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TW200918779A - Method for manufacturing fiber reinforced composite coil spring - Google Patents

Method for manufacturing fiber reinforced composite coil spring Download PDF

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Publication number
TW200918779A
TW200918779A TW96140735A TW96140735A TW200918779A TW 200918779 A TW200918779 A TW 200918779A TW 96140735 A TW96140735 A TW 96140735A TW 96140735 A TW96140735 A TW 96140735A TW 200918779 A TW200918779 A TW 200918779A
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TW
Taiwan
Prior art keywords
fiber
bundle
resin
coil spring
reinforced composite
Prior art date
Application number
TW96140735A
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Chinese (zh)
Other versions
TWI338091B (en
Inventor
rong-hua Lin
Original Assignee
Eg Intellectual Asset Creative Dev Co Ltd
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Priority to TW96140735A priority Critical patent/TW200918779A/en
Publication of TW200918779A publication Critical patent/TW200918779A/en
Application granted granted Critical
Publication of TWI338091B publication Critical patent/TWI338091B/zh

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Abstract

The present invention refers to a method for manufacturing a fiber reinforced composite coil spring. In the method, thermoset resin reinforced fiber bundle is rotated about an axis evenly and extruded forward through a transmission worm gear attached with a heating device and cut into segments according to the necessary size so as to form the fiber reinforced composite coil spring.

Description

200918779 九、發明說明: 【發明所屬之技術領域】 本發明係一種纖維強化複合螺旋彈簧之製作方法,尤指一 以熱固性樹脂強化纖維為材料,經由一附有加熱裝置的傳動螺 桿組件,轴向均勻旋轉並向前推擠,連續生產而成的一維 強化複合螺旋彈簧之製作方法。 【先前技術】 按、,目前習知之各種螺旋彈簧,普遍運用於各種機構,如 盤^通卫具的懸吊避震系統,或—般的工業機械上,而大多 $螺旋彈簧’皆以鋼材等金屬材懸成,材質本身的復 原力,致使螺旋彈簧得以吸收轴向的受力。 的質製躺彈簧雖具有優異哪性,卻也存在著質量 達i前一般交通工具均朝向輕量化的方向發展,以期 用古增加運動效能的目標,如車架、輪圈等多已採 ^又質輕的材質,如炭纖維、鋁、鎂等合金及鈦合金等。 材料ίίΪΪί目的,在懸吊避震系統中,亦有利用複合 2 3 β 彈簧,将傾旋彈簧的重量,如公告第1 2 造方法中Γ披露之「編織複合材料螺旋彈簧結構及其製 材料螺i彈ί之製2 5 1 0 5 9號中所披露之「複合 作方式,由方法」前案,皆為複合材料螺旋彈簧的製 中,可错、迷之二前案所揭示之複合材料螺旋彈簧製作方法 QM下之共同特徵: Ϊ程^的=流程’單一模具需經過一定時間的加熱及冷 ’才能製作出一個複合材料螺旋彈簧成品; 么每一次的絮你法 以宗出作桃程’單一模具需經過閉合及開啟之步驟, 4㈣成型’取出或剝離成品的程序。 200918779 詳觀上述製作方法之共同特徵實不難發覺其尚存有些許 、人,、之處,主要瘢結在於其製作流程中,從材料入模,加熱' :部到取出或剝離成品所需時間太長,造成模具的使用迴轉率 紅^大量生產,需準備大量的模具、加設備,人力及場地, 粍時且效益不佳。 【發明内容】 曰明主要係一種、纖維強化複合螺旋彈簧之製作方法,其 ϋΐϊϊ供—種簡化加工流程、降低加工成本的一種纖維強化 方作方法’以解決前案複合材料螺旋彈箸製造 莫入述目的,本發明將強化纖維樹脂連續束條(2 4) 槔圖所示之傳動螺桿組件中的螺紋凹槽,藉由螺 動,同線性運動’轴向均句旋轉並向前推擠、移 強化複tii彈簧五圖中所提及之連續纖維 巧规坪貢、25)’再依所需尺寸分段馥切,以穿成 述如示之纖_化複合職彈箸成品 【實施方式】 本發明主要係一種纖維強化複合螺旋 i 中,用以當作基材的熱固性樹脂,^ 土:纖維等纖維’或由前述各種二祕 纖維紗束導模板α 1) 上中拉出’經由 禾取果條’再由纖維紗架(1 200918779 2 )中拉出以若干纖維紗束(2 2 ),將此一 2 = ’重複交又齡,成為―強化纖維^^ ’ 工連續束條’導入熱固性 槽(1 3 ),使樹月曰滲透進入強化纖維連續紗 中’成為一軟質未硬化之強化纖維樹脂連續 3. 束條導模板(丄4 )及引導用滾二條(2 :)軟 ^?1\7ΖΖ7ΛΤ1( 24), 桿.二====== 4 維麵連續束條(24)的硬化溫度。 組件中的傳動螺桿(1 6 )延軸向旋轉,並帶動 ί 纖維樹脂連續束條(2 4 ),經由職凹 向均勾旋轉、向前推擠,於該螺旋凹槽中移動,且 由加熱環(1 8 )加熱至該強化纖維 同i連ϊί4)的硬化_ ’於旋轉、推擠及移動 4匕之強化纖維樹脂連續束條(2 4 )硬 化’,為連續纖維強化複合螺旋彈簧(2 •如圖^1,化後之連續纖維強化複合螺旋彈簧 後,依所需尺寸,分段以切斷: 強如圖示第六圖所示之織維 7 200918779 【圖式簡單說明】 第一圖係本發明實施步驟之流程圖 第二圖係本發明實施步驟之示意圖 „本發明中所包含之傳動導桿組件之分解圖 第四圖係本發明巾所包含之傳動導桿組件之剖面圖 第五圖係本發明中所包含之傳動導桿組件實施示意圖 第六圖係本發明所製成之成品裁切後之示意圖 【主要元件符號說明】 01製作強化纖維連續束 0 2含浸樹脂 0 3導入加熱之傳動螺桿組件 0 4轴向旋轉推擠出連續彈簧成品 0 5裁切 10纖維紗架 1 2纖維紗架 14纖維束條導模板 16傳動導桿 1 8加熱環 2 0切斷鋸 11纖維紗束導模板 13熱固性樹脂含浸槽 15導引用滾輪 17強化纖維樹脂束條導入口 19傳動導桿組件之外殼 21纖維紗束 2 2纖維紗束(交叉纏繞用) 2 3強化纖維連續束條 2 4強化纖維樹脂連續束條 2 5連續纖維強化複合螺旋彈簧 2 6經裁切後之纖維強化複合嫘旋彈簧成品200918779 IX. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a fiber-reinforced composite coil spring, in particular to a thermosetting resin reinforced fiber as a material, via a transmission screw assembly with a heating device, axial direction A method of manufacturing a one-dimensional reinforced composite coil spring that is uniformly rotated and pushed forward to continuously produce. [Prior Art] According to the various coil springs currently known, they are commonly used in various mechanisms, such as the suspension suspension system of the plate, or the industrial machinery, and most of the spiral springs are made of steel. When the metal material is suspended, the restoring force of the material itself causes the coil spring to absorb the axial force. Although the quality of the lying spring is excellent, but there are also the quality of the general vehicle before the development of the direction towards lightweight, in order to use the ancient to increase the performance of the sport, such as the frame, rims, etc. Lightweight materials such as carbon fiber, aluminum, magnesium and other alloys and titanium alloys. The purpose of the material ίίΪΪί, in the suspension suspension system, also the use of composite 2 3 β spring, the weight of the tilting spring, as disclosed in the publication No. 1 2, "woven composite spiral spring structure and its materials The pre-report of the "complex cooperation method, method" disclosed in the snails of the illuminating system 2 5 1 0 5 9 is the system of composite coil springs, which can be explained by the mistakes and confusions. The common features of the material spiral spring manufacturing method under QM: Ϊ程^=flow 'single mold needs a certain time of heating and cooling' to make a composite spiral spring product; Taocheng's single mold needs to go through the steps of closing and opening, and 4 (4) forming the procedure of 'removing or peeling off the finished product. 200918779 It is not difficult to find out the common features of the above-mentioned production methods. It is still difficult to find that there are still some people, people, and places. The main conclusion lies in the production process, from the material into the mold, heating the ': part to take out or peel off the finished product. The time is too long, causing the use rate of the mold to be red ^ mass production, need to prepare a large number of molds, adding equipment, manpower and the site, when the time is not good. [Description of the Invention] Yuming is mainly a method for fabricating a fiber-reinforced composite coil spring, which is a fiber-reinforced method for simplifying the processing flow and reducing the processing cost to solve the problem of the composite material spiral magazine. For the purpose of the present invention, the present invention will strengthen the threaded groove in the transmission screw assembly of the continuous bundle of fiber resin (2 4), by screwing, and linearly moving 'axially rotating and pushing forward , the reinforced composite tii spring mentioned in the five figures of the continuous fiber gong ping gong, 25) 'removed according to the required size section, in order to wear the said fiber as _ _ composite composite 箸 箸 finished [implementation MODES OF THE INVENTION The present invention is mainly used in a fiber-reinforced composite spiral i, which is used as a substrate for a thermosetting resin, or a fiber such as a fiber or a pull-out of the above-mentioned various second fiber yarn guide templates α 1) By pulling the fruit strips and then pulling out a number of fiber yarn bundles (2 2 ) from the fiber creel (1 200918779 2 ), this 2 = 'repeated and aged, and becomes a reinforced fiber ^^ ' Article 'Introduction thermoset tank (1 3 ) , so that the tree 曰 曰 infiltrated into the reinforced fiber continuous yarn 'become a soft unhardened reinforced fiber resin continuous 3. Bundle guide template (丄4) and guide roll 2 (2:) soft ^ 1 1 7 7 7 ΛΤ 1 ( 24 ), rod. 2 ====== 4 The hardening temperature of the continuous bundle (24). The transmission screw (16) in the assembly rotates in the axial direction and drives the continuous strip of fiber resin (2 4 ), which is rotated by the concave direction, pushed forward, and moved in the spiral groove, and The heating ring (18) is heated to the hardening of the reinforcing fiber and the reinforced fiber reinforced plastic continuous resin strand (2 4) in the rotation, pushing and moving 4", which is a continuous fiber reinforced composite coil spring (2) As shown in Fig. 1, after the continuous fiber reinforced composite coil spring, according to the required size, segmentation to cut: Strong as shown in the sixth figure of the weaving dimension 7 200918779 [Simplified illustration] BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of the steps of the present invention. The second drawing is a schematic view of the steps of the present invention. The exploded view of the drive guide assembly included in the present invention is the fourth embodiment of the drive guide assembly included in the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a schematic view showing the implementation of the transmission guide assembly included in the present invention. FIG. 6 is a schematic view of the finished product produced by the present invention. [Main component symbol description] 01 Production of reinforcing fiber continuous bundle 0 2 impregnating resin 0 3 imported heating Dynamic screw assembly 0 4 axial rotation push extrusion continuous spring finished product 0 5 cutting 10 fiber creel 1 2 fiber creel 14 fiber bundle guide template 16 transmission guide rod 1 8 heating ring 2 0 cutting saw 11 fiber yarn bundle Guide template 13 thermosetting resin impregnation tank 15 guiding roller 17 reinforcing fiber resin bundle introduction port 19 transmission guide rod assembly outer casing 21 fiber yarn bundle 2 2 fiber yarn bundle (for cross winding) 2 3 reinforcing fiber continuous bundle 2 4 reinforcement Fiber Resin Continuous Bundle 2 5 Continuous Fiber Reinforced Composite Coil Spring 2 6 After Finishing Fiber Reinforced Composite Rotating Spring Finished Product

Claims (1)

200918779 、申請專利範圍: ^ 彈簧之製作方法’其係包括: =纖維紗束’拉出集成-束條,再將 續束卜I :·以若干纖維紗束重複交叉纏繞,成為一強連 ”工之_維_束條,導 之強化纖維樹脂連續束,条 3束$ if 組件:將軟質未硬化之強化纖維樹脂連 有動桿組件中’該傳動螺桿組件的外殼設 溫度了衣,該加熱環加錢維難_束條的硬化 轉iif連續彈^傳觸雜件中的傳_桿延轴 絲質枝化之強化纖維樹脂連續束條,經由 螺旋凹槽,轴向均勻旋轉、向前推擠,於該螺旋凹槽中移動, ^因傳動螺桿組件已加熱至該強化纖轉脂連續束條的硬 ίϊΐ,’、雜及移_時,令健未硬化之強化纖 維樹脂連續束條硬化,成冑m輔化複合職彈菁; 裁切:硬化後之連續纖維強化複合螺旋彈簧,繼續經由旋 轉、推擠及移動,離開傳動螺桿組件後,依所需尺寸,分段 2. 裁切即得本發明所述之纖維強化複合螺旋彈簧成品。 依申請專利範圍第1項所述之纖維強化複合螺旋彈簧之製 造=法丨其中,熱固性樹脂含浸槽中用以當作基材的熱固性 樹脂,係指不飽和聚脂、環氧樹脂、酚搭樹脂或乙烯樹脂等 熱固性樹脂。 依申請專利範圍第1項所述之纖維強化複合螺旋彈簧之製 造方法’其中’用以當作補強材的連續纖維紗束’係指金屬 纖維、玻璃纖維、碳纖維、芳綸纖維、高密度聚乙烯纖維等 3. 200918779 纖維,或由前述各種纖維之混合組成而成。200918779, the scope of application for patents: ^ The method of making springs' includes: = fiber yarn bundles pull out the integration - bundles, and then continue to bundle I: · repeatedly cross-wound with several fiber yarn bundles to become a strong connection" _ _ _ bundle, guided reinforced resin resin continuous bundle, strip 3 bundle $ if component: the soft unhardened reinforced fiber resin is connected to the moving rod assembly 'the outer casing of the transmission screw assembly is set to temperature, The heating ring adds money to the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Pushing forward, moving in the spiral groove, ^ because the drive screw assembly has been heated to the hardened bundle of the reinforcing fiber-transfer continuous bundle, ', miscellaneous and shifting _, the continuous bundle of uncured reinforcing fiber resin Strip hardening, into a m-assisted composite job-elastic; cutting: the hardened reinforced composite coil spring after hardening, continue to rotate, push and move, after leaving the drive screw assembly, according to the required size, segmentation 2. Cutting the invention The fiber-reinforced composite coil spring product is described. The manufacture of the fiber-reinforced composite coil spring according to the first application of the patent application is as follows: wherein the thermosetting resin used as a substrate in the thermosetting resin impregnation tank means unsaturated. A thermosetting resin such as a polyester, an epoxy resin, a phenol resin or a vinyl resin. The method for producing a fiber-reinforced composite coil spring according to the above-mentioned patent application, wherein 'the continuous fiber yarn bundle used as a reinforcing material' Refers to metal fiber, glass fiber, carbon fiber, aramid fiber, high-density polyethylene fiber, etc. 3. 200918779 fiber, or a mixture of the foregoing various fibers.
TW96140735A 2007-10-30 2007-10-30 Method for manufacturing fiber reinforced composite coil spring TW200918779A (en)

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TW96140735A TW200918779A (en) 2007-10-30 2007-10-30 Method for manufacturing fiber reinforced composite coil spring

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Application Number Priority Date Filing Date Title
TW96140735A TW200918779A (en) 2007-10-30 2007-10-30 Method for manufacturing fiber reinforced composite coil spring

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TW200918779A true TW200918779A (en) 2009-05-01
TWI338091B TWI338091B (en) 2011-03-01

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