200817135 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種工具表面強化處理方法,尤指一種 用於強化現有技術的切削、鑽孔工具表面的表面強化處理 方法。 【先前技術】 隨著科技曰新月異,資訊、通訊等各種相關消費性電 子產品已成為全球成長最快速的產業之一,而前述消費性 電子產品之中,往往設置有印刷電路板(PCB,Printed ⑽B0ard),其可形成複數電子線路供各項電子零件 相互電性連接,因而達到導通電路的效果。 其中,印刷電路板導通不同表面電路的手段,即係於 不^表面之間貫通鑽設導通孔,並對導通孔進行電鑛處 镨二·t ]可^毛性,一般而言,導通孔的鑽設係藉由PCB =完成’請鑽頭在製作及鑽孔的過程中,其表面 二均會有殘留或外加的應力(請配合參看第十圖所 ::亥應力一般係為張應力’不僅會企圖伸展或是拉伸 導致表面缺陷如微小的裂縫等的產[並且亦 兮pc/、疲勞強度’使其使用壽命受到縮減,有鑑於此, 細粉以及_始粉,在3 :二’即利請的碳化鎢 ^ ^u 酿同壓下藉由粉末冶金技術燒 釔成棒材,再裝在具鑽石刀且 成, ^的特殊工作機上加以研磨而 中所、齒^ J町同/皿,足以承受使用過程 中所遭文的種種應力,且不易損壞。 200817135 ,,化鶬由於生產成本甚高,若完全利用碳化鎮來 仃生產製造’將導致成本費用的增加,因此業者多以直 他替代方案或加卫手法來替代之,如:利用冶金接合技術 將把柄部分接合以不繡鋼材質、度氮化鈦處理、鍍類鑽膜 及離子植入處理,但盆在拉作卜古 ,、隹知作上有一疋的困難度,且須花 費相當的時間。 諸如前述的PCB鑽頭,目前一般切削、鑽孔工具,其 表面強化的方法不外乎為冷加工、熱處理,大致上而言, 冷加工係對切削、鑽孔工具表面不斷擊打或滾壓,令其形 成差排而增加強度;熱加工則係對切肖、鑽孔王具加熱, 再藉由淬火、回火等手段而達到強化的目的,然而,前述 表面強化處理方法,不僅程序上較為繁複,且花費時間亦 較長。 後來,汽車工業在對於如何提升汽門彈簧的使用壽命 的研究及測試期間意外的發現了珠擊處理,其係冷作的一 種程序,其亦被稱為“喷砂處理,,,原先主要的目的是被 用來做機械零件的除銹或是對寶石的噴砂處理,而直到今 曰,珠擊處理亦僅僅被侷限運用在汽車零件的表面處理或 航太工業上的測試。 【發明内容】 本發明之目的係在於提供一切削、鑽孔工具表面強化 處理方法,其可簡便且快速的強化現有技術的切削、鑽孔 工具表面,並消除現有技術的切削、鑽孔工具中的應力殘 留,進而提高其使用壽命。 6 200817135 則述目的,本發明之切削、鑽孔工具表 理方法所運 叫5$化處 之技術手段,係進一步將珠擊處理運 削、鑽孔卫▲ 連用於切 /、的表面處理上,即對該切削、鑽孔工 面嘖射以與ϊ , 八的表 '小的珠體(該珠體可為鋼珠、玻璃参、陶瓷珠、 八D面的杈鋼粒子或具圓珠狀的任何材料的粒子),令嗲 珠:均勻且密集的撞擊該切削、鑽孔工具的“,使:: 材貝=塑性變形而形成密密麻麻的小圓凹冑;在各凹痕形 成同=,各凹痕内的材質產生一由凹痕中心區域往外擴展 勺力里而凹痕外緣沒有變形的材質,則產生向凹痕中心 片i:的力里,刖述二力量在此一區域範圍内產生一壓縮應 力區。 '' μ 如此處理一段時間後,受加工的切m、錢孔工具表面 P布滿了凹痕,因而使得表面形成一層緊密而壓縮的组 織,另外,其内部所殘留的外張應力,也可以隨著壓縮應 力區的產生,而逐漸被消除。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tool surface strengthening treatment method, and more particularly to a surface strengthening treatment method for strengthening the surface of a cutting and drilling tool of the prior art. [Prior Art] With the rapid development of technology, various related consumer electronic products such as information and communication have become one of the fastest growing industries in the world, and among the aforementioned consumer electronic products, printed circuit boards (PCBs) are often provided. , Printed (10) B0ard), which can form a plurality of electronic circuits for electrically connecting the electronic components to each other, thereby achieving the effect of the conduction circuit. Wherein, the printed circuit board conducts the means of the different surface circuits, that is, the through holes are drilled through the surface between the surfaces, and the conductive holes are made of the electric ore, and in general, the through holes The drilling is done by PCB = 'When the drill bit is made and drilled, there will be residual or external stress on the surface of the drill bit (please refer to the tenth figure:: the tensile stress is generally the tensile stress) Not only will it attempt to stretch or stretch to cause surface defects such as tiny cracks, etc. [and also 兮pc/, fatigue strength', its service life is reduced, in view of this, fine powder and _ start powder, in 3: two 'Traditional tungsten carbide ^ ^u is brewed into a bar by powder metallurgy under the same pressure, and then it is placed on a special working machine with a diamond knife and a ^, and the machine is ground. The same / dish, enough to withstand the various stresses encountered in the use of the process, and is not easy to damage. 200817135, because of the high production costs, if the use of carbonized towns to produce, 'will lead to increased costs, so the industry More to substitute him or to defend Instead of using techniques, such as the use of metallurgical joining technology to join the handle part with stainless steel, titanium nitride treatment, plating and drilling, and ion implantation, but the pot is made in Bugu, There is a certain degree of difficulty, and it takes a considerable amount of time. For example, the aforementioned PCB drill bit, the current general cutting and drilling tools, the surface strengthening method is nothing more than cold working, heat treatment, in general, cold working is cutting, The surface of the drilling tool is continuously hit or rolled, so that it forms a poor row to increase the strength; the hot processing is to heat the cutting and drilling the king, and then to achieve the purpose of strengthening by means of quenching and tempering, however, The aforementioned surface strengthening treatment method is not only complicated in procedure, but also takes a long time. Later, the automobile industry unexpectedly discovered the bead blasting process during the research and testing on how to improve the service life of the valve spring, which is cold. A procedure, also known as "blasting," which was originally used for the descaling of mechanical parts or the grit blasting of gemstones. In the future, the bead blasting process is only limited to the surface treatment of automotive parts or the test of the aerospace industry. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for surface strengthening treatment of a cutting and drilling tool, which is simple and convenient. And quickly strengthen the cutting and drilling tool surface of the prior art, and eliminate the residual stress in the cutting and drilling tools of the prior art, thereby improving the service life thereof. 6 200817135 The purpose of the invention is to cut and drill the tool table. The technical method used by the method to transport the 5$ chemical system is to further use the bead-cutting processing and the drilling and polishing ▲ to be used for the surface treatment of the cutting/cutting, that is, the cutting and drilling of the working surface and the ϊ, Eight of the table 'small beads (the beads can be steel balls, glass ginseng, ceramic beads, D steel particles of eight D faces or particles of any material with beads), so that the beads: uniform and dense impact The cutting and drilling tools "make:: material shell = plastic deformation to form a dense small round concave 胄; in each dent formation the same =, the material in each dent produces a dent from the center of the dent In the force of the scooping force and the outer edge of the indentation is not deformed, the force is generated to the center of the indentation i: the force of the two forces produces a compressive stress zone in the region. '' μ After this treatment for a period of time, the surface of the processed cut m and the money hole tool is covered with dents, thus forming a tight and compressed structure on the surface, and the external tensile stress remaining inside is also It can be gradually eliminated as the compressive stress zone is generated.
由上可知,本發明之切削、鑽孔工具表面強化處理方 法’其不僅操作較為簡便、A費時間較短,且其不同於一 般傳統表面處理方法之處在於:其令切削、鑽孔工具材質 表面產生塑性變形’達到消除缝隙、產生差排等冷加工的 功效,因而增加切肖丨j、艚;τ目从餅士 ^ J鑕孔工具材質表面的強度及硬度; 且進一步消除切削、鑽孔工具内部的應力殘留,並產生壓 縮應力’ 0而相對的提高切削、鑽孔工具的耐用性以及應 變抵抗能力。 【實施方式】 7 200817135 請參看第—圓所示,本發明之切削、鑽孔工具表面強 处里方法於本貫施例之中’係運用於可對印刷電路板鑽 鑽針(i 〇 )之上’請再配合參看第二圖所示,該鑽 由〇)包括有一針柄(11)及一針體(12),其 中違針體(1 2 )係為待處理部位。 其所運用的設備包括有: -户且f t轉軸(2 〇 )’其軸設於一座體上,頂部設有 /σ 一 ( 2 1 ),該治具(2 1 )頂卹s 士 r Ί π , 丄)頂邛具有一容孔可供鑽 ,十(1 0 )以其針柄(丄丄) 定件Γ 9 1 η、. 叩玉置叹立,亚與一固 2 1 ϋ )配合來達到鑽針(1 —. 呈f 9 1、— ^ )的固疋,而該治 八2 1 )底部成型有一容穴與自動轉舳f 9 Π、 相互穿固; 、曰勒轉軸(2 〇 )的頂端 該自動轉軸(2 〇 )可依傕用去邮< A 治具(P 1 w 者所设定的參數,驅動 的川及位於治具(21)中 疋的轉速同步旋轉; L 1 0 )以一 —噴砂機(圖中未示),宜且 嘴(30),該噴嘴7、有不^度、角度的噴 2)相對,可…、〇)與鑽針(10)的針體(1 1)的奸方(21)旋轉,且其出口(3 曰〕貝抓方向與鑽針( 、ύ (1 〇)之間保持有 父。直,另其與鑽針 另特疋距離,該特宏re雜〆 15公分内;該噴砂機 Μ係在2公分 該珠體(4〇)可“供置入破小的珠體(4 〇 ), (^ . 為鋼珠(請參看第七圖所 (凊翏看第八圖所亍)^ 口所不)、玻璃珠 多看弟九圖所示)哎| 面的石反鋼粒子(請 A具囫珠狀的任何材料 200817135 體(40)提供動力,令珠體(4〇 於-特定狀態下…且密集的由出口 -定速度, 擊至針體(1 2 )表面。 丄)噴出’打 2 ) 前述特定狀態可為噴嘴(3〇)環心 轉,且治具⑴)及針體(12)靜止不動(2 1)旋 另,前述特定狀態可為治具(21) 狀態。 於原地自轉,且喷嘴(3〇)靜止不動的狀態體( 又,前述特定狀態亦可為治具(2 靜止不動,且喷嘴(3〇)相對治具 及針體(12) 2)轴向往復運動的狀態;亦或喷嘴( 及針體(1 且治具(21)及針體(12)相對噴嘴()二不動’ 復運動的狀態。 V J ϋ )軸向往 .明苓看第二及四圖所示,當珠體(40)½6 的撞擊至針體(12)表面時,針體( 句勾且密集 可因塑性變形而形成密密麻麻的小圓凹材貝 凹痕("〇)内的材質產二同:,各 力量,而凹痕(12〇)外緣沒有變形= :在產「生向凹痕(12〇)中心擠壓的力量,前述二力 里在此一區域範圍内產生一壓縮應力區(1 2丄)。 如此處理-段時間後,針體(丄2)表面即佈滿了凹 痕1 2 〇 )’因而使得表面形成-層緊密而壓縮的組織, 另外’其内部所殘留的外張應力’也可以隨著壓縮應力區 (1 2 1 )的產生,而逐漸被消除。 9 200817135 由上可知’本發明之切削、鑽孔工具表面強化處理方 法不僅可藉由肩除鑽針(1〇 )針體(1 2 )表面的缝隙, 以及產生差排來增加其表面的強度及硬度;此外,其並進 一步消除鑽針(10)内部的應力殘留,並產生壓縮應力, 因而相對的提高鑽針(1 0 )的耐用性(可鑽孔數)以及 應變抵抗能力。 【圖式簡單說明】It can be seen from the above that the surface strengthening treatment method of the cutting and drilling tool of the present invention is not only simple in operation, but also short in A time, and it is different from the conventional conventional surface treatment method in that it makes the material of the cutting and drilling tool Plastic deformation on the surface 'to achieve the effect of eliminating gaps, resulting in poor processing and other cold processing, thus increasing the strength and hardness of the surface of the material from the cakes; and further eliminating cutting and drilling The stress inside the tool remains and produces a compressive stress '0 while increasing the durability of the cutting, drilling tool and strain resistance. [Embodiment] 7 200817135 Please refer to the circle-circle, the method for the surface strength of the cutting and drilling tool of the present invention is used in the present embodiment to apply a drill pin (i 〇) to a printed circuit board. Above, please refer to the second figure. The drill includes a needle handle (11) and a needle body (12), wherein the needle-off body (12) is the site to be treated. The equipment used includes: - household and ft shaft (2 〇)' whose shaft is set on a body with /σ one (2 1 ) at the top, the fixture (2 1) top s s s Ί π , 丄) top 邛 has a hole for drilling, ten (10) with its needle handle (丄丄) Γ 9 1 η, 叩 置 置 , , , , , , , , , , , , , , , , , , , The boring pin (1 -. is f 9 1 , - ^ ) is fixed, and the bottom of the rule 8 2 1 ) is formed with a cavity and an automatic turn 舳 f 9 Π, mutual penetration; 曰勒轴轴 (2 〇 The top of the automatic reel (2 〇) can be rotated according to the speed of the A<A fixture (the parameter set by P 1 w, the driving speed of the pump and the speed of the crucible located in the fixture (21); L 1 0) by a sand blasting machine (not shown), preferably mouth (30), the nozzle 7, there is no degree, angle of the spray 2) relative, can be ..., 〇) and the bur (10) The adult (21) of the needle body (11) rotates, and its exit (3 曰) is in the direction of the catch and the needle (, ύ (1 〇) has a parent. Straight, and the other is special with the drill needle. Distance, the Tehong re miscellaneous within 15 cm; the sand blasting machine is tied in 2 cm of the bead (4〇) can be "for the placement of broken beads (4 〇), (^. for steel balls (please refer to the seventh picture (see the eighth picture) ^, the mouth is not), glass beads See the younger brother's figure 哎 哎 | face stone anti-steel particles (please A bead-shaped any material 200817135 body (40) to provide power, so that the bead body (4 〇 in a specific state ... and densely exported -Set the speed, hit the surface of the needle (1 2 ). 丄) Squirt '打 2' The above specific state can be the nozzle (3〇) ring rotation, and the fixture (1)) and the needle body (12) are stationary (2 1) Rotating, the specific state may be the state of the jig (21). The state in which the nozzle is rotated in place and the nozzle (3〇) is stationary (again, the specific state may also be a fixture (2 is stationary), and The nozzle (3〇) is opposite to the jig and the needle body (12) 2) in the state of axial reciprocation; or the nozzle (and the needle body (1 and the jig (21) and the needle body (12) are opposite to the nozzle () 'The state of the complex movement. VJ ϋ ) Axis to the alum. See the second and fourth figures. When the bead (40) 1⁄26 hits the surface of the needle (12), the needle body Sexual deformation forms a densely rounded concave scaly ("〇) material produced in the same product:, each force, and the dent (12〇) outer edge is not deformed =: in the production of "growth dent" 12〇) The force of the center extrusion, the above two force produces a compressive stress zone (1 2丄) in this region. After this treatment - the surface of the needle (丄2) is covered with dents. 1 2 〇)' thus causes the surface to form a tightly packed structure, and the 'external tensile stress remaining inside' can be gradually eliminated with the generation of the compressive stress region (1 2 1 ). 9 200817135 It can be seen from the above that the surface strengthening treatment method of the cutting and drilling tool of the present invention can not only increase the surface strength of the needle (1 2 ) by the shoulder, but also the gap of the needle (1 2 ). And hardness; in addition, it further eliminates the stress residual inside the drill needle (10) and generates compressive stress, thereby relatively improving the durability (the number of drillable holes) and the strain resistance of the drill needle (10). [Simple description of the map]
第一圖係本發明之實施狀態示意圖。 第一圖係待處理鑽針之側視圖。 第二圖係珠體撞擊針體表面示意圖。 第四圖係凹痕成型過程示意圖。 第五圖係應力方向示意圖。 第六圖係另一應力方向示意圖。 弟七圖係鋼珠之外觀圖。 苐八圖係玻璃珠之外觀圖。 第九圖係碳鋼粒子之外觀圖。 第十圖係為應力來源表。 【主要元件符號說明】 (11)針柄 (1 2 0 )凹痕γ (2 0 )自動轉軸 (2 1 0 )固定件 (3 1 )出口 (1 0 )鑽針 (1 2 )針體 (1 2 1 )壓縮應力區 (2 1 )治具 (3 0 )喷嘴 (4 0 )珠體The first figure is a schematic view of the state of implementation of the present invention. The first picture is a side view of the bur to be processed. The second figure is a schematic view of the surface of the bead impacting the needle body. The fourth figure is a schematic diagram of the process of forming the dimple. The fifth figure is a schematic diagram of the stress direction. The sixth figure is a schematic diagram of another stress direction. The younger brother of the seven figures is the appearance of the steel ball. Figure 8 shows the appearance of glass beads. The ninth figure is an appearance of carbon steel particles. The tenth figure is a table of stress sources. [Main component symbol description] (11) Needle shank (1 2 0 ) Dent γ (2 0 ) Automatic shaft (2 1 0 ) Fixing member (3 1 ) Exit (1 0 ) Drill needle (1 2 ) Needle body ( 1 2 1) Compressive stress zone (2 1 ) Fixture (30) Nozzle (40) bead