 、冷,製程、退火製程’與酸洗製程’製得冷軋鋼捲働」 或是以白皮鋼捲300為原料,依序經過冷軋製程、退 火製程、酸洗製程、冷軋製程、退火製程,與酸洗製程, 製得冷軋薄板鋼捲500」,甚至隨意組合㈣製程、冷㈣ 程、退火製肖,與酸洗製程的順序而成其他各式不鏽鋼鋼 捲的製造方法與其產品。 ® ^ ’對鋼鐵技術’特収不鏽鋼鋼捲生產稱有認識 之技術領域人士即知,此等紙上作業所寫出不錄鋼鋼捲的 製造方法與其產品,會因為例如製程順序的根本不可行( 如無法先進行冷軋製程再昇溫進行熱軋製程,或是先經過 ' 酸洗製程再進行退火製程··..),或是各環節設備本身的能力 (如直接進行酸洗製程去除鏽皮,或是將扁鋼胚1〇〇軋延 成厚度小於0.7mm的薄板鋼捲半成品…·),或是合併成一貫 生產後wt備的間置成本考量,或是否真的能整體連貫生產 參 專專諸多因素的考量限制,而非確實可以實施,也因此, 目則業界所能提供的不鏽鋼鋼捲的選擇,就是偈限於白皮 鋼捲300、冷軋鋼捲400與冷軋薄板鋼捲500三類。 也因為目前可以作為原料進一步加工應用的不鏽鋼鋼 捲只有白皮鋼捲300、冷軋鋼捲400與冷軋薄板鋼捲500三 類’同時,不鏽鋼因為強度大,軋延的厚度限制會受制於 熱札製程,通常’以扁鋼胚100入料進行熱札製程後可達 到的最小厚度約為2.0mm左右’因此,當業者欲使用厚度 7 201006934 在2.0mm以下的白皮鋼捲300作為原料進行加工生產時 ’會因為並無適用的原料選擇而被迫採用冷軋鋼捲4〇〇作 為原料’而冷軋鋼捲400因為製程較白皮鋼捲3〇〇多,所 以當^單價就相_較高’而使用單價高較高的冷耗鋼捲 4〇〇作原料進行後續的加工生產,當然就不利於市場競爭。 此外,受限於白皮鋼捲300的厚度,若欲直接以白皮 鋼捲300作為原料生產冷礼薄板鋼捲5〇〇的話因為兩者 的厚度差異極大,所以必須以高軋延率進行作業如此不 僅產率低且因為嚴重加工硬化而衍生出斷帶率偏高的問題 ,當然,要克服加工硬化的問題,多實施一道退火是可行 的措施,但如此一來又會造成成本的增加,反 競爭。 因此’市場上的格存在著一種新的、嚴格說來可算是 界於白皮鋼捲扇與冷軋鋼捲働之間的中間商品的需求. ,此種不鏽鋼鋼捲必須符合單價較冷軋鋼為低,同 :再軋延薄化、或是進一步加工作業的難度又易於白皮鋼 = 300;也因此’如何提出確實可以製造此類不鏽鋼鋼捲的⑬ 製每方法’是目前鋼鐵業者努力研究的目標之一。 【發明内容】 囚此 伞赞明之目的 P在徒供一種不鑛鋼超簿白由 鋼捲的製造方法,以製作W + 超4白皮 赶h 製作出長久以來市場所需要之不鏽鋼 超溥白皮鋼捲產品。 ;疋纟發月種不鏽鋼超薄白皮鋼捲的製造方法, 依序包含以下四步驟。 8 201006934 第一步驟是以黑皮鋼捲作為入料鋼捲。 第二步驟是對該黑皮鋼捲進行冷軋製程,得到—冷 黑皮鋼捲半成品。 第二步驟是對該冷軋黑皮鋼捲半成品進行退火製程, 得到一改質過的冷軋黑皮鋼捲半成品。 最後一步驟是對該改質過的第二黑皮鋼捲半成品進行 噴砂製程與酸洗製程以去除鏽皮,得到該不鏞鋼超薄白皮 鋼捲。 β 本發明的功效在於:提供一種簡單、且確實可以生產 施作的方法,直接以黑皮鋼捲作為入料原料,經過冷軋製 程獲得最小厚度可達10mm的超薄冷軋黑皮鋼捲,再經過 退火製程調質與酸洗製程、喷砂製程去除鏽皮後,製作出 一種可以滿足市場長期需求的不鏽鋼超薄白皮鋼捲。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之一個較佳實施例的詳細說明中,將可 © 清楚的呈現。 在本發明被詳細描述之前,要注意的是,在以下的說 明内容中,類似的元件是以相同的編號來表示。 參閱圖4’本發明不鏽鋼超薄白皮鋼捲的製造方法的一 較佳實施例,是可以製作出最小厚度可達1 .Omm的不鏽鋼 超薄白皮鋼捲6’用以滿足市場上對此種不鏽鋼商品鋼捲的 需要。 首先是步驟41,採用黑皮鋼捲200作為入料鋼捲,準 201006934 備進行冷軋製程401。 "著是步驟42’對該黑皮鋼捲2〇〇進行包括至少二道 二人冷軋且軋下率不小於駕的冷軋製帛他,使 剝離損失不低於㈣,得到—最小厚度可達1〇咖 的冷軋黑皮鋼捲半成品61。 』接著進行步驟43,對該冷軋黑皮鋼捲半成品進行退火 製程402,得到改f過的冷軋黑皮鋼捲半成品62;在此, 是將該冷軋黑皮鋼捲半成品61通過-個利用溫度在1〇〇〇它 ~1200t之主加熱區的熱量熱輻射預熱之預熱區昇溫後,再❹ 通過主加熱區a 100(rc~120(rc的高溫熱處理改質,最後並 通過-溫度不大於8(rc且可除去水份的冷卻區除去表面水 分’完成退火製程402。 然後進行步驟44,對該改質過的冷軋黑皮鋼捲半成品 62進行噴砂製程403與酸洗製程4〇4以去除鏽皮即得到’ 最小厚度可達1 .Omm的不錯鋼超薄白皮鋼捲6。 在此要特別說明的是,由於在步驟42之冷軋製程4〇1 進行中,黑皮鋼捲200的鏽皮因軋延而大量剝離,所以在❹ 此步驟44進行的喷砂製程403,只需以喷砂輪轉速在中速 以下’也就是大約在500rpm〜lOOOrpm的喷砂設備進行,即 可將殘餘的鏽皮清除’而也因為噴砂製程403是以中、低 轉速的處理’所以可以使得製得的不鏽鋼超薄白皮鋼捲6 具有細緻的表面粗糙度,而也因為黑皮鋼捲200的鑛皮因 軋延而大量剝離,且再經過喷砂製程403幾乎完全去除殘 餘的鏽皮’所以進行酸洗製程404時可以將混酸的濃度降 10 201006934 低而有效提高產速。 由上述說月可知,本發明不鏽鋼超薄白皮鋼捲6的製 泣方法是以黑皮鋼捲2〇〇作為入料的原料,對該黑皮鋼 捲200進行包括二至三道次冷軋且乾下率不小於鄉的冷 札製程401後,得到超薄(最小厚度可達1〇匪)的冷乳 黑皮鋼捲半成品61,之後,再直接進行退火製程402、噴 砂製程403與酸洗製程4〇4以改質並去除鑛皮,而製作出 市場長期以來所需求的最小厚度可達1〇mm的不鏽鋼超薄 Ο 白皮鋼捲6,進而供中、下游業者進一步加工利用;且由於 黑皮鋼捲200在冷軋製程4〇1進行中鏽皮已因軋延而大量 剝離脫落,所以後續進行之噴砂製程4〇3、酸洗製程4〇4等 ’都可以在大幅節省設備成本與耗材成本的條件下實施, ' 同時,也因為喷砂製程403只需以中低速進行,也因而使 得製得的不鏽鋼超薄白皮鋼捲6具有細緻的表面粗糙度, 而更符合市場的需求。 以304鋼種的黑皮鋼捲200及43〇鋼種的黑皮鋼捲2〇〇 _ 作為入料鋼捲,並經過上述的過程製得不鏽鋼超薄白皮鋼 捲6後之鏽皮損失比較如表一所示’ 304鋼種的黑皮鋼捲 200經過冷軋製程401後的鏽皮剝離損失率約3〇%,43〇鋼 種的黑皮鋼捲的鏽皮剝離損失約70%,確實有助之後的喷 砂製程403與酸洗製程404的速度提昇,特別是嘴砂製程 403 ’因為鏽皮剝離損失高,所以只需以中低速進行,也因 而使得製得的不鏽鋼超薄白皮鋼捲6具有細緻的表面粗& 度(參閱表二)’與圖1黑皮鋼捲200直接再經過返火製程 11 201006934 12、噴砂製程13與酸洗製程14製得的白皮鋼捲300相較 ,本發明所得的不鏽鋼超薄白皮鋼捲6的表面粗縫度大幅 下降至2.02/zm ( 304鋼種)、1.70/zm ( 430鋼種),明顯具 有極為細緻的表面粗縫度。 尤其是430鋼種的黑皮鋼捲200因為本身質性及在‘製 程中經過嫁爐批次退火(BAF,Batch Annealing Furnace ), 所以鏽皮偏析高鉻含量而不易酸洗,但本發明對黑皮鋼捲 200先行二至三道次冷軋且軋下率不低於50%的冷軋製程 401而使鏽皮大量剝離,所以非常容易進行後續的酸洗製程 @ 404—相較於傳統白皮鋼捲300的酸洗製程14所採用的混 酸濃度約降低50%以上,與喷砂製程403 —傳統白皮鋼捲 300是以喷砂輪轉速在高速,也就是高於lOOOrpm的喷砂設 備進行,本發明大約在500rpm~1000rpm的中、低速進行, 即可將殘餘的鏽皮清除,而有效提高產速約180%以上(傳 統白皮鋼捲300約是每分鐘25公尺,本發明的製造方法生 產時產速是每分鐘70公尺),而使產速大幅提升。 白皮鋼捲粗縫度Ra(//m)201006934 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a method of manufacturing a stainless steel coil, and more particularly to a method of manufacturing a new, ultra-thin stainless steel coil. [Prior Art] At present, there are three types of stainless steel coils and their production methods. Referring to Figure 1, the flat steel embryo 100 (slab) is used as a raw material, and after a hot rolling process 11 to a predetermined thickness, a black c steel is obtained, and the black steel steel roll 200 is subjected to an annealing process. After the sand process 13 and the pickling process 14, a white steel coil 3 is obtained (white coi b also referred to as NO. 1 coil). Among them, because the black steel coil 200 has a thickness of rust, it can only be regarded as a semi-finished product, generally not directly processed and applied, and / or provided to _, downstream manufacturers for further processing such as buckets, water towers Stainless steel products such as kitchen utensils; the thickness of the white steel coil 3〇〇 is similar to that of the black steel coil 2,, and the main thickness difference between the two is due to the reduction after the removal of the scale, and the other is because the white steel coil is 3〇〇 After the modification of the annealing process, a few middle and downstream manufacturers will choose the white steel coil 300 as raw material for further processing after considering their own process capability and cost. Therefore, the white steel coil 3 (10) can be regarded as the actual product. One of the coils. Refer to Figure 2 'Because the thickness of the white steel coil 300 is similar to the black steel coil 200, usually there is still a gap between the force and the will of the general middle and downstream manufacturers in the process of 2mm or more. Therefore, there will be a gap. The cold rolling process 21 is carried out with the white steel coil 300 as a raw material to be further thinned to about 2 mm or less, and then the left over annealing process 22 and the pickling process 23 are used to obtain a cold rolled steel coil 400. 5 201006934 】vzh steel coil is also called 2D steel coil, 2 refers to the steel coil through the hot process 11 (ie the process of flat steel (10) into black steel coil 200) and cold luck process 21 (ie white The process of rolling the steel coil 3 into a cold-rolled steel coil 4) "Two" process 'D is the abbreviation of Dull, which means that the surface of the steel coil has no characteristic metal brilliance; and, because of cold-rolled steel The thickness of the roll 400 has been met by the requirements of the general middle and downstream manufacturers for further processing, production and processing, so the cold rolled steel coil 4GG can be regarded as the most important actual product steel coil. Referring to Figure 3, and 'though the thickness of the cold-rolled steel coil 4 has been thinned to about 2 coffee, such thickness is still too thick for direct processing and production of steel products such as buckets and kitchen utensils. Cold-rolled steel is used as raw material '_ to carry out the cold-drying process 31 to be further thinned to a thickness of not more than 0.7, and then the annealing process 32 and the pickling process 33, and/or through the roller-milking process 34' to obtain cold rolling Sheet steel coil 500. Cold-rolled sheet steel coils are classified according to whether the surface is bright or not. The sheet steel is not subjected to the rolling and tempering process 34, the surface ash has no characteristic metal brilliance), the second slab: the coil (after the roller tempering process 34, the surface It has the unique characteristics of the metal. In addition to the direct processing, such as buckets and kettles, hundreds of 6/steps (four) into ultra-thin (industry applications: rust steel pieces for technical applications such as displays), so it is currently the main actual One of the recorded steel coil products - can not simply follow the above description 'by the way of paper work, the order === kind_making method is merged and rewritten into, for example, "smooth rolling, sequential hot rolling, annealing Process, pickling annealing process, pickling process, cold milk process 'annealing system 201006934 process 'and pickling process' to produce cold (four) plate steel coil 5 (8)", or "think steel _ as raw material, in order to pass heat Rolling process, annealing process, pickling process, cold, process, annealing process 'with the pickling process' to obtain cold-rolled steel coils" or white steel coil 300 as raw material, sequentially through the cold rolling process, annealing process, Pickling process, cold rolling process Annealing process, and pickling process, to obtain cold-rolled sheet steel coil 500", and even arbitrarily combine (four) process, cold (four) process, annealing process, and the order of pickling process to make other various types of stainless steel coils Products. ® ^ 'The know-how of the steel technology' special stainless steel coil production knows that the manufacturing methods and products of the steel coils written on these paper operations will be due to, for example, the fundamentals of the process sequence. Infeasible (if it is not possible to carry out the cold rolling process and then heat up the hot rolling process, or go through the 'acid picking process and then the annealing process ··..), or the ability of each part of the equipment itself (such as direct pickling process) Remove the scale, or roll the flat steel sheet into a thin sheet steel semi-finished product with a thickness of less than 0.7mm... or), or combine it into the cost of intervening after the production, or whether it can really The overall coherent production of the specific factors of the special considerations, rather than can be implemented, and therefore, the choice of stainless steel coils that the industry can provide is limited to white steel coil 300, cold rolled steel coil 400 and cold rolled sheet steel coil 500. Also, because the stainless steel coils that can be further processed as raw materials are only white steel coil 300, cold rolled coil 400 and cold rolled sheet coil 500. Large, rolling thickness limits will be subject to the hot-drawing process, usually the minimum thickness that can be achieved after the flat steel embryo 100 is used for hot-rolling process is about 2.0mm. Therefore, the operator wants to use the thickness 7 201006934 in 2.0 When the white steel coil 300 below mm is processed as a raw material, it will be forced to use cold-rolled steel coil 4 as a raw material because there is no suitable raw material selection, and the cold-rolled steel coil 400 is made of a white-rolled steel coil. There are many, so when the unit price is relatively high, and the low-cost high-temperature cold-rolled steel coil 4 is used as raw material for subsequent processing and production, of course, it is not conducive to market competition. In addition, limited by the thickness of the white steel coil 300, if the cold-rolled steel coil is directly produced from the white steel coil 300 as a raw material, since the thickness difference between the two is extremely large, it is necessary to carry out the high rolling rate. The operation is not only low in productivity but also due to severe work hardening, which leads to a problem of high rate of broken tape. Of course, to overcome the problem of work hardening, it is feasible to carry out an annealing, but this will cause an increase in cost. , anti-competition. Therefore, there is a new, strictly speaking, demand for intermediate goods between white-skin steel coils and cold-rolled steel coils. This type of stainless steel coil must meet the unit price of cold-rolled steel. Low, the same: re-rolling and thinning, or the difficulty of further processing operations is easy to white steel = 300; therefore, 'how to make it possible to manufacture such a stainless steel coil 13 method per method' is the current steel industry efforts One of the goals. [Summary of the Invention] The purpose of this umbrella is to provide a non-mineral steel ultra-whitening method for the production of steel coils, to make W + super 4 white skin to produce the stainless steel super white that has long been needed in the market. Steel coil products. The manufacturing method of the ultra-thin white steel coil of the stainless steel of the moon is carried out in the following four steps. 8 201006934 The first step is to use a black steel coil as the incoming steel coil. The second step is to carry out a cold rolling process on the black steel coil to obtain a semi-finished product of cold black steel coil. The second step is to perform an annealing process on the cold-rolled black-skin steel coil semi-finished product to obtain a modified cold-rolled black-skin steel coil semi-finished product. The final step is to perform a sandblasting process and a pickling process on the modified second black-skin steel coil semi-finished product to remove the scale, and obtain the ultra-thin white steel coil of the stainless steel. β The effect of the present invention is to provide a simple and practical method for producing and applying ultra-thin cold-rolled black-steel coils with a minimum thickness of 10 mm through a cold rolling process directly using a black steel coil as a raw material for the feed. After annealing and quenching and tempering, pickling process and sandblasting process to remove the scale, a stainless steel ultra-thin white steel coil can be produced to meet the long-term demand of the market. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of a preferred embodiment of the drawings. Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals. Referring to FIG. 4', a preferred embodiment of the method for manufacturing the stainless steel ultra-thin white steel coil of the present invention is capable of producing a stainless steel ultra-thin white steel coil 6' with a minimum thickness of up to 1.0 mm to meet the market. The need for such stainless steel commercial coils. First, in step 41, the black steel coil 200 is used as the incoming steel coil, and the hot rolling process 401 is prepared for the 201006934. " It is step 42' to carry out the cold rolling of the black steel coil 2 including at least two cold rolling and the rolling rate is not less than the driving, so that the peeling loss is not lower than (4), get - minimum Cold-rolled black-skin steel coil semi-finished product 61 with a thickness of up to 1 coffee. Then, in step 43, the cold-rolled black-skin steel coil semi-finished product is subjected to an annealing process 402 to obtain a cold-rolled black-skin steel coil semi-finished product 62; here, the cold-rolled black-skin steel coil semi-finished product 61 is passed- The temperature is raised in the preheating zone of the thermal heat radiation preheating in the main heating zone of 1 〇〇〇 to 1200 t, and then passed through the main heating zone a 100 (rc~120 (RC high temperature heat treatment modification, finally The annealing process 402 is completed by removing the surface moisture from a cooling zone having a temperature of not more than 8 (rc and removing moisture). Then, step 44 is performed to perform a sandblasting process 403 and acid on the modified cold-rolled black-skin steel coil semi-finished product 62. Washing process 4〇4 to remove the scale gives a good steel ultra-thin white steel coil 6 with a minimum thickness of up to 1.0 mm. It is specifically noted that due to the cold rolling process in step 42 4〇1 During the process, the scale of the black steel coil 200 is largely peeled off due to rolling, so the blasting process 403 performed in this step 44 is only required to rotate the wheel speed below the medium speed 'that is, about 500 rpm to 1000 rpm. The sandblasting equipment can be used to remove the residual scales, and also because of the sandblasting process. 403 is treated at medium and low speeds', so that the obtained stainless steel ultra-thin white steel coil 6 has a fine surface roughness, and also because the skin of the black steel coil 200 is largely peeled off due to rolling, and After the sand blasting process 403, the residual scale is almost completely removed. Therefore, when the pickling process 404 is performed, the concentration of the mixed acid can be lowered to 10 201006934 to effectively increase the production speed. From the above, the stainless steel ultra-thin white steel of the present invention can be known. The method of weaning of the roll 6 is to use the black steel coil 2 as the raw material for the feed, and the black skin coil 200 is subjected to a cold rolling process including two to three passes, and the dry rate is not less than the cold process of the township 401. The ultra-thin (minimum thickness up to 1 〇匪) cold milk black steel coil semi-finished product 61 is obtained, and then the annealing process 402, the sand blasting process 403 and the pickling process 4〇4 are directly performed to modify and remove the ore skin. The stainless steel ultra-thin white steel coil 6 with a minimum thickness of 1 〇mm, which has been used for a long time in the market, is produced, which is further processed and utilized by the middle and downstream industries; and since the black steel coil 200 is in the cold rolling process 4〇 1In progress, the scale has been enlarged due to rolling Peeling off, so the subsequent sandblasting process 4〇3, pickling process 4〇4, etc. can be carried out under the condition of greatly saving equipment cost and consumable cost, and at the same time, because the sandblasting process 403 only needs to be at medium and low speeds. This also makes the stainless steel ultra-thin white steel coil 6 have a fine surface roughness, which is more in line with the market demand. Black steel coils of 200 steel and 200 steel and black steel coils 〇 _ As the incoming steel coil, and the stainless steel ultra-thin white steel coil 6 after the above process is obtained, the corrosion loss of the stainless steel is compared with the '304 steel black leather coil 200 after the cold rolling process 401 The peeling loss rate of the scale is about 3〇%, and the peeling loss of the black skin of the 43〇 steel is about 70%, which really helps the speed of the subsequent sandblasting process 403 and the pickling process 404, especially the mouth sand process. 403 'Because the peeling loss of the scale is high, it is only required to be carried out at medium and low speeds, thus making the stainless steel ultra-thin white steel coil 6 have a fine surface roughness & degree (see Table 2)' with the black skin of Figure 1. Steel coil 200 directly passes through the re-fire process 11 201 006934 12. Compared with the white steel coil 300 obtained by the pickling process 14, the surface roughness of the stainless steel ultra-thin white steel coil 6 obtained by the invention is greatly reduced to 2.02/zm (304 steel type). 1.70/zm (430 steel grade), obviously with extremely fine surface roughness. In particular, the black steel coil 200 of the 430 steel grade is segregated by the high chromium content and is not easily pickled due to its own nature and through the batch annealing (BAF, Batch Annealing Furnace) in the process, but the present invention is black. The steel coil 200 is first cold-rolled two to three times and the cold rolling pass 401 with a rolling reduction of not less than 50% causes the scale to be peeled off a lot, so it is very easy to carry out the subsequent pickling process @ 404 - compared to the conventional white The acid mixing process of the steel coil 300 has a mixed acid concentration of about 50% or less, and the sandblasting process 403 - the conventional white steel coil 300 is a high speed, that is, a sandblasting apparatus higher than 1000 rpm. The present invention is carried out at a medium or low speed of about 500 rpm to 1000 rpm, so that the residual scale can be removed, and the production speed can be effectively increased by about 180% or more (the conventional white steel coil 300 is about 25 meters per minute, the present invention The manufacturing method is produced at a speed of 70 meters per minute, which greatly increases the production speed. White leather coil rough seam Ra (/ / m)
表一 G 單位面積鏽皮重量(g/m2) 304鋼種 430鋼種 黑皮鋼捲 57 85 冷軋黑皮鋼捲半成品 (軋下率:50%) 40 25 鏽皮損失百分比 29.8% 70.6%Table 1 G Unit area scale weight (g/m2) 304 steel type 430 steel type Black steel coil 57 85 Cold rolled black steel coil semi-finished product (rolling rate: 50%) 40 25 Percent loss of scale 29.8% 70.6%
12 20100693412 201006934
種 430鋼種 5.48 4.50 2.02 ------- 1.70 黑皮鋼捲未札延 黑皮鋼捲經過二至三 道次冷軋 一(軋下率:50%) 綜上所述,本發明不鏽鋼超薄白皮鋼捲6的製造方法 疋k供種直接以黑皮鋼捲200作為入料鋼捲,龙對該 …、皮鋼捲200進行包括二至三道次冷軋且軋下率不小於5〇 ❹ %的冷軋製程40卜以及退火製程術、喷砂製程備與酸 ’先製程4G4後,而製作出最小厚度可達丨〇腿的不鏽鋼超 薄白皮鋼捲6的方法。 由於廷樣的製造方法是利用冷軋製程4〇1二至三道次 ‘ 的冷軋軋延將入料黑皮鋼捲200薄化,並使黑皮鋼捲200 、 的錄皮在冷軋製程401中軋延而大量剝離脫落,所以可以 在大幅節省設備成本與耗材成本的狀況下,進行後續喷砂 製程403、酸洗製程404等除鏽皮的襲程,也同時因為鏽皮 ❸ 因軋延而大量剝離脫落,所以喷砂製程4〇3只需以中低速 進仃’而使得製作出的不鏽鋼超薄白皮鋼捲具有細緻的表 面粗縫度’從而讓製作出的產品鋼捲(即不鍵鋼超薄白皮 鋼捲6)同時具有低單價成本與易於後續加工的市場優勢, 確實提供-種滿足市場長期以來所需求的單價低、且厚度 極薄易加工的鋼捲產品,進而供中、下游業者進一步加工 利用,達到本發明的創作目的。 准以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 13 201006934 範圍及發明說明内容所作之簡單的等效變化與修飾’皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一流程圖’說明習知以扁鋼胚入料製作白皮鋼 捲的過程; 圖2是一流程圖,說明習知以白皮鋼捲入料製作冷軋 鋼捲的過程; 圖3是一流程圖’說明習知以冷軋鋼捲入料製作冷軋 薄板鋼捲的過程;及 圖4疋一流程圖’說明本發明一種不鏽鋼超薄白皮鋼 捲的製造方法的一較佳實施例,以黑皮鋼捲入料製作不鏽鋼 超薄白皮鋼捲的過程。430 steel grade 5.48 4.50 2.02 ------- 1.70 black-skin steel coil undraw black steel coil after two to three passes cold rolling one (rolling rate: 50%) In summary, the present invention stainless steel The manufacturing method of the ultra-thin white steel coil 6 is for directly feeding the black steel coil 200 as the incoming steel coil, and the dragon is subjected to two to three passes of the cold rolling and the rolling rate is not A cold rolling process of less than 5 % and a method of preparing a stainless steel ultra-thin white steel coil 6 having a minimum thickness up to the lame leg after the annealing process, the sandblasting process, and the acid 'first process 4G4. Since the manufacturing method of the sample is to use the cold rolling process of cold rolling process of 4〇1 to 3 passes, the thin black steel coil 200 is thinned, and the black skin coil 200 is recorded in the cold rolling. The process 401 is rolled and peeled off in a large amount, so that the blasting process such as the subsequent blasting process 403 and the pickling process 404 can be carried out under the condition of greatly saving equipment cost and consumable cost, and also because of the rust skin. Rolling and a large amount of peeling off, so the sandblasting process 4〇3 only needs to enter the middle and low speeds, so that the stainless steel ultra-thin white steel coil has a fine surface roughness degree, so that the product steel coil is produced. (ie, the non-key steel ultra-thin white steel coil 6) has the advantages of low unit cost and easy subsequent processing. It does provide a steel coil product that meets the long-term demand of the market and has a very thin thickness and is easy to process. Further, it is further processed and utilized by the middle and downstream industries to achieve the creative purpose of the present invention. The above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change of the scope and the description of the invention according to the invention patent 13 201006934 Modifications are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart 'illustrating a conventional process for producing a white steel coil from a flat steel billet; FIG. 2 is a flow chart illustrating the conventional production of cold rolled steel from a white steel coil feed. FIG. 3 is a flow chart illustrating the process of making a cold rolled sheet steel coil from a cold rolled steel coil feed; and FIG. 4 is a flow chart illustrating the manufacture of a stainless steel ultra thin white steel coil of the present invention. In a preferred embodiment of the method, the process of making a stainless steel ultra-thin white steel coil from a black-skin steel coil feed.
14 201006934 【主要元件符號說明】 200 黑皮鋼捲 404 酸洗製程 41 步驟 6 不鏽鋼超薄白皮 42 步驟 鋼捲 43 步驟 61 冷軋黑皮鋼捲半 44 步驟 成品 401 冷軋製程 62 改質過的冷軋黑 402 退火製程 皮鋼捲半成品 403 喷砂製程 1514 201006934 [Main component symbol description] 200 black steel coil 404 pickling process 41 step 6 stainless steel ultra-thin white skin 42 step steel coil 43 step 61 cold-rolled black steel coil half 44 step finished product 401 cold rolling process 62 modified Cold rolled black 402 annealing process steel coil semi-finished product 403 sandblasting process 15