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TW200918352A - Rim and method of manufacturing rim - Google Patents

Rim and method of manufacturing rim Download PDF

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Publication number
TW200918352A
TW200918352A TW96140206A TW96140206A TW200918352A TW 200918352 A TW200918352 A TW 200918352A TW 96140206 A TW96140206 A TW 96140206A TW 96140206 A TW96140206 A TW 96140206A TW 200918352 A TW200918352 A TW 200918352A
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TW
Taiwan
Prior art keywords
rim
joint
metal
manufacturing
section
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TW96140206A
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Chinese (zh)
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TWI336665B (en
Inventor
Shi-peng LI
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Carbotec Ind Co Ltd
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Priority to TW96140206A priority Critical patent/TW200918352A/en
Publication of TW200918352A publication Critical patent/TW200918352A/en
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Publication of TWI336665B publication Critical patent/TWI336665B/zh

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Abstract

This invention provides a rim and a method of manufacturing a rim, the method comprising the following steps: providing an elongated metal piece; disposing the metal piece into a forming mold to form a metal rim with an indent; sand blasting and sizing the two terminal parts separated by the indent and the adjacent surface such that the two terminal parts tightly lean against each other; adhering a reinforced piece on the surface adjoined on the joint of the two terminal parts finally; and pressurizing and heating the joint to form the metal rim by utilizing the machinery.

Description

200918352 九、發明說明: 【發明所屬之技術領域】 本發明係#及於相輪圈領域,尤指—種輪圈及輪圈之製造 方法。 【先前技術】 據本人所知,—般輪圈製造過程係將金屬原料置入長條狀之 定形模具中’開模取出統—規格之長條狀金屬,再置人一環狀之 成化桓具巾料成輪圈狀’最後將輪H之缺α處以焊接方式結 合’以及將整個輪目粗糙表面及焊接接合處做研磨纽,藉以完 成整個輪圈; ▲推接δ處係經由馬溫焊接,其強度上已造成一定程度之破 壞’並且於焊接過財有時會產生焊義著在輪圈上,而完成之 处而再研磨處理’將接合處上產生之塊狀物去除,如此-來 圈美觀係场折扣,並且神到接合㈣度,並隨著使用 :’3加其接合處之強度係會大幅減弱,若不施以補強措施, 該接合處極有可能發生斷裂之狀況,而影響到行車安全。 卜如cr灣公告第273750號專利案所示,該案例中雜型輪 兩=端所存有之預留型孔,使配合接㈣作為插人在離型輪圈 端所存有之相對預留型孔,再促使雛型輪圈兩接端相對迫 弓!^該接桿體於兩端處皆製成一小段相同之導圓狀,以方使導 對入型孔之入口緣處,其特徵在於:該接桿體由令位向兩相反 200918352 方向,係分別製成互為相反之左、右段螺旋鋸齒狀,使分別迫攻 緊入相對型孔内,使輪圈達到接合目的。 然而該案例中利用接桿體為雛型輪圈之兩接端連接零件,該 接桿體需彻特殊工具才能使其兩邊各自旋人對應之預留型孔 中’而完成之輪®接合處會留有—道空隙,若補⑽液之類補 強材料或讀鋪加轉理,則於空隙内之接桿驗容易因為水 孔之類而產生鏽倾況,惟日子—久鏽靖況將會嚴朗發生斷 裂。 有鑑於此,提供—種解決上述問題,並同時達到強化接合處 力效將成為此—業界所急待解決的課題。因此,本發明提供 如下文詳細朗中所述具創新性的輪圈及輪圈之製造方法。- 【發明内容】 貼附_呈;^主要目的’將接合處之内、外槽底部之嘴砂面上, 、附具有拿刀性且防鐘 補強片,在不將輪胎及内輪圈裝人即可遮撞 声。 〜響金騎圈之外減觀下,增加接合處之結構強 本發明之次要曰& 程序,使金扑^ ㈣砂、上膠以及加壓、加熱等加工 結強度,無端面相接結合,具備與習用結翻等之連 輪圈之結構損壞。θ接方式所產生高溫及雜,*造成整個金屬 為達成上述之目的 而本發明係使用一長條狀金屬塊置入成 200918352 形板具中,细該成形模具之溝槽雜使金屬塊彎折成—具有缺 口之輪圈*輪圈置人喷砂機内,使缺口兩端面、及兩端面附近 之内、外槽底部間隔面受到砂粒研磨,藉以去除表面之陽極料並 變得較為祕,得以令膠液料瞬;其次將兩端面漆上一層具 黏性之膠液,並將兩端面緊靠成—接合處,以及使内、外槽底部 之粗链間隔面形成-噴砂面,將㈣砂面漆上—層驗,並且貼 附一由玻璃纖維與碳纖維所構成之補強片,最後將接合處及噴砂 面經由加壓、加熱處理使膠液凝固定型,並將多餘之姻膠液與 毛邊去除,而完成整個輪圈者。 【實施方式】 本發明係有關-種輪圈及輪圈之製造方法,有關本發明為達 上述目的、特徵所採频術手段及其功效,請參照第—圖所揭, 以其對應下列敘述: 本發明之輪圈係藉由多道加工程序製成,錢之彎折成形程 序:採用-已製成域之長條狀金屬塊,置人—成形模具之環狀 溝槽中,沿著環狀溝槽f度藉由機具加壓推動金屬塊,使 彎折成一具有缺口2之環狀金屬於園彳 合金、《合金。 ’該長絲金麟可為銘 由該缺〇 2分隔之兩姆如第二、四騎示,係 片呈垂直狀之㈣10'及—呈水平狀之間隔面2〇結合 Η字形剖面結構,由二側邊及間隔面可形成二凹槽狀之内槽= 200918352 及外槽4〇,二側邊1〇之上 4◦中心彎折-左右相對之第―了^内朝向内、外槽3〇、 二内勾部12為了要勾合内輪圈(圖第=㈣η、12’而第 第一内勾部1 1央銳,示),所以形狀設計上較 未示)w 1㈣11則為了勾合輪胎(圖中 未不)而形成-圓滑狀’利 由二側邊10中.讀置延伸出=:方便滑出/置入;另外 方向延伸-傾斜狀,近間隔面中=’=略向内槽30 Y處日守再呈一水平狀,而形成一 =30深之外槽40 ’藉以提供輪胎容置空間。 内U ^―圖他®,__之缺口 2置入喷砂機 隔面ΪΓ3,及附近内、外槽3〇、4◦底部之間 =2 〇錄«在柄敲砂粒研舰,藉㈣砂處理去除前 =面之陽極料,使其表面變得較為粗糙而令膠液更容易附著, ”該喷妙處理之砂粒材質可為石夕砂、氧她、鐵砂…等能夠去 ^陽極料之« ;謝來帽_,細面3上附著一 層具黏性之膠液,並传鈐閲 — !使輪町之兩端面3,形成緊關合狀態之 接。處4,如此使靠近接合處4之粗糙底部間隔面⑼形成一 、21並於柄面上2 1亦上—層膝液、以及貼附一補強 片5 0,δ_強片5 〇係利用_玻璃纖維5丄與—具有娜可防 鏽之石反纖維5 2所構成,如此係可強化兩端面3之接合處4強 八中玻璃纖維可作為碳纖維與金屬輪圈間之界面層,以提供 ~7相互黏& *後再加壓、加熱使膠液凝固定形,最後將輪 200918352 圈1取出使其冷卻後’把接合處4之多餘凝固膠液與殘留之毛邊 去除修整,完成第四圖所示之輪圈工。 整體而言,本發明之程序可分列如下: 一種輪圈製造方法: “一、彎折成形程序6 〇 :將-塊長條金屬置人環圈狀之成形 模具中,彎折成一具缺口之金屬輪圈。 喷/程序61 .將輪圈之缺口兩端面藉由喷砂處理,去 除端面上之陽極料。 三、上膠程序6 2 :於兩端面塗上_膠液。 四補強私序6 3 :利用-補強片貝占附於輪圈缺口接合處表 面’增加接合處之強度。 加壓加熱程序6 4 :將接合處加壓、加熱烘乾,使膠 液凝固定形者。 而系示合上述,本發明可達以下特點: 〜一、由於該嘴砂程序使輪圈之兩端面及喷砂面,使其表面變 :較粗糙並去除其陽極料,大幅增加的貼著性、與補強片之 」、、祕柄面上所貼附之補,利用輪胎及内輪圈之裝 ,具林轉輪圈之外表魏狀態下,增加 接合處之結構強度。 =、本發明之輪圈製程中,該缺口之端面經由喷砂、上膠以 D、加鮮辦’使其接合紅具備與習躲_等之結合 200918352 強度,並不會發生如習用焊接方式所產生之高溫及焊渣,而破壞 整個輪圈之結構問題。 【圖式簡單說明】 第一圖係本發明之流程圖。 第二圖係本發明中補強片之分解圖。 第三圖係本發明接合處之外觀圖。 第四圖係本發明之端面圖。 【主要元件符號說明】 1------ -輪圈 2------ -缺口 3------ -端面 4------ 接合處 10-— ——側邊 11 ―- ——第一内勾部 12 -— -第—内勾部 2 0—- -間隔面 2 1 --- - 喷砂面 3 0 —- -内槽 4 0—- 外槽 5 0 -補強片 5 1 -— -玻璃纖維 5 2 — ----碳纖維 6 0--- ----彎折成形程序 6 1 --- --喷砂程序 6 2 —- ——上膠程序 6 3 — ----補強程序 6 4 -―- 加壓、加熱程序 10200918352 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to the field of phase wheels, and more particularly to a method for manufacturing a rim and a rim. [Prior Art] As far as I know, the general rim manufacturing process is to put metal raw materials into a long strip-shaped shaping mold, 'opening the mold, taking out the long strip of metal, and then setting the ring into a ring. The cookware towel is formed into a rim shape, and finally the weld of the wheel H is replaced by welding, and the entire wheel rough surface and the welded joint are made into a grinding rim, thereby completing the entire rim; ▲ pushing the δ line through the horse Warm soldering, which has caused a certain degree of damage in its strength, and sometimes it will be welded on the rim after welding, and the grinding process will be carried out to remove the block generated on the joint. So - to circle the beauty of the field discount, and God to join (four) degrees, and with the use: '3 plus the strength of the joint will be greatly reduced, if the reinforcement is not applied, the joint is very likely to break The situation affects driving safety. As shown in the patent case No. 273750 of the Cr Bay Bulletin, in this case, the reserved hole is stored in the two ends of the miscellaneous wheel, so that the matching (4) is used as the relative reserved type at the end of the release rim. The hole, and then the two ends of the rim of the rim are relatively forced to bow! ^ The splicing body is made at the two ends with a small section of the same rounded shape, so as to make the guiding edge into the entrance edge of the hole, its characteristics It is: the post body is oriented from the opposite direction to the opposite direction of 200918352, and is formed into a spiral zigzag shape of the opposite left and right sides, so that the forced attack is tightly inserted into the opposite hole to make the rim achieve the joint purpose. However, in this case, the connecting rod body is the two-end connecting parts of the prototype rim, and the connecting rod body needs a special tool to make the two sides of the corresponding rotating holes in the reserved holes. There will be a gap in the room. If the reinforcing material such as (10) liquid is added or read, the joints in the gap will be easily rusted due to water holes, etc. A break will occur in a rigorous manner. In view of this, providing a solution to the above problems and at the same time achieving the strengthening of joints will become a problem that the industry is urgently to solve. Accordingly, the present invention provides an innovative method of manufacturing rims and rims as described in detail below. - [Summary of the Invention] Attachment _ Presentation; ^ The main purpose 'will be the inner surface of the joint, the bottom of the mouth of the sand surface, with a knife and anti-clock reinforcement, do not load the tires and inner rims You can cover the sound. ~ Under the reduction of the ringing ring, the structure of the joint is increased. The secondary 曰 & procedure of the invention makes the gold flutter ^ (4) sand, sizing, pressurization, heating and other processing knot strength, no end face connection In combination, it has structural damage with the rim of the conventional knot. The high temperature and impurity generated by the θ connection method, the entire metal is used for achieving the above purpose, and the present invention uses a long strip of metal to be placed into a 200918352 shaped plate, and the groove of the forming die is made to bend the metal block. Folded into a rim with a notch * The rim is placed in a sand blasting machine, so that the end faces of the notch and the bottom surface of the inner and outer grooves near the end faces are ground by sand, thereby removing the anode material on the surface and becoming more secret. It is possible to make the glue liquid instantaneous; secondly, the two ends are coated with a layer of adhesive glue, and the two end faces are pressed against the joint, and the thick chain spacers at the bottom of the inner and outer grooves are formed - a sandblasted surface, The (4) sand topcoat is layered and laminated, and a reinforcing sheet composed of glass fiber and carbon fiber is attached. Finally, the joint and the sandblasting surface are fixed by pressing and heat treatment, and the excess glue is glued. The liquid is removed with the burrs and the entire rim is completed. [Embodiment] The present invention relates to a method for manufacturing a rim and a rim, and the present invention is directed to the above-mentioned purpose, the characteristics of the frequency-fed means and its effects, please refer to the first figure, which corresponds to the following description : The rim of the present invention is made by a plurality of processing procedures, and the bending forming process of the money: using a long strip of metal which has been formed into a field, is placed in an annular groove of a forming mold, along The annular groove f is pushed by the implement to push the metal block, and is bent into a ring-shaped metal having a notch 2 in the alloy, "alloy." 'The filament Jinlin can be said to be the second and fourth rides separated by the lack of 2, the strip is vertical (4) 10' and the horizontal partition 2〇 combined with the U-shaped cross-section structure. Two groove-shaped inner grooves can be formed from the two sides and the partition surface = 200918352 and the outer groove 4〇, and the two sides are 1〇 above the 4◦ center bend-the left and right opposite the first-inward inner and outer grooves 3〇, 2 inner hooks 12 in order to hook the inner rim (Fig. = (4) η, 12' and the first inner hook 1 1 sharp, shown), so the shape design is not shown) w 1 (four) 11 for the hook Combined with the tire (not shown in the figure) - smooth shape 'Benefit from the two sides 10. Read out extension =: easy to slide out / insert; another direction extension - inclined, near the interval surface = '= slightly The inner groove 30 Y is again horizontally formed, and a groove 30' is formed outside the groove 30' to provide a tire accommodation space. Inside U ^ - Tu Tah ®, __ notch 2 is placed in the blasting machine compartment ΪΓ 3, and between the inner and outer grooves 3 〇, 4 ◦ bottom = 〇 « 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在Sand treatment removes the anode material before the surface, making the surface rougher and making the glue easier to adhere." The sand material of the spray treatment can be Shi Xisha, oxygen, iron sand, etc. «; Xie Lai Cap _, a layer of adhesive glue attached to the fine surface 3, and pass it through -! Make the end faces of the wheel town 3, forming a tight closing state. At 4, so close to the joint 4, the rough bottom spacer surface (9) forms one, 21 and is on the handle surface 2 1 also on the layer of knee fluid, and attached a reinforcing sheet 50, δ_ strong sheet 5 〇 system _ glass fiber 5 丄 and - have Naco anti-rust stone anti-fiber 5 2, so can strengthen the joint between the two end faces 3 4 strong eight glass fiber can be used as the interface layer between carbon fiber and metal rim to provide ~7 mutual adhesion & * After re-pressurization and heating, the glue is solidified, and finally the wheel of 200918352 is taken out to cool it, and then the excess coagulating glue and residue of the joint 4 are left. While removing the trimming, the rimer shown in the fourth figure is completed. Overall, the procedure of the present invention can be divided as follows: A rim manufacturing method: "1. Bending forming procedure 6 〇: Will - block strip metal In the forming mold of the ring shape, it is bent into a notched metal rim. Spray/Procedure 61. The end faces of the notch of the rim are blasted to remove the anode material on the end faces. Third, the gluing procedure 6 2: Apply _ glue on both ends. Four-reinforcing private sequence 6 3: Use the - reinforcing sheet to attach to the surface of the rim notch joint to increase the strength of the joint. Pressurization heating program 6 4: Pressurize the joint, heat and dry, and make the glue solidified. In view of the above, the present invention can achieve the following characteristics: ~1. Because the mouth sand program makes both end faces of the rim and the blasting surface, the surface thereof changes: rough and removes the anode material, and the adhesion is greatly increased. The combination of the sex and the reinforcing film, and the attachment on the handle surface, the tire and the inner rim are used, and the structural strength of the joint is increased under the condition of the outer ring of the forest runner. In the rim process of the present invention, the end face of the notch is subjected to sandblasting, sizing, D, and freshening, so that the redness of the joint is combined with the use of the sneak _, etc. 200918352 strength, and does not occur as in the conventional welding method. The high temperature and weld slag generated, which destroys the structural problems of the entire rim. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of the present invention. The second drawing is an exploded view of the reinforcing sheet of the present invention. The third figure is an external view of the joint of the present invention. The fourth figure is an end view of the present invention. [Main component symbol description] 1------ - rim 2------ - notch 3------ - end face 4------ joint 10----side 11 ―- ——First inner hook 12 -- - First - inner hook 2 0 - - Spacer 2 1 --- - Sandblasting surface 3 0 —- - Inner groove 4 0—- Outer groove 5 0 - Reinforcement sheet 5 1 - - - Glass fiber 5 2 - ---- Carbon fiber 6 0--- ---- Bending forming procedure 6 1 --- -- Sandblasting procedure 6 2 —- ——Gluing procedure 6 3 — ---- Reinforcement program 6 4 -―- Pressurization, heating program 10

Claims (1)

200918352 十、申請專利範圍: ^ i輪圈製造方法,主要流程係經由: f折成形程序:將—塊長條狀金屬置人環離之成形模 具中’彎折成一具缺口之金屬輪圈; -噴处序.將輪圈之缺口兩端面藉由喷砂處理,去 面上之陽極料; 一上膠程序.於兩端面塗上—膠液; 四、 補強程序:利用一補強片貼附於輪圈缺口接合處之表面, 藉此增加接合處之強度; 五、 加壓、加餘序:贿錢加壓、加錄乾,使膠液凝 固定形者。 2、根據申請專利範圍第1項所述之輪圈製造方法,盆中該 長條狀金屬係可為銘合金、鎮合金等材質。 由上:Γ用輪圈製造方法所製作之輪圈,其特徵在於係藉 申„月專利範圍第1項之製造方法所製造者。 二ΓΓ為一金屬材質,其包括有-補強™ 圈缺接°處之表面,藉此增加接合處之強度者。 5、根射請專利顧第4項所述之輪圈,其 :用-玻璃纖維與-碳纖雉所構成,並貝占合於接合處之正面與背 6、根射請專利顧第5撕述之輪圈,射該輪圈剖面 200918352 部 貼附 中月專利圍第6項所述之輪圈’其中該補強片所 ::正、背面接合處係為-喷砂面,該喷砂面位置更進-步說 明,係位於缺口接人. 砂及上膠處理慝之二凹槽底部,並且該喷砂面已先經由喷 十一、囷式: 12200918352 X. Patent application scope: ^ i rim manufacturing method, the main process is through: f folding forming procedure: a metal rim that is bent into a notch in a forming mold that is placed in a strip of metal; - Spraying the order. The end faces of the notch of the rim are treated by sand blasting, and the anode material is removed on the surface; a gluing procedure is applied on both ends of the surface - glue; 4. Reinforcement procedure: attaching with a reinforcing sheet At the surface of the rim joint of the rim, thereby increasing the strength of the joint; 5. Pressurizing and adding the order: the bribe is pressurized, the dry is added, and the glue is fixed. 2. According to the rim manufacturing method described in claim 1, the long strip metal in the pot may be a material such as an alloy or a town alloy. The rim manufactured by the rim manufacturing method is characterized in that it is manufactured by the manufacturing method of the first patent range of the patent. The second is a metal material, which includes a reinforced TM ring. The surface of the joint is used to increase the strength of the joint. 5. The rim of the patent, which is described in the fourth item, is composed of -glass fiber and carbon fiber enthalpy, and the shell is combined with the joint. The front and the back of the branch, the root shot, please call the rim of the fifth section of the patent, and shoot the rim section 200918352. Attach the rim of the sixth section of the patent section of the Chinese patent. The back joint is a sandblasted surface, and the position of the sandblasting surface is further advanced. The bottom of the joint is located at the bottom of the groove of the sand and the sizing treatment, and the blasting surface has been sprayed first. , 囷: 12
TW96140206A 2007-10-26 2007-10-26 Rim and method of manufacturing rim TW200918352A (en)

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TWI336665B TWI336665B (en) 2011-02-01

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