200816941 九、發明說明: (發明所屬之技術領域) 本發明涉及一種鞋墊與其加工技麵域,特別是指一種活動鞋墊及其製 作方法。 (先前技術) 眾所周知,鞋墊用以行走時能夠對腳部起到保護且又具舒適感之設計, 其放置於鞋體內,而所述活動鞋墊則是指可以自由從鞋體內抽換之鞋墊,該 類活動鞋墊亦就具有方便清洗之功效。 —般活動鞋墊大多選用熱塑性材料加工而成,例如EVA、PVC、PE棉 等;其中,目前此類鞋墊有的單純熱塑性材料直接製成或者是所製成的熱塑 性材料充當底板且於該底板上粘附面料而成,但是,由於上述熱塑性材料的 物理特性所致,往往因硬度不足而造成高變型率,即過硬就穿著不適,稍軟 則易變形。 市場上還出現一些多介層面的活動鞋墊,其均會存在上述習知技術的缺 陷,並且在製作過程中通常是經人工作業模式將各成型後的單片層結構逐一 進行粘貼製成單讎墊,而不能進行有規模地成麗生產,故生產效率低, 不利於市場競爭;同時該多介層面表面粘貼不牢固,或者是中間介層面胃胃 是外露於各層面之間的結構,從而中間的介面層會因外界因素影饗導 現象發生,不利於市場推廣,給消費者使用也帶來困擾。 (發明內容) 本發明針對上述習知技術的不足,主要目的紐提供一種新穎、舒適的 1 200816941 多層組合結構之活動鞋墊,其不易變形,且又具有較佳的柔軟性,同時還解 決了中間介層受外界影響導致磨損之問題。 本發明另一目的在於提供一種所述活動鞋墊的製作方法,其可以實現活 動鞋墊的大規模批量生產'提高生產效率。 爲實現上述之目的,本發明採取如下技術方案: 一種活動鞋墊的製作方法,包括以下歩驟·· (1) 先準備一成片底材,于該成片底材上方至少粘貼兩片已成型的強性 材料中底,然後在前述結合體的強性材料中底上方粘貼成片面料,且對應每 • 一強性材料中底的面料邊緣與底材直接粘貼; (2) 將上述粘貼好的材料經成型模具依次壓製成活動鞋墊,且所製得鞋 墊的邊緣是由面料與底材直接貼合結構,使強性材料中底完全包覆於面料與 底材所組合的空間內。 本發明中製作方法優先方案如下: 所述面料包括布料或皮革或者還可以是由布料或皮革貼合一^層構成, 其中,成型後的軟層與強性材料中底貼合;所述軟層的設置可增添相應的柔 • 軟性,其厚度依實際需求所決定。所述底材可根據不同面料的選擇而使用布 料或熱塑性材料,該熱塑性材料可包括加熱後麵可定型的醋酸乙烯酯共聚 物(EVA)棉、聚氯乙烯(PVC)棉或聚乙烯(PE)棉;所述強性材料中底 材料包括加熱後麵難以成型的獅讎、橡膠海綿或聚氨酯(PU )海綿及 不易變形的材料◊所述軟層即爲凡能符合不影響結構特點的材料即可。 一種讎上述方法所製成的活動鞋墊,包括·· -底層; 一強性材料中底,該強性材料中底粘貼於底層上·,以及; 一面料,該面料粘貼于強性材料中底上面; 2 200816941 其中,面料的外邊緣與底層直接粘貼,所述強性材料中底完全包覆於面 料與底層之間所組合的空間內,即不會外露,其作用在於通過面料與底層直 接組合結構來達到更好地保護強性材料中底不會受外界因素直接影響而遭到 損壞之效果。 本發明中活動鞋墊優選方案如下: 所述面料包括布料或皮革;或者所述面料由布料雜革貼合一層軟層構 成,該軟層與強性材料中底貼合;所述軟層的設置可增添相應的柔軟性,其 厚度依實際需求所決定·,所述底材可根據不伺面料的選擇而使用布料或熱塑 性材料,該熱塑性材料可包括加熱後模塑可定型的醋酸乙烯酯共聚物(EVA ) 棉、聚氯乙烯(PVC)棉或聚乙烯(PE)棉;所述強性材料中底包括加熱後 模塑難以成型的乳膠海綿、橡膠海綿或聚氨酯(PU )海綿及不易變形的材料。 所述軟層即爲凡能符合不雜結戀點的材料即可。 本發明與習知麵相比,其製作方法之有益效果是可以實麵動鞋墊的 大規模成批生產,提高生產效率;利用本發明之製作方法所製成的活動鞋墊, 其不易變形,且又具有較佳的柔軟性,給消費者帶來舒適感;特別是籍由強 • 性材料中底不外露之設計結構能夠有效地保證強性材料中底不受外界因素而 直接遭到磨損。其結構簡單,實用性強。 (實施方式) 下面結合附圖與具體實施方式對本發明作進一步描述: 本實施例之底材選用熱塑性材料,該熱塑性材料可以選用加熱後模塑可 定型的醋酸乙烯酯共聚物(EVA)棉、聚氯乙烯(PVC)棉或聚乙烯(PE) 3 200816941 請參閱圖1所示,一種活動鞋墊的製作方法,包括以下步驟: (1) 先準備一成片熱塑性底材10,于該成片熱塑性底材10的上方粘貼 兩片已成型的強性材料中底20 ,然後在強性材料的中底20上方粘貼成片面 料30 ’該面料30爲布料或皮革;對應每一強性材料中底20的面料30的邊 緣31與熱塑性底材20直接粘貼; (2) 將上述粘貼好的材料經成型模具依次壓製成活動鞋墊1〇〇,所製得 鞋墊的纖是由面料30與熱塑性材料底材10直接貼合結構,麵性材料 20中底完全包覆於面料30與熱塑性材料底材10所組合的空間內。 所述強性材料可選用加熱後模塑難以成型的乳膠海綿、橡膠海綿或聚氨 酯(PU )海綿;故相應材料是可以相互替換。 經上述實施例步驟(1 )、(2)可完成成型活動鞋墊100之批量生產,而 上述之製作方法還可以是在成片熱塑性底材上粘貼複數片已成型的強性材料 中底,在強性材料的中底上方同樣粘貼成片面料,然後通過成型模具依次壓 製成活動鞋墊,而更好地實現批量生產。 如圖2、圖3、圖4所示,一種用上述方法製得之活動鞋墊1〇〇,包括 一熱塑性底層11、一強性材料中底20以及一面料30,該面料爲布料或皮革。 其中,強性材料中底20粘貼於熱塑性底層11上,而面料30貝ij粘貼于強性 材料中底20上,所述面料30的外邊緣與熱塑性底層11直接粘貼,所述強 性材料中底20完全包覆於面料30與熱塑性底層11之間所組合的空間內, 即不會外露,其作用在於通過面料30與熱塑性底層11直接組合結構來達到 更好地保護強性材料中底20不會受外界因素而遭到損壞之效果。 綜上闡述,本發明製作方法之優點在於可以實現活動鞋墊的大規模成批 量生產,無須傳統手工製作,從而提高生產效率,有利於市場競爭;同時利 用本發明之製作方法所製成的活動鞋墊,其中強性材料中底完全包覆於面料 4 200816941 與底材所組合的空間內,從而有效地保證強性材料中底不受外界直接磨損; 並且通過強性材料中底與熱塑性底材混合製成的活動鞋墊不易變形,且又具 碰佳的柔軟性,給消費者帶來舒適感;其結構簡單,實用性強, ’ 如圖5、圖6、圖7所示,本發明另一實施方式:其將上述實施例1中 的面料30藉由布料或皮革貼合一軟層而成,且軟層與中底直接緊貼,其他 工藝與實施例1相同,故在此不加贅述;其通過此方法所製得之活動鞋墊, 包括一熱塑性底層11、一強性材料中底20以及一面料30 ,該面料30由布 料或皮革301貼合一層軟層302組成;其中,強性材料中底20粘貼於熱塑 性底層11上,而面料30的軟層302貝[J粘貼于強性材料中底20上,所述面 .料30中布料或皮革301外_ 31與軟層302的外邊緣32直接貼合,所述 軟層302的外邊緣32與熱塑性底層11直接粘貼,所述強性材料中底20完 全包覆於面料30的軟層302與熱塑性底層11之間所組合的空間內,即不會 外露,其作用在於通過面料30的布料或皮革301、_ 302與熱塑性底層 11直接組合結構來達到更好地保護強性材料中底20不會受外界因素而遭到 ( 損壞之效果;而軟層302之設計可以更好地保證鞋墊的舒適性。 以上所述,僅是本發明一種活動鞋墊及其製作方法較佳實施例而已,並 非對本發明的技術範圍作任何限制,其中根據實際需求,本發明底材還可以 布料,而相對應的面料則可使用皮料來完成,故凡是依據本發明的技術實質 對以上實施例所作的任何細微修改、等同變化與修飾,均仍屬於本發明技術 方案的範圍內。 (圖式簡單說明) 圖1是本發明製作活動鞋墊方法的流程狀態結構示意圖; 圖2是本發明活動鞋墊分解結構示意圖; 5 200816941 圖3是圖2組合結構示意圖; 圖4是圖3的A-A割面放大結構示意圖; 圖5是本發明活動鞋墊另一實施例之分解結構示意圖; 圖6是圖5組合結構小思圖, 圖7是圖6的B-B剖面放大結構示意圖200816941 IX. Description of the invention: (Technical field to which the invention pertains) The present invention relates to an insole and a processing technique thereof, and more particularly to a movable insole and a method of manufacturing the same. (Prior Art) As is well known, the insole is designed to protect the foot while walking, and is comfortable to be placed in the body of the shoe, and the movable insole refers to an insole that can be freely removed from the body of the shoe. This type of active insole is also easy to clean. Most of the active insoles are made of thermoplastic materials, such as EVA, PVC, PE cotton, etc. Among them, some of these insoles are made of pure thermoplastic materials directly or the thermoplastic materials are used as the bottom plate and on the bottom plate. Adhesive fabrics are formed. However, due to the physical properties of the above thermoplastic materials, high modulus is often caused by insufficient hardness, that is, wearing is uncomfortable when it is too hard, and is easily deformed when it is slightly soft. There are also some multi-level active insoles on the market, which all have the defects of the above-mentioned prior art, and in the manufacturing process, the formed single-layer structure is usually adhered one by one into a single unit by a manual operation mode. Pad, but can not be produced on a large scale, so the production efficiency is low, which is not conducive to market competition; at the same time, the multi-layer surface is not firmly adhered, or the stomach layer of the intermediate layer is exposed between the layers, thereby The middle interface layer will be affected by external factors, which is not conducive to market promotion and brings trouble to consumers. SUMMARY OF THE INVENTION The present invention is directed to the above-mentioned deficiencies of the prior art, and the main purpose is to provide a novel and comfortable movable insole of the 200816941 multi-layer composite structure, which is not easily deformed, and has better flexibility, and also solves the middle. The layer is subject to external influences causing wear and tear. Another object of the present invention is to provide a method of manufacturing the movable insole that can achieve mass production of a live insole 'improving production efficiency. In order to achieve the above object, the present invention adopts the following technical solutions: A method for manufacturing a movable insole includes the following steps: (1) preparing a sheet of substrate, and pasting at least two sheets on the sheet substrate The strong material midsole is then pasted into a piece of fabric above the bottom of the strong material of the combination, and the edge of the fabric corresponding to each of the strong material midsole is directly pasted with the substrate; (2) Paste the above The material is sequentially pressed into a movable insole by a molding die, and the edge of the insole is directly bonded to the fabric and the substrate, so that the strong material midsole is completely covered in the space combined with the fabric and the substrate. The preferred method of the manufacturing method of the present invention is as follows: the fabric comprises cloth or leather or may be composed of a layer of cloth or leather, wherein the soft layer after molding is adhered to the bottom of the strong material; The layer setting adds a corresponding softness and softness, the thickness of which is determined by actual needs. The substrate may be made of a cloth or a thermoplastic material depending on the choice of different fabrics, which may include heating of a vinyl acetate copolymer (EVA) cotton, polyvinyl chloride (PVC) cotton or polyethylene (PE). Cotton; the strong material midsole material comprises a gryphon, a rubber sponge or a polyurethane (PU) sponge which is difficult to form behind, and a material which is not easily deformed, and the soft layer is a material which can conform to the structure which does not affect the structure. Just fine. A movable insole prepared by the above method, comprising: a bottom layer; a strong material midsole, the strong material midsole is adhered to the bottom layer, and; a fabric, the fabric is adhered to the strong material midsole Above; 2 200816941 wherein the outer edge of the fabric is directly adhered to the bottom layer, and the strong material midsole is completely covered in the space combined between the fabric and the bottom layer, that is, it is not exposed, and its function is directly through the fabric and the bottom layer. The combined structure is used to achieve better protection against the damage of the strong material midsole without being directly affected by external factors. The preferred embodiment of the movable insole of the present invention is as follows: the fabric comprises cloth or leather; or the fabric is composed of a cloth leather attached to a soft layer, the soft layer is adhered to the strong material bottom; the soft layer is arranged A corresponding softness can be added, the thickness of which depends on actual needs. The substrate can be made of a cloth or a thermoplastic material according to the choice of the non-woven fabric, and the thermoplastic material can include a vinyl acetate copolymer which can be molded after heating. (EVA) cotton, polyvinyl chloride (PVC) cotton or polyethylene (PE) cotton; the strong material midsole includes a latex sponge, a rubber sponge or a polyurethane (PU) sponge which is difficult to mold after heating and is not easily deformed. s material. The soft layer is any material that can conform to the point of no miscellaneous love. Compared with the conventional surface, the invention has the beneficial effects that the large-scale mass production of the solid insole can be realized, and the production efficiency is improved; the movable insole made by the manufacturing method of the invention is not easily deformed, and It also has better softness and gives consumers a sense of comfort; in particular, the design structure that is not exposed by the strong material midsole can effectively ensure that the strong material midsole is directly exposed to external factors. The structure is simple and practical. (Embodiment) The present invention will be further described below with reference to the accompanying drawings and specific embodiments. The substrate of this embodiment is made of a thermoplastic material which can be selected by heating and molding a shapeable vinyl acetate copolymer (EVA) cotton. Polyvinyl chloride (PVC) cotton or polyethylene (PE) 3 200816941 Please refer to FIG. 1 , a method for manufacturing a movable insole, comprising the following steps: (1) Preparing a sheet of thermoplastic substrate 10 for forming the sheet. Two pieces of the formed strong material midsole 20 are pasted on the thermoplastic substrate 10, and then pasted on the midsole 20 of the strong material into a piece of fabric 30'. The fabric 30 is cloth or leather; corresponding to each strong material The edge 31 of the fabric 30 of the bottom 20 is directly pasted with the thermoplastic substrate 20; (2) The above-mentioned pasted material is sequentially pressed into a movable insole 1 through a molding die, and the fiber of the insole is made of the fabric 30 and the thermoplastic material. The substrate 10 is directly bonded to the structure, and the midsole of the facing material 20 is completely covered in the space in which the fabric 30 and the thermoplastic material substrate 10 are combined. The strong material may be selected by heating to mold a latex sponge, a rubber sponge or a polyurethane sponge which is difficult to form; therefore, the corresponding materials are mutually replaceable. The mass production of the molded movable insole 100 can be completed by the steps (1) and (2) of the above embodiment, and the above manufacturing method can also be to apply a plurality of formed strong material midsole on the sheet of thermoplastic substrate. The upper part of the strong material is also pasted into a piece of fabric, and then pressed into a movable insole through a molding die, thereby achieving mass production better. As shown in Figures 2, 3 and 4, a movable insole 1 manufactured by the above method comprises a thermoplastic substrate 11, a strong material midsole 20 and a fabric 30 which is cloth or leather. Wherein, the strong material midsole 20 is adhered to the thermoplastic underlayer 11, and the fabric 30 is affixed to the strong material midsole 20, and the outer edge of the fabric 30 is directly pasted with the thermoplastic underlayer 11, in the strong material. The bottom 20 is completely covered in the space combined between the fabric 30 and the thermoplastic substrate 11, that is, it is not exposed, and its function is to achieve a better protection of the strong material midsole 20 by directly combining the fabric 30 with the thermoplastic substrate 11. It will not be damaged by external factors. In summary, the manufacturing method of the present invention has the advantages that large-scale mass production of the movable insole can be realized, without traditional manual production, thereby improving production efficiency and facilitating market competition; and the active insole made by using the manufacturing method of the present invention. The strong material midsole is completely covered in the space of the fabric 4 200816941 combined with the substrate, thereby effectively ensuring that the strong material midsole is not directly exposed to the outside; and is mixed with the thermoplastic substrate through the strong material midsole The movable insole is not easy to be deformed, and has good softness, which brings comfort to the consumer; the structure is simple and practical, and as shown in FIG. 5, FIG. 6, and FIG. 7, the present invention is another Embodiment: The fabric 30 in the above Embodiment 1 is formed by laminating a soft layer of cloth or leather, and the soft layer is directly adhered to the midsole. The other processes are the same as those in Embodiment 1, and therefore no further description is provided herein. The movable insole prepared by the method comprises a thermoplastic bottom layer 11, a strong material midsole 20 and a fabric 30, which is bonded with a soft layer 302 by cloth or leather 301. Wherein, the strong material midsole 20 is adhered to the thermoplastic underlayer 11, and the soft layer 302 of the fabric 30 is adhered to the strong material midsole 20, the surface 30 of the material or the leather 301 outside the _ 31 is directly bonded to the outer edge 32 of the soft layer 302, the outer edge 32 of the soft layer 302 is directly bonded to the thermoplastic substrate 11, the strong material midsole 20 completely covering the soft layer 302 of the fabric 30 and the thermoplastic underlayer. The space between the 11 is not exposed, and its function is to achieve a better protection of the strong material midsole 20 by directly combining the fabric or leather 301, _ 302 and the thermoplastic substrate 11 of the fabric 30. The external factor is affected (the effect of damage; and the design of the soft layer 302 can better ensure the comfort of the insole. As described above, it is only a preferred embodiment of the movable insole of the present invention and the manufacturing method thereof, and is not the present invention. The technical scope of the invention is subject to any limitation, wherein the substrate of the present invention can also be clothed according to actual needs, and the corresponding fabric can be completed by using the leather material, so any fine of the above embodiments according to the technical essence of the present invention is BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing the flow state of the method for manufacturing a movable insole according to the present invention; FIG. 2 is a schematic view showing the exploded structure of the movable insole according to the present invention; 5 is a schematic view of the combined structure of FIG. 2; FIG. 4 is an enlarged schematic view of the AA cut surface of FIG. 3; FIG. 5 is a schematic exploded view of another embodiment of the movable insole of the present invention; Figure 7 is a schematic enlarged view of the BB section of Figure 6