TW200909500A - Barium sulfate-containing composite (1) - Google Patents
Barium sulfate-containing composite (1) Download PDFInfo
- Publication number
- TW200909500A TW200909500A TW096132020A TW96132020A TW200909500A TW 200909500 A TW200909500 A TW 200909500A TW 096132020 A TW096132020 A TW 096132020A TW 96132020 A TW96132020 A TW 96132020A TW 200909500 A TW200909500 A TW 200909500A
- Authority
- TW
- Taiwan
- Prior art keywords
- composite
- weight
- barium sulfate
- acid
- decane
- Prior art date
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- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 title claims abstract description 223
- 239000002131 composite material Substances 0.000 title claims abstract description 84
- 229920003023 plastic Polymers 0.000 claims abstract description 22
- 239000004033 plastic Substances 0.000 claims abstract description 22
- 239000000049 pigment Substances 0.000 claims abstract description 14
- 239000003822 epoxy resin Substances 0.000 claims abstract description 13
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims description 57
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 32
- -1 polyethylene Polymers 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 31
- 150000001875 compounds Chemical class 0.000 claims description 21
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 21
- 239000006185 dispersion Substances 0.000 claims description 17
- 239000000126 substance Substances 0.000 claims description 16
- 239000011324 bead Substances 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- 230000004048 modification Effects 0.000 claims description 14
- 238000012986 modification Methods 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 239000011347 resin Substances 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 10
- 229920000052 poly(p-xylylene) Polymers 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 9
- 239000012764 mineral filler Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 8
- 150000002894 organic compounds Chemical class 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 239000011734 sodium Substances 0.000 claims description 7
- 229910052708 sodium Inorganic materials 0.000 claims description 7
- 239000007858 starting material Substances 0.000 claims description 7
- 229910052712 strontium Inorganic materials 0.000 claims description 7
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- 235000021355 Stearic acid Nutrition 0.000 claims description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 6
- 229910052797 bismuth Inorganic materials 0.000 claims description 6
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 6
- 125000000524 functional group Chemical group 0.000 claims description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 6
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 6
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- 239000004721 Polyphenylene oxide Substances 0.000 claims description 5
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 5
- 150000001412 amines Chemical class 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
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- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 5
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- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 229920000265 Polyparaphenylene Polymers 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
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- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 125000005228 aryl sulfonate group Chemical group 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
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- 239000000835 fiber Substances 0.000 claims description 4
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
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- 239000001301 oxygen Substances 0.000 claims description 4
- CTYRPMDGLDAWRQ-UHFFFAOYSA-N phenyl hydrogen sulfate Chemical compound OS(=O)(=O)OC1=CC=CC=C1 CTYRPMDGLDAWRQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
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- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- JZHKIUBMQMDQRG-UHFFFAOYSA-N C(=C)C(C(OC)(OC)OC)CCCCCCCC Chemical compound C(=C)C(C(OC)(OC)OC)CCCCCCCC JZHKIUBMQMDQRG-UHFFFAOYSA-N 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
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- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 2
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- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 2
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- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002033 PVDF binder Substances 0.000 claims description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 2
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- 206010036790 Productive cough Diseases 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 235000005212 Terminalia tomentosa Nutrition 0.000 claims description 2
- CRBUUQVBWRYUAH-UHFFFAOYSA-N [NH4+].CCO.CCO.CCO.CCCCCCCCCCCCOS([O-])(=O)=O Chemical compound [NH4+].CCO.CCO.CCO.CCCCCCCCCCCCOS([O-])(=O)=O CRBUUQVBWRYUAH-UHFFFAOYSA-N 0.000 claims description 2
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- CBXWGGFGZDVPNV-UHFFFAOYSA-N so4-so4 Chemical compound OS(O)(=O)=O.OS(O)(=O)=O CBXWGGFGZDVPNV-UHFFFAOYSA-N 0.000 claims description 2
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- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 claims 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims 2
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- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims 2
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
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- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
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- BMLSLBUURMXNPI-UHFFFAOYSA-M sodium;3-carboxy-3,5-dihydroxy-5-oxopentanoate;sulfuric acid Chemical compound [Na+].OS(O)(=O)=O.OC(=O)CC(O)(C(O)=O)CC([O-])=O BMLSLBUURMXNPI-UHFFFAOYSA-M 0.000 description 1
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- PWEBUXCTKOWPCW-UHFFFAOYSA-N squaric acid Chemical compound OC1=C(O)C(=O)C1=O PWEBUXCTKOWPCW-UHFFFAOYSA-N 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- PMVHIFSDJKVDKT-UHFFFAOYSA-N triethoxy(octyl)-lambda4-sulfane Chemical compound CCCCCCCCS(OCC)(OCC)OCC PMVHIFSDJKVDKT-UHFFFAOYSA-N 0.000 description 1
- 235000013976 turmeric Nutrition 0.000 description 1
- 229940054376 ultra mide Drugs 0.000 description 1
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- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- RTAYJOCWVUTQHB-UHFFFAOYSA-H yttrium(3+);trisulfate Chemical compound [Y+3].[Y+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RTAYJOCWVUTQHB-UHFFFAOYSA-H 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
- C08K2003/3045—Sulfates
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Compounds Of Unknown Constitution (AREA)
Abstract
Description
200909500 九、發明說明: 【發明所屬之技術領域】 其製造方法,及 本發明關於一種含硫酸鋇的複合物, 其應用。 【先前技術】 在聚合物系統中,傳統的填充料及色素(亦稱添加物) 的應用方面,人們知道:填充料或色素的粒子與聚八物母 質(Matrix)之間的交換作用的種類與強度會影響—^合物 (Komposit)的性質。藉著將表面依標的作改質(__=, 可將粒子與聚合物母質之間的交換作用改變, 且囚此使一 聚合物母質中的填充料和色素構成的系統 r也》稱I複 合物」)㈣質改冑。-種習用之表面改質的方式係使用 烷氧基烷基矽烷將粒子表面官能基化。此表面改質作用可 用於提高粒子與母質的相容性。此外,也可藉著適當地選 用官能基使粒子結合到質上。 ' 在使用這種傳統之填充料時的缺點為:由於其粒子大 小之故,該填充料會使可見光大幅散射且因而使該複合物 的透明度大大減少。此外,對於許多應用,傳統填充料D 如碳酸鈣)的化學抵抗性差,也是一缺點。 將聚合物材料的機械性質改善的第二種可能方式,二 使用超細(uUrafein)粒子。美專利us侧,667,36〇揭示^ 聚合物複合物含有卜50重量%的奈米粒子,其粒子 卜100 ’丁“卡’所提議之奈米粒子為:金屬氧化物、金屬臂200909500 IX. Description of the invention: [Technical field to which the invention pertains] The method for producing the same, and the invention relates to a composite containing barium sulfate, the use thereof. [Prior Art] In the polymer system, the use of conventional fillers and pigments (also known as additives) is known to be the type of exchange between the particles of the filler or pigment and the matrix. And the intensity will affect the nature of the Komposit. By modifying the surface according to the standard (__=, the exchange effect between the particles and the polymer matrix can be changed, and the system r composed of the filler and the pigment in a polymer matrix is also called) I complex") (4) quality change. A conventional method of surface modification is to functionalize the surface of the particles using an alkoxyalkyl decane. This surface modification can be used to improve the compatibility of the particles with the parent material. Further, the particles may be bonded to the substance by appropriately selecting a functional group. The disadvantage of using such a conventional filler is that the filler causes a large scattering of visible light due to its particle size and thus greatly reduces the transparency of the composite. In addition, for many applications, the conventional chemical filler D such as calcium carbonate has poor chemical resistance and is also a disadvantage. A second possible way to improve the mechanical properties of the polymeric material, the use of ultra-thin (uUrafein) particles. US patent us side, 667, 36 〇 reveals that the polymer composite contains 50% by weight of nano particles, and the nanoparticles of the particles proposed by the 100' Ding "card" are: metal oxide, metal arm
化物、金屬氮化物、今屬难几仏 .„ ^ J,L 卿隹屬妷化物、金屬氟化物、及金屬氣 6 200909500 化物,其中這肚粒早志 一131千表面未改質。所用聚合物母質為環氧 樹脂、«酸_ 1力康、聚自旨、聚喊、聚烯、合成橡谬、 聚胺基甲酸“旨、聚苯二烯、聚苯烯、氧化物、聚酮、及 其八聚物與此合。Us_3_6 6,667,则提到之複合物與未填 充的聚合物比起來’有較佳的機械性質,特別是抗拉性質 及ί到損強度。上述超細粒子的—缺點為:它往往有高的 莫式硬度,因此其到傷作用很大。此外,該所述材料的折Compounds, metal nitrides, and it is difficult to be a few times. „ ^ J,L 隹 is a bismuth compound, metal fluoride, and metal gas 6 200909500 compound, in which the belly grain of the early 131-1000 surface has not been modified. The parent material is epoxy resin, «acid _ 1 likang, concentrating, concentrating, polyene, synthetic rubber, polyamino carboxylic acid, polyphenylene, polyphenylene, oxide, polyketone, And its octamers are combined with this. Us_3_6 6,667, the composites mentioned have better mechanical properties, in particular tensile properties and tensile strength, compared to unfilled polymers. The disadvantage of the above ultrafine particles is that it tends to have a high Mohs hardness, so that it has a great effect on the wound. In addition, the folding of the material
射指數(例如,二 fi /μ # _<),、 , L —虱化鈦n=2.7)比起聚合物材料的折射 才曰數要阿很夕。這點使得光散射作用較強且因此使複合物 的透明度減少。 在典型色素與填充料中的一特殊情形係為硫酸鎖 (BaS04) ^ ^鋇壬化學惰性’且不會與典型的聚合物起反 應。硫酸鋇的莫氏硬…,較軟,因此二氧化鈦的莫氏 硬度在「金紅石改質」中約6·5。硫酸鋇的折射指數較小, η=1.64。 德專利申請案DE 102005025719 A1發表了一種方法, 以將崩解的硫酸鋇(平均粒徑小⑤G5_)加卫的方法, 它用一種分散劑施覆,它被加工到塑膠的前身物(v〇rstufe) ^例如多元醇)中。在此方法中製造一種塑膠,它包含一 分散劑及-含有結晶抑制劑的崩解(去結塊化)的硫酸鋇。 國際專利WO 2QG7_〇39〇25 A1提到在透明聚合物中使用硫 酸鋇或碳酸㈣子,該粒子至少含—種有機成份。在使 這種用有機物施覆之崩解的硫酸鋇粒子時,一般的缺點在 於:該有機成份並非廣泛使用者。特別不利的是使用結曰曰 200909500 :制劑,因為它們在硫酸鋇粒子製造(沈積)肖已使用。 結晶抑制劑與塑膠前身物或塑膠的相容性會大 :限制此產物使用可能性。在極端情形,這點表示,對各 種塑膠都得開發及製造一種新的產物。 039二1Γ Μ200·山719 A1之德申請案以及在W〇 2〇〇7_ 1中所述之崩解的硫酸鋇粒子的另—缺 級粒子的粒子尺寸分佈,它們的平均粒徑小於2陶,且宜 :250奈米’尤宜<2GG奈米,更宜仙奈米,特宜<100夺 這種㈣次級粒子分佈造成塵埃飛揚 ㈣向很大m作安全’特別是在超細粒子的場合, 這種塵埃飛揚的情形要避免。 、此先前技術所述之利用填充料改質的複合物的另一缺 點為’其機械性質對許多應用上顯得不足。 【發明内容】 本發明的目的在克服先前技術的缺點。 特別是本發明的目的在提供一種複合物,它比起先前 技術的複合物來,有好得多的彎曲模數、(彎強度、拉伸 模數、抗拉強度、抗撕裂動性、抗破裂動性、抗打擊款性 及低磨損性。 這點於複合材料的某些用途特別重要,例如在汽車、 飛機或太空領域很重要。因此’在滑動軸承、齒輪、或滾 筒及活塞覆層方面希望磨損速度低^些構件要有長时 用壽命’並使機器使用壽命延長。在合成纖維(例如由PA6、 PA66或PET構成者)中’抗撕裂強度可改1。 200909500 出乎思料地’思種目的可利用具有申請專利範 ::點的本發明之複合物達成。較佳之進-步特點見J 請專利範圍附屬項。 兄於申 太出乎意料地,依本發明’當使用結晶尺寸d50小於350 广依Debye-Scherrer方法測量)的沈積之 $的硫酸鋇時’聚合物複合物的機械性質及摩捧性質就已 大大=善。因為未作表面改質的硫酸鎖粒子並不能在粒: 和母貝之間造成結合,因此這點更是令人驚铊。 '、 習知技術中知中,添加物與母f之間的1 :::::改善複合物的機械性質及摩擦性質很有:: 粒子二:纟#別的實施例中,提供及使用的硫酸鋇 ,子此建立抵種結合。以提供依本發明作 酸鋇粒子。但所需之表面 ' 質之間的結合依標的調整)(匕係用於將粒子及母 後(例如在水性介”沈==係在硫酸鋇粒子製造 之後才實施。Η沈積)後才在—道附加的方法步驟 性。此程:方:::質作業的優點在於可能之大的變通 方式m1 Φ可使硫酸鋇在沈積時粒子可用習用 麥二)方°之*子形成的作用不受其沈澱物的負面 〜丄:另方面較容易控制硫酸鎖粒子的大小及形態。 本發明所要用的硫酸鎖 術習知的方法實施。依本…槓作"依所有先則技 用於崎米等級粒子使用之硫酸鋇’係在一 用於將數種反應物(:如器中製造者,例如在- 風氧化鋇或硫化鋇或氯化鋇水溶 200909500 液及硫酸鈉或硫酸)作超快混合用 幻反應至中0依本發 明,硫酸鋇在沈積後宜呈沈積物懸浮液形式。 將依本發明所使用的硫酸鋇清 * 月先並浪縮,如此產生的 廢水不含有機污染物。此時該硫酴 卞"爪峻鋇呈濃縮之硫酸鋇懸浮 液的形式。 f 業可利用喷灑乾燥 依乾燥方法而定, 磨粉作業可用習知 乾 方 此濃縮之硫酸鋇懸浮液的乾燥作 冷康乾燥、及/或磨粉乾燥方式達成。 燥的粉末可能須作隨後之磨粉作業。 法實施。 要製造本發明的複合物, 末。它們的優點為:較粗粒的 塵很少且容易流動的粉末。此 好。 宜使用喷灑乾燥的硫酸鋇粉 喷灑乾燥機的凝結物形成灰 外該粉末出奇地可分散得很 本發明的複合物包含之聚合物母質具有0.1〜60重量 %之沈積的硫酸鋇粒子’其平均結晶尺寸毛。小於35〇奈米 ^依Debye-Scherrer方法測量)。該結晶尺寸七。宜小於綱 ' 且為3 50奈米。在此,依本發明,該硫酸鋇粒 子可為表面改質者’也可為未作表面改質者。 此外’本發明的複合物可含有對行家習用的習知成份, 例如.礦物性填充料、玻璃纖維、安定劑、程序添加物(也 稱「保護系統」),例如分散補助劑、分離劑 '抗氧化劑、 抗離^化劑等)、色素、防火焰劑(例如氫氧化銘、三氧化 銻、氫乳化鎂等)、硫化加速劑、硫化減緩劑、氧化鋅、硬 脂酸、硫、過氧化物/或軟化劑。 200909500 舉例而言’本發明的複合物另外可含有多達重量 80/。(且宜1〇〜80重量%)礦物性填充料及/或玻璃纖維,多 可達10重量%(且宜〇.〇5〜1〇重量%)的安定劑及程序添加 物(例如分散補助劑、分離劑、抗氧化劑等)、多可達丨〇重 里/〇的色素、及多可達4〇重量%的防火焰劑(例如:氫氧化 鋁、三氧化銻、氫氧化鎂等)。 舉例而言’本發明的複合物可含〇丨〜6〇重量%二氧 鈦〇 重臺%礦物性填充料及/或玻璃纖維、〇 〇5〜j〇 重量%的安定劑及程序添加物(例如分散補助劑、分離劑、 抗巧劑等)、〇〜1 〇重量%色素、〇〜4 0重量%防火焰劑(例 如虱氧化鋁、三氧化銻、氫氧化鎂等)。 〆X斌。物或母質可為一種熱塑性塑膠,一高功率塑膠 2 ¥讀脂構成。熱塑性塑膠材料的適合的例子有聚 # ^酿胺PET、聚乙稀、聚丙稀、聚苯乙婦、其共$ 物及混合物、麥纽缺 之 '商人 PMMA $聚氯乙稀。高功率塑膠 \ 、〇子有PTFE、氟熱塑性塑膠(例如FEP、PFA等)、 晶聚F人物聚,_如PES、PSU、PPSU等)聚醚亞酿胺、液 :、及聚醚酮。此外環氧樹脂適合作聚合物母質。 务明的複合物可含 性的硫酸鋇,〇〜80 :: 0重董%之沈積之表面改 〇.〇5〜10重Θ。 ~重里%礦物性填充料及/或玻璃纖維、 離劑、户_垔/°的女定劑及程添加物(例如分散補助劑、分 才几氧化劑等)、〇〜 焰劑(例如氫氧化紹、 ::’0〜40重量%防火 該聚合物或母質^ 風氧化鎮等)。 貝了為一種熱塑性塑膠,一高功率塑膠 200909500 或一環氧樹脂構成。 酯、聚醯胺、PET、 熱塑性塑膠材料的適合的例子有聚The index (for example, two fi /μ # _<), , , L - titanium telluride n = 2.7) is much better than the refractive index of the polymer material. This makes the light scattering effect stronger and thus reduces the transparency of the composite. A special case in typical pigments and fillers is the sulfuric acid lock (BaS04) ^ ^ 钡壬 chemically inert ' and does not react with typical polymers. The Mohs's hardness of barium sulfate is soft, so the Mohs hardness of titanium dioxide is about 6.5 in "rutile modification". Barium sulfate has a small refractive index, η = 1.64. German Patent Application No. DE 10 2005 025 719 A1 discloses a method for the application of disintegrated barium sulfate (average particle size 5G5_), which is applied with a dispersing agent, which is processed into a plastic precursor (v〇). Rstufe) ^ such as polyol). In this method, a plastic is produced which comprises a dispersing agent and a disintegrating (de-agglomerated) barium sulfate containing a crystallization inhibitor. International Patent WO 2QG7_〇39〇25 A1 mentions the use of barium sulphate or carbonic acid (tetra) in a transparent polymer which contains at least one organic component. In the case of such disintegrated barium sulfate particles coated with an organic substance, a general disadvantage is that the organic component is not widely used. Particularly disadvantageous is the use of knots 200909500: formulations because they have been used in the manufacture (deposition) of barium sulfate particles. The crystallization inhibitor is compatible with the plastic precursor or plastic: it limits the possibility of use of this product. In extreme cases, this means that a new product has to be developed and manufactured for all kinds of plastics. 039二1Γ Μ200·Mountain 719 A1 application and the particle size distribution of the other-sized particles of the disintegrated barium sulfate particles described in W〇2〇〇7_1, whose average particle size is less than 2 And should be: 250 nm 'Ultra> < 2GG nanometer, more suitable for Xiannai, special < 100 to win this (four) secondary particle distribution caused by dust flying (four) to a large m for safety 'especially in super In the case of fine particles, this dusty situation should be avoided. Another disadvantage of the filler-modified composite described in this prior art is that its mechanical properties are insufficient for many applications. SUMMARY OF THE INVENTION The object of the present invention is to overcome the disadvantages of the prior art. In particular, it is an object of the present invention to provide a composite which has a much better flexural modulus (bending strength, tensile modulus, tensile strength, tear resistance, etc.) than prior art composites. Resistance to rupture, anti-strike and low wear. This is especially important for certain applications of composites, such as in the automotive, aircraft or space sectors. Therefore, 'in sliding bearings, gears, or rollers and pistons. The layer is expected to have a low wear rate. Some components have a long life and make the machine life longer. In synthetic fibers (for example, those made of PA6, PA66 or PET), the tear strength can be changed to 1. 200909500 The purpose of thinking can be achieved by using the composite of the invention with the patent application:: point. The characteristics of the preferred step-by-step can be found in the scope of the patent scope of J. The brother Yu Shen is unexpectedly according to the invention' When using the deposited barium sulfate of the crystal size d50 less than 350 broadly measured by the Debye-Scherrer method, the mechanical properties and the properties of the polymer composite have been greatly improved. This is even more alarming because the sulfate-locking particles that have not been surface-modified do not create a bond between the grain: and the mother. In the prior art, the 1::::: between the additive and the parent f improves the mechanical properties and friction properties of the composite:: Particle 2: 纟# In other embodiments, provided and used The barium sulfate, the sub-establishment of the combination. To provide acid bismuth particles in accordance with the present invention. However, the required surface-to-mass bonding is adjusted according to the standard. (The lanthanide system is used to treat the particles and the mother after (for example, after the water-based mediation sink == is applied after the barium sulfate particles are produced. —Additional method steps. This process: square:::The advantage of quality operation is that the possible large variation mode m1 Φ can make the effect of the formation of barium sulfate in the case of sedimentation. Negative by the sediment ~ 丄: Another aspect is easier to control the size and shape of the sulphuric acid lock particles. The method of the sulphuric acid lock used in the present invention is implemented by the method of "bar" " The barium sulphate used in the Saki rice grade is used to treat several kinds of reactants (such as in the manufacturer, for example, in air yttria or lanthanum sulphide or cesium chloride water soluble 200909500 liquid and sodium sulfate or sulfuric acid). In the present invention, the barium sulfate is preferably in the form of a sediment suspension after deposition. The barium sulfate used in the present invention is firstly swelled, and the wastewater thus produced does not contain organic matter. Contaminant. At this time, the sulfur 酴卞 &quo t; claw 钡 is in the form of a concentrated barium sulfate suspension. f can be sprayed and dried according to the drying method, the milling operation can be dried by the conventional dry sulphuric acid sulphate suspension for drying, and / Or the powder drying method is achieved. The dry powder may have to be subjected to the subsequent milling operation. The method is carried out. To manufacture the composite of the present invention, they have the advantages that the coarser particles have less dust and are easy to flow. Preferably, spray-dried barium sulphate powder is used to spray the condensate of the dryer to form ash. The powder is surprisingly dispersible. The composite of the present invention comprises a polymer matrix having a deposition of 0.1 to 60% by weight. The barium sulfate particles have an average crystal size of less than 35 nanometers (measured by the Debye-Scherrer method). The crystal size is seven. It is preferably less than the class ' and is 3 50 nanometers. Here, according to the invention, the barium sulfate The particles may be surface-modified or 'surface-free.' In addition, the composite of the present invention may contain conventional ingredients conventionally used by experts, such as mineral fillers, glass fibers, stabilizers, and procedures. (also known as "protection system"), such as dispersing aids, separating agents 'antioxidants, anti-separation agents, etc.), pigments, anti-flame agents (such as hydrazine, antimony trioxide, hydrogen emulsified magnesium, etc.) Vulcanization accelerator, vulcanization slowing agent, zinc oxide, stearic acid, sulfur, peroxide/softener. 200909500 By way of example, the composite of the invention may additionally contain up to 80% by weight. (and preferably 1〇~80% by weight) of mineral fillers and/or glass fibers, up to 10% by weight (and preferably 〜5~1〇% by weight) of stabilizers and process additives (eg dispersion aids) , a separating agent, an antioxidant, etc.), a pigment which is as much as 丨〇 里 里, and an anti-flame agent (for example, aluminum hydroxide, antimony trioxide, magnesium hydroxide, etc.) up to 4% by weight. For example, the composite of the present invention may contain 〇丨~6〇% by weight of titanium dioxide 〇 heavy table% mineral filler and/or glass fiber, 〇〇5~j〇% by weight of stabilizer and program additive ( For example, a dispersion aid, a separating agent, a turmeric agent, etc.), 〇~1 〇% by weight of a pigment, 〇~40% by weight of an antifogging agent (for example, bismuth alumina, antimony trioxide, magnesium hydroxide, etc.). 〆X Bin. The material or the parent material may be a thermoplastic plastic, a high-power plastic 2 ¥ reading grease composition. Suitable examples of thermoplastic materials are polystyrene PET, polyethylene, polypropylene, polystyrene, their totals and mixtures, and mersole's merchant PMMA $polyvinyl chloride. High-power plastics \, tweezers have PTFE, fluorine thermoplastics (such as FEP, PFA, etc.), crystal poly F characters, such as PES, PSU, PPSU, etc.) polyether melamine, liquid: and polyether ketone. Further, an epoxy resin is suitable as a polymer matrix. The mute compound can contain barium sulphate, 〇~80::0 heavy Dong% of the surface of the deposit is changed 〇.〇5~10 heavy Θ. ~ 重里% mineral fillers and / or glass fiber, separation agent, household _ 垔 / ° female prescription and process additives (such as dispersion subsidies, a few oxidants, etc.), 〇 ~ flame agent (such as , :: '0 ~ 40% by weight of the fire-resistant polymer or parent material ^ wind oxidation town, etc.). The shell is made of a thermoplastic plastic, a high-power plastic 200909500 or an epoxy resin. Suitable examples of esters, polyamides, PET, thermoplastic materials are poly
B曰聚合物、及聚醚酮。此外環氧樹脂適合作聚合物母質。 依本發明,可使用未作表面改質的超細硫酸鋇的粒子。 如不採此方式,在一特別實施例中,該硫酸鋇粒子可具有 一種無機式及/或有機式的表面改部分。 該超細的硫酸鋇的無機表面改質部分的典型例子係含 至少二種以下之元素的化合物:鋁、銻、鋇、鈣、鈽、氣、 鈷、鐵、磷、錳、氧、硫、矽、氮、锶、釩、鋅、錫、及/ 或錯的化合物或鹽’例如矽酸鈉、鋁酸鈉和硫酸鋁。 超細的硫酸鎖的無機表面處理作業係在水性泥狀物中 進行。在此,反應溫度最好不超過5〇t:。懸浮液pH值, 舉例而言,係在使用NaOH的場合調整到pH值大於9的 範圍。然後在劇烈攪拌下,將此後處理化學品(無機化合物) 加入’它宜為無機水溶性化合物,例如,鋁、録 '鋇、弼、 鈽、氣、鈷、鐵、磷、碳、錳、氧、硫、矽、氮、鏍、釩、 鋅、錫及/或鍅的化合物或鹽,依本發明,此後處理化學品 的pH值及用量選設成該化學品呈完全溶在水中的形式存 在。將此懸浮液密集授拌’如此使後處理化學品均勻分佈 在懸浮液中,且宜擾拌至少5分鐘。在下一步驟中,將懸 /字液的pH值降低。在此,有利的作法,係將pH值慢慢地 12 200909500 ㈣㈣摔下降低°特別有利的方式係將PH值在1〇〜9〇 :内降到PH值5〜8'然後,依本發明接著一段 師時且宜為約i小時的熟化時間。在此 』 不超過⑽。然後將此水性懸浮液洗濯及乾燥。要將此^ ,, 乾爍可用噴灑乾燥法、冰凍乾 ^ ± , 岛程序而定,該乾燥過的粉末 的Ik後磨粉,磨粉作業可用習知方法實施。 要製造㈣之超細表面改質的知叫粒子,係將—種 水性BaS04懸浮液(它ώ p从、風> 匕由已作過無機表面改質的BaS〇4粒 子構成)另外用至少一種石夕烧改質。所用㈣宜為烧氧基 烷基石夕烧。钱氧基烧基石夕烧特宜由以下之物選出:辛基 三乙氧基石夕燒、r-甲基丙稀醯基丙基三甲氧基石夕烧、/_ 縮水甘油丙基三甲氧基矽烷、r 胺基丙基三乙烷基矽烷、 r-胺基丙基三甲氧基钱、卜異氰酸丙基三乙氧基石夕炫、 乙稀基三甲氧基石夕烧及/或氯化之錢,如厂胺基丙基石夕 倍半㈣烧(Fa· GE)。為此,在清洗之前或之後,將一種 由表面改質過的Bas04粒子構成的Bas0J浮液在強力授 拌或分散的情形下與-種貌氧基貌基石夕貌作用。然後依本 :明有:段熟化時間,宜為10〜60分的熟化時間,宜在 最大4(TC的温度。然後如上述程序繼續進行。如不採此方 式,也可在乾燥後將此烷氧基烷基矽烷藉混合施到無機改 質粒子上。 依本發明,以下化合物特別適合作為有機表面改質劑.· 聚醚、矽烷、聚矽氧烷、聚羧酸、脂肪酸、聚乙烯乙二醇、 13 200909500 聚酯、聚醯胺、聚醇、有機膦酸、鈦酸鹽、錯酸鹽、烷基 及/或芳基磺酸鹽、烷基及/或芳基硫酸鹽、烷基及/或芳基 磷酸酯。 & *亥表面改質之二氧化鈦的製造可依習知方法實施。 旦依本發明,硫酸鋇懸浮液與一鋇成份作用,因此造成 认里的鋇。所用鋇成份可為各種水溶性的鋇化合物,例如 馱鋇氯化鋇、及氫氧化鋇。鋇離子吸附在硫酸鋇粒子 表面。 然後將適合之有機化合物在強攪拌下或者在分散之時 加到此懸浮液中。有機化合物係選設成使它與鋇離子形成 種難/合的化口物。藉著將有機化合物加到硫酸銷懸浮液 使有機化合物隨過量之鋇離子沈積在硫酸鋇表面。 適用的有機化合物特別是由以下所列者選出者:烷基 及/或芳基磺酸鹽、烷基及/或芳基硫酸酯、烷基及/或芳基 磷酸酿或至少二種這些化合物的混合物,其中該烷基或^ 基游離基可被官能基取代。該有機化合物也可為脂肪酸, 它們可具官能性,也可用至少二種這些化合物的混合物。 舉例而言,可使用以下之物:烧基績酸鹽、聚乙稀續 鈉、Ν-烷基苯磺酸鈉、聚苯乙烯磺酸鈉、十二烷基苯磺酸 鈉、月桂S&硫酸鈉、乙醯硫酸鈉、羥基胺硫酸鹽、三乙醇 銨月桂醯硫酸鹽、磷酸單乙基單节基酯、過氧化辛烷磺酸 鋰、12-溴-1-十二烷磺酸、10_羥基_u癸烷磺酸鈉、鹿角苯 酸鈉、10-氫硫基-1-十六烷磺酸鈉、16_十六烷(1)、硫酸鈉、 油醯十六烧基醇硫酸鹽 油酸硫酸鹽、9,1〇-二羥基硬脂酸、 14 200909500 異硬知酸、硬脂酸、油酸。 β亥用有機方式改質的硫酸鋇可直拯5 式使用,或在使用n 了直接呈目刚水性膏的形 暴… 乾燥作業可用習知方法進行。 要作㈣,可特肢用料㈣機、Μ乾 :機:乾燥機及/或脈動乾燥機,但依本發明也= ,、他乾燥機’依乾燥方法而定,該乾燥的 磨粉作業可用習知方法實 :頁磨如 鋇的平均粒子尺寸宜為d 1 =機方式表面改質的硫酸 , 人丁且為d5〇—1奈水〜100奈米。且宜d5〇=1 :米Ιμιη,尤宜d5〇 = 5奈米〜〇 5_ ’且宜在有機改質之 前分散到初級粒子尺寸。 此初級粒子尺寸宜有對數式的粒子大小分佈,盆中值 為〜5000奈米,且宜d=1〜1〇〇〇奈米,尤宜d=5〜5〇〇 奈米’其幾何標準偏差σ§<1.5,且宜^<14。 该有機改質的硫酸鋇可在有機改質之後,另外用官能 基式之矽烷衍生物或官能基矽烷進一步作後處理。舉例而 言,可使用··丁基三乙氧基矽烷、甲基三乙氧基矽烷、 甲基丙烯基氧基丙基甲氧基矽烷、縮水甘油氧基丙基三 甲氧基矽烷、胺基丙基三乙氧基矽烷、r_異氰酸丙基 三乙氧基矽烷、乙烯基三甲氧基矽烷。 依本發明,β亥表面改質的硫酸類粒子可選擇性地且有 一個或數個官能基,例如_個或數個羥基、胺基、羰基、 環氧基、乙烯基、甲基丙烯酸酯/及或異氰酸基、硫酸、烧 基硫羧酸酯、二-及/或多硫化基。 表面改質劑可用化學方式及/或物理方式結合到粒子表 15 200909500 面。化學結合了為共價或離子方式。物理結合可為雙極雙 極結合或凡得瓦爾力結合。表面改質劑的結合宜經由丘價 結合或物理式雙極-雙極結合達成。 、 依本發明,該表面改質的硫酸鋇粒子可藉表面改質而 成可部分地完全地以化學及/或物理方式結合 質適用之化學結合為共價及離子鍵結。適用的物理結合為 雙極-雙極及凡得瓦爾力結合。 要製造本發明的複合物,宜可先製造_主批次 (Masterbateh),它宜含5〜8G重量%的硫酸鋇。然後此主 批次可只㈣生聚合物稀釋’或與受體(Rezeptur)的其他成 分混合’如有必要,再次分散。 要製造本發明的複合物也可選用一種方法,其中二氧 化鈦首先加工及分散在有機物質中’特別是在多元醇了聚 乙二醇、聚驗、聚叛酸及其衍生物,ah鹽、乙内酿胺、 石虫鼠、鱗酸醋、經錢酸醋、纖維素、苯乙稀、甲基丙稀 酸甲醋、有機二醯胺、環氧樹脂或軟化劑(如讀、副p、 ⑽m。然後這些與硫酸鋇作用的有機物質可當作起始 材料使用’以製造複合物。 要將硫酸鋇分散在主批次或有機物質中,可使用一般 的分散方法,特別是使用熔融物押出機、溶解器、三滚子 機价心山叫、球磨坊、珠粒磨坊、浸磨坊、超音=或揉 捏機。特別有利的係使用浸磨坊或珠粒磨坊(珠粒直徑d< 1.5mm)。 本發明的複合物具有出奇的出色機械性質及摩擦性 16 200909500 質。和未充填之聚合物相較,本發明的複合物具有明顯改 善的彎曲模數、抗彎強度、拉伸模數、抗拉伸強度、抗撕 裂韌性、抗破裂韌性、抗打擊韌性、及低磨損率。 [本發明的標的細節] 種複合物,田至少 功率塑膠及/或至少一種環氧樹脂及一種沈積之表面改質$ 硫酸鎖構成’其結晶尺寸乜小於35〇奈米,且宜小於雇 奈米,尤宜在3〜50奈米間’且其中該二氧化鈦可用無機 及/有機方式作表面改質(以下亦稱,,二氧化鈦複合物; ---種硫酸鋇複合物,其中 所選用之熱塑性塑膠為至少一聚酉旨、一聚酿胺、一種 ^丁、乙烯、聚丙烯、聚苯二烯、其共聚合物及/或混 合物、聚羧酸酯、ΡΜΜΑ及/或聚氯乙烯, 種硫酸鋇複合物,其中 所選用的高功率塑膠為至少一# ΡΤΕΕ、^執塑性塑 踢(例如FEP、PFA等)、PVDF、一種聚,砜(例如pEs、MU、 PPSu等),聚醚亞醯胺、—液晶聚合物及或—聚乙賴。 一種硫酸鋇複合物,其十使用一環氧樹脂; 〜一種硫酸鋇複合物,其中 旦^複合物含有12〜99.8重量%的熱塑性塑膠、〇1〜6〇 :量。二氧化鈦、0〜80重量%礦物性填充物及/或玻璃纖 令/.〇6〜10重量%抗氧化劑、0〜〇2〇重量%有機金屬除 鱼卞劑、0〜2.0重量%程序添加物(如分散補助齊卜附著賦 肩、〇〜H)重量%色素及〇〜4〇重量%防火焰防護劑(例 17 200909500 如氫氧化鋁、三氧化銻、氫氧化鎂等)。 —種硫酸鋇複合物,其中 該複合物含有12〜99_8重量%高功率塑膠、〇1〜6〇 重$ %硫酸鋇、〇〜80重量%礦物性填充物及/或玻璃纖維、 〇〜5.〇重量%程序添加物(如分散補助劑、附著賦與劑)、〇 〜1 〇重量%色素; ---種硫酸鋇複合物,其中 該複合物含有20〜99.9重量%環氧樹脂、〇1〜6〇重 夏%硫酸鋇、0〜80重量%礦物性填充物及/或玻璃纖維、〇 〜10重量%程序添加物、〇〜1〇重量%色素及〇〜4〇重量〇/0 氫氧化鋁。 ---種硫酸鋇複合物,其中 複合物中硫酸鋇的比例為0· 1〜60重量。/〇,且宜〇.5〜 30重量%,尤宜1.〇〜20重量%。 ---種硫酸鋇複合物’其中該二氧化鈦有一種無機/或 有機之表面改質層; ---種二氧化鈦複合物’其中該超細之二氧化鈦的無 機表面改質層由一種化合物構成,該化合物至少含有以下 二種元素的化合物或鹽:鋁、銻、鋇、鈣、鈽、氣、鈷、 鐵、磷、碳、錳、氧、硫、矽、氮、鋰、釩、鋅、錫及/或 錯; —一種硫酸鋇複合物’其中該有機表面改質層由以下 一種或數種成份構成:矽烷、矽氧烷、聚矽氧烷、聚羧酸、 聚酯、聚醚、聚醯胺、聚醚乙二醇、聚醇、脂肪酸(且宜 18 200909500 為不飽和脂肪酸)、聚丙烯酸酯、有機磷酸、鈦酸酯、鍅 酸脂、烷基及/或芳基磺酸酯、烷基及/或芳基硫酸酯、烷 基及/或芳基鱗酸醋。 --一種硫酸鋇複合物,其中 該表面改性作用含有以下一種或數種官能基:羥基、 胺基、羰基、環氧基、乙烯基、甲基丙烯酸酯,及/或異氰 酸基、硫醇、烷基硫羧峻酯、二及或多硫化基。 --一種硫酸鋇複合物,其中該表面改質層用共價方式 結合到粒子表面; 種硫酸鋇複合物’其中該表面改質層用離子方式 結合到粒子表面; 種硫酸鋇複合物,其中該表面改質層用物理交換 作用結合到粒子表面; --一種硫酸鋇複合物,其中該表面改質層用凡得瓦爾 力用結合到粒子表面; --一種硫酸鋇複合物’其中該表面改質層結合到聚合 物母質; --一種硫酸鋇複合物,其中二氧化鈦粒子與聚合物母 質間有化學結合,係為共價及/或離子鍵結; ^ —一種硫酸鋇複合物,其中二氧化鈦粒子與聚合物母 質間的化學結合係為共價及/或離子鍵結; ―一種硫酸鋇複合物,其中二氧化鈦粒子與聚合物母 質間有物理結合; -種硫酸鋇複合物’其中二氧化鈦粒子與聚合物母質 19 200909500 間的物理結合係為一種雙極-雙極結合(Keeson)、感應的雙 極-雙極結合(Debye)或分散式結合(凡得瓦爾力)。 --一種硫酸鋇複合物,其中在二氧化鈦粒子和聚合物 母質間有物理及化學結合; ---種製造該硫酸鎖複合物的方法; --一種製造硫酸鋇複合物的方法,其中 由該二氧化鈦及生聚合物的一部分製造一主批次,且 該複合物係藉著將主批次用該主聚合物稀釋而得到,其中 該主批次含有5〜80重量%硫酸鋇,且宜含15〜6〇重量% 硫酸鋇; --製造硫酸鋇複合物的方法,其中將含硫酸鋇的主批 次在分散的情形用生聚合物稀釋; --製造硫酸鋇複合物的方法,其中該主批次與受體的 其他成份在一道或數道步驟中混合,然後宜再作一道分散 作業; \ —裝造硫酸鋇複合物的方法,其中該與硫酸鋇首先加 工及分散在有機物質中,特別是在多元醇、聚乙二醇、聚 喊、二㈣、及其衍生物、AH帛、己内醯胺、石措、鱗 酸^經基幾酸S旨、纖維素、苯乙烯、甲基丙婦酸甲醋、 有基一鯭胺、環氧樹脂及軟化劑(例如DOP、DIDP、DINP), 其中該硫酸鎖可為有用無機或有機方式作表面改質或不作 表面改質者; -製造硫酸鋇複合物的方法,其中該與硫酸鋇作用的 有機物質當作起始材料使用以製造該複合物; 20 200909500 --製造硫酸鋇複合物的 分灶m 的方法,其中該硫酸鋇利用一般 '^有機物質中分散,特別是使用 洛喊物柙出機,溶解機、三 、、夺 一,哀子機、球磨坊、珠粒磨坊、 次磨坊、超音波或揉捏機; --製造硫酸鋇複合物的 雇妨* 的方法,其中宜用浸磨坊或珠粒 厪坊以耐硫酸鋇分散; —製造硫酸鋇複合物的 甘士 —你m 石亡萨目八血 万去,其中且使用珠粒磨坊將 尤宜 d<G.3mm; 為仏Hm,且宜 d<1.〇mm, —製造硫酸鋇複合物, 的摩擦性質; 匕/、有改善之機械性質及改善 -製造硫酸鋇複合物,&中藉使 欽粒子同時將強度及勤性改善; 冑之一氧化 :硫酸鋇複合物,纟中強度及勤性 试驗或-拉伸試驗觀察到; *弓曲 --硫酸鎖複合物,e g + h u 之+ 有改善之耐打擊韌性及/或改善 之耐缺口打擊韌性; 4汉吾 其中耐磨損強度藉使用表面改質之 〜硫酸鋇複合物 现酉夂鋇粒子而改善; 具有改善之耐刮損強度; 具有改善之耐張力撕裂性; ^ 其中可觀察到耐潛變抵抗性之改基; 忒硫酸鋇複合物的應用, 模製體、本孑口 用匕田作起始材料以製造 +成…膜片或纖維,特別是用於製造射出成形 -硫酸鋇複合物 〜硫酸鋇複合物 一硫酸鋇複合物 21 200909500 部件、吹模或纖維; -該硫酸鋇複合物至纖維形式的利用,它宜具有較佳 耐撕裂強度的特性, ——該硫酸鋇複合物的應用,用於汽車、航空或太空航 订領域的構造,特別是滑動轴承'齒輪、滾子或活塞鑛覆 層的形式者; 該硫酸鋇複合物的應用,例如用於用鑄造方法製造 1、’當作著劑’當作工業地板,當作混凝土覆層,當 是土 G補物’當作耐腐蝕護層以鑄造電構件或其他物 品,以將金屬管作衛生處理,在塑膠中當作載體材料,或 將木材蓄養箱作密封; 本發明利用以下實例說明,但其範圍不限於此。 【實施方式】 〔實例1〕 所用起始材料為一種沈積之硫酸鋇,其結晶尺寸d50 為2〇奈米。所用聚合物基質為廠商Leuna_Harze GmbH公 司的市售環氧樹脂A19_30。所用硬化劑為廠商ν&η^〇 GmbH & Co· KG公司的胺硬化劑Ηγ 2954。 百先將粉狀硫酸鋇用溶解器(Diss〇lver)分散加工到液 態環氧樹脂中’其含量14體積%,作過預分散後,將此混 。物用一浸磨坊在25〇〇rpm轉速分散9〇分。所用珠粒為 1mm二氧化锆珠粒。將此物與與純樹脂混合。因此在加入 硬化劑後,產生之複合物含2〜1 〇體積。/。硫酸鋇。此複合 物在乾燥箱中硬化。 22 200909500 為了將此複合物作機械性測試,製造一定尺寸的測試 體。 破裂韌性Klc的測試(依ASTM E399-90 )係在測試速 度〇 lmm/刀利用緊密張力[Compact Tension(TC)]檢體。在 檢體中,由於一刮刀片(Rasierklinge)之受控制的衝 擊4成一明顯裂痕。如此在該裂痕尖峰上產生要求出臨 界應力密度因數所需之平坦伸張狀態。 機械特性係在一三點彎曲試驗依DIN en ISO i78利用 檢體測試,這些檢體由鑄造之板用一精準鋸加工出來,將 至夕五個尺寸80mmxl〇mmx4mm的檢體在測試速度2mm/ 分在室溫測試。 圖1顯示複合物的破裂韌性,它是硫酸鋇含量的函數。 圖中顯示,當使用濃度為10體積%時,比起純樹脂來,破 裂韌性增加了 66%。 圖2及圖3顯示複合物的三點彎曲測試結果對硫酸鋇 使用/辰度作圖。彎曲模數由於使用硫酸鋇而從267〇MPa提 咼到3509MPa。彎曲強度可從純樹脂的129 Mpa提高到1〇 體積%硫酸鋇的136 MPa。比較(對照組)檢體(它含5 體積°/〇之未分散硫酸鋇)的彎曲強度比純樹脂差。 要測定複合物的比(spezifsch)磨損率,鋸出測試體, 其尺寸4x4x20mm3。此測試體利用模型測試裝置‘‘ m〇ck und Rlng”用摩擦方式表示。所用之壓迫壓力為〇·6 MPa, 相對速度0.03m/s,對立體表面之平均顆粒尺寸為22μηι。 在此測試中,在1 〇體積%的之複合物的比磨損率只有 23 200909500 〇,36mm3/Nm。純樹脂的比磨損率高得多0.48mm3/Nm。 〔實例2〕 使用之起始材料為一種表面改質的硫酸鋇,結晶尺寸 5〇為26奈米。將此硫酸鎖表面作無機後處理及石夕烧化。 此無機表面改質物係由一矽鋁氧化合物構成。要作矽烷 化係使用7 _縮水甘油氧丙基三甲氧基矽院(ge silicons 公司的 Siliquest A-187)。 此無機方式後處理及表面改質的硫酸鋇,可用以下方 法製造: 一種3.7Kg的一種6.5重量%的超細二氧化鈦粒子, /、平均初級粒子直徑dw為26奈米(TEM研究的結果), 將匕在授拌下加熱到4〇 C的溫度。利用1 〇〇/。苛性鈉調整此 懸净液的pH值到12。在強力攪拌下,fgj時將14.7mi的一 種水性矽酸鈉溶液(284克Si〇2/升)、519ml的硫酸鋁溶 液(75克Al2〇3/升)及9.7ml的鋁酸鈉溶液(275克Al2〇3/ 升)在維持pH值=12.0的場合下加到懸浮液,在強力攪拌 下將懸浮液再均化1〇分鐘。然後將pH值慢慢地(且宜在 6〇分之内)藉加入5%硫酸調整到pH值=7。然後同樣在4〇 C的溫度熟化1 〇分鐘,將此反應懸浮液水洗到導電度小 於lOOpS/cm為止。將此洗過之懸浮液用VE水調整到散成 一懸浮液,用VE水調整到固體含量為2〇重量%並利用溶 解器分散15分,將此懸浮液中慢慢加入15克之^ _縮水甘 油氧基(GE Silicons公司的Siliquest Α-187 )用溶解機分 散。然後將此懸浮液再用該溶解機再分散2〇分並在噴灑 24 200909500 乾燥機中乾燥。 使用Leuna-Harze公司的市售環氧樹脂Epil〇x A19_03 當作聚合物母質。使用Vantico GmbH u c〇 KG的胺式硬 化劑HY 2954當作硬化劑。 t首先將粉狀硫酸鋇用溶解器(Dissolver)分散加工到液 態環氧樹脂中’其含量14體積%,作過預分散後,將此混 合物用-浸磨坊在250G rpm轉速分散9()分。所用珠粒為 1mm二氧化錯珠粒。將此物與純樹脂混合,因此在加入硬 化4後’產生之複合物纟5體積%硫酸銷。此複合物在乾 燥箱中硬化。 -、上述實例1相似,製造一定尺寸的測試體,它在彎 曲試驗中及就其破裂韌性作測量。 一此複合物的彎曲試驗及破裂韌性的結果在表丨中顯 不,和實例1的複合物的結果作比較。 此用5體積%之表面改質的硫酸鋇填充的樹脂和純樹 較纟彎曲模數大大提高,且彎曲強度明顯提高。且 破裂勒性可藉使用表面改質的硫酸鋇而明顯改善。比起用 5體積/〇的實例i的硫酸鋇填充的樹脂來,在此用$體積% 二lit質的硫酸鋇填充的樹脂,其彎曲模數及彎、曲強度 都明顯提高。 25 200909500 查__]:彎曲試驗與破裂韌,的結果 檢體 穴作/人^<手刀口 彎曲模數 [MPal 的結; 彎曲強度 1 1 η 破裂韌性 TMpamK] 純樹脂 (Hpilox A 19-03) 2670 130 0.71 純樹脂+5體積。/〇之硫酸 鋇(實例1) 2963 139 0.93 純樹脂+5體積%之表面 改質之硫酸鋇(實例2) 3345 148 ---- 0.76 圖1 :實例1之複合物的破裂韌性(為充填程度的禹 數)。 圖2 :實例1之複合物的彎曲模數(為充填程度的禹 數) 圖3:實例1之複合物的彎曲強度(為充填程度的痴 數) 〔實例3〕 所用起始材料為一種沈積的硫酸鋇,其結晶尺寸d5o 為26奈米。要製造此複合物,首先將硫酸鋇用珠粒磨粉 分散在乙烯乙二醇中(EG),然後經—個丨μπ1過濾器作過 據。然後將此30%懸浮液在縮聚作用以製造具2.5重量〇/〇 硫酸鋇的PET顆粒時使用。 由此複合物及一種PET生聚合物使用射出成形機製造 测試體以作拉伸及彎曲試驗。 然後將此檢體在23 C及50%相對濕度處理9〇小時。 在表2及表3中顯示拉伸試驗(依DIN EN ISO 527 ) 及彎曲試驗(依DIN ΕΝ ISO 178)的結果。與生聚合物相 26 200909500 車乂拉伸模數和破裂拉伸改善。且彎曲模數和彎曲強度可 藉使用&酸鎖改善。此外,奇異的一點是:Vicat軟化溫 度從生&合物的78它明顯提高到奈米複合物的1 68°C。 表2 ·依實例3之由PET及硫酸鋇構成之複合物的拉 伸試驗結果 檢體 ------_ 拉伸模數 「Mpal 破裂拉伸 「%1 PET純聚合物 由PET及2·5重量%硫酸鎖 — 2443 7.8 構成之複合物 3068 0.4 表3 :依實例 試驗結果 由PET及硫酸鋇構成之複合物的杈伸 檢體 PET生聚合物B 曰 polymer, and polyether ketone. Further, an epoxy resin is suitable as a polymer matrix. According to the present invention, particles of ultrafine barium sulfate which have not been surface-modified can be used. If this is not the case, in a particular embodiment, the barium sulfate particles may have an inorganic and/or organic surface modification. A typical example of the inorganic surface modified portion of the ultrafine barium sulfate is a compound containing at least two of the following elements: aluminum, lanthanum, cerium, calcium, lanthanum, gas, cobalt, iron, phosphorus, manganese, oxygen, sulfur, Niobium, nitrogen, strontium, vanadium, zinc, tin, and/or wrong compounds or salts such as sodium citrate, sodium aluminate and aluminum sulfate. The inorganic surface treatment of the ultrafine sulfuric acid lock is carried out in an aqueous sludge. Here, the reaction temperature is preferably not more than 5 〇 t:. The pH of the suspension, for example, is adjusted to a pH greater than 9 when NaOH is used. Then, after vigorous stirring, the post-treatment chemical (inorganic compound) is added to 'it is preferably an inorganic water-soluble compound, for example, aluminum, ruthenium, ruthenium, osmium, gas, cobalt, iron, phosphorus, carbon, manganese, oxygen. a compound or salt of sulfur, antimony, nitrogen, antimony, vanadium, zinc, tin and/or antimony. According to the present invention, the pH and amount of the treatment chemical thereafter are selected such that the chemical is completely dissolved in water. . The suspension is intensively mixed' so that the post-treatment chemicals are evenly distributed in the suspension and should be disturbed for at least 5 minutes. In the next step, the pH of the suspension/liter solution is lowered. Here, an advantageous method is to slowly lower the pH value by 12 200909500 (four) (four). It is particularly advantageous to lower the pH value within 1 〇 to 9 〇: to a pH value of 5 to 8'. It is then a time for the teacher to be about i hours of ripening. No more than (10) here. This aqueous suspension is then washed and dried. To dry this ^,, dry can be carried out by spray drying, freeze-drying, and islanding procedures. After the Ik of the dried powder is ground, the milling operation can be carried out by a conventional method. To produce (4) the ultra-fine surface modification of the known particles, the water-based BaS04 suspension (which is composed of 从p, wind &;; Ba has been made of inorganic surface modified BaS 〇 4 particles) in addition to at least A Shi Xi burn modified. The (four) used is preferably an alkoxyalkyl sulphide. The oxylated base stone is preferably selected from the group consisting of: octyl triethoxy sulphur, r-methyl propyl decyl propyl trimethoxy sulphur, / _ glycidyl propyl trimethoxy decane , r aminopropyl triethane decane, r-aminopropyl trimethoxy ketone, isocyanate propyl triethoxy sulphur, ethylene trimethoxy sulphur and/or chlorination Money, such as the plant aminopropyl stone eve half (four) burning (Fa·GE). For this reason, a Bas0J float composed of a surface-modified Bas04 particle is subjected to a strong adsorption or dispersion and a seed-like oxylate appearance before or after the cleaning. Then according to this: Ming: the period of ripening, preferably 10 to 60 minutes of ripening time, should be at a maximum of 4 (TC temperature. Then continue as described above. If you do not use this method, you can also dry this The alkoxyalkyl decane is applied to the inorganic modified particles by mixing. According to the invention, the following compounds are particularly suitable as organic surface modifiers.· Polyether, decane, polyoxyalkylene, polycarboxylic acid, fatty acid, polyethylene Ethylene glycol, 13 200909500 polyester, polyamine, polyalcohol, organic phosphonic acid, titanate, acid salt, alkyl and / or aryl sulfonate, alkyl and / or aryl sulfate, alkane And / or aryl phosphate. & * The surface modification of titanium dioxide can be carried out according to a conventional method. According to the present invention, the barium sulfate suspension reacts with a bismuth component, thereby causing enthalpy of use. The cerium component may be various water-soluble cerium compounds such as cerium lanthanum chloride and cerium hydroxide. The cerium ions are adsorbed on the surface of the cerium sulfate particles, and then the appropriate organic compound is added thereto under strong agitation or at the time of dispersion. In suspension, organic compounds are selected It forms a difficult/combination with cerium ions. The organic compound is deposited on the surface of barium sulphate with an excess of cerium ions by adding an organic compound to the sulphuric acid pin suspension. Suitable organic compounds are listed below. Selected as: alkyl and/or aryl sulfonate, alkyl and/or aryl sulfate, alkyl and/or aryl phosphate or a mixture of at least two of these compounds, wherein the alkyl or group The radical may be substituted by a functional group. The organic compound may also be a fatty acid, which may be functional, or a mixture of at least two of these compounds may be used. For example, the following may be used: calcined acid salt, polyethyl b Sodium, sodium sulfonate, sodium polystyrene sulfonate, sodium dodecyl benzene sulfonate, laurel S & sodium sulfate, sodium citrate sulfate, hydroxylamine sulfate, triethanol ammonium lauryl Sulfate, monoethyl monobasic phosphate, lithium peroxyoctane sulfonate, 12-bromo-1-dodecanesulfonic acid, sodium 10-hydroxysodium sulfonate, sodium staghorn phthalate, 10- Sodium hydrosulfide-1-hexadecane sulfonate, 16-hexadecane (1), sodium sulfate, oil lanthanum Hexyl alcohol sulphate oleic acid sulphate, 9,1 〇-dihydroxystearic acid, 14 200909500 Iso-acidic acid, stearic acid, oleic acid. β Hai organically modified barium sulphate can be directly saved 5 Use, or use n directly to form a water-like paste. The drying operation can be carried out by conventional methods. For (4), special limb materials (4) machine, drying: machine: dryer and / or pulse drying Machine, but according to the invention also =, his dryer "depending on the drying method, the dry milling operation can be achieved by the conventional method: the average particle size of the page grinding such as 钡 should be d 1 = machine surface modification Sulfuric acid, human Ding and d5 〇-1 Nai water ~ 100 nm. And should be d5 〇 = 1: rice Ι μιη, especially suitable d5 〇 = 5 nm ~ 〇 5_ ' and should be dispersed to the primary before organic modification Particle size. The primary particle size should have a logarithmic particle size distribution, the median value of the basin is ~5000 nm, and the d = 1~1 〇〇〇 nanometer, especially the d=5~5 〇〇 nanometer' geometric standard The deviation σ § < 1.5, and preferably ^ < The organically modified barium sulfate may be further post-treated with a functional decane derivative or a functional decane after organic modification. For example, butyl triethoxy decane, methyl triethoxy decane, methacryloxypropyl methoxy decane, glycidoxypropyl trimethoxy decane, amine group can be used. Propyltriethoxydecane, r-isocyanatopropyltriethoxydecane, vinyltrimethoxydecane. According to the present invention, the β-surface-modified sulfuric acid-based particles may optionally have one or more functional groups, such as _ or several hydroxyl groups, amine groups, carbonyl groups, epoxy groups, vinyl groups, methacrylates. / and or isocyanate, sulfuric acid, alkyl thiocarboxylate, di- and / or polysulfide. The surface modifier can be chemically and/or physically bonded to the particle surface 15 200909500. The chemical combination is either covalent or ionic. The physical combination can be a bipolar bipolar bond or a van der Waals force combination. The combination of surface modifiers should be achieved via a combination of valence or physical bipolar-bipolar bonding. According to the present invention, the surface-modified barium sulfate particles can be modified by surface modification to be partially and completely chemically and/or physically bonded to the chemically bonded chemically to be covalently and ionically bonded. The applicable physical combination is a combination of bipolar-bipolar and van der Valli. To produce the composite of the present invention, it is preferred to first produce a Master Batch, which preferably contains 5 to 8 G weight percent barium sulfate. This master batch can then be diluted with only (iv) green polymer or mixed with other components of the receptor (Rezeptur) and dispersed again if necessary. A method can also be used to make the composite of the present invention, wherein the titanium dioxide is first processed and dispersed in the organic material 'especially in the polyol, polyethylene glycol, poly-inspection, poly-and acid and its derivatives, ah salt, B Internal amine, stone worm, vinegar, vinegar, cellulose, styrene, methyl acetonate, organic dimethyl amide, epoxy resin or softener (such as reading, deputy p, (10) m. These organic substances which interact with barium sulphate can then be used as a starting material to make a composite. To disperse barium sulphate in the main batch or organic material, a general dispersion method can be used, in particular the use of a melt. Extrusion machine, dissolver, three-roller machine, price ball, ball mill, bead mill, dipping mill, super sound = or kneading machine. Particularly advantageous is the use of dipping mill or bead mill (bead diameter d < 1.5mm). The composite of the present invention has surprisingly excellent mechanical properties and friction properties. Compared with unfilled polymers, the composite of the present invention has significantly improved flexural modulus, flexural strength, and tensile strength. Modulus, tensile strength , tear resistance, fracture toughness, impact toughness, and low wear rate. [Details of the subject matter of the invention] A composite, at least a power plastic and/or at least one epoxy resin and a deposited surface modification $ The sulphuric acid lock constitutes 'the crystal size 乜 is less than 35 〇 nanometer, and is preferably smaller than the hired nanometer, especially between 3 and 50 nanometers' and the titanium dioxide can be surface-modified by inorganic and/or organic means (hereinafter also referred to as , titanium dioxide composite; --- barium sulfate complex, wherein the selected thermoplastic is at least one polyglycol, one polyamine, one kind of ethylene, polypropylene, polyphenylene, its copolymer And/or a mixture, a polycarboxylate, a hydrazine and/or a polyvinyl chloride, a bismuth sulfate complex, wherein the selected high-power plastic is at least one ΡΤΕΕ, ^ plastic plastic kick (eg FEP, PFA, etc.), PVDF, a polysulfone (such as pEs, MU, PPSu, etc.), polyetherimide, liquid crystal polymer and or polyacetate. A barium sulfate complex, which uses an epoxy resin; Ruthenium complex The composition contains 12~99.8% by weight of thermoplastic plastic, 〇1~6〇: amount. Titanium dioxide, 0~80% by weight of mineral filler and/or glass fiber/.〇6~10% by weight of antioxidant, 0~ 〇2〇% by weight of organic metal in addition to fish mites, 0~2.0% by weight of program additives (such as dispersion subsidies, 赋 赋 赋 〇 〇 H H H H H H H H H H H H H H 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 17 200909500 Such as aluminum hydroxide, antimony trioxide, magnesium hydroxide, etc.) - a barium sulfate complex, wherein the composite contains 12~99_8 wt% high-power plastic, 〇1~6〇 weight $% barium sulfate, strontium ~80% by weight of mineral filler and/or glass fiber, 〇~5. 〇% by weight of program additives (such as dispersion aid, adhesion agent), 〇~1 〇% by weight of pigment; a composite wherein the composite contains 20 to 99.9% by weight of epoxy resin, 〇1 to 6 〇 heavy summer 钡 barium sulfate, 0 to 80% by weight of mineral filler and/or glass fiber, 〇 10% by weight of the program added Material, 〇~1〇% by weight of pigment and 〇~4〇wt〇/0 aluminum hydroxide. - a barium sulfate complex, wherein the proportion of barium sulfate in the complex is from 0.1 to 60 weight. /〇, and should be 〇. 5~ 30% by weight, especially 1. 〇~20% by weight. - a kind of barium sulfate complex 'where the titanium dioxide has an inorganic / or organic surface modifying layer; -- a kind of titanium dioxide complex ' wherein the inorganic surface modifying layer of the ultrafine titanium dioxide is composed of a compound, A compound or a salt containing at least two elements: aluminum, lanthanum, cerium, calcium, lanthanum, gas, cobalt, iron, phosphorus, carbon, manganese, oxygen, sulfur, lanthanum, nitrogen, lithium, vanadium, zinc, tin, and / or wrong; - a barium sulfate complex 'where the organic surface modifying layer is composed of one or more of the following components: decane, decane, polyoxyalkylene, polycarboxylic acid, polyester, polyether, polyfluorene Amine, polyether glycol, polyalcohol, fatty acid (and preferably 18 200909500 is an unsaturated fatty acid), polyacrylate, organic phosphoric acid, titanate, decanoic acid, alkyl and / or aryl sulfonate, alkane Base and / or aryl sulfate, alkyl and / or aryl vinegar. a barium sulfate complex wherein the surface modification comprises one or more of the following functional groups: a hydroxyl group, an amine group, a carbonyl group, an epoxy group, a vinyl group, a methacrylate group, and/or an isocyanate group, Mercaptan, alkylthiocarboxylate, di- or polysulfide. a barium sulfate complex, wherein the surface modifying layer is covalently bonded to the surface of the particle; the barium sulfate complex 'where the surface modifying layer is ionically bonded to the particle surface; the barium sulfate complex, wherein The surface modifying layer is bonded to the surface of the particle by physical exchange; - a barium sulfate complex, wherein the surface modifying layer is bonded to the particle surface with a van der Waals force; - a barium sulfate complex 'where the surface The modified layer is bonded to the polymer matrix; - a barium sulfate complex in which the titanium dioxide particles are chemically bonded to the polymer matrix, which are covalently and/or ionically bonded; ^ - a barium sulfate complex, Wherein the chemical bond between the titanium dioxide particles and the polymer matrix is covalent and/or ionic bonding; - a barium sulfate complex in which the titanium dioxide particles are physically bonded to the polymer matrix; - a barium sulfate complex The physical bond between the titanium dioxide particles and the polymer matrix 19 200909500 is a bipolar-bipolar junction (Keeson), induced bipolar-bipolar junction (Debye) or fraction. Type combination (van der Waals force). - a barium sulfate complex in which there is a physical and chemical bond between the titanium dioxide particles and the polymer matrix; - a method of producing the sulfuric acid lock complex; - a method of producing a barium sulfate complex, wherein The titanium dioxide and a portion of the green polymer are produced in a main batch, and the composite is obtained by diluting the main batch with the main polymer, wherein the main batch contains 5 to 80% by weight of barium sulfate, and preferably a method of producing a barium sulfate complex; wherein the main batch containing barium sulfate is diluted with a green polymer in the case of dispersion; - a method of producing a barium sulfate complex, wherein The main batch is mixed with the other components of the acceptor in one or several steps, and then further dispersed; \"the method of preparing the barium sulfate complex, wherein the barium sulfate is first processed and dispersed in the organic substance Medium, especially in polyols, polyethylene glycols, polyphonic, di(tetra), and derivatives thereof, AH oxime, caprolactam, sulphonic acid, squaric acid, succinic acid, cellulose, styrene Methyl acetoacetate methyl vinegar Monoamine, epoxy resin and softener (such as DOP, DIDP, DINP), wherein the sulfuric acid lock can be surface modified or not surface modified by inorganic or organic means; - a method for producing a barium sulfate complex, Wherein the organic substance acting on barium sulfate is used as a starting material to produce the composite; 20 200909500 - a method for producing a niobium m of a barium sulfate complex, wherein the barium sulfate is dispersed in a general organic matter, In particular, the use of Luo shouting machine, dissolution machine, three, one, one, machine, ball mill, bead mill, sub-mill, ultrasonic or kneading machine; - the manufacture of barium sulfate complexes * The method, which should be used to dip the mill or the beaded Weifang to disperse the barium sulfate; - to make the barium sulfate complex of the Gans - you m stone to death, and the use of the bead mill will be especially suitable for d< ; G.3mm; is 仏Hm, and should be d<1.〇mm, the friction property of the yttrium sulphate complex; 匕/, improved mechanical properties and improvement-manufacturing of barium sulfate complex, & Make the Qin particles improve strength and flexibility at the same time One of the oxidized: cerium sulfate complex, observed in the strength and labor test of the sputum or tensile test; * bowing - sulphate lock compound, eg + hu + has improved resistance to impact toughness and / Or improved resistance to notch impact toughness; 4 Hanwu's wear resistance is improved by using the surface modified ~ barium sulfate composite present particles; with improved scratch resistance; improved tensile tear resistance ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; For the production of injection molding - barium sulfate composite ~ barium sulfate complex - barium sulfate complex 21 200909500 parts, blow molding or fiber; - the use of the barium sulfate complex to fiber form, it should have better tear strength Characteristics, the application of the barium sulfate complex, in the construction of automotive, aerospace or space navigation, in particular in the form of a plain bearing 'gear, roller or piston coating; the barium sulfate complex Application, for example Made by casting method 1, 'as a dose' as an industrial floor, as a concrete coating, when it is a soil G complement 'as a corrosion-resistant sheath to cast electrical components or other items to make metal pipes Sanitary treatment, as a carrier material in plastic, or as a storage tank for wood; The present invention is illustrated by the following examples, but the scope is not limited thereto. [Examples] [Example 1] The starting material used was a deposited barium sulfate having a crystal size d50 of 2 Å. The polymer matrix used was a commercially available epoxy resin A19_30 from the manufacturer Leuna_Harze GmbH. The hardener used was the amine hardener Ηγ 2954 from the manufacturer ν&η^〇 GmbH & Co·KG. The powdery barium sulfate was dispersed into a liquid epoxy resin by a dissolver (Diss〇lver), and its content was 14% by volume. After pre-dispersion, it was mixed. The material was dispersed by a dipping mill at 25 rpm for 9 minutes. The beads used were 1 mm zirconia beads. This material was mixed with a pure resin. Therefore, after the addition of the hardener, the resulting composite contains 2 to 1 volume. /. Barium sulfate. This composite hardens in a dry box. 22 200909500 In order to mechanically test this composite, a test body of a certain size was produced. The test of the fracture toughness Klc (according to ASTM E399-90) is based on the test speed 〇 lmm/knife using a tight tension [Compact Tension (TC)] specimen. In the specimen, a controlled impact 4 of a scraping blade (Rasierklinge) becomes a distinct crack. Thus, a flat stretch condition required to obtain a critical stress density factor is generated on the crack peak. The mechanical properties are tested in a three-point bending test according to DIN en ISO i78. These specimens are machined from a cast plate with a precision saw. The specimens of the five dimensions 80mmxl〇mmx4mm are tested at a speed of 2mm/ The test was carried out at room temperature. Figure 1 shows the fracture toughness of the composite as a function of barium sulfate content. The figure shows that when the concentration is 10% by volume, the rupture toughness is increased by 66% compared to the pure resin. Figures 2 and 3 show the results of the three-point bending test of the composite for barium sulfate use/indentation. The flexural modulus was raised from 267 MPa to 3509 MPa due to the use of barium sulfate. The flexural strength can be increased from 129 Mpa of pure resin to 136 MPa of 1% by volume of barium sulfate. The comparative (control) sample (which contains 5 volumes/〇 of undispersed barium sulfate) has a lower bending strength than the pure resin. To determine the ratio of the composite wear rate, the test body was sawn to a size of 4 x 4 x 20 mm3. This test body was expressed by friction using the model test device ''m〇ck und Rlng''. The compression pressure used was 〇·6 MPa, the relative speed was 0.03 m/s, and the average particle size for the solid surface was 22 μηι. Among them, the specific wear rate of the composite at 1 vol% is only 23 200909500 〇, 36 mm 3 /Nm. The specific wear rate of the pure resin is much higher 0.48 mm 3 /Nm. [Example 2] The starting material used is a surface. The modified barium sulfate has a crystal size of 5 〇 of 26 nm. The surface of the sulfuric acid lock is used as an inorganic post-treatment and a burnt-in. The inorganic surface modification is composed of a mono-aluminum oxy-compound. _ Glycidyloxypropyl trimethoxy sulfonate (Siliquest A-187 from ge silicons). This inorganic post-treatment and surface-modified barium sulphate can be produced by the following method: A 3.7 kg of a 6.5 wt% super The fine titanium dioxide particles, /, the average primary particle diameter dw is 26 nm (the result of the TEM study), and the crucible is heated to a temperature of 4 ° C under stirring, and the suspension is adjusted by using 1 〇〇 / caustic soda. pH to 12. In With vigorous stirring, 14.7mi of an aqueous sodium citrate solution (284g Si〇2/L), 519ml of aluminum sulfate solution (75g Al2〇3/L) and 9.7ml of sodium aluminate solution (275)克Al2〇3 / liter) is added to the suspension while maintaining the pH = 12.0, and the suspension is homogenized for another 1 minute with vigorous stirring. Then the pH is slowly (and preferably at 6 〇) Internal) was adjusted to pH = 7 by adding 5% sulfuric acid. Then it was aged at 4 ° C for 1 〇 minutes, and the reaction suspension was washed with water to a conductivity of less than 100 pS / cm. The washed suspension was used. The VE water was adjusted to disperse into a suspension, adjusted to a solids content of 2% by weight with VE water and dispersed by a dissolver for 15 minutes. The suspension was slowly added with 15 g of _glycidyloxy (GE Silicons). Siliquest Α-187) was dispersed by a dissolving machine. The suspension was then redispersed with the dissolving machine for 2 Torr and dried in a spray 24 200909500 dryer. Using Leuna-Harze's commercially available epoxy resin Epil〇x A19_03 Used as a polymer matrix. Using the amine hardener HY 2954 from Vantico GmbH uc〇KG The first step is to disperse the powdered barium sulphate into a liquid epoxy resin with a dissolver. The content of the bismuth sulfate is 14% by volume. After pre-dispersion, the mixture is dispersed by a dipping mill at 250 rpm. () The beads used were 1 mm dioxa beads. This material was mixed with a neat resin, so that after the addition of hardening 4, the resulting composite 纟 5 vol% sulfuric acid pin. This composite hardens in a dry box. - Similar to the above Example 1, a test body of a certain size was produced which was measured in the bending test and in terms of its fracture toughness. The results of the bending test and the fracture toughness of the composite were shown in the table and compared with the results of the composite of Example 1. The resin and the pure tree filled with 5% by volume of the surface-modified barium sulfate greatly improved the bending modulus and the bending strength was remarkably improved. And the rupture property can be significantly improved by using surface-modified barium sulfate. Compared with the barium sulfate-filled resin of Example i of 5 vol / 〇, the resin filled with 5% by volume of the double-lit barium sulfate has a marked increase in flexural modulus and bending and flexural strength. 25 200909500 __]: bending test and fracture toughness, the result of the sample acuity / person ^ < hand knife edge bending modulus [MPal knot; bending strength 1 1 η fracture toughness TMpamK] pure resin (Hpilox A 19- 03) 2670 130 0.71 pure resin + 5 volumes. / 〇 钡 钡 实例 (Example 1) 2963 139 0.93 pure resin + 5 vol% surface modified barium sulfate (Example 2) 3345 148 ---- 0.76 Figure 1: The fracture toughness of the composite of Example 1 (for filling) The number of degrees). Figure 2: Flexural modulus of the composite of Example 1 (number of turns for filling) Figure 3: Flexural strength of the composite of Example 1 (the number of fillings for the degree of filling) [Example 3] The starting material used was a deposition The barium sulfate has a crystal size d5o of 26 nm. To make this composite, the barium sulfate was first dispersed in ethylene glycol (EG) with a bead mill and then passed through a 丨μπ1 filter. This 30% suspension was then used in the polycondensation to produce PET pellets having 2.5 weights of lanthanum/niobium sulfate. The composite and a PET green polymer were used to produce a test body using an injection molding machine for tensile and bending tests. The specimen was then treated at 23 C and 50% relative humidity for 9 hours. The results of the tensile test (according to DIN EN ISO 527) and the bending test (according to DIN ΕΝ ISO 178) are shown in Tables 2 and 3. With the green polymer phase 26 200909500 乂 乂 tensile modulus and rupture tensile improvement. And the bending modulus and bending strength can be improved by using & acid lock. In addition, the singularity is that the Vicat softening temperature is significantly increased from the 78 of the raw & compound to the 1 68 °C of the nanocomposite. Table 2 · Tensile test results of composites composed of PET and barium sulfate according to Example 3 __ Tensile modulus "Mpal rupture tensile" %1 PET pure polymer from PET and 2 · 5% by weight sulfuric acid lock - 2443 7.8 Composite composed 3068 0.4 Table 3: According to the results of the example test, the composite of PET and barium sulphate
2719 由PET A 2.5重量。/〇硫酸鎖 構成之複合物 〔實例4 ] 」5〇為26 1作有機 所用起始材料Λ ^ ^ ^ 了十马—沈積之硫酸鋇,其結晶尺寸 示米’其表面用—月t妝祕 ^ ^ 日肪酸(硬脂酸Edensor ST 1 改質。 舉例而言,此古u 有機改質的硫酸鋇可用以下方法製造 將9Kg之沈籍 双k。 瓜酸鋇先用銷磨坊磨粉,然後將它和1 〇 27 200909500 重量%硬脂酸(Edenor ST 19)在Diosna攪拌機中混合,其 中由於產物生熱,硬脂酸熔化。所得產物接著再用銷磨坊 再次磨粉。 由此有機表面改質的硫酸鋇及一市售之聚醯胺 6 (Ultramide B2715, BASF公司)首先利用熔融押出製造一 種20重量%的主批次。在第二押出步驟,將此主批次稀釋 到硫酸鋇濃度2.0重量%及7.4重量%。使用一射出成形機 製造肩形棒以作拉伸試驗(依DIN EN ISO 527 ),以及製 造小棒以作彎曲試驗(依DIN ΕΝ ISO 1 78 )。然後將此測 試體在23°C及50%相對濕度作處理72小時。在此複合物, 與生聚合物相較,拉伸強度、拉伸模數有明顯上升,而破 裂拉伸減少。且彎曲性質(彎曲模數與彎曲強度)可藉使 用表面改質的硫酸鋇而明顯改善(見表5)。比起純聚醯 胺6來,打擊韌性(依DIN EN ISO 179)只在使用2重量 %之表面改質的硫酸鋇的場合改善。 表4 :依實例4由PA6及表面改質的硫酸鋇構成的複 合物的拉伸試驗結果 檢體 粒子含量 拉伸強度 破裂拉伸 拉伸模數 重量% TMPal Γ%1 [MPal PA6 Ultramid B2715 (BASF) 0 67.99 108.63 2464.7 由PA及表面改質之硫酸鋇 構成之奈米複合物 2 73.7 22.6 2944.4 由PA及表面改質之硫酸鋇 構成之奈米複合物 7.4 75.7 8.3 3038.4 28 200909500 表5 :依實例4由PA6及表面改質的硫酸鋇構成的複 合物的彎曲試驗的結果 檢體名稱 粒子含量 彎曲強度 彎曲模數 打擊韌性 重量% [MPal [MPal 『KJ/m2l PA6 Ultramid B2715 (BASF) 0 87.5 1920 92.24 由PA6及表面改質之硫酸 鋇構成之奈米複合物 2 91.0 2057.6 99.6 由PA6及表面改質之硫酸 鋇構成之奈米複合物 7.4 94.3 2148.7 40.2 【圖式簡單說明】 第1圖係實例1的複合物的破裂韌性,它係充填程度 的函數。 第2圖係實例1的複合物的彎曲模數,它係充填程度 的函數。 第3圖係實例1的複合物的彎曲強度,它係充填程度 的函數。 【主要元件符號說明】 無 292719 by PET A 2.5 weight. / 〇 〇 锁 锁 〔 〔 实例 实例 实例 实例 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ Secret ^ ^ yari fatty acid (stearic acid Edensor ST 1 modified. For example, this ancient u organically modified barium sulphate can be manufactured by the following method will be 9Kg of the sinking double k. Then, it is mixed with 1 〇27 200909500 wt% stearic acid (Edenor ST 19) in a Diosna mixer, in which stearic acid is melted due to heat generation of the product. The resulting product is then re-milled with a pin mill. Surface modified barium sulphate and a commercially available polyamine 6 (Ultramide B2715, BASF) first used a melt extrusion to make a 20% by weight main batch. In the second extrusion step, the main batch was diluted to sulfuric acid. The cerium concentration is 2.0% by weight and 7.4% by weight. The shoulder bar is manufactured using an injection molding machine for tensile testing (according to DIN EN ISO 527), and the small rod is manufactured for bending test (according to DIN ΕΝ ISO 1 78). The test body was at 23 ° C and 50% relative humidity After treatment for 72 hours, in this composite, compared with the green polymer, the tensile strength and tensile modulus are significantly increased, and the fracture stretch is reduced. And the bending property (bending modulus and bending strength) can be changed by using the surface. The quality of barium sulphate is significantly improved (see Table 5). The impact toughness (according to DIN EN ISO 179) is improved only when 2% by weight of surface-modified barium sulphate is used, compared to pure polyamide 6. Table 4 : Tensile test results of composites composed of PA6 and surface-modified barium sulfate according to Example 4 Sample particle content Tensile strength cracking Tensile tensile modulus Weight % TMPal Γ%1 [MPal PA6 Ultramid B2715 (BASF) 0 67.99 108.63 2464.7 Nanocomposite consisting of PA and surface modified barium sulphate 2 73.7 22.6 2944.4 Nanocomposite consisting of PA and surface modified barium sulphate 7.4 75.7 8.3 3038.4 28 200909500 Table 5: Example 4 Results of bending test of composite composed of PA6 and surface-modified barium sulfate. Sample name Particle content Bending strength Bending modulus Bending toughness % [MPal [MPal 『KJ/m2l PA6 Ultramid B2715 (BASF) 0 87.5 1920 92.24 Nanocomposite consisting of PA6 and surface modified barium sulphate 2 91.0 2057.6 99.6 Nanocomposite consisting of PA6 and surface modified barium sulphate 7.4 94.3 2148.7 40.2 [Simplified illustration] Figure 1 Example The fracture toughness of a composite of 1, which is a function of the degree of filling. Figure 2 is the flexural modulus of the composite of Example 1, which is a function of the degree of filling. Figure 3 is the flexural strength of the composite of Example 1, which is a function of the degree of filling. [Main component symbol description] None 29
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2007
- 2007-08-27 CN CNA2007800394849A patent/CN101583658A/en active Pending
- 2007-08-27 CN CN200780039482A patent/CN101631825A/en active Pending
- 2007-08-27 JP JP2009526074A patent/JP2010501709A/en not_active Withdrawn
- 2007-08-27 BR BRPI0716575-7A patent/BRPI0716575A2/en not_active IP Right Cessation
- 2007-08-27 EP EP07802931A patent/EP2057218A1/en not_active Withdrawn
- 2007-08-27 WO PCT/EP2007/058893 patent/WO2008023075A1/en not_active Ceased
- 2007-08-27 MX MX2009001984A patent/MX2009001984A/en unknown
- 2007-08-27 CA CA002661509A patent/CA2661509A1/en not_active Abandoned
- 2007-08-27 JP JP2009526073A patent/JP2010501708A/en not_active Withdrawn
- 2007-08-27 BR BRPI0717172-2A patent/BRPI0717172A2/en not_active IP Right Cessation
- 2007-08-27 US US12/438,609 patent/US20090326114A1/en not_active Abandoned
- 2007-08-27 CA CA002661526A patent/CA2661526A1/en not_active Abandoned
- 2007-08-27 WO PCT/EP2007/058892 patent/WO2008023074A1/en not_active Ceased
- 2007-08-27 EP EP07802930.3A patent/EP2057217B1/en not_active Not-in-force
- 2007-08-27 US US12/438,626 patent/US20090318594A1/en not_active Abandoned
- 2007-08-27 MX MX2009001981A patent/MX2009001981A/en unknown
- 2007-08-29 TW TW096132020A patent/TW200909500A/en unknown
- 2007-08-29 TW TW096132021A patent/TW200909499A/en unknown
-
2009
- 2009-02-25 NO NO20090880A patent/NO20090880L/en not_active Application Discontinuation
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010501709A (en) | 2010-01-21 |
| EP2057217A1 (en) | 2009-05-13 |
| NO20090880L (en) | 2009-03-13 |
| MX2009001981A (en) | 2009-07-22 |
| EP2057218A1 (en) | 2009-05-13 |
| US20090318594A1 (en) | 2009-12-24 |
| CN101583658A (en) | 2009-11-18 |
| TW200909499A (en) | 2009-03-01 |
| BRPI0716575A2 (en) | 2013-11-05 |
| BRPI0717172A2 (en) | 2013-10-15 |
| JP2010501708A (en) | 2010-01-21 |
| US20090326114A1 (en) | 2009-12-31 |
| CA2661526A1 (en) | 2008-02-28 |
| CA2661509A1 (en) | 2008-02-28 |
| EP2057217B1 (en) | 2017-02-22 |
| MX2009001984A (en) | 2009-03-06 |
| CN101631825A (en) | 2010-01-20 |
| WO2008023074A1 (en) | 2008-02-28 |
| WO2008023075A1 (en) | 2008-02-28 |
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