200824835 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種應用製程冷卻單元之熱補償系 統’且特別是有關於-齡冷卻㈣對冷卻 =償 之熱補償系統。 ^ 【先前技術】 大體來說，製程冷卻設備的性能評估指標之一，即是 該冷卻設備的溫度控制精確度。-般而言，製程冷卻= ^是依靠調節電子膨脹_減來進行冷卻㈣心調 即，就是利用裝置於儲液槽内部的加熱裝置：译 償來達到溫度控制的目的。，然而，由於傳統^ 的熱父換均在儲液槽中進行，故無論以上述何種方式進行 溫度控制’均會遭遇到因儲液槽内部液體熱質量（Thermal Mass )效應的影響，而無法迅速反應冷卻設備之輸出設定 導致冷卻液輸出溫度無法迅速獲得控有“ :::的問題產生。尤其在製程工具機的轉速從高速轉為 如：車刀機台之運作），所產生的「餘冷」現象， 時^ 载瞬間下降的情況下，因上述之效應而無法及 卻機：中華民國Μ295230號專利中係揭露-種恆溫式冷 啟鱼^置’ $案係利用溫度控制器控制複數個電磁閥的開 =卩閉，藉此控制冷媒回路中的通路，達到溫度控制的 —=，在中^華民國200613688號發明公開公報中則揭露了 去陰陽離子防止氧化作用的冷卻系統，該案係利用溫 200824835 控制女1於儲液槽内之加熱元件’以達到溫度補 用上述哪種方法，都會於熱負載瞬間 ^牛仏遇餘冷現象，而讓冷卻讀出Π溫度無法在短時 ::迅ii應’出現溫度無法靈敏控制的問題。此外，將 加…、兀件安裝於儲液梓 變化，w阳βΓ出月b產靈敏的冷卻液輸出溫度 係提出—種可解決上述缺點之方案。 4月人 【發明内容】 本發明之主要目的係為提供人一 熱補償系統，其係利用較古 W用衣私Q部早兀之 製程冷卻裝置之冷，Γ: 2補償方式，以達成讓 得更加二:：声溫度能於熱負載瞬間下降時獲 為達上述目的，本發明係提供〜 應用於製程冷卻單元以加熱— 线，其係 償系統包含：一流管，其一：中之冷部液，該熱補 感測器’係與該流管連結則貞測冷^; -溫度 一溫度控制器，係與該溫度感測中之冷部液溫度； 器，係與該溫度控制器電訊連接=讯連接；—功率控制 與該功率控制器電訊連接，該熱補^及—熱補償元件，係 以加熱冷卻液。 貝元件係與該流管連接 、較佳地，該熱補償元件係包括與、 管以及包覆該加熱管之—隔熱件。、^机官連接之一加熱 較佳地，該加熱管更包括與該 連接之一中空管以 200824835 及與該中空管連接之一加熱單元。 > 較佳地，該加熱單元係為纏繞於該中空管外壁之加熱 絲。 較佳地，該加熱絲係焊接於該中空管之外壁。 較佳地，該中空管外壁與該加熱絲之間係施加有導熱 膏。 較佳地，該加熱單元係為纏繞於該中空管内壁之加熱 絲。 • 較佳地，該加熱綠係焊接於該中空管之内壁。 較佳地，該加熱單元係為嵌入於該中空管中之加熱絲。 較佳地，該加熱單元係為鎳鉻絲。 較佳地，該隔熱件更包括呈中空柱狀且包覆該加熱管 之一第一隔熱單元；以及呈墊片狀並連接於該加熱管之兩 端之一第二隔熱單元。 較佳地，該加熱管中更設有至少一内縛片。 較佳地，該加熱管係由銘所製成。 φ 較佳地，該加熱管係由銅所製成。 較佳地，該隔熱件係由陶瓷棉所製成。 乂 較隹地，該隔熱件係由聚氨酯（PU)發泡材料所製成。 較佳地，該熱補償系統更包含一連接裝置，該連接裝 Λ 置係用於將該熱補償元件及該流管連接。 較佳地，該連接裝置係為一法蘭組。 較佳地、，該連接裝置係設有至少一鎖固孔。 較佳地，該熱補償元件係藉由電力發熱。 較佳地，該溫度感測器係由熱電偶材料所製成。 200824835 較佳地，該溢.度感測器係由熱電阻材 微分積分 該温度感測器係由熱敏材料所製成。 演算法Yhd)，。5亥溫度控制器之運算邏輯係為比例 模糊邏輯運算 杈佳地，該溫度控制器之運算邏輯係為 (Fuzzy) 〇 、” 制器 幸乂 U。玄功率控制益係為固態繼電器(SSR)功率控 調整器（SCR)功 較佳地，該功率控制器係、為相位電力 率控制器。 =使，審查委員對於本發明之結構目的和功效有更 進ν之了解與認同，兹配合圖示詳細說明如後。 【實施方式】 ㈣及t ’其係分別為使用於本發明熱補償 μ _ -工5 11、一加熱絲13、一隔熱套15、隔熱墊 r士及，熱塾片19所組成。其中該加熱絲13係纏繞於 笞1之外壁’该隔熱套15則套在該中空管11及該 力心、糸13外以達到保溫的效果，該隔熱墊片17及隔熱墊 片19係分別連接於該中空㈣之兩端以達到保溫的效果。 :、、了使4熱補償元件彳方便與流管2a及流管化連 接4 =工g 11之兩端與該流管2^及流管a上係分別 石又有法鬧111、法詰117 1 , 无闌113、法闌21以及法蘭23、且該法蘭 、法闌113、法蘭21以及法蘭23上係分別設有鎖固孔 200824835 1111、鎖固孔1131、鎖固孔21】以及鎖固孔221 熱墊片17及隔熱墊片19上亦分別設有對應之鎖固孔171 及鎖固孔191 ;如此，可方便以鎖固件（例如螺絲或鉚丁， 圖中未示出）將該熱補償元件1與流管2a及流管2b鎖固連 接，同時使輸入熱量能有效傳遞至冷卻液而不會散失。 為了使a亥加熱絲13能迅速均勻地加熱該中空管11中 之冷卻液，該中空管11中更設有複數個可導熱之内鰭片 115;如此一來，該熱補償元件,可相對應於工具機組b(示 於圖三）之運作狀況來對冷卻液溫度進行微調。、不 再請參照圖三，該圖係為本發明熱補償系統之示音 圖。本發明之熱補償系統C係用於對冷卻槽a中之;人 進行熱補償，該冷卻槽A中之冷卻液則係用於冷卻二== 中=工具機組B。該熱補償系統c包含：熱補償元件 流管2a、流管2b、溫度感測器3、溫度控制器4，及工。 控制器5; t亥流管2a係、分別連接於冷卻槽八及該二率 件1 ’该流管2b係分別連接於該熱補償元件1及工罝 B ’該溫減卿3 _職管处勒料_流、機^ 中之冷卻液溫度’該溫度控制器4係與該 千 力率控制器5係與該溫度_ 電 §亥熱補償元件[係與該功率控制器5電二連接' 元件1係可加熱來自流f 2a之冷卻液包成連接，_補償 低時，該溫度控制 產生所需的變化 时5使熱補彳員疋件1的輸出熱功率 ’而使冷卻槽的冷卻液輪出溫度達到所需 200824835 之設定點。 於本發明中，該中空管與該加熱絲係可分開成形再組 裝為一加熱管。如圖四A及圖四B所示，當分開成形再組 裝時，該加熱絲係可纏繞或焊接於於該中空管之外壁或内 壁；為加強導熱效果，該中空管與該加熱絲之間可施加或 塗佈導熱膏（圖中未示出）。當然，該中空管與該加熱絲亦 可一體成形為一加熱管，意即，該加熱絲嵌入於該中空管 之壁中，如圖四C所示。又，該隔熱套及隔熱墊片組係可 •一體成形。 在材料的選擇上，該中空管可由鋁或銅所製成。該隔 熱套及隔熱墊片組則可由陶瓷棉或聚氨酯（PU)發泡材料所 製成。該溫度感測器則可由熱電偶材料、熱電阻材料或熱 敏材料所製成。該溫度控制器係可為具有比例微分積分演 算法（PID)或模糊邏輯運算（Fuzzy)運算邏輯之溫度控制 器。該功率控制器係可為固態繼電器（SSR)功率控制器或 相位電力調整器（SCR)功率控制器。該加熱絲則可為以電 ⑩ 力加熱之錄鉻絲。 如此一來，根據本發明所製作之熱補償系統，係可利 , 用較高效率的熱補償方式，讓製程冷卻裝置之冷卻液出口 喪 溫度能於熱負載瞬間下降時獲得更加精確的控制，有效改 良先前技術之缺失，且可達到節能目的。 唯以上所述者，僅為本發明之最佳實施例而已，當不 能以之限定本發明所實施之範圍。即大凡依本發明申請專 利範圍所作之均等變化與修飾，皆應仍屬於本發明專利涵 蓋之範圍内，謹請貴審查委員明鑑，並祈惠准，是所至 10 200824835 禱0 【圖式簡單說明】 圖一係為使用於本發明中之熱補償元件的爆炸圖； 圖二係為使用於本發明中之熱補償元件的組合圖， 圖三係為本發明之熱補償系統的示意圖； 圖四A係為本發明中之熱補償元件的一實施例； 以及 = 月中之熱補償元件的另二實施例； 係為本發明中之熱補償元件的又另-實施例 【主要元件符號說明】 1-熱補償元件 2a-流管 2卜流管 3- 溫度感測器 4- 溫度控制器200824835 IX. Description of the Invention: [Technical Field] The present invention relates to a thermal compensation system using a process cooling unit and particularly relates to a cooling system for cooling cooling. ^ [Prior Art] In general, one of the performance evaluation indicators of process cooling equipment is the temperature control accuracy of the cooling equipment. In general, process cooling = ^ is based on adjusting the electronic expansion _ minus to cool (four) heart rate that is, using the heating device inside the liquid storage tank: translation to achieve temperature control purposes. However, since the traditional father's hot father change is carried out in the liquid storage tank, the temperature control in any of the above ways will suffer from the effect of the liquid thermal mass inside the liquid storage tank. Unable to quickly respond to the output setting of the cooling device, the coolant output temperature cannot be quickly controlled. The problem with ::: especially occurs when the speed of the process machine is changed from high speed to operation of the turning machine. In the case of the "after-cooling" phenomenon, when the load drops instantaneously, it is impossible to achieve the above-mentioned effect: the Republic of China 295230 patent discloses that the constant temperature type cold-opening fish is set to use the temperature controller. Controlling the opening/closing of a plurality of solenoid valves, thereby controlling the passage in the refrigerant circuit to achieve temperature control -=, in the Chinese Patent Publication No. 200613688, the disclosure discloses a cooling system for removing cations and cations from oxidation. The case uses the temperature of 200824835 to control the heating element of the female 1 in the liquid storage tank to achieve the temperature supplement. Which of the above methods will occur at the moment of heat load? And let the cooling read the Π temperature can not be in a short time :: 迅 ii should 'the temperature is not sensitive to the problem of control. In addition, the addition of ..., the element is installed in the liquid storage 梓 change, and the output temperature of the coolant which is sensitive to the production of the stagnation of the sputum is proposed to solve the above disadvantages. April person [invention] The main purpose of the present invention is to provide a person-thermal compensation system, which utilizes the colder process of the process cooling device of the older W-clothing Q part, and the compensation method is used to achieve More two: The sound temperature can be achieved when the thermal load drops momentarily. The present invention provides ~ applied to the process cooling unit to heat the wire, and the compensation system includes: a first-class tube, one of which: the cold a liquid, the heat-receiving sensor is connected to the flow tube to measure the cold; - a temperature-temperature controller is associated with the temperature of the cold portion in the temperature sensing; the device is connected to the temperature controller telecommunications Connection = communication connection; - power control is connected to the power controller telecommunications, the thermal compensation and the thermal compensation component are used to heat the coolant. The shell element is connected to the flow tube. Preferably, the heat compensating element comprises a tube, and a heat insulating member covering the heating tube. Preferably, the heating tube further comprises a heating unit connected to the hollow tube of the connection 2424835 and the hollow tube. > Preferably, the heating unit is a heating wire wound around the outer wall of the hollow tube. Preferably, the heating wire is welded to the outer wall of the hollow tube. Preferably, a thermal conductive paste is applied between the outer wall of the hollow tube and the heating wire. Preferably, the heating unit is a heating wire wound around the inner wall of the hollow tube. • Preferably, the heated green system is welded to the inner wall of the hollow tube. Preferably, the heating unit is a heating wire embedded in the hollow tube. Preferably, the heating unit is a nickel chrome wire. Preferably, the heat insulating member further comprises a first heat insulating unit in a hollow column shape and covering the heating pipe; and a second heat insulating unit in a gasket shape and connected to one of the two ends of the heating pipe. Preferably, the heating tube is further provided with at least one inner tab. Preferably, the heating tube is made of Ming. φ Preferably, the heating tube is made of copper. Preferably, the thermal insulation is made of ceramic wool.隹 More intimately, the insulation is made of a polyurethane (PU) foam. Preferably, the thermal compensation system further comprises a connecting device for connecting the thermal compensating element and the flow tube. Preferably, the connecting device is a flange set. Preferably, the connecting device is provided with at least one locking hole. Preferably, the thermal compensation component is heated by electrical power. Preferably, the temperature sensor is made of a thermocouple material. 200824835 Preferably, the overflow sensor is differentially integrated by a thermal resistance material. The temperature sensor is made of a heat sensitive material. Algorithm Yhd),. The computational logic of the 5H temperature controller is a proportional fuzzy logic operation. The logic logic of the temperature controller is (Fuzzy) 〇, “The device is fortunately U. The power control system is a solid state relay (SSR). Preferably, the power controller (SCR) is a phase power rate controller. The review committee has a better understanding and approval of the structural purpose and efficacy of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [Embodiment] (4) and t ' are respectively used for the thermal compensation of the present invention, _ 5-11, a heating wire 13, a heat insulating sleeve 15, a heat insulating mat, and heat. The heat insulating wire 13 is wrapped around the outer wall of the crucible 1 and the heat insulating sleeve 15 is sleeved on the hollow tube 11 and the force core and the crucible 13 to achieve the effect of heat preservation. The sheet 17 and the heat insulating gasket 19 are respectively connected to the two ends of the hollow (four) to achieve the effect of heat preservation. The electric heat compensation component is conveniently connected to the flow tube 2a and the flow tube. The two ends are separated from the flow tube 2^ and the flow tube a, and there are separate stones 111, 诘 117 1 , no 阑 113 The flange 21 and the flange 23, and the flange, the flange 113, the flange 21 and the flange 23 are respectively provided with a locking hole 200824835 1111, a locking hole 1131, a locking hole 21, and a locking hole 221 Corresponding locking holes 171 and locking holes 191 are respectively disposed on the hot washer 17 and the heat insulating spacer 19; thus, the heat can be conveniently replaced by a lock (for example, a screw or a rivet, not shown). The compensating element 1 is fixedly connected to the flow tube 2a and the flow tube 2b, and at the same time, the input heat can be effectively transmitted to the cooling liquid without being lost. In order to enable the a heating wire 13 to rapidly and uniformly heat the cooling in the hollow tube 11. Liquid, the hollow tube 11 is further provided with a plurality of heat-conducting inner fins 115; thus, the thermal compensation component can correspond to the operating condition of the tool unit b (shown in FIG. 3) to the coolant The temperature is finely adjusted. Please refer to FIG. 3 again, which is a sound diagram of the thermal compensation system of the present invention. The thermal compensation system C of the present invention is used for thermal compensation of the person in the cooling tank a, the cooling The coolant in tank A is used for cooling two == medium = tool unit B. The thermal compensation system c contains: thermal compensation a flow tube 2a, a flow tube 2b, a temperature sensor 3, a temperature controller 4, and a controller 5. The second flow tube 2a is connected to the cooling tank 8 and the second rate member 1 'the flow tube 2b is connected to the thermal compensation component 1 and the workbench B 'the temperature reduction _ 3 _ service at the charge _ flow, the coolant temperature in the machine ^ the temperature controller 4 and the thousand force rate controller 5 series and the temperature _ electric § hai heat compensation component [connected with the power controller 5 electric two] component 1 can heat the coolant from the flow f 2a package connection, _ compensation is low, the temperature control When the required change is made 5, the output heat power of the heat-receiving member 1 is made to make the cooling liquid cooling temperature of the cooling tank reach the set point of 200824835. In the present invention, the hollow tube and the heating wire are separately formed and assembled into a heating tube. As shown in FIG. 4A and FIG. 4B, when separately formed and reassembled, the heating wire can be wound or welded to the outer wall or the inner wall of the hollow tube; to enhance the heat conduction effect, the hollow tube and the heating wire A thermal paste (not shown) may be applied or coated between them. Of course, the hollow tube and the heating wire can also be integrally formed into a heating tube, that is, the heating wire is embedded in the wall of the hollow tube, as shown in Fig. 4C. Moreover, the heat insulating sleeve and the heat insulating gasket set can be integrally formed. In terms of material selection, the hollow tube can be made of aluminum or copper. The heat shield and the heat insulating gasket group can be made of ceramic wool or polyurethane (PU) foamed material. The temperature sensor can be made of a thermocouple material, a thermal resistance material or a heat sensitive material. The temperature controller can be a temperature controller having a proportional differential integration algorithm (PID) or fuzzy logic operation (Fuzzy) operation logic. The power controller can be a solid state relay (SSR) power controller or a phase power regulator (SCR) power controller. The heating wire can be a chrome wire heated by electric force. In this way, the thermal compensation system produced according to the present invention can utilize a higher efficiency thermal compensation method to allow the coolant outlet temperature of the process cooling device to obtain more precise control when the thermal load is instantaneously decreased. Effectively improve the lack of prior art and achieve energy saving goals. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. That is, the equal changes and modifications made by the applicants in accordance with the scope of the patent application of the present invention should still fall within the scope of the patents of the present invention. Please ask the reviewing committee to give a clear explanation and pray for the best. It is to 10 200824835 Prayer 0 [Simple diagram BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded view of a thermal compensating element used in the present invention; Fig. 2 is a combined view of a thermal compensating element used in the present invention, and Fig. 3 is a schematic view of a thermal compensating system of the present invention; The fourth A is an embodiment of the thermal compensating element in the present invention; and the other two embodiments of the thermal compensating element in the month; the other embodiment of the thermal compensating element in the present invention. 】 1-thermal compensation component 2a-flow tube 2 flow tube 3 - temperature sensor 4 - temperature controller
5- 功率控制器 11 -中空管 13-加熱絲 15-隔熱套 17-隔熱墊片 19-隔熱墊片 21_法蘭 23-法蘭 111_法蘭 200824835 113-法蘭 115-内、鰭片 171-鎖固孔 191-鎖固孔 211-鎖固孔 221-鎖固孔 1111-鎖固孔 1131-鎖固孔 0 A-冷卻槽 B-工具機組 熱補償系統5- Power controller 11 - hollow tube 13 - heating wire 15 - insulation sleeve 17 - insulation gasket 19 - insulation gasket 21_ flange 23 - flange 111_ flange 200824835 113 - flange 115- Inner, fin 171-locking hole 191-locking hole 211-locking hole 221-locking hole 1111-locking hole 1131-locking hole 0 A-cooling tank B-tool unit thermal compensation system