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TW200928201A - LED lamp - Google Patents

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Publication number
TW200928201A
TW200928201A TW96149336A TW96149336A TW200928201A TW 200928201 A TW200928201 A TW 200928201A TW 96149336 A TW96149336 A TW 96149336A TW 96149336 A TW96149336 A TW 96149336A TW 200928201 A TW200928201 A TW 200928201A
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TW
Taiwan
Prior art keywords
heat sink
heat
light
emitting diode
bottom plate
Prior art date
Application number
TW96149336A
Other languages
Chinese (zh)
Inventor
Chun-Jiang Shuai
Guang Yu
Zhi-Yong Zhou
Original Assignee
Foxconn Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foxconn Tech Co Ltd filed Critical Foxconn Tech Co Ltd
Priority to TW96149336A priority Critical patent/TW200928201A/en
Publication of TW200928201A publication Critical patent/TW200928201A/en

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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

An LED lamp includes a first heat sink including a plate and a plurality of fins extending upwardly from the plate, an LED module fixed on a bottom of the first heat sink, a pair of second heat sinks sandwiching the first heat sink, and a plurality of heat pipes connecting the first heat sink to the second heat sinks. The two second heat sinks can provide auxiliary heat dissipation for the first heat sink, thereby ensuring the LED module operate normally.

Description

200928201 ’九、發明說明: 【發明所屬之技術領域】 本發明涉及一種發光二極體燈具,特別係指一種具 熱裝置之發光二極體燈具。 一政 【先前技術】 相比於傳統之發光源,發光二極體具有重量輕、體積 小、污染低、壽命長、光電轉換效率高等優點,其作為二 ❽種新型之發光源,已經被越來越多地應用到各領域當中, 如路燈、交通燈、信號燈、射燈及裝飾燈等等。田, ★惟,發光二極體在工作時會產生大量之熱量,如若該 等熱量不能得到及時地散發,將容易導致發光二極體過 熱,使其發光效率降低,甚至於直接燒壞而無法繼續工作。 為此,業界採用散熱器來對發光二極體散熱。傳統之 散熱器一般包括一底板及複數自該底板垂直向上形成之鰭 ❹片 具有複數發光二極體之發光二極體模組貼置於底板 之底面,其工作時所產生之熱量藉由底板傳輸至鰭片上, 然後再經由鰭片對流散發至周圍之空氣中。 為獲得較大之整體光強輸出,發光二極體需較為密集 地排布於散熱器之底板上。惟,由於單個散熱器之散熱能 力有限,該種密集之排布將導致其無法及時地散發發光二 極體所產生之熱量,從而容易致使發光二極體過熱,影響 發光效率。 【發明内容】 6 200928201 有鑒於此,實有必要提供一 極體燈具。 種散熱性能良好之發光 二 一種發光二極體烩且 於第-散敎卷底邙之私1 括一第一散熱器及一安裝 底板及複數自底板向上证你 狀”、、裔匕栝 之轉片’另有兩個夾置第-散 管。放熱&及複數連接第-散熱器與第二散熱器之 ❹ /、S知技仙比’本發明之發光二極體燈具藉由埶管 =散熱器之:側加裝二第二散熱器,第-散熱器;斤無 盈、散出之熱置可藉由熱管傳輸至第二散熱器上, 再經由第二散執器輕讲5田 、 一示射至周圍之空氣内。由此,本發明之 二第-散熱器可辅助第—散熱器對發光二極體散熱,從而 確保發光二極體之正常運作。 【實施方式】 如目1-2所示,本發明之發光二極體燈具包括一第 熱$ 10、一 S裝在第一散熱g 1〇底部之發光二極體模組 40 —置於第一散熱器10相對兩侧之第二散熱器2〇及 數連接第一散熱器10及第二散熱器2〇之熱管3〇。 睛一併參閱圖4,所述第一散熱器1〇由熱導性良好之 金屬材料一體形成,其包括一矩形之底板12及複數自底板 12之頂面垂直向上形成之鰭片14。所述底板12之底面用 於貼置所述發光二極體模組4〇’以將發光二極體模纟且仂 所產生之熱量均勾地傳輸至,鳍片14上。複數溝槽16開設 7 200928201 於第一散熱器上並將該等鰭片14分割成五組,每一溝槽16 均凹入底板12之頂面。該五組鰭片14中之複數鰭片14被 削去一部分而在環繞底板12之周緣區域形成複數缺口 18 (如圖4)。所述底板12在與上述缺口 18相對應之位置處 分別開設複數螺孔(圖未標),供螺絲(圖未示)穿設而 將發光二極體燈具固定在支架(圖未示)上。 清參閱圖2及圖5’所述二第二散熱器2〇藉由熱管3〇 對稱地固定至第一散熱器1〇之兩侧。每一第二散熱器2〇 由複數平行之鰭片22堆疊串接而成,相鄰之鰭片22間形 成供氣流藉由之間隙。第二散熱器20之鰭片22沿溝槽16 伸=向(即平行於第一散熱器10底板12平面之方向) 嚜叹。每一鰭片22均呈矩形,其頂部及底部之兩側區域分 J X平向内延伸出四扣片(圖未標),以扣接相鄰之鰭片 22而將該等韓# 22固結成一整體。每一鰭>1 22之中部開 設複數相互間隔之穿孔24,供熱管3〇穿設。每—穿孔24 ❹之内緣水平向内彎折出一環形之折邊%,其套設於熱管 上以杧加熱官30與第二散熱器2〇之接觸面積。所述鰭片 22之長度與第一散熱器10之底板12之長度相等,其高度 ;斤辻第放熱器10之高度’由此’當第二散執20 ,置於熱管3〇上而固定至第一散熱器1〇之兩側時、;其頂 P將/、第政熱器10之頂部大致齊平,其下部超出底板12 而位於第一散熱器10之下方兩側(如圖5)。 ίο Λ"!併參閱_ 4,所述熱管3〇分別容置於第一散熱器 /槽16内。每一熱管3〇均呈扁平狀,其中部嵌入所 200928201 述底板12中,其兩端則延伸超出第一散熱器10而分別插 •設於二第二散熱器20之穿孔24内,以將第一散熱器10之 底板12所吸收之熱量傳輸至第二散熱器20上。 如圖2及圖3所示,所述發光二極體模組40安裝於第 一散熱器10之底面,其包括一矩形之電路板42及複數陣 列排布於電路板42上之發光二極體44。該電路板42與所 述第一散熱器10之底板12之中部區域接觸,其將發光二 極體44所產生之熱量傳輸至底板12上。 V 使用該發光二極體燈具時,當發光二極體44通電發光 之後,其產生之熱量經由電路板42傳導至第一散熱器10 之底板12上。一部分熱量直接傳輸至第一散熱器10之鰭 片14上,然後再經由該等鰭片14散發至空氣中;另一部 分熱量藉由熱管30傳輸至二第二散熱器20上,其經由第 二散熱器20之鰭片22對流至周圍之空氣中。由於第二散 熱器20之鰭片22相互隔開,空氣可在其間隙之間充分對 ⑬流而迅速地第二散熱器20之熱量帶走,從而使整個發光二 極體燈具獲得較好之散熱效果。與習知技術相比,本發明 增加之二第二散熱器20可輔助第一散熱器10散熱,其將 第一散熱器10無法及時散發之熱量散發至外部之空氣中, 從而確保發光二極體44之正常運作。與單獨增大散熱器之 體積相比,第二散熱器20可充分地利用空氣對流,使其散 熱效率大幅度提升。同時,由於第二散熱器20藉由鰭片22 堆疊扣接而成,其可根據發光二極體模組40之散熱需求而 調整鰭片22之數量,使第二散熱器20之功效發揮至最大。 9 200928201 •此外,由於熱管30傳熱不定向,二第二散熱器2〇配置靈 -活,可根據實際之需求調整位置。 综上所述,本發明確已符合發明專利之要件,遂依法 提出專利申請。惟’以上所述者僅為本發明之較佳實施例, 自不能以此限制本案之中請專利範圍。舉凡熟悉本案技藝 之人士援依本發明之精神所作之等效修飾或變化,皆應涵 蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係本發明實施例之發光二極體燈具之組裝圖。 圖2係圖1中之分解圖。 圖3係圖1之倒置圖。 圖4係圖1之俯視圖。 圖5係圖1之前視圖。 主要元件符號說明】 第—散熱器 10 鳍片 14 > 22 缺口 18 穿孔 24 熱管 30 電路板 42BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light-emitting diode lamp, and more particularly to a light-emitting diode lamp with a heat device. Yizheng [Prior Art] Compared with the traditional light source, the light-emitting diode has the advantages of light weight, small volume, low pollution, long life, high photoelectric conversion efficiency, etc., and it has been used as a new type of light source. The more you apply to various fields, such as street lights, traffic lights, signal lights, spot lights and decorative lights. Tian, ★ However, the light-emitting diode generates a lot of heat during work. If the heat cannot be dissipated in time, it will easily lead to overheating of the LED, which will reduce the luminous efficiency, even if it is directly burned out. continue working. To this end, the industry uses a heat sink to dissipate heat from the LED. A conventional heat sink generally includes a bottom plate and a plurality of fins formed vertically upward from the bottom plate. The light emitting diode module having a plurality of light emitting diodes is attached to the bottom surface of the bottom plate, and the heat generated during operation is provided by the bottom plate. It is transferred to the fins and then convected through the fins to the surrounding air. In order to obtain a larger overall light intensity output, the light-emitting diodes need to be densely arranged on the bottom plate of the heat sink. However, due to the limited heat dissipation capability of a single heat sink, such a dense arrangement will result in the inability to dissipate the heat generated by the light-emitting diode in time, which may easily cause the light-emitting diode to overheat and affect the luminous efficiency. SUMMARY OF THE INVENTION 6 200928201 In view of this, it is necessary to provide a polar body lamp. A kind of light-emitting diode with good heat dissipation performance, and a light-emitting diode, and the first heat sink and a mounting bottom plate and a plurality of self-supporting plates from the bottom plate. The rotor piece 'the other two sandwiched the first-bulk tube. The heat release & and the plurality of connection between the first heat sink and the second heat sink / / S knows the analogy than the light emitting diode lamp of the present invention by埶管=heatsink: side mounted two second radiators, the first radiator; the pounds are unprofitable, the heat that is dissipated can be transferred to the second radiator by the heat pipe, and then lightly passed through the second radiator The fifth field and the first light are emitted into the surrounding air. Therefore, the second heat sink of the present invention can assist the heat sink to dissipate heat from the light emitting diode, thereby ensuring the normal operation of the light emitting diode. As shown in FIG. 1-2, the LED lamp of the present invention comprises a first heat sink of the light emitting diode module 40 mounted on the bottom of the first heat sink g 1 第. 10 second heat sinks 2 on opposite sides and a plurality of heat pipes 3 连接 connecting the first heat sink 10 and the second heat sink 2 Referring to FIG. 4, the first heat sink 1 is integrally formed of a metal material having good thermal conductivity, and includes a rectangular bottom plate 12 and a plurality of fins 14 formed vertically upward from the top surface of the bottom plate 12. The bottom plate 12 The bottom surface is used for affixing the LED module 4' to dissipate the heat generated by the LED and the heat generated by the crucible to the fins 14. The plurality of trenches 16 are opened 7 200928201 The first heat sink is divided into five groups, and each of the grooves 16 is recessed into the top surface of the bottom plate 12. The plurality of fins 14 of the five sets of fins 14 are cut off and surrounded. A plurality of notches 18 (as shown in FIG. 4) are formed in a peripheral region of the bottom plate 12. The bottom plate 12 defines a plurality of screw holes (not shown) at positions corresponding to the notches 18 for screwing (not shown). The illuminating diode lamp is fixed on the bracket (not shown). The two second heat sinks 2 are fixed symmetrically to the first heat sink 1 by heat pipes 3 参阅 as shown in FIG. 2 and FIG. 5 '. Each of the second heat sinks 2 is formed by stacking a plurality of parallel fins 22 in series, and the adjacent fins 22 are shaped The air supply is provided with a gap. The fins 22 of the second heat sink 20 are sighed along the groove 16 (ie, parallel to the plane of the bottom plate 12 of the first heat sink 10). Each of the fins 22 has a rectangular shape. The top and bottom sides of the bottom portion of the JX extend inwardly into the four buckles (not labeled) to fasten the adjacent fins 22 and consolidate the Han #22 into a whole. Each fin > The middle part of 1 22 is provided with a plurality of mutually spaced perforations 24 for the heat pipe 3 to be pierced. The inner edge of each perforation 24 弯 is bent horizontally inwardly to form a ring-shaped hemming%, which is sleeved on the heat pipe to heat the officer 30. Contact area with the second heat sink 2. The length of the fin 22 is equal to the length of the bottom plate 12 of the first heat sink 10, and the height thereof; the height of the heat pump 10 is 'by' Disperse 20, placed on the heat pipe 3〇 and fixed to the sides of the first radiator 1〇; the top P will be /, the top of the political heater 10 is substantially flush, the lower part of which exceeds the bottom plate 12 and is located at the A lower side of a heat sink 10 (as shown in Figure 5). Ίο Λ"! and refer to _ 4, the heat pipes 3 容 are respectively accommodated in the first radiator / groove 16. Each of the heat pipes 3 is flat, and the middle portion is embedded in the bottom plate 12 of the 200928201, and the two ends extend beyond the first heat sink 10 and are respectively inserted into the through holes 24 of the second heat sink 20 to The heat absorbed by the bottom plate 12 of the first heat sink 10 is transferred to the second heat sink 20. As shown in FIG. 2 and FIG. 3 , the LED module 40 is mounted on the bottom surface of the first heat sink 10 , and includes a rectangular circuit board 42 and a plurality of LEDs arranged on the circuit board 42 . Body 44. The circuit board 42 is in contact with an intermediate portion of the bottom plate 12 of the first heat sink 10, which transfers heat generated by the light-emitting diodes 44 to the bottom plate 12. When the light-emitting diode lamp is used, when the light-emitting diode 44 is energized, the heat generated by the light-emitting diode 44 is conducted to the bottom plate 12 of the first heat sink 10 via the circuit board 42. A portion of the heat is directly transmitted to the fins 14 of the first heat sink 10 and then radiated to the air via the fins 14; another portion of the heat is transferred to the second heat sink 20 via the heat pipe 30, which is passed through the second The fins 22 of the heat sink 20 converge into the surrounding air. Since the fins 22 of the second heat sink 20 are spaced apart from each other, the air can sufficiently carry out the flow of 13 between the gaps and quickly remove the heat of the second heat sink 20, so that the entire light-emitting diode lamp is better. heat radiation. Compared with the prior art, the second heat sink 20 of the second embodiment of the present invention can assist the first heat sink 10 to dissipate heat, which dissipates the heat that the first heat sink 10 cannot dissipate in time to the outside air, thereby ensuring the light emitting diode. The normal operation of the body 44. The second heat sink 20 can sufficiently utilize air convection as compared with separately increasing the volume of the heat sink, so that the heat dissipation efficiency is greatly improved. At the same time, since the second heat sink 20 is fastened by the stacking of the fins 22, the number of the fins 22 can be adjusted according to the heat dissipation requirement of the LED module 40, so that the effect of the second heat sink 20 is maximum. 9 200928201 • In addition, because the heat pipe 30 heat transfer is not oriented, the second second heat sink 2〇 is configured to be flexible and can be adjusted according to actual needs. In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent in this case. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the present invention are intended to be included in the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an assembled view of a light-emitting diode lamp according to an embodiment of the present invention. Figure 2 is an exploded view of Figure 1. Figure 3 is an inverted view of Figure 1. Figure 4 is a plan view of Figure 1. Figure 5 is a front view of Figure 1. Explanation of main component symbols] - Heatsink 10 Fins 14 > 22 Notch 18 Perforation 24 Heat pipe 30 Circuit board 42

底板 12 溝槽 16 第二散熱器 20 折邊 % 發光二極體模組40 發光二極體 44Base plate 12 groove 16 second heat sink 20 hem % light-emitting diode module 40 light-emitting diode 44

Claims (1)

200928201 十、申請專利範圍: 4200928201 X. Patent application scope: 4 1. 一種發光二極體燈具,其包括一第一散熱器及一安裝於第 一散熱器底部之發光二極體模組,該第一散熱器包括— 底板及複數自底板向上延伸之鰭片,其改良在於:該發 光二極體燈具還包括二夾置第一散熱器之第二散熱器2 複數連接第一散熱器與第二散熱器之熱管。 2. 如申請專利範圍第1項所述之發光二極體燈具,其中該第 —散熱器之高度大於第一散熱器之高度。 3. 如申請專利範圍第2項所述之發光二極體燈具,其中該第 二散熱器之頂面與第一散熱器之頂部齊平,第;;散=器 之下部向下超出第一散熱器。 (如申,專利範圍第i項所述之發光二極體燈具,其中每— 第一散熱器由複數相互間隔之鰭片堆疊串接而成。 如月專利範圍第4項所述之發光二極體燈具,其中該第 -散熱器之鰭片之兩側向内彎折出複 通過扣片相互扣接。 寺1片 -專。利liL圍第4項所述之發光二極體燈具,其中該第 a…、斋之縛片平行於散熱器之底板平面之方 7·如申請專利 其中該第一 溝槽。 範圍第1至6任一項所述之發光二極體燈具, 散熱器上形成有複數將鰭片分割成複數組之 8.如申請專利範圍第7 項所述之發光二極體燈具,其中該等 11 200928201 溝槽凹入底板之頂面。 • 9·如申請專利範圍第8項所述之發光二極體燈具,其中該熱 s之中部容置於溝槽内並嵌入底板内,兩端則分別插設 於—弟—散熱器内。 吻專利範圍第7項所述之發光.二極體燈具,其中熱 s句為扁平狀之構造。A light-emitting diode lamp comprising a first heat sink and a light-emitting diode module mounted on a bottom of the first heat sink, the first heat sink comprising: a bottom plate and a plurality of fins extending upward from the bottom plate The improvement is that the light-emitting diode lamp further includes two heat pipes 2 that sandwich the first heat sink and a plurality of heat pipes that connect the first heat sink and the second heat sink. 2. The illuminating diode lamp of claim 1, wherein the height of the first heat sink is greater than the height of the first heat sink. 3. The illuminating diode lamp of claim 2, wherein a top surface of the second heat sink is flush with a top of the first heat sink, and a lower portion of the lower portion of the device heat sink. The light-emitting diode lamp according to the invention of claim 4, wherein each of the first heat sinks is formed by stacking a plurality of fins which are spaced apart from each other. The light-emitting diode according to item 4 of the patent scope of the month The body lamp, wherein the two sides of the fin of the first heat sink are bent inwardly and buckled together by the buckle. The temple 1 piece-special. Lili is surrounded by the light-emitting diode lamp of the fourth item, wherein The first a..., the fasting piece of the slab is parallel to the plane of the bottom plate of the heat sink. The first groove is as claimed in any one of the first to sixth embodiments. 8. The light-emitting diode lamp according to claim 7, wherein the 11 200928201 groove is recessed into the top surface of the bottom plate. The illuminating diode lamp of the eighth aspect, wherein the middle portion of the heat s is placed in the groove and embedded in the bottom plate, and the two ends are respectively inserted in the heat sink. The illuminating. The diode lamp, wherein the heat s sentence is a flat structure. 1212
TW96149336A 2007-12-21 2007-12-21 LED lamp TW200928201A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107388213A (en) * 2016-03-31 2017-11-24 豪雅冠得股份有限公司 Heat abstractor and the light irradiation device with the heat abstractor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107388213A (en) * 2016-03-31 2017-11-24 豪雅冠得股份有限公司 Heat abstractor and the light irradiation device with the heat abstractor

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