200813186 九、發明說明: 【發明所屬之技術領域】 本發明係關於螢光體粉末均勻分散的螢光體糊,尤其 係關於使用於電漿顯示器面板(plasma display panel,以下 稱爲PDP)的螢光體糊,及顯示器的製法。 【先前技術】 PDP與液晶面板相比,由於可進行高速的顯示,又容 易大型化,正逐漸進入辦公室自動化(OA)機器及大眾通訊 顯示裝置等領域。再者,非常期待其在高品質電視機領域 等中的進展。隨著此種用途擴大,具有微細且多數個顯示 單元(display cell)的彩色PDP受到囑目。 PDP係在上述玻璃基板與背面基板的間所具備的放電 空間內,使電極間產生電漿放電,藉由從封入上述放電空 間內的氣體所產生的紫外線使放電空間內的螢光體發光, 藉此進行顯示者。在PDP中形成螢光體層時,螢光體糊爲 了達到高亮度化,不僅塗布於顯示單元的底部,亦塗布於 隔板單元的側面而必須花費工夫,且爲了不造成亮度不 均,必須進行安定且均勻的塗布。因此,必須將螢光體糊 製成期望的黏度,再者,必須將螢光體糊中所含的螢光體 粉末安定且均句地分散。 再者,螢光體糊所用的螢光體粉末的表面隨著總組成 及各種表面處理,時爲酸性,時爲鹼性,或者成爲酸性及 鹼性夾雜存在的狀態。隨著此種螢光體粉末與黏合劑樹脂 的組合,產生與黏合劑的官能基產生凝膠化反應,而使黏 200813186 度升高的問題。 再者,一般PDP裝置中所使用的紅色、綠色、藍色螢 光體粒子中,綠色螢光體粒子的帶電性爲負,與其他色的 螢光體粒子相反。因此,連續塗布螢光體糊時,視黏合劑 樹脂的選擇,黏合劑樹脂可能難以吸附於帶負電的綠色螢 光體粒子的表面,以致綠色螢光體粒子凝集,產生噴嘴的 堵塞或塗布不均,所得PDP發生顯示特性劣化等問題。 因此,先前提出藉由將含有陰電性度(electronegativity) 大的元素之氧化物、氟化合物或硼化合物等塗布螢光粉末 的表面,以防止各螢光體層的劣化,同時將各螢光體微粒 子的帶電傾向齊一的方法(參照專利文獻1〜4)。然而,若 將螢光體粉末的表面以上述化合物塗布,則有容易凝集、 分散安定性降低的問題。 又,已知藉由在螢光體糊中添加陰離子性界面活性劑 或非離子性界面活性劑(參照專利文獻5〜7)、烷基胺(參照 專利文獻8〜9)、羧酸胺鹽(參照專利文獻10)等分散劑,可 使分散安定性提高。然而,使用陰離子性或非離子性界面 活性劑做爲分散劑時,由於分子量大,有相對於添加量所 得到的分散效果小的問題。又,使用烷基胺或羧酸胺鹽等 胺化合物,難以得到充分的分散安定效果,而爲了得到分 散安定效果而增加添加量時,燒成後其殘存於螢光體表 面,產生著色的情形,因此做爲分散劑使用有困難。 [專利文獻1]日本特開2004-323576號公報 [專利文獻2]日本特開2005-100954號公報 200813186 [專利文獻3 ]日本特開2 0 0 5 - 1 8 3 2 4 6號公報 [專利文獻4]日本特開2004-3225 63號公報 [專利文獻5]日本特開2003-96443號公報 [專利文獻6]日本特開平n_2〇9751號公報 [專利文獻7]日本特開平^-224609號公報 [專利文獻8]日本特開平ι〇_53433號公報 [專利文獻9]日本特開平7-188599號公報 [專利文獻10]日本特開2002-82432號公報 【發明內容】 發明欲解決的課穎 本發明的目的爲提供一種螢光體粉末均勻且安定地分 散於糊中,黏度隨時間的變化小,再者燒成後所形成的螢 光體層的發光色度比未燒成粉末的發光色度變化小的螢光 體糊。 、 解決此課題所用的丰跺 在本發明中,以包含螢光體粉末、黏合劑樹脂、具有 羥基及/或烷氧基且分子量爲3 0 0以下的一級或二級胺化合 物,以及有機溶劑的螢光體糊爲較佳。 胺化合物的沸點以8 0〜3 5 0 °C爲較佳。 胺化合物的摻混量以佔螢光體糊中的〇 · 2〜5重量%爲 較佳。 以螢光體粉末的摻混量佔螢光體糊中的40〜60重量 %,且該黏合劑樹脂的摻混量佔螢光體糊中的5〜20重量% 爲較佳。 200813186 有機溶劑以具有羥基爲較佳。 再者,以進一步含有酸化合物爲較佳。 又,本發明係關於一種顯示器的製法,其包含藉由將 上述螢光體糊塗布在.基板上進行燒成而形成螢光體層的步 驟。 發明的效果 本發明由於在螢光體糊中包括具有羥基及/或烷氧基 的胺化合物,螢光體表面與黏合劑樹脂的相互親和性變 大,使螢光體粉末分散安定化。再者,由於胺化合物的分 子量小,螢光體糊燒成時胺化合物不殘留,可形成色度變 化小的螢光體層,結果所得顯示器的亮度劣化變小。 【實施方式】 實施本發明的最佳形態 本發明的糊必須包括螢光體糊,其包括螢光體粉末、 黏合劑樹脂、具有羥基及/或烷氧基且分子量爲3 00以下的 一級或二級胺化合物,以及有機溶劑。此種胺化合物的具 體例,如N-(2_甲氧基乙基)-1-丁胺、4,4-二甲基噚唑啶、 N-(2-甲氧基乙基)-1·丙胺、3-(甲基胺基)-1-丙醇、2-乙氧 基-N-乙基-乙胺、N-乙基-2-甲氧基·乙胺、N-(2-乙氧基乙 基)-1-丁胺、N-乙基胺基甲酸甲酯、N-苯甲基胺基甲酸甲 酯、3-甲氧基哌啶、丁基胺基甲酸甲酯、胺基甲酸、2,2’-亞胺基貳-乙醇、1,1’_亞胺基貳-2-丙醇、嗎啉、2-(甲基胺 基)乙醇、2-(乙基胺基)乙醇、N-(2-甲氧基乙基)甲基胺、 二乙醇胺、貳(2-甲氧基乙基)胺、貳(2-乙氧基乙基)胺、2-200813186 IX. Description of the Invention: [Technical Field] The present invention relates to a phosphor paste in which a phosphor powder is uniformly dispersed, and more particularly to a phosphor used in a plasma display panel (hereinafter referred to as PDP). Light paste, and the method of making the display. [Prior Art] Compared with liquid crystal panels, PDPs are entering the field of office automation (OA) machines and mass communication display devices due to their high-speed display and large size. Furthermore, it is very much expected to make progress in the field of high-quality TV sets. As this use is expanded, color PDPs having a fine and a large number of display cells are attracting attention. In the discharge space provided between the glass substrate and the rear substrate, the PDP generates plasma discharge between the electrodes, and emits ultraviolet light from the gas enclosed in the discharge space to cause the phosphor in the discharge space to emit light. This is used to display the person. When a phosphor layer is formed in a PDP, in order to achieve high luminance, the phosphor paste is applied not only to the bottom of the display unit but also to the side surface of the spacer unit, and it takes time and effort to prevent uneven brightness. Stable and uniform coating. Therefore, it is necessary to make the phosphor paste into a desired viscosity, and it is necessary to stably and uniformly disperse the phosphor powder contained in the phosphor paste. Further, the surface of the phosphor powder used for the phosphor paste is acidic when it is treated with the total composition and various surface treatments, and is alkaline or has a state in which acidic and alkaline inclusions are present. With the combination of such a phosphor powder and a binder resin, there is a problem that a gelation reaction occurs with a functional group of the binder to increase the viscosity of 200813186. Further, among the red, green, and blue phosphor particles used in the general PDP apparatus, the chargeability of the green phosphor particles is negative, and is opposite to the phosphor particles of other colors. Therefore, when the phosphor paste is continuously applied, depending on the choice of the binder resin, the binder resin may be difficult to adsorb on the surface of the negatively charged green phosphor particles, so that the green phosphor particles aggregate, causing nozzle clogging or coating. In all cases, the obtained PDP has problems such as deterioration in display characteristics. Therefore, it has been proposed to coat the surface of the fluorescent powder by using an oxide, a fluorine compound, a boron compound or the like of an element having a large electronegativity, to prevent deterioration of each phosphor layer, and to simultaneously irradiate each phosphor. A method in which the charging tendency of the fine particles is uniform (see Patent Documents 1 to 4). However, when the surface of the phosphor powder is coated with the above compound, there is a problem that aggregation tends to be easy and dispersion stability is lowered. Further, it is known that an anionic surfactant or a nonionic surfactant (see Patent Documents 5 to 7), an alkylamine (see Patent Documents 8 to 9), and a carboxylic acid amine salt are added to the phosphor paste. (Dispersion agent, such as patent document 10) can improve dispersion stability. However, when an anionic or nonionic surfactant is used as a dispersing agent, there is a problem that the dispersion effect with respect to the amount of addition is small because of the large molecular weight. In addition, when an amine compound such as an alkylamine or a carboxylic acid amine salt is used, it is difficult to obtain a sufficient dispersion stability effect, and when the addition amount is increased in order to obtain a dispersion stability effect, it remains on the surface of the phosphor after firing, and coloration occurs. Therefore, it is difficult to use as a dispersant. [Patent Document 1] JP-A-2004-323576 [Patent Document 2] JP-A-2005-100954, No. 200813186 [Patent Document 3] Japanese Patent Laid-Open No. 2 0 0 5 - 1 8 3 2 4 6 [Patent Japanese Patent Publication No. 2003-96443 [Patent Document 5] Japanese Patent Laid-Open Publication No. Hei No. Hei. [Patent Document 8] Japanese Laid-Open Patent Publication No. Hei. No. 7-188599 (Patent Document No. JP-A-2002-82432). The purpose of the present invention is to provide a phosphor powder which is uniformly and stably dispersed in a paste, and the viscosity changes little with time, and the luminescent color of the phosphor layer formed after firing is higher than that of the unfired powder. A phosphor paste with a small change in chromaticity. In the present invention, a phosphor powder, a binder resin, a primary or secondary amine compound having a hydroxyl group and/or an alkoxy group and having a molecular weight of 300 or less, and an organic solvent are contained. A phosphor paste is preferred. The boiling point of the amine compound is preferably from 80 to 350 °C. The blending amount of the amine compound is preferably from 2 to 5% by weight based on 5% by weight of the phosphor paste. The blending amount of the phosphor powder is 40 to 60% by weight in the phosphor paste, and the blending amount of the binder resin is preferably 5 to 20% by weight in the phosphor paste. 200813186 The organic solvent preferably has a hydroxyl group. Further, it is preferred to further contain an acid compound. Further, the present invention relates to a method of producing a display comprising the step of forming a phosphor layer by baking the above-mentioned phosphor paste on a substrate and baking it. EFFECTS OF THE INVENTION In the present invention, since an amine compound having a hydroxyl group and/or an alkoxy group is contained in the phosphor paste, the mutual affinity between the surface of the phosphor and the binder resin is increased, and the phosphor powder is dispersed and stabilized. Further, since the molecular weight of the amine compound is small, the amine compound does not remain when the phosphor paste is fired, and a phosphor layer having a small change in chromaticity can be formed, and as a result, the luminance deterioration of the obtained display becomes small. BEST MODE FOR CARRYING OUT THE INVENTION The paste of the present invention must include a phosphor paste including a phosphor powder, a binder resin, a first order having a hydroxyl group and/or an alkoxy group and a molecular weight of 300 or less. A secondary amine compound, as well as an organic solvent. Specific examples of such an amine compound, such as N-(2-methoxyethyl)-1-butylamine, 4,4-dimethyloxazolidine, N-(2-methoxyethyl)-1 · propylamine, 3-(methylamino)-1-propanol, 2-ethoxy-N-ethyl-ethylamine, N-ethyl-2-methoxyethylamine, N-(2- Ethoxyethyl)-1-butylamine, methyl N-ethylcarbamate, methyl N-benzylmethylcarbamate, 3-methoxypiperidine, methyl butylcarbamate, amine Carbamate, 2,2'-iminoindole-ethanol, 1,1'-iminoindole-2-propanol, morpholine, 2-(methylamino)ethanol, 2-(ethylamino group Ethanol, N-(2-methoxyethyl)methylamine, diethanolamine, hydrazine (2-methoxyethyl)amine, hydrazine (2-ethoxyethyl)amine, 2-
200813186 胺基環己醇、2_甲氧基_2 -甲基-1-丙胺、3-胺基-2 -1-丙醇、1-胺基_2·甲基-2·丙醇、5 -胺基-1-戊醇、 丙醇、1-胺基-2-丙醇、2-甲氧基乙胺、2-乙氧基乙 基乙氧基)乙醇、1,2-貳(胺基乙氧基)乙烷等。 本發明的螢光體糊所使用的胺化合物,由於 及/或烷氧基,可將螢光體表面與黏合劑樹脂的 高。具有烷氧基時,由於沸點容易比只具有羥基 成時胺化合物的燒飛變得容易,因此較佳。烷氧 例爲甲氧基、乙氧基、丁氧基、丙氧基等,然而 量,從親和性提高的效果大,螢光體糊的燒飛性 點而言,以甲氧基、乙氧基爲較佳。 本發明的螢光體糊所使用的胺化合物以第一 級爲較佳。藉由使用第一級或第二級胺化合物, 的情形相比,容易以較少添加量產生分散安定化 機制雖不明確,但可推測與相較於第三級,第一 級胺化合物的鹼性較高相關。第一級胺及第二紹 體而言,以第一級胺爲較佳,此等化合物如2-甲基-1 -丙胺、3 -胺基-2,2 -二甲基-1 -丙醇、1 -胺基 丙醇、5 -胺基-1 ·戊醇、3 -胺基-1 -丙醇、1 -胺基-: 胺基乙醇、2 -甲氧基乙基胺、2 -乙氧基乙基胺、 氧基)乙醇等。 本發明的螢光體糊中所使用的胺化合物的 3〇〇以下,而以200以下爲較佳,以100以下| 子量大於3 0 0時’由於每單位重量的胺基含量· 化合物造成的分散安定化效果難以產生,燒飛屯 ,2-二甲基 3 -胺基-1 · 胺、2-(胺 具有羥基 親和性提 時小,燒 基係可舉 爲低分子 .良好等觀 -級或第二 與第三級 :效果。其 •級及第二 ^胺中,大 甲氧基-2--2 -甲基-2 -丙醇、2-2-(胺基乙 f分子量爲 I更佳。分 I小,有胺 變差,燒 200813186 成後螢光體層的亮度劣化,成爲色度變化的原因等的傾 向。對於胺化合物的分子量下限並無特別限定,然而如下 述分子量變低時,由於糊製造過程中容易揮散,故以60以 上爲較佳。分子量可使用TOF-M AS S(飛行時間型質量分析 裝置)等進行評價。分子量60以上100以下的胺化合物的 具體例,如1-胺基-2-甲基-2-丙醇、3-(甲基胺基)-1-丙醇、 嗎啉、2-(甲基胺基)乙醇、2-(乙基胺基)乙醇、N-(2-甲氧基 乙基)甲基胺、3-胺基-1-丙醇、1-胺基-2-丙醇、2-胺基乙醇、 2- 甲氧基乙基胺、2-乙氧基乙基胺等。 骨架中的碳鏈以直鏈或分枝狀烷基鏈、環氧烷基鏈比 雜環、脂肪環佳。碳數以2〜1 0爲較佳,以2〜5爲更佳。 碳數大於1 0時,由於燒飛性容易變差,以使用環氧乙烷鏈 或環氧丙烷鏈等環氧烷基鏈爲較佳。尤其,碳數小至2〜5 左右時,從即使不導入環氧烷基鏈,也容易得到良好的燒 飛性的觀點而言爲更佳。碳數2〜5的胺化合物的具體例’ 如N-(2-甲氧基乙基)-1-丁胺、N-(2-甲氧基乙基)-1-丙胺、 3- (甲基胺基)-1-丙醇、2-乙氧基-N-乙基-乙胺、N-乙基-2-甲氧基-乙胺、N-(2-乙氧基乙基)-1-丁胺、2,2’-亞胺基貳_ 乙醇、2-(甲基胺基)乙醇、2-(乙基胺基)乙醇、N-(2-甲氧基 乙基)甲基胺二乙醇胺、貳(2-甲氧基乙基)胺、貳(2-乙氧基 乙基)胺、2-甲氧基-2-甲基-1-丙胺、3-胺基-2,2-二甲基-卜 丙醇、5-胺基-1-戊醇、2·(胺基乙氧基)乙醇、1-胺基-2-甲 基-2-丙醇、3 -胺基-1-丙醇、1-胺基-2-丙醇、2 -胺基乙醇、 2-甲氧基乙胺、2-乙氧基乙胺等。 -10- 200813186 本發明的螢光體糊所使用的胺化合物的沸點以80〜 3 50°C爲較佳,而以1〇〇〜200°C爲更佳,若沸點高於350 °C以上,則燒成時的燒飛性變差,有容易產生亮度降低及 色度變化(黃色化)的傾向。另一方面,若沸點低於80。(:, 則有螢光體糊製作時及將螢光體糊膜乾燥時容易產生臭 氣,糊的易燃性變高等糊的操作變得困難的傾向。再者, 沸點低於2 0 0 °C時,從在下述的乾燥過程中胺化合物容易 揮散,燒成時胺化合物的燒焦難以發生,不易引起螢光體 的亮度降低及色度變化等的觀點而言爲較佳。沸點爲i 00 〜2 0 0 °C的胺化合物的具體例,如4,4 -二甲基噚Π坐陡、N - ( 2 -甲氧基乙基)-1_丙胺、2-乙氧基-乙基-乙胺、N -乙基-2-甲氧基-乙胺、2-(甲基胺基)乙醇、2-(乙基胺基)乙醇、N-(2-甲氧基乙基)-1 - 丁胺、3 -(甲基胺基)-1 -丙醇、n - (2 -乙氧基 乙基)-1-丁胺、N-乙基胺基甲酸甲酯、3-甲氧基哌啶、丁基 胺基甲酸甲酯、胺基甲酸、嗎啉、2 -甲氧基-2 -甲基-1 -丙胺、 1- 胺基-2 -甲基-2·丙醇、2 -乙氧基乙基胺、2 -甲氧基乙基 胺、3 -胺基-2,2 -二甲基-1 -丙醇、3 -胺基 1 -丙醇、1 -胺基-2 -丙醇、2-胺基乙醇等。 除上述較佳要件外,從燒成時的燒飛性、黏度安定化 效果的大小、操作容易性的觀點而言,以2-甲氧基乙胺、 2- (甲基胺基)乙醇、2-(2-胺基乙氧基)乙醇爲特佳。 本發明的螢光體糊中使用的胺化合物的摻混量,以佔 螢光體糊中的0.2〜5重量%爲較佳,而以ο.】〜2重量%爲 更佳’以0 · 5〜1重量%爲特佳。若摻混量小於〇 . 2重量。/。, 200813186 則有難以產生分散安定化效果的傾向。又,隨著含量的增 加,分散安定效果提高至一定程度達到飽和,若摻混量大 於5重量%,則在燒成步驟中胺化合物未燒飛而殘留,有 燒成後螢光體膜的亮度變差,且容易產生色度變化等的傾 向。 又,藉由螢光體糊中的螢光體粉末與黏合劑樹脂的組 合,產生酸鹼反應等反應,而有產生凝膠化等糊的黏度安 定性降低的情形。上述的胺化合物由於爲鹼性,可調整螢 W 光體糊的pH,因此例如即便將在酸性條件下反應的螢光體 粉末與黏合劑樹脂組合,其亦可抑制不需要的反應。因此, 可以抑制因螢光體粉末與黏合劑樹脂的反應所產生的黏度 上升。 本發明所使用的螢光體粉、末,例如,紅色螢光體粉末 有 Y2〇3 ·· Eu、YV04 : Eu、(Y,Gd)B03 : Eu、Y203s ·· Eu、 r -Zn3(P04)2 : Mn、(Zn,Cd)S ·· Ag + In203、Y(P,V)04 : Eu I 等、。綠色螢光體粉末有Zn2Ge02 : Mn、BaAl12019 : Mn、 Zn2 S1Ο4 * Mn、LaP〇4 : Tb、ZnS : Cu,A1、ZnS : Au,Cu, A1、(Zn,Cd)S : Cu,A1、Zri2Si〇4 : Mn,As、Y3A15012 : Ce、CeMgAl"〇i9: Tb、Gd2〇2S: Tb、Y3Al5〇i2: Tb、ZnO : Zn、(Y,Gd)B03: Tb、(Ba,Sr,Mg)0· aAl203Mn 等。藍色 螢光體粉末有 Sr5(P04)3Cl : Eu、BaMgAl 14023 : Eu、 BaMgAl16〇27 : Eu、BaMg2Al14〇24 : Eu、CaMgSi2〇6 : Eu、 t Y2Si03 : Ce、BaMgAl10〇i7 : Eu 等。 又,亦可使用藉由錶(Tm)、铽(Tb)及銪(Eu)所成組群 -12- 200813186 中選出的至少一個元素’取代由釔(Y)、釓(Gd)及鐳(Lu)中 選出的至少一個母體構成稀土類元素而成的钽酸稀土類螢 光體。其中鉬酸稀土類螢光體係以組成式Yi—xEuxTaOd式 中,X爲約0· 005〜0.1)所示的銪活化鉬酸釔螢光體爲較 佳。紅色螢光體中’以使用銪活化钽酸釔爲較佳,綠色螢 光體中,鉅酸稀土類螢光體以使用組成式Yi_xTbxTa04(式 中,X爲約0.00 1〜0· 2)所示的铽活化鉬酸釔爲較佳。又, 藍色螢光體中,鉬酸稀土類螢光體以使用組成式 YuTmxTaC^ (式中,X爲約〇·〇〇1〜〇·2)所示的錶活化|旦酸 $乙爲較佳。 本發明的螢光體糊中所使用的螢光體粉末,以粒徑0.2 〜5//m者爲較佳,而以1〜3/zm者爲更佳。若粒徑大於5 // m,則糊製作後放置時,由於螢光體粉末容易沉降,組成 呈粗密狀,而有容易產生塗布不均或亮度不均的傾向,又, 粉末過細,由於容易發生螢光體粉末的凝集且表面被活性 化,而有易於與黏合劑等及其他成分發生化學反應等的傾 向。粒徑的評價,粉末狀態時,可藉·由雷射折射式粒度分 布計(例如,日機裝股份有限公司製「Microtrac MT3 3 00」) 進行評價。塗膜或燒成後膜的狀態,可藉由透過型電子顯 微鏡(例如,日本電子股份有限公司製「JEM-4000EX」)觀 察而評價。透過型電子顯微鏡觀察像中,螢光體粉末與有 機成分可從對比不同而識別。因此,可將膜截面10μιη><50 /zm左右的面積的透過型電子顯微鏡觀察像藉由圖像解析 而評價。 -13- 200813186 本發明的螢光體糊中所使用的螢光體粉末,其比表面 積以200〜1 20 0 m2/kg爲較佳,而以3 00〜1 000 m2/kg爲更 佳。藉由比表面積在此範圍,螢光體粉末在有機黏合劑樹 脂及有機溶劑中的分散性提高,可得到塗布性優良的螢光 體糊。又,由於藉由提高分散性,可形成緻密的螢光體層, 發光效率可提高,且壽命變長。又,若比表面積小於200 m2/kg,則難以均勻且平滑地形成期望厚度的螢光體層,糊 於製作後放置時,螢光體粉末容易沉降,組成呈粗密狀, 因此有容易產生塗布不均或亮度不均的傾向。另一方面, 若大於1 200 m2/kg,則粉末過細,由於容易發生螢光體粉 末的凝集,且表面被活性化,而有易於與黏合劑等及其他 成分發生化學反應等的傾向。再者,比表面積的測定,一 般可使用利-納斯法(L e a · N u r s e m e t h 〇 d),顆粒分析儀 (Sub-sieve sizer)法,布萊因(Blaine)法,使用恆壓通氣式 比表面積測定裝置等的空氣透過法的方法,或使已知大小 的分子或離子吸附於粉末表面,並從其量測定粉末的比表 面積的吸附法。 螢光體粉末的摻混量,以佔螢光體糊中的40〜60重量 %爲較佳,而以40〜55重量%爲更佳。若螢光體粉末的摻 混量小於40重量%,則得到期望膜厚所必須的溼膜厚度變 大,而有容易產生膜厚不均的傾向。又,尤其在條紋狀或 格子狀的隔板圖案的溝中將螢光體形成圖案時,溼膜厚度 變得比隔板的高度大,爲了使螢光體糊流入鄰接的溝中, 有易於混色及產生膜厚不均的傾向。另一方面,若螢光體 -14- 200813186 粉末的摻混量大於60重量%,有螢光體糊中的螢光體粉末 容易沉降、糊的黏度容易發生變化、糊的黏度容易變高等 傾向。再者,糊中的黏合劑由於溶劑成分的比例相對地減 少,因此有塗布時容易產生膜厚不均,燒成後的螢光體膜 的充塡性顯著地降低,且亮度容易降低等傾向。 又,就齊一化紅色、藍色、綠色各色粉末的帶電性及 抑制黏度變化等目的而言,亦可將螢光體粉末的表面用金 屬氧化物被覆。金屬氧化物可爲氧化鋅、氧化釔、氧化鋁、 氧化鉍、氧化鎂等。 黏合劑樹脂以在燒成時氧化或/及分解或/及氣化,以 使無機物中未殘存碳化物者爲較佳,具體而言,以使用乙 基纖維素、甲基纖維素、硝基纖維素、乙酸纖維素、丙酸 纖維素、丁酸纖維素、羥基纖維素、甲基羥基纖維素等纖 維素系樹脂;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲 基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸異 丙酯、(甲基)丙烯酸2 -乙基甲酯、(甲基)丙烯酸2-羥基乙 酯、聚丙烯酸鈉等聚合物或共聚物所形成的丙烯酸系樹 脂,聚乙烯醇縮丁醛、聚乙酸乙烯酯、聚乙烯醇、聚乙烯、 聚矽氧類聚合物(例如,聚甲基矽氧烷、聚甲基苯基矽氧 烷)、丁二烯/苯乙烯共聚物、聚苯乙烯、聚乙烯基吡咯啶 酮、聚醯胺、高分子量聚醚、環氧乙烷與環氧丙烷的共聚 物、聚丙烯醯胺、聚-甲基楓、聚丁烯等爲較佳。此等 黏合劑樹脂中’從難以產生凝膠化反應等因添加胺化合物 所造成的弊害的觀點及可形成燒成後黏合劑殘留少的螢光 -15- 200813186 體層的觀點而言,以纖維素系樹脂爲較佳,具體而言,以 甲基纖維素、乙基纖維素、羥基纖維素、甲基羥基纖維素 爲較佳。又,使用丙烯酸系樹脂時,雖有不因是否添加胺 化合物而有黏度變化難以發生的傾向,然而與使用乙基纖 維素樹脂的情況相比,燒成時樹脂聚合物的燒飛性差,有 難以得到塗布厚度的均勻性等的傾向。 又,纖維素系樹脂中,以使用甲苯/乙醇(混合比80/20) 混合溶劑,形成5重量%溶液時的溶液黏度成爲〇 . 〇 〇 4〜 0 · 02 5 P a · s的纖維素系樹脂爲較佳。若溶液黏度高於〇 . 02 5 P a · s ’則螢光體糊全體的黏度增高,從塗布性的觀點而言 不佳。另一方面,溶液黏度低於0.004 Pa . S者,爲得到 適當黏度以形成螢光體糊,必須增加黏合劑樹脂量,難以 維持本發明中必要的螢光體粉末與黏合劑樹脂的比例。黏 度可使用B型黏度計(例如,Brookfield公司製「DV-III」) 進行評價。 又’黏合劑樹脂的摻混量以佔螢光體糊中的5〜20重 量%爲較佳,而以5〜1 5重量%爲更佳。如果黏合劑樹脂的 添加量小於5重量%,則若保持上述螢光體粉末與黏合劑 樹脂的重量比’將無法得到本發明的螢光體糊中所必要的 螢光體粉末比率,又,若高於20重量%,則有糊的黏度變 得過高的傾向。又,黏合劑樹脂的添加量較小時,燒飛性 變得良好。 又’ 一般而言亦有藉由添加酸化合物而得到分散安定 化效果的情形。然而,使用酸化合物時,視螢光體粉末表 -16- 200813186 面的特性,黏度變得容易隨時間而發生變化。例如,在螢 光體粉末的表面露出鹼性成分時,於糊製作時藉由酸化合 物可得到一定的分散安定化效果,但另一方面,將該糊放 置數日時,有發生凝膠化,形成與糊剛製作後不同黏度的 情形。在此種情況中,藉由含有本發明的胺化合物,可抑 制凝膠化等化學反應,並可確保黏度安定性。作爲酸化合 物,具體而言,可列舉脂肪酸、脂肪酸鹽、烷基硫酸酯鹽、 烷基苯磺酸鹽、烷基磺酸基琥珀酸鹽、及萘磺酸、聚羧酸 高分子等。酸化合物中,藉由形成與本發明的螢光體糊中 使用的胺化合物同樣的碳數、碳鏈種類,亦可得到燒飛性 及分散安定化效果。作爲此種酸化合物的具體例,可列舉 如正庚酸、辛酸、正壬酸、正癸酸、正十二烷酸、正庚酸 羧酸鈉、正癸酸羧酸鈉、月桂基硫酸鈉、肉宣蔻基硫酸鈉、 十二烷基苯磺酸鈉、二丙基磺酸基琥珀酸鈉、二丁基磺酸 基琥珀酸鈉、丙基萘磺酸鈉、丁基萘磺酸鈉等,然而從燒 飛性的觀點而言,以正庚酸、辛酸、正庚酸羧酸鈉等低分 子量材料爲較佳。 在藉由酸化合物促進凝膠化反應的螢光體粉末與黏合 劑樹脂的組合的情形,酸化合物與胺化合物的組合及兩者 的添加量存在著較佳範圍。本發明人進行專心檢討的結 果’發現對於上述特佳的胺化合物如N-甲氧基乙基胺、或 2-(甲基胺基)乙醇、或2-(2 -胺基乙氧基)乙醇,選擇脂肪酸 系、脂肪酸鹽系或聚羧酸高分子系的材料作爲酸化合物 時’若胺化合物的摻混量多於酸化合物,則可抑制凝膠化 -17- 200813186 反應,同時與使用個別化合物的情況相比,有經過長時期 仍確保黏度安定性的傾向。 有機溶劑可視螢光體糊最後得到的黏度或螢光體塗布 的乾燥條件而適宜選擇,具體而言,可使用二甘醇單丁基 醚乙酸酯、乙二醇單丁基醚醇、二甘醇單丁基醚、三甘醇 單丁基醚、乙二醇單2-乙基己基醚、二甘醇單2-乙基己基 醚、2,2,4-三甲基-1,3-戊二醇單異丁酸酯、2,2,4-三甲基 -1,3 -戊二醇二異丁酸酯、2 -乙基-1,3·己二醇、甲基乙基酮、 二曙烷、丙酮、環己酮、環戊酮、異丁醇、異丙醇、蓋烯 醇、苯甲醇、四氫呋喃、V -丁內酯、碳酸丙烯酯、乳酸乙 酯、Ν-甲基吡咯啶酮等,或含有此等中1種以上的有機溶 劑混合物。有機溶劑以爲所用黏合劑樹脂的良溶劑爲較 佳。有機溶劑的選擇,主要考慮有機溶劑的揮發性及所用 黏合劑樹脂的溶解性而選擇。若有機溶劑對於黏合劑樹脂 的的溶解性低,則即使固體成分比相同,塗布液的黏度也 會變高,而有塗布特性變差的傾向。 又,此等有機溶劑中具有羥基者,由於與胺化合物的 羥基或烷氧基的親和性大,更容易表現分散安定效果,因 此較佳。再者,由於乾燥、燒成時,有機溶劑揮散時容易 與胺化合物一起揮散,亦可得到助長胺化合物燒飛的效 果。具有羥基的有機溶劑的具體例,如醇系化合物,具體 而言,上述有機溶劑中以異丁醇 '異丙醇、蓋烯醇、苯甲 醇爲較佳。 - 有機溶劑劑的摻混量,在螢光體糊中以佔3 5〜65重量 -18- 200813186 %爲較佳,而以40〜60重量%爲更佳。若有機溶劑的摻混 量小於3 5重量%,則螢光體糊的黏度變得過高,由於均塗 性(leveling)不良,塗布面的平滑性有變得不良的傾向。另 一方面,若有機溶劑的摻混量大於65重量%,則分散粒子 的沉降變快,將螢光體糊的組成安定化變得困難,產生乾 燥時需要大量能量及時間等的問題。 本發明的螢光體糊中,雖可再視需要添加抗氧化劑、 消泡劑、增黏劑、可塑劑(例如鄰苯二甲酸二丁酯、鄰苯二 甲酸二辛酯、聚乙二醇等)等,然而此等有機成分的添加量 以3重量%以下爲較佳。因爲此等成分有在燒成時殘留, 成爲螢光體發光的色度變化及亮度劣化的原因的情形。 在本發明的螢光體糊中亦可添加感光性單體、感光性 寡聚物、感光性聚合物等感光性成分,或光聚合起始劑、 增感劑、抗氧化劑、紫外線吸收劑、聚合抑制劑等添加劑 成分,使用做爲感光性螢光體糊。 本發明的螢光體糊,係將各種成分調和成爲設定的組 成後,藉由三輥或混煉機等的混煉·分散手段均勻地混煉· 分散而製作。 本發明亦係關於一種顯示器的製造方法,其包括使用 上述螢光體糊,塗布於基板上的步驟。關於本發明的顯示 器,舉出電漿顯示器的製造方法的一例。 首先,說明電漿顯示器的前面板的製作方法。可使用 爲鈉玻璃或電漿顯示器用的耐熱玻璃的「PP8」(日本電氣 硝子公司製)、「PD200」(旭硝子公司製)作爲基板。對於 -19- 200813186 玻璃基板的尺寸並無特別限定,可使用厚度1〜5mm者。 首先,將銦-錫氧化物(ITO)濺射在玻璃基板上,藉由 光餓刻法而形成圖案。接著,印刷黑色電極用的黑色電極 糊。黑色電極糊係以有機黏合劑、黑色顏料、導電性粉末, 及使用光微影法(photolithography)時的感光性成分做爲主 成分。黑色顏料以使用金屬氧化物爲較佳。金屬氧化物雖 可爲鈦黑,或者銅、鐵、鍤的氧化物或此等的複合氧化物, 或者鈷氧化物等,然而從與玻璃混合燒成時退色少的觀點 而言,以鈷氧化物爲較優。導電性粉末可爲金屬粉末或金 屬氧化物粉末。作爲金屬粉末者,可使用通常做爲電極材 料的金、銀、銅、鎳等,但並無特別限制。由於該黑色電 極的電阻率大,爲了製作電阻率小的電極,形成匯流電極 (bus electrode),將導電性高的電極用糊(例如以銀做爲主 成分者)印刷在黑電極糊的印刷面上。接著,一倂曝光/顯 像,製作匯流電極圖案。爲了確實地確保導電性,顯像前 再印刷導電性高的電極糊,再曝光後可一倂顯像。形成匯 流電極圖案後,進行燒成。之後,爲了提高對比,以形成 黑色條(black stripe)或黑色基底(black matrix)爲較佳。燒 成後的黑色電極糊及燒成後的導電性糊的厚度分別以1〜5 /z m的範圍爲較佳。又,燒成後的線寬以2 0〜1 0 0 m爲較 佳。 接著,使用透明介電體糊形成透明介電體層。透明介 電體糊以有機黏合劑、有機溶劑、玻璃做爲主成分,亦可 添加適當可塑劑等添加物。雖然透明介電體層的形成方法 -20- 200813186 並無特別限定,然而可藉由例如網版印刷、棒塗布機、輥 塗布機、模頭塗布機、刮刀塗布機、旋轉塗布機等’將透 明介電體糊全面塗布或部分塗布在電極形成基板上後,使 用通風烘箱、加熱板、紅外線乾燥爐、真空乾燥等任何種 類進行乾燥,形成厚膜。又,亦可將透明介電體糊製成坏 片(green sheet)化,然後將其積層在電極形成基板上。厚度 以0.01〜0.03mm爲較佳。 接著,在燒成爐中進行燒成。燒成周圍環境或溫度雖 胃 隨糊或基板的種類而不同,然而可在空氣中、氮氣、氫氣 等周圍環境下進行燒成。作爲燒成爐,可使用批次式燒成 爐或輥輸送式的連續型燒成爐。燒成,於所用樹脂可充分 地進行脫黏合的溫度進行即可。通常在使用丙烯酸系樹脂 的情形,於43 0至65 0°C進行燒成。若燒成溫度過低,則 樹脂成分容易殘存,若過高則使基板產生變形而裂開。 再者,形成保護膜。保護膜可使用從MgO、MgGd204、 BaGd2〇4、Sr〇.6Ca〇.4Gd2〇4、Ba〇.6Sr〇 4Gd2〇4、Si〇2、Ti〇2、 Al2〇3、上述低軟化點玻璃的組群中選出的至少一種,尤其 以MgO爲特佳。保護膜的製作方法可使用電子束蒸鍍、離 子電鍍法等公知的技術。 接著,說明電漿顯示器的背面板的製作方法。玻璃基 板可與上述前面板同樣地,使用鈉玻璃、「PD200」、「PP8」。 在玻璃基板上藉由銀、鋁、鉻、鎳等金屬,形成地址(address) 用的線條狀電極圖案。關於形成方法,可使用將以此等金 屬粉末及有機黏合劑做爲主成分的金屬糊藉由網板印刷進 -21 -200813186 Aminocyclohexanol, 2-methoxy-2-methyl-1-propylamine, 3-amino-2-propanol, 1-amino-2·methyl-2·propanol, 5 -Amino-1-pentanol, propanol, 1-amino-2-propanol, 2-methoxyethylamine, 2-ethoxyethylethoxy)ethanol, 1,2-anthracene (amine) Ethyl ethoxy) ethane and the like. The amine compound used in the phosphor paste of the present invention has a high surface of the phosphor and a binder resin due to an alkoxy group. When an alkoxy group is present, it is preferred because the boiling point is easily easier to burn than the amine compound only when it has a hydroxyl group. Examples of the alkoxy group are a methoxy group, an ethoxy group, a butoxy group, a propoxy group, etc., but the amount is improved from the affinity, and the burning point of the phosphor paste is methoxy, B. An oxy group is preferred. The amine compound used in the phosphor paste of the present invention is preferably in the first stage. It is not clear that it is easy to produce a dispersion stabilization mechanism with a small addition amount by using a first- or second-stage amine compound, but it is presumed that compared with the third-stage, the first-stage amine compound Alkaline is highly correlated. For the first-order amine and the second-order amine, it is preferred to use a first-order amine such as 2-methyl-1-propylamine or 3-amino-2,2-dimethyl-1-propane. Alcohol, 1-aminopropanol, 5-amino-1,pentanol, 3-amino-1-propanol, 1-amino-: aminoethanol, 2-methoxyethylamine, 2- Ethoxyethylamine, oxy)ethanol, and the like. The amine compound used in the phosphor paste of the present invention is preferably 3 or less, and preferably 200 or less, and 100 or less. When the amount is more than 30,000, the amount of the amine group per unit weight is caused by the compound. The effect of dispersing and stabilizing is difficult to produce, and the chlorpyrifos, 2-dimethyl-3-amino-1, amine, 2-(amine has a hydroxyl affinity, and the alkyl group can be low molecular. - grade or second and third grade: effect. Its grade and second amine, large methoxy-2--2 -methyl-2-propanol, 2-2-(aminoethyl f molecular weight It is more preferable that I is small, and the amine is inferior, and the amine is deteriorated. The brightness of the phosphor layer is deteriorated after burning 200813186, which tends to cause chromaticity change, etc. The molecular weight lower limit of the amine compound is not particularly limited, but the molecular weight is as follows. When the viscosity is low, it is preferably 60 or more because it is easily volatilized during the paste production process. The molecular weight can be evaluated by using TOF-M AS S (time-of-flight mass spectrometer), etc. The specificity of the amine compound having a molecular weight of 60 or more and 100 or less. For example, 1-amino-2-methyl-2-propanol, 3-(methylamino)-1-propanol, morpholine, 2- (Methylamino)ethanol, 2-(ethylamino)ethanol, N-(2-methoxyethyl)methylamine, 3-amino-1-propanol, 1-amino-2- Propyl alcohol, 2-aminoethanol, 2-methoxyethylamine, 2-ethoxyethylamine, etc. The carbon chain in the skeleton is linear or branched alkyl chain, epoxy alkyl chain ratio A heterocyclic ring and a fat ring are preferred. The carbon number is preferably 2 to 10, more preferably 2 to 5. When the carbon number is more than 10, the burning property is liable to be deteriorated to use an ethylene oxide chain or a ring. An epoxyalkyl chain such as an oxypropane chain is preferred. In particular, when the carbon number is as small as about 2 to 5, it is more preferable from the viewpoint that a good burn-through property is easily obtained even if an epoxyalkyl chain is not introduced. Specific examples of the amine compound having a carbon number of 2 to 5, such as N-(2-methoxyethyl)-1-butylamine, N-(2-methoxyethyl)-1-propylamine, 3- ( Methylamino)-1-propanol, 2-ethoxy-N-ethyl-ethylamine, N-ethyl-2-methoxy-ethylamine, N-(2-ethoxyethyl) -1-butylamine, 2,2'-iminoguanidine _ ethanol, 2-(methylamino)ethanol, 2-(ethylamino)ethanol, N-(2-methoxyethyl) A Base amine diethanolamine, hydrazine (2-methoxyethyl) Amine, bis(2-ethoxyethyl)amine, 2-methoxy-2-methyl-1-propylamine, 3-amino-2,2-dimethyl-propanol, 5-amino 1-pentanol, 2·(aminoethoxy)ethanol, 1-amino-2-methyl-2-propanol, 3-amino-1-propanol, 1-amino-2-propanol Alcohol, 2-aminoethanol, 2-methoxyethylamine, 2-ethoxyethylamine, etc. -10- 200813186 The amine compound used in the phosphor paste of the present invention has a boiling point of 80 to 3 50 ° C. Preferably, it is preferably 1 Torr to 200 ° C. When the boiling point is higher than 350 ° C or higher, the burn-through property at the time of firing is deteriorated, and the brightness is lowered and the chromaticity is changed (yellow). Propensity. On the other hand, if the boiling point is lower than 80. (:, there is a tendency that the odor is likely to occur when the phosphor paste is dried and the plastiness of the phosphor paste is dried, and the flammability of the paste becomes high, etc. Further, the boiling point is lower than 200. At ° C, the amine compound is easily volatilized during the drying process described below, and scorching of the amine compound during firing is less likely to occur, and it is preferable that the brightness of the phosphor is less likely to decrease and the chromaticity changes. Specific examples of the amine compound of i 00 to 2 0 ° C, such as 4,4-dimethylindole, N-(2-methoxyethyl)-1-propylamine, 2-ethoxy- Ethyl-ethylamine, N-ethyl-2-methoxy-ethylamine, 2-(methylamino)ethanol, 2-(ethylamino)ethanol, N-(2-methoxyethyl) )-1 - butylamine, 3-(methylamino)-1-propanol, n-(2-ethoxyethyl)-1-butylamine, methyl N-ethylcarbamate, 3- Methoxypiperidine, methyl butyl carbamate, urethane, morpholine, 2-methoxy-2-methyl-1-propylamine, 1-amino-2-methyl-2-propanol , 2-ethoxyethylamine, 2-methoxyethylamine, 3-amino-2,2-dimethyl-1-propanol, 3-amino-1-propanol, 1- Amino-2-propanol, 2-aminoethanol, etc. In addition to the above-mentioned preferred requirements, from the viewpoint of the burn-up property at the time of firing, the effect of the viscosity stabilization effect, and the ease of handling, 2-A Oxyethylamine, 2-(methylamino)ethanol, and 2-(2-aminoethoxy)ethanol are particularly preferred. The blending amount of the amine compound used in the phosphor paste of the present invention is The weight of the phosphor paste is preferably 0.2 to 5% by weight, and more preferably 0.25 to 5% by weight, and more preferably 0. 5 to 1% by weight. /., 200813186, there is a tendency that it is difficult to produce a dispersion stabilization effect. Moreover, as the content increases, the dispersion stability effect is increased to a certain degree to reach saturation, and if the blending amount is more than 5% by weight, the amine compound in the firing step It does not burn and remains, and the brightness of the phosphor film deteriorates after firing, and chromaticity change tends to occur, etc. Further, by the combination of the phosphor powder and the binder resin in the phosphor paste, A reaction such as an acid-base reaction occurs, and a viscosity stability such as gelation or the like is lowered. The above amine compound is Since it is alkaline, the pH of the fluorescent paste can be adjusted, so that, for example, even if the phosphor powder reacted under acidic conditions is combined with the binder resin, it is possible to suppress an unnecessary reaction. The viscosity of the reaction between the bulk powder and the binder resin increases. The phosphor powder used in the present invention, for example, the red phosphor powder is Y2〇3·· Eu, YV04: Eu, (Y, Gd). B03 : Eu, Y203s · Eu, r -Zn3 (P04) 2 : Mn, (Zn, Cd) S · · Ag + In203, Y (P, V) 04 : Eu I or the like. The green phosphor powder is Zn2Ge02: Mn, BaAl12019: Mn, Zn2 S1Ο4* Mn, LaP〇4: Tb, ZnS: Cu, A1, ZnS: Au, Cu, A1, (Zn, Cd)S: Cu, A1 Zri2Si〇4 : Mn, As, Y3A15012 : Ce, CeMgAl"〇i9: Tb, Gd2〇2S: Tb, Y3Al5〇i2: Tb, ZnO: Zn, (Y, Gd) B03: Tb, (Ba, Sr, Mg )0· aAl203Mn and the like. The blue phosphor powders are Sr5(P04)3Cl:Eu, BaMgAl14023: Eu, BaMgAl16〇27: Eu, BaMg2Al14〇24: Eu, CaMgSi2〇6: Eu, t Y2Si03 : Ce, BaMgAl10〇i7 : Eu, and the like. Further, at least one element selected from the group consisting of Tm, Tb, and Eu (Eu) may be substituted for yttrium (Y), gadolinium (Gd), and radium ( At least one parent selected from the group consisting of rare earth elements and rare earth elements. Among them, the rare earth molybdenum-based phosphorescent system is preferably a ruthenium-activated bismuth molybdate phosphor represented by a composition formula of Yi-xEuxTaOd and X is about 0·005 to 0.1). In the red phosphor, it is preferable to use yttrium activated yttrium yttrium, and in the green phosphor, the rare acid rare earth phosphor is used in the composition formula Yi_xTbxTa04 (wherein, X is about 0.00 1 to 0·2). The ruthenium molybdate molybdate shown is preferred. Further, in the blue phosphor, the rare earth molybdate phosphor is activated by a table represented by a composition formula YuTmxTaC^ (wherein, X is about 〇·〇〇1 to 〇·2). Preferably. The phosphor powder used in the phosphor paste of the present invention is preferably a particle diameter of 0.2 to 5/m, and more preferably 1 to 3/zm. When the particle size is larger than 5 // m, when the paste is placed after the preparation, the phosphor powder is likely to settle, and the composition is coarse and dense, and there is a tendency that coating unevenness or uneven brightness is likely to occur, and the powder is too fine, because it is easy. Aggregation of the phosphor powder occurs and the surface is activated, and there is a tendency that it is likely to chemically react with other components such as a binder or the like. The evaluation of the particle size in the powder state can be evaluated by a laser refractive particle size distribution meter (for example, "Microtrac MT3 3 00" manufactured by Nikkiso Co., Ltd.). The state of the film after coating or the film after firing can be evaluated by a transmission electron microscope (for example, "JEM-4000EX" manufactured by JEOL Ltd.). When the image is observed through a transmission electron microscope, the phosphor powder and the organic component can be identified from the contrast. Therefore, the transmission electron microscope observation image of the area of the film cross section of 10 μm >< 50 /zm can be evaluated by image analysis. -13- 200813186 The phosphor powder used in the phosphor paste of the present invention preferably has a specific surface area of 200 to 1 200 m 2 /kg, more preferably 300 to 1 000 m 2 /kg. When the specific surface area is in this range, the dispersibility of the phosphor powder in the organic binder resin and the organic solvent is improved, and a phosphor paste excellent in coatability can be obtained. Further, by increasing the dispersibility, a dense phosphor layer can be formed, the luminous efficiency can be improved, and the life can be prolonged. Further, when the specific surface area is less than 200 m2/kg, it is difficult to form a phosphor layer having a desired thickness uniformly and smoothly, and when the paste is placed after the production, the phosphor powder is easily sedimented, and the composition is coarse and dense, so that coating is likely to occur. The tendency to be uneven or uneven in brightness. On the other hand, when the amount is more than 1,200 m2/kg, the powder is too fine, and aggregation of the phosphor powder is likely to occur, and the surface is activated, which tends to cause chemical reaction with other components such as a binder or the like. Furthermore, the specific surface area can be measured by using the Lee-Nas method (L ea · N ursemeth 〇d), the particle analyzer (Sub-sieve sizer) method, the Blaine method, and the constant pressure ventilation type. A method of air permeation by a specific surface area measuring device or the like, or an adsorption method in which molecules or ions of a known size are adsorbed on the surface of the powder, and the specific surface area of the powder is measured from the amount. The blending amount of the phosphor powder is preferably from 40 to 60% by weight in the phosphor paste, and more preferably from 40 to 55% by weight. When the blending amount of the phosphor powder is less than 40% by weight, the thickness of the wet film required to obtain a desired film thickness becomes large, and the film thickness tends to be uneven. Further, in particular, when a phosphor is formed in a groove of a stripe-like or lattice-shaped separator pattern, the wet film thickness is larger than the height of the separator, and it is easy to allow the phosphor paste to flow into the adjacent groove. Color mixing and tendency to produce uneven film thickness. On the other hand, when the blending amount of the phosphor-14-200813186 powder is more than 60% by weight, the phosphor powder in the phosphor paste is liable to settle, the viscosity of the paste is likely to change, and the viscosity of the paste tends to become high. . In addition, since the ratio of the solvent component is relatively reduced, the binder in the paste tends to have uneven thickness during coating, and the chargeability of the phosphor film after firing is remarkably lowered, and the brightness tends to decrease. . Further, for the purpose of uniformizing the chargeability of the red, blue, and green powders and suppressing the change in viscosity, the surface of the phosphor powder may be coated with a metal oxide. The metal oxide may be zinc oxide, cerium oxide, aluminum oxide, cerium oxide, magnesium oxide or the like. The binder resin is preferably oxidized or/and decomposed or/and vaporized at the time of firing so that no carbide remains in the inorganic material, specifically, ethyl cellulose, methyl cellulose, and nitro group are used. Cellulose resin such as cellulose, cellulose acetate, cellulose propionate, cellulose butyrate, hydroxy cellulose, methyl hydroxy cellulose; methyl (meth) acrylate, ethyl (meth) acrylate, (a) Base) n-butyl acrylate, isobutyl (meth)acrylate, isopropyl (meth)acrylate, 2-ethyl methyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, polyacrylic acid Acrylic resin formed by a polymer or copolymer such as sodium, polyvinyl butyral, polyvinyl acetate, polyvinyl alcohol, polyethylene, polyoxymethylene polymer (for example, polymethyl siloxane, poly Methylphenyl siloxane, butadiene/styrene copolymer, polystyrene, polyvinylpyrrolidone, polyamine, high molecular weight polyether, copolymer of ethylene oxide and propylene oxide, Polyacrylamide, poly-methyl maple, polybutene or the like is preferred. In such a binder resin, from the viewpoint of the difficulty in causing a gelation reaction or the like due to the addition of an amine compound, and the viewpoint of forming a phosphor layer of -15-200813186 having a small amount of binder residue after firing, A plain resin is preferable, and specifically, methyl cellulose, ethyl cellulose, hydroxy cellulose, or methyl hydroxy cellulose is preferable. In addition, when an acrylic resin is used, there is a tendency that viscosity change does not occur due to the addition of an amine compound. However, compared with the case of using an ethyl cellulose resin, the burning property of the resin polymer during baking is poor. It is difficult to obtain uniformity of coating thickness and the like. Further, in the cellulose resin, a solvent mixture of toluene/ethanol (mixing ratio of 80/20) was used to form a 5% by weight solution, and the viscosity of the solution became 〇. 〇〇4 to 0 · 02 5 P a · s of cellulose A resin is preferred. If the viscosity of the solution is higher than 〇. 02 5 P a · s ', the viscosity of the entire phosphor paste is increased, which is not preferable from the viewpoint of coatability. On the other hand, in the case where the solution viscosity is less than 0.004 Pa·s, in order to obtain an appropriate viscosity to form a phosphor paste, it is necessary to increase the amount of the binder resin, and it is difficult to maintain the ratio of the phosphor powder to the binder resin which is necessary in the present invention. The viscosity can be evaluated using a B-type viscometer (for example, "DV-III" manufactured by Brookfield Corporation). Further, the blending amount of the binder resin is preferably from 5 to 20% by weight in the phosphor paste, more preferably from 5 to 15% by weight. When the amount of the binder resin added is less than 5% by weight, if the weight ratio of the phosphor powder to the binder resin is maintained, the ratio of the phosphor powder required for the phosphor paste of the present invention cannot be obtained, and If it is more than 20% by weight, the viscosity of the paste tends to be too high. Further, when the amount of the binder resin added is small, the burn-in property is good. Further, in general, there is a case where a dispersion stabilization effect is obtained by adding an acid compound. However, when an acid compound is used, the viscosity becomes easy to change with time depending on the characteristics of the surface of the phosphor powder. For example, when an alkaline component is exposed on the surface of the phosphor powder, a certain dispersion stabilization effect can be obtained by the acid compound at the time of preparation of the paste, but on the other hand, when the paste is left for several days, gelation occurs. Form a different viscosity from the paste immediately after production. In this case, by containing the amine compound of the present invention, chemical reactions such as gelation can be suppressed, and viscosity stability can be ensured. Specific examples of the acid compound include a fatty acid, a fatty acid salt, an alkyl sulfate salt, an alkylbenzenesulfonate, an alkylsulfonic acid succinate, a naphthalenesulfonic acid, a polycarboxylic acid polymer, and the like. In the acid compound, by forming the same carbon number and carbon chain type as the amine compound used in the phosphor paste of the present invention, the burn-in property and the dispersion stabilization effect can be obtained. Specific examples of such an acid compound include, for example, n-heptanoic acid, octanoic acid, n-decanoic acid, n-decanoic acid, n-dodecanoic acid, sodium n-heptanoate, sodium carboxydecanoate, and sodium lauryl sulfate. , sodium sulforaphane, sodium dodecyl benzene sulfonate, sodium dipropyl sulfosuccinate, sodium dibutyl sulfosuccinate, sodium propyl naphthalene sulfonate, sodium butyl naphthalene sulfonate However, from the viewpoint of burn-through property, a low molecular weight material such as n-heptanoic acid, octanoic acid or sodium n-heptanoic acid carboxylate is preferred. In the case of a combination of a phosphor powder which promotes a gelation reaction by an acid compound and a binder resin, the combination of the acid compound and the amine compound and the addition amount of both are preferably in a range. As a result of intensive review by the present inventors, it was found that the above-mentioned particularly preferred amine compound such as N-methoxyethylamine, or 2-(methylamino)ethanol, or 2-(2-aminoethoxy) When ethanol is selected as a fatty acid compound, a fatty acid salt type or a polycarboxylic acid polymer type material as an acid compound, if the blending amount of the amine compound is more than the acid compound, the gelation-17-200813186 reaction can be suppressed and used. Compared with the case of individual compounds, there is a tendency to ensure viscosity stability over a long period of time. The organic solvent may be appropriately selected depending on the viscosity finally obtained by the phosphor paste or the drying conditions of the phosphor coating. Specifically, diethylene glycol monobutyl ether acetate, ethylene glycol monobutyl ether alcohol, and the like may be used. Glycol monobutyl ether, triethylene glycol monobutyl ether, ethylene glycol mono 2-ethylhexyl ether, diethylene glycol mono 2-ethylhexyl ether, 2,2,4-trimethyl-1,3 - pentanediol monoisobutyrate, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, 2-ethyl-1,3·hexanediol, methylethyl Ketone, dioxane, acetone, cyclohexanone, cyclopentanone, isobutanol, isopropanol, caprolol, benzyl alcohol, tetrahydrofuran, V-butyrolactone, propylene carbonate, ethyl lactate, hydrazine-methyl A pyrrolidone or the like, or a mixture of one or more organic solvents. The organic solvent is preferably a good solvent for the binder resin to be used. The choice of the organic solvent is mainly selected in consideration of the volatility of the organic solvent and the solubility of the binder resin used. When the solubility of the organic solvent to the binder resin is low, even if the solid content ratio is the same, the viscosity of the coating liquid becomes high, and the coating property tends to be deteriorated. Further, those having a hydroxyl group in these organic solvents are preferred because they have a large affinity with a hydroxyl group or an alkoxy group of the amine compound and are more likely to exhibit a dispersion stability effect. Further, when drying or baking, the organic solvent is easily volatilized together with the amine compound when it is volatilized, and the effect of promoting the burning of the amine compound can be obtained. Specific examples of the organic solvent having a hydroxyl group, such as an alcohol compound, specifically, isobutanol 'isopropanol, caprolol and benzyl alcohol are preferred among the above organic solvents. The blending amount of the organic solvent is preferably from 35 to 65 by weight -18 to 2008 13186% in the phosphor paste, and more preferably from 40 to 60% by weight. When the blending amount of the organic solvent is less than 35 wt%, the viscosity of the phosphor paste becomes too high, and the smoothness of the coated surface tends to be poor due to poor leveling. On the other hand, when the blending amount of the organic solvent is more than 65% by weight, the sedimentation of the dispersed particles becomes fast, and it is difficult to stabilize the composition of the phosphor paste, and a large amount of energy and time are required to cause drying. In the phosphor paste of the present invention, an antioxidant, an antifoaming agent, a tackifier, and a plasticizer (for example, dibutyl phthalate, dioctyl phthalate, polyethylene glycol) may be added as needed. Etc., etc., however, the amount of these organic components added is preferably 3% by weight or less. Since these components remain at the time of firing, they cause a change in chromaticity of the phosphor light emission and a cause of deterioration in luminance. A photosensitive component such as a photosensitive monomer, a photosensitive oligomer, or a photosensitive polymer, or a photopolymerization initiator, a sensitizer, an antioxidant, an ultraviolet absorber, or the like may be added to the phosphor paste of the present invention. An additive component such as a polymerization inhibitor is used as a photosensitive phosphor paste. The phosphor paste of the present invention is prepared by blending various components into a predetermined composition, and then kneading and dispersing them uniformly by kneading/dispersing means such as a three-roller or a kneader. The present invention also relates to a method of manufacturing a display comprising the step of applying the above-described phosphor paste to a substrate. An example of a method of manufacturing a plasma display is given to the display of the present invention. First, a method of manufacturing the front panel of the plasma display will be described. "PP8" (manufactured by Nippon Electric Glass Co., Ltd.) and "PD200" (manufactured by Asahi Glass Co., Ltd.), which are heat-resistant glass for sodium glass or plasma display, can be used as the substrate. The size of the glass substrate of -19-200813186 is not particularly limited, and a thickness of 1 to 5 mm can be used. First, indium-tin oxide (ITO) was sputtered on a glass substrate, and a pattern was formed by photolithography. Next, a black electrode paste for black electrodes was printed. The black electrode paste is mainly composed of an organic binder, a black pigment, a conductive powder, and a photosensitive component when photolithography is used. It is preferred to use a metal oxide for the black pigment. The metal oxide may be titanium black or an oxide of copper, iron or lanthanum or a composite oxide thereof, or a cobalt oxide. However, from the viewpoint of less discoloration when mixed with glass, cobalt is oxidized. The object is better. The conductive powder may be a metal powder or a metal oxide powder. As the metal powder, gold, silver, copper, nickel or the like which is usually used as an electrode material can be used, but it is not particularly limited. Since the black electrode has a large resistivity, a bus electrode is formed to form an electrode having a small resistivity, and a highly conductive electrode paste (for example, silver as a main component) is printed on the black electrode paste. On the surface. Next, a bus electrode pattern is produced by one exposure/image development. In order to surely ensure conductivity, an electrode paste having high conductivity is printed before development, and then developed after exposure. After the bus electrode pattern is formed, firing is performed. Thereafter, in order to improve the contrast, it is preferable to form a black stripe or a black matrix. The thickness of the black electrode paste after firing and the conductive paste after firing are preferably in the range of 1 to 5 /z m. Further, the line width after firing is preferably from 20 to 100 m. Next, a transparent dielectric layer is formed using a transparent dielectric paste. The transparent dielectric paste is mainly composed of an organic binder, an organic solvent, and glass, and may be added with an additive such as a suitable plasticizer. Although the method of forming a transparent dielectric layer is not particularly limited, it can be transparent by, for example, screen printing, a bar coater, a roll coater, a die coater, a knife coater, a spin coater, and the like. After the dielectric paste is completely coated or partially coated on the electrode-formed substrate, it is dried using any type such as a ventilating oven, a hot plate, an infrared drying oven, or vacuum drying to form a thick film. Further, the transparent dielectric paste may be formed into a green sheet and then laminated on the electrode forming substrate. The thickness is preferably 0.01 to 0.03 mm. Next, baking is performed in a baking furnace. The surrounding environment or temperature may vary depending on the type of paste or substrate, but it may be fired in the air, nitrogen, or hydrogen. As the baking furnace, a batch type firing furnace or a roll conveying type continuous type firing furnace can be used. The firing may be carried out at a temperature at which the resin to be used can be sufficiently debonded. Usually, in the case of using an acrylic resin, firing is carried out at 43 0 to 65 °C. When the baking temperature is too low, the resin component tends to remain, and if it is too high, the substrate is deformed and cracked. Furthermore, a protective film is formed. The protective film may be made of MgO, MgGd204, BaGd2〇4, Sr〇.6Ca〇.4Gd2〇4, Ba〇.6Sr〇4Gd2〇4, Si〇2, Ti〇2, Al2〇3, the above low softening point glass. At least one selected from the group, especially MgO is particularly preferred. A known technique such as electron beam evaporation or ion plating can be used as the method for producing the protective film. Next, a method of manufacturing the back panel of the plasma display will be described. The glass substrate can be made of soda glass, "PD200" or "PP8" in the same manner as the front panel. A line electrode pattern for an address is formed on a glass substrate by a metal such as silver, aluminum, chromium, or nickel. Regarding the formation method, a metal paste containing such a metal powder and an organic binder as a main component can be printed by screen printing.
200813186 行圖案印刷的方法,.塗布使用感光性有機成分的 屬糊作爲有機黏合劑後,使用光罩進行圖案曝光 要部分藉由顯像步驟溶解除去,通常再、於3 5 0、 熱、燒成,形成電極圖案的感光性糊法。又,可 鉻或鋁蒸鍍在玻璃基板上後,塗布抗蝕劑,將抗創 顯像後,藉由飩刻除去不需要部分的蝕刻法。再 地址電極上設置介電體。藉由設置介電體層,可 定性提高,並可抑制介電體層上層所形成的隔板 剝落。又,形成介電體層的方法,可爲將以玻璃 熔點玻璃粉末等無機粉末及有機黏合劑做爲主成 體糊藉由網版印刷、縫隙模頭塗布機等進行全面 布的方法等。 接著,說明光微影法形成隔板的方法。對於 並無特別限定,而以格子狀、蜂窩紋狀等爲較佳 在形成介電體的基板上,塗布本發明的感光性糊 隔板糊。塗布方法可使用棒塗布機、輥塗布機、 塗布機、刮刀塗布機、網版印刷等的方法。塗布 期望的隔板高度及糊燒成所形成的收縮率而決定 度可藉由塗布次數、網版的篩孔、糊的黏度等而 發明中,乾燥後的塗布厚度以塗布成1 5 0 /z m以_ 藉由成爲15〇vm以上,可得到充分的放電空間5 體的塗布範圍及使電漿顯示器的亮度提高。 塗布的隔板糊在乾燥後進行曝光。曝光一艇 的光微影法,通過光罩曝光的方法。又,亦可招 感光性金 ,將不需 / 600〇C 加 使用:將 !劑曝光· 者,以在 使放電安 的倒塌或 粉末或高 分的介電 印刷或塗 隔板圖案 。首先, 所形成的 縫隙模頭 厚度可視 .。塗布厚 調整。本 匕爲較佳。 擴大螢光 〖係如通常 〖取不使用 -22- 200813186 光罩,用雷射光等直接描繪的方法。作爲曝光裝置,可使 用步進式(stePPer)曝光機或近接式(proximity)曝光機等。 此時所使用的活性光源,可爲例如近紫外線、紫外,線、Μ 子線、X射線、雷射光等。其中以紫外線爲最佳,該光線 可使用例如低壓水銀燈、高壓水銀燈、超高壓水銀燈、鹵 素燈、殺菌燈等。其中以超高壓水銀燈爲較佳。曝光條件 雖隨塗布厚度而異,然而通常以使用輸出爲1〜l〇〇mW/cm2 的超高壓冰銀燈,進行〇·〇1〜30分鐘曝光。 曝光後,利用曝光部分及非曝光部分於顯像液中的溶 解度差異進行顯像,然而通常以浸漬法、噴霧法或刷塗法 等進行。關於顯像液,雖可使用可溶解感光性糊中的有機 成分的有機溶劑,然而感光性糊中存在具有羧基等酸性基 的化合物時,可藉由鹼性水溶液顯像。關於鹼性水溶液, 雖可使用氫氧化鈉、碳酸鈉、氫氧化鉀水溶液等,然而使 用有機鹼性水溶液,由於在燒成時容易除去鹼成分,故爲 較佳。 做爲有機鹼者係可使用一般的胺化合物。具體而言, 如四甲基銨氫氧化物、三甲基苯甲基銨氫氧化物、單乙醇 胺、二乙醇胺等。 鹼性水溶液的濃度通常爲0.05〜5質量%,而以0.1〜1 質量%爲更佳。若鹼濃度過低,則難以除去可溶部分,若 鹼濃度過高,則恐有使圖案剝離或腐蝕之虞,因此不佳。 又,顯像時在顯像溫度爲2 0〜5 0 °C下進行,從製程管理上 而言爲較佳。 -23- 200813186 又,隔板亦可以2層以上構成。藉由2層以上的構造 體,可將隔板形狀的構成範圍以三次元方式擴大。例如, 爲2層構造時,將第1層塗布,曝光成線條狀後,將第2 層塗布,並與第1層成垂直方向的線條方式曝光,藉由進 行顯像,可形成具有高低狀的井字型構造的隔板。接著, 在燒成爐中以520〜620°C的溫度,保持1〇〜60分鐘進行 燒成,形成隔板。 在如此形成的隔板中,形成上述螢光體糊圖案。對於 ® 螢光體糊圖案的形成方法並無特別限定,可爲例如網版印 刷法,從金屬開口將螢光體糊吐出的方法,藉由賦予感光 性光阻或螢光體糊感光性的光微影法而形成的方法,然而 其中由於從金屬開口將螢光體糊吐出的方/法及網版印刷法 較簡便,可得到低成本的PDP,故爲較佳。形成螢光體糊 圖案後,乾燥,燒成.,並在隔板的側面及底部形成螢光體 層。對於螢光體的厚度雖無特別限定,不過在相鄰隔板圖 I 案間的中心位置,介電體層表面爲零時的厚度,爲10〜30 // m,而以1 5〜2 5 # m爲較佳。螢光體糊的乾燥,係以達 到脫溶劑或使樹脂成分硬化(藉由不飽和雙鍵成分的熱聚 合而形成熱交聯等)的目的而進行,溫度及時間雖可配合溶 劑的沸點、樹脂成分的硬化溫度等而設定,然而通常以溫 度爲80°C〜2 00°C,乾燥時間爲10〜30分鐘的條件下進行 爲較佳。又,燒成係以將黏合劑樹脂或胺化合物等有機成 分除去爲主要目的而進行,雖可根據有機成分的易揮發 度、易燃燒度等有機成分特性,或螢光粉末的耐熱性等無 -24- 200813186 機成分特性而設定,然而通常以溫度400〜5 5 0°C,時間l〇 〜3 〇分鐘的條件進行爲較佳。乾燥及燒成皆可以多階段的 升溫方式實施。尤其,燒成溫度爲多階段時,易避免有機 成分在螢光體表面燒焦,螢光體的發光特性發生變化等問 題。亦可於乾燥後在未進行冷卻下連續地進行燒成,從確 保螢光體層膜厚均勻性等的觀點而言,此法爲較佳。 接著,將蒸氣的背面板與前面板封接後,將2片基板 間隔所形成的空間加熱,同時進行真空排氣後,封入由 He、Ne、Xe等所構成的放電氣體並密封。從放電電壓及亮 度兩方面而言,以Xe爲5〜15體積%的Xe-Ne混合氣體爲 較佳。由於紫外線的發生效率大,可再將Xe提高至30體 積%左右。 最後,安裝驅動電路,並藉由進行餽刻,可製造電漿 顯示器。 【實施例】 接著,舉出本發明的實施例加以說明,然而本發明並 不限定於相關的實施例。實施例中的濃度(%)爲重量%。 實施例1〜1 9 使用以下材料,調製螢光體糊。 (A)螢光體粉末 • (A-1)藍色螢光體粉末:BaMgAl1()017: Eu(以下,稱 爲BAM),平均粒徑2·4 μ m ; .(A-2)紅色螢光體粉末:(Y,Gd)B03 ·· Eu(以下,稱爲 YGB),平均粒徑2.3 /z m ; -25- 200813186 • (A-3)綠色螢光體粉末:Zn2Si04: Μη (以下,稱爲 ZSM),平均粒徑2.5 // m ; • (A-4a)表面藉由平均厚度0.2//m的氧化鋅層被覆的 ZSM ; • (A-4b)表面藉由平均厚度0.2/zm的氧化釔層被覆的 ZSM。 再者,藉由(A-4a)及(A-4b)中的螢光體表面的金屬氧化 物被覆的方法,係在被覆的金屬氧化物(氧化鋅或氧化釔) 氯化物、硝酸鹽等的水溶液中投入ZSM粉末,充分攪拌並 乾燥後,於4 0 0〜6 0 0 °C燒成而形成。被膜的厚度可藉由控 制氯化物或硝酸鹽的濃度而調整。 (B)分散劑 具有胺基及羥基及/或烷氧基的胺化合物: • (B-1) 2-(甲基胺基)乙醇,分子量:75,沸點:156°C ; • (B-2)2-甲氧基乙基胺,分子量:88,沸點:90°C ; • (B-3) N-乙基-2-甲氧基-乙胺,分子量:103,沸點: 1 1 6 °C ; • (B - 4)三乙醇胺,分子量:1 4 9,沸點:3 3 5 °C ; • (B-5)參[2-(2-甲氧基乙氧基)乙基]胺,分子量:3 23, 沸點:3 3 0°C ; 酸化合物 • (B-6)正庚酸,分子量:130,沸點:223。(:。 未具有羥基或烷氧基的胺化合物: • (B-7) N-正丁基乙基胺,分子量:1〇1,沸點:11(rc -26- 200813186 羧酸胺鹽: • (B-8)醋酸銨,分子量:77,融點:1 12°C (沸點不明) (C) 黏合劑樹脂 • (c_l)乙基纖維素樹脂(乙氧基含有率50%) (D) 有機溶劑 • (D-1)蓋嫌醇與乙二醇單丁基醚乙酸酯的重量比爲 3 0/70的混合溶液 將螢光體粉末、分散劑、黏合劑樹脂、有機溶劑的各 成分以表1所示的比例混合,再藉由陶瓷製的3支輥混煉, 得到螢光體糊。得到的螢光體糊的各成分及摻混量如表i 所示。 (E) 感光性銀糊 使用以下組成的糊。 銀粒子(平均粒徑1.5/xm,比表面積0.80m2/g): 150 重量份; 由丙烯酸1 〇質量%、甲基丙烯酸甲酯5 0質量%、甘油 單丙烯酸酯40質量%所構成的丙烯酸系共聚物樹脂(酸價 30mg KOH/g、羥基價 410mg KOH/g、重量平均分子量 1 2000) : 1 2 重量份; 三羥甲基丙烷三丙烯酸酯(日本化藥股份有限公司 製,「T P A 3 3 0」,3官能):6重量份; 2-苯甲基-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1: 3重 量份; 7 - 丁內酯:1 8重量份。 -27- 200813186 (F) 介電體糊 使用以下組成的糊。 玻璃轉移點47 5 °C,軟化點5 1 5 t的鉍系玻璃:40重 量份; 乙基纖維素樹脂(乙氧基含有率50%): 5重量份; 蓋烯醇:40重量份。 (G) 感光性玻璃糊 使用以下組成的糊。 ® 玻璃轉移溫度491 °C、軟化點52 8 °C的玻璃粉末:24 重量份; 玻璃轉移點6 5 2 °C的塡充劑粉末:6重量份 由丙烯酸10質量%、甲基丙烯酸甲酯50質量%、甘油 單丙烯酸酯40質量%所構成的丙烯酸系共聚物樹脂(酸價 30mg KOH/g、羥基價 410mg KOH/g、重量平均分子量 1 2000) : 7重量份, 三羥甲基丙烷三丙烯酸酯(日本化藥股份有限公司 _ 製,「TPA3 3 0」,3官能)·· 3重量份 2-苯甲基-二甲基胺基-1-(4 -嗎啉基苯基)-丁酮-1: 1.5 重量份 胺基甲酸酯化合物UA-3 3 48PE :(新中村化學製)1.5重 量份 -28- 200813186200813186 Line pattern printing method. After applying a paste using a photosensitive organic component as an organic binder, the pattern exposure using a photomask is partially dissolved and removed by a developing step, usually again, at 350, hot, and burned. A photosensitive paste method for forming an electrode pattern. Further, after the chromium or aluminum is vapor-deposited on the glass substrate, the resist is applied, and after the anti-invasive image is formed, an etching method for removing unnecessary portions is performed by etching. The dielectric is placed on the address electrode. By providing the dielectric layer, the property can be improved, and the separator formed by the upper layer of the dielectric layer can be suppressed from peeling off. In addition, a method of forming a dielectric layer may be a method in which an inorganic powder such as a glass-melting glass powder or an organic binder is used as a main body paste by screen printing, a slit die coater or the like. Next, a method of forming a separator by photolithography will be described. The photosensitive paste separator paste of the present invention is preferably applied to a substrate on which a dielectric body is formed in a lattice shape, a honeycomb shape or the like, without particular limitation. As the coating method, a method such as a bar coater, a roll coater, a coater, a knife coater, or screen printing can be used. The height of the desired separator and the shrinkage ratio formed by the paste formation can be determined by the number of coatings, the mesh size of the screen, the viscosity of the paste, etc., and the coating thickness after drying is applied to 10.5. When zm is 15 〇vm or more, a sufficient discharge space of 5 bodies can be obtained and the brightness of the plasma display can be improved. The coated separator paste was exposed after drying. Exposure of a boat's light lithography method through a reticle exposure. In addition, you can also use photosensitive gold, which will not need / 600 〇C. Use: Expose the agent to make a discharge or a powder or a high-division dielectric printing or baffle pattern. First, the thickness of the formed slit die is visible. Coating thickness adjustment. This is preferred. Expanding the fluorescence 〖If you do not use the -22- 200813186 mask, use the direct method of laser light. As the exposure device, a stepper (stePPer) exposure machine or a proximity exposure machine or the like can be used. The active light source used at this time may be, for example, near ultraviolet rays, ultraviolet rays, rays, ray rays, X-rays, laser light, or the like. Among them, ultraviolet rays are preferred, and for example, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, a germicidal lamp, or the like can be used. Among them, an ultrahigh pressure mercury lamp is preferred. The exposure conditions vary depending on the thickness of the coating. However, an ultrahigh pressure ice silver lamp having an output of 1 to 10 μm/cm 2 is usually used for exposure for 1 to 30 minutes. After the exposure, development is performed by the difference in solubility between the exposed portion and the non-exposed portion in the developing solution, but it is usually carried out by a dipping method, a spray method, a brush method, or the like. As the developing liquid, an organic solvent which can dissolve the organic component in the photosensitive paste can be used. However, when a compound having an acidic group such as a carboxyl group is present in the photosensitive paste, it can be developed by an aqueous alkaline solution. As the alkaline aqueous solution, sodium hydroxide, sodium carbonate, potassium hydroxide aqueous solution or the like can be used. However, an organic alkaline aqueous solution is preferred because it is easy to remove an alkali component during firing. As the organic base, a general amine compound can be used. Specifically, it is tetramethylammonium hydroxide, trimethylbenzylammonium hydroxide, monoethanolamine, diethanolamine or the like. The concentration of the alkaline aqueous solution is usually 0.05 to 5% by mass, and more preferably 0.1 to 1% by mass. If the alkali concentration is too low, it is difficult to remove the soluble portion, and if the alkali concentration is too high, there is a fear that the pattern is peeled off or corroded, which is not preferable. Further, the development is carried out at a developing temperature of 20 to 50 ° C, which is preferable from the viewpoint of process management. -23- 200813186 Further, the separator may be composed of two or more layers. The structure of the separator shape can be expanded in a three-dimensional manner by two or more structures. For example, in the case of a two-layer structure, the first layer is coated and exposed to a line shape, and then the second layer is applied and exposed to the line in the direction perpendicular to the first layer, and the image is formed to have a high profile. The partition of the well-shaped structure. Next, it is baked in a baking furnace at a temperature of 520 to 620 ° C for 1 to 60 minutes to form a separator. In the separator thus formed, the above-described phosphor paste pattern is formed. The method for forming the phosphor paste pattern is not particularly limited, and may be, for example, a screen printing method in which a phosphor paste is discharged from a metal opening, and a photosensitive photoresist or a phosphor paste is provided with photosensitivity. A method of forming a photolithography method. However, since the method of performing the method of ejecting the phosphor paste from the metal opening and the screen printing method are simple, a low-cost PDP can be obtained, which is preferable. After the phosphor paste pattern is formed, it is dried and fired, and a phosphor layer is formed on the side and bottom of the separator. The thickness of the phosphor is not particularly limited, but the thickness of the surface of the dielectric layer when it is zero at the center position between the adjacent spacers is 10 to 30 // m, and is 1 5 to 2 5 # m is better. The drying of the phosphor paste is carried out for the purpose of removing the solvent or curing the resin component (thermal crosslinking by thermal polymerization of the unsaturated double bond component, etc.), and the temperature and time can be matched with the boiling point of the solvent. Although the curing temperature of the resin component is set, etc., it is usually carried out under the conditions of a temperature of 80 ° C to 200 ° C and a drying time of 10 to 30 minutes. Further, the firing is carried out mainly by removing the organic component such as the binder resin or the amine compound, and the organic component characteristics such as the volatility and the flammability of the organic component, or the heat resistance of the fluorescent powder, etc. -24- 200813186 The composition of the machine is set. However, it is usually carried out at a temperature of 400 to 550 ° C for a period of time 〇 3 〇 minutes. Both drying and baking can be carried out in a multi-stage heating mode. In particular, when the firing temperature is in multiple stages, it is easy to avoid the problem that the organic component is scorched on the surface of the phosphor and the luminescent properties of the phosphor change. It is also possible to continuously perform calcination without drying after drying, and this method is preferable from the viewpoint of ensuring uniformity of the thickness of the phosphor layer. Next, after the back plate of the vapor is sealed to the front plate, the space formed by the interval between the two substrates is heated, and after vacuum evacuation, the discharge gas composed of He, Ne, Xe or the like is sealed and sealed. From the viewpoint of discharge voltage and brightness, a Xe-Ne mixed gas having a Xe of 5 to 15% by volume is preferred. Since the efficiency of ultraviolet light generation is large, Xe can be increased to about 30% by volume. Finally, a driver circuit is mounted and a plasma display can be fabricated by performing a feed. [Embodiment] Next, an embodiment of the present invention will be described, but the present invention is not limited to the related embodiment. The concentration (%) in the examples is % by weight. Examples 1 to 1 9 A phosphor paste was prepared using the following materials. (A) Phosphor powder • (A-1) Blue phosphor powder: BaMgAl1() 017: Eu (hereinafter, referred to as BAM), average particle diameter 2·4 μ m ; (A-2) red Phosphor powder: (Y, Gd) B03 · Eu (hereinafter, referred to as YGB), average particle diameter 2.3 / zm; -25- 200813186 • (A-3) green phosphor powder: Zn2Si04: Μη (below , called ZSM), with an average particle size of 2.5 // m; • (A-4a) ZSM coated with a zinc oxide layer with an average thickness of 0.2/m; • (A-4b) surface with an average thickness of 0.2/ Zm oxide layer coated ZSM. Further, the method of coating the metal oxide on the surface of the phosphor in (A-4a) and (A-4b) is a coating of a metal oxide (zinc oxide or cerium oxide) chloride, nitrate, or the like. The ZSM powder was placed in an aqueous solution, stirred well, dried, and fired at 400 to 600 ° C to form. The thickness of the film can be adjusted by controlling the concentration of chloride or nitrate. (B) Amine compound having an amine group and a hydroxyl group and/or an alkoxy group as a dispersant: • (B-1) 2-(methylamino)ethanol, molecular weight: 75, boiling point: 156 ° C; • (B- 2) 2-methoxyethylamine, molecular weight: 88, boiling point: 90 ° C; • (B-3) N-ethyl-2-methoxy-ethylamine, molecular weight: 103, boiling point: 1 1 6 °C; • (B-4) triethanolamine, molecular weight: 1 4 9, boiling point: 3 3 5 °C; • (B-5) gin[2-(2-methoxyethoxy)ethyl]amine , molecular weight: 3 23, boiling point: 3 3 0 ° C; acid compound • (B-6) n-heptanoic acid, molecular weight: 130, boiling point: 223. (:. Amine compound without hydroxyl or alkoxy group: • (B-7) N-n-butylethylamine, molecular weight: 1〇1, boiling point: 11 (rc -26- 200813186 Carboxylic acid amine salt: • (B-8) Ammonium acetate, molecular weight: 77, melting point: 1 12 ° C (boiling point unknown) (C) Adhesive resin • (c_l) ethyl cellulose resin (ethoxyl group content 50%) (D) Organic solvent • (D-1) mixed solution of guar alcohol and ethylene glycol monobutyl ether acetate in a weight ratio of 30/70, each of which is a phosphor powder, a dispersant, a binder resin, and an organic solvent. The components were mixed at a ratio shown in Table 1, and kneaded by three rolls made of ceramics to obtain a phosphor paste. The components and blending amounts of the obtained phosphor paste are shown in Table i. As the photosensitive silver paste, a paste having the following composition was used: Silver particles (average particle diameter: 1.5/xm, specific surface area: 0.80 m 2 /g): 150 parts by weight; 1% by mass of acrylic acid, 50% by mass of methyl methacrylate, glycerin Acrylic copolymer resin composed of 40% by mass of monoacrylate (acid value: 30 mg KOH/g, hydroxyl value: 410 mg KOH/g, weight average molecular weight: 12,000): 12 parts by weight; Propane triacrylate ("TPA 3 30", trifunctional), manufactured by Nippon Kayaku Co., Ltd.: 6 parts by weight; 2-benzyl-dimethylamino-1-(4-morpholinylphenyl) - Butanone-1: 3 parts by weight; 7 - Butyrolactone: 18 parts by weight. -27- 200813186 (F) The dielectric paste is paste using the following composition: Glass transfer point 47 5 ° C, softening point 5 1 5 t of lanthanide glass: 40 parts by weight; ethyl cellulose resin (ethoxy group content: 50%): 5 parts by weight; capenol: 40 parts by weight. (G) Photosensitive glass paste using the following composition Paste ® Glass transfer temperature 491 ° C, softening point 52 8 ° C glass powder: 24 parts by weight; Glass transfer point 6 5 2 ° C 塡 剂 powder: 6 parts by weight from acrylic acid 10% by mass, methacrylic acid Acrylic copolymer resin composed of 50% by mass of methyl ester and 40% by mass of glycerin monoacrylate (acid value: 30 mg KOH/g, hydroxyl group: 410 mg KOH/g, weight average molecular weight: 12,000): 7 parts by weight, trishydroxyl Propane triacrylate (Nippon Chemical Co., Ltd. _ system, "TPA3 30", 3-functional) ···3 parts by weight of 2-benzyl-dimethyl -1- (4 - morpholinophenyl) - butanone-1: 1.5 parts by weight of the urethane compound UA-3 3 48PE :( Shin-Nakamura Chemical Co., Ltd.) 1.5 parts by weight of -28-200813186
[表1] 實施例 螢光體粉末 分散劑 黏合劑樹脂 有機溶劑 種類 摻混量 (重量份) 種類 摻混量 〔重量份) 分子量 沸點ΓΟ 種類 摻混量 〔重量份) 種類 摻混量 (重量份) 1 A-1 48.0 B-1 0.1 75 156 C-1 9.0 D-1 42.9 2 A-1 48.0 B-1 0.5 75 156 C-1 9.0 D-1 42.5 3 A-1 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 4 A-1 48.0 B-1 3.0 75 156 C-1 9.0 D-1 40.0 5 A-1 48,0 B-1 7.5 75 156 C-1 9.0 D-1 35.5 6 A-1 48.0 B-2 1.0 75 90 C-1 9.0 D-1 42.0 7 A-1 48.0 B-3 1.0 103 116 C-1 9.0 D-1 42.0 8 A-1 35.0 B-1 1.0 75 156 C-1 9.0 D-1 55.0 9 A-1 45.0 B-1 1.0 75 156 C-1 9.0 D-1 45.0 10 A-1 48.0 B-1 1.0 75 156 C-1 3.0 D-1 48.0 11 A-1 48.0 B-1 1.0 75 156 C-1 8.0 D-1 43.0 12 A-1 48.0 B-1 1.0 75 156 C-1 15.0 D-1 36.0 13 A-1 48.0 B-1 1.0 75 156 C-1 22.0 D-1 29.0 14 A-1 48.0 B-1/B-6 1.0/0.5 75/130 156/223 C-1 9.0 D-1 41.5 15 A-1 48.0 B-1/B-6 1.0/1.5 75/130 156/223 C-1 9.0 D-1 40.5 16 A-2 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 17 A-4a 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 18 A-4b 48,0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 19 A-3 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 -29- 200813186 接著,依據以下的測定方法,進行實施例1〜19的黏 度安定性、膜厚精度的評價,及螢光體的色度變化及螢光 體的相對亮度的評價。 1. 黏度安定性 藉由以下條件分別測定糊剛製作後的黏度(▽ 〇)及在溫 度22〜25 °C密封下經過20日後的黏度(7? 2〇),以剛製作後 的黏度做爲基準的黏度變化率D = ( 7 20 - β 〇) / β 〇xl〇〇(%)作 爲黏度安定性的指標。 黏度測定中,黏度計係使用B型黏度劑(Brookfield公 司製,型式DV-III),轉軸爲SC4-14,容器爲小型連接器(樣 本杯3c〇,測定溫度爲25°C,剪切速度爲1 .2^1],從開 始測定後至讀取黏度値的時間爲5分鐘。再者,D雖越接 近〇越好,然而只要-2%g DS 8%,實用上即無問題,尤其 若在0% g D ^ 5%的範圍,則黏度安定性可稱得上安定,即 使放置20日,亦無下述的塗布性惡化,故爲較佳。 2. 膜厚精度 依照以下所示的方法,製作背面板。 使用 340x260x2.8mm大小的玻璃基板(旭硝子股份有 限公司製,「PD-200」),形成AC(交流)型電漿顯示器面 板的背面板。在基板上,使用感光性銀糊(E),並藉由光微 影法(photolithography),形成間距 140/zm,線寬 60/zm, 燒成後厚度4 /z m的線條狀電極,作爲輸入電極。在該基板 上將介電體糊(F)藉由網版印刷法塗布後,於55〇°C燒成, 形成厚度l〇#m的介電體層。 -30- 200813186 再者,在介電體層上使用上述的感光性玻璃糊(G),藉 由光微影法(photolithography)形成圖案後,於57(TC燒成 15分鐘,形成間距140 μ m,線寬20 μ m,高度100 μ m的 線條狀隔板。在此種方式形成的隔板上,將表1所示的組 成的螢光體糊於隔板圖案間的溝上進行網版印刷。關於螢 光體糊,係使用製成糊後,於溫度22〜25 °C、密封下保存 10日者。網版係使用具備#200網目,間距140 // m,寬50 // m的線條狀開口圖案者。進行印刷。然後,乾燥(1 5 0 °C, ^ 30分鐘)、燒成(500°C,30分鐘),在隔板的側面及底部形 成螢光體層。以使燒成後的螢光體膜的平均厚度成爲1 5± 0.5 μ m的方式調整網版印刷時的塗布速度。將玻璃基板以 能見到垂直於該玻璃基板之方向的剖面的方式割斷,藉由 掃描型電子顯微鏡(日立製作所股份有限公司製,S2400)觀 察剖面,評價於隔板間的溝底部所形成的螢光體膜厚(鄰接 隔板間的中央部分的螢光體層厚度)。 再者,測定從同一背面板內隨機選出的20點螢光體膜 ^ 厚,從膜厚的偏差的寬度,依照以下方式評價膜厚精度。 A : 20點螢光體膜厚的最大値與最小値的差異爲0.8 μ m 以下; B : 20點螢光體膜厚的最大値與最小値的差異大於〇.8/zm 而爲1.2 μ m以下; .C : 20點螢光體膜厚的最大値與最小値的差異大於1.2/zm 而爲1 · 5 /z m以下; D : 20點螢光體膜厚的最大値與最小値的差異大於1.5 // -31 - 200813186 螢光體糊中的螢光體粉末的分散性變差時,膜厚精度 變差。又,螢光體粉末的摻混量少時,燒成後爲得到必要 的厚度的塗膜厚度(溼膜厚)必須增大,膜厚精度容易變差。 爲了在PDP中得到均勻的顯示特性,最大値與最小値 的差異必須爲1.2 // m以下。 3·螢光體的色度變化及相對亮度 在34〇x26〇x2.8mm大小的玻璃基板(旭硝子股份有限 公司製「PD-200」)上,藉由網版印刷法,形成平均膜厚 — 15 ±0.5 /X m,涵蓋面積20 0mm X 200mm的螢光體糊膜,然後 進行乾燥(150°C,30分鐘),燒成(5 00 °C,30分鐘),形成 螢光體層。將所得附加螢光體的玻璃基板切斷成面積 5 cm x5 cm,設置於真空室內,系統內形成氮氣周圍環境下, 以準分子燈(excimer lamp)(Ushio電機股份有限公司製, UER2 0H-146V)作爲激發光源,照射波長爲147nm的真空紫 外線,並使用分光光度計(大塚電子股份有限公司製, $ MCPD2000)及亮度計(Minolta股份有限公司製,LS-100), '測定從螢光層發光的色度及亮度。氮氣周圍環境係藉由真 空泵將真空室內減壓至9Pa,然後以98.4kPa的壓力進行氮 氣流入而達成。激發光的照射,係從螢光體層的膜面垂直 方向傾斜1 5°的角度,從螢光體膜的上側照向螢光體層而進 行。螢光體層的發光色度及亮度,係將照射於螢光體層的 膜面垂直上側的發光藉由分光光度計及亮度計檢測,進行 評價。又,測定對象爲未經處理的螢光體粉末時,在雕刻 深度1mm,面積30mm 0的溝的不銹鋼製容器中充塡粉末, -32- 200813186 以上述同樣方式進行測定,並評價色度及亮度。 將經塗布及燒成的螢光體膜的色度及亮度與未經處理 的螢光體粉末比較,評價糊化處理及燒成對發光特性的影 響。螢光體層的色度變化依照以下方式評價。 A :就色度X及y各個.而言,相對於未經處理螢光體粉 末的X及y,變化均爲±0.020以內; B:色度X及y的任一項,相對於未經處理螢光體粉末 的X及y,變化大於±0.020。 ® 又,以未經處理的螢光體粉末做爲基準,評價燒成後 的螢光體膜的相對亮度。若相對亮度爲95.0%以上’則糊 化處理對亮度的影響小,爲良好。 表2中表示黏度變化、色度變化、膜厚精度及相對亮 度。[Table 1] Example Fluorescent powder Dispersant Binder Resin Organic solvent type Blending amount (parts by weight) Kind of blending amount (parts by weight) Molecular weight boiling point 种类 Kind of blending amount (parts by weight) Kind of blending amount (weight 1) 1 A-1 48.0 B-1 0.1 75 156 C-1 9.0 D-1 42.9 2 A-1 48.0 B-1 0.5 75 156 C-1 9.0 D-1 42.5 3 A-1 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 4 A-1 48.0 B-1 3.0 75 156 C-1 9.0 D-1 40.0 5 A-1 48,0 B-1 7.5 75 156 C-1 9.0 D-1 35.5 6 A-1 48.0 B-2 1.0 75 90 C-1 9.0 D-1 42.0 7 A-1 48.0 B-3 1.0 103 116 C-1 9.0 D-1 42.0 8 A-1 35.0 B-1 1.0 75 156 C- 1 9.0 D-1 55.0 9 A-1 45.0 B-1 1.0 75 156 C-1 9.0 D-1 45.0 10 A-1 48.0 B-1 1.0 75 156 C-1 3.0 D-1 48.0 11 A-1 48.0 B -1 1.0 75 156 C-1 8.0 D-1 43.0 12 A-1 48.0 B-1 1.0 75 156 C-1 15.0 D-1 36.0 13 A-1 48.0 B-1 1.0 75 156 C-1 22.0 D-1 29.0 14 A-1 48.0 B-1/B-6 1.0/0.5 75/130 156/223 C-1 9.0 D-1 41.5 15 A-1 48.0 B-1/B-6 1.0/1.5 75/130 156/ 223 C-1 9.0 D-1 40.5 16 A-2 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 17 A-4a 48.0 B-1 1.0 75 156 C -1 9.0 D-1 42.0 18 A-4b 48,0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 19 A-3 48.0 B-1 1.0 75 156 C-1 9.0 D-1 42.0 -29- 200813186 Next, the viscosity stability and the film thickness precision of Examples 1 to 19, and the chromaticity change of the phosphor and the relative luminance of the phosphor were evaluated according to the following measurement methods. 1. Viscosity stability The viscosity (▽ 〇) after the paste was prepared and the viscosity after 20 days at a temperature of 22 to 25 ° C (7? 2 〇) were measured by the following conditions, and the viscosity was just after the production. The reference viscosity change rate D = ( 7 20 - β 〇) / β 〇 xl 〇〇 (%) is used as an indicator of viscosity stability. In the viscosity measurement, the viscosity meter is a B-type viscosity agent (type DV-III manufactured by Brookfield, Inc.), the shaft is SC4-14, and the container is a small connector (sample cup 3c〇, measuring temperature is 25 ° C, shear rate) It is 1 .2^1], and the time from the start of measurement to the reading of viscosity 値 is 5 minutes. Furthermore, although D is closer to 〇, the better, but as long as -2% g DS 8%, there is no problem in practical use. In particular, in the range of 0% g D ^ 5%, the viscosity stability can be said to be stable, and even if it is left for 20 days, the coating property deterioration described below is not preferable, and the film thickness is as follows. The back panel is produced by using the 340x260x2.8mm glass substrate ("PD-200" manufactured by Asahi Glass Co., Ltd.) to form the back panel of the AC (alternating) type plasma display panel. Silver paste (E), and by line photolithography, a line electrode having a pitch of 140/zm, a line width of 60/zm, and a thickness of 4/zm after firing is formed as an input electrode. After the dielectric paste (F) is applied by screen printing, it is fired at 55 ° C to form a thickness l.介#m dielectric layer. -30- 200813186 Furthermore, using the above-mentioned photosensitive glass paste (G) on the dielectric layer, the pattern is formed by photolithography, and then 57 (TC firing) In 15 minutes, a line-shaped separator having a pitch of 140 μm, a line width of 20 μm, and a height of 100 μm was formed. On the separator formed in this manner, the phosphor of the composition shown in Table 1 was pasted on the separator. The screen printing is performed on the groove between the patterns. The phosphor paste is used after being prepared into a paste and stored at a temperature of 22 to 25 ° C for 10 days under a seal. The screen is made with #200 mesh, and the spacing is 140 // m, a line-shaped opening pattern with a width of 50 // m. Printing is carried out. Then, drying (150 ° C, ^ 30 minutes), firing (500 ° C, 30 minutes), on the side and bottom of the separator The phosphor layer is formed, and the coating speed at the time of screen printing is adjusted such that the average thickness of the phosphor film after firing is 15 ± 0.5 μm. The glass substrate is visible in a direction perpendicular to the glass substrate. The profile is cut off by a scanning electron microscope (S2400, manufactured by Hitachi, Ltd.) The cross section was evaluated for the thickness of the phosphor film formed at the bottom of the groove between the separators (the thickness of the phosphor layer adjacent to the central portion between the separators). Further, 20-point fluorescence randomly selected from the same back panel was measured. The film thickness is thick, and the film thickness accuracy is evaluated in the following manner from the width of the film thickness. A : The difference between the maximum 値 and the minimum 20 of the 20-point phosphor film thickness is 0.8 μm or less; B: 20-point fluorescence The difference between the maximum 値 and the minimum 体 of the body thickness is greater than 〇.8/zm and less than 1.2 μm; .C : The difference between the maximum 値 and the minimum 20 of the 20-point phosphor film thickness is greater than 1.2/zm and is 1 · 5 /zm or less; D : The difference between the maximum 値 and the minimum 20 of the 20-point phosphor film thickness is greater than 1.5 // -31 - 200813186 The film thickness accuracy is deteriorated when the dispersion of the phosphor powder in the phosphor paste is deteriorated. Getting worse. When the blending amount of the phosphor powder is small, the thickness (wet film thickness) of the coating film having a necessary thickness after firing is required to be increased, and the film thickness accuracy is likely to be deteriorated. In order to obtain uniform display characteristics in the PDP, the difference between the maximum 値 and the minimum 必须 must be 1.2 // m or less. 3. The chromaticity change and relative brightness of the phosphor are formed on a glass substrate of 34 〇 x 26 〇 x 2.8 mm ("PD-200" manufactured by Asahi Glass Co., Ltd.) by screen printing to form an average film thickness - 15 ± 0.5 / X m, covering a phosphor paste of an area of 20 0mm X 200mm, then drying (150 ° C, 30 minutes), firing (500 ° C, 30 minutes), forming a phosphor layer. The glass substrate of the obtained additional phosphor was cut into an area of 5 cm x 5 cm, and placed in a vacuum chamber, and an excimer lamp (eximer lamp) (UER2 0H-made by Ushio Electric Co., Ltd.) was formed in the system to form a nitrogen atmosphere. 146V) As an excitation light source, a vacuum ultraviolet ray having a wavelength of 147 nm was irradiated, and a spectrophotometer (manufactured by Otsuka Electronics Co., Ltd., $MCPD2000) and a luminance meter (manufactured by Minolta Co., Ltd., LS-100), 'Measurement from fluorescence The chromaticity and brightness of the layer. The nitrogen atmosphere was obtained by depressurizing the vacuum chamber to 9 Pa by a vacuum pump and then introducing nitrogen gas at a pressure of 98.4 kPa. The irradiation of the excitation light is performed at an angle of 15° from the vertical direction of the film surface of the phosphor layer, and is irradiated from the upper side of the phosphor film to the phosphor layer. The luminosity and brightness of the phosphor layer were evaluated by measuring the illuminance on the upper side of the film surface of the phosphor layer by a spectrophotometer and a luminance meter. Further, when the measurement target is an untreated phosphor powder, a stainless steel container having a groove depth of 1 mm and an area of 30 mm 0 is filled with a powder, and -32-200813186 is measured in the same manner as above, and the color is evaluated. brightness. The chromaticity and brightness of the coated and fired phosphor film were compared with the untreated phosphor powder, and the effects of gelatinization treatment and firing on the light-emitting characteristics were evaluated. The change in chromaticity of the phosphor layer was evaluated in the following manner. A: in terms of chromaticity X and y, the change is within ±0.020 with respect to X and y of the untreated phosphor powder; B: any of chromaticity X and y, relative to The X and y of the treated phosphor powder varied by more than ±0.020. ® The relative brightness of the phosphor film after firing was evaluated based on the untreated phosphor powder. If the relative luminance is 95.0% or more, the effect of the gelatinization treatment on the brightness is small and is good. Table 2 shows viscosity changes, chromaticity changes, film thickness accuracy, and relative brightness.
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[表2] 實施例 評價結果 黏度變化率 (23〇C、20 日) 膜厚精度//zm (20點的偏差) 螢光體的色度變化 (以未經處理的 粉末爲基準) 螢光體的相對亮度 (以未經處理的 粉末爲基準) 1 +7.2% B A 100.0% 2 +5.3% A A 99.8% 3 +3.1% A A 99.5% 4 + 1.8% A A 98.2% 5 -1.0% B A 96.3% 6 +5.0% A A 98.0% 7 +8.0% A A 96.1% 8 + 1.5% B A 99.8% 9 +3.0% A A 99.4% 10 -3.0% B A 99.5% 11 +2.8% A A 99.2% 12 + 1.5% A A 95.8% 13 +0.3% A A 95.7% 14 + 1.5% A A 99.4% 15 +2.5% A A 99.2% 16 +2.8% A A 99.5% 17 +0.5% A A 99.5% 18 +0.5% A A 99.2% 19 +2.8% A A 99.3% -34- 200813186 比較例l 除使用N-正丁基乙基胺(B-7)做爲分散劑以外,依照與 實施例3同樣的方法調製螢光體糊,並依照與實施例1同 樣的方法評價物性。將螢光體糊中各成分的摻混量及測定 結果示於表3及表4中。 比較例2 除分散劑及有機溶劑如表2所示的摻混量以外,依照 與比較例1同樣的方法調製螢光體糊,並依照與實施例1 同樣的方法評價物性。螢光體糊中各成分的摻混量及測定 結果如表3及表4所示。 比較例3 在未添加分散劑下,調製如表2所示的摻混量的螢光 體糊,並依照與實施例1同樣的方法評價物性。螢光體糊 中各成分的摻混量及測定結果如表3及表4所示。 比較例4 除使用參[2-(2-甲氧基乙氧基)乙基]胺(B-5)作爲分散 劑以外,依照與實施例4同樣的方法調製螢光體糊,並依 照與實施例1同樣的方法評價物性。螢光體糊中各成分的 摻混量及測定結果如表3及表4所示。 比較例5 除使用醋酸銨(B-8)作爲分散劑以外,依照與實施例1 同樣的方法評價物性。螢光體糊中各成分的摻混量及測定 結果如表3及表4所示。 比較例6 -35 - 200813186 除使用醋酸銨(B_8)作爲分散劑以外,依照與實施例5 同樣的方法評價物性。螢光體糊中各成分的摻混量及測定 結果如表3及表4所示。 比較例7 除使用三乙醇胺(B-4)作爲分散劑以外,依照與實施例 3同樣的方法評價物性。螢光體糊中各成分的添加量及測 定結果如表3及表4所示。[Table 2] Example Evaluation Results Viscosity Change Rate (23〇C, 20th) Film Thickness Accuracy//zm (20 Point Deviation) Fluorescence Change in Phosphor (Based on Untreated Powder) Fluorescence Relative brightness of the body (based on untreated powder) 1 +7.2% BA 100.0% 2 +5.3% AA 99.8% 3 +3.1% AA 99.5% 4 + 1.8% AA 98.2% 5 -1.0% BA 96.3% 6 +5.0% AA 98.0% 7 +8.0% AA 96.1% 8 + 1.5% BA 99.8% 9 +3.0% AA 99.4% 10 -3.0% BA 99.5% 11 +2.8% AA 99.2% 12 + 1.5% AA 95.8% 13 + 0.3% AA 95.7% 14 + 1.5% AA 99.4% 15 +2.5% AA 99.2% 16 +2.8% AA 99.5% 17 +0.5% AA 99.5% 18 +0.5% AA 99.2% 19 +2.8% AA 99.3% -34- 200813186 Comparative Example 1 A phosphor paste was prepared in the same manner as in Example 3 except that N-n-butylethylamine (B-7) was used as a dispersing agent, and physical properties were evaluated in the same manner as in Example 1. . The blending amounts and measurement results of the respective components in the phosphor paste are shown in Tables 3 and 4. Comparative Example 2 A phosphor paste was prepared in the same manner as in Comparative Example 1, except that the dispersing agent and the organic solvent were blended as shown in Table 2, and the physical properties were evaluated in the same manner as in Example 1. The blending amount of each component in the phosphor paste and the measurement results are shown in Tables 3 and 4. Comparative Example 3 A blending amount of the phosphor paste as shown in Table 2 was prepared without adding a dispersing agent, and the physical properties were evaluated in the same manner as in Example 1. The blending amount and measurement results of the respective components in the phosphor paste are shown in Tables 3 and 4. Comparative Example 4 A phosphor paste was prepared in the same manner as in Example 4 except that the reference [2-(2-methoxyethoxy)ethyl]amine (B-5) was used as a dispersing agent, and The physical properties were evaluated in the same manner as in Example 1. The blending amounts and measurement results of the respective components in the phosphor paste are shown in Tables 3 and 4. Comparative Example 5 Physical properties were evaluated in the same manner as in Example 1 except that ammonium acetate (B-8) was used as a dispersing agent. The blending amount of each component in the phosphor paste and the measurement results are shown in Tables 3 and 4. Comparative Example 6 - 35 - 200813186 Physical properties were evaluated in the same manner as in Example 5 except that ammonium acetate (B_8) was used as a dispersing agent. The blending amount of each component in the phosphor paste and the measurement results are shown in Tables 3 and 4. Comparative Example 7 Physical properties were evaluated in the same manner as in Example 3 except that triethanolamine (B-4) was used as a dispersing agent. The amounts of the components added to the phosphor paste and the measurement results are shown in Tables 3 and 4.
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[表3 比較例 螢光體粉末 分散劑 黏合劑樹脂 有機溶劑 種類 摻混量 (重量份) 種類 摻混量 (重量份) 分子量 沸點 (°c) 種類 摻混量 (重量份) 種類 摻混量 (重量份) 1 A-4 48.0 B-7 1.0 101 110 C-1 9.0 D-1 42.0 2 A-1 48.0 B-7 5.0 101 110 C-1 9.0 D-1 38.0 3 A-4a 48.0 C-1 9.0 D-1 43.0 4 A-1 48.0 B-5 1.0 323 330 C-1 9.0 D-1 42.0 5 A-1 48.0 B-8 1.0 77 C-1 9.0 D-1 42.0 6 A-1 48.0 B-8 7.5 77 C-1 9.0 D-1 35.5 7 A-1 48.0 B-4 1.0 149 335 C-1 9.0 D-1 42.0[Table 3 Comparative Example Phosphor Powder Dispersant Binder Resin Organic Solvent Type Blend Amount (Parts by Weight) Kind Blend (Parts by Weight) Molecular Weight Boiling Point (°c) Kind Blend Amount (Part by Weight) Kind Blend (parts by weight) 1 A-4 48.0 B-7 1.0 101 110 C-1 9.0 D-1 42.0 2 A-1 48.0 B-7 5.0 101 110 C-1 9.0 D-1 38.0 3 A-4a 48.0 C-1 9.0 D-1 43.0 4 A-1 48.0 B-5 1.0 323 330 C-1 9.0 D-1 42.0 5 A-1 48.0 B-8 1.0 77 C-1 9.0 D-1 42.0 6 A-1 48.0 B-8 7.5 77 C-1 9.0 D-1 35.5 7 A-1 48.0 B-4 1.0 149 335 C-1 9.0 D-1 42.0
[表4] 比較例 評價結果 黏度變化率 (23〇C,20 日) 膜厚精度//zm (20點之偏差) 螢光體的色度變化 (以’未經處理的 粉末爲基準) 螢光體的相對亮度 (以未經處理的 粉末爲基準) 1 + 15.5% D A 99.6% 2 + 11.5% C A 99.5% 3 + 17.5% D A 99.8% 4 +9.5% A B 93.5% 5 + 13.5% C A 98.0% 6 +9.5% B B 94.5% 7 +9.0% A A 95.8% -37 - 200813186 實施例1〜5中,分散劑的摻混量爲1 . p重量份的實施 例3及爲3.0重量份的實施例4,黏度變化小,塗布性亦良 好。實施例5中由於添加量大,螢光體的相對亮度亦有若 干程度的降低。分散劑的摻混量爲1.0重量份,變更分散 劑種類的實施例6、7中,實施例6得到變差程度不大於實 施例1的結果,然而實施例7由於使用分子量大的分散劑, 黏度變化率變大,而且螢光體的相對亮度降低。 實施例8〜1 3係關於成分種類相同,但螢光體粉末的 摻混量不同的螢光體糊,其中實施例9及實施例1 3的摻混 比率,得到「未產生螢光體粉末沉降,燒成時的燒飛性良 好,再者黏度變化小,塗布性亦良好」的結果。 實施例14及實施例15中不僅含有2-(甲基胺基)乙醇 (B-1),亦含有正庚酸(B-6)作爲分散劑。因此,藉由在螢光 體糊中與酸共存,可使黏度安定性及膜厚精度變得良好。 關於實施例1〜15,使用爲藍色螢光體粉末的(Ba, Eii)MgAl1()017(A-l)調製螢光體糊,然而使用紅色螢光體粉 末(實施例16)及綠色螢光體粉末(實施例19)時,以及使用 螢光體粉末的表面以平均厚度0.2 μπι的氧化鋅層被覆而 成的ZSM、及以平均厚度0.2/zm的氧化釔層被覆而成的 ZSM之實施例1 7及1 8,亦可得到分散安定性及塗布安定 性。尤其使用被覆氧化釔層的粉末時,抑制黏度變化的效 果增大。 另一方面’在胺化合物方面使用未具有羥基或烷氧基 的,Ν-甲基乙基胺作爲分散劑的比較例1及2,以及不含分 -38- 200813186 m 散劑的比較例3,黏度安定性及膜厚精度任一方面均比實 施例差。 又,比較例4由於使用分子量300以上的胺化合物’ 抑制黏度變化的效果小。又,由於燒成後殘存於膜中’關 於螢光體的色度變化及亮度降低,均在容許範圍外。 又,比較例5由於使用羧酸胺鹽化合物,抑制黏度變 化的效果小,膜厚精度亦有若干程度降低。比較例6中由 於羧酸胺鹽的添加量增加,雖得到分散效果,然而關於色 ^ 度變化及亮度變化均在容許範圍外。 又’比較例7中由於使用爲三級胺的三乙醇胺,未充 分地得到抑制黏度變化的效果。 【圖式簡單說明】 4rrr 撤。 【主要元件符號說明】 無0[Table 4] Comparative Example Evaluation Results Viscosity Change Rate (23〇C, 20th) Film Thickness Accuracy//zm (20 Point Deviation) Fluorescence Change in Phosphor (Based on 'Untreated Powder) Relative brightness of light body (based on untreated powder) 1 + 15.5% DA 99.6% 2 + 11.5% CA 99.5% 3 + 17.5% DA 99.8% 4 +9.5% AB 93.5% 5 + 13.5% CA 98.0% 6 +9.5% BB 94.5% 7 +9.0% AA 95.8% -37 - 200813186 In Examples 1 to 5, the blending amount of the dispersing agent was 1. p part by weight of Example 3 and 3.0 parts by weight of Example 4 The viscosity change is small and the coating property is also good. In Example 5, since the amount of addition was large, the relative brightness of the phosphor was also lowered to some extent. The blending amount of the dispersing agent was 1.0 part by weight, and in Examples 6 and 7 in which the type of the dispersing agent was changed, the degree of deterioration of Example 6 was not more than that of Example 1, but Example 7 used a dispersing agent having a large molecular weight, The viscosity change rate becomes large, and the relative brightness of the phosphor decreases. Examples 8 to 1 3 are phosphor pastes having the same composition type but different blend amounts of phosphor powder, and the blend ratios of Example 9 and Example 13 are such that "the phosphor powder is not produced". As a result of sedimentation, the burn-up property at the time of firing was good, and the change in viscosity was small, and the coatability was also good. In Example 14 and Example 15, not only 2-(methylamino)ethanol (B-1) but also n-heptanoic acid (B-6) was contained as a dispersing agent. Therefore, by coexisting with the acid in the phosphor paste, the viscosity stability and the film thickness accuracy can be improved. For Examples 1 to 15, a phosphor paste was prepared using (Ba, Eii) MgAl1() 017 (Al) which is a blue phosphor powder, but a red phosphor powder (Example 16) and green fluorescent light were used. In the case of the bulk powder (Example 19), and the ZSM in which the surface of the phosphor powder is coated with a zinc oxide layer having an average thickness of 0.2 μm and the ZSM coated with a cerium oxide layer having an average thickness of 0.2/zm In Examples 1 7 and 18, dispersion stability and coating stability were also obtained. In particular, when a powder coated with a ruthenium oxide layer is used, the effect of suppressing the change in viscosity is increased. On the other hand, 'Comparative Examples 1 and 2 using hydrazine-methylethylamine as a dispersing agent without a hydroxyl group or an alkoxy group, and Comparative Example 3 containing no powder of -38-200813186 m in the case of an amine compound, Both the viscosity stability and the film thickness accuracy are inferior to the examples. Further, in Comparative Example 4, the effect of suppressing the change in viscosity by using the amine compound having a molecular weight of 300 or more was small. Further, since it remains in the film after firing, the chromaticity change and the decrease in brightness of the phosphor are outside the allowable range. Further, in Comparative Example 5, since the carboxylic acid amine salt compound was used, the effect of suppressing the viscosity change was small, and the film thickness precision was also somewhat lowered. In Comparative Example 6, since the addition amount of the carboxylic acid amine salt was increased, the dispersion effect was obtained, but the change in color degree and the change in brightness were outside the allowable range. Further, in Comparative Example 7, since triethanolamine which is a tertiary amine was used, the effect of suppressing the change in viscosity was not sufficiently obtained. [Simple description of the diagram] 4rrr withdrawal. [Main component symbol description] No 0
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