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TW200831784A - Improved piston body structure of an air compressor - Google Patents

Improved piston body structure of an air compressor Download PDF

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Publication number
TW200831784A
TW200831784A TW96102400A TW96102400A TW200831784A TW 200831784 A TW200831784 A TW 200831784A TW 96102400 A TW96102400 A TW 96102400A TW 96102400 A TW96102400 A TW 96102400A TW 200831784 A TW200831784 A TW 200831784A
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TW
Taiwan
Prior art keywords
spring plate
piston body
top surface
valve head
air
Prior art date
Application number
TW96102400A
Other languages
Chinese (zh)
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TWI334897B (en
Inventor
Wen-Shan Chou
Original Assignee
Wen-Shan Chou
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Application filed by Wen-Shan Chou filed Critical Wen-Shan Chou
Priority to TW96102400A priority Critical patent/TW200831784A/en
Publication of TW200831784A publication Critical patent/TW200831784A/en
Application granted granted Critical
Publication of TWI334897B publication Critical patent/TWI334897B/zh

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Abstract

The invention relates to an improved piston body structure of an air compressor, particularly to an improved spring plate structure above the piston body. A spring plate is arranged above the piston body. An arc-shaped inner hollow area is formed on the spring plate to divide the spring plate into two parts, the outer ring area and the inner circle plate. The air pushes upward the spring plate to flow out through the gap, and the out ring area and inner circle plate would be bent by the force. Therefore, the spring plate is bent more easily to avoid the local stress concentration that will result in fold-mark at the bent portion. Besides, the spring plate has two positioning holes for the bolts to fix the spring plate with the screw holes of the valve head. Thus, the spring plate can block the inlet passage on the valve head. A stopping slot is formed on the other end of the spring plate. The stopping block on the valve head passes through the stopping slot. When the piston body operates inside the cylinder, the spring plate would be in open and close status alternately as the piston body operates to control the air to flow in and out. Because the stopping block can be against the stopping slot to constrain the amplitude of the lifted degree of the spring plate, the noise can be reduced.

Description

200831784 九、發明說明: 【發明所屬之技術領域】 本發明係指一種空氣壓縮機之活塞體構造改良,特別 疋指一種活塞體上部簣片之構造改良設計,於活塞體之閥 頭上设有一簧片,簧片上設有一弧狀之内空區,可將簧片 刀為外% 及内圓片兩部分,氣體向上推擠簀片欲從縫隙 a出,外環區及内圓片均受力而彎曲,因此簧片較易彎折, 且較不易發生局部應力集中的現象而在彎折部分出現摺 •痕,另於黃片上設有二定位孔,以螺栓將簧片固接在閥頭 上之螺孔,使簧片遮蓋住閥頭上之進氣通道,於箐片上另 端設一止動槽,閥頭上之止動塊穿過其中,活塞體於氣缸 體内作動時,簧片隨著活塞體的作動而有掀開閉合動作以 控制氣體進出,因止動塊可抵住止動槽而限制簧片掀啟之 振幅,可降低膂音之產生,為一種進氣效率較高、較耐用 且運作時較安靜之活塞體構造改良。 # 【先前技術】 _ 〆以在本發明人設計之活塞體,在活塞體閥頭下設一通 氣用通道,閥頭頂面設一完整無切割之簧片,簧片一端固 接在閥頭上,簀片另端將通道蓋住不使空氣進入氣缸室。 當活塞體於氣缸室内進行往復式運動時,氣體推動掀開菩 片並由縫隙從通道進入氣叙室内,或菁片閉合不使氣體通 過通迢,簧片在短時間來回振動,亦造成金屬疲勞之現象 而在簧片—與閥頭固接處產生皺摺現象,造成破壞。又本發 明人在簀片設計成-環狀之内空區,使得菁片分為外環區 200831784 及内圓片兩部分’當空氣推擠簧片欲從缝隙溢出時严 區及内圓片均勻雙到掀開的力量,避免局部受到集中的應 產士局部性損壞或皺摺,為兩段式設計之簧片;不: 是完整無切割或是兩段式之簧片,活塞體作動的同時中^ 片快速來回振動造成操音,且振動幅度過大菁片於閉合日士 閉合速度車父慢,空氣容易溢出,為防止振動幅度過大 發明=在閥頭上設計一止動塊、於簧片設計一止動槽,止 動塊穿伸於止動槽内,藉此限制簀片之振動振幅,達到噪 _音較小且閉氣效率較高之活塞閥體。 【發明内容】 曰本發明係指一種空氣壓縮機之活塞體構造故良,特別 是指一種活塞體上部簧片之構造改良設計,於活塞體之閥 頭上U又有百片,黃片上設有一弧狀之内空區,可將箬片 分為外環區及内圓片兩部分,氣體向上推擠簧片欲從缝隙 /m出外環區及内圓片均受力而彎曲,因此簧片較易彎折, 鲁較不易I生局部應力集中的現象而在彎折部分出現摺 痕另方、$片上设有一定位孔,以螺栓將簧片固接在閥頭 上之螺孔,使簀片遮蓋住閥頭上之進氣通道,於簧片上另 端設一止動槽,閥頭上之止動塊穿過其中,活塞體於氣缸 體内作動時,簧片隨著活塞體的作動而有掀開閉合動作以 控制氣體進出,因止動塊可抵住止動槽而限制簧片掀啟之 振巾田,可降低噪音之產生,為一種進氣效率較高、較耐用 且運作時較安靜之活塞體構造改良。 6 200831784 【實施方式】 本發明係為活基體(2)之構造改,良。請參考第一圖,本 發明係包含活塞體(2)及簀片(1)。於簧片(2)内切割一中空之 圓弧狀内空區(11),内空區(11)外圍部份為外環區(13),内 空區(11)内圍部份為内圓片(14),於内空區(11)之凹口處另 鏤空一止動槽(12),於簧片(1)上止動槽(12)對端另設二定位 孔(15)。 一活塞體(2),上端設有閥頭(23),閥頭(23)下延伸活 義 塞桿(21),活塞桿(21)下端設有一軸孔(22);閥頭(23)中央 處設有通道(28),可使空氣由通道(28)下方流至閥頭(23)上 方;閥頭(23)之頂面(24)處設有二螺孔(25),可甩螺栓(16) 穿過前述簧片(1)之定位孔(15)固定在螺孔(25)内;閥頭(23) 頂面(24)之另端豎立一止動塊(29),止動塊Q9)係為一倒L 狀之凸塊,穿伸過前述簧片(1)之止動槽(12),使得簧片⑴ 在振動時受到一定的限制,振幅不致過大進而造成太大聲 響。 φ 第二圖為本發明之側視圖。由圖可以看出簧片(1)一端 之定位孔(15)被螺栓(16)鎖緊,當簧片(1)被空氣掀開時,簧 片(1)另端之止動槽(12)可上下移動直至止動槽(I2)被止動 塊(29)抵擋住不動,内圓片(14)微微向上彎起,此時空氣可 由簧片(1)與頂面(24)之間的缝隙溢出。 第三及四圖為本發明第二實施例。其中簧片(3)僅設有 兩定位孔(31)與止動槽(32).,並無前實施例之内空區(11), 兩定位孔(31)以螺絲(36)鎖緊在螺孔(25)上。於閥頭(23)頂 面(24)之另端豎立一倒l狀之止動塊(29),穿伸過前述簀片 200831784 使知黃片(3)在振動時受到一定的限制,200831784 IX. Description of the Invention: [Technical Field] The present invention relates to an improved structure of a piston body of an air compressor, and particularly to a structurally improved design of an upper cymbal of a piston body, and a spring is provided on a valve head of the piston body The piece and the reed are provided with an arc-shaped inner space, and the reed knife can be the outer part and the inner part of the inner piece. The gas pushes up the piece to push out from the gap a, and the outer ring area and the inner piece are both stressed. However, the reed is more easily bent, and the local stress concentration is less likely to occur, and the folds and marks appear in the bent portion, and the two positioning holes are provided on the yellow piece, and the reed is fixed to the valve head by bolts. The screw hole allows the reed to cover the intake passage on the valve head, and a stop groove is arranged on the other end of the cymbal. The stop block on the valve head passes through the piston body to actuate in the cylinder body, and the reed is The piston body is actuated to open the closing action to control the gas in and out, because the stopping block can resist the stopping groove and limit the amplitude of the reed opening, which can reduce the generation of the noise, and is a kind of high intake efficiency. Durable and quieter when operating Body structure improvement. # [Prior Art] _ 〆 In the piston body designed by the inventor, a ventilation passage is arranged under the valve head of the piston body, and a complete non-cutting reed is arranged on the top surface of the valve head, and one end of the reed is fixed on the valve head. Cover the channel at the other end and do not allow air to enter the cylinder chamber. When the piston body reciprocates in the cylinder chamber, the gas pushes the bobbin and enters the air chamber from the passage through the gap, or the clamshell is closed so that the gas passes through the passage, and the reed vibrates back and forth in a short time, also causing the metal The phenomenon of fatigue causes wrinkles in the reed-fixed joint with the valve head, causing damage. In addition, the inventor designed the crotch piece into a ring-shaped inner space, so that the celadon piece is divided into an outer ring zone 200831784 and an inner disc piece. 'When the air pushes the reed to overflow from the gap, the strict zone and the inner disc Uniform double to open force, to avoid localized localized damage or wrinkles of concentrated locale, is a two-stage design reed; no: is a complete non-cut or two-stage reed, piston body actuation At the same time, the middle piece quickly vibrates back and forth to cause the sound, and the vibration amplitude is too large. The clamshell is closed at the closing speed of the Japanese priest, and the air is easy to overflow. To prevent the vibration amplitude from being too large, the invention is to design a stop block on the valve head. The blade is designed with a stop groove, and the stopper block extends through the retaining groove, thereby limiting the vibration amplitude of the cymbal, and achieving a piston valve body with low noise and high air-closing efficiency. SUMMARY OF THE INVENTION The present invention relates to a piston body structure of an air compressor, and particularly relates to a structurally improved design of an upper reed of a piston body. On the valve head of the piston body, there are hundreds of U pieces, and a yellow piece is provided with a In the arc inner space, the cymbal piece can be divided into two parts: the outer ring area and the inner circle piece. The gas pushes up the reed piece to bend from the gap/m out of the outer ring area and the inner piece is forced to bend, so the spring The sheet is easier to bend, and the Lu is less prone to the local stress concentration phenomenon of the I. The crease is found in the bent portion, and a positioning hole is provided on the sheet. The bolt is used to fix the reed to the screw hole on the valve head, so that the 箦 is fixed. The piece covers the intake passage on the valve head, and a stop groove is arranged on the other end of the reed. The stop block on the valve head passes through the block. When the piston body is actuated in the cylinder block, the reed has the movement of the piston body. The closing action is opened to control the gas in and out, because the stopping block can resist the stopping groove and limit the vibrating field of the reed, which can reduce the noise generation, and is a kind of high-efficiency, more durable and more stable operation. The structure of the quiet piston body is improved. 6 200831784 [Embodiment] The present invention is a modification of the structure of the living substrate (2). Referring to the first figure, the invention comprises a piston body (2) and a cymbal piece (1). A hollow arc-shaped inner space (11) is cut in the reed (2), the outer portion of the inner space (11) is an outer ring region (13), and the inner portion (11) is inner portion The disc (14) is additionally hollowed out at the notch of the inner hollow region (11), and two retaining holes (15) are arranged at opposite ends of the retaining groove (12) on the reed (1). . a piston body (2), a valve head (23) is arranged at the upper end, a piston rod (21) is extended under the valve head (23), and a shaft hole (22) is arranged at the lower end of the piston rod (21); the valve head (23) There is a passage (28) at the center to allow air to flow from below the passage (28) to the top of the valve head (23); the top surface (24) of the valve head (23) is provided with two screw holes (25). The bolt (16) is fixed in the screw hole (25) through the positioning hole (15) of the reed (1); a stopper (29) is stood at the other end of the top surface (24) of the valve head (23). The moving block Q9) is an inverted L-shaped bump that extends through the retaining groove (12) of the reed (1), so that the reed (1) is limited in vibration, and the amplitude is not too large and causes too much sound. φ The second figure is a side view of the invention. It can be seen from the figure that the positioning hole (15) at one end of the reed (1) is locked by the bolt (16). When the reed (1) is cleaved by the air, the reed (1) is stopped at the other end (12). ) can move up and down until the stop groove (I2) is resisted by the stop block (29), and the inner piece (14) is slightly bent upwards, at which time the air can be between the reed (1) and the top surface (24). The gap overflows. The third and fourth figures are the second embodiment of the present invention. The reed (3) is only provided with two positioning holes (31) and a stopping groove (32). There is no inner space (11) of the previous embodiment, and the two positioning holes (31) are locked by screws (36). On the screw hole (25). An inverted l-shaped stop block (29) is erected on the other end of the top surface (24) of the valve head (23), and extends through the cymbal piece 200831784 to cause the yellow piece (3) to be limited in vibration.

(3)之止動槽(π), 振幅不致過大。 明苓考第五及六圖,一馬達裝設在基座後,馬達 (8)之小齒輪(81)穿伸過基座(7)之圓孔,嚙合於一樞接在基 座上之齒輪(6),該齒輪(6)設有一偏心梢(61) ’並柩接於活 塞體(2)之轴孔(22)。當馬達(7)轉動時,馬達(7)前置之小齒 輪(71)轉動齒輪(6),藉由偏心梢(75)役動活塞體(2) ’使得 活塞體(2)之閥頭(23)在氣缸體(6)内作反復式運動,因此將 空氣輸至集氣座(41)内並分流至歧管(42)(43)(44)(45)及軟 管(51),輸出至各樣裝置使用,如氣壓計(52)、氣嘴(53)、 洩氣閥體(49)等。 200831784 【圖式簡單說明】 第一圖:係本發明之構造組合圖。 第二圖:係本發明之側視圖。 第三圖:係本發明之構造組合圖。 第四圖:係本發明之側視圖。 第五圖:係本發明之應用立體視圖。 第六圖:係本發明之應用側視圖。 【主要元件符號說明】 ⑴簧片 (11)内空區 (12)止動槽 (13)外環區 (14)内圓片 (I5)定位孔 (16)螺栓 (2)活塞體 (21)活塞桿 (22)軸孔 (23)閥頭 (24)頂面 (25)螺孔 (26)油封環 (27)凹槽 (28)通道 (29)止動塊 ⑶簀片 (31)定位孔 (32)止動槽 (36)螺栓 (4)氣缸體 (41)集氣座 (42)(43)歧管 (44)(45)歧管 (46)頂蓋 (47)彈簧 (48)閥門座 (49)洩氣閥頭 (51)軟管 (52)氣壓計 (53)氣嘴 ⑹齒輪 (61)偏心梢 (81)小齒輪 ⑺基座 ⑻^達(3) The stop groove (π), the amplitude is not too large. In the fifth and sixth figures, after a motor is mounted on the base, the pinion (81) of the motor (8) extends through the circular hole of the base (7) and engages with a pivotal connection on the base. A gear (6), the gear (6) is provided with an eccentric tip (61)' and is coupled to the shaft hole (22) of the piston body (2). When the motor (7) rotates, the pinion (71) in front of the motor (7) rotates the gear (6), and the valve body (2) of the piston body (2) is made by the eccentric tip (75) (23) Repeated movement in the cylinder block (6), so that air is delivered to the sump (41) and shunted to the manifold (42) (43) (44) (45) and the hose (51) , output to various devices, such as barometer (52), gas nozzle (53), venting valve body (49) and so on. 200831784 [Simple description of the drawings] The first figure is a structural combination diagram of the present invention. Second Figure: A side view of the invention. Third Figure: A structural combination diagram of the present invention. Fourth Figure: A side view of the invention. Fifth Figure: A perspective view of the application of the present invention. Figure 6 is a side view of the application of the present invention. [Description of main component symbols] (1) Reed (11) inner space (12) Stop groove (13) Outer ring area (14) Inner disc (I5) Positioning hole (16) Bolt (2) Piston body (21) Piston rod (22) Shaft hole (23) Valve head (24) Top surface (25) Screw hole (26) Oil seal ring (27) Groove (28) Channel (29) Stop block (3) Truth (31) Positioning hole (32) Stop groove (36) Bolt (4) Cylinder block (41) Gas sump (42) (43) Manifold (44) (45) Manifold (46) Top cover (47) Spring (48) Valve Seat (49) Deflating valve head (51) Hose (52) Barometer (53) Air nozzle (6) Gear (61) Eccentric tip (81) Pinion (7) Base (8) ^

Claims (1)

200831784 十、申請專利範圍·· 1·種工氣壓,縮機之活塞體構造改良,胃活 n其时-環狀之内空區將w分成外=3、内 部份’於外環區設有定位孔,外環區另端設有 閥頭頂面設有螺孔’頂面中央處設有通道, 可穿伸於一十、方向上抓通頂面另設有止動塊, 度,閥頭::更片之止動槽内,限制簧片可掀開的幅 • \二延設活塞桿,活塞桿下端設有軸孔; 起二^向㈣’可將簧片向上掀 塞體:動時,止動塊 且不易彎折變形;=頭?所產生的噪音較小 氣壓縮機之壓縮效ΐ者貫片來回的衝程較短,可增進空 2ΐΓ"ίΓ'Γ1 改艮其令,该止動塊係呈倒L型者。 3:5氣^之活塞體構造改良,該活塞體係包含: -活窠體設有枝孔,另端設有止動槽; 可2氣1=面設有螺孔,頂面中央處料通道, 可穿伸===流通’頂面另設有止動塊, 度;於閥頭周圍之凹’限制簀片可掀開的幅 —從縫隙溢出;_τ2 —油封環,避免空氣 軸孔; 貝下方延設活塞桿,活塞桿下端設有 空氣由間頭下方經由通道向上,可將簀片向上掀 10 200831784 ^ Η片向上掀起的幅度受到止動塊的限制, 因此於活 基體作=時,*肢覆拍擊_頂面所產生如喿音較小 且不易弓折、艾形,又因黃片來回的衝程較短,可增進空 氣壓縮機之壓縮效率者。 4·如申%專利範’ 3項所述之空氣壓縮機之活塞體構造 改哀,其中,該止動塊係呈倒L型者。200831784 X. The scope of application for patents··1. The pressure of the planting body, the structure of the piston body of the shrinking machine is improved, and the inner part of the stomach-in-the-loop area divides w into outer =3, and the internal part is set in the outer ring zone. There is a positioning hole, and the other end of the outer ring area is provided with a screw head on the top surface of the valve head. The center of the top surface is provided with a passage, which can be worn and extended in a tenth direction, and the top surface of the top surface is provided with a stop block, a degree, a valve. Head:: In the stop groove of the piece, the width of the reed can be opened. • The piston rod is extended. The lower end of the piston rod is provided with a shaft hole. The two ends (4) can be used to smash the reed: When moving, the stop block is not easy to bend and deform; = head? The noise generated is relatively small. The compression effect of the air compressor is shorter than the stroke of the cross-piece, which can improve the air 2ΐΓ"ίΓ'Γ1 to change its order, the stop block is inverted L type. The piston body structure of 3:5 gas is improved. The piston system comprises: - a living body with a branch hole and a stop groove at the other end; 2 gas 1 = surface with a screw hole, the top surface of the top material channel , can be stretched === circulation 'top surface is also provided with a stop block, degree; concave around the valve head 'limit the slab can be opened - overflow from the gap; _τ2 - oil seal ring, avoid air shaft hole; The piston rod is extended under the shell, and the air is placed at the lower end of the piston rod. The bottom of the piston rod is upwardly through the passage, and the cymbal piece can be lifted upward. 10 200831784 ^ The amplitude of the cymbal piece is limited by the stop block, so when the living base body is made = , * limbs slap _ top surface produced such as the sound is small and not easy to bow, Ai shape, and because the yellow film back and forth stroke is shorter, can improve the compression efficiency of the air compressor. 4. The structure of the piston body of the air compressor as described in the application of the patent model of the invention is changed, wherein the stop block is inverted L type. 1111
TW96102400A 2007-01-22 2007-01-22 Improved piston body structure of an air compressor TW200831784A (en)

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* Cited by examiner, † Cited by third party
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TWI778578B (en) * 2021-04-14 2022-09-21 周文三 Piston of cylinder of air compressor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI778578B (en) * 2021-04-14 2022-09-21 周文三 Piston of cylinder of air compressor

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