TW200928468A - Film-shaped optical waveguide - Google Patents
Film-shaped optical waveguide Download PDFInfo
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- TW200928468A TW200928468A TW97144894A TW97144894A TW200928468A TW 200928468 A TW200928468 A TW 200928468A TW 97144894 A TW97144894 A TW 97144894A TW 97144894 A TW97144894 A TW 97144894A TW 200928468 A TW200928468 A TW 200928468A
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- cladding layer
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Classifications
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- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/061—Polyesters; Polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/067—Polyurethanes; Polyureas
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/122—Basic optical elements, e.g. light-guiding paths
- G02B6/1221—Basic optical elements, e.g. light-guiding paths made from organic materials
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/13—Integrated optical circuits characterised by the manufacturing method
- G02B6/138—Integrated optical circuits characterised by the manufacturing method by using polymerisation
Landscapes
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
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- Optics & Photonics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Engineering & Computer Science (AREA)
- Optical Integrated Circuits (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
200928468 九、發明說明 【發明所屬之技術領域】 本發明係關於一種薄膜狀光波導。 【先前技術】 迎接多媒體時代,由於光通訊系統及電腦中之資料處 理之大容量化及高速化之要求,因而使作爲光傳送介質之 光波導受到矚目。過去之光波導以石英系光波導爲代表。200928468 IX. Description of the Invention [Technical Field of the Invention] The present invention relates to a film-shaped optical waveguide. [Prior Art] In the era of multimedia, optical waveguides, which are optical transmission media, have attracted attention due to the demand for large-capacity and high-speed data processing in optical communication systems and computers. The optical waveguides of the past are represented by quartz-based optical waveguides.
D 然而,石英系光波導由於製造時石英膜之堆積而有在高溫 下長時間處理之必要^製造時間長,且光波導之圖型形成 包含使用光阻之步驟及使用高危險性氣體之蝕刻步驟,且 由於該等步驟中需要特殊裝置等,而有需要多數之複雜步 驟及特殊裝置,以及良率低等問題。 爲了改善該等問題,就減少光波導之步驟數、縮短製 造時間、增大良率等提筒生產性之目的而言,近幾年提出 Φ 有使用液狀硬化性組成物作爲芯部分與包覆層之材料之聚 合物系光波導。 作爲其一例,提出一種聚醯亞胺系光波導,其特徵爲 由四羧酸二酐與二胺獲得之聚醯亞胺作爲構成要素之聚釀 亞胺系光波導中’該聚醯亞胺爲來自以特定構造式表示之 氟化二胺或含該等之二胺之聚醯亞胺,或該等之混合物( 專利文獻1)。 該聚酿亞fee系光波導爲具有良好之傳送特性(低波導 損失),及具有優異耐熱性者。 200928468 又作爲其他之例,已提出一種光波導用感光性樹脂組 成物,其含有(A)具有介以胺基甲酸酯鍵而鍵結之含自由 基聚合性反應基之側鏈部分之構造單位與含有不具有聚合 性之側鏈之構造單位之聚合物’(B)分子內具有一個以上 之乙烯性不飽和基,分子量未達I,000,在〇.1MPa下之沸 點爲130°C以上之化合物,及(C)光自由基聚合起始劑(專利 文獻2)。 i 若由該感光性樹脂,可形成形狀精度高且可抑制在高 溫高濕下之傳送特性降低之光波導。 [專利文獻1]特開平4-98〇7號公報 [專利文獻2]特開2006-1 46 1 62號公報 【發明內容】 [發明欲解決之課題] 過去之光波導具有若以薄膜狀硬化物(薄膜狀光波導) 0 之狀態重複彎曲時,會產生破裂或龜裂,因而無法維持良 好傳送特性之問題。 另一方面,於薄膜狀光波導之下面固著發光元件等其 他構件時,由於需自薄膜狀光波導上方透視進行對位,故 薄膜狀光波導期望具有高的透明性。 據此,本發明之目的係提供一種彎曲耐久性及透明性 優異之薄膜狀光波導。 [用以解決課題之手段] -6 - 200928468 本發明者針對上述課題積極檢討之結果,發現由含有 下部包覆層、芯部分、中間包覆層及上述包覆層,且上述 下部包覆層、中間包覆層及上述包覆層由具有特定成分組 成之硬化性樹脂組成物之硬化物所構成之薄膜狀光波導可 達成本發明之上述目的,而完成本發明。 亦即,本發明爲提供以下[1]~[4]者: [1] —種薄膜狀光波導,其特徵爲包含下部包覆層、 芯部分、中間包覆層及上部包覆層,上述下部包覆層及上 部包覆層係由包含下述成分(A)~(C)之光硬化性樹脂組成 物之硬化物所構成: (A) 30〜80質量%之(甲基)丙烯酸胺基甲酸酯寡聚物, (B) 15〜69質量%之反應性稀釋單體, (C) 0 · 1〜1 0質量%之光聚合起始劑, (其中,以光硬化性樹脂組成物之固成分總量作爲1 〇 〇 質量%), 上述中間包覆層係由包含下述成分(a) ~(d)之光硬化性 樹脂組成物之硬化物所構成: (a) 5〜80質量%之(甲基)丙烯酸胺基甲酸酯寡聚物, (b) l〜40質量%之反應性稀釋單體, (c) 0.1〜10質量%之光聚合起始劑, (d) 15~75質量%之具有乙懦性不飽和基之乙焼系聚合 物, (其中,光硬化性樹脂組成物之固成分總量爲100質量 %)。 200928468 [2] 如上述[1]之薄膜狀光波導,其中成分(A)包含(A-1)多元醇化合物、(A-2)聚異氰酸酯化合物及(A-3)含有羥 基之(甲基)丙烯酸酯之反應產物之(甲基)丙烯酸胺基甲酸 酯寡聚物。 [3] 如上述[2]之薄膜狀光波導,其中(A-1)多元醇化合 物選自由脂肪族聚醚多元醇、芳香族聚醚多元醇、聚酯多 元醇及聚碳酸酯多元醇組成之群組之一種以上。 [4] 如上述[1]〜[3]任一項之薄膜狀光波導,其中形成 下部包覆層及上部包覆層之光硬化性樹脂組成物不含具有 乙烯性不飽和基之乙烯系聚合物,或以光硬化性樹脂組成 物之固成分總量作爲100質量%時,以10質量%以下之調配 量含有具有乙烯性不飽和基之乙烯系聚合物。 [發明效果] 本發明之薄膜狀光波導由於具備有由具有特定成分組 φ 成之光硬化性樹脂組成物構成之下部包覆層、中間包覆層 及上部包覆層,故對於重複彎曲亦不會產生破裂或龜裂, 且可維持良好之傳送特性 又,本發明之薄膜狀光波導由於由具有特定成分組成 之光硬化性樹脂組成物構成之包覆層具有高的透明性,因 此當使薄膜狀光波導與發光元件等其他構件固著時,可透 視薄膜狀光波導,可容易且正確的進行對位。 【實施方式】 -8 - 200928468 本發明之膜狀光波導包含下部包覆層、芯部分、中間 包覆層及上部包覆層,上述下部包覆層及上部包覆層係由 具有特定成分組成之光硬化性樹脂組成物(亦稱爲包覆層 用光硬化性樹脂組成物)之硬化物所構成,且上述中間包 覆層爲由具有與上述包覆層用光硬化性樹脂組成物不同之 特定成分組成之光硬化性樹脂組成物(亦稱爲中間層用光 硬化性樹脂組成物)之硬化物構成者。 _ 首先,針對包覆層用光硬化性樹脂組成物加以說明。 〇 包覆層用光硬化性樹脂組成物包含成分(A)~(C)及依 據需要調配之其他成分。以下,詳述各種成分。 [成分(A)] 成分(A)爲(甲基)丙烯酸胺基甲酸酯寡聚物。 作爲成分(A)使用之(甲基)丙烯酸胺基甲酸酯寡聚物 可藉由例如使(A-1)多元醇化合物、(A-2)聚異氰酸酯化合 φ 物及(A-3)含有羥基之(甲基)丙烯酸酯反應而製造。具體而 言’係以下列製法1至製法4之任一種方法製造。 製法1 ··將多元醇化合物、聚異氰酸酯化合物及含有 經基之(甲基)丙烯酸酯一次饋入而反應之方法。 製法2:使多元醇化合物及聚異氰酸酯化合物反應, 接著使含有羥基之(甲基)丙烯酸酯反應之方法。 製法3:使聚異氰酸酯化合物及含有羥基之(甲基)丙 稀酸醋反應’接著使多元醇化合物反應之方法。 製法4:使聚異氰酸酯化合物及含有羥基之(甲基)丙 200928468 烯酸酯反應,接著使多元醇化合物反應,最後又使 基之(甲基)丙烯酸酯化合物反應之方法。 以下詳細說明(甲基)丙烯酸胺基甲酸酯寡聚物 中使用之(A-1)多元醇化合物、(A-2)聚異氰酸酯化 (A-3)含有羥基之(甲基)丙烯酸酯。 [(A-1)多元醇化合物] (A-1)多元醇化合物列舉爲脂肪族聚醚多元醇 族聚醚多元醇、芳香族聚醚多元醇、聚酯多元醇、 酯多元醇、聚己內酯多元醇等。 脂肪族聚醚多元醇列舉爲例如藉由使選自環氧 環氧丙烷、環氧丁烷、四氫呋喃、2 -甲基四氫呋喃 基四氫呋喃、經取代之四氫呋喃、氧雜環丁烷、經 氧雜環丁烷、四氫吡喃及氧雜庚環之至少一種化合 (共)聚合而得者。作爲該等具體例舉爲聚乙二醇、 丙二醇、1,3-聚丙二醇、聚四亞甲基二醇、12-聚 、聚異丁二醇、環氧丙烷與四氫呋喃之共聚物多元 氧乙烷與四氫呋喃之共聚物多元醇、環氧乙烷與環 之共聚物多元醇、四氫呋喃與3 -甲基四氫呋喃之共 元醇、環氧乙烷與1,2-環氧丁烷之共聚物多元醇等 至於脂環族聚醚多元醇列舉爲例如氫化雙酚 氧乙院加成之二醇、氫化雙酚A之環氧丙烷加成 、氫化雙酸A之環氧丁烷加成之二醇 '氫化雙酚 氧乙院加成之二醇、氫化雙酚F之環氧丙烷加成之 含有羥 之製造 合物、 、脂環 聚碳酸 乙烷、 、3-甲 取代之 物開環 1,2-聚 丁二醇 醇、環 氧丙烷 聚物多 〇 A之環 之二醇 F之環 二醇、 -10- 200928468 氫化雙酚F之環氧丁烷加成之二醇、二環戊二烯之二羥甲 基化合物、三環癸烷二甲醇等。 上述脂肪族聚醚多元醇及脂環族聚醚多元醇之市售品 列舉爲 Unisafe DC1100、Unisafe DC 1 800、Unisafe DCB1 1 00、Unisafe DCB 1 8 00(以上爲日本油脂公司製造), PPTG4000、PPTG2000、PPTG 1 000、PTG2000、PTG3 000 ΟD However, the quartz-based optical waveguide has a long processing time at a high temperature due to the deposition of the quartz film during manufacture, and the patterning time of the optical waveguide includes the step of using the photoresist and the etching using a high-risk gas. The steps, and because of the need for special devices, etc. in these steps, there are many complicated steps and special devices, and low yields. In order to improve these problems, in order to reduce the number of steps of the optical waveguide, shorten the manufacturing time, and increase the productivity of the lift, it has been proposed in recent years that Φ has a liquid hardening composition as a core portion and a coating. The polymer of the layer material is an optical waveguide. As an example thereof, a polyimine-based optical waveguide is proposed, which is characterized in that the polyimine is obtained from a polyiminoimine obtained from a tetracarboxylic dianhydride and a diamine as a constituent element. It is a polyfluorinated diamine represented by a specific structural formula or a polyimine containing such a diamine, or a mixture thereof (Patent Document 1). The poly-fee-type optical waveguide has excellent transfer characteristics (low waveguide loss) and excellent heat resistance. Further, as another example, a photosensitive resin composition for an optical waveguide comprising (A) a structure having a side chain portion containing a radical polymerizable reactive group bonded via a urethane bond has been proposed. The unit and the polymer containing the structural unit having no polymerizable side chain '(B) have more than one ethylenically unsaturated group in the molecule, the molecular weight is less than I,000, and the boiling point at 130 ° C is 0.1 ° The above compound, and (C) photoradical polymerization initiator (Patent Document 2). i When the photosensitive resin is used, an optical waveguide having high shape accuracy and suppressing deterioration in transmission characteristics under high temperature and high humidity can be formed. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. When the state of the object (film-shaped optical waveguide) is repeatedly bent, cracking or cracking occurs, and the problem of good transmission characteristics cannot be maintained. On the other hand, when other members such as a light-emitting element are fixed on the lower surface of the film-like optical waveguide, it is desirable to have high transparency since the alignment of the film-shaped optical waveguide is required to be aligned from above. Accordingly, an object of the present invention is to provide a film-shaped optical waveguide excellent in bending durability and transparency. [Means for Solving the Problems] -6 - 200928468 The inventors of the present invention have found that the lower cladding layer, the core portion, the intermediate cladding layer, and the cladding layer are contained, and the lower cladding layer is provided. The film-shaped optical waveguide composed of a cured product of a curable resin composition having a specific composition and the above-mentioned coating layer can achieve the above object of the invention, and the present invention has been completed. That is, the present invention provides the following [1] to [4]: [1] A film-like optical waveguide comprising a lower cladding layer, a core portion, an intermediate cladding layer, and an upper cladding layer, The lower cladding layer and the upper cladding layer are composed of a cured product of a photocurable resin composition containing the following components (A) to (C): (A) 30 to 80% by mass of (meth)acrylic acid amine a methacrylate oligomer, (B) 15 to 69% by mass of a reactive diluent monomer, (C) 0 · 1 to 10% by mass of a photopolymerization initiator, (wherein, a photocurable resin is composed The total amount of the solid content of the material is 1% by mass. The intermediate coating layer is composed of a cured product of a photocurable resin composition containing the following components (a) to (d): (a) 5~ 80% by mass of (meth)acrylic acid urethane oligomer, (b) 1 to 40% by mass of a reactive diluent monomer, (c) 0.1 to 10% by mass of a photopolymerization initiator, (d) 15 to 75 mass% of an ethyl fluorene-based polymer having an ethylenically unsaturated group (wherein the total solid content of the photocurable resin composition is 100% by mass). [2] The film-shaped optical waveguide according to the above [1], wherein the component (A) comprises (A-1) a polyol compound, (A-2) a polyisocyanate compound, and (A-3) a hydroxyl group-containing (methyl group). a (meth)acrylic acid urethane oligomer of the reaction product of an acrylate. [3] The film-shaped optical waveguide according to [2] above, wherein the (A-1) polyol compound is selected from the group consisting of aliphatic polyether polyols, aromatic polyether polyols, polyester polyols, and polycarbonate polyols. More than one group. [4] The film-shaped optical waveguide according to any one of [1] to [3] wherein the photocurable resin composition forming the lower cladding layer and the upper cladding layer does not contain an ethylene-based unsaturated group. When the total amount of the solid content of the polymer of the photocurable resin composition is 100% by mass, the ethylene-based polymer having an ethylenically unsaturated group is contained in an amount of 10% by mass or less. [Effect of the Invention] The film-shaped optical waveguide of the present invention includes a lower cladding layer, an intermediate cladding layer, and an upper cladding layer, which are composed of a photocurable resin composition having a specific component group φ. The film-like optical waveguide of the present invention has high transparency because of the coating layer composed of the photocurable resin composition having a specific composition, and the film is not broken or cracked, and the film has a high transparency. When the film-shaped optical waveguide is fixed to another member such as a light-emitting element, the film-shaped optical waveguide can be seen through, and the alignment can be easily and accurately performed. [Embodiment] -8 - 200928468 The film-shaped optical waveguide of the present invention comprises a lower cladding layer, a core portion, an intermediate cladding layer and an upper cladding layer, and the lower cladding layer and the upper cladding layer are composed of specific components. a cured product of a photocurable resin composition (also referred to as a photocurable resin composition for a coating layer), and the intermediate coating layer is different from the photocurable resin composition for the coating layer A cured product of a photocurable resin composition (also referred to as a photocurable resin composition for an intermediate layer) having a specific component composition. First, the photocurable resin composition for a coating layer will be described.光 The photocurable resin composition for the coating layer contains the components (A) to (C) and other components to be blended as needed. Hereinafter, various components will be described in detail. [Component (A)] Component (A) is a (meth)acrylic acid urethane oligomer. The (meth)acrylic acid urethane oligomer used as the component (A) can be, for example, a (A-1) polyol compound, (A-2) polyisocyanate compound φ, and (A-3) It is produced by reacting a hydroxyl group-containing (meth) acrylate. Specifically, it is produced by any of the following methods 1 to 4. Process 1 · A method in which a polyol compound, a polyisocyanate compound, and a (meth) acrylate containing a thiol group are fed in one time. Process 2: A method of reacting a polyol compound and a polyisocyanate compound, followed by reacting a hydroxyl group-containing (meth) acrylate. Process 3: A method of reacting a polyisocyanate compound with a hydroxyl group-containing (meth) acrylate vinegar followed by a reaction of a polyol compound. Process 4: A method in which a polyisocyanate compound and a hydroxyl group-containing (meth)propene 200928468 enoate are reacted, followed by reacting a polyol compound, and finally reacting a (meth) acrylate compound. Hereinafter, the (A-1) polyol compound used in the (meth)acrylic acid urethane oligomer, (A-2) polyisocyanate (A-3) hydroxyl group-containing (meth) acrylate will be described in detail. . [(A-1) Polyol Compound] (A-1) The polyol compound is exemplified by an aliphatic polyether polyol family polyether polyol, an aromatic polyether polyol, a polyester polyol, an ester polyol, and a polycap. Lactone polyols and the like. The aliphatic polyether polyol is exemplified by, for example, being selected from the group consisting of epoxy propylene oxide, butylene oxide, tetrahydrofuran, 2-methyltetrahydrofuranyltetrahydrofuran, substituted tetrahydrofuran, oxetane, and oxygen heterocycle. At least one compound (co)polymerization of butane, tetrahydropyran and oxaheptane is obtained. Specific examples thereof include polyethylene glycol, propylene glycol, 1,3-polypropylene glycol, polytetramethylene glycol, 12-poly, polyisobutylene glycol, copolymer of propylene oxide and tetrahydrofuran, and polyoxyethylene B. Copolymer of alkane and tetrahydrofuran, polyol of ethylene oxide and ring, polyol of tetrahydrofuran and 3-methyltetrahydrofuran, copolymer of ethylene oxide and 1,2-butylene oxide The alcohol or the like as the alicyclic polyether polyol is exemplified by, for example, hydrogenated bisphenol oxyethylene addition diol, hydrogenated bisphenol A propylene oxide addition, hydrogenated diacid A butylene oxide addition diol 'Hydrogenated bisphenol oxyethylene addition diol, hydrogenated bisphenol F propylene oxide addition hydroxy-containing compound, alicyclic polyethylene carbonate, 3-methyl substituted ring opening 1, 2-polybutanediol, propylene oxide polymer, ring diol of diol F of poly(A) ring, -10- 200928468 hydrogenated bisphenol F, butylene oxide addition diol, dicyclopentane Alkene dimethylol compound, tricyclodecane dimethanol, and the like. Commercial products of the above aliphatic polyether polyols and alicyclic polyether polyols are listed as Unisafe DC1100, Unisafe DC 1 800, Unisafe DCB1 100, Unisafe DCB 1 8 00 (above manufactured by Nippon Oil & Fats Co., Ltd.), PPTG4000, PPTG2000, PPTG 1 000, PTG2000, PTG3 000 Ο
、PTG65 0、PTGL2000、Ρ Τ GL 1 0 0 0 (以上爲保土谷化學公 司製造);EXENOL4020、EXENOL3 020、EXENOL2020、 EXENOL1020(以上爲旭硝子公司製造);PBG3000、PBG2000 、PBG 1 000、Z300 1 (以上爲第一工業製藥公司製造); ACCLAIM 2200、3201、4200、6300、8200(以上爲住化拜 耳胺基甲酸酯公司製造);NPML-2002、3002、4002、 8002(以上爲旭硝子公司製造)等。 作爲芳香族聚醚多元醇列舉爲例如雙酚 A之環氧乙 烷加成二醇、雙酚A之環氧丙烷加成二醇、雙酚A之環 氧丁烷加成二醇、雙酚F之環氧乙烷加成二醇、雙酚F之 環氧丙烷加成二醇、雙酚F之環氧丁烷加成二醇、氫醌之 環氧烷加成二醇、萘醌之環氧烷加成二醇等。芳香族聚醚 多元醇之市售品列舉爲 Unio1 DA400、DA700、DA1000( 以上爲曰本油脂公司製造)等。 聚酯多元醇列舉爲例如使乙二醇、聚乙二醇、丙二醇 、聚丙二醇、四亞甲基二醇、聚四亞甲基二醇、1,6-己二 醇、新戊二醇、1,4-環己烷二甲醇、3-甲基-1,5-戊烷二醇 、1,9-壬二醇、2-甲基-1,8-辛二醇等多價醇,與鄰苯二甲 200928468 酸、間苯二甲酸、對苯二甲酸、馬來酸、富馬酸、己二酸 、癸二酸等多元酸反應獲得之聚酯多元醇等。至於市售品 列舉爲 Curapol P-2030 、 P-1030 、 P-2010 、 P-5010 、 P-2050、F-2010、P-201 1、PMIPA、PKA-A、PKA-A2、 PNA-2000(以上爲Kuraray公司製造)等。 聚碳酸酯多元醇列舉爲例如1,6 -己二醇聚碳酸酯、 1,6-己二醇及1,5-戊二醇之共聚合聚碳酸酯二醇、3-甲基- 0 1,5-戊二醇與1,6-己二醇之共聚合聚碳酸酯二醇、1,3_丙 二醇與1,4-丁二醇之共聚合聚碳酸酯二醇等。至於市售品 列舉爲PCDL T5652、G3452、G3450J(旭化成公司製造); DN-980、981、982、983(以上爲日本聚胺基甲酸酯公司製 造);Kuraraypolyol C-590 、 C1050 、 C-1090 、 C-2050 、 C-2090、 C-3090 、 C-5090 、 C-1065N、 C-2065N、 C-1015N、 C-2015N(以上爲 Kuraray 公司製造);PLACCEL-CD20 5、 CD-983、CD220(以上爲Dicel化學工業公司製造);PC-φ 8000(美國PPG公司製造)等。 聚己內酯多元醇列舉爲使ε -己內酯與乙二醇、聚乙二 醇、丙二醇、聚丙二醇、四亞甲基二醇、聚四亞甲基二醇 、1,2-聚丁二醇、1,6-己二醇、新戊二醇、1,4-環己烷二 甲醇、1,4-丁二醇等二醇反應獲得之聚己內酯元醇等。市 售品歹U 舉爲 PLACCEL205、205AL、212、212AL、220、 220AL(以上爲Dicel化學工業公司製造)等。 本發明中使用之其他多元醇化合物列舉爲乙二醇、丙 二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、新戊二醇 -12- 200928468 、1,4-環己烷二甲醇、聚β-甲基- δ-戊內酯、羥基末端之聚 丁二烯、羥基末端之氫化聚丁二烯、及油改質之多元醇、 聚二甲基矽氧烷之末端二醇化合物、聚二甲基矽氧烷卡必 醇改質之多元醇等。 其中,以脂肪族聚醚多元醇、芳香族聚醚多元醇、聚 酯多元醇、聚碳酸酯多元醇較佳,且以聚酯多元醇、聚碳 酸酯多元醇更佳。 (Α-1)多元醇化合物可單獨使用亦可兩種以上倂用。 (Α-2)多元醇化合物較好爲選自由脂肪族聚醚多元醇 、芳香族聚醚多元醇、聚酯多元醇及聚碳酸酯多元醇組成 之群組之一種以上,更好爲聚酯多元醇及/或聚碳酸酯多 元醇。 (Α-1)多元醇化合物之數平均分子量較好爲 1〇〇〜15,〇〇〇,更好爲1,〇〇〇〜14,000,最好爲1,500~12,000 ° (Α-1)多元醇化合物之數平均分子量未達1〇〇時,使組成 φ 物硬化而成之包覆層(下部包覆層及上部包覆層)於常溫及 低溫下之楊氏模數上升,無法獲得具有足夠彎曲耐性之薄 膜狀光波導。另一方面,當數平均分子量超過15,000時, 組成物之黏度上升,會有塗佈性惡化之問題。 [(Α-2)聚異氰酸酯化合物] (Α-2)聚異氰酸酯化合物列舉爲2,4-甲苯二異氰酸酯、 2,6-甲苯二異氰酸酯' 13-二甲苯二異氰酸酯、ι,4-二甲 苯二異氰酸酯、1,5-萘二異氰酸酯、間-伸苯基二異氰酸酯 -13- 200928468 、對-伸苯基二異氰酸酯、3,3’-二甲基-4,4’-二苯基甲院二 異氰酸酯、4,4’-二苯基甲烷二異氰酸酯、3,3’-二甲基伸 苯基二異氰酸酯、4,4’-伸聯苯基二異氰酸酯、1,6-己烷二 異氰酸酯、異佛爾酮二異氰酸酯、2,4-甲苯二異氰酸酯、 亞甲基雙(4-環己基異氰酸酯)、2,2,4-三甲基六亞甲基二 異氰酸酯、1,4-六亞甲基二異氰酸酯、雙(2-異氰酸酯基乙 基)富馬酸酯、6 -異丙基-1,3 -苯基二異氰酸酯、4_二苯基 丙烷二異氰酸酯、離胺酸二異氰酸酯、氫化二苯基甲烷二 異氰酸酯、氫化伸二甲苯基二異氰酸酯、四甲基伸二甲苯 基二異氰酸酯等聚異氰酸酯化合物。其中,以氫化伸二甲 苯基二異氰酸酯、異佛爾酮二異氰酸酯、2,4_甲苯二異氯 酸酯、2,2,4-三甲基六亞甲基二異氰酸酯等較佳。(A-2)聚 異氰酸酯化合物可單獨使用亦可合併兩種以上使用。 [(A-3)含有羥基之(甲基)丙烯酸酯] (A-3)含有羥基之(甲基)丙烯酸酯化合物可列舉爲例如 (甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲 基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙 酯、1,4-丁二醇單(甲基)丙烯酸酯、(甲基)丙烯醯基磷酸 2-羥基烷酯、(甲基)丙烯酸4-羥基環己酯、1,6-己二醇單( 甲基)丙烯酸、新戊二醇單(甲基)丙烯酸酯、三羥甲基丙 烷二(甲基)丙烯酸酯、三羥甲基乙烷二(甲基)丙烯酸酯、 季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸 酯等。進而可列舉爲藉由使烷基縮水甘油醚、烯丙基縮水 -14- 200928468 甘油醚、縮水甘油基(甲基)丙烯酸酯等含有縮水甘油基之 化合物與(甲基)丙烯酸之加成反應獲得之化合物。其中, 以(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯等 較適用。 (A-3)含有羥基之(甲基)丙烯酸酯可單獨使用亦可合倂 兩種以上使用。 (A)構成(甲基)丙烯酸胺基甲酸酯寡聚物之各原料之 調配比例,爲相對於(A-3)含有羥基之(甲基)丙烯酸酯1莫 耳,(A-1)多元醇爲0.5〜2莫耳,(A-2)聚異氰酸酯化合物爲 1〜2.5莫耳%。 又,可使用使聚異氰酸酯化合物與含有羥基之(甲基) 丙烯酸酯之反應物之(甲基)丙烯酸胺基甲酸酯寡聚物作爲 成分(A)。此時,聚異氰酸酯化合物、含有羥基之(甲基) 丙烯酸酯之例分別列舉爲與上述(A-2)聚異氰酸酯化合物 、(A-3)含有羥基之(甲基)丙烯酸酯相同者。 至於成分(A)亦可使用(甲基)丙烯酸胺基甲酸酯寡聚 物之單獨一種或合倂兩種以上使用。 就彎曲耐久性之觀點而言,成分(A)較佳含有(A-1)多 元醇化合物與(A-2)聚異氰酸酯化合物及(A_3)含有羥基之( 甲基)丙烯酸酯之反應產物之(甲基)丙烯酸胺基甲酸酯寡 聚物。 成分(A)中’(A-1)多元醇化合物與(A_2)聚異氰酸酯化 合物及(A-3)含有羥基之(甲基)丙烯酸酯之反應產物之(甲 基)丙燒酸胺基甲酸酯寡聚物之比例,以成分(A)作爲1〇〇 -15- 200928468 質量%時,較好爲50質量%以上,更好爲60質量%以上。 成分(A)之數平均分子量較好爲1〇〇〜15,〇〇〇,更好爲 3 00〜1 2,000。當該値未達100時,組成物之黏度過小,會 有塗佈性變差之問題。另一方面,當該値超過1 5,000時, 黏度過高,因此難以處理。 包覆層用光硬化性樹脂組成物中,成分(A)之調配比 例,以包覆層用光硬化性樹脂組成物之固成分總量作爲 1 0 0質量%時,較好爲3 0〜8 0質量%,更好爲3 5 ~ 7 5質量%, 最好爲40〜70質量%。若上述調配比例未達30質量%,則使 組成物硬化所成包覆層(下部包覆層及上部包覆層)之楊氏 模數上升,變得難以形成具有足夠彎曲耐久性之薄膜狀光 波導。另一方面,當上述調配比例超過80質量%時,組成 物之黏度變大,而難以形成具有均勻厚度之包覆層。 [成分B] 成分(B)爲反應性稀釋單體。本說明書中之反應性稀 釋單體係對於光可聚合之其他反應性成分作爲稀釋劑(降 低黏度)作用之單體。 反應性稀釋單體列舉爲分子內具有一個乙烯性不飽和 基之單體(以下稱爲單官能基單體)及分子內具有兩個以上 乙烯性不飽和基之單體(以下稱爲多官能基單體)。上述乙 烯性不飽和基列舉爲(甲基)丙烯醯基、乙烯基等,但以( 甲基)丙烯醯基更好。 上述單官能基單體可列舉爲例如丙烯醯基嗎啉、二甲 -16- 200928468 基丙烯醯胺、二乙基丙烯醯胺、二異丙基丙烯醯胺、(甲 基)丙烯酸異冰片酯、丙烯酸二環戊烯酯、(甲基)丙烯酸 二環戊烯酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸月桂指 '(甲基)丙烯酸二環戊烯基氧基乙酯、(甲基)丙烯酸甲酯 、(甲基)丙烯酸乙酯、(甲基)丙烯酸環己酯、(甲基)丙烯 酸二環戊二烯酯、(甲基)丙烯酸三環癸酯、二丙酮丙烯醯 胺、異丁氧基甲基(甲基)丙烯醯胺、N -乙烯基吡咯啶酮、 _ N-乙烯基己內醯胺、(甲基)丙烯酸3_羥基環己酯、2_丙烯 醯基環己基檸檬酸、(甲基)丙烯酸苯氧基乙酯、(甲基)丙 烯酸三溴酚乙氧酯、酚之環氧乙烷加成物之醇之(甲基)丙 烯酸酯、對-枯基酚之環氧乙烷加成物之醇之(甲基)丙烯 酸酯、(甲基)丙烯酸4-(卜甲基-1-苯基乙基)苯氧基乙酯、 壬基酚之環氧乙烷加成物之醇之(甲基)丙烯酸酯、鄰-苯 基酚縮水甘油醚(甲基)丙烯酸酯、羥基乙基化鄰-苯基酚 丙烯酸酯、2-甲基丙烯醯氧基乙基苯二酸、甲氧基聚乙二 φ 醇(甲基)丙烯酸酯等。 該等中,較佳者爲丙烯醯基嗎啉、二甲基丙烯醯胺、 N-乙烯基吡咯啶酮及N-乙烯基己內醯胺等N-乙烯基化合 物’及具有碳數1 0以上之脂肪族烴基之單官能性(甲基)丙 烯酸酯。該等碳數10以上之脂肪族烴基可含有直鏈、支鏈 及脂環式之任一種。具有碳數10以上之脂肪族烴基之單官 能性(甲基)丙烯酸酯之較佳實例列舉爲(甲基)丙烯酸異冰 片酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十二烷酯。 單官能基單體之市售品列舉爲 ACMO、DMMA(以上 -17- 200928468 爲興人公司製造);Unifrontier IBA(第一工業製藥公司製 造);IBXA、IBXMA、ADMA(大阪有機化學公司製造); FA511A、FA512A、FA513A(以上爲日立化成公司製造); Lightester Μ、E、BH、IB-X、H0-MS、H0-HH、L、P0、 S、TD、Lightacrylate L-A、S-A、EC-A、MTG-A、130Α 、PO-A、P-200A、NP-4EA、THF-A、IB-XA、HOA-MS、 HOA-MPL、HOA-MPE(以上爲共榮社化學公司製造); Aronix Ml 50 ' Ml 56 ' M5300、TO 1 3 1 5 ' T01316(以上爲 ❹ 東亞合成公司製造);FA544A、512M、512MT、513M(以 上爲日立化成公司製造)、NK Ester A-CMP-1E、A-LEN- 10、M-450G、S,S- 1 800M、S- 1 800A、PHE-1G、NPA-8E、 NPA-5P ' NPA-10G、M-90G、LMA、LA、IB、CB-26、 CB-23 ' CB-1、AMP-60G、AM-30G、A-SA、A-IB、702A( 新中村化學工業公司製造)等。 上述多官能基單體中,分子內具有兩個乙烯性不飽和 π 基之單體(2官能基單體)列舉爲例如二(甲基)丙烯酸乙二醇 ❹ 酯、二(甲基)丙烯酸四乙二醇酯、二(甲基)丙烯酸聚乙二 醇酯、二(甲基)丙烯酸1,4-丁二醇酯、二(甲基)丙烯酸ι,6· 己二醇酯、二(甲基)丙烯酸1,9-壬二醇酯、二(甲基)丙烯 酸新戊二醇酯、2,2-雙-4-(2-羥基-3-丙烯醯氧基丙基苯基) 丙烷、參(2-羥基乙基)異尿氰酸酯、9,9-雙[4-(2-丙烯氧基 乙氧基)苯基]芴、環氧乙烷加成之雙酚A型二(甲基)丙烯 酸酯、環氧乙烷加成之四溴雙酚A型二(甲基)丙烯酸酯、 環氧丙烷加成之雙酚A型二(甲基)丙烯酸酯、環氧丙烷加 -18- 200928468 成之四溴雙酚A型二(甲基)丙烯酸酯、雙酚a二縮水甘油 醚與(甲基)丙烯酸之環氧基開環反應獲得之雙酚A型環氧 基二(甲基)丙烯酸酯、四溴雙酚A二縮水甘油醚與(甲基) 丙烯酸之環氧基開環反應獲得之四溴雙酚A型環氧基二( 甲基)丙烯酸酯、雙酚F二縮水甘油醚與(甲基)丙烯酸之 環氧開環反應獲得之雙酚F型環氧基二(甲基)丙烯酸酯、 四溴雙酚F二縮水甘油醚與(甲基)丙烯酸之環氧基開環反 ©應獲得之四溴雙酚F型環氧基二(甲基)丙烯酸酯等。 其中’以二(甲基)丙烯酸1,6 -己二醇酯、二(甲基)丙 烯酸1,9-壬二醇酯、2,2-雙-4(2-羥基-3-丙烯醯氧基丙基苯 基)丙烷、9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]芴、環氧 乙烷加成之雙酚A型二(甲基)丙烯酸酯、環氧乙烷加成之 四溴雙酚A型二(甲基)丙烯酸酯、雙酚A二縮水甘油醚與 (甲基)丙烯酸之環氧基開環反應獲得之雙酚A型環氧二( 甲基)丙烯酸酯、四溴雙酚A型環氧二(甲基)丙烯酸酯等 2官能基單體之市售品列舉爲例如Biscoat #700、 #540(以上爲大阪有機化學工業公司製造);Aronix M-208 、M210(以上爲東亞合成公司製造);NK Ester BPE-100、 BPE-200、BPE-500、A-BPE-4、A - B P E F (以上爲新中村化 學公司製造);Lightacrylate 1,6-HX-A、Lightester BP-4E A、BP-4PA、Epoxyester 3 002M、3 002 A、3 000M、 3000A(以上爲共榮社化學公司製造);KAYARAD R-55 1、 R-712(以上爲日本化藥公司製造);BPE-4、BPE-1 0、BR- -19- 200928468 42M(以上爲第一工業製藥公司製造);Lypoxy VR-77、 VR-60、VR-90、SP- 1 506 ' SP- 1 5 07、SP- 1 509、SP- 1 5 63 ( 以上爲昭和高分子公司製造);Neopol V779、Neopol V779MA(曰本Upica公司製造)等。 另外,上述多官能基單體中,具有3個以上乙烯性不 飽和基之單體(3官能基以上之單體)列舉爲例如參(2-羥基 乙基)異尿氰酸酯三(甲基)丙烯酸酯、己內酯改質之參(2- ^ 羥基乙基)異尿氰酸酯三(甲基)丙烯酸酯、三羥甲基丙烷 〇 三(甲基)丙烯酸酯、環氧乙烷(以下稱爲「EO」)改質之三 羥甲基丙烷三(甲基)丙烯酸酯、環氧丙烷(以下稱爲「PO 」)改質之三羥甲基丙烷三(甲基)丙烯酸酯、二(三羥甲基) 丙烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、 2,2,2-參(甲基)丙烯醯基氧基甲基乙基苯二甲酸、2,2,2-參 (甲基)丙烯醯氧基甲基乙基琥珀酸、EO改質之三(丙烯醯 氧基)異尿氰酸酯、己內酯改質之參- (2-丙烯醯氧基乙基) φ 異尿氰酸酯、參(丙烯醯氧基)異尿氰酸酯、季戊四醇四( 甲基)丙烯酸酯、PO改質之季戊四醇四(甲基)丙烯酸酯、 二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯 酸酯、二季戊四醇四(甲基)丙烯酸酯、EO改質之二季戊 四醇六(甲基)丙烯酸酯、PO改質之二季戊四醇六(甲基)丙 烯酸酯、己內酯改質之二季戊四醇六(甲基)丙烯酸酯、己 內酯改質之二季戊四醇五(甲基)丙烯酸酯、二(三羥甲基) 丙烷四(甲基)丙烯酸酯、參丙烯醯氧基乙基磷酸酯等。 其中,較佳者爲EO改質之三羥甲基丙烷三(甲基)丙 -20- 200928468 烯酸酯、參(丙烯醯氧基)異尿氰酸酯、二季戊四醇六(甲 基)丙烯酸酯。 3官能基單體之市售品列舉爲例如AronixM-315、M-3 2 5、M-32 7、TO-75 6、TO- 1 3 82(東亞合成公司製造)、NK Ester TM-4EL、CBX-0、CBX-1N、A-DPH-6H、Α-9300、 A-DPH、A-93 00- 1 CL、TMPT、TMPT-9EO、ATM-4P、 ATM-4E、ATM-35E、AD-TMP、A-TMPT、A-TMPT-3EO、 A-TMPT-3PO、A-TMMT、A-TMM-3LMN(新中村化學工業 〇 公司製造)、Lightester TMP、Lightacrylate TMP-A、 TMP-6EO-3A、PE-3A、PE-4A、DPE-6A > BA-134 ' TMP-3EO-A (共榮社化學製造)、Biscoat 295、360、3PA、400( 大阪有機化學工業公司製造)、KAYARAD PET-30、 DPHA(日本化藥公司製造)等。 成分(B)可單獨使用上述單官能基單體及上述多官能 基單體之任一種,亦可合倂使用。較好,成分(B)含有多 φ 官能基單體。 包覆層用光硬化性樹脂組成物中,成分(B)之調配比 例,以包覆層用光硬化性組成物之固成分總量作爲1 00質 量%,爲15〜69質量%,較好爲20〜66質量%,更好爲25〜60 質量%。上述調配比例若未達1 5質量%,則硬化物之耐濕 熱性降低,在高溫高濕氛圍中使用薄膜狀光波導時,難以 維持良好之傳送特性、彎曲耐久性。另一方面,上述調配 比例若超過69質量%,則組成物之光硬化性降低,難以形 成具有足夠機械特性之硬化物(下部包覆層、上部包覆層) -21 - 200928468 [成分(C)] 成分(c)爲可藉由光產生使成分(A)及成分(B)可聚合 之活性物種(自由基)之光聚合起始劑。 此處之光意指紅外線、可見光、紫外線及X射線、 電子束、α射線、β射線、γ射線之電離輻射線。 光聚合起始劑列舉爲例如苯乙酮、苯乙酮苄基縮酮、 1- 羥基環己基苯基酮、2,2-二甲氧基-2-苯基苯乙酮、咕噸 酮、芴酮、苯甲醛、芴、蒽醌、三苯基胺、咔唑、3 -甲基 苯乙酮、4-氯二苯甲酮、4,4’-二甲氧基二苯甲酮、4,4’-二 胺基二苯甲酮、米其勒酮(Michler's ketone)、苯偶因丙基 醚、苯偶因乙基醚、苄基二甲基縮酮、1-(4-異丙基苯基)-2 -淫基-2-甲基丙-1-嗣、2 -經基-2 -甲基-1-苯基丙'-1-嗣、 噻噸酮、二乙基噻噸酮、2-異丙基噻噸酮、2-氯噻噸酮、 2- 甲基-1-[4-(甲硫基)苯基]-2-嗎啉-丙-1-酮、2,4,6-參甲基 苯甲醯基二苯基磷氧化物、雙(2,6-二甲氧基苯甲醯基)-2,4,4-三甲基戊基磷氧化物等。其中就聚合速度、溶液安 定性之觀點而言,以1-羥基環己基苯基酮等較適用。 成分(C)之市售品列舉爲例如Irgacure 184、369、379 、65 1、500、819、907、784、2959、CGI- 1 700、CGI-1750' CGI-1850、CG24-61、Darocur 1116、1173(以上爲 汽巴特用化學品公司製造);Lucirin ΤΡΟ、LR8 893、 LR8970(以上爲 BASF 公司製造);Yubecryl P36(UCB 公司 -22- 200928468 製造)等。光自由基聚合起始劑可單獨使用一種’或組合 兩種以上使用》 本發明中可與光聚合起始劑一起使用光增感劑。光增 感劑之例列舉爲例如三乙胺、二乙胺、N-甲基二乙醇胺、 乙醇胺、4-二甲胺苯甲酸、4-二甲胺苯甲酸甲酯、4-二甲 胺苯甲酸乙酯、4-二甲胺基苯甲酸異戊酯等。光增感劑之 市售品列舉爲例如 Yubecryl P102、103、104、105(以上 爲UCB公司製造)等。 ❹ 包覆層用光硬化性組成物中,成分(C)之調配比例’ 以包覆層用光硬化性組成物之固成分總量作爲1 〇〇質量% ,爲0.1~10質量%,較好爲0.2〜7質量%,更好爲0.5〜5質量 %。若上述調配比例未達〇. 1質量%,會有硬化進行不完全 ,難以形成具有足夠機械特性之硬化物(下部包覆層、上 部包覆層)之問題。另外,當上述調配比例超過1〇質量%時 ,光聚合起始劑有對薄膜狀光波導之長期特性有不良影響 φ 之可能性。 [任意成分] 包覆層用光硬化性樹脂組成物可依據需要調配有機溶 劑(成分(D))。藉由調配有機溶劑,可賦予適當黏度而形 成具有均勻厚度之包覆層。 有機溶劑之種類可在不損及本發明之目的、效果之範 圍內適當的選擇,但較好爲在大氣壓下之沸點在50~200°C 之範圍內之値,且可使各構成成分均勻溶解者。 -23- 200928468 有機溶劑較佳之例列舉爲醇類、醚類、酯類及酮類。 有機溶劑之較佳化合物名稱爲選自由丙二醇單甲基醚乙酸 酯、丙二醇單甲基醚、乳酸乙酯、二乙二醇二甲基醚、甲 基異丁基酮、甲基戊基酮、甲苯、二甲苯及甲醇組成之群 組之至少一種溶劑。 有機溶劑之調配量相對於包覆層用光硬化性樹脂組成 物之固成分總量100質量份,較好爲5〜500質量份,更好爲 10〜300質量份,最好爲20~200質量份。若上述調配量未達 5質量份,則會有光硬化性樹脂組成物之黏度調整困難之 問題。若上述調配量超過500質量份,則會有難以形成足 夠厚度之硬化物(下部包覆層、上部包覆層)之問題。 另外,包覆層用光硬化性樹脂組成物較好實質上不含 具有乙烯性不飽和基之乙烯系聚合物(成分(E))。 而且,成分(E)爲高聚合物(聚合物)而非低聚合物(寡 聚物)。 包覆層用光硬化性樹脂組成物中,具有乙烯性不飽和 基之乙烯系聚合物之調配比例以包覆層用光硬化性樹脂組 成物之固成分總量作爲100質量%,較好爲10質量%以下, 更好爲5質量%以下,又更好爲2質量%以下,且最好爲0質 量%。上述調配量超過1 〇質量%時,有彎曲耐久性降低之 情況。 另外,具有乙烯性不飽和基之乙烯系聚合物爲含有源 自含有乙烯基之單體及/或含有(甲基)丙烯醯基之單體之構 造單位,且分子內具有一個以上乙烯性不飽和基者。乙烯 -24- 200928468 性不飽和基列舉爲乙烯基、(甲基)丙烯醯基等,但較好爲 (甲基)丙烯醯基。 該等乙烯系聚合物之具體例列舉爲使(甲基)丙烯酸2-羥基乙酯,與(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸甲 酯、(甲基)丙烯酸正丁酯、苯乙烯、α -甲基苯乙烯等在溶 劑中於自由基聚合用觸媒存在下進行自由基聚合後,對所 得共聚合物之側鏈之羥基,加成異氰酸2 -甲基丙烯醯基乙 _ 酯獲得者。, PTG65 0, PTGL2000, Ρ GL GL 1 0 0 0 (above is manufactured by Hodogaya Chemical Co., Ltd.); EXINOL4020, EXENOL3 020, EXENOL2020, EXENOL1020 (above is manufactured by Asahi Glass Co., Ltd.); PBG3000, PBG2000, PBG 1 000, Z300 1 ( The above is manufactured by First Industrial Pharmaceutical Co., Ltd.); ACCLAIM 2200, 3201, 4200, 6300, 8200 (above is manufactured by Sumit Chemical Bayer Amino Acid Company); NPML-2002, 3002, 4002, 8002 (above is manufactured by Asahi Glass Co., Ltd.) )Wait. The aromatic polyether polyol is exemplified by, for example, an ethylene oxide addition diol of bisphenol A, a propylene oxide addition diol of bisphenol A, a butylene oxide addition diol of bisphenol A, and a bisphenol. Ethylene oxide addition diol of F, propylene oxide addition diol of bisphenol F, butylene oxide addition diol of bisphenol F, alkylene oxide addition diol of hydroquinone, naphthoquinone An alkylene oxide addition diol or the like. Commercially available products of the aromatic polyether polyols are listed as Unio1 DA400, DA700, and DA1000 (the above are manufactured by Sakamoto Oil & Fats Co., Ltd.). The polyester polyol is exemplified by, for example, ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, tetramethylene glycol, polytetramethylene glycol, 1,6-hexanediol, neopentyl glycol, a polyvalent alcohol such as 1,4-cyclohexanedimethanol, 3-methyl-1,5-pentanediol, 1,9-nonanediol or 2-methyl-1,8-octanediol, and Orthophthalic acid 200928468 A polyester polyol obtained by reacting a polybasic acid such as acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, adipic acid or sebacic acid. Commercial products are listed as Curapol P-2030, P-1030, P-2010, P-5010, P-2050, F-2010, P-201 1, PMIPA, PKA-A, PKA-A2, PNA-2000 ( The above is manufactured by Kuraray Co., Ltd.). The polycarbonate polyol is exemplified by a copolymerized polycarbonate diol such as 1,6-hexanediol polycarbonate, 1,6-hexanediol and 1,5-pentanediol, 3-methyl- 0 1 a copolymerized polycarbonate diol of 5-pentanediol and 1,6-hexanediol, a copolymerized polycarbonate diol of 1,3-propanediol and 1,4-butanediol, and the like. Commercially available products are listed as PCDL T5652, G3452, G3450J (manufactured by Asahi Kasei Corporation); DN-980, 981, 982, 983 (above manufactured by Japan Polyurethane Co., Ltd.); Kuraraypolyol C-590, C1050, C- 1090, C-2050, C-2090, C-3090, C-5090, C-1065N, C-2065N, C-1015N, C-2015N (above is manufactured by Kuraray); PLACCEL-CD20 5, CD-983, CD220 (above is manufactured by Dicel Chemical Industries, Inc.); PC-φ 8000 (manufactured by PPG, USA). The polycaprolactone polyol is exemplified by ε-caprolactone with ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, tetramethylene glycol, polytetramethylene glycol, 1,2-polybutylene A polycaprolactone obtained by reacting a diol such as a diol, 1,6-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol or 1,4-butanediol. Commercial products 歹U are PLACCEL205, 205AL, 212, 212AL, 220, 220AL (the above is manufactured by Dicel Chemical Industry Co., Ltd.). Other polyol compounds used in the present invention are exemplified by ethylene glycol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol-12-200928468, 1,4-cyclohexanedimethanol, poly-β-methyl-δ-valerolactone, hydroxyl terminated polybutadiene, hydroxyl terminated hydrogenated polybutadiene, and oil-modified polyol, polydimethylene a terminal diol compound of a oxyalkylene oxide, a polyhydric alcohol modified with a polydimethyl methoxy carbitol, and the like. Among them, aliphatic polyether polyols, aromatic polyether polyols, polyester polyols, and polycarbonate polyols are preferred, and polyester polyols and polycarbonate polyols are more preferred. (Α-1) The polyol compound may be used singly or in combination of two or more. (Α-2) The polyol compound is preferably one or more selected from the group consisting of aliphatic polyether polyols, aromatic polyether polyols, polyester polyols, and polycarbonate polyols, more preferably polyester. Polyol and/or polycarbonate polyol. (Α-1) The number average molecular weight of the polyol compound is preferably from 1 〇〇 to 15 , 〇〇〇, more preferably from 1, 〇〇〇 to 14,000, most preferably from 1,500 to 12,000 ° (Α-1). When the number average molecular weight of the polyol compound is less than 1 Å, the Young's modulus of the coating layer (the lower cladding layer and the upper cladding layer) obtained by hardening the composition φ is increased at normal temperature and low temperature, and is not obtained. A film-like optical waveguide having sufficient bending resistance. On the other hand, when the number average molecular weight exceeds 15,000, the viscosity of the composition increases, which may cause a problem that the coatability is deteriorated. [(Α-2) Polyisocyanate Compound] (Α-2) Polyisocyanate Compound is exemplified by 2,4-toluene diisocyanate, 2,6-toluene diisocyanate '13-xylene diisocyanate, ι,4-dimethylbenzene Isocyanate, 1,5-naphthalene diisocyanate, m-phenylene diisocyanate-13- 200928468, p-phenylene diisocyanate, 3,3'-dimethyl-4,4'-diphenyl Isocyanate, 4,4'-diphenylmethane diisocyanate, 3,3'-dimethylphenylene diisocyanate, 4,4'-stranded diisocyanate, 1,6-hexane diisocyanate, different Fulcone diisocyanate, 2,4-toluene diisocyanate, methylene bis(4-cyclohexyl isocyanate), 2,2,4-trimethylhexamethylene diisocyanate, 1,4-hexamethylene Diisocyanate, bis(2-isocyanateethyl)fumarate, 6-isopropyl-1,3-phenyldiisocyanate, 4_diphenylpropane diisocyanate, diazonic acid diisocyanate, hydrogenated diphenyl A polyisocyanate compound such as methane diisocyanate, hydrogenated xylylene diisocyanate or tetramethyl xylylene diisocyanate. Among them, hydrogenated xylylene diisocyanate, isophorone diisocyanate, 2,4-toluene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate or the like is preferred. (A-2) The polyisocyanate compound may be used singly or in combination of two or more. [(A-3) (meth) acrylate having a hydroxyl group] (A-3) A (meth) acrylate compound having a hydroxyl group may, for example, be 2-hydroxyethyl (meth) acrylate or (meth) 2-hydroxypropyl acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 1,4-butanediol mono(meth)acrylate, 2-Methyl hydroxyalkyl methacrylate, 4-hydroxycyclohexyl (meth)acrylate, 1,6-hexanediol mono(meth)acrylic acid, neopentyl glycol mono(meth)acrylic acid Ester, trimethylolpropane di(meth)acrylate, trimethylolethane di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, and the like. Further, an addition reaction of a glycidyl group-containing compound such as an alkyl glycidyl ether, an allyl condensed water-14-200928468 glyceryl ether or a glycidyl (meth) acrylate with (meth)acrylic acid is exemplified. The compound obtained. Among them, 2-hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate are suitable. (A-3) The (meth) acrylate containing a hydroxyl group may be used singly or in combination of two or more. (A) The compounding ratio of each raw material constituting the (meth)acrylic acid urethane oligomer is (M-1) (m-1) with respect to (A-3) hydroxyl group-containing (meth) acrylate (A-1) The polyol is 0.5 to 2 mol, and the (A-2) polyisocyanate compound is 1 to 2.5 mol%. Further, as the component (A), a (meth)acrylic acid urethane oligomer having a reaction product of a polyisocyanate compound and a hydroxyl group-containing (meth) acrylate can be used. In this case, examples of the polyisocyanate compound and the hydroxyl group-containing (meth) acrylate are the same as those of the above (A-2) polyisocyanate compound and (A-3) hydroxyl group-containing (meth) acrylate. As the component (A), a single one or a combination of two or more kinds of (meth)acrylic acid urethane oligomers may be used. From the viewpoint of bending durability, the component (A) preferably contains a reaction product of (A-1) a polyol compound and (A-2) a polyisocyanate compound and (A-3) a hydroxyl group-containing (meth) acrylate. (Meth)acrylic acid urethane oligomer. (meth)propionate amine group A of the reaction product of '(A-1) polyol compound and (A_2) polyisocyanate compound and (A-3) hydroxyl group-containing (meth) acrylate in component (A) The ratio of the acid ester oligomer is preferably 50% by mass or more, and more preferably 60% by mass or more, based on the component (A) of 1〇〇-15 to 200928468% by mass. The number average molecular weight of the component (A) is preferably from 1 〇〇 to 15 , 〇〇〇, more preferably from 3 00 to 1 2,000. When the enthalpy is less than 100, the viscosity of the composition is too small, and there is a problem that the coating property is deteriorated. On the other hand, when the enthalpy exceeds 1 5,000, the viscosity is too high, so it is difficult to handle. In the photocurable resin composition for a coating layer, the blending ratio of the component (A) is preferably 100% when the total solid content of the photocurable resin composition for the coating layer is 100% by mass. 80% by mass, more preferably 3 5 to 7.5 % by mass, most preferably 40 to 70% by mass. When the blending ratio is less than 30% by mass, the Young's modulus of the coating layer (the lower cladding layer and the upper cladding layer) which is cured by the composition is increased, and it becomes difficult to form a film having sufficient bending durability. Optical waveguide. On the other hand, when the above compounding ratio exceeds 80% by mass, the viscosity of the composition becomes large, and it is difficult to form a coating layer having a uniform thickness. [Component B] Component (B) is a reactive diluent monomer. The reactive diluent system in this specification acts as a diluent (low viscosity) monomer for other photopolymerizable reactive components. The reactive diluent monomer is exemplified by a monomer having one ethylenically unsaturated group in the molecule (hereinafter referred to as a monofunctional monomer) and a monomer having two or more ethylenically unsaturated groups in the molecule (hereinafter referred to as a polyfunctional group). Base monomer). The ethylenically unsaturated group is exemplified by a (meth) acrylonitrile group, a vinyl group or the like, but more preferably a (meth) acrylonitrile group. The above monofunctional monomer may, for example, be acryloylmorpholine, dimethyl-16-200928468-based acrylamide, diethyl acrylamide, diisopropylacrylamide, isobornyl (meth)acrylate , dicyclopentenyl acrylate, dicyclopentenyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate 'dicyclopentenyloxyethyl (meth) acrylate , methyl (meth) acrylate, ethyl (meth) acrylate, cyclohexyl (meth) acrylate, dicyclopentadienyl (meth) acrylate, tricyclodecyl (meth) acrylate, diacetone Acrylamide, isobutoxymethyl (meth) acrylamide, N-vinyl pyrrolidone, _ N-vinyl caprolactam, 3-hydroxycyclohexyl (meth)acrylate, 2_ Propylene decyl cyclohexyl citrate, phenoxyethyl (meth) acrylate, tribromophenol ethoxylate (meth) acrylate, alcohol (meth) acrylate of ethylene oxide adduct of phenol, Alcohol (meth) acrylate of ethylene oxide adduct of p-cumylphenol, 4-(b) 1-(phenylethyl)phenoxyethyl ester, an alcoholic (meth) acrylate of an ethylene oxide adduct of nonylphenol, o-phenylphenol glycidyl ether (meth) acrylate, Hydroxyethylated o-phenylphenol acrylate, 2-methacryloxyethyl phthalic acid, methoxypolyethylene diol (meth) acrylate, and the like. Among them, preferred are N-vinyl compounds such as acryloyl morpholine, dimethyl methacrylate, N-vinyl pyrrolidone and N-vinyl caprolactone and having a carbon number of 10 The monofunctional (meth) acrylate of the above aliphatic hydrocarbon group. The aliphatic hydrocarbon group having 10 or more carbon atoms may contain any of a linear chain, a branched chain and an alicyclic ring. Preferred examples of the monofunctional (meth) acrylate having an aliphatic hydrocarbon group having 10 or more carbon atoms are exemplified by isobornyl (meth)acrylate, isodecyl (meth)acrylate, and (meth)acrylic acid Alkyl ester. Commercial products of monofunctional monomers are listed as ACMO, DMMA (above -17-200928468 manufactured by Xingren Co., Ltd.); Unifrontier IBA (manufactured by First Industrial Pharmaceutical Co., Ltd.); IBXA, IBXMA, ADMA (manufactured by Osaka Organic Chemical Co., Ltd.) ; FA511A, FA512A, FA513A (above is manufactured by Hitachi Chemical Co., Ltd.); Lightester Μ, E, BH, IB-X, H0-MS, H0-HH, L, P0, S, TD, Lightacrylate LA, SA, EC-A , MTG-A, 130Α, PO-A, P-200A, NP-4EA, THF-A, IB-XA, HOA-MS, HOA-MPL, HOA-MPE (above is manufactured by Kyoeisha Chemical Co., Ltd.); Aronix Ml 50 ' Ml 56 ' M5300, TO 1 3 1 5 ' T01316 (above is 东亚 East Asia Synthetic Company); FA544A, 512M, 512MT, 513M (above is manufactured by Hitachi Chemical Co., Ltd.), NK Ester A-CMP-1E, A -LEN- 10, M-450G, S, S-1 800M, S-1800A, PHE-1G, NPA-8E, NPA-5P 'NPA-10G, M-90G, LMA, LA, IB, CB-26 , CB-23 'CB-1, AMP-60G, AM-30G, A-SA, A-IB, 702A (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.). Among the above polyfunctional monomers, a monomer having two ethylenically unsaturated π groups in the molecule (2-functional monomer) is exemplified by, for example, ethylene glycol bis(meth)acrylate and di(meth)acrylic acid. Tetraethylene glycol ester, polyethylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, ι,6· hexanediol di(meth)acrylate, 1,9-nonanediol methyl methacrylate, neopentyl glycol di(meth)acrylate, 2,2-bis-4-(2-hydroxy-3-propenyloxypropyl phenyl) propane , ginseng (2-hydroxyethyl) isocyanurate, 9,9-bis[4-(2-propenyloxyethoxy)phenyl]anthracene, ethylene oxide addition bisphenol A type II (Meth) acrylate, ethylene oxide addition tetrabromobisphenol A type di(meth) acrylate, propylene oxide addition bisphenol A type di(meth) acrylate, propylene oxide plus -18- 200928468 Bisphenol A type epoxy 2 obtained by ring-opening reaction of tetrabromobisphenol A type di(meth)acrylate, bisphenol a diglycidyl ether and (meth)acrylic acid (meth) acrylate, tetrabromo double Tetrabromobisphenol A type epoxy di(meth)acrylate, bisphenol F diglycidyl ether and (meth)acrylic acid obtained by ring-opening reaction of A diglycidyl ether with (meth)acrylic acid epoxy group The epoxy group ring-opening reaction to obtain the bisphenol F-type epoxy di(meth) acrylate, tetrabromobisphenol F diglycidyl ether and (meth)acrylic acid epoxy ring opening anti- Bromobisphenol F type epoxy di(meth) acrylate or the like. Wherein '1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 2,2-bis-4(2-hydroxy-3-propene oxide) Propyl phenyl)propane, 9,9-bis[4-(2-propenyloxyethoxy)phenyl]anthracene, ethylene oxide addition bisphenol A type di(meth)acrylate Bisphenol A type epoxy obtained by ring opening reaction of ethylene oxide addition tetrabromobisphenol A type di(meth)acrylate, bisphenol A diglycidyl ether and (meth)acrylic acid Commercial products of a bifunctional monomer such as di(meth)acrylate or tetrabromobisphenol A epoxy di(meth)acrylate are exemplified by, for example, Biscoat #700, #540 (above is Osaka Organic Chemical Industry Co., Ltd.) Manufactured; Aronix M-208, M210 (above manufactured by East Asia Synthetic Company); NK Ester BPE-100, BPE-200, BPE-500, A-BPE-4, A-BPEF (above, manufactured by Shin-Nakamura Chemical Co., Ltd.) ;Lightacrylate 1,6-HX-A, Lightester BP-4E A, BP-4PA, Epoxyester 3 002M, 3 002 A, 3 000M, 3000A (above is manufactured by Kyoeisha Chemical Co., Ltd.); KAYARAD R-55 1, R -712 (The above is a Japanese chemical Division Manufacturing); BPE-4, BPE-1 0, BR- -19- 200928468 42M (above the first industrial pharmaceutical company); Lypoxy VR-77, VR-60, VR-90, SP-1 506 'SP - 1 5 07, SP-1 509, SP-1 5 63 (The above is manufactured by Showa Polymer Co., Ltd.); Neopol V779, Neopol V779MA (manufactured by Sakamoto Upica Co., Ltd.). Further, among the above polyfunctional monomers, a monomer having three or more ethylenically unsaturated groups (a monomer having three or more functional groups) is exemplified by, for example, stilbene (2-hydroxyethyl) isocyanurate III (A) Acrylate, caprolactone modified ginseng (2-^hydroxyethyl) isocyanurate tri(meth)acrylate, trimethylolpropane tris(meth)acrylate, epoxy B Alkane (hereinafter referred to as "EO") modified trimethylolpropane tri(meth)acrylate, propylene oxide (hereinafter referred to as "PO") modified trimethylolpropane tri(meth)acrylic acid Ester, bis(trimethylol)propane tetra(meth) acrylate, pentaerythritol tri(meth) acrylate, 2,2,2-cis (meth) propylene decyloxymethyl ethyl phthalate , 2,2,2-paraxyl (meth) propylene methoxymethyl ethyl succinic acid, EO modified tris(propylene decyloxy) isocyanurate, caprolactone modified ginseng - (2 - propylene oxiranyl ethyl) φ isocyanurate, propylene (propylene oxy) isocyanurate, pentaerythritol tetrakis (meth) acrylate, PO modified pentaerythritol IV Methyl) acrylate, dipentaerythritol hexa(meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol tetra (meth) acrylate, EO modified dipentaerythritol hexa (meth) acrylate, PO modified dipentaerythritol hexa(meth) acrylate, caprolactone modified dipentaerythritol hexa(meth) acrylate, caprolactone modified dipentaerythritol penta (meth) acrylate, bis (trihydroxyl) Methyl) propane tetra(meth)acrylate, propylene propylene oxide ethyl phosphate, and the like. Among them, preferred is EO modified trimethylolpropane tris(methyl)propan-20- 200928468 enoate, ginseng (propylene oxy) isocyanurate, dipentaerythritol hexa(meth)acrylic acid ester. Commercial products of the trifunctional monomer are exemplified by, for example, Aronix M-315, M-3 2 5, M-32 7, TO-75 6 , TO-1 3 82 (manufactured by Toagosei Co., Ltd.), NK Ester TM-4EL, CBX-0, CBX-1N, A-DPH-6H, Α-9300, A-DPH, A-93 00-1 CL, TMPT, TMPT-9EO, ATM-4P, ATM-4E, ATM-35E, AD- TMP, A-TMPT, A-TMPT-3EO, A-TMPT-3PO, A-TMMT, A-TMM-3LMN (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), Lightester TMP, Lightacrylate TMP-A, TMP-6EO-3A , PE-3A, PE-4A, DPE-6A > BA-134 'TMP-3EO-A (manufactured by Kyoeisha Chemical Co., Ltd.), Biscoat 295, 360, 3PA, 400 (manufactured by Osaka Organic Chemical Industry Co., Ltd.), KAYARAD PET -30, DPHA (manufactured by Nippon Kayaku Co., Ltd.), etc. The component (B) may be used singly or in combination with any of the above monofunctional monomer and the above polyfunctional monomer. Preferably, component (B) contains a plurality of φ functional monomer. In the photocurable resin composition for a coating layer, the compounding ratio of the component (B) is preferably from 100 to 69% by mass based on the total amount of the solid content of the photocurable composition for the coating layer, and is preferably from 15 to 69% by mass. It is 20 to 66% by mass, more preferably 25 to 60% by mass. When the blending ratio is less than 15% by mass, the heat resistance of the cured product is lowered, and when a film-shaped optical waveguide is used in a high-temperature and high-humidity atmosphere, it is difficult to maintain good transfer characteristics and bending durability. On the other hand, when the blending ratio exceeds 69% by mass, the photocurability of the composition is lowered, and it is difficult to form a cured product having a sufficient mechanical property (lower cladding layer, upper cladding layer) - 21 - 200928468 [Ingredient (C )] The component (c) is a photopolymerization initiator which can generate an active species (free radical) which can polymerize the component (A) and the component (B) by light. Light here means infrared, visible, ultraviolet and X-ray, electron beam, alpha ray, beta ray, gamma ray ionizing radiation. The photopolymerization initiator is exemplified by, for example, acetophenone, acetophenone benzyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-2-phenylacetophenone, xanthone, Anthrone, benzaldehyde, hydrazine, hydrazine, triphenylamine, carbazole, 3-methylacetophenone, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4 , 4'-diaminobenzophenone, Michler's ketone, benzoin propyl ether, benzoin ethyl ether, benzyl dimethyl ketal, 1-(4-isopropyl Phenyl)-2- keto-2-methylpropan-1-indole, 2-cyano-2-methyl-1-phenylpropan-1-one, thioxanthone, diethyl thioxanthene Ketone, 2-isopropylthioxanthone, 2-chlorothioxanthone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholine-propan-1-one, 2, 4,6-paraxylmethylbenzhydryldiphenylphosphine oxide, bis(2,6-dimethoxybenzylidene)-2,4,4-trimethylpentylphosphorus oxide, and the like. Among them, 1-hydroxycyclohexyl phenyl ketone or the like is preferable from the viewpoint of polymerization rate and solution stability. Commercial products of component (C) are listed, for example, as Irgacure 184, 369, 379, 65 1 , 500, 819, 907, 784, 2959, CGI-1 700, CGI-1750' CGI-1850, CG24-61, Darocur 1116. , 1173 (above is made by Steam Batt Chemical Company); Lucirin ΤΡΟ, LR8 893, LR8970 (above is manufactured by BASF); Yubecryl P36 (manufactured by UCB Corporation-22-200928468). The photoradical polymerization initiator may be used singly or in combination of two or more. In the present invention, a photosensitizer may be used together with the photopolymerization initiator. Examples of the photosensitizer are, for example, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylamine benzoic acid, methyl 4-dimethylaminebenzoate, 4-dimethylamine benzene. Ethyl formate, isoamyl 4-dimethylaminobenzoate, and the like. Commercially available products of the photosensitizer are, for example, Yubecryl P102, 103, 104, and 105 (manufactured by UCB Corporation). ❹ In the photocurable composition for the coating layer, the compounding ratio of the component (C) is 0.1% by mass based on the total solid content of the photocurable composition for the coating layer, and is 0.1 to 10% by mass. Preferably, it is 0.2 to 7 mass%, more preferably 0.5 to 5 mass%. If the above-mentioned blending ratio is less than 0.1% by mass, the hardening may be incomplete, and it is difficult to form a cured product (lower cladding layer, upper cladding layer) having sufficient mechanical properties. Further, when the above compounding ratio exceeds 1% by mass, the photopolymerization initiator may have an adverse effect on the long-term characteristics of the film-shaped optical waveguide. [Optional component] The photocurable resin composition for the coating layer may be formulated with an organic solvent (ingredient (D)) as needed. By formulating an organic solvent, a suitable viscosity can be imparted to form a coating layer having a uniform thickness. The kind of the organic solvent can be appropriately selected within the range not impairing the object and effect of the present invention, but it is preferably a crucible at a pressure of 50 to 200 ° C at atmospheric pressure, and the constituent components can be made uniform. Soluble. -23- 200928468 Preferred examples of the organic solvent are alcohols, ethers, esters and ketones. Preferred compound names for organic solvents are selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ethyl lactate, diethylene glycol dimethyl ether, methyl isobutyl ketone, methyl amyl ketone. At least one solvent of the group consisting of toluene, xylene and methanol. The amount of the organic solvent is preferably from 5 to 500 parts by mass, more preferably from 10 to 300 parts by mass, even more preferably from 20 to 200 parts by mass per 100 parts by mass of the total solid content of the photocurable resin composition for a coating layer. Parts by mass. If the amount is less than 5 parts by mass, the viscosity of the photocurable resin composition may be difficult to adjust. When the amount is more than 500 parts by mass, there is a problem that it is difficult to form a cured product having a sufficient thickness (lower cladding layer, upper cladding layer). Further, the photocurable resin composition for a coating layer preferably contains substantially no ethylene-based polymer (component (E)) having an ethylenically unsaturated group. Moreover, component (E) is a high polymer (polymer) rather than a low polymer (oligomer). In the photocurable resin composition for a coating layer, the blending ratio of the vinyl polymer having an ethylenically unsaturated group is preferably 100% by mass based on the total solid content of the photocurable resin composition for a coating layer. 10% by mass or less, more preferably 5% by mass or less, still more preferably 2% by mass or less, and most preferably 0% by mass. When the amount of the above compounding exceeds 1% by mass, the bending durability may be lowered. Further, the ethylene-based polymer having an ethylenically unsaturated group is a structural unit containing a monomer derived from a vinyl group-containing monomer and/or a (meth)acryl fluorenyl group, and has one or more ethylenic groups in the molecule. Saturated base. Ethylene -24-200928468 The unsaturated group is exemplified by a vinyl group, a (meth) acryl fluorenyl group or the like, but is preferably a (meth) acrylonitrile group. Specific examples of the ethylene-based polymers include 2-hydroxyethyl (meth)acrylate, dicyclopentenyl (meth)acrylate, methyl (meth)acrylate, and n-butyl (meth)acrylate. After radical polymerization of an ester, styrene, or α-methylstyrene in a solvent in the presence of a catalyst for radical polymerization, the hydroxyl group of the side chain of the obtained copolymer is added to 2-methyl isocyanate. Acrylate methyl ester-derived.
D 又,包覆層用光硬化性樹脂組成物除上述成分以外, 可依據需要在不損及本發明之樹脂組成物特性之範圍內調 配例如成分(Α)〜(D)以外之具有聚合性反應基之化合物, 或高分子樹脂(例如,環氧樹脂、丙烯酸樹脂、聚醯胺樹 脂、聚醯胺醯亞胺樹脂、聚胺基甲酸酯樹脂、聚丁二烯樹 月旨、聚氯丁二烯樹脂、聚醚樹脂、聚酯樹脂、苯乙烯·丁 二烯嵌段共聚物、石油樹脂、二甲苯樹脂、酮樹脂、纖維 φ 素樹脂、氟系聚合物、矽氧系聚合物)等。 再者又,包覆層用光硬化性樹脂組成物可依據需要調 配各種添加劑,例如抗氧化劑、紫外線吸收劑、光安定劑 、砂院偶合劑、塗面改良劑、熱聚合禁止劑、平流劑、界 面活性劑、著色劑、儲存安定劑、可塑劑、滑動劑、塡充 劑、無機粒子、抗老化劑、潤濕性改良劑、抗靜電劑等。 調配包覆層用光硬化性樹脂組成物可依據常用方法混 合攪拌上述各種成分。 接著,說明中間層用光硬化性樹脂組成物。 -25- 200928468 中間層用光硬化性樹脂組成物包含(a)(甲基)丙烯酸胺 基甲酸酯寡聚物,(b)反應性稀釋單體,(c)光聚合起始劑 ,(e)具有乙烯性不飽和基之乙烯系聚合物,以及依據需 要調配之其他任意成分。 以下說明各成分。.In addition to the above-mentioned components, the photocurable resin composition for the coating layer may be polymerized other than the components (Α) to (D), as long as the properties of the resin composition of the present invention are not impaired. Reactive group compound, or polymer resin (for example, epoxy resin, acrylic resin, polyamide resin, polyamidamine resin, polyurethane resin, polybutadiene tree, polychlorinated Butadiene resin, polyether resin, polyester resin, styrene-butadiene block copolymer, petroleum resin, xylene resin, ketone resin, fiber φ resin, fluorine polymer, oxime polymer) Wait. Further, the photocurable resin composition for the coating layer may be formulated with various additives such as an antioxidant, an ultraviolet absorber, a light stabilizer, a sand compound coupling agent, a coating surface modifier, a thermal polymerization inhibiting agent, and a leveling agent. , surfactant, colorant, storage stabilizer, plasticizer, slip agent, chelating agent, inorganic particles, anti-aging agent, wettability improver, antistatic agent, and the like. The photocurable resin composition for the coating layer can be mixed and stirred in accordance with a usual method. Next, a photocurable resin composition for an intermediate layer will be described. -25- 200928468 The photocurable resin composition for an intermediate layer comprises (a) a (meth)acrylic acid urethane oligomer, (b) a reactive diluent monomer, and (c) a photopolymerization initiator; e) a vinyl-based polymer having an ethylenically unsaturated group, and other optional components formulated as needed. Each component will be described below. .
[成分(a)] I 成分(a)爲(甲基)丙烯酸胺基甲酸酯寡聚物。 〇 上述(甲基)丙烯酸胺基甲酸酯寡聚物列舉爲與上述包 覆層用光硬化性組成物之成分(A)相同者。而且,成分(a) 之(甲基)丙烯酸胺基甲酸酯寡聚物,就經濟上及製造管理 上,較好使用與成分(A)相同之(甲基)丙烯酸胺基甲酸酯 寡聚物。 中間層用光硬化性樹脂組成物中,成分(a)之調配比 例以中間層用光硬化性樹脂組成物之固成分總量作爲1 〇〇 φ 質量%,較好爲5〜80質量% ’更好爲10~75質量%,且最好 爲1 0〜70質量%。上述之調配比例未達5質量%時,有使組 成物硬化所得之中間包覆層之楊氏模數上升,難以形成具 有足夠彎曲耐久性之薄膜狀光波導。另一方面’當該調配 比例超過80質量%時’組成物之黏度變小,因而難以形成 具有均勻厚度之硬化物(中間包覆層)。 [成分(b)] 成分(b)爲反應性稀釋單體。 -26- 200928468 上述反應性稀釋單體可列舉爲與上述包覆層用光硬化 性組成物之成分(B)相同者。而且’成分(b)之反應性稀釋 單體,就經濟上及管理上而言’較好使用與成分(B)相同 之反應性稀釋單體。 中間層用光硬化性樹脂組成物中,成分(b)之調配比 例以中間層用光硬化性樹脂組成物之固成分總量作爲1 0 0 質量%,較好爲1〜4 0質量°/〇 ’更好爲3 ~3 0質量% ’且最好 爲5 ~25質量%。藉由使成分(b)之調配比例在上述範圍內’ 可成爲彎曲耐久性更優異者。當成分(b)之調配比例超過 4 0質量%時,組成物之黏度變小,因而難以形成具有均勻 厚度之硬化物(中間包覆層)。 [成分(c)] 成分(C)爲光聚合起始劑。 上述光聚合起始劑列舉爲與上述包覆層用光硬化性組 φ 成物之成分(C)相同者。 中間層用光硬化性樹脂組成物中,成分(C)之調配比 例,以中間層用光硬化性樹脂組成物之固成分總量作爲 1 0 0質量%,較好爲0 . 1〜1 0質量%,更好爲0.2〜5質量%。上 述調配比例未達0.1質量%時,硬化無法充分進行,對光波 導之傳送特性有產生問題之情況。另一方面,當上述調配 比例超過1〇質量%時,光聚合起始劑有對長期傳送特性產 生不良影響之可能性。 -27- 200928468 [成分(e)] 成分(e)爲具有乙烯性不飽和基之乙烯系聚合物。成 分(e)(具有乙烯性不飽和基之乙烯系聚合物)爲可與上述成 分(a)、成分(b)聚合者,藉由調配該成分(e),可賦予中間 層用光硬化性樹脂組成物適度之黏度而使塗佈性良好。 另外,成分(e)爲高聚合物(聚合物),而非低聚合物( 寡聚物)。 上述具有乙烯性不飽和基之乙烯系聚合物(以下簡稱 爲乙烯系聚合物)含有源自含乙烯基單體及/或含(甲基)丙 烯醯基單體之構造單位,且爲分子內具有一個以上乙烯性 不飽和基者。乙烯性不飽和基列舉爲乙烯基、(甲基)丙烯 醯基等,但較好爲(甲基)丙烯醯基。 上述乙烯系聚合物之具體例列舉爲含有以下述通式 (1)表示之重複單位及以下述通式(2)表示之重複單位之聚 合物(例如,無規共聚物)。 【化1】 R1 CH2—C—— ⑴ 200928468 (式中’…及R2各獨立爲氫原子或甲基,R3爲(甲基)丙烯 ’ X爲2價有機基’ Y爲不具有聚合性之有機基)。 以通式(1)表示之重複單位之較佳實例列舉爲以下述 式(3)袠示之重複單位。[Component (a)] I Component (a) is a (meth)acrylic acid urethane oligomer. The above (meth)acrylic acid urethane oligomer is exemplified by the same component (A) as the photocurable composition for the coating layer. Further, as the (meth)acrylic acid urethane oligomer of the component (a), it is preferable to use the same (meth)acrylic acid urethane oligomer as the component (A) in terms of economy and manufacturing management. Polymer. In the photocurable resin composition for an intermediate layer, the compounding ratio of the component (a) is 1 〇〇 φ% by mass, preferably 5 to 80% by mass based on the total solid content of the photocurable resin composition for the intermediate layer. More preferably, it is 10 to 75% by mass, and preferably 10 to 70% by mass. When the blending ratio is less than 5% by mass, the Young's modulus of the intermediate coating layer obtained by curing the composition is increased, and it is difficult to form a film-shaped optical waveguide having sufficient bending durability. On the other hand, when the compounding ratio exceeds 80% by mass, the viscosity of the composition becomes small, so that it is difficult to form a cured product (intermediate coating layer) having a uniform thickness. [Component (b)] Component (b) is a reactive diluent monomer. -26- 200928468 The reactive diluent monomer may be the same as the component (B) of the photocurable composition for a coating layer. Further, as the reactive diluent monomer of the component (b), it is preferable to use the same reactive diluent monomer as the component (B) economically and administratively. In the photocurable resin composition for an intermediate layer, the blending ratio of the component (b) is 100% by mass, preferably 1 to 40% by mass, based on the total amount of the solid content of the photocurable resin composition for the intermediate layer. 〇' is preferably 3 to 30% by mass 'and preferably 5 to 25% by mass. By setting the blending ratio of the component (b) within the above range, it is possible to further improve the bending durability. When the blending ratio of the component (b) exceeds 40% by mass, the viscosity of the composition becomes small, so that it is difficult to form a cured product (intermediate coating layer) having a uniform thickness. [Component (c)] Component (C) is a photopolymerization initiator. The photopolymerization initiator is the same as the component (C) of the photocurable group φ for the coating layer. In the photocurable resin composition for an intermediate layer, the compounding ratio of the component (C) is preferably 100% by mass, preferably 0% by mass, based on the total solid content of the photocurable resin composition for the intermediate layer. The mass% is more preferably 0.2 to 5% by mass. When the above-mentioned blending ratio is less than 0.1% by mass, the hardening cannot be sufficiently performed, and there is a problem in the transmission characteristics of the optical waveguide. On the other hand, when the above compounding ratio exceeds 1% by mass, the photopolymerization initiator has a possibility of adversely affecting long-term transport characteristics. -27- 200928468 [Component (e)] Component (e) is a vinyl polymer having an ethylenically unsaturated group. The component (e) (ethylene-based polymer having an ethylenically unsaturated group) can be polymerized with the above component (a) or component (b), and the component (e) can be blended to impart photocurability to the intermediate layer. The resin composition has a moderate viscosity and good coatability. In addition, component (e) is a high polymer (polymer) rather than a low polymer (oligomer). The ethylene-based polymer having an ethylenically unsaturated group (hereinafter referred to as an ethylene-based polymer) contains a structural unit derived from a vinyl-containing monomer and/or a (meth)acryl-containing monomer, and is intramolecular. A person having more than one ethylenically unsaturated group. The ethylenically unsaturated group is exemplified by a vinyl group, a (meth) acryl fluorenyl group or the like, but is preferably a (meth) acrylonitrile group. Specific examples of the above-mentioned ethylene-based polymer include a polymer (for example, a random copolymer) containing a repeating unit represented by the following formula (1) and a repeating unit represented by the following formula (2). R1 CH2—C—— (1) 200928468 (wherein '...and R2 are each independently a hydrogen atom or a methyl group, and R3 is a (meth)propene' X is a divalent organic group' Y is not polymerizable Organic base). A preferred example of the repeating unit represented by the formula (1) is a repeating unit represented by the following formula (3).
【化2】 R1[Chemical 2] R1
W (3) ΟW (3) Ο
I c=o N——Η Z——R3 (式中’ R1爲氫原子或甲基,R3爲(甲基)丙烯醯基,W及ζ 各猶· 胃^舄單鍵或2價有機基)。 © 其中,通式(3)中之W(2價有機基)之例列舉爲以下述 (4)袠示之構造或伸苯基等。 【化3】I c=o N——Η Z——R3 (wherein R1 is a hydrogen atom or a methyl group, R3 is a (meth)acryloyl group, W and ζ each ·· stomach ^舄 single bond or divalent organic group ). In the above, the W (divalent organic group) in the formula (3) is exemplified by the structure shown in the following (4) or the phenyl group. [化3]
I c=o I (4) 〇 (式中 ’ R4爲亞甲基或碳數2~8之伸烷基)。 -29- 200928468 通式(3)中之Z(2價有機基)之例列舉爲_(cH2)n-〇-(式 中,η爲1〜8之整數)等。 通式(2)中之Υ之例列舉爲以下述通式(5)表示之構造 、苯基、環狀醯胺基、吡啶基等。 【化4】I c = o I (4) 〇 (wherein R 4 is a methylene group or a C 2 to 8 alkyl group). -29- 200928468 An example of Z (divalent organic group) in the formula (3) is exemplified by _(cH2)n-〇- (wherein η is an integer of 1 to 8). Examples of the oxime in the formula (2) are a structure represented by the following formula (5), a phenyl group, a cyclic guanamine group, a pyridyl group or the like. 【化4】
I c=o (式中,R5爲具有碳數1~2 0之直鏈狀、分支狀或環狀碳鏈 之基)。 上述乙烯系聚合物換算成聚苯乙烯之重量平均分子量 較好爲5,000~100,〇〇〇,更好爲8,000〜70,000,最好爲 1 0,000〜5 0,000。若該値未達5,000,則組成物之黏度變小 φ ’有無法獲得適當膜厚等之缺點,當該値超過1 00,000時 ,組成物之黏度太大,會有塗佈性不良等之缺點。 上述乙烯系聚合物之製造方法列舉爲例如使(e-Ι)具有 羥基之自由基聚合性化合物及(e-2)成分(對應於通式(2)之 自由基聚合性化合物)在溶劑中經自由基聚合後,對所得 共聚物側鏈之羥基加成具有(e-3)(甲基)丙烯醯基之異氰酸 酯之方法。 茲對該方法中使用之化合物(e-Ι)〜(e-3)加以說明。 化合物(e-Ι)(具有羥基之自由基聚合性化合物)係用於 -30- 200928468 使該化合物中之羥基與化合物(e-3)中之異氰酸酯基(-N = C = 0)反應,於成分(e)中導入具有包含胺基甲酸酯鍵(-NH-COO-)及源自化合物(e-3)之(甲基)丙稀薩基之側鍵部 分之構成單位。 化合物(e-Ι)之例列舉爲(甲基)丙烯酸2-羥基乙酯、( 甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲 基)丙烯酸羥基甲酯、(甲基)丙烯酸4-羥基環己酯等。 _ 化合物(e-Ι)可單獨使用一種亦可組合兩種以上使用。I c = o (wherein R 5 is a group having a linear, branched or cyclic carbon chain having 1 to 20 carbon atoms). The weight average molecular weight of the above vinyl polymer in terms of polystyrene is preferably from 5,000 to 100, more preferably from 8,000 to 70,000, most preferably from 10,000 to 5,000. If the enthalpy does not reach 5,000, the viscosity of the composition becomes small φ 'There is a disadvantage that an appropriate film thickness cannot be obtained, and when the enthalpy exceeds 100,000, the viscosity of the composition is too large, and there is a disadvantage that the coating property is poor. . The method for producing the vinyl polymer is, for example, a (e-Ι) radical polymerizable compound having a hydroxyl group and a component (e-2) (corresponding to the radical polymerizable compound of the formula (2)) in a solvent. After radical polymerization, a method of adding (e-3) (meth)acrylonitrile-based isocyanate to the hydroxyl group of the side chain of the obtained copolymer is added. The compounds (e-Ι) to (e-3) used in the method are explained. The compound (e-fluorene) (radical polymerizable compound having a hydroxyl group) is used in -30-200928468 to react a hydroxyl group in the compound with an isocyanate group (-N = C = 0) in the compound (e-3), A constituent unit having a side bond moiety containing a urethane bond (-NH-COO-) and a (meth)propidyl group derived from the compound (e-3) is introduced into the component (e). Examples of the compound (e-oxime) are 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and hydroxyl group (meth)acrylate. Ester, 4-hydroxycyclohexyl (meth)acrylate, and the like. _ The compound (e-Ι) may be used alone or in combination of two or more.
D 源自乙烯系聚合物中之化合物(e-l)之構造單位之含有 率較好爲3~80質量%,更好爲7~60質量% ’最好爲10〜40質 量%。 當該含有率未達3質量%時,硬化易變不完全。當該 含有率超過80質量%時,會有折射率調整困難之情形。 化合物(e-2)(對應於通式(2)之構造之化合物)主要用 於適度控制含有不飽和基之(甲基)丙烯酸聚合物之機械特 φ 性及折射率。 化合物(e-2)之例列舉爲(甲基)丙烯酸甲酯、(甲基)丙 烯酸乙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、( 甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯等之(甲基) 丙烯酸烷酯類;(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸 環己酯等之(甲基)丙烯酸與環狀烴化合物之酯類;(甲基) 丙烯酸苯酯、(甲基)丙烯酸苄酯、鄰-苯基酚縮水甘油醚( 甲基)丙烯酸酯、4-(1-甲基-1-苯基乙基)苯氧基乙基丙烯 酸酯、對-枯基苯氧基乙二醇(甲基)丙烯酸酯等之(甲基)丙 -31 - 200928468 烯酸芳基酯類;三溴酚乙氧基(甲基)丙烯酸酯、(甲基)丙 烯酸2,2,2-三氟甲酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、(甲 基)丙烯酸1H,1H,5H-八氟戊酯;(甲基)丙烯酸全氟辛基乙 酯等之鹵化(甲基)丙烯酸酯類;苯乙烯、α-甲基苯乙烯、 間-甲基苯乙烯、對-甲基苯乙烯、乙烯基甲苯、對-甲氧 基苯乙烯等共轆二烯烴類;1,3-丁二烯、異戊間二烯、 1,4-二甲基丁二烯等之共軛二烯烴類;丙烯腈、甲基丙烯 _ 腈等含有腈基之聚合性化合物;丙烯醯胺、甲基丙烯醯胺 等含有醯胺鍵之聚合性化合物;乙酸乙烯酯等脂肪酸乙烯 酯類等。 其中,以(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸甲 酯、(甲基)丙烯酸正丁酯、苯乙烯、丙烯酸4-(1-甲基-1-苯基乙基)苯氧基乙酯、α-甲基苯乙烯等較適用。 化合物(e-2)可單獨使用一種亦可組合兩種以上使用。 含有不飽和基之(甲基)丙烯酸聚合物中之源自化合物 ❹ (e-2)之構造單位之含有率較好爲15〜9 2質量%’更好爲 2 5〜84質量%,最好爲35~78質量%。 當該含有率未達15質量%時’會有折射率調整變困難 之情形。當該含有率超過92質量%時’易成爲硬化不足。 化合物(e-3)(具有(甲基)丙烯醯基之異氰酸酯)之例列 舉爲2-甲基丙烯氧基乙基異氰酸酯、N-甲基丙烯醯基異氰 酸酯、甲基丙烯醯氧基甲基異氰酸酯、2_丙烯醯氧基乙基 異氰酸酯、N-丙烯醯基異氰酸酯、丙烯醯氧基甲基異氰酸 酯等。 -32- 200928468 乙烯系聚合物中之源自化合物(e-3)之構造單位之含有 率較好爲5〜8〇質量%,更好爲9〜60質量。/。,最好爲I2〜45質 量% 0 該含有率未達5質量%時,易變成硬化不足。該含有 率超過80質量%時,會有折射率調整困難之情況。 乙烯系聚合物亦可含有以通式(1)、(2)表示之構成單 位以外之構成單位。用以導入該等構成單位之化合物(以 下稱爲化合物(e-4)之例列舉爲馬來酸二乙酯、富馬酸二乙 酯、衣康酸二乙酯等二羧酸二酯類;氯乙烯、偏氯乙烯等 含氯之聚合性化合物。乙烯系聚合物中源自化合物(e-4)之 構造單位之含有率較好爲0〜20質量%,更好爲0~10質量% 〇 乙烯系聚合物之製造過程中,化合物(e-2)之加成反應 時,可添加熱聚合禁止劑、儲存安定劑、硬化觸媒等各種 添加劑。 熱聚合禁止劑係爲了抑制熱之聚合反應而調配。熱聚 合禁止劑之例列舉爲例如連苯三酚、苯醌、氫醌、甲基藍 、第三丁基兒茶酚、單苄基醚、甲氧基酚、戊基醌、戊醯 氧基氫醌、正丁基酚、酚、氫醌單丙基醚等。 儲存安定劑之例列舉爲2,6 -二第三丁基-對-甲酚、苯 醌、對-甲苯酚、對-二甲苯酚、苯基-α-萘基胺等。 硬化觸媒之例列舉爲二月桂酸二丁基錫、二月桂酸二 辛基錫、二油酸二丁基錫、二乙酸二丁基錫、四甲氧基鈦 、四乙氧基鈦等。 -33- 200928468 該等各種添加劑之合計調配量相對於化合物(e-l)至 (e-3)之合計量1〇〇質量份,通常爲10質量份以下,較好爲5 質量份以下。 乙烯系聚合物之製造中,可使用於化合物(e-Ι)及依據 需要使用之化合物(e-2)、化合物(e-4)之自由基聚合中之 溶劑列舉爲例如甲醇、乙醇、乙二醇、二乙二醇、丙二醇 等醇類;四氫呋喃、二噁烷等環狀醚類;乙二醇單甲基醚 _ '乙二醇單乙基醚、乙二醇二甲基醚、乙二醇二乙基醚、 二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇二甲基 _、二乙二醇二乙基醚、二乙二醇乙基甲基醚、丙二醇單 甲基醚、丙二醇單乙基醚等多價醇之烷基醚類;乙二醇乙 基醚乙酸酯、二乙二醇乙基醚乙酸酯、丙二醇乙基醚乙酸 _、丙二醇單甲基醚乙酸酯等多價醇之烷基醚乙酸酯類; 甲苯、二甲苯等芳香族烴類;丙酮、甲基乙基酮、甲基異 丁基酮、環己酮、4-羥基-4-甲基-2-戊酮、二丙酮醇等酮 ® 類;乙酸乙酯、乙酸丁酯、乳酸乙酯、2-羥基丙酸乙酯、 2-羥基_2_甲基丙酸乙酯、2_羥基-2_甲基丙酸乙酯、乙氧 基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸乙酯 ' 3-乙氧基丙酸甲酯等酯類。 其中,以環狀醚類、多價醇之烷基醚類、多價醇之烷 基醚乙酸酯類、酮類、酯類等較佳。 乙烯系聚合物之玻璃轉移溫度較好爲20 °C以上150 °C &下。此時,玻璃轉移溫度通常定義爲使用示差掃描熱量 -34- 200928468 計(DSC)測定之値。當該溫度未達20°C時,難以形成硬化 物(中間包覆層),或者,有產生黏附而使層合乾膜時之作 業性惡化等之缺點。相反地,當該溫度超過1 5 0 °C時,硬 化物(中間包覆層)變硬,有產生脆化、彎曲耐久性降低之 情形。 中間層用光硬化性樹脂組成物中,成分(e)之調配比 例以中間層用光硬化性樹脂組成物之固成分作爲1 0 0質量 %,爲15〜75質量%,較好爲20〜70質量%,最好爲30〜70質 p 量%。當上述調配比例未達1 5質量%時,組成物之黏度變 小,有塗佈性變差之情況。另一方面,當上述調配比例超 過7 5質量%時,硬化物(中間包覆層)太硬,有造成脆化、 彎曲耐久性降低之情形。 [任意成分] 中間層光硬化性樹脂組成物中可依據需要調配有機溶 φ 劑(成分(d))。經由調配有機溶劑,可賦予適當之黏度,而 形成具有均勻厚度之中間包覆層。至於有機溶劑列舉爲與 上述包覆層用光硬化性組成物之成分(D)相同者。 有機溶劑之調配量相對於中間層用光硬化性樹脂組成 物之固成分1〇〇質量份,較好爲5〜5 00質量份,更好爲 10~3 00質量份,最好爲20~200質量份。若上述調配量未達 5質量份,則有光硬化性樹脂組成物之黏度調整變困難之 問題。若上述調配量超過500質量份,則有難以形成具有 充分厚度之中間包覆層之問題。 -35- 200928468 另外,中間層用光硬化性樹脂組成物中,除上述成分 (d)(有機溶劑)以外’可依據需要調配上述成分(a)、(b)、 (d)以外之具有聚合性反應基之化合物、高分子樹脂、各 種添加劑等。上述高分子樹脂、添加劑之具體例列舉爲與 上述包覆層用光硬化性樹脂組成物之任意成分例示者相同 者。 調製中間層用光硬化性樹脂組成物可依據常用之方法 混合攪拌上述各成分。 接著,說明本發明之薄膜狀光波導之芯部分形成用之 光硬化性樹脂組成物(以下稱爲芯用光硬化性樹脂組成物) 〇 芯用光硬化性樹脂組成物之較適用之例列舉爲(1)具 有乙烯性不飽和基之乙烯系聚合物,(2)(甲基)丙烯酸胺基 甲酸酯寡聚物,(3)反應性稀釋單體,及(4)含有光聚合起 始劑之光硬化性組成物。 [成分(1)] 成分(1)爲具有乙烯性不飽和基之乙烯系聚合物。 上述具有乙烯性不飽和基之乙烯系聚合物列舉爲以上 述中間層用光硬化性樹脂組成物之成分(e)相同者。 [成分(2)] (2)成分爲(甲基)丙烯酸胺基甲酸酯寡聚物。 上述(甲基)丙烯酸胺基甲酸酯寡聚物列舉爲與上述包 -36- 200928468 覆層用光硬化性樹脂組成物之成分(A)相同者。 芯用光硬化性樹脂組成物中,成分(2)之調配量相對 於成分(〗)100質量份,較好爲10〜100質量份’更好爲 20〜80質量份,最好爲35〜70質量份。當上述調配量未達10 質量份時,有光硬化性組成物層之硬化物(芯部分)無法獲 得充分彎曲抗性之情況。另一方面,當上述調配量超過 1〇〇質量份時,與成分(1)之相溶性變差,芯部分之表面上 會產生膜粗糙而無法獲得足夠之透明性。 [成分(3)] 成分(3)爲反應性稀釋單體。 上述反應性稀釋單體列舉爲與上述包覆層用之光硬化 性組成物之成分(B)相同者。 芯用光硬化性樹脂組成物中,成分(3)之調配量相對 於成分(1)1〇〇質量份,較好爲5~100質量份,更好爲1〇〜7〇 φ 質量份,最好爲20〜50質量份。當上述調配量未達5質量份 時,在形成薄膜狀光波導時會有標的之波導形狀精度變差 之情形。另一方面,當上述調配量超過100質量份時,與 成分(1)之相溶性劣化,有在光硬化性樹脂組成物之硬化 物(芯部分)之表面上產生粗糙膜之狀況。 [成分(4)] 成分(4)爲光聚合起始劑。 上述光聚合起始劑列舉爲與上述包覆層用光硬化性組 -37- 200928468 成物之成分(C)相同者。 芯用光硬化性樹脂組成物中,成分(4)之調配比例以 芯用光硬化性樹脂組成物之總量作爲100質量份’較好爲 0.1〜10質量份,更好爲〇.2~5質量份。當上述調配比例未 達0.1質量份時,硬化無法充分進行,有薄膜狀光波導之 傳送特性產生問題之情形。另一方面,當上述調配比例超 過10質量%時,有對光聚合起始劑之長期傳送特性產生不 良影響之可能性。 [任意成分] 芯用光硬化性樹脂組成物可依據需要而含有有機溶劑 (成分(5))。藉由調配有機溶劑,可賦予適當黏度。有機溶 劑列舉爲與上述包覆層用光硬化性組成物之成分(D)相同 者。 芯層用光硬化性樹脂組成物中,成分(5)(有機溶劑)之 φ 調配比例以芯用光硬化性樹脂組成物之總量作爲1 00質量 %,較好爲5〜80質量%,更好爲10〜60質量%,最好爲 15〜55質量%。若上述調配比例未達5質量%,則有光硬化 性樹脂組成物之黏度調整困難之問題。另一方面,若上述 調配比例超過8 0質量%,則有難以形成足夠厚度之薄膜狀 光波導之問題。 另外,芯用光硬化性樹脂組成物可依據需要含有各種 添加劑,例如抗氧化劑、紫外線吸收劑、光安定劑、矽烷 偶合劑、塗面改良劑、熱聚合禁止劑、平流劑、界面活性 -38- 200928468 劑、著色劑、儲存安定劑、可塑劑、滑動劑'塡充劑、無 機粒子、抗老化劑、潤濕性改良劑、抗靜電劑等。 調配芯用光硬化性樹脂組成物可依據常用方法混合攪 拌上述各種成分。 接著,參照圖式說明本發明之薄膜狀光波導及其製造 方法之一例。 圖1係模式性地顯示本發明之薄膜狀光波導之一例之 i 剖面圖。The content of the structural unit derived from the compound (e-1) in the ethylene-based polymer is preferably from 3 to 80% by mass, more preferably from 7 to 60% by mass, and most preferably from 10 to 40% by mass. When the content rate is less than 3% by mass, the hardening is incompletely deteriorated. When the content ratio exceeds 80% by mass, the refractive index adjustment may be difficult. The compound (e-2) (corresponding to the compound of the structure of the formula (2)) is mainly used for moderately controlling the mechanical properties and refractive index of the (meth)acrylic polymer containing an unsaturated group. Examples of the compound (e-2) are methyl (meth)acrylate, ethyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and (meth)acrylic acid. (meth)acrylic acid alkyl esters such as dibutyl ester and (butyl) (meth)acrylate; (meth)acrylic acid (di) pentene ester (meth)acrylate, (meth)acrylic acid such as cyclohexyl (meth)acrylate Esters with cyclic hydrocarbon compounds; phenyl (meth) acrylate, benzyl (meth) acrylate, o-phenyl phenol glycidyl ether (meth) acrylate, 4-(1-methyl-1- Phenylethyl)phenoxyethyl acrylate, p-cumylphenoxyethylene glycol (meth) acrylate, etc. (methyl) propyl-31 - 200928468 aryl aryl esters; tribromophenol Ethoxy (meth) acrylate, 2,2,2-trifluoromethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, 1H (meth) acrylate , 1H, 5H-octafluoropentyl ester; halogenated (meth) acrylates such as perfluorooctyl ethyl (meth)acrylate; styrene, α-methylstyrene, m-methylphenyl a conjugated diene such as a olefin, p-methyl styrene, vinyl toluene or p-methoxy styrene; 1,3-butadiene, isoprene, 1,4-dimethylbutane a conjugated diene such as an olefin; a polymerizable compound containing a nitrile group such as acrylonitrile or methacrylonitrile; a polymerizable compound containing a guanamine bond such as acrylamide or methacrylamide; or a fatty acid such as vinyl acetate. Vinyl esters, etc. Among them, dicyclopentenyl (meth)acrylate, methyl (meth)acrylate, n-butyl (meth)acrylate, styrene, 4-(1-methyl-1-phenylethyl acrylate) Phenoxyethyl ester, α-methylstyrene and the like are suitable. The compound (e-2) may be used alone or in combination of two or more. The content of the structural unit derived from the compound ❹ (e-2) in the (meth)acrylic polymer containing an unsaturated group is preferably from 15 to 9 2% by mass, more preferably from 2 5 to 84% by mass, most preferably Good is 35~78% by mass. When the content is less than 15% by mass, the refractive index adjustment may become difficult. When the content is more than 92% by mass, it is easy to be insufficiently hardened. Examples of the compound (e-3) (isocyanate having a (meth) acrylonitrile group) are exemplified by 2-methacryloxyethyl isocyanate, N-methylpropenyl isocyanate, and methacryloxymethyl group. Isocyanate, 2-propylene methoxyethyl isocyanate, N-propylene decyl isocyanate, propylene methoxymethyl isocyanate, and the like. -32- 200928468 The content of the structural unit derived from the compound (e-3) in the vinyl polymer is preferably from 5 to 8 % by mass, more preferably from 9 to 60 % by mass. /. It is preferably I2 to 45% by mass. When the content is less than 5% by mass, it tends to become insufficiently hardened. When the content is more than 80% by mass, the refractive index adjustment may be difficult. The vinyl polymer may contain constituent units other than the constituent units represented by the general formulae (1) and (2). Examples of the compound for introducing such a constituent unit (hereinafter referred to as the compound (e-4) are dicarboxylic acid diesters such as diethyl maleate, diethyl fumarate, and diethyl itaconate. a chlorine-containing polymerizable compound such as vinyl chloride or vinylidene chloride. The content of the structural unit derived from the compound (e-4) in the vinyl polymer is preferably from 0 to 20% by mass, more preferably from 0 to 10% by mass. In the production process of the ethylene-based polymer, various additives such as a thermal polymerization inhibitor, a storage stabilizer, and a curing catalyst may be added during the addition reaction of the compound (e-2). The thermal polymerization inhibitor is for suppressing heat. Formulated by polymerization. Examples of thermal polymerization inhibitors are, for example, pyrogallol, benzoquinone, hydroquinone, methyl blue, tert-butylcatechol, monobenzyl ether, methoxyphenol, pentyl hydrazine. , pentamidine oxyhydroquinone, n-butyl phenol, phenol, hydroquinone monopropyl ether, etc. Examples of storage stabilizers are listed as 2,6-di-t-butyl-p-cresol, benzoquinone, p- Cresol, p-xylenol, phenyl-α-naphthylamine, etc. Examples of hardening catalysts are dibutyltin dilaurate and dilaurin Dioctyltin, dibutyltin dioleate, dibutyltin diacetate, titanium tetramethoxide, titanium tetraethoxide, etc. -33- 200928468 Total amount of these various additives relative to compounds (el) to (e -3) The total amount is 1 part by mass, usually 10 parts by mass or less, preferably 5 parts by mass or less. In the production of a vinyl polymer, it can be used for the compound (e-oxime) and a compound which is used as needed. The solvent in the radical polymerization of (e-2) and the compound (e-4) is, for example, an alcohol such as methanol, ethanol, ethylene glycol, diethylene glycol or propylene glycol; or a cyclic ether such as tetrahydrofuran or dioxane. ; ethylene glycol monomethyl ether _ 'ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl Alkyl ethers of polyvalent alcohols such as ether, diethylene glycol dimethyl _, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether ; ethylene glycol ethyl ether acetate, diethylene glycol ethyl ether acetate, propylene glycol ethyl ether acetic acid _, propylene glycol monomethyl ether acetate, etc. Alkyl ether acetates of valent alcohols; aromatic hydrocarbons such as toluene and xylene; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2- Ketones such as pentanone and diacetone; ethyl acetate, butyl acetate, ethyl lactate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, 2-hydroxy-2 Ethyl methacrylate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutanoate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate An ester such as ester, ethyl 3-ethoxypropionate, or methyl 3-ethoxypropionate. Among them, cyclic ethers, alkyl ethers of polyvalent alcohols, alkyl ether acetates of polyvalent alcohols Esters, ketones, esters, etc. are preferred. The glass transition temperature of the vinyl polymer is preferably from 20 ° C to 150 ° C & At this time, the glass transition temperature is usually defined as the enthalpy measured using the differential scanning calorie -34-200928468 (DSC). When the temperature is less than 20 °C, it is difficult to form a cured product (intermediate coating layer), or there is a disadvantage that adhesion occurs to deteriorate the workability when laminating a dry film. On the other hand, when the temperature exceeds 150 °C, the hard (intermediate coating) becomes hard, and embrittlement and bending durability are lowered. In the photocurable resin composition for an intermediate layer, the compounding ratio of the component (e) is from 100% by mass to 15% by mass, preferably from 20% to 75% by mass, based on the solid content of the photocurable resin composition for the intermediate layer. 70% by mass, preferably 30 to 70% by mass. When the above-mentioned blending ratio is less than 15% by mass, the viscosity of the composition becomes small, and the coatability may deteriorate. On the other hand, when the above-mentioned blending ratio exceeds 75 mass%, the cured product (intermediate coating layer) is too hard, which causes embrittlement and a decrease in bending durability. [Optional component] The organic solvent (component (d)) can be formulated as needed in the intermediate layer photocurable resin composition. By formulating an organic solvent, an appropriate viscosity can be imparted to form an intermediate coating layer having a uniform thickness. The organic solvent is the same as the component (D) of the photocurable composition for the coating layer. The amount of the organic solvent to be added is preferably from 5 to 500 parts by mass, more preferably from 10 to 30,000 parts by mass, even more preferably from 20 parts by mass to the solid content of the photocurable resin composition for the intermediate layer. 200 parts by mass. When the amount of the above-mentioned compounding amount is less than 5 parts by mass, the viscosity adjustment of the photocurable resin composition becomes difficult. If the amount of the above compounding exceeds 500 parts by mass, there is a problem that it is difficult to form an intermediate coating layer having a sufficient thickness. -35- 200928468 In addition to the above component (d) (organic solvent), the intermediate layer photocurable resin composition may be polymerized in addition to the above components (a), (b), and (d). A compound of a reactive group, a polymer resin, various additives, and the like. Specific examples of the polymer resin and the additive are the same as those exemplified as the optional components of the photocurable resin composition for a coating layer. The photocurable resin composition for preparing the intermediate layer can be mixed and stirred in accordance with a usual method. Next, a photocurable resin composition for forming a core portion of a film-shaped optical waveguide of the present invention (hereinafter referred to as a photocurable resin composition for a core) will be described as an example of a suitable photocurable resin composition for a core. (1) an ethylene-based polymer having an ethylenically unsaturated group, (2) a (meth)acrylic acid urethane oligomer, (3) a reactive diluent monomer, and (4) a photopolymerization A photohardenable composition of the initiator. [Component (1)] Component (1) is a vinyl polymer having an ethylenically unsaturated group. The ethylene-based polymer having an ethylenically unsaturated group is the same as the component (e) of the photocurable resin composition for an intermediate layer. [Component (2)] The component (2) is a (meth)acrylic acid urethane oligomer. The (meth)acrylic acid urethane oligomer is the same as the component (A) of the photocurable resin composition for coating of the above-mentioned package -36-200928468. In the photocurable resin composition for a core, the compounding amount of the component (2) is preferably from 10 to 100 parts by mass, more preferably from 20 to 80 parts by mass, more preferably from 35 to 80 parts by mass, based on 100 parts by mass of the component (?). 70 parts by mass. When the amount of the above-mentioned compounding is less than 10 parts by mass, the cured product (core portion) of the photocurable composition layer cannot obtain sufficient bending resistance. On the other hand, when the above compounding amount exceeds 1 part by mass, the compatibility with the component (1) is deteriorated, and film roughness occurs on the surface of the core portion, and sufficient transparency cannot be obtained. [Component (3)] Component (3) is a reactive diluent monomer. The reactive diluent monomer is the same as the component (B) of the photocurable composition for the coating layer. In the photocurable resin composition for a core, the amount of the component (3) is preferably 5 to 100 parts by mass, more preferably 1 to 7 〇 φ by mass, per part by mass of the component (1). It is preferably 20 to 50 parts by mass. When the amount of the above-mentioned compounding is less than 5 parts by mass, the shape of the waveguide may be deteriorated when the film-shaped optical waveguide is formed. On the other hand, when the amount is more than 100 parts by mass, the compatibility with the component (1) is deteriorated, and a rough film is formed on the surface of the cured product (core portion) of the photocurable resin composition. [Component (4)] Component (4) is a photopolymerization initiator. The photopolymerization initiator is the same as the component (C) of the above-mentioned coating layer photocurable group -37-200928468. In the photocurable resin composition for a core, the compounding ratio of the component (4) is 100 parts by mass or less, preferably 0.1 to 10 parts by mass, more preferably 0.1 to 10 parts by mass, based on the total amount of the photocurable resin composition for the core. 5 parts by mass. When the above compounding ratio is less than 0.1 part by mass, the hardening cannot be sufficiently performed, and there is a problem that the transfer characteristics of the film-shaped optical waveguide are problematic. On the other hand, when the above compounding ratio exceeds 10% by mass, there is a possibility that the long-term transport characteristics of the photopolymerization initiator are adversely affected. [Optional component] The photocurable resin composition for a core may contain an organic solvent (ingredient (5)) as needed. The proper viscosity can be imparted by formulating an organic solvent. The organic solvent is the same as the component (D) of the photocurable composition for the coating layer. In the photocurable resin composition for a core layer, the ratio of φ of the component (5) (organic solvent) is 100% by mass, preferably 5 to 80% by mass, based on the total amount of the photocurable resin composition for the core. More preferably, it is 10 to 60% by mass, preferably 15 to 55% by mass. When the blending ratio is less than 5% by mass, the viscosity of the photocurable resin composition is difficult to adjust. On the other hand, if the above-mentioned compounding ratio exceeds 80% by mass, there is a problem that it is difficult to form a film-shaped optical waveguide having a sufficient thickness. In addition, the photocurable resin composition for a core may contain various additives as needed, such as an antioxidant, an ultraviolet absorber, a light stabilizer, a decane coupling agent, a coating surface modifier, a thermal polymerization inhibitor, a leveling agent, and an interfacial activity-38. - 200928468 Agents, colorants, storage stabilizers, plasticizers, slip agents, chelating agents, inorganic particles, anti-aging agents, wettability improvers, antistatic agents, etc. The photocurable resin composition for blending the core can be mixed and stirred in accordance with a usual method. Next, an example of a film-shaped optical waveguide of the present invention and a method of manufacturing the same will be described with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing an example of a film-shaped optical waveguide of the present invention.
P 圖4係顯示本發明薄膜狀光波導之製造方法之一例之 流程圖。 [薄膜狀光波導之構造] 圖1中,薄膜狀光波導1包含由下部包覆層15、在下部 包覆層15上形成之芯部分22,及在下部包覆層15上且在芯 部分22之側邊形成爲具有與芯部分22幾乎相同厚度之中間 φ 包覆層36,在芯部分22及中間包覆層36上形成之上部包覆 層33所構成之光波導本體、及設於該光波導本體之上下面 之支撐薄膜2、3。 光波導本體具有由下部包覆層15構成之下層,及由芯 部分22及中間包覆層36構成之中間層,及由上部包覆層33 構成之上層之三層構造。 下部包覆層15係層合且形成於支撐薄膜2上面,該下 部包覆層15之上面形成有具有特定寬度之芯部分2 2及中間 包覆層36。芯部分22及中間包覆層36上面層合且形成上部 -39- 200928468 包覆層33,上部包覆層33之上面設置支撐薄膜3。又’芯 部分22係埋設在形成光波導本體之外形之下部包覆層15、 中間包覆層36及上部包覆層33中。中間包覆層36係層合並 形成在下部包覆層15上面(但形成有芯部分22之區域除外) ,且具有與芯部分22幾乎相同高度者。 薄膜狀光波導中之下部包覆層15、芯部22、中間包覆 層36、及上部包覆層33之厚度並無特別限制,但可設定爲 例如下部包覆層15之厚度爲1〜2 00 μιη,芯部分22之厚度爲 3〜2 0 0 μιη,中間包覆層之厚度爲3〜2 00 μιη,上部包覆層33 之厚度爲00 μπι。芯部之寬度並無特別限制,但例如可 爲 1〜200μιη ° 下部包覆層15及上部包覆層33係由上述包覆層用光硬 化性樹脂組成物之硬化物所構成。中間包覆層36係由上述 中間層用光硬化性樹脂組成物之硬化物所構成。芯部分22 較好由上述芯用光硬化性樹脂組成物之硬化物所構成。 又,下部包覆層15、芯部分22、中間包覆層3 6及上部 包覆層33中之至少一層係使用後述之乾膜形成。亦即,該 等各部之至少一個係藉由使乾膜中之未硬化光硬化性樹脂 組成物所成之層硬化而形成。最好,至少中間包覆層3 6係 使用乾膜而形成。 芯部分22之折射率必須爲比下部包覆層1 5、中間包覆 層3 6、及上部包覆層3 3之任一層之折射率大者。例如,相 對於波長400〜l,600nm之光,芯部分22之折射率爲1.420〜 1.650,下部包覆層15、中間包覆層36、及上部包覆層33 -40- 200928468 之折射率爲1.400〜1.648,且芯部分22之折射率較好比3層 包覆層14、33、3 6之任一層之折射率至少大0.1%之値。 下部包覆層15、中間包覆層36、上部包覆層33之各部 與芯部分22之比折射率差△較好在1%以上。比折射率差 △係以下式表示: Δ =(n1-n2)/n1 ❹ 其中,η1爲芯部分22之折射率,η2爲包覆層(下部包 覆層1 5、中間包覆層3 6、上部包覆層3 3 )之折射率。 藉由如此,由於可將光限制在芯部22內部,故可作成 良好之光波導。 包覆層(下部包覆層15、中間包覆層36及上部包覆層 3 3)具有高的透明性。具體而言,包覆層具有ΙΟμπι厚度時 ,具有對於405nm波長之光爲80%以上,較好90%以上之 φ 透過率。 藉由使包覆層具有高的透明性,於薄膜光波導之下面 ,使面發光雷射等發光元件或發光二極體等受光元件接合 ,形成使電/光訊號轉換之介面時,且從薄膜光波導之上 方透視,正確的對準發光元件或受光元件之位置與薄膜狀 光波導中之芯部分之位置。 另外,藉由使包覆層具有高的透明性,可對於光訊號 中使用之波長領域之光展現高的透過率’於使來自發光元 件之光訊號通過包覆層到達芯部分時之光損失極小’以及 -41 - 200928468 可使來自芯部分之光訊號通過包覆層到達受光元件時之光 損失極小。 [乾膜] 接著,說明本發明之薄膜狀光波導中使用之乾膜。 本說明書中,「乾膜」之定義爲至少具備由未硬化之 光硬化性樹脂組成物構成之層(非爲液狀者;例如乾燥物 等)、及用以支撐由該光硬化性樹脂組成物構成之層之基 礎薄膜者。亦即,上述乾膜只要係具備由未硬化之光硬化 性樹脂組成物構成之層及用以支撐該層之基礎薄膜,則亦 可爲(i)基礎薄膜與由光硬化性樹脂組成物組成之層(未硬 化層)之層合體,或者爲(ii)基礎薄膜與由光硬化性樹脂組 成物之硬化物構成之層(硬化物層)與由光硬化性樹脂組成 物構成之層(未硬化層)之層合體。 以下顯示上述乾膜之具體例。 上述(i)之乾膜之例列舉爲(a)由基礎薄膜與下部包覆 層用之光硬化性樹脂組成物構成之層(未硬化層)之層合體 ,(b)由基礎薄膜與芯部用光硬化性樹脂組成物構成之層( 未硬化層)之層合體,(c)由基礎薄膜與中間包覆層用之光 硬化性樹脂組成物構成之層(未硬化層)之層合體,(d)由基 礎薄膜與上部包覆層用光硬化性樹脂組成物構成之層(未 硬化層)之層合體。上述(Π)之乾膜之例列舉爲例如(e)基礎 薄膜與下部包覆層(由下部包覆層用之光硬化性樹脂組成 物之硬化物構成之層)與由中間包覆層用之光硬化性樹脂 -42- 200928468 組成物構成之層(未硬化層)之層合體,(〇基礎薄膜與下部 包覆層(由下部包覆層用之光硬化性樹脂組成物之硬化物 構成之層)與由芯部用光硬化性樹脂組成物構成之層(未硬 化層)之層合體,(g)基礎薄膜與上部包覆層(由上部包覆層 用之光硬化性樹脂組成物之硬化物構成之層)與由中間包 覆層用之光硬化性樹脂組成物構成之層(未硬化層)之層合 體。另外,乾膜亦可可使用(h)在上述(a)〜(g)之任一層合 體中,在由未硬化之光硬化性樹脂組成物構成之層上層合 覆蓋薄膜所成之層合體。 本發明之薄膜狀光波導之製造方法中,如上述般,較 好至少中間包覆層36係使用乾膜形成。中間包覆層可使用 上述(〇之層合體形成,但較好使用上述(g)之層合體形成 [薄膜狀光波導之製造方法] 薄膜狀光波導1之製造方法包含準備使用中間包覆層 3 6及上部包覆層33形成用之乾膜30之步驟;形成下部包覆 層15之步驟;及形成芯部分22之步驟;及使用乾膜30形成 中間包覆層3 6及上部包覆層3 3之步驟。 又,用以形成構成薄膜狀光波導之下部包覆層15、芯 部分22、中間包覆層3 6及上部包覆層33之各部分之組成物 ,爲方便起見,分別稱爲上、下層用組成物、芯用組成物 、中間層用組成物及上層用組成物。 -43- 200928468 (1) 材料之調製 下層用組成物、芯用組成物、中間層用組成物、及上 層用組成物之各種成分組成係設定爲使下部包覆層15、芯 部分22、中間包覆層36、及上部包覆層33之各部折射率關 係滿足薄膜狀光波導所要求條件。具體而言,調配折射率 之差異爲適當大小之三種或四種光硬化性組成物,其中, 以賦予最高折射率之硬化膜之光硬化性組成物作爲芯用組 _ 成物,使用其他光硬化性組成物作爲下層用組成物、中間 層用組成物及上層用組成物。而且,下層用組成物及上層 用組成物,就經濟及管理方面,較好爲相同之光硬化性組 成物(上述包覆層用光硬化性樹脂組成物)。 (2) 準備中間包覆層及上部包覆層形成用乾膜之步驟 準備由基礎薄膜31、上部包覆層33(由上層用組成物 之硬化物構成之層)、及由未硬化之中間層用組成物構成 φ 之層34之層合體之乾膜30之步驟。 作爲乾膜31,較好爲具有可撓性且對於使光硬化性樹 脂組成物硬化時所用之光具有高透過性者。作爲該等基礎 薄膜列舉爲聚對苯二甲酸乙二醇酯薄膜、聚萘二甲酸乙二 醇酯薄膜等。基礎薄膜之厚度並無特別限制,可爲例如 10~ 200 μιη。經由使用此種基礎薄膜,在後述之步驟(5)中 ,可照射來自基礎薄膜3 1側邊之光而進行由未硬化之中間 層用組成物構成之層34之硬化,另外,基礎薄膜31另直接 作爲薄膜狀光波導之支撐薄膜3。 -44- 200928468 又,乾膜30中,可依據需要在由中層用組成物構成之 層3 4上面設置覆蓋薄膜35。作爲覆蓋薄膜列舉爲聚乙烯薄 膜、聚丙烯薄膜、聚對苯二甲酸乙二醇酯薄膜等。覆蓋薄 膜之厚度並無特別限制,但可爲例如5~ 100 μπι。 乾膜3 0係如例如下述般獲得。 首先,在基礎薄膜31上面塗佈上層用組成物,且依據 需要加以乾燥或預烘烤,形成上層用薄膜32(圖3中之(a)) _ 。接著,以光照射該上層用薄膜3 2上使之硬化,形成硬化Fig. 4 is a flow chart showing an example of a method of manufacturing the film-shaped optical waveguide of the present invention. [Structure of Film-Shaped Optical Waveguide] In FIG. 1, the film-shaped optical waveguide 1 includes a lower cladding layer 15, a core portion 22 formed on the lower cladding layer 15, and a lower cladding layer 15 on the core portion. The side of the 22 is formed as an intermediate φ cladding layer 36 having substantially the same thickness as the core portion 22, the optical waveguide body formed by forming the upper cladding layer 33 on the core portion 22 and the intermediate cladding layer 36, and The support films 2, 3 above and below the optical waveguide body. The optical waveguide body has a lower layer composed of a lower cladding layer 15, an intermediate layer composed of a core portion 22 and an intermediate cladding layer 36, and a three-layer structure in which an upper cladding layer 33 constitutes an upper layer. The lower cladding layer 15 is laminated and formed on the support film 2, and a core portion 22 having a specific width and an intermediate cladding layer 36 are formed on the lower cladding layer 15. The core portion 22 and the intermediate cladding layer 36 are laminated on top of each other and form an upper portion - 39 - 200928468 cladding layer 33, and a support film 3 is disposed on the upper cladding layer 33. Further, the core portion 22 is embedded in the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33 which form the outer surface of the optical waveguide body. The intermediate cladding layer 36 is layered and formed on the lower cladding layer 15 (except for the region in which the core portion 22 is formed) and has almost the same height as the core portion 22. The thickness of the lower cladding layer 15, the core portion 22, the intermediate cladding layer 36, and the upper cladding layer 33 in the film-shaped optical waveguide is not particularly limited, but may be set such that, for example, the thickness of the lower cladding layer 15 is 1~ 2 00 μηη, the core portion 22 has a thickness of 3 to 2 0 0 μιη, the intermediate cladding layer has a thickness of 3 to 200 μm, and the upper cladding layer 33 has a thickness of 00 μm. The width of the core portion is not particularly limited, but may be, for example, 1 to 200 μm. The lower cladding layer 15 and the upper cladding layer 33 are composed of a cured product of the coating layer with a photohardenable resin composition. The intermediate coating layer 36 is composed of a cured product of the above-mentioned intermediate layer photocurable resin composition. The core portion 22 is preferably composed of a cured product of the above-mentioned core photocurable resin composition. Further, at least one of the lower cladding layer 15, the core portion 22, the intermediate cladding layer 36, and the upper cladding layer 33 is formed using a dry film described later. That is, at least one of the portions is formed by hardening a layer formed of an uncured photocurable resin composition in the dry film. Preferably, at least the intermediate coating layer 36 is formed using a dry film. The refractive index of the core portion 22 must be greater than the refractive index of either of the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33. For example, the refractive index of the core portion 22 is 1.420 to 1.650 with respect to the wavelength of 400 to 1, 600 nm, and the refractive index of the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33-40-200928468 is 1.400 to 1.648, and the refractive index of the core portion 22 is preferably at least 0.1% greater than the refractive index of any of the three layers of the cladding layers 14, 33, and 36. The refractive index difference Δ between the portions of the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33 and the core portion 22 is preferably at least 1%. The specific refractive index difference Δ is expressed by the following equation: Δ = (n1 - n2) / n1 ❹ where η1 is the refractive index of the core portion 22, and η2 is the cladding layer (the lower cladding layer 15 and the intermediate cladding layer 3 6 The refractive index of the upper cladding layer 3 3 ). Thus, since light can be confined inside the core portion 22, a good optical waveguide can be formed. The cladding layer (the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33) has high transparency. Specifically, when the coating layer has a thickness of ΙΟμπι, it has a transmittance of φ of 80% or more, preferably 90% or more, for light having a wavelength of 405 nm. By providing the cladding layer with high transparency, a light-emitting element such as a surface-emitting laser or a light-receiving element such as a light-emitting diode is bonded to the lower surface of the thin film optical waveguide to form an interface for electrical/optical signal conversion. The top view of the thin film optical waveguide is correctly aligned with the position of the light-emitting element or the light-receiving element and the position of the core portion in the film-shaped optical waveguide. In addition, by making the cladding layer have high transparency, it can exhibit high transmittance for light in the wavelength region used in the optical signal, and light loss when the optical signal from the light-emitting element passes through the cladding layer to reach the core portion. Minimal 'and -41 - 200928468 minimizes the loss of light when the optical signal from the core passes through the cladding to the light-receiving element. [Dry Film] Next, a dry film used in the film-shaped optical waveguide of the present invention will be described. In the present specification, the term "dry film" is defined as a layer (not a liquid material; for example, a dried product) composed of an uncured photocurable resin composition, and a support for the photocurable resin. The base film of the layer of matter. That is, the dry film may be composed of (i) a base film and a photocurable resin composition as long as it has a layer composed of an uncured photocurable resin composition and a base film for supporting the layer. a laminate of a layer (unhardened layer) or a layer composed of a base film and a cured product of a photocurable resin composition (hardened layer) and a layer composed of a photocurable resin composition (not a laminate of hardened layers). Specific examples of the above dry film are shown below. Examples of the dry film of the above (i) are (a) a laminate of a layer (unhardened layer) composed of a base film and a photocurable resin composition for a lower cladding layer, and (b) a base film and a core. A laminate of a layer (unhardened layer) composed of a photocurable resin composition, and (c) a laminate of a layer (unhardened layer) composed of a base film and a photocurable resin composition for an intermediate coating layer. (d) A laminate of a layer (unhardened layer) composed of a base film and a photocurable resin composition for the upper cladding layer. Examples of the dry film of the above (Π) are, for example, (e) a base film and a lower coating layer (a layer composed of a cured product of a photocurable resin composition for a lower cladding layer) and an intermediate coating layer. Photocurable resin-42- 200928468 A laminate of a layer (unhardened layer) composed of a composition, (a base film and a lower cover layer (hardened by a photocurable resin composition for a lower cladding layer) a layer of a layer (unhardened layer) composed of a photocurable resin composition for a core, (g) a base film and an upper cladding layer (photocurable resin composition for the upper cladding layer) A laminate of a layer of a cured material and a layer of an optically curable resin for an intermediate coating layer (unhardened layer). Alternatively, the dry film may be used (h) in the above (a) to (a) In any of the laminates of g), a laminate obtained by laminating a cover film on a layer composed of an uncured photocurable resin composition. In the method for producing a film-shaped optical waveguide of the present invention, as described above, preferably At least the intermediate cladding layer 36 is formed using a dry film The intermediate coating layer may be formed by using the above-described laminate (the laminate of the above (g) is preferably formed. [Method for Producing Film-Shaped Optical Waveguide] The method for producing the film-shaped optical waveguide 1 includes preparing to use the intermediate coating. The step of forming the dry film 30 for the layer 36 and the upper cladding layer 33; the step of forming the lower cladding layer 15; and the step of forming the core portion 22; and forming the intermediate cladding layer 36 and the upper package using the dry film 30 The step of coating the layer 3 3. Further, the composition for forming the lower cladding layer 15, the core portion 22, the intermediate cladding layer 36, and the upper cladding layer 33 of the film-shaped optical waveguide is convenient for See, respectively, the composition for the upper and lower layers, the composition for the core, the composition for the intermediate layer, and the composition for the upper layer. -43- 200928468 (1) Preparation of the composition for the underlayer, composition for the core, intermediate layer The composition of the composition and the composition of the upper layer are set so that the refractive index relationship of each of the lower cladding layer 15, the core portion 22, the intermediate cladding layer 36, and the upper cladding layer 33 satisfies the film-shaped optical waveguide. Requirements. Specifically, the allocation is folded. The difference in rate is three or four photocurable compositions of an appropriate size, wherein the photocurable composition of the cured film imparting the highest refractive index is used as the core group, and the other photocurable composition is used as the lower layer. The composition for the composition, the composition for the intermediate layer, and the composition for the upper layer. Further, the composition for the lower layer and the composition for the upper layer are preferably the same photocurable composition (light for the cladding layer) in terms of economy and management. (2) Step of preparing a dry film for forming an intermediate coating layer and an upper cladding layer. Preparation of a base film 31 and an upper cladding layer 33 (a layer composed of a cured product of the composition for an upper layer) And the step of forming the dry film 30 of the laminate of the layer 34 of φ from the composition of the uncured intermediate layer. The dry film 31 is preferably flexible and used for curing the photocurable resin composition. The light has a high permeability. The base film is exemplified by a polyethylene terephthalate film or a polyethylene naphthalate film. The thickness of the base film is not particularly limited and may be, for example, 10 to 200 μm. By using such a base film, in the step (5) to be described later, the light from the side of the base film 31 can be irradiated to harden the layer 34 composed of the uncured intermediate layer composition, and the base film 31 can be cured. Further, it is directly used as the support film 3 of the film-shaped optical waveguide. Further, in the dry film 30, a cover film 35 may be provided on the layer 34 made of the composition for the intermediate layer as needed. The cover film is exemplified by a polyethylene film, a polypropylene film, a polyethylene terephthalate film or the like. The thickness of the cover film is not particularly limited, but may be, for example, 5 to 100 μm. The dry film 30 is obtained, for example, as follows. First, the composition for the upper layer is applied onto the base film 31, and dried or pre-baked as necessary to form the film 32 for the upper layer ((a) in Fig. 3). Next, the upper layer film 3 2 is irradiated with light to harden it to form a hardening layer.
D 體之上部包覆層33(圖3中之(b))。接著,在上部包覆層33 上面塗佈中間層用組成物,經乾燥或預烘烤使溶劑揮發, 藉此形成由未硬化之中間層用組成物構成之層3 4 (圖3中之 (c))。視情況,藉由在由未硬化之中層用組成物構成之層 3 4上面設置覆蓋薄膜35,獲得乾膜30(圖3中之(d))。 塗佈光硬化性樹脂組成物(上層用組成物、中層用組 成物)之方法列舉爲旋轉塗佈法、浸漬法、噴佈法、棒塗 φ 佈法、輥塗法、簾塗法、凹版印刷法、絲網印法或噴墨法 等。The upper cladding layer 33 of the D body ((b) in Fig. 3). Next, a composition for the intermediate layer is applied on the upper cladding layer 33, and the solvent is volatilized by drying or prebaking, thereby forming a layer 34 composed of the composition of the uncured intermediate layer (in FIG. 3 ( c)). The dry film 30 ((d) in Fig. 3) is obtained by providing the cover film 35 on the layer 34 composed of the composition of the uncured intermediate layer, as the case may be. The method of applying the photocurable resin composition (the composition for the upper layer and the composition for the intermediate layer) is a spin coating method, a dipping method, a spray method, a bar coating method, a roll coating method, a curtain coating method, and a gravure method. Printing method, screen printing method or inkjet method.
上層用組成物乾燥或預烘烤時之溫度爲例如50〜200 °C 〇 形成上述包覆層時之光照射量並無特別限制,但較好 波長200〜450nm、照度1〜500mW/cm2之光,以使照射量成 爲10〜5,000mJ/cm2般照射並曝光。 照射光之種類可使用可見光、紫外線、紅外線、X射 線、α射線、β射線、γ射線’但最好爲紫外線。光之照 -45- 200928468 射裝置較好使用例如高壓水銀燈、低壓水銀燈、金屬鹵素 燈、準分子雷射燈等。另外,上部包覆層之形成中較好在 上層用薄膜32之整面上照光,使之全體硬化。 又,曝光後,上部包覆層33之全面充分硬化後,較好 再進行加熱處理(後烘烤)。其加熱條件隨著光硬化性樹脂 組成物之調配組成、添加劑之種類等而變,但通常加熱溫 度爲30~3 00°C,較好爲50〜200 °C,加熱時間爲5分鐘〜72小 時。 爲使有機溶劑揮發之目的,而對中層用組成物進行乾 燥或預烘烤。此時之溫度條件較好爲30〜15 0°C,更好爲 5 0〜140。(:° 由中層用組成物構成之層34中,乾燥後殘留之有機溶 劑之量,以有機溶劑揮發後之光硬化性樹脂組成物作爲 100質量%,較好爲20質量%以下。 由未硬化之中層用組成物構成之層34之厚度通常爲 φ 1〜200 μ*»。又,由未硬化之中層用組成物構成之層34之厚 度.相對於心部分22之闻度’較好爲1〜ι·2倍。藉由使由未 硬化之中層用組成物構成之層34之厚度成爲該芯部分22高 度之1〜1.2倍,於後述之步驟(5)中,可提高使用乾膜3〇形 成中間包覆層36時之作業性’又,可提升最終獲得之薄膜 狀光波導之形狀精度、傳送特性等。 (3)下部包覆層之形成步驟 爲在支撐薄膜2之上面形成下部包覆層15之步驟。 -46- 200928468 具體而言’在支撐薄膜2之表面上塗佈下層用組成物 ’且依據需要予以乾燥或預烘烤,形成下層用薄膜14(圖4 中之(a))。接著,以光照射該下層用薄膜14使之硬化,形 成硬化體之下部包覆層1 5(圖4中之(b))。又,較好在下部 包覆層15之形成中以光照射塗膜之全面,使之全體硬化。 又,曝光後,較好進而進行加熱處理(後烘烤)以使塗膜全 面充分硬化。 _ 至於支撐薄膜2,較好爲具有可撓性且對於光硬化性 樹脂組成物之硬化時所用之光具有高透過性者。該等支撐 薄膜列舉有聚對苯二甲酸乙二醇酯薄膜、聚萘二甲酸乙二 醇酯薄膜等。支撐薄膜之厚度並無特別限制,但可爲例如 10〜200μιη ° 下部包覆層之形成步驟中,組成物之塗佈方法、光之 照射量、種類、以及光(紫外線)之照射裝置、預烘烤或後 烘烤之條件等均與上述步驟(2)中之上部包覆層之形成條 ρ 件相同。 另外,下部包覆層1 5亦可使用乾膜形成。此時,使用 預先準備之乾膜10(由基礎薄膜11與未硬化之下層用組成 物構成之層13之層合體之乾膜;參照圖2之(b))’藉由以 光照射由未硬化之下層用組成物構成之層1 3使之硬化’形 成下部包覆層15。基礎薄膜11可直接成爲薄膜狀光波導之 支撐薄膜2。 乾膜1 〇係例如在基礎薄膜Π之上面塗佈下層用組成物 12(圖2中之(a)),經乾燥或預烘烤使有機溶劑揮發,藉由 -47- 200928468 形成由未硬化之下層用組成物構成之層13而獲得(圖2中之 (b))。乾膜10中’可依據需要’在由未硬化之下層用組成 物構成之層13上面設置覆蓋薄膜(未顯示於圖中 至於基礎薄膜、覆蓋薄膜,可列舉爲與上述步驟(2) 之乾膜30中之基礎薄膜、覆蓋薄膜相同者。下層組成物之 塗佈方法、乾燥或預烘烤條件等均與上述步驟(2)中之中 間層用組成物之條件相同。 由未硬化之下層用組成物構成之層13係與下層用薄膜 14相同,可依據需要進行乾燥或預烘烤、曝光後之後烘烤 等。 (4)芯部分之形成步驟 爲在下部包覆層15之表面上形成芯部分22之步驟。 具體而言,如圖4中之(c)所示,在下部包覆層15之表 面上塗佈芯組成物,且依據需要經乾燥或預烘烤,形成芯 0 用薄膜21。隨後,如圖4中之(d)所示,對於芯用薄膜21之 上面,依據既定之圖型,例如透過具有既定直線圖型之光 罩4進行光5之照射(曝光)。據此,於芯用薄膜21中,由於 僅使照光之部位硬化,因此可藉由顯像處理去除其以外之 未硬化部分,藉此如圖4中之(e)所示,在下部包覆層15上 形成由圖型化之硬化膜構成之芯部分22。 本步驟中藉由既定之圖型進行照光之方法,不限於使 用由透光部與不透光部組成之光罩4之方法,亦可採用例 如以下所示a~c之方法之任一種。 -48- 200928468 a_利用與液晶顯示裝置相同之原理,藉由既定圖型, 利用電光學地形成透光區域與不透光區域構成之光罩圖像 之手段之方法。 b.使用將多數光纖成束之導光構件,介以於該導光構 件中對應於既定圖型之光纖而照光之方法。 c ·以雷射光,或者藉由透鏡、鏡面等聚光性光學系統 獲得之聚光性之光掃描照射感光性樹脂組成物之方法。 本步驟中顯像處理之細節如下。The temperature at which the composition for drying the upper layer is dried or pre-baked is, for example, 50 to 200 ° C. The amount of light irradiation when the coating layer is formed is not particularly limited, but preferably has a wavelength of 200 to 450 nm and an illuminance of 1 to 500 mW/cm 2 . The light is irradiated and exposed to an exposure amount of 10 to 5,000 mJ/cm 2 . As the type of the irradiation light, visible light, ultraviolet light, infrared light, X-ray, α-ray, β-ray, or γ-ray can be used, but ultraviolet light is preferable. Photographs -45- 200928468 The shooting device is preferably used such as high pressure mercury lamps, low pressure mercury lamps, metal halide lamps, excimer laser lamps, and the like. Further, in the formation of the upper cladding layer, it is preferred to illuminate the entire surface of the upper layer film 32 to harden the whole. Further, after the exposure, the entire upper cladding layer 33 is sufficiently cured, and then it is preferably subjected to heat treatment (post-baking). The heating condition varies depending on the composition of the photocurable resin composition, the type of the additive, etc., but usually the heating temperature is 30 to 300 ° C, preferably 50 to 200 ° C, and the heating time is 5 minutes to 72. hour. The intermediate layer composition is dried or pre-baked for the purpose of volatilizing the organic solvent. The temperature condition at this time is preferably from 30 to 15 ° C, more preferably from 5 0 to 140. (:: The amount of the organic solvent remaining in the layer 34 composed of the composition for the intermediate layer after drying, and the photocurable resin composition after volatilization with the organic solvent is 100% by mass, preferably 20% by mass or less. The thickness of the layer 34 composed of the composition for hardening the intermediate layer is usually φ 1 to 200 μ*». Further, the thickness of the layer 34 composed of the composition of the uncured intermediate layer is relatively good with respect to the sound of the core portion 22. The thickness of the layer 34 composed of the composition for the uncured intermediate layer is 1 to 1.2 times the height of the core portion 22, and the dryness can be improved in the step (5) to be described later. The workability when the film 3 is formed into the intermediate cladding layer 36 can further improve the shape accuracy, transfer characteristics, and the like of the finally obtained film-shaped optical waveguide. (3) The lower cladding layer is formed on the support film 2 The step of forming the lower cladding layer 15. -46- 200928468 Specifically, 'coating the composition for the lower layer on the surface of the support film 2' and drying or pre-baking as needed to form the film 14 for the lower layer (Fig. 4 (a)). Next, the film for the lower layer is irradiated with light 1 4 to harden it to form a lower cladding layer 15 of the hardened body ((b) in Fig. 4). Further, it is preferable to irradiate the entire surface of the coating film with light to make it harden in its entirety in the formation of the lower cladding layer 15. Further, after the exposure, it is preferably further subjected to heat treatment (post-baking) to sufficiently cure the coating film. _ As for the support film 2, it is preferably flexible and used for curing of the photocurable resin composition. The light having high permeability is exemplified by a polyethylene terephthalate film, a polyethylene naphthalate film, etc. The thickness of the support film is not particularly limited, but may be, for example, 10 ~200μιη ° In the step of forming the lower cladding layer, the coating method of the composition, the amount of light irradiation, the type, and the irradiation device of light (ultraviolet rays), the conditions of prebaking or postbaking, etc. are the same as the above steps ( 2) The upper cladding layer is formed in the same strip ρ. Alternatively, the lower cladding layer 15 may be formed using a dry film. In this case, a dry film 10 prepared in advance (from the base film 11 and the uncured lower layer) is used. a laminate of layers 13 composed of a composition Referring to FIG. 2(b))', the lower cladding layer 15 is formed by irradiating the layer 13 composed of the composition of the uncured lower layer with light to form a lower cladding layer 15. The base film 11 can directly become a film-shaped optical waveguide. The support film 2. The dry film 1 is, for example, coated on the underlying film crucible with the composition 12 for the lower layer ((a) in Fig. 2), and dried or prebaked to volatilize the organic solvent by -47- 200928468 is formed by forming a layer 13 composed of a composition of an uncured lower layer ((b) in Fig. 2). The dry film 10 can be disposed on the layer 13 composed of the composition of the uncured lower layer as needed. The cover film (not shown in the figure as the base film or the cover film may be the same as the base film or the cover film in the dry film 30 of the above step (2). The coating method, drying or prebaking conditions of the lower layer composition are the same as those of the intermediate layer composition in the above step (2). The layer 13 composed of the composition for the uncured lower layer is the same as the film 14 for the lower layer, and may be dried or pre-baked as needed, post-baked after exposure, or the like. (4) Step of forming the core portion A step of forming the core portion 22 on the surface of the lower cladding layer 15. Specifically, as shown in (c) of Fig. 4, a core composition is coated on the surface of the lower cladding layer 15, and dried or pre-baked as necessary to form a film 21 for the core. Subsequently, as shown in (d) of Fig. 4, for the upper surface of the core film 21, the light 5 is irradiated (exposed) according to a predetermined pattern, for example, through a mask 4 having a predetermined straight line pattern. According to this, in the core film 21, since only the portion to be irradiated is hardened, the unhardened portion other than the portion can be removed by the developing process, thereby coating the lower portion as shown in (e) of FIG. A core portion 22 composed of a patterned cured film is formed on the layer 15. The method of illuminating by a predetermined pattern in this step is not limited to the method of using the photomask 4 composed of the light transmitting portion and the opaque portion, and any of the methods a to c shown below may be employed. -48- 200928468 a_ A method of forming a reticle image of a light-transmitting region and an opaque region by electro-optical means by a predetermined pattern using the same principle as that of a liquid crystal display device. b. A method of illuminating a light guiding member that bundles a plurality of optical fibers with respect to an optical fiber corresponding to a predetermined pattern in the light guiding member. c. A method of scanning a photosensitive resin composition by laser light or by condensing light obtained by a concentrating optical system such as a lens or a mirror. The details of the development processing in this step are as follows.
D 顯像處理係藉由既定之圖型經圖形曝光,對於選擇性 硬化薄膜,利用硬化部分與未硬化部分之溶解性差異,使 用顯像液僅去除未硬化部分者。亦即,圖型曝光後,去除 未硬化之部分,且留下硬化部分,結果形成芯部分者。 至於顯像液,可使用顯像處理中所用之一般有機溶劑 ,或者稀鹼性水溶液。至於芯用組成物若使用上述芯形成 用光硬化性樹脂組成物,則藉由環境安全上優異之稀鹼性 ©水溶液進行顯像處理成爲可能。用以調製稀鹼性水溶液之 鹼性化合物之例可列舉爲氫氧化鈉、氫氧化鉀、碳酸鈉、 矽酸鈉、偏矽酸鈉、氨、乙胺、正丙胺、二乙胺、二正丙 胺、三乙胺、甲基二乙胺、N-甲基吡咯啶酮、二甲基乙醇 胺、三乙醇胺、四甲基氫氧化銨、四乙基氫氧化銨、膽鹼 、吡咯、哌啶、1,8 -二氮雜雙環[5.4.0]-7 -十一碳烯、1,5-二氮雜雙環[4.3.0]-5-壬烷等。 其中,以四甲基氫氧化銨(TMAH)、氫氧化鈉等較適 用。 -49- 200928468 鹼性水溶液中之鹼性化合物之濃度依使用之鹼性化合 物之種類而不同,但爲有機鹼時,較好爲0.05〜10質量。/。, 更好爲0.1~7質量%。例如,使用四甲基氫氧化銨(TMAH) 時,濃度較好爲〇·5〜2.5質量%。 而且,於該等稀鹼性水溶液中適當添加甲醇、乙醇等 水溶性有機溶劑或界面活性劑作爲顯像液使用液亦較佳。 又,顯像時間通常爲30〜6 00秒,又作爲顯像方法可採 _ 用液體溢出法、浸漬法、淋洗顯像法等習知方法。隨後, 〇The D development process is subjected to pattern exposure by a predetermined pattern, and for the selectively hardened film, the difference in solubility between the hardened portion and the uncured portion is utilized, and the developer is used to remove only the uncured portion. That is, after the pattern is exposed, the unhardened portion is removed, and the hardened portion is left, resulting in the formation of the core portion. As the developing liquid, a general organic solvent used in the developing treatment or a dilute alkaline aqueous solution can be used. When the photocurable resin composition for forming a core is used as the composition for a core, it is possible to perform development processing by a dilute alkaline aqueous solution which is excellent in environmental safety. Examples of the basic compound for preparing a dilute alkaline aqueous solution include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium citrate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, and di-n-butyl. Propylamine, triethylamine, methyldiethylamine, N-methylpyrrolidone, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline, pyrrole, piperidine, 1,8-diazabicyclo[5.4.0]-7-undecene, 1,5-diazabicyclo[4.3.0]-5-decane, and the like. Among them, tetramethylammonium hydroxide (TMAH), sodium hydroxide and the like are suitable. -49- 200928468 The concentration of the basic compound in the alkaline aqueous solution varies depending on the type of the basic compound to be used, but when it is an organic base, it is preferably 0.05 to 10% by mass. /. , preferably 0.1 to 7 mass%. For example, when tetramethylammonium hydroxide (TMAH) is used, the concentration is preferably from 5% to 2.5% by mass. Further, it is also preferred to appropriately add a water-soluble organic solvent such as methanol or ethanol or a surfactant as the developer liquid to the dilute alkaline aqueous solution. Further, the development time is usually 30 to 600 seconds, and as a development method, a conventional method such as a liquid overflow method, a dipping method, or a leaching development method can be used. Subsequently, 〇
進行流水洗淨例如進行30〜90秒,且藉由壓縮空氣或壓縮 氮氣等風乾去除表面上之水分,藉此形成圖型狀之硬化體 。接著,可以加熱板或烘箱等加熱裝置,在例如3 0〜3 0 0 °C 之溫度下後烘烤處理5~600分鐘,充分硬化可形成芯部22 〇 芯部分之形成步驟中組成物之塗佈方法、光之照射量 、種類及光(紫外線)之照射裝置等條件係與上述步驟(2)中 φ 之上部包覆層之形成條件相同。 又,芯部分22可使用乾膜形成。此情況,使用預先準 備之乾膜(包含基礎薄膜、由未硬化之芯用組成物所成之 層、視需要之覆蓋薄膜之乾膜),在下部包覆層15之上面 ,以使由未硬化之芯用組成物所成之層相對之方式,層合 剝離了覆蓋薄膜之乾膜。接著對於由上述芯用組成物所成 之層,藉由既定圖型進行光照射,對未硬化部分進行顯像 處理並去除,藉此在下部包覆層15上形成由圖型化之硬化 膜所成之芯部分22。 -50- 200928468 作爲基礎薄膜、覆蓋薄膜,可舉例爲與上述步驟(2) 中乾膜30中之基礎薄膜、覆蓋薄膜同樣者。 由未硬化芯用組成物所成之層,與芯用薄膜21同樣, 依據需要,可進行乾燥或預烘烤、曝光後之後烘烤等。 (5)中間包覆層及上述包覆層之形成步驟 爲使用於上述步驟(2)中準備之乾膜3 0(基礎薄膜31、 上述包覆層33及未硬化中間層用組成物所成之層34之層合 體),形成中間包覆層36及上述包覆層33之步驟。 具體而言,在下部包覆層15及芯部分22上面,以使由 未硬化中間層用組成物所成之層34相互對向之方式層合乾 膜30(圖4中之(〇),以使芯部分22與上述包覆層33接觸之 方式貼合(圖4中之(g))。接著,藉由光照射由中間層用組 成物所成之層34硬化爲中間包覆層36(圖4中之(h)),獲得 薄膜狀光波導1。 於乾膜3 0具有覆蓋薄膜3 5之情況,將覆蓋薄膜3 5剝離 ,在下部包覆層15及芯部分22上面,層合乾膜30。又,基 礎薄膜31可未剝離而直接作爲薄膜狀光波導1之支持薄膜3 乾膜30層合並貼合在下部包覆層15及芯部分22上面之 際,由未硬化之中間層用組成物所成之層3 4,有從下部包 覆層15上突出之可能性,並將此突出部分去除。 於中間包覆層36之形成中,光之照射量、種類及光( 紫外線)之照射裝置、預烘烤及後烘烤之條件等,係與上 -51 - 200928468 述步驟(2)中之上部包覆層之形成條件相同。 藉由如上述之積層、貼合乾膜30,由未硬化之中間層 用組成物所成之層34,以硬化體之芯部分22作爲間隔物, 成爲挾持在下部包覆層15及上述包覆層33之間。以此狀態 對由中間層用組成物所成之層34照光而硬化,藉此可形成 具有均一厚度之中間包覆層36。藉此,由於可使芯部分22 周圍之包覆層(下部包覆層15、中間包覆層36、上部.包覆 層33)之厚度均一,故使芯部22傳播之光之光學特性良好 化成爲可能。 又,薄膜狀光波導可剝離支持薄膜2、3後使用。 [實施例] 以下更具體說明本發明。 [1 ·光硬化性樹脂組成物之各成分之準備] 準備以下材料作爲(甲基)丙烯酸胺基甲酸酯寡聚物、 反應性稀釋單體、光聚合起始劑、有機溶劑、具有乙烯性 不飽和基之乙烯系聚合物、其他添加劑。 [(甲基)丙烯酸胺基甲酸酯寡聚物;包覆層用光硬化 性樹脂組成物之成分(A)、中間層用光硬化性樹脂組成物 之成分(a)、芯用光硬化性樹脂組成物之成分(2)] 於配置攪拌機之反應容器中,饋入16.6質量份之異佛 爾酮二異氰酸酯、74.7質量份之數平均分子量2,000之聚 丙二醇、0.01質量份之2,6_二第三丁基-對-甲酚,且冷卻 -52- 200928468 至5~10°C。在攪拌下添加〇·〇5質量份之二月桂酸二正丁基 錫,調整溫度使其維持在30°C以下且攪拌2小時後,升溫 至5〇°C再攪拌2小時。接著,滴加8.7質量份(以上合計量爲 1〇〇質量份)之丙烯酸2·羥基乙酯,滴加結束後,在50它下 反應1小時’接著升溫至6 5 °C反應2小時。殘留之異氰酸醋 成爲〇_1質量%以下時作爲反應結束,獲得A-1。 以同樣方法獲得A-2至A-9。 A-2至A-9之製造中所用之原料名稱及調配量列於表1 〇 -53- 200928468 ο❿ 【1嗽: Α-9 1 I 1 1 1 1 v〇 oo v〇 1—^ 1 寸 (N 〇 Α-8 1 1 1 1 1 74.7 16.6 1 卜 00 〇 Α-7 1 1 1 1 74.7 16.6 1 卜 00 〇 Α-6 1 1 i 1 74.7 1 16.6 1 卜 〇〇 〇 ITi < 1 1 1 1 1 1 42.9 1 A-4 i 1 1 40.8 1 1 1 35.5 23.7 1 m < 1 94.5 1 1 1 1 m ΓΛ (N CS 1 .A-2 :77.5 1 1 1 1 1 m ro ON 1 < 74.7 1 1 1 1 16.6 1 Γ- oo 1 單位:質量份 聚丙二醇u 1聚丙二醇2) 1 聚氧乙烯雙酚A醚3) 1,6-己二醇與1,5-戊二醇之共聚合聚碳酸酯二醇4) ίη* 5 11 餾 瀣 K <ίπ 嵌 Μ 6 11 03 ^0 S 觀 11 in r\ « l· <Τ) 3-甲基-1,5-戊二醇與間苯二甲酸之共聚合聚碳酸酯二醇ft) 1,3-丙二醇與1,4-丁二醇之共聚合聚碳酸酯二醇7) _1 異佛爾酮二異氰酸酯 甲苯二異氰酸酯 丙烯酸2-羥基乙酯 乙酸甲氧基丙酯 1 a 1 1 oootw-i-φ扨降鎰:§ 寸 sloNM§d 绷鐮阮负避經ffl-ssll·整S:®HK踩(lThe running water is washed, for example, for 30 to 90 seconds, and air-dried by compressed air or compressed nitrogen gas to remove moisture on the surface, thereby forming a patterned hardened body. Then, a heating means such as a plate or an oven may be heated, and post-baking treatment is performed at a temperature of, for example, 30 to 300 ° C for 5 to 600 minutes, and the composition in the forming step of forming the core portion of the core portion 22 is sufficiently hardened. Conditions such as the coating method, the amount of irradiation of light, the type, and the irradiation device of light (ultraviolet rays) are the same as those of the upper cladding layer of φ in the above step (2). Also, the core portion 22 can be formed using a dry film. In this case, a dry film prepared in advance (including a base film, a layer formed of an uncured core composition, and a dry film of a cover film as needed) is used on the lower cladding layer 15 so as to be The hardened core is laminated to peel off the dry film of the cover film in a manner opposite to the layer formed by the composition. Next, the layer formed of the core composition is subjected to light irradiation by a predetermined pattern, and the uncured portion is subjected to development processing and removed, whereby a patterned cured film is formed on the lower cladding layer 15. The core portion 22 is formed. -50- 200928468 The base film or the cover film may be the same as the base film or the cover film in the dry film 30 in the above step (2). The layer formed of the uncured core composition can be dried or pre-baked, exposed after exposure, or the like, as needed, similarly to the core film 21. (5) The intermediate coating layer and the coating layer are formed by using the dry film 30 (the base film 31, the coating layer 33, and the composition for the uncured intermediate layer) prepared in the above step (2). The laminate of layer 34) forms the intermediate cladding layer 36 and the cladding layer 33 described above. Specifically, on the lower cladding layer 15 and the core portion 22, the dry film 30 is laminated such that the layers 34 made of the composition for the uncured intermediate layer are opposed to each other ((〇) in Fig. 4, The core portion 22 is bonded to the above-mentioned coating layer 33 ((g) in Fig. 4). Then, the layer 34 formed of the composition for the intermediate layer is hardened to the intermediate cladding layer 36 by light irradiation. ((h) in Fig. 4), the film-shaped optical waveguide 1 is obtained. When the dry film 30 has the cover film 35, the cover film 35 is peeled off, and the lower cover layer 15 and the core portion 22 are layered. Further, the base film 31 can be directly peeled off as the support film 3 of the film-shaped optical waveguide 1 and the dry film 30 layer is bonded to the lower cladding layer 15 and the core portion 22, and is not hardened. The layer 34 formed of the composition for the intermediate layer has the possibility of protruding from the lower cladding layer 15 and removes the protruding portion. In the formation of the intermediate cladding layer 36, the amount of light, the kind, and the light (UV) irradiation device, pre-baking and post-baking conditions, etc., and the upper part of step (2) described in -51 - 200928468 The formation conditions of the coating layer are the same. By laminating and laminating the dry film 30 as described above, the layer 34 made of the composition of the uncured intermediate layer is used as a spacer with the core portion 22 of the hardened body, and is held in the lower portion. Between the cladding layer 15 and the cladding layer 33, the layer 34 formed of the composition for the intermediate layer is cured by light in this state, whereby the intermediate cladding layer 36 having a uniform thickness can be formed. Since the thickness of the cladding layer (the lower cladding layer 15, the intermediate cladding layer 36, and the upper cladding layer 33) around the core portion 22 can be made uniform, the optical characteristics of the light propagating the core portion 22 can be improved. Further, the film-shaped optical waveguide can be used after peeling off the support films 2 and 3. [Examples] Hereinafter, the present invention will be described more specifically. [1. Preparation of each component of the photocurable resin composition] The following materials were prepared as (meth) Acrylic urethane oligomer, reactive diluent monomer, photopolymerization initiator, organic solvent, ethylene polymer having ethylenically unsaturated group, and other additives. [(Meth)acrylic acid amide Ester oligomer; the coating is hardened with light The component (A) of the resin composition, the component (a) of the photocurable resin composition for the intermediate layer, and the component (2) of the photocurable resin composition for the core are fed into the reaction vessel in which the stirrer is placed, and fed into 16.6. Parts by mass of isophorone diisocyanate, 74.7 parts by mass of polypropylene glycol having an average molecular weight of 2,000, 0.01 parts by mass of 2,6-di-t-butyl-p-cresol, and cooling -52-200928468 to 5~ 10 ° C. 5 parts by mass of di-n-butyltin dilaurate was added under stirring, and the temperature was adjusted to 30 ° C or lower and stirred for 2 hours, and then the temperature was raised to 5 ° C and stirred for 2 hours. 8.7 parts by mass (the total amount is 1 part by mass) of 2-hydroxyethyl acrylate was added dropwise, and after the completion of the dropwise addition, the reaction was carried out at 50 ° for 1 hour, and then the temperature was raised to 65 ° C for 2 hours. When the residual isocyanuric acid is 〇_1% by mass or less, the reaction is completed, and A-1 is obtained. A-2 to A-9 were obtained in the same manner. The names and dosages of raw materials used in the manufacture of A-2 to A-9 are listed in Table 1 〇-53- 200928468 ο❿ [1嗽: Α-9 1 I 1 1 1 1 v〇oo v〇1—^ 1 inch (N 〇Α-8 1 1 1 1 1 74.7 16.6 1 00 〇Α -7 1 1 1 1 74.7 16.6 1 00 〇Α -6 1 1 i 1 74.7 1 16.6 1 〇〇〇 ITi < 1 1 1 1 1 1 42.9 1 A-4 i 1 1 40.8 1 1 1 35.5 23.7 1 m < 1 94.5 1 1 1 1 m ΓΛ (N CS 1 .A-2 :77.5 1 1 1 1 1 m ro ON 1 < 74.7 1 1 1 1 16.6 1 Γ- oo 1 Unit: parts by mass of polypropylene glycol u 1 polypropylene glycol 2) 1 polyoxyethylene bisphenol A ether 3) 1,6-hexanediol and 1,5-pentanediol Copolymerized polycarbonate diol 4) ίη* 5 11 Distillate K <ίπ Inlay 6 11 03 ^0 S View 11 in r\ « l· <Τ) 3-Methyl-1,5-penta Copolymerized polycarbonate diol of alcohol with isophthalic acid ft) Copolymerized polycarbonate diol of 1,3-propanediol and 1,4-butanediol 7) _1 isophorone diisocyanate toluene diisocyanate acrylic acid 2-hydroxyethyl acetate methoxypropyl acetate 1 a 1 1 oootw-i-φ扨 镒:§ inch sloNM§d stretched negative avoidance ffl-ssll·complete S:®HK Step on (l
ooo^s^f Μ ^^3 000<N¥^^irle-2i · oeo-2 Ilod>%ln:a N 棚銥liff^hi-^sn 餾氍!i躐4Π嵌抹-N氍frM 擀酲鄯isHXKT稍fr-e(9000.¾¾^¾ - os^u -οΐι—οοο^ϊφ—^ oo^i^f ^ - 005Q1D i^ifmooo.o-s^f IFSIfr8i " SUES -54- 200928468 [反應性稀釋單體;包覆層用光硬化性樹脂組成物之成分 (B)、中間層用光硬化性樹脂組成物之成分(b)、芯用光硬 化性樹脂組成物之成分(3)]Ooo^s^f Μ ^^3 000<N¥^^irle-2i · oeo-2 Ilod>%ln:a N shed liff^hi-^sn distillate! i躐4Π embedded wipe-N氍frM 擀酲鄯isHXKT slightly fr-e(9000.3⁄43⁄4^3⁄4 - os^u -οΐι-οοο^ϊφ—^ oo^i^f ^ - 005Q1D i^ifmooo.os^f IFSIfr8i " SUES -54- 200928468 [Reaction Diluted monomer; component (B) of photocurable resin composition for coating layer, component (b) of photocurable resin composition for intermediate layer, and component (3) of photocurable resin composition for core]
(1) N-乙烯基-2-吡咯啶酮;ISP公司製造,V-PYROL(1) N-vinyl-2-pyrrolidone; manufactured by ISP, V-PYROL
(2) N-乙烯基己內醯胺;ISP公司製造,V-CAP(2) N-vinyl caprolactam; manufactured by ISP, V-CAP
(3) 丙烯酸異冰片酯;大阪有機化學工業公司製造,IBX A (4) 雙酚A EO加成物二丙烯酸酯;大阪有機化學工業公司 製造,Biscoat 700 (5) 2,2-雙-4-(2-羥基-3-丙烯醯氧基丙基苯基)丙烷;昭和 高分子公司製造,VR-77 (6) 1,9-壬二醇二丙烯酸酯;大阪有機化學工業公司製造, Biscoat 260(3) Isobornyl acrylate; manufactured by Osaka Organic Chemical Industry Co., Ltd., IBX A (4) Bisphenol A EO adduct diacrylate; manufactured by Osaka Organic Chemical Industry Co., Ltd., Biscoat 700 (5) 2,2-double-4 -(2-Hydroxy-3-propenyloxypropylphenyl)propane; manufactured by Showa Polymer Co., Ltd., VR-77 (6) 1,9-nonanediol diacrylate; manufactured by Osaka Organic Chemical Industry Co., Ltd., Biscoat 260
(7) 9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]芴;新中村化學 工業公司製造,NK ester A-BPEF(7) 9,9-bis[4-(2-acryloxyethoxy)phenyl]anthracene; manufactured by Shin-Nakamura Chemical Industry Co., Ltd., NK ester A-BPEF
(8) 1,6-己二醇二丙烯酸酯;共榮社化學公司製造, Lightacrylate 1,6-HX-A (9) EO改質之三羥甲基丙烷三丙烯酸酯;大阪有機化學工 業公司製造,Biscoat 360 (1〇)參(丙烯醯氧基)異尿氰酸酯;東亞合成公司製造, Aronix M-3 1 5 (11)二季戊四醇六甲丙烯酸酯;日本化藥公司製造, KAYARAD DPHA [聚合起始劑;包覆層用光硬化性樹脂組成物之成分(C)、 -55- 200928468 中間層用光硬化性樹脂組成物之成分(c)、芯用光硬化性 樹脂組成物之成分(4)] (1) Irgacure 3 69 ; 2-苄基-2-二甲胺基-1-(4-嗎啉基苯基)丁- 1-酮,汽巴特用化學品公司製造 (2) lrgacure 184 ; 1_羥基環己基苯基酮,汽巴特用化學品 公司製造 [有機溶劑;包覆層用光硬化性樹脂組成物之成分(D)、中 間層用光硬化性樹脂組成物之成分(d)、芯用光硬化性樹 脂組成物之成分(5)] (1)乙酸甲氧基丙酯 [具有乙烯性不飽和基之乙烯系聚合物;包覆層用光硬化 性樹脂組成物之成分(E)、中間層用光硬化性樹脂組成物 之成分(e)、芯用光硬化性樹脂組成物之成分(1)] 調配例1 附有乾冰/甲醇回流器之燒瓶經氮氣置換後,饋入1 . 5 克作爲聚合起始劑之2,2’-偶氮雙(2,4-二甲基戊腈)、90克 作爲有機溶劑之甲基異丁基酮’且攪拌至聚合起始劑溶解 。接著,饋入20克甲基丙烯酸2-羥基乙酯、25克丙烯酸二 環戊烯酯、40克甲基丙烯酸甲酯及15克丙烯酸正丁酯後, 開始緩慢攪拌。隨後,使溶液之溫度上升至70°C,且在該 溫度下進行聚合6小時。隨後,於所得溶液中饋入0.1 2克 二月桂酸二正丁基錫、〇_〇5克2,6-二第三丁基-對-甲酚’ 且攪拌下以使溫度維持在60 °C以下之方式滴加23.7克2-甲 -56- 200928468 基丙烯醯氧基乙基異氰酸酯。滴加結束後,在60 t下反應 5小時’獲得側鏈上具有甲基丙烯醯基之聚合物溶液。隨 後’將反應產物滴加於大量己烷中,使反應產物凝固。接 著,使該凝固物再溶解於同質量之四氫呋喃中,且以大量 己烷再度凝固。進行該再溶解-凝固操作合計3次後,在 4〇°C下使所得凝固物真空乾燥48小時,獲得標的共聚物E-調配例2 附有乾冰/甲醇回流器之燒瓶經氮氣置換後,饋入3克 作爲聚合起始劑之2,2’-偶氮雙異丁腈、100克作爲有機溶 劑之甲基異丁基酮,且攪拌至聚合起始劑溶解。接著,饋 入20克甲基丙烯酸2-羥基乙酯、1〇克甲基丙烯酸、10克丙 烯酸二環戊烯酯、25克苯乙烯及35克丙烯酸正丁酯後,開 始緩慢攪拌。隨後,使溶液之溫度上升至8〇°C ’在該溫度 ^ 下進行聚合6小時。隨後,於所得溶液中饋入0.13克二月 桂酸二正丁基錫、〇.〇5克2,6-二第三丁基-對-甲酚’攪拌 下以使溫度維持在60 °C以下之方式滴加23.7克2 -甲基丙烯 醯氧基乙基異氰酸酯。滴加結束後’在60 °C下反應5小時 ’獲得側鏈上具有甲基丙烯醯基之聚合物溶液。隨後’將 反應產物滴加於大量己烷中’使反應產物凝固。接著’使 該凝固物再溶解於同質量之四氫呋喃中’以大量己院再度 凝固。進行該再溶解-凝固操作合計3次後’在40 °C下使所 得凝固物真空乾燥4 8小時,獲得標的共聚物E-2。 -57- 200928468 調配例3 附有乾冰/甲醇回流器之燒瓶經氮氣置換後,饋入3克 作爲聚合起始劑之2,2’-偶氮雙異丁腈、100克作爲有機溶 劑之甲基異丁基酮,攪拌至聚合起始劑溶解。接著’饋入 2〇克甲基丙烯酸2-羥基乙酯、10克甲基丙烯酸、20克苯乙 烯、40克丙烯酸4-(1-甲基-1-苯基乙基)苯氧基乙酯及10克 丙烯酸正丁酯後,開始緩慢攪拌。隨後,使溶液溫度上升 ❹ 至80 °C,在該溫度下進行聚合6小時。隨後,於所得溶液 中饋入0.13克二月桂酸二正丁基錫、0.〇5克2,6-二第三丁 基-對-甲酚,攪拌下以使溫度維持在60 °C以下之方式滴加 23.7克2-甲基丙烯醯氧基乙基異氰酸酯。滴加結束後,在 6 0°C下反應5小時,獲得側鏈上具有甲基丙烯醯基之聚合 物溶液。隨後,將反應產物滴加於大量己烷中,使反應產 物凝固。接著’使該凝固物再溶解於同質量之四氫呋喃中 φ ’以大量己烷再度凝固。進行該再溶解-凝固操作合計3次 後’在40°C下使所得凝固物真空乾燥48小時,獲得標的共 聚物E-3 。 共聚物E-1至E-3之製造中所用之上述原料名及調配 量列於表2。 -58- 200928468 [表2] 單位:質量份 E-1 E-2 E-3 單體 甲基丙烯酸經基乙酯 20 20 20 甲基丙烯酸 • 10 10 丙烯酸二環戊烯酯 25 10 苯乙烯 _ 25 20 丙烯酸4-(1-甲基-1-苯基乙基)苯氧基乙 酯 - - 40 丙烯酸正丁酯 15 35 10 甲基丙烯酸甲酯 40 _ 賦予反應性之成分 2-甲基丙烯醯氧基乙基異氰酸酯 23.7 23.7 23.7 以表3中所示之調配比例將上述成分均勻混合,獲得 下部包覆層、上部包覆層、中間包覆層用之光硬化性樹脂 組成物j- 1〜J-1 3、芯用光硬化性樹脂組成物K-1〜K-2。(8) 1,6-hexanediol diacrylate; manufactured by Kyoeisha Chemical Co., Ltd., Lightacrylate 1,6-HX-A (9) EO modified trimethylolpropane triacrylate; Osaka Organic Chemical Industry Co., Ltd. Manufactured, Biscoat 360 (1〇) ginseng (propylene oxy) isocyanurate; manufactured by Toagosei Co., Ltd., Aronix M-3 1 5 (11) dipentaerythritol hexamethacrylate; manufactured by Nippon Kayaku Co., Ltd., KAYARAD DPHA [ Polymerization initiator; component (C) of photocurable resin composition for coating layer, -55-200928468 component (c) of photocurable resin composition for intermediate layer, component of photocurable resin composition for core (4)] (1) Irgacure 3 69; 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)butan-1-one, manufactured by Steam Batt Chemical Company (2) Lrgacure 184 ; 1_hydroxycyclohexyl phenyl ketone, manufactured by Kabat Chemical Co., Ltd. [organic solvent; component (D) of photocurable resin composition for coating layer, component of photocurable resin composition for intermediate layer (d) Component of photocurable resin composition for core (5)] (1) methoxypropyl acetate [B with ethylenically unsaturated group] Polymer (component) (E) of the photocurable resin composition for the coating layer, component (e) of the photocurable resin composition for the intermediate layer, and component (1) of the photocurable resin composition for the core] Example 1 A flask with a dry ice/methanol reflux vessel was purged with nitrogen and fed with 1.5 g of 2,2'-azobis(2,4-dimethylvaleronitrile) as a polymerization initiator, 90 g. Methyl isobutyl ketone as an organic solvent' was stirred until the polymerization initiator dissolved. Next, after feeding 20 g of 2-hydroxyethyl methacrylate, 25 g of dicyclopentenyl acrylate, 40 g of methyl methacrylate and 15 g of n-butyl acrylate, stirring was started slowly. Subsequently, the temperature of the solution was raised to 70 ° C, and polymerization was carried out at this temperature for 6 hours. Subsequently, 0.1 2 g of di-n-butyltin dilaurate, 〇_〇 5 g of 2,6-di-t-butyl-p-cresol was fed into the resulting solution and stirred to maintain the temperature below 60 ° C. 23.7 g of 2-methyl-56-200928468-based acryloxyethyl isocyanate was added dropwise. After completion of the dropwise addition, the reaction was carried out at 60 t for 5 hours to obtain a polymer solution having a methacryl oxime group in the side chain. Subsequently, the reaction product was added dropwise to a large amount of hexane to solidify the reaction product. Then, the coagulum was redissolved in tetrahydrofuran of the same mass and re-solidified with a large amount of hexane. After the re-dissolution-solidification operation was carried out three times in total, the obtained coagulum was vacuum-dried at 4 ° C for 48 hours to obtain a standard copolymer E-mixing example 2, and a flask equipped with a dry ice/methanol reflux vessel was replaced with nitrogen. 3 g of 2,2'-azobisisobutyronitrile as a polymerization initiator, 100 g of methyl isobutyl ketone as an organic solvent were fed, and stirred until the polymerization initiator dissolved. Next, 20 g of 2-hydroxyethyl methacrylate, 1 g of methacrylic acid, 10 g of dicyclopentenyl acrylate, 25 g of styrene, and 35 g of n-butyl acrylate were fed, and stirring was started slowly. Subsequently, the temperature of the solution was raised to 8 ° C to carry out polymerization at this temperature for 6 hours. Subsequently, 0.13 g of di-n-butyltin dilaurate, 5 g of 2,6-di-t-butyl-p-cresol were added to the resulting solution to maintain the temperature below 60 ° C. 23.7 g of 2-methylpropenyloxyethyl isocyanate was added dropwise. After the completion of the dropwise addition, the reaction was carried out at 60 ° C for 5 hours to obtain a polymer solution having a methacryl oxime group in the side chain. Subsequently, the reaction product was added dropwise to a large amount of hexane to solidify the reaction product. Then, the coagulum was redissolved in tetrahydrofuran of the same mass to re-solidify in a large number of homes. After the re-dissolution-solidification operation was carried out three times in total, the obtained coagulum was vacuum dried at 40 °C for 48 hours to obtain the title copolymer E-2. -57- 200928468 Preparation Example 3 A flask equipped with a dry ice/methanol refluxer was replaced with nitrogen, and 3 g of 2,2'-azobisisobutyronitrile as a polymerization initiator was introduced, and 100 g of an organic solvent was added. The isobutyl ketone is stirred until the polymerization initiator dissolves. Then 'Feed 2 g of 2-hydroxyethyl methacrylate, 10 g of methacrylic acid, 20 g of styrene, 40 g of 4-(1-methyl-1-phenylethyl)phenoxyethyl acrylate After 10 g of n-butyl acrylate, stirring was started slowly. Subsequently, the temperature of the solution was raised to 80 80 ° C, and polymerization was carried out at this temperature for 6 hours. Subsequently, 0.13 g of di-n-butyltin dilaurate and 0.5 g of 2,6-di-t-butyl-p-cresol were fed into the resulting solution, and the temperature was maintained below 60 ° C under stirring. 23.7 g of 2-methylpropenyloxyethyl isocyanate was added dropwise. After completion of the dropwise addition, the mixture was reacted at 60 ° C for 5 hours to obtain a polymer solution having a methyl methacrylate group in the side chain. Subsequently, the reaction product was added dropwise to a large amount of hexane to solidify the reaction product. Then, the coagulum was redissolved in tetrahydrofuran of the same mass and φ ' was solidified again with a large amount of hexane. After the re-dissolution-solidification operation was carried out three times in total, the obtained coagulum was vacuum dried at 40 ° C for 48 hours to obtain the title copolymer E-3. The above-mentioned raw material names and blending amounts used in the production of the copolymers E-1 to E-3 are shown in Table 2. -58- 200928468 [Table 2] Unit: Parts by mass E-1 E-2 E-3 Monomer methacrylic acid via ethyl ester 20 20 20 Methacrylic acid • 10 10 Dicyclopentenyl acrylate 25 10 Styrene _ 25 20 4-(1-methyl-1-phenylethyl)phenoxyethyl acrylate - 40 n-butyl acrylate 15 35 10 methyl methacrylate 40 _ Reactive component 2-methyl propylene Ethoxyethyl isocyanate 23.7 23.7 23.7 The above components were uniformly mixed at a mixing ratio shown in Table 3 to obtain a photocurable resin composition j-1 for a lower cladding layer, an upper cladding layer, and an intermediate cladding layer. ~J-1 3, core photocurable resin composition K-1 to K-2.
-59- 200928468 6❹ 【彩 K-2 1 Γ[(甲基)丙烯酸胺基甲酸酯寡聚物] 丨 15.0 1 1 ( t * 1 1 [[反應性稀釋單體] 丨 ' 1 25.0 I 1 • 丨[聚合起始劑] I 〇 W1 (N 1[有機溶劑] 1 1 60.0 I 1[含乙烯性不飽和基之乙烯系聚合物] 1 ( 57.0 1 100.0 j 20.0 I 1 I 1 • 1 1 1 1 1 15.0 • 1 ' 〇 cn I 60.0 I 1 I 62.0 I 1 1 100.0 1 m >—> I 1 I 1 1 1 50.0 I 1 1 1 1 〇 1 1 Ο W-) <s I 60.0 I 1 40.0 1 1 1 1 100.0 1 J-12 1 • 1 I 1 1 1 25.0 1 1 1 1 1 1 U2—.〇 1 I o rn j 60.0 I I 60.0 I I • 丨 100.0 1 J-ll I 1 19.4 I I 1 1 1 1 1 1 1 1 LJ9^I Vi Ο <N LJ8-3 I 58.3 I < 1 1 100.0 1 J-10 | 1 I 1 1 1 1 1 « 4 194 1 • • Os (N 1 58.3 | 68.0 i 1 1 1 100.0 1 Ch 1 t I 1 1 1 « 1 1 1 291 1 • 〇s (N 1 58·3 1 1 68.0 1 1 1 1 100.0 1 00 >—» 1 1 I 1 1 1 1 1 I 70.0 | 1 p 1 100 1 | 10.0 I ' 〇 rn 1 40.0 | 1 I 1 1 100.0 1 1 1 I 1 1 1 1 60.0 | 1 25-° J 120 I 1 1 o rn 1 25.0 1 t • 1 loo.o ι 'sO 1 1 I • 1 1 70.0 1 1 120 1 1 1 10.0 I 1 1 〇 c*S | 25.0 | • 1 1 1 loo.o] Λ 1 1 I • 1 ί 70.0 1 1 1 10-° 1 1 1 > 1 17·° 1 1 o rn | 25.0 | 1 1 1 1 loo.o 1 —> 400 1 1 Ο rn lo.o 1 1 • 1 130 1 〇 〇\ 150 1 p 1 1 1 W> 〇 Vi (N 1 1 1 [100.0 1 rn 44.0 | 1 • 1 1 1 1 1 〇 〇\ 1 240 1 • 1 〇 >τΐ 1 150 1 • • 〇 rn • 1 ιοο.όΠ (N 65.0 1 1 1 1 1 1 1 ' 100 ' 1 1 1 1 1 〇 1 15.0 ] o • | 25.0 | 1 • 1 [!〇〇·〇 I 二 • 44.0 | t 1 ιο·όΠ 1 1 ' 1 〇 σί 1 1 〇 iri t 1 1 29.0 I 1 1 1 o rn 1 1 1 1 ιοό^1 _ 1» 5 Μ_Ί Μ_ Μ_ Vt < _ \M_ [A>8 Ί M_ |N-乙烯基-2-吡咯啶酮 | fN-乙烯基己內醯胺 丨 [丙烯酸異冰片酯 | |雙酚A EO加成物二丙烯酸酯 | [2,2·雙-4(2-經基-3-丙烯醯氧基丙基苯基)丙烷 | |i,9-壬二醇二丙烯酸酯 丨 |9,9_雙[4-(2_丙烯醯氧基乙氧基)苯基]芴 | 丨1,6-己二醇二丙烯酸酯 ] |Ε◦改質之三羥甲基丙烷三丙烯酸酯 | 1參(丙烯醯氧基)異尿氣酸酯 1 丨二季戊四醇六丙烯酸酯 | o Ό m 2 3 ΰΟ 3 A 1乙酸甲氧基丙酯 1 ώ <N ώ CO ώ 丨合計(其中有機溶劑除外) | -60- 200928468 [2.薄膜狀光波導之形成] [實施例1] (1) 中間包覆層及上部包覆層形成用乾膜之準備 首先,以旋轉塗佈,在聚對苯二甲酸乙二醇酯(PET) 製之基礎薄膜上面塗佈光硬化性樹脂組成物J-1,形成由 光硬化性樹脂組成物 J-1所成之塗膜。接著,以波長 3 65nm、照度20mW/cm2之紫外線照射該塗膜100秒,經光 硬化,形成厚度1 〇μιη之上部包覆層。接著,以旋轉塗佈 在上部包覆層上面塗佈光硬化性樹脂組成物J-1 1後,使用 加熱板,在1〇〇 °C、1〇分鐘之條件下預烘烤,形成由未硬 化之光硬化性樹脂組成物J-1 1所成之層,獲得由基礎薄膜 、上部包覆層(光硬化性樹脂組成物J-1之硬化物)及未硬 化之光硬化性樹脂組成物J-11所成之層層合而成之乾膜。 (2) 下部包覆層之形成 首先,以旋轉塗佈,在聚對苯二甲酸乙二醇酯(PET) 製之支撐薄膜(厚度ΙΟΟμιη)上面塗佈光硬化性樹脂組成物 J-1,形成由光硬化性樹脂組成物j-l所成之塗膜。接著, 以波長3 65nm、照度20mW/cm2之紫外線照射該塗膜100秒 ,經光硬化形成厚度1 Ομπι之下部包覆層。 (3) 芯部分之形成 接著,以旋轉塗佈,在下部包覆層上塗佈芯用光硬化 性樹脂組成物Κ-2,且在100°C、10分鐘之條件下預烘烤 200928468 ’形成塗膜。透過具有寬度50 μηι之直線狀圖型之光罩, 以波長3 65nm、照度20mW/cm2之紫外線照射該塗膜75秒, 經光硬化。接著,將具有硬化塗膜之基板浸漬在由丙酮組 成之顯像液中,使塗膜之未曝光部分溶解。隨後,藉由在 1 5 0 °C、1小時之條件下進行後烘烤,形成具有寬度5 Ομιη 之直線狀圖型之芯部分(厚度50μπι)。 赢 (4)中間包覆層及上部包覆層之形成 ❿ 接著,在下部包覆層及芯部分之上面,以使由未硬化 之光硬化性樹脂組成物J-11所成之層相向之方式層合上述 乾膜,藉由使芯部分與乾膜中之上部包覆層接觸之方式予 以貼合。隨後,對於由未硬化之光硬化性樹脂組成物J- 1 1 所成之層,以波長3 65nm、照度20mW/cm2之紫外線照射 100秒硬化,形成厚度50μιη之中間包覆層,獲得由支撐薄 膜、下部包覆層、芯部分、中間包覆層、上部包覆層及支 φ 撐薄膜所成之層合體。 (5)基板之剝離 將上述(1)〜(4)之步驟形成之硬化物自支撐薄膜剝離, 獲得以下部包覆層、芯部、及中間包覆層、上部包覆層之 順序層合而成之薄膜狀光波導。 [實施例2~8、比較例1〜4] 除用以形成包覆層(下部包覆層、上部包覆層、中間 -62- 200928468 包覆層)之光硬化性樹脂組成物及用以形成芯部分之光硬 化性樹脂組成物改變如表4所示以外,與實施例1同樣形成 薄膜狀光波導。 [薄膜狀光波導之評價] 如下列般評價薄膜狀光波導(實施例1〜8、比較例1〜4) e [1.彎曲耐久性] 對所製備之薄膜狀光波導(寬度5mm、長度l〇cm、厚 度70μπι),在溫度23°C、濕度50%之環境下進行彎曲試驗 。試驗條件係在溫度23t、濕度50%之環境下進行彎曲試 驗。試驗條件爲彎曲角度±135° ,彎曲速度1〇〇次/分鐘, 荷重10 0g,彎曲半徑1mm。另外,彎曲次數係由開始之0 度位置(薄膜狀光波導之水平狀態)彎曲成+13 5度之位置, ^ 接著再度經過0度之位置彎曲至-135度之位置後,恢復至〇 度之位置之動作作爲一次。測定至薄膜狀光波導產生斷裂 之次數,彎曲次數超過10萬次未發生斷裂或龜裂之情形記 爲「〇」,彎曲次數在10萬次以內發生斷裂或龜裂之情形 記爲「x」, [2.波導損失] 對所製備之薄膜狀光波導,自其一端入射波長850nm 之光。接著,藉由測量由另一端射出之光量,藉縮減 -63- 200928468 (cutback)法求得每單位長度之波導損失。波導損失在 0.5dB/cm以下時記爲「〇」,超過〇.5dB/cm時記爲「X」 〇 以上結果列於表4中。-59- 200928468 6❹ [Color K-2 1 Γ[(Meth)acrylic acid urethane oligomer] 丨15.0 1 1 ( t * 1 1 [[Reactive dilute monomer] 丨' 1 25.0 I 1 • 丨 [Polymerization Initiator] I 〇W1 (N 1 [organic solvent] 1 1 60.0 I 1 [ethylene-based polymer containing ethylenically unsaturated group] 1 ( 57.0 1 100.0 j 20.0 I 1 I 1 • 1 1 1 1 1 15.0 • 1 ' 〇cn I 60.0 I 1 I 62.0 I 1 1 100.0 1 m >—> I 1 I 1 1 1 50.0 I 1 1 1 1 〇1 1 Ο W-) <s I 60.0 I 1 40.0 1 1 1 1 100.0 1 J-12 1 • 1 I 1 1 1 25.0 1 1 1 1 1 1 U2—.〇1 I o rn j 60.0 II 60.0 II • 丨100.0 1 J-ll I 1 19.4 II 1 1 1 1 1 1 1 1 LJ9^I Vi Ο <N LJ8-3 I 58.3 I < 1 1 100.0 1 J-10 | 1 I 1 1 1 1 1 « 4 194 1 • • Os (N 1 58.3 68.0 i 1 1 1 100.0 1 Ch 1 t I 1 1 1 « 1 1 1 291 1 • 〇s (N 1 58·3 1 1 68.0 1 1 1 1 100.0 1 00 >—» 1 1 I 1 1 1 1 1 I 70.0 | 1 p 1 100 1 | 10.0 I ' 〇rn 1 40.0 | 1 I 1 1 100.0 1 1 1 I 1 1 1 1 60.0 | 1 25-° J 120 I 1 1 o rn 1 25.0 1 t • 1 loo.o ι 'sO 1 1 I • 1 1 70.0 1 1 120 1 1 1 10.0 I 1 1 〇c*S | 25.0 | • 1 1 1 loo.o] Λ 1 1 I • 1 ί 70.0 1 1 1 10-° 1 1 1 > 1 17·° 1 1 o rn | 25.0 | 1 1 1 1 loo.o 1 —> 400 1 1 Ο rn lo.o 1 1 • 1 130 1 〇〇 \ 150 1 p 1 1 1 W> 〇Vi (N 1 1 1 [100.0 1 rn 44.0 | 1 • 1 1 1 1 1 〇〇\ 1 240 1 • 1 〇>τΐ 1 150 1 • • 〇rn • 1 ιοο.όΠ (N 65.0 1 1 1 1 1 1 1 ' 100 ' 1 1 1 1 1 〇1 15.0 ] o • | 25.0 | 1 • 1 [!〇〇·〇I 2 • 44.0 | t 1 ιο·όΠ 1 1 ' 1 〇σί 1 1 〇iri t 1 1 29.0 I 1 1 1 o rn 1 1 1 1 ιοό^1 _ 1» 5 Μ_Ί Μ_ Μ_ Vt < _ \M_ [A>8 Ί M_ |N-Vinyl -2-pyrrolidone | fN-vinyl caprolactam 丨 [isobornyl acrylate | | bisphenol A EO adduct diacrylate | [2, 2 · bis-4 (2-amino-3-) Propylene methoxypropyl phenyl) propane | | i, 9-nonanediol diacrylate 丨|9,9_bis[4-(2-propyleneoxyethoxy)phenyl]indole | ,6-hexanediol diacrylate] | Trimethylolpropane triacrylate | 1 gin (propylene oxy) isourethane 1 丨 dipentaerythritol hexaacrylate | o Ό m 2 3 ΰΟ 3 A 1 methoxypropyl acetate 1 ώ <N ώ CO ώ total (excluding organic solvent) | -60- 200928468 [2. Formation of film-shaped optical waveguide] [Example 1] (1) Preparation of dry film for intermediate cladding layer and upper cladding layer The photocurable resin composition J-1 is coated on the base film made of polyethylene terephthalate (PET) by spin coating to form a photocurable resin composition J-1. Coating film. Subsequently, the coating film was irradiated with ultraviolet rays having a wavelength of 3 65 nm and an illuminance of 20 mW/cm 2 for 100 seconds, and photocured to form a coating layer having a thickness of 1 μm. Next, the photocurable resin composition J-1 1 was applied onto the upper cladding layer by spin coating, and then pre-baked at 1 ° C for 1 minute using a hot plate to form a A layer formed of the cured photocurable resin composition J-1 1 to obtain a base film, an upper cladding layer (cured product of photocurable resin composition J-1), and an uncured photocurable resin composition A dry film formed by laminating layers of J-11. (2) Formation of lower cladding layer First, a photocurable resin composition J-1 is applied onto a support film (thickness ΙΟΟμηη) made of polyethylene terephthalate (PET) by spin coating. A coating film formed of the photocurable resin composition j1 is formed. Next, the coating film was irradiated with ultraviolet rays having a wavelength of 3 65 nm and an illuminance of 20 mW/cm 2 for 100 seconds, and photo-cured to form a coating layer having a thickness of 1 μm. (3) Formation of core portion Next, the core photocurable resin composition Κ-2 was applied onto the lower cladding layer by spin coating, and pre-baked at 100 ° C for 10 minutes. A coating film is formed. The coating film was irradiated with ultraviolet rays having a wavelength of 3 65 nm and an illuminance of 20 mW/cm 2 for 75 seconds through a mask having a linear pattern having a width of 50 μm, and was photohardened. Next, the substrate having the cured coating film was immersed in a developing liquid composed of acetone to dissolve the unexposed portion of the coating film. Subsequently, by post-baking at 150 ° C for 1 hour, a core portion (thickness 50 μm) having a linear pattern having a width of 5 μm was formed. Win (4) Formation of intermediate cladding layer and upper cladding layer ❿ Next, on the lower cladding layer and the core portion, the layer formed by the uncured photocurable resin composition J-11 is opposed to The above dry film is laminated by laminating the core portion in contact with the upper cladding layer in the dry film. Subsequently, the layer formed of the uncured photocurable resin composition J-1 was cured by ultraviolet rays having a wavelength of 3 65 nm and an illuminance of 20 mW/cm 2 for 100 seconds to form an intermediate coating layer having a thickness of 50 μm, which was obtained by support. A laminate of a film, a lower cladding layer, a core portion, an intermediate cladding layer, an upper cladding layer, and a ruthenium-supporting film. (5) Peeling of the substrate The cured product formed by the above steps (1) to (4) is peeled off from the support film to obtain a sequential lamination of the lower cladding layer, the core portion, and the intermediate cladding layer and the upper cladding layer. A film-shaped optical waveguide. [Examples 2 to 8 and Comparative Examples 1 to 4] A photocurable resin composition for forming a coating layer (lower cladding layer, upper cladding layer, intermediate-62-200928468 coating layer) and used for The film-shaped optical waveguide was formed in the same manner as in Example 1 except that the composition of the photocurable resin forming the core portion was changed as shown in Table 4. [Evaluation of Film-Shaped Optical Waveguides] The film-shaped optical waveguides were evaluated as follows (Examples 1 to 8 and Comparative Examples 1 to 4) e [1. Bending durability] The prepared film-shaped optical waveguide (width 5 mm, length) L〇cm, thickness 70μπι), bending test was carried out in an environment of a temperature of 23 ° C and a humidity of 50%. The test conditions were subjected to a bending test in an environment of a temperature of 23 t and a humidity of 50%. The test conditions were a bending angle of ±135°, a bending speed of 1 //min, a load of 10 0 g, and a bending radius of 1 mm. In addition, the number of bends is bent from the 0 degree position at the beginning (the horizontal state of the film-shaped optical waveguide) to a position of +13 5 degrees, ^ and then the position at 0 degree is bent to the position of -135 degrees, and then restored to the degree of twist. The action of the position is once. The number of times the film-shaped optical waveguide was broken was measured, and the case where the number of times of bending exceeded 100,000 times without breaking or cracking was recorded as "〇", and the case where the number of times of bending was broken or cracked within 100,000 times was recorded as "x". [2. Waveguide loss] For the prepared film-shaped optical waveguide, light having a wavelength of 850 nm was incident from one end thereof. Next, by measuring the amount of light emitted from the other end, the waveguide loss per unit length is obtained by the reduction-63-200928468 (cutback) method. When the waveguide loss is 0.5 dB/cm or less, it is marked as "〇", and when it exceeds 〇5 dB/cm, it is recorded as "X". The above results are shown in Table 4.
-64 - 200928468-64 - 200928468
❹G 【寸嗽: 鎰 [薄膜狀光波導之構成] M2 M2 K-2 [評價] X 〇 cn a Ml J-11 K-2 X 〇 CN 羣 J-10 J-10 K-2 X 〇 Os ; ON 1 1 X 〇 00 揖 IK 00 J-13 K-2 〇 〇 卜 辑 舾 卜 hA J-12 1 〇 〇 闺 卹 1-¾ M3 «-Η 〇 〇 »r> 霉 辑 * ·—» M2 〇 〇 i 辑 U »—ϊ J-11 K-2 〇 〇 m 習 U cn »—S J-10 K-l 〇 〇 (N 辑 W (N *—j J-11 〇 〇 i 辑 in J-11 K-2 〇 〇 下部包覆層及上部包覆層用組成物 中間包覆層用組成物 蕊部分用組成物 彎曲耐久性(彎曲半徑1 mm) 波導損失 -65- 200928468 由表4可了解本發明之薄膜狀光波導(實施例1〜8)之彎 曲耐久性優異。另一方面,使用不含(甲基)丙烯酸胺基甲 酸酯寡聚物之光硬化性樹脂組成物作爲下部包覆層、上部 包覆層及中間包覆層之材料之比較例1之彎曲耐久性較差 。又,使用(甲基)丙烯酸胺基甲酸酯寡聚物及反應性稀釋 單體之任一種或兩種之調配量在本發明範圍以外之光硬化 性樹脂組成物作爲下部包覆層、上部包覆層及中間包覆層 之材料之比較例2〜4其彎曲耐久性較差。 ❹ 【圖式簡單說明】 圖1係模式地顯示本發明之薄膜狀光波導之一例之剖 面圖。 圖2係顯示下部包覆層形成用乾膜之製造方法之一例 之流程圖。 圖3係顯示中間包覆層及上部包覆層形成用乾膜之製 ^ 造方法之一例之流程圖。 〇 _ 圖4係顯示本發明薄膜狀光波導之製造方法之一例之 流程圖。 【主要元件符號說明】 1 :薄膜狀光波導 2 ··支撐薄膜 3 :支撐薄膜 4 :光罩 66- 200928468 5 :光 10:下部包覆層形成用乾膜 1 1 :基礎薄膜 1 2 :下層用組成物 1 3 :由未硬化之下層用組成物構成之層 14 :下層用薄膜 1 5 :下部包覆層 21 :芯用薄膜 22 :芯部分 30:中間包覆層及上部包覆層形成用乾膜 31 :基礎薄膜 32 :上層用薄膜 3 3 :上部包覆層 3 4 :由未硬化之中間層用組成物構成之層 35 :覆蓋薄膜 3 6 :中間包覆層 -67-❹G [inch 嗽: 镒 [constitution of film-shaped optical waveguide] M2 M2 K-2 [Evaluation] X 〇cn a Ml J-11 K-2 X 〇CN Group J-10 J-10 K-2 X 〇Os ; ON 1 1 X 〇00 揖IK 00 J-13 K-2 〇〇 舾 h hA J-12 1 1-3 1-3 1-3 M3 «-Η 〇〇»r> Mildew* ·-» M2 〇 〇i 辑 U »—ϊ J-11 K-2 〇〇m 习 U cn »—S J-10 Kl 〇〇 (N series W (N *—j J-11 〇〇i in J-11 K- 2 〇〇 lower cladding layer and upper cladding layer composition intermediate cladding layer composition core portion bending durability (bending radius 1 mm) waveguide loss -65- 200928468 From Table 4, the present invention can be understood The film-shaped optical waveguides (Examples 1 to 8) are excellent in bending durability. On the other hand, a photocurable resin composition containing no (meth)acrylic acid urethane oligomer is used as the lower cladding layer. The material of the upper cladding layer and the intermediate cladding layer was inferior in bending durability in Comparative Example 1. Further, either or both of (meth)acrylic acid urethane oligomer and reactive diluent monomer were used. The amount of adjustment is Comparative examples 2 to 4, which are materials of the lower cladding layer, the upper cladding layer, and the intermediate cladding layer, have poor bending durability, and the photocurable resin composition other than the invention has a poor bending durability. A cross-sectional view showing an example of a film-shaped optical waveguide of the present invention is shown in Fig. 2. Fig. 2 is a flow chart showing an example of a method for producing a dry film for forming a lower cladding layer. Fig. 3 shows the formation of an intermediate cladding layer and an upper cladding layer. A flow chart showing an example of a method for producing a dry film. 〇_ Fig. 4 is a flow chart showing an example of a method for producing a film-shaped optical waveguide of the present invention. [Description of main components] 1 : Film-shaped optical waveguide 2·· Support film 3: support film 4: reticle 66-200928468 5: Light 10: dry film for forming lower cladding layer 1 1 : base film 1 2 : composition for lower layer 1 3 : composition of composition for uncured lower layer Layer 14: Lower layer film 15: Lower cladding layer 21: Core film 22: Core portion 30: Intermediate coating layer and upper coating layer forming dry film 31: Base film 32: Upper layer film 3 3 : Upper cladding layer 3 4: from the middle of the unhardened With layers 35 composed of: the cover film 36: an intermediate cladding layer -67-
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| JP5321899B2 (en) * | 2009-07-23 | 2013-10-23 | 日立化成株式会社 | Clad layer forming resin composition, optical waveguide and optical module |
| WO2016047291A1 (en) * | 2014-09-25 | 2016-03-31 | 第一工業製薬株式会社 | Curable resin composition, cured product and laminate |
| JP7244278B2 (en) * | 2019-01-02 | 2023-03-22 | デクセリアルズ株式会社 | PHOTOCURABLE RESIN COMPOSITION AND METHOD FOR MANUFACTURING IMAGE DISPLAY DEVICE |
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| JP2003303449A (en) * | 2002-04-05 | 2003-10-24 | Mitsubishi Chemicals Corp | Optical memory device |
| JP2004199015A (en) * | 2002-10-25 | 2004-07-15 | Mitsubishi Chemicals Corp | Optical waveguide device and its manufacturing method, and optical memory device and its manufacturing method |
| JP4385818B2 (en) * | 2004-03-29 | 2009-12-16 | Jsr株式会社 | Photosensitive resin composition and optical waveguide |
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