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TW200819224A - Molding-system valve - Google Patents

Molding-system valve Download PDF

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Publication number
TW200819224A
TW200819224A TW096124782A TW96124782A TW200819224A TW 200819224 A TW200819224 A TW 200819224A TW 096124782 A TW096124782 A TW 096124782A TW 96124782 A TW96124782 A TW 96124782A TW 200819224 A TW200819224 A TW 200819224A
Authority
TW
Taiwan
Prior art keywords
metal
valve body
valve
melt
metal molding
Prior art date
Application number
TW096124782A
Other languages
Chinese (zh)
Inventor
Sean Ian Weir
Original Assignee
Husky Injection Molding
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Husky Injection Molding filed Critical Husky Injection Molding
Publication of TW200819224A publication Critical patent/TW200819224A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/007Semi-solid pressure die casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/203Injection pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2038Heating, cooling or lubricating the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/32Controlling equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0275Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Prostheses (AREA)
  • Valve Housings (AREA)

Abstract

Disclosed is: (i) a metal-molding-system valve, (ii) a metal-molding system having a metal-molding-system valve, and (iii) a method of a metal-molding-system valve.

Description

200819224 九、發明說明: 【發明所屬之技術領域】 本發明一般而言係關於造模系統,且更具體而言本發明 係關於:(i)一種金屬造模系統閥;(ii)一種具有一金屬造 模系統閥之金屬造模系統;及(iii)一種關於金屬造模系統 閥之方法。 【先前技術】200819224 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates generally to molding systems, and more particularly to (i) a metal molding system valve; (ii) one having a metal molding system for a metal molding system valve; and (iii) a method for a metal molding system valve. [Prior Art]

除其他實例外’已知造模系統之實例係:(i)HylectricTM (% 造模系統;(H)QuadlocTM 造模系統;(iii)HylectricTM 造模 系統;(iv)HyMetTM造模系統;其全部皆由Husky Injecti〇n Molding Systems有限公司製造(地點:B〇h〇n,〇ntaH〇, Canada ; www.husky.ca) ° 第4,908,169號美國專利(發明人:Galic等人;出版: 1990-03-13)揭示一種增塑方法,其使用一具有一雙程螺紋 之往復式螺杆來保持固體床處於壓縮狀態並傳送來自螺杆 及桶形加熱表面的炼體膜。 〇 帛5,040,589號美國專利(發明人:Bradley“ ;出版: 洲善20)揭示良率、生產率及模具壽命經改良之金屬合 金注塑法,例如,鎮合金。 第5,68M94號美國專利(發明人:Kiibert;出版:1997_ 1〇·28)揭示一種用於具有枝晶性質之金屬合金之注塑設 備。該設備包括可消除活塞環 长/世路之辅助裱或止回閥總 成。 第5,75(M58號美國專利(發明人:wissm_等人;發 122227.doc 200819224 佈:1998-05-12)揭示一種用於預 , 、 …、及摻合饋送至擠壓機 之材料之設備。該設備使用同尚# & 白灰轉螺杆及精密溫度控 制’以便可預加熱高礦物填充劑冬3 丹凡Μ含1之材料而不會使直受 到局部加熱或壓縮。 第5,843,489號美國專利(發明人· ^ β 人· Nakano ;發佈:ι998- 12-01)揭不*一種用於一擠愿播夕士劳上 背&機之螺杆。該螺杆在螺杆螺紋 背侧周圍包括一護套形螺旋通道 ^ ^ 该濩套形螺旋通道穿過Examples of known molding systems are, among other things: (i) HylectricTM (% molding system; (H) QuadlocTM molding system; (iii) HylectricTM molding system; (iv) HyMetTM molding system; Manufactured by Husky Injecti〇n Molding Systems, Inc. (Location: B〇h〇n, 〇ntaH〇, Canada; www.husky.ca) ° US Patent No. 4,908,169 (inventor: Galic et al; published: 1990-03-13) discloses a plasticizing method using a reciprocating screw having a two-pass thread to keep the solid bed in a compressed state and to convey a refining film from the screw and the barrel-shaped heating surface. 〇帛5,040,589 United States Patent (inventor: Bradley); published: Chau Shan 20) Metal alloy injection molding method for improving yield, productivity and mold life, for example, town alloy. US Patent No. 5, 68M94 (Inventor: Kiibert; Publication: 1997_ 1〇·28) discloses an injection molding apparatus for metal alloys having dendritic properties, including an auxiliary crucible or check valve assembly that eliminates the length of the piston ring/world. 5, 75 (US No. M58) Patent (inventor Wissm_ et al; issued 122227.doc 200819224 cloth: 1998-05-12) discloses a device for pre-, ..., and blending materials fed to an extruder. The device uses the same # & white gray turn Screw and precision temperature control' so that the high mineral filler can be preheated without the local heating or compression. No. 5,843,489 US Patent (inventor · β β · Nakano; released :ι998- 12-01) Unscrewed a screw for a slinger's upper back & machine. The screw includes a sheath-shaped spiral channel around the back side of the screw thread ^ ^ The 濩-shaped spiral Pass through

C; 一螺杆核心之中心孔連接至孿生管之内及外通道。 第2005/0233020A1號美國專利申請案(發明人:m⑽等 人;出版:2〇〇5_10-20)揭示—種用於造模系統中之止回 閥。該閥具有兩個設置於溶體流動表面上之互補插口部 分’當閥處於-閉合配置時,該等互補插口部分可以緊密 間隔、重疊及平行之配置進行嚙合。 * 【發明内容】 根據本發明ϋ樣’提供_種金屬造模系統閱,其 匕括可定位在一金屬造模系統之熔體載送通道中之閱 體違閥體允許金屬載送通道之金屬造模材料凝固黏著至 該閥體。 根據本發明第二態樣,提供一種金屬造模系統,其具有 i屬造模系統閥,而該金屬造模系統閥包括一可定位在 至屬k杈系統熔體載送通道内之閥體,該閥體允許熔體栽 达通這之金屬造模材料凝固黏著至該閥體。 根據本發明悲樣第三態樣,提供一種關於金屬造模系統 閥之方法,其包括將一閥體定位在一金屬造模系統之熔體 122227.doc 200819224 載送通道内之閥體,且還包括允許熔體載送通道之金屬造 模材料凝固黏著至該閥體。 〇 除其他技術效果外’本發明態樣中之一個技術效果係該 造模系統閥不易磨損。 ^ 【實施方式】 圖1Α係根據第一例示性實施例之金屬造模系統閥(下 文稱為”閥100”)之剖視圖。閥1〇〇用於一金屬造模系統 102(下文稱之為”系統1〇2”)中或用於一觸變造模系統中。 觸變造模系統用來處理鎂合金之漿體(部分液體,部八 體)。 〇刀 閥100包括一可定位在系統102之熔體載送通道1〇8内之 閥體104。閥體104允許(設置於)熔體載送通道11〇之金屬造 模材料110凝固黏著至閥體1〇4。較佳地,金屬造模材料 108至閥體1〇4之凝固黏著可允許閥體之可重複作業 下文將金屬造模材料11〇稱為”熔體110”。 較佳地,響應於冷卻機構116經啓用以對熔體11()進行冷 卻,閥體104與熔體載送通道1〇8之間會形成一金屬栓塞 1〇6。金屬栓塞1〇6可凝固至(可形成至,以可分離方式^占 著至)閥體104及可自閥體104熔化。金屬栓塞1〇6(其在觸變 造模系統之情形下係一觸變栓塞)可形成至閥體1〇4。金2 栓塞106(下文稱之為”栓塞106”)可由熔體u〇(金屬造模材 料)形成。較佳地,熔體110包括一鎂合金組合物(例如, AZ91D)。根據一變型,可使用其他合金或其他類型的金 屬(例如,辞、鋁等)。 122227.doc 200819224 閥體104界定一與系統i〇2之造模系統組件114(例如,圓 筒)協同運作之空腔112。為簡化第一例示性實施例之闡 述’下文將造模組件114稱為,,圓筒114”;然而,根據其他 變型,造模組件114係除”圓筒”以外之組件。空腔n2經組 悲以便栓基1 06至少部分地形成於其内。閥體丨〇4包括或界 定一外表面126。閥體1〇4附裝至(較佳地以旋合方式附裝 至)具有外表面121之處理螺杆120,且處理螺杆12〇可在圓 p 筒1丨4中使用。圓筒114界定一圓筒外壁129且亦界定一圓 ( ' 筒内壁128,該圓筒内壁面向閥體1〇4之外表面126並面向 處理螺杆1 2 0。 閥體104之外表面126經組態以由—冷卻機構】16冷卻。 冷卻機構116經組態以在閥體104之外表面126與圓筒内壁 I28之間形成一栓塞106。下文將更加詳細地闡述冷卻機構 116之細節。 疒系、、先1 02之作業期間,處理螺杆} 2〇會運送熔體工1 〇通 (J ^熔體载送通道108,該熔體載送通道界定於圓筒内壁 與處理螺杆12〇之外表面121之間。熔體載送通道1〇以 一=料斗(未顯示,但其位於圖1A的右側)延伸至一延伸自 ^筒U_4之機器喷嘴144。當旋轉致動處理螺杆120時,熔 體會被運送通過閥體104並運送至機器喷嘴144。熔體 1 ίο聚集在一界定於閥體1〇4與機器噴嘴144之間的聚集區 中#锰官圖1A中繪示噴嘴144處於一敞開狀態,但應理 J而由於使用冷卻機構丨3 8而噴嘴丨44中會形成一栓塞 (回 中未顯不);但應理解,一旦噴嘴144中形成一栓 122227.doc 200819224 塞,便可開始聚集區140中造模材料 jn. t0 βθ 集。在一恢復階 ^間’使溶體11G沈積至聚集區14G内⑽體ug在聚 中積聚)’且然後在注射階段期間,將其注射至_由: 運作上連接至機器喷嘴144之模具(未顯示)所 内。 土乃工 ΟC; The center hole of a screw core is connected to the inner and outer channels of the twin tube. U.S. Patent Application Serial No. 2005/0233020 A1 (Inventor: m (10) et al.; Publication: 2 〇〇 5-10-20) discloses a check valve for use in a molding system. The valve has two complementary socket portions disposed on the flow surface of the solution. When the valve is in a closed configuration, the complementary socket portions can be engaged in closely spaced, overlapping and parallel configurations. * [Summary of the Invention] According to the present invention, a metal mold system is provided, which includes a metal carrier channel that can be positioned in a melt carrier channel of a metal mold system. The metal molding material is solidified and adhered to the valve body. According to a second aspect of the present invention, there is provided a metal molding system having a i molding system valve, and the metal molding system valve includes a valve body positionable in a melt delivery passage to the k杈 system The valve body allows the molten metal mold material to solidify and adhere to the valve body. According to a third aspect of the present invention, a method for a metal molding system valve is provided, which includes positioning a valve body in a valve body of a molten metal 122227.doc 200819224 in a metal molding system, and It also includes allowing the metal molding material of the melt carrying passage to solidify and adhere to the valve body. 〇 In addition to other technical effects, one of the technical effects of the aspect of the present invention is that the mold system valve is not easily worn. [Embodiment] Fig. 1 is a cross-sectional view of a metal molding system valve (hereinafter referred to as "valve 100") according to a first exemplary embodiment. The valve 1 is used in a metal molding system 102 (hereinafter referred to as "system 1" 2) or in a thixotropic molding system. The thixotropic modeling system is used to treat the slurry of magnesium alloy (partial liquid, part of the body). The boring valve 100 includes a valve body 104 that is positionable within the melt carrying passage 1 〇 8 of the system 102. The valve body 104 allows the metal molding material 110 (disposed on) of the melt carrying passage 11 to be solidified and adhered to the valve body 1〇4. Preferably, the solidification of the metal molding material 108 to the valve body 1〇4 allows for repeatable operation of the valve body. Hereinafter, the metal molding material 11 is referred to as "melt 110". Preferably, in response to the cooling mechanism 116 being activated to cool the melt 11 (), a metal plug 1 〇 6 is formed between the valve body 104 and the melt carrying passage 1 〇 8. The metal plug 1〇6 can be solidified (which can be formed to detachably occupy) the valve body 104 and can be melted from the valve body 104. A metal plug 1〇6, which is a thixotropic plug in the case of a thixotropic molding system, can be formed to the valve body 1〇4. The gold 2 plug 106 (hereinafter referred to as "plug 106") can be formed from a melt u (metal mold material). Preferably, melt 110 comprises a magnesium alloy composition (e.g., AZ91D). According to a variant, other alloys or other types of metals (e.g., rhetoric, aluminum, etc.) may be used. 122227.doc 200819224 Valve body 104 defines a cavity 112 that cooperates with a molding system component 114 (e.g., a cylinder) of system i〇2. To simplify the illustration of the first exemplary embodiment 'hereinafter, the molding assembly 114 is referred to as a cylinder 114"; however, according to other variations, the molding assembly 114 is a component other than a "cylinder." N2 is grouped so that the plug base 106 is at least partially formed therein. The valve body 4 includes or defines an outer surface 126. The valve body 1〇4 is attached to (preferably attached to the screw) A processing screw 120 having an outer surface 121, and a processing screw 12A can be used in a circular p-cylinder 1 丨 4. The cylinder 114 defines a cylindrical outer wall 129 and also defines a circle ('the inner wall 128 of the cylinder, the inner wall of the cylinder facing the valve body The outer surface 126 of the outer surface 126 is facing the processing screw 120. The outer surface 126 of the valve body 104 is configured to be cooled by a cooling mechanism 16. The cooling mechanism 116 is configured to be external to the surface 126 of the valve body 104. A plug 106 is formed between the inner wall I28 of the cylinder. The details of the cooling mechanism 116 will be explained in more detail below. During the operation of the system, the processing screw} 2〇 will transport the melter 1 (J ^ a melt carrying passage 108 defined outside the inner wall of the cylinder and the processing screw 12 Between the surfaces 121. The melt carrying passage 1 is extended by a = hopper (not shown, but located on the right side of Figure 1A) to a machine nozzle 144 extending from the barrel U_4. When the processing screw 120 is actuated by rotation, The melt will be transported through the valve body 104 and transported to the machine nozzle 144. The melt 1 聚集 gathers in a gathering zone defined between the valve body 1〇4 and the machine nozzle 144. #锰官图1A shows that the nozzle 144 is at An open state, but it should be considered that a plug is formed in the nozzle 丨44 due to the use of the cooling mechanism (38 (not shown in the middle); however, it should be understood that once the plug 144 is formed with a plug 122227.doc 200819224 plug, The set of material jn. t0 βθ in the accumulation zone 140 can be started. In a recovery step, 'the solution 11G is deposited into the accumulation zone 14G (10) the body ug accumulates in the polymerization)' and then during the injection phase, Its injection to _ is: operatively connected to the mold (not shown) of the machine nozzle 144.

處理螺杆m可由一致動機構(未顯示)致動來進行旋 轉。處理螺杆120之旋轉足以㈣體⑽運送至聚集區⑽ 内(此為恢復階段)’ I此動作使得在聚集區14G中形成聚集 炫體或形纽體m射量。螺杆12G在恢復期間會^; 移離開機器喷嘴144。然後,該致動總成以可滑動方式使 處理螺杆丨2〇平移,此可將熔體之一次注射量自聚集區14〇 庄射至型腔内(此為注射階段)。由於閥體丨連接至處理螺 杆120,故在處理螺杆12〇以可滑動方式平移時,閥體Μ* 亦變為可滑動且可平移。 在來集區140中聚集一次注射量之熔體後,當啓用冷卻 枝構11 6 0守,空腔π 2中會產生或形成栓塞1 〇6。冷卻機構 Π6與處理螺杆120協同運作並與閥體1〇4協同運作。冷卻 機構11 6界定一(至少部分地)在處理螺杆12〇内延伸之冷卻 迴路118A。冷卻迴路118A較佳(至少部分地)由一絕熱層 Π9所包裹,此可避免冷卻迴路U8A吸收來自處理螺杆ι2〇 的熱。閥體1 04界定一與冷卻迴路丨丨8 a流體連通之冷卻迴 路11 8B。較佳地,造模材料在空腔丨12内凝固而形成栓塞 1 06 ’且其中某些造模材料沿經大體冷卻之喷嘴體1 04表面 而在其他位置處凝固亦係可接受。用於形成栓塞1 06之冷 122227.doc 10 200819224 邠程度應足以形成栓塞,但不應再多否則會造成造模材料 之不利冷卻。冷卻之程度須藉由某種試驗來確定。凝固造 杈材料層可形成至並黏著至體104之前部表面,但最佳地 (k佳地)應最小化此種狀況發生之可能性。 較佳地,處理螺杆12〇與一歧管122八及一歧管122]8協同 運作。較佳地,歧管122A、122B包括旋轉式流體管接 頭。歧管122 A、122B適於讓螺杆120進行旋轉(例如,如使 用熟習此項技術者所習知,藉由使用墊圈、軸承等之方 式)歧管122A(在壓力下)於一冷卻劑容納區域内接收一 冷卻流體125,將冷卻流體125傳送至冷卻迴路118A内。然 後’冷卻流體125自冷卻迴路ι18Α流入閥體1〇4之冷卻迴路 Π8Β中,向回流入冷卻迴路U8A之另一支路並然後流入 歧言1 22B ’以讓冷卻流體125離開處理螺杆12〇。冷卻流體 1 25自閥體104移除熱。響應於自閥體1〇4移除熱,毗鄰於 閥體104及在空腔112内會形成栓塞106。冷卻流體ι25會沈 積至冷卻迴路118八及1183中達一經計算之時間長度,並 會擁有一充分之冷卻效果從而形成栓塞1 〇6。 閱體104包括面向空腔112之熔體接納特徵124。栓塞ι〇6 ❿成,且右冷卻機構11 6之冷卻過程作用達充分之時間長 度及強度,則其會最終黏著至熔體接納特徵124。較佳 地,拴塞106形成並黏著至熔體接納特徵124並且以可分離 方式黏著至圓筒内壁128以提供一有效之障礙,從而在處 理螺杆120平移至聚集區140時可防止熔體自聚集區14〇朝 向裝料斗及歧管122A及122B回流。栓塞ι〇6以可分離之方 I22227.doc 200819224 式黏著至體104以使栓塞106可形成至並暫時黏著至體 1〇4,以顯著地減少或防止造模材料之泄露(在栓塞1〇6形 成並黏著至體104後);然而,在使螺杆12〇平移之後所 形成及黏著之栓塞106會自圓筒144之内表面剪掉(然而, 在栓塞1〇6自圓筒114剪掉後,栓塞1〇6可繼續黏著至閥體 104)。 少谷體接納特徵124起到促進或增強與栓塞1〇6之接合的作 用’以便隨著閥體104朝向機器喷嘴丨44向前平移,栓塞 1 06不會自閥體i 04分離。於一替代實施例中,由於栓塞 1〇6了以充分之接合強度黏著至閥體1〇4,故閥體1〇4並 不包括熔體接納特徵124。通常,取決於冷卻機構丨丨6之能 力,栓塞106可黏著至閥體104、圓筒114之任一者及其任 一組合及排列,且可與其解離黏著。儘管黏著至圓筒i 14 及/或黏著至閥體104,但在處理螺杆12〇被致動時(其使閥 體104朝向聚集區14〇平移),可自閥體1〇4及/或圓筒114剪 掉栓塞106。較佳地,栓塞106黏著至熔體接納特徵124, 但可(盡可能精密地)自圓筒114之圓筒内壁128剪掉栓塞 ’而同時保持其黏著至閥體ι〇4之熔體接納特徵124。 根據一變型’讓一小間隙(未顯示)介於所形成栓塞106與圓 筒内壁之間’且該小間隙小到足以自閥體1〇4之前部至後 部能夠形成一充分之壓降。在螺杆丨2〇向前行進後,可切 斷冷卻,且此佈置可使栓塞106熔化(若期望)。 一旦注射階段完成後,便不再需要栓塞106。較佳地, 啓用一沿圓筒外表面129相應放置之加熱器132A來熔化栓 122227.doc -12- 200819224 塞106。在恢復階段開始之前,可啓用剩餘之加熱器^⑼ 及132C來熔化任何設置在熔體載送通道1〇8中之凝固熔 體,而在機器喷嘴144中形成觸變栓塞(未顯示)。根據一變 型,可用喷嘴144中所形成之栓塞來替代(例如)一機械閥。 圖1B係圖1A中閥1 〇〇之詳細剖視圖。圖中所示的閥i 〇〇 處在注射階段剛剛結束之後但在恢復階段開始之前。為清 邊起見,在注射剛結束之後’栓塞1 〇 6可繼續存在(即便栓 塞106已自圓筒114剪掉)。然而,可啓用加熱器142以為圓 筒114增加足夠充分的熱以使栓塞1〇6完全熔化(栓塞1〇6之 熔化狀態顯示於圖1B中)。在注射階段期間,處理螺杆12〇 朝機器噴嘴144向前平移,且然後迫使聚集在聚集區丨4〇中 之熔體110穿過機器喷嘴144進入模具(未顯示)之型腔。在 恢復階段期間,熔體110由處理螺杆120運送(沿熔體載送 通道108),因此螺杆120可使熔體110沈積至聚集區14〇 中。溶體在聚集區140内之聚集致使該處理螺杆朝歧管 122A(未顯示)向後平移。此時,可重新加熱栓塞1 06到足 以重新熔化栓塞1〇6(若期望)。 在注射階段之前,藉由使用一喷嘴冷卻機構13 8在機器 喷嘴144内形成一觸變栓塞(未顯示)。在注射階段期間,自 喷嘴144吹出該觸變栓塞以讓聚集區14〇内之熔體11〇進入 型腔。在注射聚集區14〇中所聚集之熔體後,須聚集熔體 110之下一次注射量。此可藉由使用加熱器132A使黏著至 閥體104之栓塞1〇6(未顯示)熔化來達成。若需要,可使用 加熱器132B及132C來熔化任何潛在存在之凝固熔體(可能 122227.doc -13· 200819224 由於任何原因而無意中形成)。在一經計算足以熔化栓塞 ?6並在機器噴嘴144中重新形《另一觸變栓塞(未顯示)之 時間長度後’可重複該恢復階段。此後,冑而重複該注射 p白段°在-變型中(未顯示),將加熱器142及感應加熱器附 裝至圓筒114以增加熔化栓塞1〇6之有效性。感應加熱哭 ⑽一快速作用之加熱機構。根據一變型,使用一機械 賀嘴來作為形成並自噴嘴144吹出栓塞之替代。 圖2係根據第二例示性實施例之金屬造模系統閥扇(下 文中稱之為’’閥細,,)之剖視圖。為促進對第二例示性實施 例之理解,藉由使用2XX表示法而並非丨表示法(如第一 幻示|±具施例中使用)之參考編號來識別第二例示性實施 例中(類似於第-例示性實施例之彼等元件之)^件。舉例 而言,將第二例示性實施例之閥體標為2〇4而並非標為ι〇4 等。 較佳地,閥體204包括一閥通道2〇9、一閥密封件211、 一冷卻迴路218Β及一閥加熱器213。閥通道2〇9界定在閥體 2〇4内,且可讓栓塞2〇6形成在其内。閥通道2〇9自聚集區 240L伸至熔體載送通道2〇8。通道2〇8由處理螺杆及圓 茼2 1 4所界疋。在一恢復階段期間,閥通道2⑽接納熔體 210並然後其將炼體2 1 0傳遞至聚集區2 4 〇。 閥體204(其界定一閥體表面2〇5)裝納閥密封件211。閥密 封件211位於閥體表面205上,且閥密封件211毗鄰於圓筒 214閥雄封件2 11與圓筒内壁2 2 8交互作用以在一注射階 段期間,可大致防止熔體(金屬造模材料)沿圓筒内壁228自 122227.doc -14- 200819224 聚集區240回流至熔體載送通道2〇8。閥體2〇4界定冷卻迴 路218B。冷卻迴路218B連接至冷卻機構216,可啓用冷卻 機構2 16來形成栓塞206。冷卻迴路218B相應地放置在閥體 204内,以不會干擾任何界定在其中之機構及/或總成。閥 加熱器213可定位在閥體2〇4中而毗鄰於閥通道2〇9。閥加 熱器213電連接至一閥加熱器連接215。閥加熱器連接2 b 自閥加熱器213延伸至處理螺杆22〇内並繼續延伸至一電源 (未顯示)。閥加熱器213沿閥通道2〇9放置以在注射階段開 始之前移除栓塞206。於一變型中(未顯示),略去加熱器 2 1 3,且藉由減少對閥體2〇4之冷卻且讓造模材料的傳熱重 新加熱閥體204來移除該栓塞。 圖3係根據第三例示性實施例之金屬造模系統閥下 文中稱之為’,閥300”)之剖視圖。為促進對第三例示性實施 例之理解,藉由使用3灯表示法而並非lxx表示法(如第一 例不性貫施例中使用)之參考編號來識別第三例示性實施 例中(類似於第一例示性實施例之彼等元件之)元件。舉例 而言’將第三例示性實施例之閥體標為3〇4而並非標為丨〇4 等。 閥體304經組態以便空腔312内可形成一栓塞3〇6。冷卻 機構316包括加熱管35〇。熟習此項技術者習知在螺杆中可 使用加熱管(參考日本專利JP 61-188125)。較佳地,間體 304及處理螺杆320經組態以裝納一組加熱管350(—單一加 熱g )加熱管350包括一諸如鋁或銅之導熱材料,且加熱 官350填充有一將熱自加熱管35〇之一端傳導至另一端之傳 122227.doc -15- 200819224 熱介質’例如’一芯材料及/或一冷卻劑介質。較佳地, 該冷卻劑介質或芯材料係選自一可有效吸收熱之化學元素 或組合物(例如,汞或鈉)。較佳地,使用充分數量之加熱 管350以自空腔312移除熱以在其内(至少部分地)形成栓塞 306(較佳地在恢復階段之後)。較佳地,加熱管35〇經定向 以便自空腔312(其位於加熱管350接收端處)吸收熱,然後 將吸收的熱傳至加熱管350之釋放端。加熱管35〇之釋放端 與歧管3 2 2流體連通。該恢復階段快結束時,歧管3 2 2將冷 卻劑流體325(在壓力下)分配在加熱管35〇之釋放端以自其 移除熱。自閥體304移除熱便會至少部分地形成栓塞3〇6。 為防止加熱管350自處理螺杆320吸收熱,可將加熱管35〇 囊封在一絕熱層3 11内。作為一選擇,在注射結束但在恢 復之前,可讓加熱管350傳熱至閥體3〇4以熔化栓塞3〇6。 热習此項技術者習知加熱管及加熱管之作業,且因此不再 提供關於加熱管之進一步說明。根據一變型(未顯示),圖3 中所繪示之加熱管350與圖2之閥體204—同使用,且該佈 置中可去除加熱器213。 圖4係根據第四例示性實施例之金屬造模系統閥4〇〇(下 文中稱之為”閥400")之剖視圖。為促進對第四例示性實施 例之理解,藉由使用4χχ表示法而並非ιχχ表示法(如第一 例示性實施例中使用)之參考編號來識別第四例示性實施 例中(類似於第一例示性實施例之彼等元件之)元件。舉例 而言’將第四例示性實施例之閥體標為4〇4而並非標為⑺4 等。 ^ 122227.doc -16- 200819224 冷部機構416用來形成觸變栓塞406。冷卻機構416盘圓 筒…協同運作。冷卻機構416沿圓筒外壁429且晚鄰於闕 體4〇4定位。冷卻機構416自圓筒外壁仏9、毗鄰於閥體4〇4 所處附近之區域中移除熱量。在恢復階段快結束時,冷卻 機構416(在壓力下)遞送冷卻流體以(至少部分地)形成㈣ 406 〇 & 圖5A至5C係根據第五例示性實施例之金屬造模系統閥 500A、500B及5〇〇C(下文中稱之為,,閥5〇〇ΑΠ)之剖視圖。為 促進對第五例示性實施例之理解,藉由使用5χχ表示法而 並非Ixx表示法(如第一例示性實施例中使用)之參考編號來 識別第五例示性實施例中(類似於第一例示性實施例之彼 等几件之)元件。舉例而言,將第五例示性實施例之閥體 標為504而並非標為1〇4。閥5〇〇Α、5〇〇8及5〇〇c分別包括 各自的熔體接納特徵524A、524B及524C,且每一者皆具 有複數個不同類型或形狀之凹槽。閥體5〇4具有一自該中 心延伸穿過其間之縱向軸線562。 圖5八顯示包括熔體接納特徵524八之閥500八,熔體接納 特徵524A具有複數個(較佳)垂直於縱向軸線562對準之矩The processing screw m can be actuated by an actuating mechanism (not shown) for rotation. The rotation of the processing screw 120 is sufficient for the (four) body (10) to be transported into the accumulation zone (10) (this is the recovery phase). This action causes the aggregated glare or the shaped body to be formed in the accumulation zone 14G. The screw 12G will move away from the machine nozzle 144 during recovery. The actuating assembly then slidably translates the processing screw ,2〇, which directs one shot of the melt from the collection zone 14 into the cavity (this is the injection phase). Since the valve body 丨 is coupled to the process screw 120, the valve body Μ* also becomes slidable and translatable as the process screw 12〇 is slidably translated. After a single shot of the melt is collected in the collection zone 140, the plug 1 〇 6 is created or formed in the cavity π 2 when the cooling branch is enabled. The cooling mechanism Π6 cooperates with the processing screw 120 and cooperates with the valve body 1〇4. Cooling mechanism 116 defines a cooling circuit 118A that extends (at least partially) within processing screw 12A. The cooling circuit 118A is preferably (at least partially) surrounded by a heat insulating layer ,9 which prevents the cooling circuit U8A from absorbing heat from the processing screw ι2〇. Valve body 104 defines a cooling circuit 11 8B in fluid communication with cooling circuit 丨丨 8 a . Preferably, the molding material solidifies within the cavity 12 to form the plug 106' and some of the molding material is solidified at other locations along the surface of the substantially cooled nozzle body 104. The cold used to form the plug 106. 122227.doc 10 200819224 The degree of enthalpy should be sufficient to form a plug, but no more than would otherwise cause undesired cooling of the molding material. The degree of cooling must be determined by some kind of experiment. The layer of solidified creped material can be formed and adhered to the front surface of the body 104, but optimally (k preferably) should minimize the likelihood of such conditions occurring. Preferably, the processing screw 12 is operated in cooperation with a manifold 122 and a manifold 122]8. Preferably, manifolds 122A, 122B include rotary fluid tube joints. Manifolds 122 A, 122B are adapted to allow rotation of screw 120 (e.g., as is known to those skilled in the art, by the use of gaskets, bearings, etc.) manifold 122A (under pressure) to accommodate a coolant A cooling fluid 125 is received within the zone and the cooling fluid 125 is delivered to the cooling circuit 118A. Then, the 'cooling fluid 125 flows from the cooling circuit ι18Α into the cooling circuit Π8Β of the valve body 1〇4, flows back into the other branch of the cooling circuit U8A and then flows into the ignoring 1 22B' to allow the cooling fluid 125 to leave the processing screw 12〇 . Cooling fluid 1 25 removes heat from valve body 104. In response to removal of heat from the valve body 1〇4, a plug 106 is formed adjacent to the valve body 104 and within the cavity 112. The cooling fluid ι25 will be deposited into the cooling circuits 118 and 1183 for a calculated length of time and will have a sufficient cooling effect to form the plug 1 〇6. The body 104 includes a melt receiving feature 124 that faces the cavity 112. The plug ι 6 is formed and the cooling process of the right cooling mechanism 116 is applied for a sufficient length of time and strength to eventually adhere to the melt receiving feature 124. Preferably, the plug 106 is formed and adhered to the melt receiving feature 124 and detachably adheres to the inner cylinder wall 128 to provide an effective barrier to prevent melt self-transfer when the processing screw 120 translates to the gathering zone 140. The accumulation zone 14 turns back toward the hopper and manifolds 122A and 122B. The plug ι〇6 is adhered to the body 104 in a separable manner I22227.doc 200819224 so that the plug 106 can be formed and temporarily adhered to the body 1〇4 to significantly reduce or prevent leakage of the molding material (at the plug 1〇) 6 is formed and adhered to the body 104); however, the plug 106 formed and adhered after the translation of the screw 12〇 is sheared off from the inner surface of the cylinder 144 (however, the plug 1〇6 is cut off from the cylinder 114) Thereafter, the plug 1〇6 can continue to adhere to the valve body 104). The low-cell receiving feature 124 acts to promote or enhance engagement with the plug 1〇6 so that as the valve body 104 translates forward toward the machine nozzle 丨44, the plug 106 will not separate from the valve body i04. In an alternate embodiment, the valve body 1〇4 does not include the melt receiving feature 124 since the plug 1〇6 is adhered to the valve body 1〇4 with sufficient joint strength. Generally, depending on the ability of the cooling mechanism 丨丨6, the plug 106 can be adhered to any of the valve body 104, the cylinder 114, and any combination and arrangement thereof, and can be disengaged from it. Although adhered to the cylinder i 14 and/or adhered to the valve body 104, when the treatment screw 12 is actuated (which translates the valve body 104 toward the accumulation zone 14), it may be from the valve body 1〇4 and/or The cylinder 114 cuts off the plug 106. Preferably, the plug 106 is adhered to the melt receiving feature 124, but the plug can be cut (as precisely as possible) from the cylindrical inner wall 128 of the cylinder 114 while maintaining its adhesion to the melt receiving of the valve body ι4 Feature 124. According to a variant, a small gap (not shown) is interposed between the formed plug 106 and the inner wall of the cylinder and the small gap is small enough to form a sufficient pressure drop from the front to the rear of the valve body 1〇4. After the screw 丨 2〇 travels forward, the cooling can be interrupted and this arrangement can cause the plug 106 to melt if desired. Once the injection phase is complete, the plug 106 is no longer needed. Preferably, a heater 132A disposed along the outer surface 129 of the cylinder is activated to melt the plug 122227.doc -12- 200819224 plug 106. Prior to the start of the recovery phase, the remaining heaters (9) and 132C can be activated to melt any solidified melt disposed in the melt carrying passage 1〇8, and a thixotropic plug (not shown) is formed in the machine nozzle 144. According to a variant, a plug formed in the nozzle 144 can be used instead of, for example, a mechanical valve. Figure 1B is a detailed cross-sectional view of the valve 1 of Figure 1A. The valve i 所示 shown in the figure is just after the end of the injection phase but before the start of the recovery phase. For the sake of clarity, the embolization 1 〇 6 may continue to exist immediately after the injection (even if the plug 106 has been cut from the cylinder 114). However, the heater 142 can be activated to add sufficient heat to the barrel 114 to completely melt the plug 1〇6 (the molten state of the plug 1〇6 is shown in Figure 1B). During the injection phase, the processing screw 12A translates forward toward the machine nozzle 144 and then forces the melt 110 collected in the collection zone 穿过4 through the machine nozzle 144 into the cavity of the mold (not shown). During the recovery phase, the melt 110 is carried by the processing screw 120 (along the melt carrying passage 108) so that the screw 120 can deposit the melt 110 into the accumulation zone 14A. Aggregation of the solution within the collection zone 140 causes the processing screw to translate rearwardly toward the manifold 122A (not shown). At this point, the plug 106 can be reheated to sufficient to re-melt the plug 1〇6 (if desired). A thixotropic plug (not shown) is formed in the machine nozzle 144 by using a nozzle cooling mechanism 13 8 prior to the injection phase. During the injection phase, the thixotropic plug is blown from the nozzle 144 to allow the melt 11 in the collection zone 14 to enter the cavity. After injecting the melt accumulated in the agglomerated zone 14 ,, a single injection amount under the melt 110 must be collected. This can be achieved by melting the plug 1 〇 6 (not shown) adhered to the valve body 104 using the heater 132A. If desired, heaters 132B and 132C can be used to melt any potentially solidified melt (possibly 122227.doc -13. 200819224 unintentionally formed for any reason). This recovery phase can be repeated once it has been calculated that it is sufficient to melt the plug 6 and reshape the length of the other thixotropic plug (not shown) in the machine nozzle 144. Thereafter, the injection p white section is repeated in the variant (not shown), and the heater 142 and the induction heater are attached to the cylinder 114 to increase the effectiveness of melting the plug 1〇6. Induction heating crying (10) A fast acting heating mechanism. According to a variant, a mechanical mouthpiece is used as an alternative to forming and expelling the plug from the nozzle 144. Fig. 2 is a cross-sectional view showing a metal molding system valve fan (hereinafter referred to as ''valve thin,') according to a second exemplary embodiment. To facilitate the understanding of the second exemplary embodiment, the second exemplary embodiment is identified by using the 2XX notation instead of the reference number of the 丨 representation (as used in the first illusion | Similar to the components of the first exemplary embodiment. For example, the valve body of the second exemplary embodiment is labeled 2〇4 and is not labeled as ι〇4 or the like. Preferably, the valve body 204 includes a valve passage 2〇9, a valve seal 211, a cooling circuit 218Β, and a valve heater 213. The valve passage 2〇9 is defined in the valve body 2〇4, and the plug 2〇6 is formed therein. The valve passage 2〇9 extends from the accumulation zone 240L to the melt carrying passage 2〇8. The channel 2〇8 is bounded by the processing screw and the circle 2 1 4 . During a recovery phase, the valve passage 2 (10) receives the melt 210 and then it transfers the refinery 210 to the collection zone 24F. A valve body 204 (which defines a valve body surface 2〇5) houses a valve seal 211. The valve seal 211 is located on the valve body surface 205, and the valve seal 211 is adjacent to the cylinder 214. The valve male seal 2 11 interacts with the cylindrical inner wall 2 2 8 to substantially prevent the melt during the injection phase. The molding material) is recirculated along the inner wall 228 of the cylinder from the 122227.doc -14 - 200819224 gathering zone 240 to the melt carrying passage 2〇8. The valve body 2〇4 defines a cooling circuit 218B. Cooling circuit 218B is coupled to cooling mechanism 216, which activates cooling mechanism 2 16 to form plug 206. Cooling circuit 218B is correspondingly placed within valve body 204 so as not to interfere with any of the mechanisms and/or assemblies defined therein. The valve heater 213 can be positioned in the valve body 2〇4 adjacent to the valve passage 2〇9. Valve heater 213 is electrically coupled to a valve heater connection 215. Valve heater connection 2b extends from valve heater 213 into processing screw 22A and continues to a power source (not shown). Valve heater 213 is placed along valve channel 2〇9 to remove plug 206 prior to the start of the injection phase. In a variant (not shown), the heater 2 1 3 is omitted and the plug is removed by reducing the cooling of the valve body 2〇4 and allowing the heat transfer of the molding material to reheat the valve body 204. Figure 3 is a cross-sectional view of a metal molding system valve according to a third exemplary embodiment hereinafter referred to as ', valve 300'). To facilitate understanding of the third exemplary embodiment, by using a 3-lamp representation The reference numerals of the lxx notation (as used in the first example of the embodiment) are not used to identify elements of the third exemplary embodiment (similar to the elements of the first exemplary embodiment). For example, ' The valve body of the third exemplary embodiment is labeled 3〇4 and is not labeled 丨〇4, etc. The valve body 304 is configured such that a plug 3〇6 can be formed in the cavity 312. The cooling mechanism 316 includes a heating tube 35. It is known to those skilled in the art that a heating tube can be used in the screw (refer to Japanese Patent JP 61-188125). Preferably, the intermediate body 304 and the processing screw 320 are configured to house a set of heating tubes 350 (- Single heating g) The heating tube 350 comprises a thermally conductive material such as aluminum or copper, and the heating member 350 is filled with a heat transfer from one end of the heating tube 35 to the other end. 122227.doc -15-200819224 heat medium 'for example' a core material and/or a coolant medium. Preferably, the cold The agent medium or core material is selected from a chemical element or composition (e.g., mercury or sodium) that is effective to absorb heat. Preferably, a sufficient number of heating tubes 350 are used to remove heat from the cavity 312 for inclusion therein. The plug 306 is formed (at least partially) (preferably after the recovery phase). Preferably, the heating tube 35 is oriented to absorb heat from the cavity 312 (which is located at the receiving end of the heating tube 350) and then absorbs Heat is transferred to the discharge end of the heating tube 350. The discharge end of the heating tube 35 is in fluid communication with the manifold 32. At the end of the recovery phase, the manifold 32 2 distributes the coolant fluid 325 (under pressure) The release end of the heating tube 35 is removed to remove heat therefrom. The removal of heat from the valve body 304 will at least partially form the plug 3〇6. To prevent the heating tube 350 from absorbing heat from the processing screw 320, the heating tube 35 can be Encapsulated within a thermally insulating layer 3 11. As an option, the heating tube 350 can be transferred to the valve body 3〇4 to melt the plug 3〇6 at the end of the injection but before recovery. Heating the tube and the heating tube, and therefore no longer providing information about the heating tube One step description. According to a variant (not shown), the heating tube 350 depicted in Figure 3 is used with the valve body 204 of Figure 2, and the heater 213 can be removed in this arrangement. Figure 4 is based on the fourth exemplary A cross-sectional view of a metal molding system valve 4 〇〇 (hereinafter referred to as "valve 400") of the embodiment. In order to facilitate the understanding of the fourth exemplary embodiment, the fourth exemplary embodiment is identified by using the reference number of 4χχ not the ιχχ representation (as used in the first exemplary embodiment) (similar to the An element of an element of an exemplary embodiment. For example, the valve body of the fourth exemplary embodiment is labeled as 4〇4 and is not labeled as (7)4 or the like. ^ 122227.doc -16- 200819224 The cold section mechanism 416 is used to form the thixotropic plug 406. The cooling mechanism 416 is in a circular cylinder. The cooling mechanism 416 is positioned along the outer wall 429 of the cylinder and adjacent to the body 4〇4. The cooling mechanism 416 removes heat from the outer wall of the cylinder, adjacent to the vicinity of the valve body 4〇4. At the end of the recovery phase, the cooling mechanism 416 (under pressure) delivers a cooling fluid to (at least partially) form (4) 406 amp & FIGS. 5A through 5C are metal forming system valves 500A according to the fifth exemplary embodiment, A cross-sectional view of 500B and 5〇〇C (hereinafter referred to as valve 5〇〇ΑΠ). To facilitate an understanding of the fifth exemplary embodiment, the fifth exemplary embodiment is identified by using a 5 χχ notation instead of the Ixx notation (as used in the first exemplary embodiment) (similar to the An element of one of the exemplary embodiments. For example, the valve body of the fifth exemplary embodiment is labeled 504 and is not labeled 1〇4. Valves 5, 5, 8, and 5, respectively, include respective melt receiving features 524A, 524B, and 524C, each having a plurality of different types or shapes of grooves. The valve body 5〇4 has a longitudinal axis 562 extending from the center therethrough. Figure 5 shows a valve 500 comprising a melt receiving feature 524. The melt receiving feature 524A has a plurality of (preferably) moments aligned perpendicular to the longitudinal axis 562.

形凹槽 560A、560B及 560C。矩形凹槽 560A、560B、560C 以計算之偏移間距連續地排列。矩形凹槽56〇A、560B及 560C之佈置並非侷限於此組態,舉例而言,其可不規則間 隔且/或該等矩形凹槽可相對於縱向軸線562非垂直地傾 斜。 圖5B顯示包括熔體接納特徵524B之閥500,熔體接納特 122227.doc -17- 200819224 徵5 24B具有複數個v-形凹槽564A、564B、564C。v-形凹 槽564A、564B及5 64C彼此以計算之偏移間距連續地排 列。V-形凹槽564A、564B及564C之佈置並非侷限於此組 態,舉例而言,其可不規則間隔並/或可相對於縱向軸線 562非垂直地傾斜。 圖5C顯示包括熔體接納特徵524C之閥500,熔體接納特 被524C具有半圓形凹槽566A、566B、566C。半圓形凹槽 566A、566B及566C彼此以計算之偏移間距連續地排列。 半圓形凹槽566A、566B及566C之佈置並非侷限於此組 悲’舉例而吕’其可不規則間隔並/或可相對於縱向軸線 562非垂直地傾斜。 根據一變型(未顯示),閥體5〇4中不使用熔體接納特徵 524A、524B、524C。根據另一變型(未顯示),閥體5〇4中 不使用熔體接納特徵524A、524B、524C,且體504之侧壁 朝向體504之前端(朝向圖5之頂側)呈錐形。 圖6A至6C係根據第六實施例之金屬造模系統閥6〇〇(下文 中稱之為”閥600”)之剖視圖。為促進對第六例示性實施例 之理解’藉由使用6xx表示法而並非Ιχχ表示法(如第一例 示性實施例中使用)之參考編號來識別第六例示性實施例 中(類似於第一例示性實施例之彼等元件之)元件。舉例而 言’將第六例示性實施例之閥體標為604而並非標為丨〇4。 閥600A、600B及600C分別包括各自的熔體接納特徵 624A、624B及624C(每一者皆具有複數個凹陷)。 圖6A顯示包括熔體接納特徵624A之閥600A,炫體接納 122227.doc •18- 200819224 特徵624A具有複數個垂直於閥體6〇4之表面(成列)對準之 矩形凹陷670。矩形凹陷67〇彼此以計算之偏㈣距連續地 排列。矩形凹陷670之佈置並非侷限於此組態,舉例而 言’其可不規則間隔,且/或可相對於閥體6〇4之縱向軸線 非垂直地傾斜,且/或以一隨意之圖案放置於閥體6〇4上。 圖6B顯示包括熔體接納特徵62犯之閥6〇〇b,熔體接納 特徵624B包括複數個錐形凹陷672。錐形凹陷672彼此以計 算之偏移間距連續地排列。錐形凹陷672之佈置並非侷限 於此組態,例如,其可不規則間隔等。 圖6C顯示包括熔體接納特徵624(:之閥6〇〇c,熔體接納 特徵624C具有半圓形凹陷674。半圓形凹陷674彼此以計算 之偏移間距連續地排列。半圓形凹陷674之佈置並非侷限 於此組態’例如,其可不規則間隔等。 根據’欠型(未顯示),閥體604中不使用溶體接納特徵 624A、624B、624C。根據另一變型(未顯示),閥體6〇4中 不使用熔體接納特徵624A、624B、624C,且體604之側壁 朝向體604之前端(朝向圖6之頂側)呈錐形。根據另一變 型,熔體接納特徵624包括複數個缺角。 該等例示性實施例之說明提供本發明之實例,且該等實 例並不限定本發明之範疇。應瞭解,本發明之範轉係由申 請專利範圍來限定。上述各種概念可適用於具體條件及/ 或功能,且可進一步延伸至各種其他屬於本發明範疇内之 應用。儘管上已闡述該等實例性實施例,但顯而易見,可 能存在各種修改及增強形式,此並不背離所述之該等概 122227.doc -19- 200819224 心。因此,欲藉由專利特許證保護之内容僅由下述申請專 利範圍之範疇界定。 月 【圖式簡單說明】 參照该等例示性實施例之詳細闡述以及下述圖式,可獲 付對本發明各例示性實施例(包括其替代及/或變化形式)之 更好理解,圖式中: 圖1Α及1Β係根據第一例示性實施例之金屬造模系統閥 之剖視圖;Grooves 560A, 560B and 560C. The rectangular grooves 560A, 560B, 560C are continuously arranged at the calculated offset pitch. The arrangement of the rectangular recesses 56A, 560B, and 560C is not limited to this configuration, for example, it may be irregularly spaced and/or the rectangular recesses may be non-perpendicularly inclined with respect to the longitudinal axis 562. Figure 5B shows a valve 500 including a melt receiving feature 524B having a plurality of v-shaped grooves 564A, 564B, 564C. 12224.doc -17-200819224. The v-shaped recesses 564A, 564B, and 5 64C are continuously arranged at a calculated offset pitch from each other. The arrangement of the V-shaped grooves 564A, 564B, and 564C is not limited to this configuration, for example, it may be irregularly spaced and/or may be non-perpendicularly inclined with respect to the longitudinal axis 562. Figure 5C shows a valve 500 including a melt receiving feature 524C having semi-circular recesses 566A, 566B, 566C. The semicircular grooves 566A, 566B, and 566C are continuously arranged at a calculated offset pitch from each other. The arrangement of the semi-circular recesses 566A, 566B, and 566C is not limited to this group of instances, which may be irregularly spaced and/or may be non-perpendicularly inclined relative to the longitudinal axis 562. According to a variant (not shown), melt receiving features 524A, 524B, 524C are not used in valve body 5〇4. According to another variation (not shown), the melt receiving features 524A, 524B, 524C are not used in the valve body 5A, and the sidewalls of the body 504 are tapered toward the front end of the body 504 (toward the top side of Figure 5). 6A to 6C are cross-sectional views of a metal molding system valve 6 (hereinafter referred to as "valve 600") according to a sixth embodiment. In order to facilitate the understanding of the sixth exemplary embodiment, the sixth exemplary embodiment is identified by using the 6xx notation instead of the reference number (as used in the first exemplary embodiment) (similar to the An element of an element of an exemplary embodiment. By way of example, the valve body of the sixth exemplary embodiment is labeled 604 and is not labeled 丨〇4. Valves 600A, 600B, and 600C include respective melt receiving features 624A, 624B, and 624C (each having a plurality of depressions). Figure 6A shows valve 600A including melt receiving feature 624A, glare receiving 122227.doc • 18-200819224 feature 624A having a plurality of rectangular recesses 670 aligned perpendicular to the surface (in columns) of valve body 6〇4. The rectangular depressions 67〇 are continuously arranged with each other at a calculated partial (four) distance. The arrangement of the rectangular recesses 670 is not limited to this configuration, for example 'which may be irregularly spaced and/or may be non-perpendicularly inclined with respect to the longitudinal axis of the valve body 6〇4 and/or placed in a random pattern The valve body 6〇4. Figure 6B shows a valve 6b comprising a melt receiving feature 62, and the melt receiving feature 624B includes a plurality of tapered recesses 672. The tapered recesses 672 are continuously arranged with each other at a calculated offset pitch. The arrangement of the tapered recesses 672 is not limited to this configuration, for example, it may be irregularly spaced or the like. Figure 6C shows a valve 6c comprising a melt receiving feature 624 (the valve receiving feature 624C having a semicircular recess 674. The semicircular recesses 674 are continuously aligned with each other at a calculated offset pitch. Semicircular recess The arrangement of 674 is not limited to this configuration 'eg, it may be irregularly spaced, etc. According to the 'undertype (not shown), the solution receiving features 624A, 624B, 624C are not used in the valve body 604. According to another variant (not shown) The melt receiving features 624A, 624B, 624C are not used in the valve body 6〇4, and the sidewalls of the body 604 are tapered toward the front end of the body 604 (toward the top side of Figure 6). According to another variation, the melt is received The feature 624 includes a plurality of nicks. The description of the exemplary embodiments provides examples of the invention, and the examples are not intended to limit the scope of the invention. It should be understood that the scope of the invention is defined by the scope of the claims. The various concepts described above may be applied to specific conditions and/or functions, and may be further extended to various other applications falling within the scope of the present invention. Although these exemplary embodiments have been described above, it will be apparent that various modifications may be possible. And the enhanced form, which does not deviate from the above mentioned 122227.doc -19- 200819224. Therefore, the content to be protected by the patent license is only defined by the scope of the following patent application scope. BRIEF DESCRIPTION OF THE DRAWINGS A better understanding of the exemplary embodiments of the present invention, including alternatives and/or variations thereof, may be obtained by the following detailed description of the exemplary embodiments and the accompanying drawings. 1Β is a cross-sectional view of a metal molding system valve according to a first exemplary embodiment;

υ 圖2係根據第二例示性實施例之金屬造模系統閥之剖視 圖; 圖3係根據第三例示性實施例之金屬造模系統閥之剖視 圖; 圖4係根據第四例示性實施例之金屬造模系統閥之剖視 圖; 圖5 A至5C係根據第五例示性實施例之金屬造模系統閥 之視圖;及 圖6 A至6C係根據第六例示性實施例之金屬造模系統閥 之視圖。 該等圖式未必按比例繪示,且有時以假想線、圖形表示 及局部視圖來圖解說明。於某些示例中,可能已省略對理 解4等貫施例非必需或致使其他細節難以理解之細節。 【主要元件符號說明】 100 金屬造模系統閥 102 金屬造模系統 122227.doc -20- 200819224 104 閥體 106 金屬栓塞 108 熔體載送通道 110 金屬造模材料 112 空腔 114 金屬造模組件 116 冷卻機構 1 18A 冷卻迴路 (' 1 18B 冷卻迴路 119 絕熱層 120 處理螺杆 121 外表面 122A 歧管 122B 歧管 124 熔體接納特徵 125 冷卻流體 U 126 外表面 128 圓筒内壁 • 129 圓筒外壁 132A 加熱器 132B 加熱器 132C 加熱器 138 喷嘴冷卻機構 140 聚集區 122227.doc -21 - 200819224 142 加熱器 144 喷嘴 200 金屬造权糸統闕 202 金屬造板糸統 204 閥體 205 閥體表面 206 金屬栓塞 208 熔體載送通道 209 閥通道 210 金屬造相:材料 211 閥密封件 212 空腔 213 閥加熱器 214 金屬造模組件 215 閥加熱器連接 216 冷卻機構 218A 冷卻迴路 218B 冷卻迴路 220 處理螺杆 225 冷卻流體 228 圓筒内壁 240 聚集區 300 金屬造相:糸統閥 302 金屬造核糸統 122227.doc -22- 200819224 304 閥體 306 金屬栓塞 308 熔體載送通道 310 金屬造模材料 311 絕熱層 3 12 空腔 314 金屬造模組件 316 冷卻機構 320 處理螺杆 322 歧管 324 熔體接納特徵 325 冷卻流體 326 外表面 328 圓筒内壁 350 加熱管 400 金屬造模系統閥 402 金屬造板糸統 404 閥體 406 金屬栓塞 408 熔體載送通道 410 金屬造板材料 412 空腔 414 金屬造模組件 416 冷卻機構 122227.doc -23 - 200819224 425 冷卻流體 426 外表面 429 圓筒外壁 500A 金屬造模系統閥 500B 金屬造模系統閥 500C 金屬造模系統閥 502 金屬造核糸統 504 閥體 f、 506 金屬栓塞 508 熔體載送通道 510 金屬造模材料 512 空腔 5 14 金屬造模組件 524A 熔體接納特徵 524B 熔體接納特徵 524C 熔體接納特徵 v 525 冷卻流體 560A 矩形凹槽 560B 矩形凹槽 560C 矩形凹槽 562 縱向軸線 564A V-形凹槽 564B V-形凹槽 564C V-形凹槽 122227.doc -24- 200819224 566A 566B 566C 600A 600B 600C 602 604 606 608 610 半圓形凹槽 半圓形凹槽 半圓形凹槽 金屬造模系統閥 金屬造模系統閥 金屬造模系統閥 金屬造模系統 閥體 金屬栓塞 熔體載送通道 金屬造模材料2 is a cross-sectional view of a metal molding system valve according to a second exemplary embodiment; FIG. 3 is a cross-sectional view of a metal molding system valve according to a third exemplary embodiment; FIG. 4 is a fourth exemplary embodiment according to the fourth exemplary embodiment FIG. 5 is a cross-sectional view of a metal molding system valve according to a fifth exemplary embodiment; and FIGS. 6A to 6C are metal molding system valves according to a sixth exemplary embodiment The view. The drawings are not necessarily to scale, and are illustrated in the imaginary, graphical, and partial views. In some instances, details that are not necessary for the understanding of the fourth embodiment or that render other details difficult to understand may have been omitted. [Main component symbol description] 100 Metal molding system valve 102 Metal molding system 122227.doc -20- 200819224 104 Valve body 106 Metal plug 108 Melt carrying channel 110 Metal molding material 112 Cavity 114 Metal mold assembly 116 Cooling mechanism 1 18A cooling circuit (' 1 18B cooling circuit 119 insulation layer 120 processing screw 121 outer surface 122A manifold 122B manifold 124 melt receiving feature 125 cooling fluid U 126 outer surface 128 cylinder inner wall • 129 cylinder outer wall 132A Heater 132B Heater 132C Heater 138 Nozzle Cooling Mechanism 140 Gathering Area 122227.doc -21 - 200819224 142 Heater 144 Nozzle 200 Metal Manganese 阙 202 Metal Forming System 204 Body 205 Body Surface 206 Metal Plug 208 Melt Carrying Channel 209 Valve Channel 210 Metal Phase: Material 211 Valve Seal 212 Cavity 213 Valve Heater 214 Metal Forming Assembly 215 Valve Heater Connection 216 Cooling Mechanism 218A Cooling Circuit 218B Cooling Circuit 220 Processing Screw 225 Cooling fluid 228 cylinder inner wall 240 gathering zone 300 metal phase: 糸Valve 302 Metal core system 122227.doc -22- 200819224 304 Valve body 306 Metal plug 308 Melt carrying channel 310 Metal molding material 311 Insulation layer 3 12 Cavity 314 Metal mold assembly 316 Cooling mechanism 320 Processing screw 322 manifold 324 melt receiving feature 325 cooling fluid 326 outer surface 328 cylinder inner wall 350 heating tube 400 metal molding system valve 402 412 Cavity 414 Metal Molding Assembly 416 Cooling Mechanism 122227.doc -23 - 200819224 425 Cooling Fluid 426 Outer Surface 429 Cylinder Outer Wall 500A Metal Molding System Valve 500B Metal Molding System Valve 500C Metal Molding System Valve 502 Metal Nuclear 504 valve body f, 506 metal plug 508 melt carrier channel 510 metal mold material 512 cavity 5 14 metal mold assembly 524A melt receiving feature 524B melt receiving feature 524C melt receiving feature v 525 cooling Fluid 560A Rectangular Groove 560B Rectangular Groove 560C Rectangular Groove 562 Longitudinal Axis 564A V-Shaped Groove 564B V-shaped groove 564C V-shaped groove 122227.doc -24- 200819224 566A 566B 566C 600A 600B 600C 602 604 606 608 610 semi-circular groove semi-circular groove semi-circular groove metal molding system valve Metal mold system valve metal mold system valve metal mold system valve body metal plug melt transport channel metal mold material

U 612 614 624A 624B 624C 625 空腔 金屬造模組件 熔體接納特徵 熔體接納特徵 熔體接納特徵 冷卻流體 670 矩形凹陷 672 錐形凹陷 674 半圓形凹陷 122227.doc -25-U 612 614 624A 624B 624C 625 Cavity Metal Forming Assembly Melt-Receiving Characteristics Melt-Receiving Characteristics Melt-Receiving Characteristics Cooling Fluid 670 Rectangular Sag 672 Cone Sag 674 Semi-circular Sag 122227.doc -25-

Claims (1)

200819224 十、申請專利範圍: 1. 一種金屬造模系統閥(1〇〇、200、300、400、500、 600),其包括: 一閥體(104、204、304、404、504、604),其可定位 在一金屬造模系統(102、202、302、402、502、602)之 一熔體載送通道(108、208、308、408、508、60 8)内, 該閥體(104、204、304、404、504、604)允許熔體載送 通道(108、208、308、408、508、608)之一金屬造模材 〇 料(H0、210、310、410、510、610)凝固黏著至該閥體 (104 、 204 、 304 、 404 、 504 、 604)。 2·如請求項1之金屬造模系統閥(1〇〇、200、300、400、 5 00、600),其中該金屬造模材料(11〇、210、310、 410、510、610)至該閥體(1〇4、204、304、404、504、 604)之凝固黏著允許該閥體(1〇4、2〇4、3〇4、4〇4、 5 04、604)之可重複運作。 3. 如請求項1之金屬造模系統閥(1〇〇、2〇〇、3〇〇、4〇〇、 〇 500、6〇〇),其中響應於一冷卻機構(116、216、316、 4 1 6、5 16、61 6)冷卻該金屬造模材料(11 〇、21 0、3 10、 410、510、610),該閥體(1〇4、204、304、404、504、 6〇4)與該熔體載送通道(1〇8、208、308、408、508、 6〇8)之間可形成一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 506 、 606) ° 4. 如請求項1之金屬造模系統閥(1〇〇、2〇〇、3〇〇、4〇〇、 5〇〇、60〇),其中一金屬栓塞(106、206、306、406、 122227.doc 200819224 506、606)可凝固至該閥體(104、204、304、404、504、 604)及可自其熔化。 5·如請求項1之金屬造模系統閥(1〇〇、2〇〇、3〇〇、4〇〇、 500、600),其中該閥體(1〇4、2〇4、304、404、504、 604)可在一由一金屬造模系統(1〇2、2〇2、3〇2、4〇2、 502、602)所界定之熔體載送通道(1〇8、208、308、 408、508、608)中滑動。 6.如請求項1之金屬造模系統閥(1〇〇、2〇〇、3〇〇、4〇〇、 500、600),其中一金屬栓塞(1〇6、206、306、406、 506、606)可由一熔體載送通道(1〇8、2〇8、308、408、 508、608)所載送之金屬造模材料(11〇、21〇、31〇、 410、510、610)來形成,該熔體載送通道由一金屬造模 系統(102、202、302、402、502、602)來界定。 7·如請求項1之金屬造模系統閥(1〇〇、2〇〇、300、400、 500、600),其中一金屬栓塞(1〇6、206、306、406、 506、606)可由一金屬造模材料(11〇、210、310、410、 51〇、610)來形成,該金屬造模材料(110、210、310、 410、510、610)包含鎮合金。 8.如請求項1之金屬造模系統閥(1〇〇、200、300、400、 5 00、600),其中一金屬造模組件(114、214、314、 414、514、614)經組態以使一金屬栓塞(106、206、 3 06、406、5 06、606)可毗鄰於其形成。 9·如請求項1之金屬造模系統閥(1〇〇、200、300、400、 5〇〇、600),其中一金屬栓塞(106、206、306、406、 122227.doc 200819224 ίο. f、 11. U 12. 5 06、606)可黏著至如下任一者並可自其解脫黏著:閥體 (104、204、304、404、504、604)、金屬造模系統 (102、202、302、402、502、602)之金屬造模組件 (114、214、314、414、514、614)及其組合和排列。 如請求項1之金屬造模系統閥(1〇〇、200、300、400、 500、600),其中該閥體(104、204、304、404、504、 604)經組態以界定一空腔(112、212、312、412、512、 612),該空腔(112、212、312、412、512、612)經組態 以使一金屬栓塞(106、206、306、406、506、606)形成 於其中。 如請求項1之金屬造模系統閥(1〇〇、200、300、400、 500 、 600),其中: 一金屬造模系統(102、202、302、402、502、602)具 有一金屬造模組件(114、214、314、414、514、614), 該金屬造模組件(114、214、314、414、514、614)包括 一圓筒,該圓筒界定一熔體載送通道(108、208、3 08、 408 、 508 、 608),且 該閥體(104、204、304、404、504、604)可接納在該 熔體載送通道(108、208、3 08、408、5 08、608)中。 如請求項1之金屬造模系統閥(i 00、2〇〇、300、400、 5 00、600),其中響應於一冷卻機構(116、216、316、 4 1 6、5 16、61 6)冷卻該金屬造模材料(11 〇、2 10、3 10、 410、510、610),該閥體(104、204、304、404、504、 6〇4)與該熔體載送通道(1〇8、208、308、408、508、 122227.doc 200819224 608)之間可形成一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 506、606),該冷卻機構(116、216、316、416、516、 616)包括適於載送一冷卻流體(125、225、325、425、 525、625)之冷卻迴路(118A、118B、218A、218B)。 13. 如請求項1之金屬造模系統閥(1〇〇、2〇〇、3〇〇、4〇〇、 5 00、600),其中響應於一冷卻機構(116、216、316、 4 1 6、5 1 6、6 16)冷卻該金屬造模材料(丨i 〇、2丨〇、3丨〇、 410、510、610),該閥體(1〇4、204、304、404、504、 6〇4)與該熔體載送通道(1〇8、208、3〇8、4〇8、508、 60 8)之間可形成一金屬栓塞(1〇6、2〇6、306、406、 5 06、606),該冷卻機構(116、216、316、416、516、 616)與一處理螺杆(12〇、220、320、420、520、620)及 該閥體(104、204、304、404、504、604)協同運作。 14. 如請求項1之金屬造模系統閥(1〇〇、2〇0、300、4〇〇、 5〇〇、600),其中響應於一冷卻機構(116、216、316、 4 1 6、5 1 6、6 1 6)冷卻該金屬造模材料(丨1 〇、2 1 0、3 10、 410、5 10、610),該閥體(1〇4、204、304、404、504、 6〇4)與該熔體載送通道(1〇8、208、308、408、508、 6〇8)之間可形成一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 5〇6、606),該冷卻機構(116、216、316、416、516、 61 6)與一處理螺杆(120、220、320、420、520、620)及 該閥體(104、204、304、404、504、604)協同運作,該 冷卻機構(11 6、2 1 6、3 1 6、41 6、5 16、6 16)包括經組態 以將一冷卻流體(125、225、325、425、525、625)輸送 122227.doc 200819224 至一界定於該處理螺杆(12〇、220、320、420、520、 62〇)中之冷卻迴路(118A)之歧管(122A、122B、222A、 222B 、 322 、 422A 、 422B 、 522A 、 522B 、 622A 、 622B) ’ 該等歧管(122A、122B、222A、222B、322、 422A、422B、522A、522B、622A、022B)安裝至一金屬 造模系統(102、202、302、402、502、602)之圓筒。 1 5·如請求項1之金屬造模系統閥(100、200、300、400、 500、600),其中該閥體(1〇4、2〇4、3〇4、404、504、 604)包括一熔體接納特徵(124、224、324、424、524、 624)。 16·如請求項1之金屬造模系統閥〇〇〇、2〇0、300、4〇〇、 500、600),其中一金屬造模系統(1〇2、202、302、 402、5 02、602)包括一圓筒’且其中該閥體(1〇4、204、 304、404、504、604)包括一外表面(126、226、326、 426、526、626),該閥體(104、204、304、404、504、 604)可附裝至一可在該圓筒中使用之處理螺杆(12〇、 220、320、420、520、620),該圓筒具有一面向該閥體 (104、204、304、404、5 04、604)之外表面(126、226、 326、426、526、626)之圓筒内壁(128、228、328、 428、528、628),該閥體(104、204、304、404、504、 6〇4)之夕卜表面(126、226、326、426、526、626)經組態 以由一機構(11 6、2 1 6、3 1 6、4 1 6、5 1 6、6 1 6)來冷卻, 该冷卻機構(11 6、2 1 6、3 1 6、4 1 6、5 1 6、6 1 6)經組態以 在該閥體(104、204、304、404、504、604)之外表面 122227.doc 200819224 (126、226、326、426、526、62 6)與該圓筒内壁(128、 228、328、428、528、628)之間形成一金屬栓塞(1〇6、 2〇6 、 306 、 406 、 506 、 606) ° 17·如請求項1之金屬造模系統閥(200),其中該閥體(2〇4)界 定一閥通道(209),一金屬栓塞(206)形成於該閥通道 (209)中。 1 8·如睛求項!之金屬造模系統閥(2〇〇),其中該閥體(2〇4)界 定一閥通道(209),一金屬栓塞(206)形成於該閥通道 (209)中,該閥通道自一聚集區(140)延伸至一由一處理 螺杆(220)及一圓筒(2 14)所界定之熔體載送通道(208)。 19. 如請求項!之金屬造模系統閥(2〇〇),其中該閥體(2〇4)與 一放置於該閥體(204)與一圓筒(2 14)之間的閥密封件 (2 1 〇)協同運作。 20. 如請求項1之金屬造模系統閥(200),其中該閥體(204)與 一閥加熱器(213)協同運作,該閥加熱器(21 3)可毗鄰於 一閥通道(209)定位。 2 1 ·如請求項1之金屬造模系統閥(300),其中一加熱機構 (316)包括一加熱管(350)。 22·如請求項1之金屬造模系統閥(300),其中一加熱機構 (316)包括一嵌入一處理螺杆(320)之加熱管(350)。 23·如請求項1之金屬造模系統閥(400),其中一金屬造模系 統(402)包括一圓筒(414),該圓筒(4 14)與一冷卻機構 (416)交互作用,該冷卻機構(416)經組態以與該圓筒 (4 1 4)協同運作,且該冷卻機構(4 1 6)可毗鄰於該閥體 122227.doc 200819224 (404)定位。 24·如請求項1之金屬造模系統閥(500),其中該閥體(5〇4)包 括一 ¥體接納特徵(5 2 4)’該溶體接納特徵(5 2 4)包括複 數個凹槽(560A、560B、560C、564A、564B、564C、 566A 、 566B 、 566C)。 25·如清求項1之金屬造模系統閥(5〇〇),其中該閥體(5〇4)具 有一延伸穿過其中間之縱向軸線(562),該閥體(5〇4)包 括一熔體接納特徵(524),該熔體接納特徵(524)包括複 數個垂直於該縱向軸線(562)對準之凹槽(560A、560B、 560C 、 564A 、 564B 、 564C 、 566A 、 566B 、 566C)。 26. 如請求項i之金屬造模系統閥(5〇〇),其中該閥體(5〇4)包 括一熔體接納特徵(524),該熔體接納特徵(524)包括複 數個任一如下之凹槽:矩形凹槽(550A、 560B、 560C)、v-形凹槽(564A、 564B、 564C)、半圓形凹槽 (5 60A、 5 60B、 5 60C)及其任一組合及排列。 27. 如請求項1之金屬造模系統閥(6〇〇),其中該閥體(6〇4)包 括一熔體接納特徵(624),該熔體接納特徵(624)包括複 數個缺口。 2 8. —種金屬造模系統(1〇2、202、302、402、502、602), 其包括: 一金屬造模系統閥(100、200、300、400、500、 600),其包括·· 一閥體(104、204、304、404、504、604),其可定位 在該金屬造模系統(102、202、302、402、502、602)之 122227.doc 200819224 29. ί、 30. ϋ 31. 32. 一熔體載送通道(108、208、308、408、508、60 8)内, 該閥體(104、204、304、404、504、604)允許熔體載送 通道(108、208、3 08、408、5 08、608)之一金屬造模材 料(110、210、310、410、510、610)凝固黏著至該閥體 (104 、 204 、 304 、 404 、 504 、 604) ° 如請求項28之金屬造模系統(102、202、302、402、 5 02、602),其中該金屬造模材料(11〇、210、310、 410、510、610)至該閥體(104、204、304、404、504、 604)之凝固黏著允許該閥體(1〇4、204、304、404、 504、604)之可重複運作。 如請求項28之金屬造模系統(102、202、302、402、 5 02、602),其中響應於一冷卻機構(116、216、316、 416、516、616)冷卻該金屬造模材料(11〇、210、310、 410、5 10、610),該閥體(1〇4、204、304、404、504、 604)與該熔體載送通道(1()8、208、308、408、508、 608)之間可形成一金屬栓塞(106、2〇6、306、4〇6、 506 、 606) 〇 如請求項28之金屬造模系統(1〇2、202、302、402、 5 02、602),其中一金屬栓塞(1〇6、206、306、406、 5 06、606)可凝固至該閥體(1〇4、204、304、404、504、 604)及可自其熔化。 如請求項28之金屬造模系統(1〇2、202、302、402、 502、602),其中該閥體(1〇4、204、304、404、504、 604)可在一由一金屬造模系統(1〇2、2〇2、3〇2、4〇2、 122227.doc 200819224 502、602)所界定之熔體載送通道(1〇8、2〇8、3〇8、 408、508、608)中滑動。 33.如請求項28之金屬造模系統(1〇2、202、302、402、 502、602),其中一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 506、606)可由一熔體載送通道(1〇8、2〇8、3〇8、408、 508、60 8)所載送之金屬造模材料(11〇、21〇、310、 410、510、610)來形成,該熔體載送通道由一金屬造模 系統(102、202、3 02、402、502、602)來界定。 3 4.如睛求項28之金屬造模系統(1〇2、202、302、402、 502、602),其中一金屬栓塞(106、206、306、406、 506、606)可由一金屬造模材料(11〇、21〇、31〇、41〇、 510、610)來形成,該金屬造模材料(11〇、21〇、31〇、 410、510、610)包含鎂合金。 35·如請求項28之金屬造模系統(102、202、3〇2、4〇2、 502、602),其中一金屬造模組件(114、214、314、 414、514、614)經組態以使一金屬栓塞(1〇6、2〇6、 306、406、506、606)可桃鄰於其形成。 36·如請求項28之金屬造模系統(1〇2、202、3〇2、4〇2、 5〇2、602),其中一金屬栓塞(106、2〇6、3〇6、4〇6、 506、606)可黏著至如下任一者並可自其解脫黏著:閥體 (1〇4、204、304、4〇4、504、604)、金屬造模系統 (102、202、302、402、502、602)之金屬造模組件 (1M、214、3 14、414、5 14、614)及其組合和排列。 37.如請求項28之金屬造模系統(1〇2、202、3〇2、4()2、 122227.doc 200819224 502、602),其中該閥體(104、204、304、404、504、 604)經組態以界定一空腔(112、212、312、412、512、 612),該空腔(112、212、312、412、512、612)經組態 以使一金屬栓塞(106、206、306、406、506、606)形成 於其中。 38.如請求項28之金屬造模系統(1〇2、202、302、402、 502 、 602),其中: 一金屬造模系統(102、202、302、402、502、602)具 有一金屬造模組件(114、214、314、414、514、614), 該金屬造模組件(114、2 14、3 14、414、5 14、614)包括 一圓筒,該圓筒界定一熔體載送通道(1〇8、208、308、 408、508、608);且 該閥體(104、204、304、404、504、604)可接納在該 熔體載送通道(108、208、308、408、508、608)中。 3 9·如請求項28之金屬造模系統(1〇2、202、302、402、 5 02、602),其中響應於一冷卻機構(116、216、316、 416、516、616)冷卻該金屬造模材料(110、210、310、 410、5 10、610),該閥體(104、204、304、404、504、 604)與該熔體載送通道(108、208、308、408、5〇8、 608)之間可形成一金屬栓塞(1〇6、2〇6、306、406、 5 06、606),該冷卻機構(116、216、316、416、516、 616)包括適於載送一冷卻流體(125、225、325、425、 525、625)之冷卻迴路(118A、118B、218A、218B)。 40.如請求項28之金屬造模系統(1〇2、202、302、402、 122227.doc -10 - 200819224 5 02、602),其中響應於一冷卻機構(Π6、216、316、 416、516、616)冷卻該金屬造模材料(11〇、210、310、 410、510、610),該閥體(1〇4、204、304、404、504、 604)與該熔體載送通道(1〇8、2〇8、3〇8、40 8、508、 6〇8)之間可形成一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 5 06、606),該冷卻機構(η6、216、316、416、516、 616)與一處理螺杆(12〇、220、320、420、520、620)及 該閥體(104、204、304、404、504、604)協同運作。 41·如請求項28之金屬造模系統(i 〇2、202、302、402、 5〇2、602),其中響應於一冷卻機構(116、216、316、 416、5 16、61 6)冷卻該金屬造模材料(丨1〇、210、310、 410、510、610),該閥體(1〇4、204、304、404、504、 6〇4)與該熔體載送通道(1〇8、2〇8、3〇8、4〇8、508、 6〇8)之間可形成一金屬栓塞(1〇6、2〇6、3〇6、4〇6、 5〇6、606),該冷卻機構(116、216、316、416、516、 6 16)與一處理螺杆(12〇、220、320、420、520、620)及 該閥體(104、204、304、404、504、604)協同運作,該 冷卻機構(1 1 6、2 1 6、3 1 6、4 1 6、5 1 6、6 1 6)包括經組態 以將一冷卻流體(125、225、325、425、525、625)輸送 至一界定於該處理螺杆(120、220、320、420、520、 62〇)中之冷卻迴路(118A)之歧管(122A、122B、222A、 222B 、 322 、 422A 、 422B 、 522A 、 522B 、 622A 、 622B) ’ 該等歧管(122A、122B、222A、222B、322、 422A、422B、522A、522B、622A、622B)安裝至一金屬 122227.doc -11 - 200819224 造模系統(102、202、302、402、502、602)之圓筒。 42. 如請求項28之金屬造模系統(1〇2、202、302、402、 502、602),其中該閥體(104、204、304、404、504、 6〇4)包括一熔體接納特徵(124、224、324、424、524、 624)。 43. 如請求項28之金屬造模系統(1〇2、202、302、402、 502、602),其中一金屬造模系統(1〇2、202、302、 402、5 02、602)包括一圓筒,且其中該閥體(1〇4、204、 3 04、404、5 04、604)包括一外表面(126、226、326、 426、526、626),該閥體(1〇4、204、304、404、504、 6〇4)可附裝至一可在該圓筒中使用之處理螺杆(12〇、 220、320、420、520、620),該圓筒具有一面向該閥體 (104、204、304、404、504、604)之外表面(126、226、 326、426、526、626)之圓筒内壁(128、228、328、 428、528、628),該閥體(104、204、304、404、504、 6〇4)之外表面(126、226、326、426、526、626)經組態 以由一機構(116、216、316、416、516、616)來冷卻, 該冷卻機構(11 6、2 16、3 16、4 1 6、5 1 6、6 1 6)經組態以 在該閥體(104、204、304、404、504、604)之外表面 (126、226、3 26、426、5 26、626)與該圓筒内壁(128、 228、328、428、528、628)之間形成一金屬栓塞(106、 2〇6 、 306 、 406 、 506 、 606) ° 44. 如請求項28之金屬造模系統(202),其中該閥體(2〇4)界 定一閥通道(209),一金屬栓塞(206)形成於該閥通道 122227.doc -12- 200819224 (209)中。 4 5 ·如請求項2 $之全屬生 定—問通、曾^9 (2〇2)’其中該閥體(2〇4)界 (2〇9),、 金屬栓塞(206)形成於該閥通道 (209)中,該閥通道自—取隹ρ ^ „ 來集區(140)延伸至一由一處理 、及—w筒(214)所界定之溶體載送通道(208)。 • 一°明求項28之金屬造模系統(2G2),其中該閥體(204)與 一放置於該閥體(2G4)與—圓筒(214)之間的閥密封件 (21〇)協同運作。200819224 X. Patent application scope: 1. A metal molding system valve (1〇〇, 200, 300, 400, 500, 600), comprising: a valve body (104, 204, 304, 404, 504, 604) , which can be positioned in a melt carrying channel (108, 208, 308, 408, 508, 60 8) of a metal forming system (102, 202, 302, 402, 502, 602), the valve body ( 104, 204, 304, 404, 504, 604) allows one of the melt-carrying channels (108, 208, 308, 408, 508, 608) to be made of metal mold material (H0, 210, 310, 410, 510, 610) solidified to the valve body (104, 204, 304, 404, 504, 604). 2. The metal molding system valve of claim 1 (1〇〇, 200, 300, 400, 500, 600), wherein the metal molding material (11〇, 210, 310, 410, 510, 610) is The solidification of the valve body (1〇4, 204, 304, 404, 504, 604) allows the valve body (1〇4, 2〇4, 3〇4, 4〇4, 5 04, 604) to be repeatable Operation. 3. The metal mold system valve of claim 1 (1〇〇, 2〇〇, 3〇〇, 4〇〇, 〇500, 6〇〇), wherein a cooling mechanism (116, 216, 316, 4 1 6 , 5 16 , 61 6) Cool the metal molding material (11 〇, 21 0, 3 10, 410, 510, 610), the valve body (1〇4, 204, 304, 404, 504, 6) 〇4) A metal plug can be formed between the melt carrying channels (1〇8, 208, 308, 408, 508, 6〇8) (1〇6, 2〇6, 3〇6, 4〇6) , 506, 606) ° 4. The metal mold system valve (1〇〇, 2〇〇, 3〇〇, 4〇〇, 5〇〇, 60〇) of claim 1, one of which is a metal plug (106, 206, 306, 406, 122227.doc 200819224 506, 606) can be solidified to the valve body (104, 204, 304, 404, 504, 604) and can be melted therefrom. 5. The metal mold system valve of claim 1 (1〇〇, 2〇〇, 3〇〇, 4〇〇, 500, 600), wherein the valve body (1〇4, 2〇4, 304, 404) , 504, 604) may be in a melt carrying channel (1〇8, 208, defined by a metal molding system (1〇2, 2〇2, 3〇2, 4〇2, 502, 602) Slide in 308, 408, 508, 608). 6. The metal mold system valve of claim 1 (1〇〇, 2〇〇, 3〇〇, 4〇〇, 500, 600), wherein one metal plug (1〇6, 206, 306, 406, 506) , 606) metal mold material (11〇, 21〇, 31〇, 410, 510, 610) carried by a melt carrying channel (1〇8, 2〇8, 308, 408, 508, 608) To form, the melt carrying channel is defined by a metal forming system (102, 202, 302, 402, 502, 602). 7. The metal mold system valve (1〇〇, 2〇〇, 300, 400, 500, 600) of claim 1 wherein one of the metal plugs (1〇6, 206, 306, 406, 506, 606) is A metal molding material (11, 210, 310, 410, 51, 610) is formed, and the metal molding material (110, 210, 310, 410, 510, 610) contains a master alloy. 8. The metal mold system valve (1〇〇, 200, 300, 400, 500, 600) of claim 1, wherein a metal mold assembly (114, 214, 314, 414, 514, 614) It is configured such that a metal plug (106, 206, 306, 406, 506, 606) can be formed adjacent thereto. 9. The metal mold system valve of claim 1 (1〇〇, 200, 300, 400, 5〇〇, 600), wherein one of the metal plugs (106, 206, 306, 406, 122227.doc 200819224 ίο. f 11. U 12. 5 06, 606) can be adhered to any of the following and can be detached from it: valve body (104, 204, 304, 404, 504, 604), metal molding system (102, 202, Metal mold assemblies (114, 214, 314, 414, 514, 614) of 302, 402, 502, 602), and combinations and arrangements thereof. The metal mold system valve (1〇〇, 200, 300, 400, 500, 600) of claim 1 wherein the valve body (104, 204, 304, 404, 504, 604) is configured to define a cavity (112, 212, 312, 412, 512, 612), the cavity (112, 212, 312, 412, 512, 612) is configured to embed a metal plug (106, 206, 306, 406, 506, 606) ) formed in it. The metal molding system valve (1〇〇, 200, 300, 400, 500, 600) of claim 1, wherein: a metal molding system (102, 202, 302, 402, 502, 602) has a metal a mold assembly (114, 214, 314, 414, 514, 614) comprising a cylinder defining a melt carrying passage (108, 208, 3 08, 408, 508, 608), and the valve body (104, 204, 304, 404, 504, 604) can be received in the melt carrying channel (108, 208, 3 08, 408 , 5 08, 608). The metal mold system valve (i 00, 2〇〇, 300, 400, 500, 600) of claim 1 wherein the cooling mechanism (116, 216, 316, 4 16 , 5 16 , 61 6 Cooling the metal molding material (11 〇, 2 10, 3 10, 410, 510, 610), the valve body (104, 204, 304, 404, 504, 6 〇 4) and the melt carrying channel ( A metal plug (1〇6, 2〇6, 3〇6, 4〇6, 506, 606) may be formed between 1〇8, 208, 308, 408, 508, 122227.doc 200819224 608), the cooling mechanism (116, 216, 316, 416, 516, 616) includes a cooling circuit (118A, 118B, 218A, 218B) adapted to carry a cooling fluid (125, 225, 325, 425, 525, 625). 13. The metal mold system valve of claim 1 (1〇〇, 2〇〇, 3〇〇, 4〇〇, 5 00, 600), wherein a cooling mechanism (116, 216, 316, 4 1) 6, 5 1 6 , 6 16) cooling the metal molding material (丨i 〇, 2丨〇, 3丨〇, 410, 510, 610), the valve body (1〇4, 204, 304, 404, 504) , 6〇4) and a metal plug (1〇6, 2〇6, 306, and the melt carrying channel (1〇8, 208, 3〇8, 4〇8, 508, 60 8) 406, 5 06, 606), the cooling mechanism (116, 216, 316, 416, 516, 616) and a processing screw (12〇, 220, 320, 420, 520, 620) and the valve body (104, 204) , 304, 404, 504, 604) work together. 14. The metal mold system valve of claim 1 (1〇〇, 2〇0, 300, 4〇〇, 5〇〇, 600), wherein a cooling mechanism (116, 216, 316, 4 1 6) is responsive thereto , 5 1 6 , 6 1 6) cooling the metal molding material (丨1 2, 2 1 0, 3 10, 410, 5 10, 610), the valve body (1〇4, 204, 304, 404, 504) , 6〇4) and a metal plug (1〇6, 2〇6, 3〇6, 4) may be formed between the melt carrying channels (1〇8, 208, 308, 408, 508, 6〇8) 〇6, 5〇6, 606), the cooling mechanism (116, 216, 316, 416, 516, 61 6) and a processing screw (120, 220, 320, 420, 520, 620) and the valve body (104) Working with 204, 304, 404, 504, 604), the cooling mechanism (11 6 , 2 16 , 3 16 , 41 6 , 5 16 , 6 16 ) includes a cooling fluid (125, configured) 225, 325, 425, 525, 625) delivery 122227.doc 200819224 to a manifold (122A) of a cooling circuit (118A) defined in the processing screw (12〇, 220, 320, 420, 520, 62〇) 122B, 222A, 222B, 322, 422A, 422B, 522A, 522B, 622A, 622B) ' Manifolds (122A, 122B, 222A, 222B, 322, 422A, 422B, 522A, 522B, 622A, 022B) are mounted to the cylinder of a metal forming system (102, 202, 302, 402, 502, 602). 1 5. The metal molding system valve (100, 200, 300, 400, 500, 600) of claim 1, wherein the valve body (1〇4, 2〇4, 3〇4, 404, 504, 604) A melt receiving feature (124, 224, 324, 424, 524, 624) is included. 16. The metal mold system of claim 1 is 2, 0, 300, 4, 500, 600), one of which is a metal molding system (1, 2, 202, 302, 402, 5 02) 602) includes a cylinder ' and wherein the valve body (1〇4, 204, 304, 404, 504, 604) includes an outer surface (126, 226, 326, 426, 526, 626), the valve body (104) , 204, 304, 404, 504, 604) can be attached to a processing screw (12〇, 220, 320, 420, 520, 620) that can be used in the cylinder, the cylinder having a body facing the valve body ( 104, 204, 304, 404, 504, 604) outer cylinder (128, 226, 326, 426, 526, 626) cylindrical inner wall (128, 228, 328, 428, 528, 628), the valve body (104, 204, 304, 404, 504, 6〇4) The surface (126, 226, 326, 426, 526, 626) is configured to be operated by a mechanism (11 6 , 2 1 6 , 3 1 6 , 4 1 6 , 5 1 6 , 6 1 6) to cool, the cooling mechanism (11 6 , 2 1 6 , 3 1 6 , 4 1 6 , 5 1 6 , 6 1 6 ) is configured to be at the valve Body (104, 204, 304, 404, 504, 604) outer surface 122227.doc 200819224 (126, 226, 326, 426, 526, 62 6) forming a metal plug (1〇6, 2〇6, 306, 406, 506, 606) with the inner wall (128, 228, 328, 428, 528, 628) of the cylinder. The metal molding system valve (200), wherein the valve body (2〇4) defines a valve passage (209), and a metal plug (206) is formed in the valve passage (209). 1 8·If you are looking for something! a metal mold system valve (2〇〇), wherein the valve body (2〇4) defines a valve passage (209), and a metal plug (206) is formed in the valve passage (209), the valve passage is The gathering zone (140) extends to a melt carrying passage (208) defined by a processing screw (220) and a cylinder (2 14). 19. As requested! Metal mold system valve (2〇〇), wherein the valve body (2〇4) cooperates with a valve seal (2 1 〇) placed between the valve body (204) and a cylinder (2 14) Operation. 20. The metal molding system valve (200) of claim 1, wherein the valve body (204) cooperates with a valve heater (213) that is adjacent to a valve passage (209) ) Positioning. 2 1 The metal molding system valve (300) of claim 1, wherein a heating mechanism (316) comprises a heating tube (350). 22. The metal molding system valve (300) of claim 1, wherein a heating mechanism (316) includes a heating tube (350) embedded in a processing screw (320). 23. The metal molding system valve (400) of claim 1, wherein a metal molding system (402) includes a cylinder (414) that interacts with a cooling mechanism (416), The cooling mechanism (416) is configured to cooperate with the cylinder (41) and the cooling mechanism (41) can be positioned adjacent to the valve body 122227.doc 200819224 (404). 24. The metal molding system valve (500) of claim 1, wherein the valve body (5〇4) includes a body receiving feature (5 2 4) 'the solution receiving feature (5 2 4) includes a plurality of Grooves (560A, 560B, 560C, 564A, 564B, 564C, 566A, 566B, 566C). 25. The metal molding system valve (5〇〇) of claim 1, wherein the valve body (5〇4) has a longitudinal axis (562) extending through the middle thereof, the valve body (5〇4) A melt receiving feature (524) is included, the melt receiving feature (524) including a plurality of grooves (560A, 560B, 560C, 564A, 564B, 564C, 566A, 566B) aligned perpendicular to the longitudinal axis (562) , 566C). 26. The metal mold system valve (5A) of claim i, wherein the valve body (5〇4) includes a melt receiving feature (524), the melt receiving feature (524) comprising a plurality of Grooves as follows: rectangular grooves (550A, 560B, 560C), v-shaped grooves (564A, 564B, 564C), semi-circular grooves (5 60A, 5 60B, 5 60C) and any combination thereof arrangement. 27. The metal molding system valve (6〇〇) of claim 1 wherein the valve body (6〇4) comprises a melt receiving feature (624), the melt receiving feature (624) comprising a plurality of notches. 2 8. A metal molding system (1, 2, 202, 302, 402, 502, 602) comprising: a metal molding system valve (100, 200, 300, 400, 500, 600) including a valve body (104, 204, 304, 404, 504, 604) that can be positioned in the metal molding system (102, 202, 302, 402, 502, 602) 122227.doc 200819224 29. ί, 30. ϋ 31. 32. Within a melt carrying channel (108, 208, 308, 408, 508, 60 8), the valve body (104, 204, 304, 404, 504, 604) allows melt delivery One of the metal mold materials (110, 210, 310, 410, 510, 610) is solidified and adhered to the valve body (104, 204, 304, 404, 504, 604) ° The metal molding system (102, 202, 302, 402, 502, 602) of claim 28, wherein the metal molding material (11〇, 210, 310, 410, 510, 610) is The solidification of the valve body (104, 204, 304, 404, 504, 604) allows for repeatable operation of the valve body (1〇4, 204, 304, 404, 504, 604). The metal molding system (102, 202, 302, 402, 52, 602) of claim 28, wherein the metal molding material is cooled in response to a cooling mechanism (116, 216, 316, 416, 516, 616) 11〇, 210, 310, 410, 5 10, 610), the valve body (1〇4, 204, 304, 404, 504, 604) and the melt carrying channel (1() 8, 208, 308, A metal plug (106, 2, 6, 306, 4〇6, 506, 606) may be formed between 408, 508, 608), such as the metal mold system of claim 28 (1, 2, 202, 302, 402) , 5 02, 602), one of the metal plugs (1〇6, 206, 306, 406, 506, 606) can be solidified to the valve body (1〇4, 204, 304, 404, 504, 604) and Since it melts. The metal molding system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein the valve body (1〇4, 204, 304, 404, 504, 604) is in a metal Melt carrying channels (1〇8, 2〇8, 3〇8, 408) as defined by the molding system (1〇2, 2〇2, 3〇2, 4〇2, 122227.doc 200819224 502, 602) , 508, 608) slide. 33. The metal molding system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein one of the metal plugs (1〇6, 2〇6, 3〇6, 4〇6, 506, 606) A metal molding material (11〇, 21〇, 310, 410, 510, which may be carried by a melt carrying passage (1〇8, 2〇8, 3〇8, 408, 508, 60 8). To form, the melt carrying channel is defined by a metal forming system (102, 202, 302, 402, 502, 602). 3 4. The metal modeling system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein a metal plug (106, 206, 306, 406, 506, 606) may be made of a metal The mold material (11〇, 21〇, 31〇, 41〇, 510, 610) is formed, and the metal mold material (11〇, 21〇, 31〇, 410, 510, 610) contains a magnesium alloy. 35. The metal molding system (102, 202, 3〇2, 4〇2, 502, 602) of claim 28, wherein one of the metal molding components (114, 214, 314, 414, 514, 614) It is configured such that a metal plug (1〇6, 2〇6, 306, 406, 506, 606) can be formed adjacent to it. 36. The metal modeling system of claim 28 (1〇2, 202, 3〇2, 4〇2, 5〇2, 602), wherein one of the metal plugs (106, 2〇6, 3〇6, 4〇) 6, 506, 606) can be adhered to any of the following and can be released from the body: valve body (1〇4, 204, 304, 4〇4, 504, 604), metal modeling system (102, 202, 302 , metal mold assembly (1M, 214, 3 14, 414, 5 14, 614) of 402, 502, 602), and combinations and arrangements thereof. 37. The metal molding system of claim 28 (1, 2, 202, 3, 2, 4 (2, 122227. doc 200819224 502, 602), wherein the valve body (104, 204, 304, 404, 504) 604) configured to define a cavity (112, 212, 312, 412, 512, 612) configured to cause a metal plug (106) , 206, 306, 406, 506, 606) are formed therein. 38. The metal molding system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein: a metal molding system (102, 202, 302, 402, 502, 602) has a metal a molding assembly (114, 214, 314, 414, 514, 614), the metal molding assembly (114, 2 14, 3 14, 414, 5 14, 614) comprising a cylinder defining a melting a body carrying channel (1〇8, 208, 308, 408, 508, 608); and the valve body (104, 204, 304, 404, 504, 604) can be received in the melt carrying channel (108, 208) , 308, 408, 508, 608). 3. The metal molding system (1, 2, 202, 302, 402, 52, 602) of claim 28, wherein the cooling is performed in response to a cooling mechanism (116, 216, 316, 416, 516, 616) Metal molding material (110, 210, 310, 410, 5 10, 610), the valve body (104, 204, 304, 404, 504, 604) and the melt carrying passage (108, 208, 308, 408) A metal plug (1〇6, 2〇6, 306, 406, 506, 606) may be formed between, 〇8, 608), and the cooling mechanism (116, 216, 316, 416, 516, 616) includes A cooling circuit (118A, 118B, 218A, 218B) adapted to carry a cooling fluid (125, 225, 325, 425, 525, 625). 40. The metal molding system of claim 28 (1, 2, 202, 302, 402, 122227. doc - 10 - 200819224 5 02, 602), wherein a cooling mechanism (Π6, 216, 316, 416, 516, 616) cooling the metal molding material (11〇, 210, 310, 410, 510, 610), the valve body (1〇4, 204, 304, 404, 504, 604) and the melt carrying channel A metal plug can be formed between (1〇8, 2〇8, 3〇8, 408, 508, 6〇8) (1〇6, 2〇6, 3〇6, 4〇6, 5 06, 606) The cooling mechanism (η6, 216, 316, 416, 516, 616) and a processing screw (12〇, 220, 320, 420, 520, 620) and the valve body (104, 204, 304, 404, 504) 604) Cooperate. 41. The metal molding system of claim 28 (i 〇 2, 202, 302, 402, 5.2, 602), wherein a cooling mechanism (116, 216, 316, 416, 5 16, 61 6) is responsive thereto Cooling the metal molding material (丨1〇, 210, 310, 410, 510, 610), the valve body (1〇4, 204, 304, 404, 504, 6〇4) and the melt carrying passage ( A metal plug can be formed between 1〇8, 2〇8, 3〇8, 4〇8, 508, 6〇8) (1〇6, 2〇6, 3〇6, 4〇6, 5〇6, 606), the cooling mechanism (116, 216, 316, 416, 516, 6 16) and a processing screw (12〇, 220, 320, 420, 520, 620) and the valve body (104, 204, 304, 404) Working with, 504, 604), the cooling mechanism (1 16 6 , 2 1 6 , 3 1 6 , 4 1 6 , 5 1 6 , 6 16 6) includes a cooling fluid (125, 225, configured) 325, 425, 525, 625) a manifold (122A, 122B, 222A, 222B, 322) that is delivered to a cooling circuit (118A) defined in the processing screw (120, 220, 320, 420, 520, 62A) , 422A, 422B, 522A, 522B, 622A, 622B) 'The manifolds (122A, 122B, 222A, 222B) 322, 422A, 422B, 522A, 522B, 622A, 622B) mounted to a metal 122227.doc -11 - 200819224 modeling system (102,202,302,402,502,602) of the cylinder. 42. The metal molding system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein the valve body (104, 204, 304, 404, 504, 6〇4) comprises a melt The features (124, 224, 324, 424, 524, 624) are accepted. 43. The metal molding system (1, 2, 202, 302, 402, 502, 602) of claim 28, wherein one of the metal molding systems (1, 2, 202, 302, 402, 52, 602) comprises a cylinder, and wherein the valve body (1〇4, 204, 3 04, 404, 504, 604) includes an outer surface (126, 226, 326, 426, 526, 626), the valve body (1〇4 , 204, 304, 404, 504, 6〇4) can be attached to a processing screw (12〇, 220, 320, 420, 520, 620) that can be used in the cylinder, the cylinder having a valve facing the valve The inner wall (128, 228, 328, 428, 528, 628) of the outer surface (126, 226, 326, 426, 526, 626) of the body (104, 204, 304, 404, 504, 604), the valve The outer surfaces (126, 226, 404, 504, 526, 626) of the body (104, 204, 304, 404, 504, 〇4) are configured to be organized by a mechanism (116, 216, 316, 416, 516, 616) to cool, the cooling mechanism (11 6 , 2 16 , 3 16 , 4 1 6 , 5 1 6 , 6 16 ) is configured to be at the valve body (104, 204, 304, 404, 504, 604) The outer surface (126, 226, 3 26, 426, 5 26, 626) and the inner wall of the cylinder (128, 228, 328, 42) A metal plug (106, 2〇6, 306, 406, 506, 606) is formed between 8, 528, 628). 44. The metal molding system (202) of claim 28, wherein the valve body (2〇 4) A valve passage (209) is defined, and a metal plug (206) is formed in the valve passage 122227.doc -12- 200819224 (209). 4 5 · If the request item 2$ is all dependent on the student-------------------------------------------------------------------------------------------------------------------------------------------------------------- In the valve passage (209), the valve passage extends from the collection region (140) to a solution carrying passage (208) defined by a process and a -w cylinder (214). • The metal forming system (2G2) of the first item 28, wherein the valve body (204) and a valve seal (21〇) placed between the valve body (2G4) and the cylinder (214) Work together. U 47·如凊求項28之金屬造模系統(逝),其中該閥體⑽)與 一閥加熱11(213)協同運作,該閥加熱器(213)可田比鄰於 一閥通道(209)定位。 、 48.如請求項28之金屬造模系統(3〇2),其中一加熱機構 (316)包括一加熱管(350)。 49·如請求項28之金屬造模系統(3〇2),其中一加熱機構 (3 1 6)包括一嵌入一處理螺杆(32〇)之加熱管(350)。 5〇·如請求項28之金屬造模系統(4〇2),其中一金屬造模系統 (4〇2)包括一圓筒(414),該圓筒(414)與一機構(408)交互 作用’該機構(408)經組態以與該圓筒(414)協同運作, 且該機構(408)可毗鄰於該閥體(4〇4)定位。 5 1·如請求項28之金屬造模系統(5〇2),其中該閥體(5〇4)包 括一熔體接納特徵(524),該熔體接納特徵(524)包括複 數個凹槽(560A、560B、560C、564A、564B、564C、 566A、566B、566C)。 52.如請求項28之金屬造模系統(502),其中該閥體(504)具 122227.doc -13- 200819224 有L伸牙過其中間之縱向軸線(562),該閥體(504)包 括-溶體接納特徵(524),該溶體接納特徵⑻4)包括複 數们垂直H縱向軸線(562)對準之凹槽(△、、 560C、564Α、564Β、564C、566Α、566Β、566C)。 5 3.如明求項28之金屬造模系統(5〇2),其中該閥體(5〇4)包 括蛤體接納特徵(524),該熔體接納特徵(524)包括複 數個任一如下凹槽:矩形凹槽(550Α、 560Β、 560C) > V-形凹槽(564Α、 564Β、 564C)、半圓形凹槽(560Α、 560Β、 560C)及其任一組合及排列。 54·如巧求項28之金屬造模系統(602),其中該閥體(604)包 括一、溶體接納特徵(624),該熔體接納特徵(624)包括複 數個缺口。 55· 一 種一金屬造模系統閥(100、200、300、400、500、 60〇)之方法,其包括: 將一閥體(104、204、3 04、404、5 04、604)定位在一 金屬造模系統(102、202、302、402、502、602)之熔體 載送通道(1〇8、208、308、408、508、608)内;且 允許熔體載送通道(108、208、308、408、508、608) 之一金屬造模材料(11 〇、2 10、3 10、410、5 1 0、61 0)凝 固黏著至該閥體(104、204、304、404、504、604)。 5 6 ·如請求項5 5之方法,其進一步包括: 儘管該金屬造模材料(110、210、310、410、510、 61〇)凝固黏著至該閥體(W4、204、304、404、504、 604) ’仍然重複運作該閥體(104、204、304、404、 122227.doc -14- 200819224 504 > 604) 〇 5 7 ·如請求項5 5之方法,其進一步包括: 在該閥體(104、204、304、404、504、604)與該炫體 載送通道(108、208、308、408、508、608)之間形成 _ 金屬栓塞(106、206、306、406、506、606) ° 5 8.如請求項55之方法,其進一步包括: 使一金屬栓塞(106、206、306、406、506、606)凝固 至該閥體(104、204、304、404、504、604)及自該閥體 熔化。 5 9 ·如請求項5 5之方法,其進一步包括: 使該閥體(104、204、304、404、504、604)在一由金 屬造模系統(102、202、302、402、502、602)所界定之 溶體栽送通道(108、208、308、408、508、608)中滑 動。 60·如請求項55之方法,其進一步包括: 藉由一由一熔體載送通道(108、208、308、408、 508、608)所載送之金屬造模材料(11〇、210、310、 410、5 1〇、610)來形成一金屬栓塞(1〇6、2〇6、3〇6、 4()6、506、606),該熔體載送通道由一金屬造模系統 (102、202、302、402、502、602)來界定。 61·如請求項55之方法,其進一步包括: 藉由一金屬造模材料(110、210、310、410、510、 610)來形成一金屬栓塞(106、206、306、406、506、 606) ’ 該金屬造模材料(11〇、21〇、310、410、510、 122227.doc -15- 200819224 610)包含鎮合金。 62·如請求項55之方法,其進一步包括: 形成一金屬栓塞(106、206、306、406、506、606), 其可眺鄰於一金屬造模組件(114、214、314、414、 514、614)而形成。 63 ·如請求項5 5之方法,其進一步包括: 將一金屬栓塞(106、206、306、406、506、606)黏著 至如下任一者及使該金屬栓塞自其解脫黏著:閥體 (104、204、304、404、504、604)、金屬造模系統 (102、202、302、402、502、602)之金屬造模組件 (114、214、314、414、514、614)及其任一組合及排 列。 64·如請求項55之方法,其進一步包括: 在該閥體(104、204、304、404、504、604)内界定一 空腔(112、212、312、412、512、612),該空腔(112、 2 12、3 12、4 12、5 12、6 12)經組態以使一金屬栓塞 (106、206、306、406、506、606)形成於其中。 65.如請求項55之方法,其進一步包括: 將該閥體(104、204、304、404、504、604)接納於該 溶體載送通道(108、208、308、408、508、608)中,一 金屬造模系統(102、202、302、402、502、602)具有一 金屬造模組件(114、214、314、414、514、614),該金 屬造模組件(114、214、314、414、514、614)包括一圓 筒’該圓筒界定一熔體載送通道(108、208、3〇8、4〇8、 122227.doc -16- 200819224 508 > 608) 〇 6 6 ·如請求項5 5之方法,其進一步包括: 響應於一冷卻機構(116、216、316、416、516、616) 冷卻該金屬造模材料(11 〇、21 0、3 10、41 0、5 10、 61 〇) ’ 在該閥體(1〇4、204、304、404、504、604)與該 溶體載送通道(108、208、308、408、508、608)之間形 成一金屬栓塞(1〇6、206、306、406、506、606),該冷 卻機構(116、216、316、416、516、616)包括適於載送 一冷卻流體(125、225、325、425、525、625)之冷卻迴 路("8Α、118Β、218Α、218Β)。 6 7 ·如請求項5 5之方法,其進一步包括: 響應於一冷卻機構(116、216、316、416、516、616) 冷卻該金屬造模材料(11 〇、2 1 0、3 1 0、41 0、5 10、 61 〇),在該閥體(104、204、304、404、504、604)與該 熔體載送通道(108、208、308、408、508、608)之間形 成一金屬栓塞(106、206、306、406、506、606),該冷 卻機構(116、216、316、416、516、616)與一處理螺杆 (120、220、320、420、520、620)及該閥體(104、204、 3 04、404、5 04、604)協同運作。 68.如請求項55之方法,其進一步包括: 響應於一冷卻機構(116、216、316、416、516、616) 冷卻該金屬造模材料(110、210、310、410、510、 61〇),在該閥體(1〇4、204、304、404、504、604)與該 熔體載送通道(108、208、308、408、508、608)之間形 122227.doc -17· 200819224 成一金屬栓塞(106、206、306、406、506、606),該冷 卻機構(11 6、2 1 6、3 1 6、416、5 16、6 1 6)與一處理螺杆 (120、220、3 20、420、520、620)及該閥體(104、204、 3 04、404、5 04、604)協同運作,該冷卻機構(116、 2 1 6、3 1 6、4 16、5 1 6、6 1 6)包括經組態以將一冷卻流體 (125、22 5、325、425、525、625)輸送至一界定於該處 理螺杆(120、220、320、420、520、620)中之冷卻迴路 (118A)之歧管(122A、122B、222A、222B、322、 422A、422B、522A、522B、622A、622B),該等歧管 (122A 、 122B 、 222A 、 222B 、 322 、 422A 、 422B 、 522A、522B、622A、622B)安裝至一金屬造模系統 (102 、 202 、 302 、 402 、 502 、 602)之圓筒。 69·如請求項5 5之方法,其進一步包括: 將一熔體接納特徵(124、224、324、424、524、624) 包含在該閥體(104、204、304、404、504、604)内。 70·如請求項55之方法,其中一金屬造模系統(1〇2、202、 302、402、502、602)包括一圓筒,且其中該閥體(1〇4、 204、304、404、504、604)包括一外表面(126、226、 326、426、526、626),該閥體(104、204、3 04、404、 504、604)可附裝至一可在該圓筒中使用之處理螺杆 (120、220、320、420、5 20、620),該圓筒具有一面向 該閥體(104、204、304、404、504、604)之外表面 (126、226、326、426、52ό、626)之圓筒内壁(128、 228、328、428、528、628),該閥體(1〇4、204、304、 122227.doc -18- 200819224 404、504、604)之外表面(126、226、326、426、526、 626)經組態以由—機構(116、216、316、416、516、 616)來冷卻,該冷卻機構(116、216、316、416、516、 6 16)經組悲、以在該閥體(104、204、304、404、504、 6〇4)之外表面(126、226、326、426、526、626)與該圓 同内壁(128、228、328、428、528、628)之間形成一金 屬检塞(106、206、306、4〇6、506、606)。 71. 如請求項55之方法,其進一步包括: 在該間體(204)中界定一閥通道(2〇9);且 在。玄閥通道(2〇9)内形成一金屬栓塞(2〇6)。 72. 如請求項55之方法’其進一步包括: 在該閥體(204)中界定一閥通道(2〇9);且 在違閥通道(2〇9)内形成—金屬栓塞(2 (209)自—聚阜 邊閩通逼 圓4、至—由—處理螺杆(22〇)及— (4)所界定之熔體载送通道(208)。 U 73. 如請求項55之方法,其進一步包括: 使。亥閥體(204)與-放置在該闕體 之間的間密封件⑺〇)協同運作。 ®同(214) 74. 如請求項55之方法,其進-步包括: 閱體(2。4)與一閱加熱器(213)協同運 ,、、』(213)可_於—閥通道(209)定位。 《加 122227.doc -19-U 47. The metal molding system of claim 28, wherein the valve body (10) cooperates with a valve heating 11 (213) which is adjacent to a valve passage (209) ) Positioning. 48. The metal molding system (3〇2) of claim 28, wherein the heating mechanism (316) comprises a heating tube (350). 49. The metal molding system (3〇2) of claim 28, wherein the heating mechanism (31) comprises a heating tube (350) embedded in a processing screw (32〇). 5. The metal molding system (4〇2) of claim 28, wherein a metal molding system (4〇2) includes a cylinder (414) that interacts with a mechanism (408) The mechanism (408) is configured to cooperate with the cylinder (414) and the mechanism (408) can be positioned adjacent to the valve body (4〇4). 5. The metal molding system (5〇2) of claim 28, wherein the valve body (5〇4) comprises a melt receiving feature (524), the melt receiving feature (524) comprising a plurality of grooves (560A, 560B, 560C, 564A, 564B, 564C, 566A, 566B, 566C). 52. The metal molding system (502) of claim 28, wherein the valve body (504) has 122227.doc -13 - 200819224 having a longitudinal axis (562) extending through the middle thereof, the valve body (504) A solution-receiving feature (524) is included, the solution receiving feature (8) 4) including a plurality of grooves (Δ, 560C, 564Α, 564Β, 564C, 566Α, 566Β, 566C) aligned with the vertical H longitudinal axis (562) . 5. The metal molding system (5〇2) of claim 28, wherein the valve body (5〇4) comprises a carcass receiving feature (524), the melt receiving feature (524) comprising a plurality of The following grooves are: rectangular grooves (550Α, 560Β, 560C) > V-shaped grooves (564Α, 564Β, 564C), semi-circular grooves (560Α, 560Β, 560C), and any combination and arrangement thereof. 54. The metal molding system (602) of claim 28, wherein the valve body (604) comprises a solution receiving feature (624), the melt receiving feature (624) comprising a plurality of notches. 55. A method of a metal molding system valve (100, 200, 300, 400, 500, 60 〇), comprising: positioning a valve body (104, 204, 3 04, 404, 5 04, 604) a melt carrying channel (1〇8, 208, 308, 408, 508, 608) of a metal forming system (102, 202, 302, 402, 502, 602); and allowing a melt carrying channel (108) , 208, 308, 408, 508, 608) One of the metal molding materials (11 〇, 2 10, 3 10, 410, 5 1 0, 61 0) is solidified and adhered to the valve body (104, 204, 304, 404) , 504, 604). The method of claim 5, further comprising: although the metal molding material (110, 210, 310, 410, 510, 61〇) is solidified and adhered to the valve body (W4, 204, 304, 404, 504, 604) 'The valve body is still repeatedly operated (104, 204, 304, 404, 122227.doc - 14 - 200819224 504 > 604) 〇 5 7 · The method of claim 5 5, further comprising: Forming a metal plug (106, 206, 306, 406, between the valve body (104, 204, 304, 404, 504, 604) and the glare carrying channel (108, 208, 308, 408, 508, 608) 506, 606) ° 5 8. The method of claim 55, further comprising: solidifying a metal plug (106, 206, 306, 406, 506, 606) to the valve body (104, 204, 304, 404, 504, 604) and melting from the valve body. 5. The method of claim 5, further comprising: causing the valve body (104, 204, 304, 404, 504, 604) to be in a metal molding system (102, 202, 302, 402, 502, 602) slid in the solution solution channel (108, 208, 308, 408, 508, 608) defined. 60. The method of claim 55, further comprising: by means of a metal mold material (11, 210, carried by a melt carrying channel (108, 208, 308, 408, 508, 608) 310, 410, 5 1 〇, 610) to form a metal plug (1〇6, 2〇6, 3〇6, 4() 6, 506, 606), the melt carrying channel is formed by a metal molding system (102, 202, 302, 402, 502, 602) to define. 61. The method of claim 55, further comprising: forming a metal plug (106, 206, 306, 406, 506, 606 by a metal molding material (110, 210, 310, 410, 510, 610) The metal molding material (11〇, 21〇, 310, 410, 510, 122227.doc -15- 200819224 610) contains a town alloy. 62. The method of claim 55, further comprising: forming a metal plug (106, 206, 306, 406, 506, 606) that can be adjacent to a metal mold assembly (114, 214, 314, 414) Formed by 514, 614). 63. The method of claim 5, further comprising: adhering a metal plug (106, 206, 306, 406, 506, 606) to any of the following and disengaging the metal plug from the valve body (the valve body ( 104, 204, 304, 404, 504, 604), metal molding components (114, 214, 314, 414, 514, 614) of the metal molding system (102, 202, 302, 402, 502, 602) and Any combination and arrangement. 64. The method of claim 55, further comprising: defining a cavity (112, 212, 312, 412, 512, 612) within the valve body (104, 204, 304, 404, 504, 604), the empty The cavities (112, 2 12, 3 12, 4 12, 5 12, 6 12) are configured to form a metal plug (106, 206, 306, 406, 506, 606) therein. 65. The method of claim 55, further comprising: receiving the valve body (104, 204, 304, 404, 504, 604) in the solution carrier channel (108, 208, 308, 408, 508, 608) A metal molding system (102, 202, 302, 402, 502, 602) has a metal mold assembly (114, 214, 314, 414, 514, 614), the metal mold assembly (114) 214, 314, 414, 514, 614) includes a cylinder defining a melt carrying passage (108, 208, 3 〇 8, 4 〇 8, 122 227. doc - 16 - 200819224 508 > 608) The method of claim 5, further comprising: cooling the metal molding material (11 〇, 21 0, 3 10, in response to a cooling mechanism (116, 216, 316, 416, 516, 616) 41 0, 5 10, 61 〇) ' in the valve body (1〇4, 204, 304, 404, 504, 604) and the solution carrying channel (108, 208, 308, 408, 508, 608) Forming a metal plug (1〇6, 206, 306, 406, 506, 606), the cooling mechanism (116, 216, 316, 416, 516, 616) comprising a cooling fluid (125, 225, 325, 425, 525, 6 25) Cooling circuit ("8Α, 118Β, 218Α, 218Β). The method of claim 5, further comprising: cooling the metal molding material in response to a cooling mechanism (116, 216, 316, 416, 516, 616) (11 〇, 2 1 0, 3 1 0 41 0, 5 10, 61 〇) between the valve body (104, 204, 304, 404, 504, 604) and the melt carrying passage (108, 208, 308, 408, 508, 608) Forming a metal plug (106, 206, 306, 406, 506, 606), the cooling mechanism (116, 216, 316, 416, 516, 616) and a processing screw (120, 220, 320, 420, 520, 620) And the valve body (104, 204, 3 04, 404, 5 04, 604) cooperates. 68. The method of claim 55, further comprising: cooling the metal molding material (110, 210, 310, 410, 510, 61) in response to a cooling mechanism (116, 216, 316, 416, 516, 616) ) between the valve body (1〇4, 204, 304, 404, 504, 604) and the melt carrying channel (108, 208, 308, 408, 508, 608) 122227.doc -17· 200819224 into a metal plug (106, 206, 306, 406, 506, 606), the cooling mechanism (11 6 , 2 1 6 , 3 16 , 416 , 5 16 , 6 16 ) and a processing screw (120, 220) , 3 20, 420, 520, 620) and the valve body (104, 204, 3 04, 404, 5 04, 604) cooperate to operate, the cooling mechanism (116, 2 16 , 3 16 , 4 16 , 5 1 6, 6 1 6) includes being configured to deliver a cooling fluid (125, 22 5, 325, 425, 525, 625) to a processing screw (120, 220, 320, 420, 520, 620) a manifold (122A, 122B, 222A, 222B, 322, 422A, 422B, 522A, 522B, 622A, 622B) of the cooling circuit (118A), the manifolds (122A, 122B, 222A, 222B, 322, 422A, 422B, 522A, 522B, 622A 622B) is mounted to a metal modeling system (102, 202, 302, 402, 502, 602) of the cylinder. 69. The method of claim 5, further comprising: including a melt receiving feature (124, 224, 324, 424, 524, 624) in the valve body (104, 204, 304, 404, 504, 604) )Inside. 70. The method of claim 55, wherein the metal molding system (1, 2, 202, 302, 402, 502, 602) comprises a cylinder, and wherein the valve body (1〇4, 204, 304, 404, 504, 604) includes an outer surface (126, 226, 326, 426, 526, 626) to which the valve body (104, 204, 304, 404, 504, 604) can be attached for use in the cylinder Processing screw (120, 220, 320, 420, 5 20, 620) having an outer surface (126, 226, 326) facing the valve body (104, 204, 304, 404, 504, 604) 426, 52ό, 626) cylinder inner wall (128, 228, 328, 428, 528, 628), the valve body (1〇4, 204, 304, 122227.doc -18- 200819224 404, 504, 604) The outer surfaces (126, 226, 326, 426, 526, 626) are configured to be cooled by a mechanism (116, 216, 316, 416, 516, 616), the cooling mechanism (116, 216, 316, 416, 516, 6 16) through the group, the outer surface (126, 226, 326, 426, 526, 626) of the valve body (104, 204, 304, 404, 504, 526, 626) and the same wall Form a gold between (128, 228, 328, 428, 528, 628) It is a plug (106, 206, 306, 4〇6, 506, 606). 71. The method of claim 55, further comprising: defining a valve passage (2〇9) in the intermediate body (204); A metal plug (2〇6) is formed in the channel (2〇9). 72. The method of claim 55, further comprising: defining a valve passage (2〇9) in the valve body (204); and forming a metal plug (2 (209) in the valve violation passage (2〇9) The melt-carrying channel (208) as defined by the processing screw (22〇) and (4). U 73. The method of claim 55, Further comprising: causing the valve body (204) to cooperate with the inter-seal (7) that is placed between the body. ®同(214) 74. The method of claim 55, wherein the step further comprises: reading the body (2. 4) in cooperation with a reading heater (213), and, (213) can be - valve channel (209) Positioning. "Add 122227.doc -19-
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