200831784 九、發明說明: 【發明所屬之技術領域】 本發明係指一種空氣壓縮機之活塞體構造改良,特別 疋指一種活塞體上部簣片之構造改良設計,於活塞體之閥 頭上设有一簧片,簧片上設有一弧狀之内空區,可將簧片 刀為外% 及内圓片兩部分,氣體向上推擠簀片欲從縫隙 a出,外環區及内圓片均受力而彎曲,因此簧片較易彎折, 且較不易發生局部應力集中的現象而在彎折部分出現摺 •痕,另於黃片上設有二定位孔,以螺栓將簧片固接在閥頭 上之螺孔,使簧片遮蓋住閥頭上之進氣通道,於箐片上另 端設一止動槽,閥頭上之止動塊穿過其中,活塞體於氣缸 體内作動時,簧片隨著活塞體的作動而有掀開閉合動作以 控制氣體進出,因止動塊可抵住止動槽而限制簧片掀啟之 振幅,可降低膂音之產生,為一種進氣效率較高、較耐用 且運作時較安靜之活塞體構造改良。 # 【先前技術】 _ 〆以在本發明人設計之活塞體,在活塞體閥頭下設一通 氣用通道,閥頭頂面設一完整無切割之簧片,簧片一端固 接在閥頭上,簀片另端將通道蓋住不使空氣進入氣缸室。 當活塞體於氣缸室内進行往復式運動時,氣體推動掀開菩 片並由縫隙從通道進入氣叙室内,或菁片閉合不使氣體通 過通迢,簧片在短時間來回振動,亦造成金屬疲勞之現象 而在簧片—與閥頭固接處產生皺摺現象,造成破壞。又本發 明人在簀片設計成-環狀之内空區,使得菁片分為外環區 200831784 及内圓片兩部分’當空氣推擠簧片欲從缝隙溢出時严 區及内圓片均勻雙到掀開的力量,避免局部受到集中的應 產士局部性損壞或皺摺,為兩段式設計之簧片;不: 是完整無切割或是兩段式之簧片,活塞體作動的同時中^ 片快速來回振動造成操音,且振動幅度過大菁片於閉合日士 閉合速度車父慢,空氣容易溢出,為防止振動幅度過大 發明=在閥頭上設計一止動塊、於簧片設計一止動槽,止 動塊穿伸於止動槽内,藉此限制簀片之振動振幅,達到噪 _音較小且閉氣效率較高之活塞閥體。 【發明内容】 曰本發明係指一種空氣壓縮機之活塞體構造故良,特別 是指一種活塞體上部簧片之構造改良設計,於活塞體之閥 頭上U又有百片,黃片上設有一弧狀之内空區,可將箬片 分為外環區及内圓片兩部分,氣體向上推擠簧片欲從缝隙 /m出外環區及内圓片均受力而彎曲,因此簧片較易彎折, 鲁較不易I生局部應力集中的現象而在彎折部分出現摺 痕另方、$片上设有一定位孔,以螺栓將簧片固接在閥頭 上之螺孔,使簀片遮蓋住閥頭上之進氣通道,於簧片上另 端設一止動槽,閥頭上之止動塊穿過其中,活塞體於氣缸 體内作動時,簧片隨著活塞體的作動而有掀開閉合動作以 控制氣體進出,因止動塊可抵住止動槽而限制簧片掀啟之 振巾田,可降低噪音之產生,為一種進氣效率較高、較耐用 且運作時較安靜之活塞體構造改良。 6 200831784 【實施方式】 本發明係為活基體(2)之構造改,良。請參考第一圖,本 發明係包含活塞體(2)及簀片(1)。於簧片(2)内切割一中空之 圓弧狀内空區(11),内空區(11)外圍部份為外環區(13),内 空區(11)内圍部份為内圓片(14),於内空區(11)之凹口處另 鏤空一止動槽(12),於簧片(1)上止動槽(12)對端另設二定位 孔(15)。 一活塞體(2),上端設有閥頭(23),閥頭(23)下延伸活 義 塞桿(21),活塞桿(21)下端設有一軸孔(22);閥頭(23)中央 處設有通道(28),可使空氣由通道(28)下方流至閥頭(23)上 方;閥頭(23)之頂面(24)處設有二螺孔(25),可甩螺栓(16) 穿過前述簧片(1)之定位孔(15)固定在螺孔(25)内;閥頭(23) 頂面(24)之另端豎立一止動塊(29),止動塊Q9)係為一倒L 狀之凸塊,穿伸過前述簧片(1)之止動槽(12),使得簧片⑴ 在振動時受到一定的限制,振幅不致過大進而造成太大聲 響。 φ 第二圖為本發明之側視圖。由圖可以看出簧片(1)一端 之定位孔(15)被螺栓(16)鎖緊,當簧片(1)被空氣掀開時,簧 片(1)另端之止動槽(12)可上下移動直至止動槽(I2)被止動 塊(29)抵擋住不動,内圓片(14)微微向上彎起,此時空氣可 由簧片(1)與頂面(24)之間的缝隙溢出。 第三及四圖為本發明第二實施例。其中簧片(3)僅設有 兩定位孔(31)與止動槽(32).,並無前實施例之内空區(11), 兩定位孔(31)以螺絲(36)鎖緊在螺孔(25)上。於閥頭(23)頂 面(24)之另端豎立一倒l狀之止動塊(29),穿伸過前述簀片 200831784 使知黃片(3)在振動時受到一定的限制,200831784 IX. Description of the Invention: [Technical Field] The present invention relates to an improved structure of a piston body of an air compressor, and particularly to a structurally improved design of an upper cymbal of a piston body, and a spring is provided on a valve head of the piston body The piece and the reed are provided with an arc-shaped inner space, and the reed knife can be the outer part and the inner part of the inner piece. The gas pushes up the piece to push out from the gap a, and the outer ring area and the inner piece are both stressed. However, the reed is more easily bent, and the local stress concentration is less likely to occur, and the folds and marks appear in the bent portion, and the two positioning holes are provided on the yellow piece, and the reed is fixed to the valve head by bolts. The screw hole allows the reed to cover the intake passage on the valve head, and a stop groove is arranged on the other end of the cymbal. The stop block on the valve head passes through the piston body to actuate in the cylinder body, and the reed is The piston body is actuated to open the closing action to control the gas in and out, because the stopping block can resist the stopping groove and limit the amplitude of the reed opening, which can reduce the generation of the noise, and is a kind of high intake efficiency. Durable and quieter when operating Body structure improvement. # [Prior Art] _ 〆 In the piston body designed by the inventor, a ventilation passage is arranged under the valve head of the piston body, and a complete non-cutting reed is arranged on the top surface of the valve head, and one end of the reed is fixed on the valve head. Cover the channel at the other end and do not allow air to enter the cylinder chamber. When the piston body reciprocates in the cylinder chamber, the gas pushes the bobbin and enters the air chamber from the passage through the gap, or the clamshell is closed so that the gas passes through the passage, and the reed vibrates back and forth in a short time, also causing the metal The phenomenon of fatigue causes wrinkles in the reed-fixed joint with the valve head, causing damage. In addition, the inventor designed the crotch piece into a ring-shaped inner space, so that the celadon piece is divided into an outer ring zone 200831784 and an inner disc piece. 'When the air pushes the reed to overflow from the gap, the strict zone and the inner disc Uniform double to open force, to avoid localized localized damage or wrinkles of concentrated locale, is a two-stage design reed; no: is a complete non-cut or two-stage reed, piston body actuation At the same time, the middle piece quickly vibrates back and forth to cause the sound, and the vibration amplitude is too large. The clamshell is closed at the closing speed of the Japanese priest, and the air is easy to overflow. To prevent the vibration amplitude from being too large, the invention is to design a stop block on the valve head. The blade is designed with a stop groove, and the stopper block extends through the retaining groove, thereby limiting the vibration amplitude of the cymbal, and achieving a piston valve body with low noise and high air-closing efficiency. SUMMARY OF THE INVENTION The present invention relates to a piston body structure of an air compressor, and particularly relates to a structurally improved design of an upper reed of a piston body. On the valve head of the piston body, there are hundreds of U pieces, and a yellow piece is provided with a In the arc inner space, the cymbal piece can be divided into two parts: the outer ring area and the inner circle piece. The gas pushes up the reed piece to bend from the gap/m out of the outer ring area and the inner piece is forced to bend, so the spring The sheet is easier to bend, and the Lu is less prone to the local stress concentration phenomenon of the I. The crease is found in the bent portion, and a positioning hole is provided on the sheet. The bolt is used to fix the reed to the screw hole on the valve head, so that the 箦 is fixed. The piece covers the intake passage on the valve head, and a stop groove is arranged on the other end of the reed. The stop block on the valve head passes through the block. When the piston body is actuated in the cylinder block, the reed has the movement of the piston body. The closing action is opened to control the gas in and out, because the stopping block can resist the stopping groove and limit the vibrating field of the reed, which can reduce the noise generation, and is a kind of high-efficiency, more durable and more stable operation. The structure of the quiet piston body is improved. 6 200831784 [Embodiment] The present invention is a modification of the structure of the living substrate (2). Referring to the first figure, the invention comprises a piston body (2) and a cymbal piece (1). A hollow arc-shaped inner space (11) is cut in the reed (2), the outer portion of the inner space (11) is an outer ring region (13), and the inner portion (11) is inner portion The disc (14) is additionally hollowed out at the notch of the inner hollow region (11), and two retaining holes (15) are arranged at opposite ends of the retaining groove (12) on the reed (1). . a piston body (2), a valve head (23) is arranged at the upper end, a piston rod (21) is extended under the valve head (23), and a shaft hole (22) is arranged at the lower end of the piston rod (21); the valve head (23) There is a passage (28) at the center to allow air to flow from below the passage (28) to the top of the valve head (23); the top surface (24) of the valve head (23) is provided with two screw holes (25). The bolt (16) is fixed in the screw hole (25) through the positioning hole (15) of the reed (1); a stopper (29) is stood at the other end of the top surface (24) of the valve head (23). The moving block Q9) is an inverted L-shaped bump that extends through the retaining groove (12) of the reed (1), so that the reed (1) is limited in vibration, and the amplitude is not too large and causes too much sound. φ The second figure is a side view of the invention. It can be seen from the figure that the positioning hole (15) at one end of the reed (1) is locked by the bolt (16). When the reed (1) is cleaved by the air, the reed (1) is stopped at the other end (12). ) can move up and down until the stop groove (I2) is resisted by the stop block (29), and the inner piece (14) is slightly bent upwards, at which time the air can be between the reed (1) and the top surface (24). The gap overflows. The third and fourth figures are the second embodiment of the present invention. The reed (3) is only provided with two positioning holes (31) and a stopping groove (32). There is no inner space (11) of the previous embodiment, and the two positioning holes (31) are locked by screws (36). On the screw hole (25). An inverted l-shaped stop block (29) is erected on the other end of the top surface (24) of the valve head (23), and extends through the cymbal piece 200831784 to cause the yellow piece (3) to be limited in vibration.
(3)之止動槽(π), 振幅不致過大。 明苓考第五及六圖,一馬達裝設在基座後,馬達 (8)之小齒輪(81)穿伸過基座(7)之圓孔,嚙合於一樞接在基 座上之齒輪(6),該齒輪(6)設有一偏心梢(61) ’並柩接於活 塞體(2)之轴孔(22)。當馬達(7)轉動時,馬達(7)前置之小齒 輪(71)轉動齒輪(6),藉由偏心梢(75)役動活塞體(2) ’使得 活塞體(2)之閥頭(23)在氣缸體(6)内作反復式運動,因此將 空氣輸至集氣座(41)内並分流至歧管(42)(43)(44)(45)及軟 管(51),輸出至各樣裝置使用,如氣壓計(52)、氣嘴(53)、 洩氣閥體(49)等。 200831784 【圖式簡單說明】 第一圖:係本發明之構造組合圖。 第二圖:係本發明之側視圖。 第三圖:係本發明之構造組合圖。 第四圖:係本發明之側視圖。 第五圖:係本發明之應用立體視圖。 第六圖:係本發明之應用側視圖。 【主要元件符號說明】 ⑴簧片 (11)内空區 (12)止動槽 (13)外環區 (14)内圓片 (I5)定位孔 (16)螺栓 (2)活塞體 (21)活塞桿 (22)軸孔 (23)閥頭 (24)頂面 (25)螺孔 (26)油封環 (27)凹槽 (28)通道 (29)止動塊 ⑶簀片 (31)定位孔 (32)止動槽 (36)螺栓 (4)氣缸體 (41)集氣座 (42)(43)歧管 (44)(45)歧管 (46)頂蓋 (47)彈簧 (48)閥門座 (49)洩氣閥頭 (51)軟管 (52)氣壓計 (53)氣嘴 ⑹齒輪 (61)偏心梢 (81)小齒輪 ⑺基座 ⑻^達(3) The stop groove (π), the amplitude is not too large. In the fifth and sixth figures, after a motor is mounted on the base, the pinion (81) of the motor (8) extends through the circular hole of the base (7) and engages with a pivotal connection on the base. A gear (6), the gear (6) is provided with an eccentric tip (61)' and is coupled to the shaft hole (22) of the piston body (2). When the motor (7) rotates, the pinion (71) in front of the motor (7) rotates the gear (6), and the valve body (2) of the piston body (2) is made by the eccentric tip (75) (23) Repeated movement in the cylinder block (6), so that air is delivered to the sump (41) and shunted to the manifold (42) (43) (44) (45) and the hose (51) , output to various devices, such as barometer (52), gas nozzle (53), venting valve body (49) and so on. 200831784 [Simple description of the drawings] The first figure is a structural combination diagram of the present invention. Second Figure: A side view of the invention. Third Figure: A structural combination diagram of the present invention. Fourth Figure: A side view of the invention. Fifth Figure: A perspective view of the application of the present invention. Figure 6 is a side view of the application of the present invention. [Description of main component symbols] (1) Reed (11) inner space (12) Stop groove (13) Outer ring area (14) Inner disc (I5) Positioning hole (16) Bolt (2) Piston body (21) Piston rod (22) Shaft hole (23) Valve head (24) Top surface (25) Screw hole (26) Oil seal ring (27) Groove (28) Channel (29) Stop block (3) Truth (31) Positioning hole (32) Stop groove (36) Bolt (4) Cylinder block (41) Gas sump (42) (43) Manifold (44) (45) Manifold (46) Top cover (47) Spring (48) Valve Seat (49) Deflating valve head (51) Hose (52) Barometer (53) Air nozzle (6) Gear (61) Eccentric tip (81) Pinion (7) Base (8) ^