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TW200823165A - An architectural material having haydites and a method for manufacturing the same - Google Patents

An architectural material having haydites and a method for manufacturing the same Download PDF

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Publication number
TW200823165A
TW200823165A TW95143393A TW95143393A TW200823165A TW 200823165 A TW200823165 A TW 200823165A TW 95143393 A TW95143393 A TW 95143393A TW 95143393 A TW95143393 A TW 95143393A TW 200823165 A TW200823165 A TW 200823165A
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Taiwan
Prior art keywords
ceramsite
building material
ceramsite building
cement
foamed cement
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TW95143393A
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Chinese (zh)
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TWI447091B (en
Inventor
Ming-Cheng Yang
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Climax Entpr Co Ltd
Jonson Engineering Co Ltd
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Priority to TW095143393A priority Critical patent/TWI447091B/en
Publication of TW200823165A publication Critical patent/TW200823165A/en
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Publication of TWI447091B publication Critical patent/TWI447091B/en

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Abstract

The present invention relates to an architectural material having haydites and a method for manufacturing the same. The architectural material comprises: a plurality of haydites and aerated cements. The haydites are produced by heating granular type of clays in a high temperature. The diameters of haydites are between 3 mm to 8 mm. The volumetric percentage of haydites is between 75% to 85% among the whole architectural material. The aerated cements are pre-aerated typed and are made by cements added with a suitable amount of aerating additive. The volumetric percentage of aerated cements is between 15% to 25% among the whole architectural material. The aerated cements are blended and stirred with water and then added with haydites to form a fully aerated and well mixed mortar. Such mortar is then filled into molds and to be hardened in order to form the architectural materials ready for use.

Description

200823165 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種陶粒建築材料及製造方法,尤指 一種運用特定比例之陶粒與發泡水泥所製成之建築材 料,可經模具塑造並灌模成形之彻塊,供應基礎建築材料 所需者。 i 【先前技術】200823165 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a ceramsite building material and a manufacturing method thereof, and more particularly to a building material made of a specific proportion of ceramsite and foamed cement, which can be passed through a mold. Shaped and molded into pieces, supplied to the basic building materials. i [prior art]

傳統彻磚牆房子至今已經幾千年的歷史,然而磚牆無 法承受巨大強震的搖晃衝擊,於是出現了鋼筋水泥的加強 磚造的工法,進一步改良為鋼筋水泥RC(ReinforcedThe traditional brick wall house has been in the history of thousands of years, but the brick wall cannot withstand the shaking of huge strong earthquakes. Therefore, the reinforcement method of reinforced concrete has emerged, and the reinforced concrete RC (Reinforced) has been further improved.

Concrete)的剪力外牆,高樓甚而採用鋼骨sC(Steel Concrete)結構或是鋼骨與鋼筋混凝土的混和構造 SRC(Sted Reinforced Concrete)。而内部隔間牆所用的預鑄 板或彻磚基於成本以及方便性等考量,因此各式各樣不同 的建桌材料所構成之隔間牆紛紛出籠。 習用之隔間牆的材料種類有很多型態,例如··紅碑、 水泥空心磚、發泡白磚以及含保麗龍顆粒之水泥輕質磚等 等,其材料的物理特質以及強度均有所不同,所建構出用 以結構牆體的效果也截然不同’防火性以及隔音能力也就 有顯著的差異。例如紅磚不但施工慢環境差重量重,隔音 效果差;水泥空心磚及發泡白磚容易受朝且強度不佳;保 麗龍輕質磚耐火度差且含保麗龍顆粒遇火焚燒高溫時會 釋放出有毒氣體。 200823165 請參閱圖-所示,圖-為習用建築材料之預禱板組裝 示意圖。其中,該習用預鑄板10於板厚兩相對之側面上 設置有-凸塊11與-凹槽12 ’於連續接合時可令該凸塊 u與另一習用預鑄板10之該凹槽12相互接合,並於結 合時留有一結合縫13,並於該結合縫13内填入水泥14^ 使兩習用預鑄板10可以結合固定。但因該凸塊u與該凹 槽12所產生的該接合縫13容積小,可填入接合之水泥 Μ體積不大,雖仍可予以接合但凝固後所形成之水泥條 之強度卻差很多。更因為了降低成本,於該習用預鑄板 1〇之板尽中央設置一中空部15,企圖減少重量達到輕量 化的效果,固然可減少其重量,但卻也更容易因為該中空 部15導致更容易滲水,且強度也因此大打折扣。 更由於近年來環保意識的抬頭,可廢料回收重製的綠 色建材將是未來的主流趨勢,也是習用建材所無法達到 的。故本發明之陶粒建築材料甚至兼顧其輕量化、耐火 陵、抗噪音、防水性、保溫性、以及抗壓強度,更能符合 環保的需求’以更輕量化使其搬運組裝過程更加方便有效 率’節省運輸成本。 【發明内容】 本發明之第一目的,在於提供一種陶粒建築材料及製 造方法’其係可藉由該峰建紐咖含以特定比例混合 =複數個陶粒與發泡水泥’以達到兼具輕量化防火、及 高結構強度的良好特性。 7 200823165 本㈣之另—輯,在於提供—_粒賴材料及製 =方法’其射藉由軸粒建築娜含魏細粒與發泡 立纽,制可_與聽的以及抗 為達上述之目的,本㈣係提供—種贿建築材料及 製造方法’其巾該_建雜料主要係由轉定比例混合 之複數個陶粒與發泡水泥所構成。該陶粒係以黏土經高溫 _形絲狀’且均奴合_魏水泥之内,並將該陶 • 減該發泡水泥經預拌混合後之砂漿狀態灌模於一模且 ' 巾,使齡之砂漿魏成職稍可齡之猶狀的建^ 材料者。 【實施方式】 為了能更清楚地描述本發明所提出之陶粒建築材料 及製造方法以下將配合圖示詳細說明之。 μ 請參閱圖二所示,圖二為本發明陶粒建築材料生產流 • 程示意圖。其中,該陶粒建築材料係包括有:複數個陶粒 21以及發泡水泥22。該陶粒21係為陶瓷質地且具多孔隙 之人造陶瓷顆粒,陶瓷造粒成形後並經由1050度c以 上咼溫窯燒所燒結而成之輕質粒狀,可以是以頁岩或黏土 所燒結而成,具有硬度高、導熱係數低、重量輕、耐高溫、 耐酸鹼等特性,更具有良好的防火、隔熱、保溫、隔音、 防潮、抗凍、耐風化的效果。 該陶粒21之粒徑大致可為imm至15mm之間,並 200823165 整體陶粒建築材料20中比例大致為體積百分比7〇%至 9〇%之間為本發明之可實施例子。而在另一更佳實施例 中’該陶粒21之最佳粒徑為2mm至12函之間’並佔 整體陶粒建騎料2G中最佳比例為75%至85%之間,此 種比例將可獲得更佳之防火、隔熱、保溫、隔音、防潮、 抗象、耐風化的效果。一般來說,市售陶粒21之比重大 、、勺;|於0.4至1.5之間。此外,本發明之陶粒建築材料2〇 中並不添加習知技術中—般預伴水泥中所常添加的減水 劑、粉煤灰、爐石灰、砂石等材料,如此可更為增強各陶 粒21間藉由發泡水泥22槪结的結構強度,而使本發明 之陶粒建築材料20中的陶粒21所佔體積比例可糊達到 75%至85%的高比例。 該發泡水泥22為一先發型發泡水泥,係由一水泥以 及適量(約佔水泥重量百分比之αι〜2%)之發泡劑所組 成’且該發泡水泥22佔整體陶粒建築材料2〇中的可實施 比例為發泡後體積百分比10%至3〇%之間,且最佳比例 為介於15%至25%之間。前述之發泡水泥22與陶粒21 的體積比例控制方式,可藉由控制發泡水泥22中的發泡 程度(亦即控制發泡劑之添加量),而使所添加之陶粒Μ 體積佔最後成品之總體積中的比例來達到。一般來說,當 陶粒建築材料20中所含的陶粒21比例愈高時,其結構強 度與抗壓強度都將愈佳,但是,倘若發泡水泥22比例過 低時卻又會導致各顆陶粒21之間的密接性不足。因此, 本發明藉由此一特定體積比例來混合發泡水泥22與陶粒 200823165 2 ’將可刺兼具輕量化、防火、及高結構強度的最佳材 料特性。該發泡水泥22以水先行授拌發泡,且將該複數 個陶粒21均ή混合於其中,經電斷舒以粒料預样, 形成均勻混合之發泡砂漿狀態。 該發泡水泥22的主要特點在於··一、隔熱性,傳導 率在〇·〇5至0.15KCal/mrc之間,是普通水泥制品的 20-30倍’保溫及隔熱性能非常優異。二、輕量性,密度 為250至1600kg/立方米之間,是普通水泥密度的^ _ 至1/8 ’是輕量產品,可有效減輕建築物的負荷◊三、隔 音性’形成多孔性眾多獨立氣孔,吸音能力可達〇 〇9%至 0.19% ’是普通水泥的5倍,可較易解決公寓建造過程中 的居住_隔音問題。四、綠色職,傳鮮板材料遇高 溫後易分解有毒成分,發泡水泥完全克服了這方面的缺 點。五、整體性好,發泡水泥與地面結構層及採暖填充層 在材料上都是混凝土產品,整體性好。六、施工性能,自 動化的施工設備根據需要設訂參數,可對各項指標進行調 鲁 整以滿足特定的要求,施工性能良好。 之後,令呈砂漿狀態之該陶粒21與發泡水泥21混合 砂漿灌注於模具30内。該模具在20-40度C的環境下靜 養8-16小時使其凝固接著,將該灌模後的陶粒建築材料 20連同該模具30 —併送至蒸汽室40予以蒸汽養護,並 施以一適當時間加以蒸養’使該陶粒建築材料2q達到強 度高、收縮小的目的,並於固化後將該成形之陶粒建築材 料20予以脫模處理。 200823165 於圖二所示之本實施例中,該脫模後之陶粒建築材料 20可以是較大尺寸(例如長、寬達一公尺以上)的原始 建築材料20。再以鑽石鋸片機台5〇加工切割成預定尺寸 之若干較小>6切塊201 (例如長、寬、高各為數十公分之方 塊體)成品。之後,這些砌塊201便可供被載至施工現場 予以組裝結合成牆體等❹當然,也可以是使用長、寬、高 各為數十公分之小型模具來砌塊201成品者。 如圖三所示,即為本發明之彻塊之一較佳實施例的立 體示意圖。於本發明之砌塊2〇1的一最佳實施例中係包括 有.複數陶粒21其粒徑為2mm至12mm之間且佔整體 砌塊201體積比例為75%至85%之間、以及一發泡水泥 22其發泡後佔整體砌塊2〇1體積比例為15%至25%之 間。藉由該陶粒21與發泡水泥22可在本發明之砌塊2〇1 中產生眾多封閉、獨立且不相連通的微小氣孔,因此更富 有一定之彈性,足以平衡其熱漲冷縮之變形量,也同時達 到隔熱、保溫、抗潮濕與隔音等功能;並且,更藉由75 %至85%之陶粒21與15%至25%之發泡水泥22此一獨 特的混合比例,更可使本發明之砌塊201兼具輕量化、防 火、及高結構強度的良好特性者。 該陶粒建築材料20固化後經加工切割所形成之彻塊 201 ’比起相同體積之習用石切塊或水泥板之重量來說相對 來的輕,於搬運或吊載時可大幅減少負載荷重,更可以減 輕建築物樓板之負重,降低結構成本。 該石切塊201主要用途可用於建築物的外牆、牆壁、地 200823165 面的隔音隔熱、建築物的屋頂隔熱、以及溫泉浴池牆壁等 等。又該陶粒建築材料20所形成之砌塊201之成分完全 符合環保綠色概念,於該陶粒建築材料20加工成形的過 程中或是於現場施工組裝過程中,其產生之廢料或多餘的 料件均可回收壓碎重製再利用,不僅兼具環保概念更能節 省成本支出。 請參閱圖四所示,圖四為本發明陶粒建築材料之灌漿 模具的另一較佳實施例圖。其中,該模具3〇a内可以設置Concrete's shear façade, high-rise building even uses steel sC (Steel Concrete) structure or steel and reinforced concrete SRC (Sted Reinforced Concrete). The slabs or bricks used in the interior partition walls are based on cost and convenience, so the partition walls made up of various different materials are coming out. There are many types of materials used in the partition walls, such as ·························································································· Differently, the effect of constructing the wall for the structure is also very different. There is also a significant difference in fire resistance and sound insulation. For example, red bricks are not only slow in construction, heavy in weight, and poor in sound insulation; cement hollow bricks and foamed white bricks are easily affected by poor strength; the styrofoam lightweight bricks have poor refractoriness and contain Baolilong granules in case of high temperature burning It will release toxic gases. 200823165 Please refer to the figure-picture, which is a schematic diagram of the assembly of the pre-prayer board for the use of building materials. Wherein, the conventional rafter 10 is provided with the -bump 11 and the groove 12' on the opposite sides of the plate thickness to enable the groove u and the groove of the other conventional sill 10 when continuously engaged 12 is joined to each other, and a joint seam 13 is left at the time of joining, and cement 14 is filled in the joint seam 13 so that the two conventional jaws 10 can be combined and fixed. However, the volume of the joint 13 produced by the protrusion u and the groove 12 is small, and the cement slab which can be filled into the joint is not large in size, although the joint can still be joined but the strength of the cement strip formed after solidification is much worse. . Moreover, because of the cost reduction, a hollow portion 15 is disposed at the center of the board of the conventional slab, in order to reduce the weight and achieve a lightweight effect, although the weight can be reduced, but it is also easier because of the hollow portion 15. It is easier to seep and the strength is greatly reduced. Moreover, due to the rise of environmental awareness in recent years, the green building materials that can be recycled and recycled will be the mainstream trend in the future and cannot be achieved by conventional building materials. Therefore, the ceramsite building materials of the present invention are even more lightweight, refractory, anti-noise, waterproof, heat-insulating, and compressive strength, and are more in line with environmental protection requirements. Efficiency 'saving transportation costs. SUMMARY OF THE INVENTION A first object of the present invention is to provide a ceramsite building material and a manufacturing method thereof, which can be obtained by mixing the peaks with a certain proportion of ceramsite and foamed cement. It has good properties of lightweight fire protection and high structural strength. 7 200823165 The other part of (4) is to provide - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The purpose of this (4) is to provide - bribe building materials and manufacturing methods 'the towel's _ construction materials are mainly composed of a plurality of ceramsite and foamed cement mixed by the ratio. The ceramsite is made of clay in a high temperature _ shape silk shape and is included in the _Wei cement, and the ceramic slab is molded into a mold and a towel after being premixed and mixed. The age of the mortar Wei Cheng is a member of the construction of the material. [Embodiment] The ceramsite building material and the manufacturing method proposed by the present invention will be described more clearly below in conjunction with the drawings. μ Please refer to Figure 2, which is a schematic diagram of the flow of ceramsite building materials in the present invention. Wherein, the ceramsite building material comprises: a plurality of ceramsites 21 and a foamed cement 22. The ceramsite 21 is a ceramic-grained and porous artificial ceramic granule, which is formed by granulating and sintering after being granulated by a kiln at a temperature of 1050 degrees C or more, which may be sintered by shale or clay. It has the characteristics of high hardness, low thermal conductivity, light weight, high temperature resistance, acid and alkali resistance, and good fireproof, heat insulation, heat preservation, sound insulation, moisture resistance, frost resistance and weather resistance. The particle size of the ceramsite 21 may be approximately between imm and 15 mm, and the ratio of the total ceramsite building material 20 of the 200823165 is approximately between 7% and 9% by volume of the present invention. In another preferred embodiment, the optimum particle size of the ceramsite 21 is between 2 mm and 12 letters, and the optimum ratio of the overall ceramsite building material 2G is between 75% and 85%. The ratio will give better fire, heat insulation, heat preservation, sound insulation, moisture resistance, image resistance and weather resistance. In general, the ratio of commercially available ceramsite 21 is significant, and scoop; | is between 0.4 and 1.5. In addition, the ceramsite building material 2 of the present invention does not add materials such as water reducing agent, fly ash, furnace lime, sandstone, etc., which are often added in the conventional pre-mixed cement, so that each of the materials can be further enhanced. The structural strength of the ceramsite 21 by the foamed cement 22 is such that the volume ratio of the ceramsite 21 in the ceramsite building material 20 of the present invention can be as high as 75% to 85%. The foamed cement 22 is a pre-formed foamed cement composed of a cement and an appropriate amount (about 0.4% by weight of the cement) and the foamed cement 22 occupies the whole ceramic structure. The practicable ratio in the material 2〇 is between 10% and 3% by volume after foaming, and the optimum ratio is between 15% and 25%. The volume ratio control method of the foamed cement 22 and the ceramsite 21 described above can be controlled by controlling the degree of foaming in the foamed cement 22 (that is, controlling the amount of the foaming agent added). Achieved in proportion to the total volume of the final product. In general, when the proportion of the ceramsite 21 contained in the ceramsite building material 20 is higher, the structural strength and compressive strength will be better, but if the proportion of the foamed cement 22 is too low, it will result in each The adhesion between the ceramsites 21 is insufficient. Therefore, the present invention combines the foamed cement 22 with the ceramsite 200823165 2 ' by a specific volume ratio to combine the optimum material properties of lightweight, fireproof, and high structural strength. The foamed cement 22 is firstly mixed and foamed with water, and the plurality of ceramsites 21 are uniformly mixed therein, and the pellets are preliminarily sampled by electric breaking to form a uniformly mixed foaming mortar state. The main feature of the foamed cement 22 is that it is heat-insulating, and the conductivity is between 至·〇5 and 0.15KCal/mrc, which is 20-30 times that of ordinary cement products. The insulation and heat insulation performance is excellent. Second, lightweight, density between 250 and 1600kg / cubic meter, is the density of ordinary cement ^ _ to 1 / 8 ' is a lightweight product, can effectively reduce the load of the building ◊ three, sound insulation 'porosity Many independent air holes, sound absorption capacity of up to 9% to 0.19% '5 times that of ordinary cement, can easily solve the residential _ sound insulation problem during the construction of the apartment. Fourth, the green job, the fresh board material is easy to decompose toxic components after high temperature, foaming cement completely overcomes the shortcomings in this respect. V. Overall goodness, foamed cement and ground structural layer and heating filling layer are all concrete products in the material, and the overall integrity is good. Sixth, construction performance, automatic construction equipment set parameters according to needs, can adjust various indicators to meet specific requirements, and good construction performance. Thereafter, the ceramsite 21 in a mortar state is mixed with the foamed cement 21 to be poured into the mold 30. The mold is allowed to stand for 8-16 hours in an environment of 20-40 degrees C to solidify. Then, the cast ceramsite building material 20 is sent to the steam chamber 40 together with the mold 30 for steam curing, and is applied. The steaming of the ceramsite building material 2q is achieved at a suitable time to achieve high strength and small shrinkage, and the formed ceramsite building material 20 is subjected to release treatment after curing. 200823165 In the embodiment shown in Fig. 2, the demolded ceramsite building material 20 may be an original building material 20 of a larger size (e.g., longer than one meter wide). Then, the diamond saw blade machine is used to process a plurality of smaller >6 dicing blocks 201 (for example, squares each having a length, a width, and a height of several tens of centimeters) which are cut into a predetermined size. After that, these blocks 201 can be assembled to the construction site for assembly and assembly into a wall, etc. Of course, it is also possible to use a small mold having a length, a width and a height of several tens of centimeters to block the finished product. As shown in Fig. 3, it is a schematic view of a preferred embodiment of a block of the invention. In a preferred embodiment of the block 2〇1 of the present invention, the plurality of ceramsites 21 have a particle size of between 2 mm and 12 mm and occupy between 75% and 85% by volume of the entire block 201. And a foamed cement 22 after foaming accounts for between 15% and 25% by volume of the entire block. By the ceramsite 21 and the foamed cement 22, a plurality of closed, independent and non-connecting tiny pores can be produced in the block 2〇1 of the present invention, so that it is more elastic enough to balance its heat expansion and contraction. The amount of deformation also achieves functions of heat insulation, heat preservation, moisture resistance and sound insulation; and, by means of a unique mixing ratio of 75% to 85% of ceramsite 21 and 15% to 25% of foamed cement 22, Further, the block 201 of the present invention can be combined with good characteristics of light weight, fire resistance, and high structural strength. The block 201' formed by the processing and cutting of the ceramsite building material 20 is relatively lighter than the weight of the same volume of conventional stone dicing or cement slab, and can greatly reduce the load load during handling or lifting. It can reduce the load on the building slab and reduce the structural cost. The main purpose of the stone block 201 can be used for the exterior walls, walls, floors, sound insulation of the building, the roof insulation of the building, and the hot spring bath walls. Moreover, the composition of the block 201 formed by the ceramsite building material 20 is completely in line with the environmentally-friendly green concept, and the waste or excess material generated during the process of forming or forming the ceramsite building material 20 or during on-site construction and assembly. Parts can be recycled and reused, which not only has an environmental protection concept, but also saves costs. Referring to Figure 4, Figure 4 is a view of another preferred embodiment of the grouting mold of the ceramsite building material of the present invention. Wherein, the mold 3〇a can be set

若干小隔間301,每一小隔間301之尺寸即符合單一彻塊 201的長寬高尺寸。藉此,當經由灌漿、蒸養及脫膜製程 後,即可完成多數彻塊201之成品而不再需要額外切割製 程者。 請參閱圖五所示,圖五為本發明陶粒建築材料製造方 故步驟流程圖。如圖所示,此流程包含下列步驟: 步驟81 ·將一發泡水泥與水加入發泡劑先行攪拌使 其開始發泡,並將複數個陶粒置入一起擾拌; 發泡,且令該發泡水泥完全發泡完畢; τ 口次犯σ胥闹粒之發泡水泥充分擾拌, 成句勻/心之妙漿狀態;其中,該陶粒的體積百分比約 全趙的7〇%至%%之間、且發泡水泥發;包後的體積百 比约估全體的15紅25%之_為本㈣之可實施例 粒:之體積比例為聰85%,且發泡水泥 爾,職本發明之最 12 200823165 步驟83:將預拌發泡後之混合砂漿灌注至該模具中; 步驟84 :將灌注後之該模具在2〇-4〇度c的環境下 靜養8-16小時使其凝固後再施以蒸汽養護使其提高強 度,並於固化定形後將該成形之陶粒建築材料予以脫模; 以及 步驟85 :將該陶粒建築材料予以切割成預定尺寸之 砌塊成品。值得一提的是,倘若是使用如圖四所示之模具 30a來灌漿時,則不需進行此切割步驟朽。 綜上所述,本發明陶粒建築材料及製造方法,其 中,該陶粒建築材料2〇所製成之該砌塊201其内部包; 有以特定比例混合之複數個陶粒21與發泡水泥22,使該 石切塊201形成内部眾多獨立氣孔,不但可隔音防潮兼具防 火保溫的效果,更可具有良觸整體強度。然而,發泡水 泥22更能減少實質的重量,在實際施工上可降低吊車噸 位,大幅加快施I軸,對整體營造成本之降低,有明顯 之效果,進而減少運輸的成本。 〃唯以上所述之實關不制於關本發明之可應用 範圍’本發明之倾細叙本發明之t請專利範圍内容 所界定技術_及其均等變⑽含括之範_主者。即大 凡依本發明申請專利範圍所做之均等變化及修飾,仍將不 失本發明之要義所在,亦不脫離本發明之精神和範圍,故 都應視為本發明的進一步實施狀況。 13 200823165 【圖式簡單說明】 圖一係為習用建築材料之預鑄板組裝示意圖。 圖二係為本發明陶粒建築材料生產流程示意圖。 圖三係為本發明陶粒建築材料之砌塊的一較佳實施例立 體示意圖。 圖四係為本發明陶粒建築材料之模具的另一實施例圖。 圖五係為本發明陶粒建築材料製造方法步驟流程圖。A plurality of small compartments 301, each of which is sized to conform to the length, width and height of a single block 201. Thereby, after the grouting, steaming and stripping processes, the finished product of most of the blocks 201 can be completed without the need for additional cutting processes. Referring to Figure 5, Figure 5 is a flow chart showing the steps of manufacturing the ceramsite building materials of the present invention. As shown in the figure, the process comprises the following steps: Step 81: adding a foaming cement and water to the foaming agent, first stirring to start foaming, and placing a plurality of ceramic particles together to disturb; foaming, and The foamed cement is completely foamed; the foaming cement of σ 次 胥 胥 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; Between %%, and foamed cement; the volume after the package is estimated to be 15% red and 25% of the total _ is (4) The achievable granules: the volume ratio is 85%, and the foaming cement, The most 12 of the present invention is 200823165 Step 83: Injecting the mixed mortar after the premixed foam into the mold; Step 84: Restoring the mold after the infusion for 8-16 hours in an environment of 2〇-4〇度c After solidification, steam curing is applied to increase the strength, and the formed ceramsite building material is demolded after curing and setting; and step 85: cutting the ceramsite building material into a predetermined size of the finished block product . It is worth mentioning that if the mold 30a shown in Fig. 4 is used for grouting, this cutting step is not required. In summary, the ceramsite building material and the manufacturing method of the present invention, wherein the block 201 made of the ceramsite building material is internally packaged; there are a plurality of ceramsite 21 mixed in a specific ratio and foamed The cement 22 makes the stone cutting block 201 form a plurality of independent air holes, which can not only sound and moisture, but also have the effect of fireproof and heat preservation, and can have good overall strength of good touch. However, the foamed cement 22 can reduce the substantial weight, reduce the tonnage of the crane in actual construction, greatly accelerate the application of the I-axis, and reduce the overall construction cost, which has obvious effects, thereby reducing the transportation cost. 〃 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ It is to be understood that the scope of the present invention is not limited by the spirit and scope of the invention, and should be considered as a further embodiment of the invention. 13 200823165 [Simple description of the diagram] Figure 1 is a schematic diagram of the assembly of the seesaw of the conventional building materials. Figure 2 is a schematic diagram of the production process of the ceramsite building materials of the present invention. Figure 3 is a schematic view of a preferred embodiment of a block of ceramsite building material of the present invention. Figure 4 is a view showing another embodiment of the mold of the ceramsite building material of the present invention. Figure 5 is a flow chart of the steps of the method for manufacturing the ceramsite building material of the present invention.

【主要元件符號說明】 10〜習用預鑄板 12〜凹槽 14〜水泥 201〜ί切塊 22〜發泡水泥 301〜隔間 Π〜凸塊 13〜結合縫 15〜中空部 20〜陶粒建築材料 21〜陶粒 30、30a〜模具 40〜蒸汽室 50〜鑽石鋸片機台 步驟81〜85 : 陶粒建築材贿造方法步螺流程[Main component symbol description] 10~ conventional slab 12~groove 14~cement 201~ 切 dicing block 22~foamed cement 301~compartment Π~bump 13~bonding slit 15~hollow 20~ceramic building Material 21 ~ ceramsite 30, 30a ~ mold 40 ~ steam chamber 50 ~ diamond saw blade machine steps 81 ~ 85: ceramsite construction material bribery method step screw process

Claims (1)

200823165 十、申請專利範園: 1.一種陶粒建築材料,其包括有: 魏個陶粒’係以黏土經高溫燒結形成粒狀;以及 一發泡水泥’係將水泥、水與發泡舰合册而得,該 複數個陶轉齡於發泡水泥中—起攪拌而呈一砂 裝狀之混合物; 其特徵在於: 該陶粒之體積百分比係佔整體陶粒建築材料的7〇%至 90%之間,且發泡水泥之魏後_百分比係佔整體 陶粒建築材料的10%至30%之間。 2·如申請專利範圍第1.述之陶粒建築材料,其中,該 /陶粒可以是叫岩或黏土喊燒結而成,且該陶粒之粒 徑為1mm至15mm之間。 3·如申請翻細第i項所述之陶粒建築㈣,其中,該 陶粒之最佳綠為2mm至12mm之間,並佔整體陶粒 建築材料巾比罐佳為75%至85%之間。 4·如申晴專利細第3項所述之陶粒建紐料,其中,該 $水^佔整體陶粒建築材料中的最佳比例為Μ: 5·如申明專利範圍第〗項所述之陶粒建築材料,其中,該 發泡水泥佔整體陶粒建築材料中的最佳比 25%之間。 勹)/〇至 6·如申明專利範圍第!項所述之陶粒建築材料,其中,該 陶粒建築材料可經由賴的方式硬化形成為方塊狀: 200823165 一石切塊。 7·—種陶粒建築材料製造方法,包括有下列步驟: 將水泥、發泡劑與水先行攪拌以形成發泡水滬,且將複 數個陶粒置入一起混合攪拌;其中,該陶粒之粒徑為 1mm至15mm之間; 令該發泡水泥與陶粒之混合物完全發泡完畢以形成均 勻混合之砂漿狀混合物; 將預拌發泡後之砂漿狀混合物灌注至一模具中;其中, 該陶粒之體積百分比係佔整體陶粒建築材料的7〇% 至90%之間,且發泡水泥發泡後之體積百分比係佔整 體陶粒建築材料的10%至30%之間;以及 將灌注後之該模具在20_40度C的環境下靜養8_16小時 使其凝固,並於固化定形後將該成形之陶粒建築材料 予以脫模。 8·如申請專利範圍第7項所述之陶粒建築材料製造方法, 其中,在將陶粒建築材料脫模後更包括有下列步驟·· 將陶粒建築材料切割成預定尺寸之若干彻塊成品。 9·如申請專利範圍第7項所述之陶粒建築材料製造方法, 其中,該陶粒之粒徑係介於2mm至12mm之間,且並 佔整體陶粒建築材料中比例最佳為75%至85%之間; 並且,該發泡水泥佔整體陶粒建築材料中的最佳體積比 例為15%至25%之間。 10·如申請專利範圍第7項所述之陶粒建築材料製造方 法,其中,於該模具内係設置有若干小隔間,每一小 16 200823165 隔間之尺寸即符合單一砌塊的長寬高尺寸;藉此,當 經由灌漿、蒸養及脫膜製程後,即可完成多數砌塊之 成品而不再需要額外的切割製程。200823165 X. Application for patent garden: 1. A ceramsite building material, which includes: Wei ceramsite's clay is sintered at high temperature to form granules; and a foamed cement' system is cement, water and foaming ship According to the booklet, the plurality of pottery ages in the foamed cement - a mixture of sand and agglomerate; characterized in that: the volume percentage of the ceramsite is 7% of the total ceramsite building material to Between 90%, and the post-firing percentage of foamed cement is between 10% and 30% of the total ceramsite building materials. 2. The ceramsite building material described in claim 1. wherein the ceramsite may be sintered by rock or clay, and the ceramsite has a particle diameter of between 1 mm and 15 mm. 3. If you apply for the ceramsite construction (4) mentioned in item i, the best green color of the ceramsite is between 2mm and 12mm, and the overall ceramsite building material towel is 75% to 85% better than the tank. between. 4. The ceramsite building material described in the third item of Shenqing Patent, wherein the optimal ratio of the water to the overall ceramsite building material is: 5· as stated in the claim patent scope The ceramsite building material, wherein the foamed cement accounts for an optimum ratio of 25% in the overall ceramsite building material.勹) / 〇 to 6 · If the scope of patents is declared! The ceramsite building material according to the item, wherein the ceramsite building material can be hardened into a square shape by means of a laminating method: 200823165 A stone dicing block. 7·—the method for manufacturing a ceramsite building material, comprising the following steps: mixing cement, a foaming agent and water to form a foaming water Shanghai, and mixing a plurality of ceramsite pieces together; wherein the ceramsite The particle size is between 1 mm and 15 mm; the foamed cement and the ceramsite mixture is completely foamed to form a uniformly mixed mortar mixture; the premixed foamed mortar mixture is poured into a mold; The volume percentage of the ceramsite is between 7% and 90% of the total ceramsite building material, and the volume percentage of the foamed cement after foaming is between 10% and 30% of the total ceramsite building material; And the mold after pouring is allowed to stand for 8-16 hours in an environment of 20-40 ° C to solidify, and the shaped ceramsite building material is demolded after curing and setting. 8. The method for manufacturing a ceramsite building material according to claim 7, wherein after demolding the ceramsite building material, the following steps are further included: cutting the ceramsite building material into a predetermined size Finished product. 9. The method for manufacturing a ceramsite building material according to claim 7, wherein the ceramsite has a particle size ranging from 2 mm to 12 mm, and the proportion of the overall ceramsite building material is preferably 75. Between 8 and 85%; and the foamed cement accounts for between 15% and 25% of the optimum volume ratio of the overall ceramsite building material. 10. The method for manufacturing a ceramsite building material according to claim 7, wherein a plurality of small compartments are arranged in the mold, and the size of each small 16 200823165 compartment conforms to the length and width of the single block. The high size; thus, after the grouting, steaming and stripping process, the finished product of most blocks can be completed without the need for an additional cutting process.
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