TW200935046A - Inspecting device, inspecting method, and manufacturing method for a proximity exposure photomask, proximity exposure photomask and pattern transfer method - Google Patents
Inspecting device, inspecting method, and manufacturing method for a proximity exposure photomask, proximity exposure photomask and pattern transfer method Download PDFInfo
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- TW200935046A TW200935046A TW097144037A TW97144037A TW200935046A TW 200935046 A TW200935046 A TW 200935046A TW 097144037 A TW097144037 A TW 097144037A TW 97144037 A TW97144037 A TW 97144037A TW 200935046 A TW200935046 A TW 200935046A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
- G03F1/82—Auxiliary processes, e.g. cleaning or inspecting
- G03F1/84—Inspecting
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/7035—Proximity or contact printers
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- H10P74/203—
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- General Physics & Mathematics (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Preparing Plates And Mask In Photomechanical Process (AREA)
Abstract
Description
200935046 九、發明說明: 【發明所屬之技術領域】 本發明係有關於檢查使用於電子元件的製造的近接曝 光用光罩的近接曝光用光罩的檢查裝置及檢查方法,經過 該檢查裝置及檢查方法的的檢查後近接曝光用光罩、圖案 轉寫方法及近接曝光用光罩的製造方法。 【先前技術】 ® 在習知技術中’在電子元件的製造中,對於形成於由 钱刻加工形成的被加工層上的光阻膜,使用具有既定圖案 的近接曝光用光罩而進行近接曝光,該光阻膜由蝕刻加工 的光罩而形成光阻圖案。 第2圖為表示進行近接曝光的曝光機的側視圖。 進行近接曝光的曝光機,如第2圖所示,其具有光源 101 ’從該光源101發射的光束藉由集光面鏡(橢圓面鏡) ,102、集光器 l〇3(integrator)以及對準透鏡(collimat〇r 1 ens ) 1 04而形成均一照度的平行光束。該平行光束係照 射至近接曝光用的光罩3。穿透光罩3的光束對形成於曝 光基板105的被加工層上的光阻膜進行曝光,曝光基 板105係與該光罩3相隔既定的近接間距pg而配置。近接 間距pg大約數# m至數百"m。 近接曝光與投影曝光相比,得到的圖案的解析度較 差,但有利於曝光機的成本、產能。又,由於近接曝光像 接觸曝光般,光罩與基板沒有接觸,具有光罩不會被污染[Technical Field] The present invention relates to an inspection apparatus and an inspection method for a proximity exposure mask for inspecting a proximity exposure mask used for manufacturing an electronic component, and passing the inspection apparatus and inspection After the inspection of the method, the exposure mask, the pattern transfer method, and the method of manufacturing the proximity exposure mask are inspected. [Prior Art] ® In the prior art, in the manufacture of electronic components, for a photoresist film formed on a processed layer formed by a burnt process, a proximity exposure mask having a predetermined pattern is used for proximity exposure. The photoresist film is formed of an etched mask to form a photoresist pattern. Fig. 2 is a side view showing an exposure machine for performing proximity exposure. An exposure machine for performing proximity exposure, as shown in FIG. 2, having a light source 101' emitted from the light source 101 by a collecting mirror (elliptical mirror), 102, a collector 〇3 (integrator), and A collimating lens (collimat〇r 1 ens ) 104 is formed to form a parallel beam of uniform illumination. This parallel beam is incident on the mask 3 for proximity exposure. The light beam penetrating through the mask 3 exposes the photoresist film formed on the layer to be processed of the exposure substrate 105, and the exposure substrate 105 is disposed at a predetermined close pitch pg from the mask 3. The proximity pitch pg is approximately #m to hundreds"m. The proximity exposure is less in resolution than the projected exposure, but it is advantageous for the cost and productivity of the exposure machine. Moreover, since the proximity exposure is like contact exposure, the reticle is not in contact with the substrate, and the reticle is not contaminated.
2130-10150-PF 6 200935046 « · 以及消耗變少等的優點,因此多使用於製造液晶顯示裝置 的彩色濾光器及黑矩陣。 在特開2007-256880號公報(專利文獻中,記載 著在製造彩色濾光器的圖案曝光中係使用近接曝光方式的 方法。近接曝光方式的缺點是平行光穿透光罩時,光的回 折、干涉會增加,該公報指出由於上述影響會使圖案的角 部變圓的問題,為了作補償因此揭露了輔助圖案。 特開2004 —刊9327號公報(專利文獻2 )記載著藉由 光罩的穿透照明光的強度分佈而檢查缺陷的光罩檢查裝 置。 【發明内容】2130-10150-PF 6 200935046 « As well as the advantages of less consumption, etc., it is often used in the manufacture of color filters and black matrices for liquid crystal display devices. JP-A-2007-256880 (patent document describes a method of using a proximity exposure method in pattern exposure for manufacturing a color filter. A disadvantage of the proximity exposure method is that the light is folded back when the light passes through the mask. In the publication, it is pointed out that the above-mentioned influence causes the corners of the pattern to be rounded, and the auxiliary pattern is disclosed for compensation. JP-A-2004-1993 (Patent Document 2) discloses the use of a mask. A reticle inspection device that inspects defects by penetrating the intensity distribution of illumination light.
彩色濾光器等的製品大多其圖案尺寸為數十以瓜,即 使不使用高冑的投影曝光料曝光機,也可以用近接曝光 用的曝光機而形成充分的圖案。另一方面,即使對於尺寸 更小的圖案’也可以利用近接曝光而達成。 因此,由近接曝光所形成的轉寫圖像由於上述解像度 差’在近接曝光用的光罩的製造中’曝光機的轉寫性的評 估、圖案形狀的檢查及決定為製造可得到所希望的圖案的 近接曝光用光罩的重要因素。在近接曝光中,由於在光罩 與光阻膜之間形成“ m乃至數十“的近接間距,光罩 的圖案與光阻膜上形成的圖案由於照明光(曝光光線)的 回折等的影響不會相同。 專利文獻 所δ己載的技術雖然以輔助圖案補償圖案的A product such as a color filter or the like has a pattern size of several tens of thousands of melons, and a sufficient pattern can be formed by an exposure machine for proximity exposure even without using a high-exposure projection exposure apparatus. On the other hand, even a pattern having a smaller size can be achieved by using a proximity exposure. Therefore, the transfer image formed by the proximity exposure is inferior in the above-described resolution. In the manufacture of the photomask for the proximity exposure, the evaluation of the transferability of the exposure machine, the inspection of the pattern shape, and the determination of the pattern shape are desired. The pattern of proximity exposure is an important factor in the use of a reticle. In the proximity exposure, since a close spacing of "m or even tens" is formed between the photomask and the photoresist film, the pattern of the photomask and the pattern formed on the photoresist film are affected by the folding back of the illumination light (exposure light). Not the same. The patented literature δ has a technology that compensates for patterns with an auxiliary pattern.
2130-10150-PF 7 200935046 轉寫精度的劣化’轉寫精度劣化的有無及其程度首先必須 定量地作評估。 參 ❹ 另一方面,如前所述,使用近接曝光而製造的製品, 在近年來’圖案細微化的要求變得顯著。例如,在針對黑 矩陣’圖案的間距為80//m至100# m,格子圖案的線寬大 約為20"m,若線寬更細,則可製造出具有更清晰的顯示 畫面的液晶顯示裝置。但是,為了對細微化的圖案做解像, 當使用近接曝光而轉寫圖案時’必須使用高價的近接曝光 機,因此產品的單價會大幅地上升。因此,在利用近接曝 光時’若可對應於圖㈣細微化,則可成為極有用的技術。 在進行圖案細微化時,使用該光罩而將形成的被轉寫 體上的光阻圖案成為何種形狀,或光阻圖案的處理充分而 ::的圖t,或成為會導致產品的動作不良的風險的光阻 際的曝光之前掌握是有…僅以顯微鏡觀看 先罩的圖案形狀,無法掌握的要素還是报多。 於=至近接曝光用的曝光機,一般而言使用包含施加 、 2線的波長區域的光源。使用具有此波長區媸 的光源而使被轉寫體上的光阻上成形: =:波長彼此會產生複雜的回折的相互作:ΓΗ ==罩與轉寫體在非常接近的位置的近接曝光中的獨 轉寫大 ,與正 而且’在製造黑料或彩色濾光器之 多使用負型感来好祖 ^ i感先材枓而非正型感光材料,一 型的光阻相比,較難 ^ 平乂難Μ預測光阻圖案。2130-10150-PF 7 200935046 Deterioration of transfer accuracy The presence or absence of deterioration in transfer accuracy and its degree must first be evaluated quantitatively. On the other hand, as described above, in the case of a product manufactured by using the proximity exposure, the demand for pattern miniaturization has become remarkable in recent years. For example, in the case of a black matrix 'pattern, the pitch is 80//m to 100# m, and the line width of the lattice pattern is about 20 " m. If the line width is finer, a liquid crystal display with a clearer display can be produced. Device. However, in order to solve the fine-grained pattern, when the pattern is transferred using the proximity exposure, a high-priced proximity sensor must be used, so that the unit price of the product is greatly increased. Therefore, when the proximity exposure is used, it can be a very useful technique if it is finer according to the figure (4). When the pattern is made fine, the shape of the photoresist pattern on the formed transfer body is formed by using the mask, or the processing of the photoresist pattern is sufficient: or the image is caused to cause an action of the product. The obstacles before the exposure of the light-resistance of the bad risk are... There are only the shape of the pattern of the first cover viewed by the microscope, and the elements that cannot be grasped are still reported. For an exposure machine for near-contact exposure, a light source including an applied, two-line wavelength region is generally used. Using a light source having this wavelength region 使 to shape the photoresist on the transferred body: =: The wavelengths of each other will produce complex foldback interactions: ΓΗ == close contact of the cover and the transfer body in a very close position The unique conversion in the middle, and the positive and 'in the manufacture of black material or color filter, the use of negative sense to make the ancestors feel better than the positive photosensitive material, compared with the type of photoresist. It is more difficult to make it difficult to predict the resist pattern.
2130-10150-PF 200935046 有鑑於此,本發明的目的在於提供一種近接曝光用光 罩的檢查裝置及近接曝光用光罩的檢查方法,在實際曝光 之前掌握近接曝光用光罩圖案是否良好,並提供包含該檢 查的工程的近接曝Μ光罩的製造方法及圖案轉寫的方 法。 本發明係針對近接曝光用%罩反覆試#而得到最佳的 曝光及光阻顯像製程等的工程的條件,再加上對應該曝光 條件,而客觀地實際的曝光可得到何種光阻圖#,可使具 條件的作業效率化。 即,近似實際的曝光工程的曝光,或者是掌握實際的 曝光工程的擬似的曝光’對推測所得到的光阻圖案是有用 的。 於此,本發明的近接曝光用光罩的檢查裝置為達成解 決上述問題的目的,而具有以下構造的其中之一。 [構造1] © 一種近接曝光用光罩的檢查裝置,包括:一保持裝置, 保持被檢測體的近接曝光用光罩;一光源,發出包含至少 在使用上述光罩的近接曝光中所使用的波長的光束的照明 光,一照明光學系,導引來自上述光源的照明光,相對於 由上述光罩保持裝置所保持的上述光罩,使上述照明光略 呈平行光而照射,開口數可改變;一接物透鏡系,做為透 明光而照射至上述光罩,穿透上述光罩的光束被入射,而 使該光束成像;一攝影裝置,接受經過上述接物透鏡系的 光束;一計算裝置’解析由上述攝影裝置所取得的資訊;2130-10150-PF 200935046 In view of the above, an object of the present invention is to provide an inspection apparatus for a proximity exposure mask and a method for inspecting a proximity exposure mask, and to determine whether the proximity exposure mask pattern is good before actual exposure, and A method of manufacturing a proximity exposure mask including a project including the inspection and a method of pattern transfer are provided. The present invention is directed to an engineering condition for obtaining an optimum exposure and photoresist development process for a near-exposure with a % cover over-test #, and an optical resistance obtained by objectively actual exposure corresponding to an exposure condition. Figure #, can make the conditional work more efficient. That is, it is useful to estimate the obtained resist pattern by approximating the exposure of the actual exposure project or grasping the pseudoscopic exposure of the actual exposure process. Here, the inspection apparatus for the proximity exposure mask of the present invention has one of the following configurations for the purpose of solving the above problems. [Configuration 1] An inspection device for a proximity exposure mask, comprising: a holding device for holding a proximity exposure mask of the object; and a light source emitting the light source including at least the proximity exposure using the mask Illuminating light of a wavelength beam, an illumination optical system, guiding illumination light from the light source, and illuminating the illumination light in a direction parallel to the reticle held by the reticle holding device, the number of openings may be Changing; a lens system is irradiated to the reticle as transparent light, a light beam penetrating the reticle is incident to image the beam; and a photographic device receives the light beam passing through the lens lens; The computing device 'analyzes information obtained by the above-described photographing device;
2130-10150-PF 9 200935046 一第一移動裝置’使上述照明光學系、上述接物透鏡以及 上述攝影裝置個別的光轴成為一致的狀態下,可於平行於 上述光罩的主面部的面内移動;一第二移動裝置,使上述 接物透鏡系以及上述攝影裝置可於光軸方向移動;以及控 制裝置’控制上述第一及第二移動裝置,其中照明光學系 的開口數可設定成在使用光罩而進行近接曝光的曝光機 中’將來自光源的照明光的平行度調整至必要的範圍内, 接物透鏡系中,其前側焦點面可從光罩的圖案面僅移動對 ® 應於曝光機中近接間距的距離。 [構造2] 在具有構造1的近接曝光用光罩的檢查裝置中,由接 物透鏡系的倍率及攝影裝置的晝素大小所決定的取得影像 的解像度係比使用上述光罩進行近接曝光的解析能力還 高,而且接物透鏡系的開口數及照明光的波長所形成的接 物透鏡系的解析能力係不及近接曝光中所得到的像的最小 @ 圖案間隔。 [構造3] 在具有構造1或構造2的近接曝光用光罩的檢查裝置 中,照明光學系的開口數係根據使用光罩而進行近接曝光 的曝光機中的照明光學系的對準角而設定。 [構造4] 在具有構造1或構造2的近接曝光用光罩的檢查裝置 中,:照明光學系的開口數為〇 〇〇5至〇. 〇4。 本發明的近接曝光用光罩的檢查方法係具有以下任一 2130-1 ⑴ 5〇-PF 10 200935046 的構造。 [構造5] 一種近接曝光用光罩的檢查方法,對於被檢測體的近 接曝光用光罩,以包含至少在使用上述光罩的近接曝光中 所使用的波長的光束的照明光經由開口數可變的照明光學 系成為略平行光而照射,照射至上述光罩而成為上述照明 光,使穿透上述光罩的光束入射接物透鏡系而成像,經過 ^述接物透㈣的光束藉由攝懸置而受光的近接曝光用 光罩的檢查方法中,照明光學系的開口數係根據在使用上 述光罩而進行近接曝光的曝光機中的光源的照射光的平行 度而設定,上述接物透鏡系的前側焦點面的位置為使上述 接物透鏡系在上述光罩的圖案面進行合焦後,藉由使上述 接物透鏡系後退了對應於上述曝光機中的近接間距,而位 於以對應於上述近接間距的距離而遠離上述圖案面,並藉 ❿ 由攝影裝置接受該位置中的上述照明光的上述光 而攝影。 九 [構造6] 在具有構造5的近接曝光用光罩的檢查方法中, 物透鏡系的倍率及攝影裝置的畫素大小所決定的取 的解像度係比使用光罩進行近接曝光的解析能力還I 且接物透鏡系的開口數及照明光的波長所形成的接 =的解析能力係不及近接曝光中所得到的像的最小圖案間 ° [構造7]2130-10150-PF 9 200935046 A first moving device 'in a state parallel to the main surface of the reticle in a state in which the optical axes of the illumination optical system, the transfer lens, and the imaging device are aligned Moving; a second moving device that moves the object lens system and the photographing device in the optical axis direction; and a control device that controls the first and second moving devices, wherein the number of openings of the illumination optical system can be set to In an exposure machine that uses a reticle for proximity exposure, 'the parallelism of the illumination light from the light source is adjusted to the necessary range. In the lens system, the front focal plane can be moved only from the pattern surface of the reticle. The distance between the close proximity of the exposure machine. [Structure 2] In the inspection apparatus having the proximity exposure mask of the structure 1, the resolution of the acquired image determined by the magnification of the objective lens system and the size of the pixel of the imaging device is closer to the exposure using the photomask. The resolution is also high, and the resolution of the objective lens system formed by the number of apertures of the lens system and the wavelength of the illumination light is less than the minimum @ pattern interval of the image obtained in the proximity exposure. [Structure 3] In the inspection apparatus having the proximity exposure mask having the structure 1 or the structure 2, the number of openings of the illumination optical system is based on the alignment angle of the illumination optical system in the exposure machine that performs the proximity exposure using the mask. set up. [Construction 4] In the inspection apparatus of the proximity exposure mask having the configuration 1 or the structure 2, the number of openings of the illumination optical system is 〇5 to 〇. The inspection method of the proximity exposure mask of the present invention has the configuration of any of the following 2130-1 (1) 5〇-PF 10 200935046. [Configuration 5] A method of inspecting a proximity exposure mask, wherein the proximity exposure mask of the subject may have an illumination light passing through a light beam having a wavelength at least used in proximity exposure using the mask. The illuminating optical system is irradiated with a substantially parallel light, and is irradiated to the reticle to become the illuminating light, and the light beam that has passed through the reticle is incident on the lens lens and imaged, and the light beam passing through the object is transmitted through In the inspection method of the proximity exposure reticle that is suspended and received by light, the number of apertures of the illumination optical system is set according to the parallelism of the illumination light of the light source in the exposure machine that performs the proximity exposure using the reticle, and the connection is performed. The position of the front focus surface of the objective lens system is such that the focus lens is focused on the pattern surface of the photomask, and the target lens system is retracted corresponding to the proximity pitch in the exposure machine. The image plane is separated from the pattern surface by a distance corresponding to the proximity pitch, and is captured by the photographing device receiving the light of the illumination light in the position. [Nection 6] In the inspection method of the proximity exposure mask having the structure 5, the magnification determined by the magnification of the objective lens system and the pixel size of the imaging device is more than the resolution of the proximity exposure using the photomask. I. The resolution of the connection between the number of apertures of the lens system and the wavelength of the illumination light is less than the minimum pattern of the image obtained in the proximity exposure. [Configuration 7]
2130-1 〇] 50-PF 11 200935046 在具有構造5或構造6的近接曝光用光罩的檢杳方法 中’照明光學系的開口數係根據使用光罩而進行近接曝光 的曝光機中的照明光學系的對準角而設定。 [構造8] 在具有構造5或構造6其中之一的近接曝光用光罩的 檢查方法中’照明光學系的開口數為〇· 〇〇5至〇 〇4。 本發明之近接曝光用光罩的製造方法具有以下的構 造。 ® [構造9] 其包含如構造1至構造8中任一構造所述之近接曝光 用光罩的檢查方法做為其檢查工程。 本發明的圖案轉寫方法具有以下的構造。 [構造10] 形成既定的圖案,使用由構造5至構造8中任一構造 所述之近接曝光用光罩的檢查方法所檢查的近接曝光用光 © 罩,由上述曝光機進行近接曝光,又,形成既定的圖案, 使用由構造9所述之近接曝光用光罩的製造方法所製造的 近接曝光用光罩,由上述曝光機進行近接曝光。 本發明的近接曝光用光罩的檢查裝置由於具有構造 卜照明光學系的開口數可設定成在使用光罩而進行近接曝 光的曝光機中’將來自光源的照明光的平行度調整至必要 的範圍内,接物透鏡系中,其前側焦點面可從光罩的圖案 面移動對應^接間距的距_,因&藉由近似於實際的近 接曝光的曝光或掌握與實際的近接曝光的相關狀態的虛擬2130-1 〇] 50-PF 11 200935046 In the inspection method of the proximity exposure mask having the configuration 5 or the structure 6, the number of openings of the illumination optical system is based on illumination in an exposure machine that performs proximity exposure using a photomask Set by the alignment angle of the optical system. [Construct 8] In the inspection method of the proximity exposure mask having one of the configuration 5 or the configuration 6, the number of openings of the illumination optical system is 〇·〇〇5 to 〇4. The method for producing a proximity exposure mask of the present invention has the following constitution. ® [Construct 9] It includes an inspection method of a proximity exposure photomask as described in any of Configurations 1 to 8, as an inspection project. The pattern transfer method of the present invention has the following configuration. [Structure 10] Forming a predetermined pattern, and using the proximity exposure light hood detected by the inspection method of the proximity exposure reticle described in any of the configurations 5 to 8, the proximity exposure is performed by the exposure machine described above, A near-exposure reticle manufactured by the manufacturing method of the proximity exposure reticle described in Structure 9 is formed, and the exposure is performed by the exposure machine. The inspection apparatus for the proximity exposure mask of the present invention can be set such that the parallelism of the illumination light from the light source is adjusted to be necessary in the exposure machine that performs the proximity exposure using the mask because the number of openings of the illumination optical system is set. In the range of the lens lens system, the front side focal plane can be moved from the pattern surface of the reticle to the distance _ of the spacing of the splicing, because & approximating the exposure of the actual proximity exposure or grasping the actual proximity exposure Virtual state
2130-10150-PF 12 200935046 曝光而推測獲得的光阻圖案。 本發月的近接曝光用光罩的檢查裝置由於具有構造 2,由接物透鏡系的倍率及攝影裝置的畫素大小所決定的取 得影像的解像度係比使用光罩進行近接曝光的解析能 力還南,而且接物透鏡系的開口數及照明光的波長所形成 的接物透鏡系的解析能力係不及近接曝光中所得到的像的 最小圖案間隔’因此可正確地推測實際的近接曝光中所得 到的光阻圖案。 ® 本發明的近接曝光用光罩的檢查裝置由於具有構造 3 ’照明光學系的開口數係根據使用光罩而進行近接曝光的 曝光機中的照明光學系的對準角而設定,因此可正確地推 測實際的近接曝光中所得到的光阻圖案。 本發明的近接曝光用光罩的檢查裝置由於具有構造 4,照明光學系的開口數為〇. 〇〇5至〇· 〇4,因此可正確地 推測實際的近接曝光中所得到的光阻圖案。 〇 本發明的近接曝光用光罩的檢查方法由於具有構造 5 ’照明光學系的開口數係根據在使用上述光罩而進行近接 曝光的曝光機中的光源的照射光的平行度而設定,接物透 鏡系的前側焦點面的位置為使接物透鏡系在光罩的圖案面 進行合焦後,藉由使接物透鏡系後退了對應於曝光機中的 近接間距,而位於以對應於近接間距的距離而遠離圖案 面’並藉由攝影裝置接受該位置中的照明光的光罩穿透光 而攝影。 本發明的近接曝光用光罩的檢查方法由於具有構造 213(M〇l5〇-PF 13 200935046 6’由接物透㈣的倍率及攝影裝置的晝素感測器所決定的 取得影像的解像度係比使用上述光罩進行近接曝光的解析 月匕力還同’而且接物透鏡系的開口數及照明光的波長所形 成的接物透鏡系的解析能力係不及近接曝光中所得到的像 的最小圖案間隔,因此可正確地推測實際的近接曝光中所 得到的光阻圖案。 本發明的近接曝光用光罩的檢查方法由於具有構造 7’照明光學系的開口數係根據使用光罩而進行近接曝光的 ®曝光機中的照明光學系的對準角而設定,因此可正確地推 測實際的近接曝光中所得到的光阻圖案。 本發明的近接曝光用光罩的檢查方法由於具有構造 8,照明光學系的開口數為〇 〇〇5至〇 〇4,因此可正確地 推測實際的近接曝光中所得到的光阻圖案。 本發明的近接曝光用光罩的製造方法由於具有構造 9’其包含本發明的近接曝光用光罩的檢查方法而做為檢查 〇 工程,因此可製造出在實際的近接曝光中得到所希望的光 阻的近接曝光用光罩。 本發明的圖案轉寫方法由於具有構造10,形成既定的 圖案,使用由本發明的近接曝光用光罩的檢查方法所檢查 的近接曝光用光罩,由上述曝光機進行近接曝光,又,形 成既定的圖案,使用由本發明的近接曝光用光罩的製造方 法所製造的近接曝光用光罩,由上述曝光機進行近接曝 光’可得到所希望的光阻圖案。2130-10150-PF 12 200935046 The photoresist pattern obtained by the exposure is presumed. Since the inspection apparatus for the proximity exposure mask of the present month has the structure 2, the resolution of the acquired image determined by the magnification of the objective lens system and the pixel size of the imaging device is more than the resolution of the proximity exposure using the mask. In the south, the resolution of the objective lens system formed by the number of apertures of the lens system and the wavelength of the illumination light is less than the minimum pattern interval of the image obtained in the proximity exposure. Therefore, it is possible to correctly estimate the actual proximity exposure. The resulting photoresist pattern. ® The inspection apparatus for the proximity exposure mask of the present invention is configured such that the number of openings having the structure 3' illumination optical system is set according to the alignment angle of the illumination optical system in the exposure machine that performs the proximity exposure using the photomask, and thus is correct The photoresist pattern obtained in the actual proximity exposure is estimated. Since the inspection apparatus for the proximity exposure mask of the present invention has the structure 4, the number of openings of the illumination optical system is 〇〇.5 to 〇·〇4, so that the photoresist pattern obtained in the actual proximity exposure can be accurately estimated. . The method for inspecting the proximity exposure mask of the present invention is such that the number of openings having the structure 5' illumination optical system is set according to the parallelism of the illumination light of the light source in the exposure machine that performs the proximity exposure using the photomask. The position of the front focus surface of the object lens system is such that the focus lens is attached to the pattern surface of the reticle, and the object lens system is retracted corresponding to the proximity pitch in the exposure machine, so as to correspond to the proximity The distance of the pitch is away from the pattern surface' and is photographed by the photographic device receiving the illuminating light of the illumination light in the position. The method for inspecting the proximity exposure mask of the present invention has a structure 213 (M〇l5〇-PF 13 200935046 6' is obtained by the magnification of the object (4) and the resolution of the acquired image determined by the pixel sensor of the imaging device. Compared with the analysis of the near-exposure using the photomask, the resolution of the lens lens formed by the number of apertures of the lens system and the wavelength of the illumination light is less than the minimum image obtained in the proximity exposure. Since the pattern is spaced, the photoresist pattern obtained in the actual proximity exposure can be accurately estimated. The method for inspecting the proximity exposure mask of the present invention is based on the number of openings having the structure 7' illumination optical system, which is closely connected according to the use of the mask. Since the alignment angle of the illumination optical system in the exposure ® exposure machine is set, the photoresist pattern obtained in the actual proximity exposure can be accurately estimated. The inspection method of the proximity exposure mask of the present invention has the configuration 8, Since the number of openings of the illumination optical system is 〇〇〇5 to 〇〇4, the photoresist pattern obtained in the actual proximity exposure can be accurately estimated. The manufacturing method of the optical reticle is an inspection method having the structure 9' including the photoreceptor for the proximity exposure of the present invention, so that the desired photoresist can be obtained in the actual proximity exposure. The pattern transfer method of the present invention has the structure 10, forms a predetermined pattern, and uses the proximity exposure mask examined by the inspection method of the proximity exposure mask of the present invention, and the proximity exposure is performed by the exposure machine. Further, a predetermined pattern is formed, and a proximity exposure mask manufactured by the method for producing a proximity exposure mask of the present invention is used, and a proximity exposure is performed by the exposure machine to obtain a desired photoresist pattern.
即,本發明提供提供一種近接曝光用光罩的檢查裝置 2130-10150-PF 14 200935046 及近接曝光用光罩的檢查方法,在實際曝光之 曝光用光罩圖案是否良好,並提供包含該檢查的工程= 接曝光用光罩的製造方法及圖案轉寫的方法。 【實施方式】 以下’針對實施本發明的最佳實施形態作說明。 [本發明的近接曝光用光罩的檢查裝置的構造] 第1圖為本發明的近接曝光用光軍的檢查 的側視圖。 稱k 在該檢査裝置中’光罩3係由光罩保持裝置3a、朴所 保持。該光罩保持裝置3a在光罩3的主平面略呈錯直的狀 態下’光罩保持裝置3b支持侧緣部附近,使料罩3傾斜 (在圖中相制直線的角度0)而保持光罩的下端部, 然後’該檢查裝置具有發出既定波長的光束而做為照 月先的光源卜該光源i係使用例如涵素 e 燈、着燈(超高壓水銀燈)冑。該光源!可近似 接曝先用的曝光機中所使用的光源。或者是,在光源i所 發出的光束中,可包含曝光機所使用的光源波長區域所包 括的波長光。然後,該檢查裝置具有從光源i導入昭明光 而對由光罩保持裝置3a所保持的光罩3照射照明光的照明 光學系2。該照明光學系2由於可變開口數(NA),具備 光圈機構2a。而且’該照明光學系2最好具有視野光圈託, 2用於調整光罩3中照明光的照射範圍。通過該照明光學 系2的照明光照射至由光罩保持裝置3&、儿所保持的 2130-10150-pp 15 200935046 照明光學系2使光源1射出的照明光大體上成為平行 光而照射至光罩3。該照明光的平行度係根據使用該光罩3 的近接曝光用的曝光機的照明光學系的對準角度 (collimationangle)而設定,使該對準角度相同,一般 而言大約為0°至2。。該照明光學系2由於開口數(NA)為 可變,因此對準角度0代入[^八=11以115)(11為折射率,在 空氣中為1)]的式中所得到的開口數設定成照明光學系2 的開口數,藉此可重現近接曝光用的曝光機的照明光(曝 光光線)。而且,照明光學系2的開口數最好是〇 〇〇5至 0· 04。 照射至光罩3的照明光穿透光罩3,而入射接物透鏡 系4。該接物透鏡系4例如包括穿透光罩3的照明光入射 並對該光束加上無限遠修正而成為平行光的第一群(模擬 透鏡)4a以及使經過該第一群的光束成像的第二群(成像 透鏡)4b。 經過接物透鏡系4的光束藉由攝影裝置5接收。該攝 影裝置5對接物透鏡系4的攝影Φ (前側焦點面)P的像 作攝影。該攝影裝置5可使用例如CCD等的攝影元件。 然後,在該檢查裝置中,設有對於由攝影裝置5所得 到的攝影影像進行影像處理、演算、與既定的⑽值作比 較顯示等的演算裝置11以及控制照明光學系2及接物透 鏡系4的移動操作的控制裝置12。 由接物透鏡系4及攝影裝置5的位置關係所決定的攝That is, the present invention provides an inspection apparatus 2130-10150-PF 14 200935046 for a proximity exposure mask and a method for inspecting a proximity exposure mask, whether the exposure mask pattern is actually exposed, and provides the inspection including the inspection. Engineering = Method of manufacturing exposure mask and method of pattern transfer. [Embodiment] Hereinafter, the best mode for carrying out the invention will be described. [Structure of the inspection apparatus for the proximity exposure mask of the present invention] Fig. 1 is a side view showing the inspection of the proximity exposure light of the present invention. In the inspection apparatus, the photomask 3 is held by the mask holding device 3a. The reticle holding device 3a holds the vicinity of the side edge portion of the reticle holding device 3b in a state where the main plane of the reticle 3 is slightly staggered, and the hood 3 is tilted (the angle of the straight line in the figure is 0). The lower end portion of the mask, and then the inspection device has a light beam emitting a predetermined wavelength as a light source for the moon. The light source i uses, for example, a ubiquitin e lamp and a lamp (ultra-high pressure mercury lamp). The light source! It can be approximated by the light source used in the exposure machine used first. Alternatively, among the light beams emitted by the light source i, the wavelength light included in the wavelength region of the light source used by the exposure machine may be included. Then, the inspection apparatus has an illumination optical system 2 that introduces illumination light from the light source i to illuminate the reticle 3 held by the reticle holder 3a. The illumination optical system 2 includes a diaphragm mechanism 2a due to the variable number of openings (NA). Further, the illumination optical system 2 preferably has a field stop holder 2 for adjusting the irradiation range of the illumination light in the mask 3. The illumination light of the illumination optical system 2 is irradiated to the illumination optical system 2 held by the mask holding device 3& 2130-10150-pp 15 200935046, and the illumination light emitted from the light source 1 is substantially parallel light and irradiated to the light. Cover 3. The parallelism of the illumination light is set according to the collimation angle of the illumination optical system of the exposure machine for the proximity exposure using the mask 3, so that the alignment angle is the same, generally about 0 to 2 . . In the illumination optical system 2, since the number of openings (NA) is variable, the number of apertures obtained by the equation of the alignment angle 0 is substituted into [^8=11 to 115) (11 is the refractive index, and is 1 in the air). The number of openings of the illumination optical system 2 is set, whereby the illumination light (exposure light) of the exposure machine for the proximity exposure can be reproduced. Further, the number of openings of the illumination optical system 2 is preferably 〇 至 5 to 0.000. The illumination light that has been incident on the reticle 3 penetrates the reticle 3 and enters the incident lens system 4. The object lens system 4 includes, for example, a first group (analog lens) 4a that is incident on the illumination light that penetrates the reticle 3 and that is infinitely modified to the beam, and that is a parallel light, and images the light beam passing through the first group. The second group (imaging lens) 4b. The light beam that has passed through the objective lens system 4 is received by the photographing device 5. The photographing device 5 photographs the image of the photographing Φ (front side focal plane) P of the docking lens system 4. The photographing device 5 can use a photographing element such as a CCD. Then, the inspection device is provided with an arithmetic device 11 that performs image processing, calculation, comparison with a predetermined (10) value, and the like, and controls the illumination optical system 2 and the objective lens system for the captured image obtained by the imaging device 5. The control device 12 of the mobile operation of 4. Photograph determined by the positional relationship between the objective lens system 4 and the photographing device 5
2130-10150-PF 16 200935046 ’以面(刚側焦點面)P位於從光罩3的圖案面以既定的微 小距離(數y m乃至數百# m)從接物透鏡側4遠離(後 退)的位置。從光罩3的圖案面至攝影面p的微小距離係 對應於使用該光罩3而進行近接曝光的曝光機的近接間 距’攝影面P的位置在近接曝光用的曝光機中,對應於被 轉寫體上的光阻膜的位置。 在該檢查裝置中,模擬近接曝光之際的近接間隙的構 ❹ 造相對於光阻3的圖案面,使接物透鏡系4偏移既定間隔 量。首先’使接物透鏡系4與光轴平行移動,使焦點配合 光罩3的圖案面。該狀態在無近接間距的狀態下,即相當 於接觸曝光的狀態。之後,使接物透鏡系4與光軸平行且 遠離光罩3的方向上與近接間距相同的量偏移。藉此,在 該檢查裝置中’近似於使用光罩3而進行近接曝光的實際 狀態,此時,由攝影裝置5所得到的影像資訊係相當於近 接曝光中照射至被轉寫體的曝光光線。 φ 該檢查裝置的特徵為近似地重現近接曝光的檢查機, 與近接曝光用的曝光機不同,恰好其也具有如近接曝光機 的接物透鏡系4。但是,該接物透鏡系4的功能與近接曝 光機的接物透鏡系不同。該接物透鏡系4的功能為決定間 距,該間距係相當於近接曝光時,形成於光罩與被轉寫體 之間的間距,並放大相當於以該間距進行轉寫時的轉寫像 的像。即,模擬近接曝光而對光罩3進行曝光並得到該穿 , 透光的光強度分佈資料時,該圖案的線寬CD ( critic^ dimension)係接近該攝影元件的CD。由此得到的攝影影 2130-10150-PF 17 200935046 像相對於攝影元件的畫素而言太粗了,無法反映出實際曝 光中圖案的轉寫狀態,無法進行轉寫影像的評估。因此, 對應於圖案線寬CD的攝影裝置5的畫素的尺寸的比例必須 是可無問題地對光罩上的圖案的CD解像的水準。該比例考 慮Ί/5倍以上。根據該考慮,本發明的檢查機具有接物 透鏡系4,該接物透鏡系4的設計係如以下進行。 在該檢查裝置中,由接物透鏡系4的倍率即攝影裝置 5的晝素尺寸決定取得影像的解析度相對於使用光罩3的 罾進接曝光十的分解能力必須夠高,例如5倍以上,甚至1〇 倍以上更好。又,由接物透鏡系4的開口數及照明光的波 長導出的接物透鏡系4的分解能力必須不及進接曝光中所 得到的像中的最小間隔。 而且,「取得影像的解像度」係定義為[攝影裝置(CCD) 的畫素尺寸/接物透鏡系4的倍率](叫)。又,解析能力 (μπΟ為㉟體接近的兩點接近至何種程度而能辨識接近的 Ο 距離’例如解析能力1⑽意指可辨識距離1印的兩點。無 像差透鏡的光的回折的理論解析能力ε係定義為[ε= 0.61 ( λ/ΝΑ) (Rayleigh 方程式)。 在進接曝光用的曝光機中,從光罩的圖案面相隔規定 的間距的位置上配置有具有成為被轉寫體的光阻的基板。 如前所述,若與該進接曝光用的曝光機具有相同的光學配 置,則從光罩3的圖案面相隔規定的間距而配置攝影裝置 5。但是,在該形態中,由攝影裝置5所得到的像的解像度 視攝影裝置5的晝素尺寸而定。CCD等的攝影元件的畫素 2130-10150-PF 18 200935046 尺寸最小是3um,通常是具有大約5|jm乃至2〇)jm的大小。 另一方面,進接曝光用的曝光機所得到的光阻轉寫像的解 像度一般而言,大約是5μπ]乃至1〇岬,取得該轉寫像而解 析由於一般的攝影元件的畫素尺寸過大,因此必須有放 大通過光罩的轉印像的機構。 因此,在該檢查裝置中,在光罩3與攝影裝置5之間 配置接物透鏡系4,做為放大像的光學系。接物透鏡系4 ❹的放大率(倍率)係設定成使從攝影裝置5得到的影像的 解像度係相對於所得到的轉印像的解像度足夠高。又,相 同的想法,接物透鏡系4的開口數也必須以接物透鏡系的 解析能力與從攝影裝置5所得到的解像度相同或以下做為 條件而設定。例如’就解析5"乃至1〇"m的圖案而言, 足夠的解析能力至少是最小圖案的1/5,最好是大約 1/10例如,當最小圖案為而使用的攝影元件的畫素 尺寸為10"m時,接物透鏡系的倍率至少是1〇倍,最好必 ® 須20倍,開口數至少必須0.25,最好是大約〇.5〇。 [本發明的近接曝光用光罩的檢查方法] 在該檢查裝置中,照明光學系2、接物透鏡系4以及 攝影裝i 5係、分別酉己置於夾持使主+面略呈錯|而保持的 光罩3而相向的位置上。在使兩者的光軸一致的狀態下, 藉由進行照明光的照射及受光,而實施本發明的近接曝光 用光罩的檢查方法。 .該照明光學系2、接物透鏡系4以及攝影裝置5藉由 控制裝置12控制第一移動裝置14而可移動操作。該第— 2130-]〇|5〇.pp 19 200935046 移動裝置u使該照明光學系2、接物透鏡系4以及攝影裝 置5個別的光轴彼此一致,而且第!圖中的箭號A所示的 方向’即可使在平行於光罩3主平面的面内移動。在該檢 查裝置中’藉由設置此種第一移動裝置14,即使在檢查大 型光罩的情況下,無法使該光罩3於平行於主平面的方向 移動而可橫越光罩3的主平面的全面作檢查,又,可對 光罩上所希望的部位作選擇性的檢查。 」後’在該檢查裝置中,藉由控制裝置12控制第二移 動裝置15 ’接物透鏡系4及攝影裝置5可分別於第1圖中 箭號B所不的光軸方向移動操作,藉由移動該接物透鏡系 4及/或攝影裝置5而使其相對於光罩3的相對距離改變。 在該檢查裝置中,藉由接物透鏡系4及㈣裝置5分別可 於光軸方向移動,可在近似於使用光罩3的近接曝光的狀 態下進行攝影。 然後,該檢查裝置的控制裝置丨2控制照明光學系2的 〇 視野光圏及開π光圈機構、接物透鏡系4的光圈機構及移 動操作裝置。該控制裝置12在使用該檢查裝置檢查光罩的 檢查方法中,藉由移動操作裝置,在照明光學系2、接物 透鏡系4以及攝影裝置5的光轴一致的狀態下,由平行於 光罩保持裝置所保持的光罩3的主平面的面内移動操作之 同時’接物透鏡系4及/或攝影裝置5於光轴方向移動操作。 [照明光的分光特性] 在近接曝光用的曝光機中,光源的發光波長包含g線 乃至1線的波長區域,因此在本發明的檢查裝置中,全波 2130-10150-PF - 20 200935046 長同時曝光,藉由濾光器,可分別單獨照射g線、h線、i 線。又,藉由合成濾光器所得到的各波長的攝影資料,可 模仿實際的曝光機中的g線乃至i線的混光的曝光。 本發明的檢查裝置中的光源1發出具有與使用經過檢 查後的光罩3的近接曝光的曝光光線相同或大略相等的波 長分佈的照明光。 具體而言,該照明光係至少包含g線(436nm) 、h線 ( 405nm)或i線( 365nm),或包含各成分波長全部,或 ® 可為該等各波長成分中任意二種以上混合的混光。在適用 於所希望的光強度比例的混合光時,最好根據實際上在近 接曝光用的曝光機中所使用的曝光機的光源的特性做決 定。 然後’該照明光藉由穿透光學濾光器等的波長選擇渡 光器6而照射至光罩3,調整在光罩3上的各波長成分的 混合比。該波長選擇濾光器6使用具有濾掉既定波長以下 〇 或既定波長以上的光束的特性的濾光器。 在該檢查裝置中,從光源1發出的照明光的波長分佈 與近接曝光用的曝光機中所使用的光源發出的曝光光線的 波長分佈相同或大略相等,進行近似於實際的近接曝光的 檢查。 而且’在該檢查裝置中,當使用g線乃至i線的混合 光時’由於進行影像合成,以單一波長攝影的各影像的位 .置、倍率必須相同。因此,在接物透鏡系4的光學設計中, g線乃至i線的各波長中當然可以作良好的像差修正,但2130-10150-PF 16 200935046 'The surface (rigid side focal plane) P is located at a predetermined small distance (several ym or even hundreds #m) from the pattern surface of the reticle 3 away from the object lens side 4 (reverse) position. The small distance from the pattern surface of the mask 3 to the photographing surface p corresponds to the proximity pitch of the exposure machine that performs the proximity exposure using the mask 3, and the position of the photographing surface P is in the exposure machine for the proximity exposure, corresponding to the Transfer the position of the photoresist film on the body. In the inspection apparatus, the configuration of the proximity gap at the time of simulating the proximity exposure is shifted with respect to the pattern surface of the photoresist 3, and the objective lens system 4 is shifted by a predetermined interval. First, the target lens system 4 is moved in parallel with the optical axis to match the focal point of the mask surface of the mask 3. This state is in a state where there is no close pitch, that is, a state corresponding to contact exposure. Thereafter, the objective lens system 4 is shifted by the same amount as the proximity pitch in the direction parallel to the optical axis and away from the reticle 3. Thereby, in the inspection apparatus, the actual state of the proximity exposure using the mask 3 is approximated. At this time, the image information obtained by the imaging apparatus 5 corresponds to the exposure light irradiated to the to-be-transferred body in the proximity exposure. . φ This inspection apparatus is characterized by an inspection machine that approximately reproduces the proximity exposure, unlike the exposure machine for proximity exposure, which also has a lens lens system 4 such as a proximity exposure machine. However, the function of the lens lens system 4 is different from that of the proximity lens of the proximity exposure machine. The function of the objective lens system 4 is to determine the pitch which corresponds to the pitch formed between the reticle and the object to be transferred when the proximity exposure is performed, and to enlarge the transfer image corresponding to the transfer at the pitch. Like. That is, when the proximity exposure is simulated to expose the mask 3 and the light-transmitting light intensity distribution data is obtained, the line width CD (critic dimension) of the pattern is close to the CD of the photographic element. The photographic image thus obtained 2130-10150-PF 17 200935046 is too thick relative to the pixels of the photographic element, and cannot reflect the transfer state of the pattern in the actual exposure, and the evaluation of the transfer image cannot be performed. Therefore, the ratio of the size of the pixels of the photographing device 5 corresponding to the pattern line width CD must be the level of CD resolution of the pattern on the photomask without any problem. This ratio is considered to be more than 5 times. In view of this consideration, the inspection machine of the present invention has a receiver lens system 4, and the design of the object lens system 4 is performed as follows. In the inspection apparatus, the resolution of the acquired image is determined by the magnification of the objective lens system 4, that is, the size of the pixel of the imaging device 5, and the decomposition ability of the exposure lens 10 using the mask 3 must be sufficiently high, for example, 5 times. Above, even more than 1〇 is better. Further, the resolution of the objective lens system 4 derived from the number of apertures of the objective lens system 4 and the wavelength of the illumination light must be less than the minimum interval among the images obtained by the exposure exposure. Further, "the resolution of the acquired image" is defined as [the pixel size of the photographing device (CCD) / the magnification of the lens system 4] (call). Further, the analysis ability (μπΟ is the degree to which the two points close to the 35 body are close to each other and the close Ο distance can be recognized. For example, the resolution ability 1 (10) means two points at which the distance 1 mark can be recognized. The light of the aberration-free lens is folded back. The theoretical analysis ability ε is defined as [ε = 0.61 (λ/ΝΑ) (Rayleigh equation). In the exposure machine for exposure exposure, the pattern surface of the mask is placed at a predetermined pitch and is placed at the position of the mask. As described above, when the exposure apparatus for the exposure exposure has the same optical arrangement, the imaging device 5 is disposed at a predetermined pitch from the pattern surface of the mask 3. However, In this aspect, the resolution of the image obtained by the photographing device 5 depends on the size of the element of the photographing device 5. The pixel of the photographing element such as CCD 2130-10150-PF 18 200935046 has a minimum size of 3 μm, usually about 5 |jm or even 2〇) the size of jm. On the other hand, the resolution of the resistive transfer image obtained by the exposure machine for exposure exposure is generally about 5 μπ] or even 1 〇岬, and the transfer image is obtained to analyze the pixel size of the general photographic element. It is too large, so it is necessary to have a mechanism for enlarging the transfer image through the reticle. Therefore, in this inspection apparatus, the objective lens system 4 is disposed between the photomask 3 and the photographing device 5 as an optical system for magnifying the image. The magnification (magnification) of the objective lens system 4 is set such that the resolution of the image obtained from the imaging device 5 is sufficiently high with respect to the resolution of the obtained transfer image. Further, in the same idea, the number of openings of the lens system 4 must be set on the same or less the resolution of the objective lens system as the resolution obtained from the photographing device 5. For example, 'in terms of parsing 5" or even 1"m, the sufficient resolution is at least 1/5 of the minimum pattern, preferably about 1/10. For example, when the minimum pattern is used, the photographic element is used. When the size is 10"m, the magnification of the lens system is at least 1〇, preferably 20 times, and the number of openings must be at least 0.25, preferably about 〇5〇. [Inspection method of the proximity exposure mask of the present invention] In the inspection apparatus, the illumination optical system 2, the objective lens system 4, and the imaging device 5 are respectively placed in the clamp so that the main + surface is slightly wrong. | While maintaining the reticle 3 at the opposite position. The method of inspecting the proximity exposure mask of the present invention is carried out by irradiating and receiving illumination light while the optical axes of the two are aligned. The illumination optical system 2, the object lens system 4, and the photographing device 5 are movably operated by the control device 12 controlling the first moving device 14. The second - 2130 - ] 〇 | 5 〇 pp 19 200935046 The mobile device u makes the respective optical axes of the illumination optical system 2, the objective lens system 4, and the imaging device 5 coincide with each other, and the first! The direction indicated by the arrow A in the figure is such that it moves in a plane parallel to the main plane of the reticle 3. In the inspection apparatus, by providing such a first moving device 14, even when the large-sized photomask is inspected, the reticle 3 cannot be moved in a direction parallel to the main plane to traverse the main reticle 3 A comprehensive inspection of the plane, in addition, can selectively check the desired part of the mask. In the inspection device, the second moving device 15 is controlled by the control device 12. The object lens system 4 and the imaging device 5 can be moved in the optical axis direction of the arrow B in Fig. 1, respectively. The relative distance to the reticle 3 is changed by moving the lens lens system 4 and/or the photographic device 5. In the inspection apparatus, the object lens system 4 and the (4) device 5 are respectively movable in the optical axis direction, and imaging can be performed in a state similar to the proximity exposure using the mask 3. Then, the control device 丨2 of the inspection device controls the 视野 field of view of the illumination optical system 2, the π aperture mechanism, the aperture mechanism of the objective lens system 4, and the movement operation device. In the inspection method for inspecting the reticle using the inspection device, the control device 12 is parallel to the light in a state where the optical axes of the illumination optical system 2, the objective lens system 4, and the imaging device 5 are aligned by the movement operation device. The in-plane movement operation of the main plane of the reticle 3 held by the cover holding device is performed while the objective lens system 4 and/or the photographing device 5 are moved in the optical axis direction. [Splitting characteristics of illumination light] In an exposure machine for proximity exposure, the light emission wavelength of the light source includes a wavelength region of g line or even 1 line, and therefore, in the inspection apparatus of the present invention, the full wave 2130-10150-PF - 20 200935046 is long At the same time, the g-line, the h-line, and the i-line are separately irradiated by the filter. Further, the photographic data of each wavelength obtained by the synthesis filter can be used to simulate the exposure of the mixed light of the g line or the i line in the actual exposure machine. The light source 1 in the inspection apparatus of the present invention emits illumination light having a wavelength distribution which is the same as or substantially equal to the exposure light using the proximity exposure of the reticle 3 after the inspection. Specifically, the illumination light system includes at least a g-line (436 nm), an h-line (405 nm), or an i-line (365 nm), or includes all of the wavelengths of the respective components, or ® may be any one or more of the respective wavelength components. Mixed light. In the case of a mixed light suitable for a desired light intensity ratio, it is preferable to make a decision based on the characteristics of the light source of the exposure machine actually used in the exposure machine for the near exposure. Then, the illumination light is irradiated to the reticle 3 by the wavelength selective illuminator 6 penetrating the optical filter or the like, and the mixing ratio of the respective wavelength components on the reticle 3 is adjusted. The wavelength selective filter 6 uses a filter having a characteristic of filtering out a light beam having a wavelength of at least 〇 or a predetermined wavelength or more. In the inspection apparatus, the wavelength distribution of the illumination light emitted from the light source 1 is the same as or substantially equal to the wavelength distribution of the exposure light emitted from the light source used in the exposure machine for the proximity exposure, and an inspection similar to the actual proximity exposure is performed. Further, in the inspection apparatus, when the mixed light of the g-line or the i-line is used, the position and magnification of each image photographed at a single wavelength must be the same due to image synthesis. Therefore, in the optical design of the objective lens system 4, it is of course possible to perform good aberration correction for each wavelength of the g-line or even the i-line, but
2130-10150-PF 21 200935046 最好交點位置相同。但是,一般2130-10150-PF 21 200935046 It is best to have the same intersection position. But generally
= w、展點冰度以D〇F —A〃/N42表示,若焦點位置位於從接物透鏡系4的開口數 計算的焦點深度以下的範圍内,則焦點位置可被視為相 同。又,藉由光學設計的適當,即使在每個波長產生焦點 移動,掌握隨此的倍率的變動量,可對應於合成前的變動 量而對影像實施修正。接物透鏡系4的交點深度最好在 l〇em以下的範圍内。而且,在該檢查裝置中,波長選擇= w, the spot ice degree is represented by D 〇 F - A 〃 / N42, and the focus position can be regarded as the same if the focus position is within a range below the depth of focus calculated from the number of openings of the objective lens system 4. Further, by appropriately designing the optical design, even if the focus shifts at each wavelength, the amount of fluctuation of the magnification can be grasped, and the image can be corrected in accordance with the amount of fluctuation before the synthesis. The depth of intersection of the lens system 4 is preferably in the range of less than l〇em. Moreover, in the inspection device, wavelength selection
濾光器6可選擇性地使用主要僅使光源i發出的g線通過 的第一濾光器、主要僅使光源丨發出的h線通過的第二濾 光器以及主要僅使光源1發出的i線通過的第三濾光器。 在該情況中,分別求出使用第一濾光器時由攝影裝置 5得到的光強度資料dg、使用第二濾光器時由攝影裝置5 得到的光強度資料dh以及使用第三濾光器時由攝影裝置5 得到的光強度資料di。 然後’藉由分別對各光強度資料dg、dh、di給予既定 〇 的權重之後相加,而鼻出g線、h線及i線以既定的強度 比混合後的光束照射至光罩3的光強度資料。 各光強度負料dg、.dh、di的權重為例如從該檢查裝置 的光源1發出的光束的g線、h線及i線的強度比例為 1· 〇〇 : 1. 20 : 1. 30,近接曝光中從光源發出的曝光光線的 g線、h線及i線的強度比例為l 〇〇 : 0 95 : l a,dg的 係數為1. 00,dh的係數為〇· 95/1. 2〇 ( = 〇. 79 )、&的係 數 Π 為 1. 15/1. 30 (= 〇. 88)。 相加後的資料,即[f gdg +fhdh+f idi ]成為表示近接 2130-10150-PF 22 200935046 曝光用的曝光機中的曝光光線照射至光罩3時所得到的光 強度分佈資料。而且,如此的演算係由以演算裝置11進行。 [近接曝光用光罩的製造方法] 本發明的近接曝光用光罩的製造方法具有使用透明基 板上形成@錢光罩而對於被轉印體(在玻璃基板等上形 成希望的琪,由光阻膜覆蓋)進行近接曝光,使用前述的 近接曝光用光罩的檢查裝置,由攝影裝置5捕捉由近接曝 *轉印製被轉印體的㈣,而求得光強度分佈的工程。由 於此所得到的光強度分佈,評估所得到的光阻圖案,根據 該評估而製造光罩的方法。 更具體而言,如前所述,包含一種方法’其使用近似 於近接曝光用的曝光機中所使用的光源,在使用光罩進行 近接曝光時的光阻膜的位置上,與近接曝光而轉印至被轉 印體的圖案相近的圖案由接物透鏡系4及攝影裝置5捕捉 而檢查,又定量地掌握由近接曝光所形成的光阻圖案與攝 ❹影裝置5的光強度分佈的關係,利用該關係而推測(模仿) 光罩由近接曝光所形成的光阻圖案。 然後,在該光罩的製造方法中,根據攝影裝置5所得 到的光強度分佈,進行包含被轉印體上的光阻圖案或以該 光阻圖案作遮罩而加工的被加工層圖案尺寸的修正值、光 罩穿透率的變動所造成的形狀變動等各種的解吸、評估。 而且,根據該光強度分佈資料,進行缺陷的判定,而可判 斷該修正的容易度。 又,使用行持既定的單數或複數的測試圖案的測試光 2130-I0150-PF 23 200935046 罩’由本發明的檢查裝置得到該圖案的光強度分佈,另一 方面,該測試光罩以實際的近接曝光機進行曝光,在被轉 印體上得到光阻圖案’掌握上述光強度分佈與上述光阻圖 案之間的關係,根據已掌握的關係’可決定形成實際圖案 的實際光罩的近接曝光條件、實際轉寫所得到的光阻圖案 的處理條件等。 [圖案轉寫方法] ❹ 製造近接曝光用的光罩,一般而言在公知的製造過程 中,由於包含由上述的本發明的光罩檢查方法進行的評估 工程的工程,設計可以最佳化,又可迅速地製造出缺陷被 必要充分地修正的良好的液晶裝置製造用光罩。 在本發明中,使用本發明的近接曝光用光罩的檢查方 法所檢查或以本發明的製造方法所製造的光罩,藉由近接 曝光,對形成於被轉印體的加工層上的光阻層進行曝光, 可製造電子元件。 © 藉此,在短期間内可得到穩定、良率佳的電子元 所希望的性能。 、 【圖式簡單說明】 第1圖為本發明的近接曝光用光罩的檢查裝 6側視圖。 再1^ 第2圖為進打近接曝光的曝光機的構造的側視圖。 【主要元件符號說明】 . 2130-10150-pf 24 200935046 1〜光源 2〜照明光學系 3〜光罩 3a、3b〜光罩保持裝置 4〜接物透鏡系 4a〜第一群(模擬透鏡) 4b〜第二群(成像透鏡) 5〜攝影裝置 6〜波長選擇滤光器 11〜演算裝置 12〜控制裝置 14〜第一移動裝置 15〜第二移動裝置 P〜攝影面(前侧焦點面) 1 01〜光源 102〜集光面鏡(橢圓面鏡) 103〜集光器 104〜對準透鏡(collimator lens 105〜曝光基板 106〜被加工層 2130-10150-PF 25The filter 6 can selectively use a first filter that mainly passes only the g line emitted by the light source i, a second filter that mainly passes only the h line emitted by the light source, and mainly emits only the light source 1. The third filter through which the i line passes. In this case, the light intensity data dg obtained by the photographing device 5 when the first filter is used, the light intensity data dh obtained by the photographing device 5 when the second filter is used, and the use of the third filter are respectively obtained. The light intensity data di obtained by the photographing device 5 at the time. Then, by adding the weights of the predetermined enthalpy to each of the light intensity data dg, dh, and di, respectively, the nose, the h line, the h line, and the i line are irradiated to the reticle 3 with a predetermined intensity ratio. Light intensity data. The weight of each of the light intensity negative materials dg, .dh, and di is, for example, the intensity ratio of the g-line, the h-line, and the i-line of the light beam emitted from the light source 1 of the inspection apparatus is 1· 〇〇: 1. 20 : 1. 30 The intensity ratio of the g-line, the h-line, and the i-line of the exposure light emitted from the light source in the proximity exposure is l 〇〇: 0 95 : la, the coefficient of dg is 1. 00, and the coefficient of dh is 〇·95/1. The coefficient Π of 2〇( = 〇. 79 ), & is 1. 15/1. 30 (= 〇. 88). The added data, i.e., [f gdg +fhdh+f idi ], is the light intensity distribution data obtained when the exposure light in the exposure machine for exposure 2130-10150-PF 22 200935046 is irradiated to the reticle 3. Moreover, such calculation is performed by the calculation device 11. [Manufacturing method of the proximity exposure mask] The method for manufacturing the proximity exposure mask of the present invention has a method in which a @钱光罩 is formed on a transparent substrate, and a desired body is formed on a glass substrate or the like. In the inspection device for the proximity exposure mask, the inspection device 5 is used to capture the (4) of the transfer-receiving body to obtain the light intensity distribution. From the light intensity distribution obtained here, the obtained photoresist pattern was evaluated, and a method of manufacturing a photomask based on the evaluation was carried out. More specifically, as described above, there is included a method of using a light source similar to that used in an exposure machine for proximity exposure, at a position of a photoresist film when a photomask is used for proximity exposure, and a proximity exposure The pattern of the pattern transferred to the transfer target is closely captured by the objective lens system 4 and the photographing device 5, and the light intensity distribution of the photoresist pattern formed by the proximity exposure and the image pickup device 5 is quantitatively grasped. Relationship, using this relationship to infer (impersonate) the photoresist pattern formed by the proximity exposure of the photomask. Then, in the method of manufacturing the reticle, the size of the processed layer pattern including the photoresist pattern on the transfer target or the mask as the mask is processed according to the light intensity distribution obtained by the image pickup device 5 Various desorption and evaluation such as the correction value and the shape change caused by the change in the transmittance of the mask. Further, based on the light intensity distribution data, the determination of the defect is performed, and the ease of the correction can be judged. Further, using the test light 2130-I0150-PF 23 200935046 cover holding a predetermined singular or plural test pattern, the light intensity distribution of the pattern is obtained by the inspection apparatus of the present invention, and on the other hand, the test mask is exposed by actual proximity. Exposing the machine, obtaining a photoresist pattern on the transfer target, and grasping the relationship between the light intensity distribution and the photoresist pattern, and determining the proximity exposure condition of the actual mask forming the actual pattern according to the relationship already grasped, The processing conditions and the like of the obtained photoresist pattern are actually transferred. [Pattern Transfer Method] ❹ Manufacturing a photomask for proximity exposure, generally in a known manufacturing process, the design can be optimized by the engineering including the evaluation project by the photomask inspection method of the present invention described above. Further, it is possible to quickly produce a good reticle for manufacturing a liquid crystal device in which defects are sufficiently corrected. In the present invention, the photomask formed by the inspection method of the proximity exposure mask of the present invention or manufactured by the manufacturing method of the present invention is applied to the processed layer of the object to be transferred by proximity exposure. The resist layer is exposed to produce electronic components. © By this, the desired performance of a stable, good-performing electron cell can be obtained in a short period of time. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view of an inspection apparatus 6 of a proximity exposure mask of the present invention. Further Fig. 2 is a side view showing the configuration of an exposure machine that is in close proximity exposure. [Description of main component symbols] 2130-10150-pf 24 200935046 1 to light source 2 to illumination optical system 3 to masks 3a and 3b to mask holding device 4 to lens lens system 4a to first group (analog lens) 4b ~Second group (imaging lens) 5 to photographing device 6 to wavelength selecting filter 11 to calculating device 12 to controlling device 14 to first moving device 15 to second moving device P to photographing surface (front side focal plane) 1 01 to light source 102 to concentrating mirror (elliptical mirror) 103 to concentrator 104 to alignment lens (collimator lens 105 to exposure substrate 106 to processed layer 2130-10150-PF 25
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| CN102736422B (en) * | 2011-03-31 | 2015-07-22 | 上海微电子装备有限公司 | Proximity field exposure device and method |
| CN105655233A (en) * | 2014-12-02 | 2016-06-08 | 中国科学院苏州纳米技术与纳米仿生研究所 | Preparation method of submicron double-step pattern |
| EP3109700B1 (en) * | 2015-06-26 | 2020-07-01 | Shin-Etsu Chemical Co., Ltd. | Defect inspecting method, sorting method, and producing method for photomask blank |
| JP2017072842A (en) * | 2016-11-09 | 2017-04-13 | Hoya株式会社 | Photomask manufacturing method, photomask, pattern transfer method, and flat panel display manufacturing method |
| CN109901363A (en) * | 2017-12-11 | 2019-06-18 | 中国科学院光电技术研究所 | Negative refraction imaging lithography method and apparatus |
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| JPH01181420A (en) * | 1988-01-08 | 1989-07-19 | Dainippon Screen Mfg Co Ltd | Proximity exposure apparatus |
| JP2530081B2 (en) * | 1992-01-09 | 1996-09-04 | 株式会社東芝 | Mask inspection equipment |
| JPH07128250A (en) * | 1993-11-09 | 1995-05-19 | Nec Yamagata Ltd | Foreign matter inspection device for photomask for manufacturing semiconductor device |
| JP3296239B2 (en) * | 1997-03-27 | 2002-06-24 | ウシオ電機株式会社 | Proximity exposure apparatus with gap setting mechanism |
| JP4236825B2 (en) * | 2001-03-30 | 2009-03-11 | ライトロン株式会社 | Photomask inspection apparatus and photomask inspection method |
| JP3875648B2 (en) * | 2003-04-08 | 2007-01-31 | Hoya株式会社 | Gray-tone mask defect inspection method |
| JP4547562B2 (en) * | 2005-01-17 | 2010-09-22 | レーザーテック株式会社 | Inspection device |
| KR101130890B1 (en) * | 2005-03-18 | 2012-03-28 | 엘지전자 주식회사 | Proximity Exposure Type Exposure System |
| CN1794097A (en) * | 2006-01-06 | 2006-06-28 | 上海微电子装备有限公司 | Off-axis position aligning system and aligning method in projection exposure device |
| JP4868125B2 (en) * | 2006-03-27 | 2012-02-01 | 凸版印刷株式会社 | Photomask correction method, photomask, exposure method, and exposure apparatus |
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