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TW200816575A - Electrical connector and method of manufacturing the same - Google Patents

Electrical connector and method of manufacturing the same Download PDF

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Publication number
TW200816575A
TW200816575A TW95134396A TW95134396A TW200816575A TW 200816575 A TW200816575 A TW 200816575A TW 95134396 A TW95134396 A TW 95134396A TW 95134396 A TW95134396 A TW 95134396A TW 200816575 A TW200816575 A TW 200816575A
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TW
Taiwan
Prior art keywords
elastic
electrical connector
manufacturing
terminal
elastic terminal
Prior art date
Application number
TW95134396A
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Chinese (zh)
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TWI341059B (en
Inventor
Wen-Qiang Ma
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Hon Hai Prec Ind Co Ltd
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Priority to TW095134396A priority Critical patent/TWI341059B/en
Publication of TW200816575A publication Critical patent/TW200816575A/en
Application granted granted Critical
Publication of TWI341059B publication Critical patent/TWI341059B/en

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Abstract

An electrical connector for connecting an electrical component to a printed circuit board (PCB) comprises a shell defining a receiving space, a base assembled in the shell and a plurality of terminals insert molded in the base. The terminal includes a retaining section, a solder section and a resilient section extending from the ends of the retaining section, separately. The base includes a rectangular frame and a beam connecting a pair of opposite sides of the frame. When assembling the electrical component to the shell, the base carries the force coming from the electrical component uniformly.

Description

200816575 九、發明說明·· 【發明所屬之技術領域】 本創作係一種電連接器及其 接電子元件至電:法,尤指一種電性連 【先前技術】 迅連接裔及其製造方法。 枯^電連接11敕廣泛地應用於電子执備φ “ 技發展,人們對^子=待中(如手機),隨著科 中增加照相功乾,相應地,越來越高,如於手機 連接器之《μ漸增加。賴電子元件至電路板之電 本創作電連接器相關之—種… ^空間之金屬殼體、組裳;全;:;接器,包括:設有 f固f於絕緣本體内之複數導體内之絕緣本體,以 體卡扣固持於金屬塑於絕緣本體内,絕緣本 體之收容空間内。丑 置,電子元件收容於金屬殼 絕緣本體鐾于係連接器’在組裝電子元件于1中時 其只能在中間位置;;以金屬殼體中間仏 4分’當組裝電子 ::件,而四周並無承接電子元件 轉T於Γ上至1電山連接器之接電子元件就可能左右翻 之供-⑽,接器 本^創作 可以均勻承受來自=1提f—種電連㈣及其製造方法,1 電性連接。 兒子凡件壓力,從而保證電連接器穩定地 爲達成上% 電性連接電子元、丄本創作提供了一種電連接器,用於 屬殼體内之本辦至電路板,包括:金屬殼體、固持於全 足’以及注塑於本體内之彈性端子。盆中本 200816575 體呈日字型,包括矩形框狀主體及連接主體相對兩邊且位 於主體中間位置之橫梁,彈性端子包括注塑於本體橫梁内 之固持部及分別自固持部兩端延伸之焊接部和彈性臂,其 中焊接部和彈性臂分別置於本體橫梁兩側。 爲達成上述目的,本創作亦提供了一種電連接器之製 造方法,其包括如下步驟:提供彈性端子,其除包括固持 部、焊接部,以及彈性臂之外,還包括連接於焊接部末端 衝壓所需之導位圓孔及置於圓孔和焊接部之間之定位孔; 切除彈性端子之圓孔部分;提供本體,將彈性端子通過定 位孔固定於注塑用之模具中,並澆注塑膠於模具中,當注 塑完成後,塑膠部分形成本體;依次組裝與彈性端子結合 之本體及電子元件於金屬殼體内 與本創作相關之電連接器相比,本創作電連接器在組裝 電子元件于其中時,本體除了中間之橫梁支撐電子元件外, 矩形框狀主體在四周亦對電子元件起支撐作用,故,即使組 裝電子元件用力過大,本體也能承受住其對本體之壓力,且 受力均勻,從而保證電連接器之電性連接。 【實施方式】 請參閱第一圖至第四圖所示,本創作電連接器1,用於 電性連接電子元件5至電路板(未圖示),包括:金屬殼體 10、固持於金屬殼體10内之本體20,以及注塑於本體20 内之彈性端子30。 金屬殼體10,係由金屬板衝壓折彎而成,整體呈框狀, 包括相對設置之第一侧壁100、垂直於第一側壁100且與第 一側壁100相鄰設置之第二側壁101,以及由上述第一側壁 100和第二侧壁101形成之收容空間102。電子元件5就收 容於該收容空間102内,其中第一侧壁100包括三個朝向收 容空間102方向延伸之第一抵持彈片1000及位於第一側壁 100偏下位置且間隔設置之一對開槽1001,第二側壁101包 括設置於其中部之第二抵持彈片1010及以第二抵持彈片 200816575 、 1010爲中心對稱設置之卡持片1011,上述第一側壁100和 第二側壁101上之第一抵持彈片1000和第二抵持彈片1010 可以起到固持電子元件5及爲電子元件5提供接地之作用, 其對稱設置,可以對電子元件5很好地固持。上述第二側壁 101上之卡持片1011形成鎖扣裝置,將電子元件5可靠地鎖 扣於金屬殼體10内,第一側壁100和第二側壁101自由末 端還設有倒角斜面1002、1012,當組裝電子元件5于其中 時,該倒角斜面1002、1012對電子元件5之組裝起到引導 作用。 本體20,由絕緣材料製成,整體呈日字型,包括矩形框 狀主體200及連接主體200相對兩邊之橫梁201。其中主體 200與橫梁201平行之一邊係第一側邊2000,與第一側邊 2000相鄰係第二側邊2001,第二側邊2001設有相隔佈置之 凸塊202,該凸塊202可與金屬殼體10之開槽1001配合, 從而固持於金屬殼體10内。 彈性端子30,交錯地注塑於本體20橫梁201内,包括 注塑於本體20橫梁201内且折彎之固持部300及分別自固 持部300兩端延伸之彈性臂301及焊接部302,其中彈性臂 301與焊接部302分別位於橫梁201兩側,且彈性臂301末 端設有弧形接觸端3010,以與電子元件5電性接觸。彈性端 子30交叉佈置,故,相鄰彈性端子30之焊接部302或者彈 性臂301分別位於本體20橫梁201兩側,如此,可以避免 彈性端子30作動時互相搭接而造成短路。 需要說明,鑒于彈性端子30與本體20係注塑成型,故, 彈性端子30在注塑時需定位於模具(未圖示)中,而彈性 端子30在衝壓過程中作爲衝壓模具導位針孔之圓孔31直徑 一般較大,在特定應用中,若其不能容納於日字型本體20 内,則彈性端子30在生産時,可於其焊接部302和衝壓圓 孔31之間設置定位孔32。 下面結合第四圖所示,介紹本創作電連接器1之製造方 8 200816575 法:首先裁切掉彈性端子30衝壓所需之導位圓孔31,接著 將彈性端子30交錯地置於注塑用之模具上,並通過其上之 定位孔32使其相對模具固定,其中上述模具之模腔係曰字 型,再將熔融塑膠澆注於模具内,並使其在彈性端子30之 固持部300流動,當熔融塑膠凝固後,模具中之塑膠形成曰 字型本體20,且本體20與彈性端子30可靠結合,其中於彈 性端子30固持部300流動之塑膠形成本體20之橫梁201, 其它部分形成本體20之主體200,此時切掉彈性端子30之 定位孔32,接著,將與彈性端子30結合之本體20組裝於金 屬殼體10内,組裝時,在金屬殼體10沒有折彎成矩形前將 本體20框狀主體200第二側邊2001之一個邊上之凸塊202 對準金屬殼體10第一侧壁100之一個壁上之開槽1001插 入,然後折彎金屬殼體10成矩形,使金屬殼體10第一侧壁 100之另一個壁上之開槽1001收容本體20主體200另一個 第二側邊2001上之凸塊202,至此,本體20、彈性端子30, 以及金屬殼體10已經組裝在一起了,最後,將電子元件5 自上而下地置於金屬殼體10之收容空間102内,由於金屬 殼體10設有複數第一抵持彈片1000及第二抵持彈片1010, 故,當電子元件5置於金屬殼體10中時,該等抵持彈片受 到電子元件5擠壓而發生彈性變形,並依靠其自身彈力而固 持電子元件5於金屬殼體10内,同理,電子元件5亦會對 其底部之彈性端子30施以一定作用力,彈性端子30由於電 子元件5作用力而發生彈性變形,並與電子元件5電性接 觸,從而達到電性導通。 需要注意,於本實施方式中,本創作電連接器1之本體 20鑒于係日字型,因此,其不但在中間位置給於電子元件5 支撐力,且在四周亦對電子元件5産生一定支撐作用,故, 即使組裝電子元件5於金屬殼體10内時用力過猛,該本體 20也可以均勻地承受電子元件5對其壓力。 故,本創作確已符合發明之要件,爰依法提出專利申 9 200816575 請。惟,以上所述僅為本發明之較佳實施例,舉凡熟悉本發 明之人士援依本發明之精神所作之等效修飾或變化,皆應涵 蓋在以下申請專利範圍内。 【圖式簡單說明】 第一圖係本創作電連接器之立體分解圖,其中電子元件一併 示出。 第二圖係第一圖所示電連接器之立體組合圖,其中電子元件 一併示出。 第三圖係第一圖所示電連接器另一角度的立體組合圖。 第四圖係本創作電連接器製造之流程示意圖。 【主要元件符號說明】 電連接器 1 金屬殼體 10 第一侧壁 100 第一抵持彈片 1000 開槽 1001 倒角斜面 1002 、 1012 第二側壁 101 第二抵持彈片 1010 卡持片 1011 收容空間 102 本體 20 主體 200 第一侧邊 2000 第二側邊 2001 橫梁 201 凸塊 202 彈性端子 30 固持部 300 彈性臂 301 接觸端 3010 焊接部 302 圓孔 31 定位孔 32 電子元件 5 10200816575 IX. INSTRUCTIONS · · Technical Fields of the Invention The present invention relates to an electrical connector and an electronic component thereof to an electric method, in particular, an electrical connection. [Prior Art] The dry ^ electric connection 11 敕 is widely used in electronic equipment φ "technology development, people on ^ sub = waiting in the middle (such as mobile phones), with the addition of photography in the department, correspondingly, higher and higher, such as mobile phones The connector "μ gradually increases. Lai electronic components to the circuit board of the electric creation of the electrical connector related to ... kind of ^ metal shell, group skirt; full;:; connector, including: with f solid f The insulating body in the plurality of conductors in the insulating body is fixed by the body in the plastic body in the insulating body, and is in the accommodating space of the insulating body. The ugly electronic component is housed in the metal shell insulating body and is connected to the connector When assembling the electronic component in 1, it can only be in the middle position;; in the middle of the metal casing, 仏 4 minutes 'when assembling the electronic::, and the surrounding does not take the electronic component to T to the top of the electric mountain connector The electronic components can be turned over and left - (10), the connector can be uniformly received from the =1 f-type electrical connection (four) and its manufacturing method, 1 electrical connection. Son pressure, thus ensuring electrical connectors Stable to achieve the upper % electrical connection, Sakamoto provides an electrical connector for the local to the circuit board in the housing, including: a metal housing, a full-footed 'and a flexible terminal molded into the body. The pot is in the form of 200816575 The font comprises a rectangular frame-shaped body and a beam connecting the opposite sides of the body and located at a middle position of the body. The elastic terminal comprises a holding portion molded in the body beam and a welding portion and an elastic arm respectively extending from the two ends of the holding portion, wherein the welding portion And the elastic arms are respectively disposed on both sides of the body beam. To achieve the above object, the present invention also provides a manufacturing method of the electrical connector, comprising the steps of providing a resilient terminal, which comprises a retaining portion, a welded portion, and a resilient arm. In addition, the utility model further comprises a guide hole connected to the end of the welding portion and a positioning hole disposed between the round hole and the welding portion; the circular hole portion of the elastic terminal is cut off; the body is provided, and the elastic terminal is fixed through the positioning hole In the mold for injection molding, and pouring the injection molding glue into the mold, when the injection molding is completed, the plastic part forms the body; and the assembly and the elastic terminal knot are sequentially assembled. The body and the electronic component are in the metal casing compared with the electrical connector related to the present creation. When the electronic component is assembled therein, the body of the present invention has a rectangular frame-shaped body in addition to the middle beam supporting the electronic component. The electronic component also supports the electronic component. Therefore, even if the force of assembling the electronic component is too large, the body can withstand the pressure on the body and the force is uniform, thereby ensuring the electrical connection of the electrical connector. As shown in FIG. 4 to FIG. 4 , the present electrical connector 1 is used for electrically connecting the electronic component 5 to a circuit board (not shown), and includes: a metal casing 10 and a body 20 held in the metal casing 10 . And the elastic terminal 30 molded in the body 20. The metal casing 10 is stamped and bent from a metal plate and has a frame shape as a whole, and includes a first sidewall 100 disposed opposite to the first sidewall 100 and The second side wall 101 adjacent to the first side wall 100 and the receiving space 102 formed by the first side wall 100 and the second side wall 101. The electronic component 5 is received in the receiving space 102. The first sidewall 100 includes three first resisting elastic pieces 1000 extending toward the receiving space 102 and a lowering position of the first side wall 100 and one of the spacing grooves. The second side wall 101 includes a second resisting elastic piece 1010 disposed at a middle portion thereof and a holding piece 1011 symmetrically disposed about the second resisting elastic piece 200816575 and 1010. The first side wall 100 and the second side wall 101 are The first resisting elastic piece 1000 and the second resisting elastic piece 1010 can function to hold the electronic component 5 and provide grounding for the electronic component 5, and the symmetric arrangement thereof can well hold the electronic component 5. The latching device 1011 of the second side wall 101 forms a latching device for reliably locking the electronic component 5 into the metal housing 10. The first sidewall 100 and the second sidewall 101 are further provided with a chamfered slope 1002 at the free end. 1012, the chamfered ramps 1002, 1012 guide the assembly of the electronic component 5 when the electronic component 5 is assembled therein. The body 20 is made of an insulating material and is generally Japanese in shape, and includes a rectangular frame body 200 and a beam 201 connecting the opposite sides of the body 200. One side of the main body 200 parallel to the beam 201 is a first side edge 2000, and the first side edge 2000 is adjacent to the second side edge 2001. The second side edge 2001 is provided with a protrusion 202 disposed at a distance, and the protrusion 202 can be disposed. The groove 1001 of the metal casing 10 is engaged to be retained in the metal casing 10. The elastic terminal 30 is alternately molded into the beam 20 of the body 20, and includes a holding portion 300 that is molded into the beam 201 of the body 20 and bent, and an elastic arm 301 and a welding portion 302 respectively extending from opposite ends of the holding portion 300, wherein the elastic arm The 301 and the soldering portion 302 are respectively located at two sides of the beam 201, and the end of the elastic arm 301 is provided with a curved contact end 3010 for electrical contact with the electronic component 5. The elastic terminals 30 are arranged at the same time. Therefore, the soldering portions 302 or the elastic arms 301 of the adjacent elastic terminals 30 are respectively located on the two sides of the beam 201 of the main body 20. Thus, the short circuit can be avoided by overlapping the elastic terminals 30 when they are actuated. It should be noted that, in view of the injection molding of the elastic terminal 30 and the body 20, the elastic terminal 30 needs to be positioned in a mold (not shown) during injection molding, and the elastic terminal 30 serves as a circle for the pinhole of the stamping die during the stamping process. The diameter of the hole 31 is generally large. In a particular application, if it cannot be accommodated in the Japanese-shaped body 20, the elastic terminal 30 can be provided with a positioning hole 32 between the welded portion 302 and the punched circular hole 31 during production. In the following, in conjunction with the fourth figure, the manufacturing method 8200816575 of the present invention will be described. First, the guide hole 31 required for stamping the elastic terminal 30 is cut, and then the elastic terminal 30 is alternately placed for injection molding. The mold is fixed to the mold by the positioning hole 32 thereon, wherein the cavity of the mold is U-shaped, and the molten plastic is poured into the mold and allowed to flow in the holding portion 300 of the elastic terminal 30. After the molten plastic is solidified, the plastic in the mold forms the U-shaped body 20, and the body 20 is reliably coupled with the elastic terminal 30. The plastic flowing in the retaining portion 300 of the elastic terminal 30 forms the beam 201 of the body 20, and the other portions form the body. The main body 200 of 20, at this time, the positioning hole 32 of the elastic terminal 30 is cut off, and then the body 20 combined with the elastic terminal 30 is assembled in the metal casing 10, and before assembly, the metal casing 10 is not bent into a rectangular shape. The protrusion 202 on one side of the second side edge 2001 of the frame body 200 is aligned with the slot 1001 on one wall of the first side wall 100 of the metal casing 10, and then the metal casing 10 is bent into a rectangular shape. ,Make The slot 1001 on the other wall of the first side wall 100 of the housing 10 receives the protrusion 202 on the other second side 2001 of the main body 200 of the body 20, and thus, the body 20, the elastic terminal 30, and the metal housing 10 The electronic component 5 is placed in the accommodating space 102 of the metal casing 10 from the top to the bottom. Since the metal casing 10 is provided with a plurality of first resisting elastic pieces 1000 and a second resisting elastic piece 1010, Therefore, when the electronic component 5 is placed in the metal casing 10, the resisting elastic pieces are elastically deformed by being pressed by the electronic component 5, and the electronic component 5 is held in the metal casing 10 by its own elastic force, similarly. The electronic component 5 also exerts a certain force on the elastic terminal 30 at the bottom thereof. The elastic terminal 30 is elastically deformed by the urging force of the electronic component 5, and is electrically contacted with the electronic component 5 to achieve electrical conduction. It should be noted that in the present embodiment, the body 20 of the present electrical connector 1 has a supporting force for the electronic component 5 in the intermediate position, and also has a certain support for the electronic component 5 in the periphery. Therefore, even if the force is too strong when the electronic component 5 is assembled in the metal casing 10, the body 20 can uniformly withstand the pressure of the electronic component 5. Therefore, this creation has indeed met the requirements of the invention, and the patent application is filed according to law 9 200816575. However, the above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art to the spirit of the present invention are intended to be included in the following claims. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is an exploded perspective view of the present electrical connector, in which electronic components are shown together. The second figure is a perspective assembled view of the electrical connector shown in the first figure, in which the electronic components are shown together. The third figure is a perspective assembled view of the other angle of the electrical connector shown in the first figure. The fourth figure is a schematic diagram of the process of manufacturing the electrical connector. [Main component symbol description] Electrical connector 1 Metal housing 10 First side wall 100 First resisting elastic piece 1000 Slot 1001 Chamfered inclined surface 1002, 1012 Second side wall 101 Second resisting elastic piece 1010 Holding piece 1011 Storage space 102 body 20 body 200 first side 2000 second side 2001 beam 201 bump 202 elastic terminal 30 retaining portion 300 elastic arm 301 contact end 3010 welding portion 302 round hole 31 positioning hole 32 electronic component 5 10

Claims (1)

200816575 十、申請專利範圍 其中該電連接器包括 1. 一種電連接器及其製造方法 金屬殼體; 本體,固持於金屬殼體内; 彈性端子,注塑於本體内;其中, 所述本體呈日字型,& 兩邊之橫梁。 1括_框狀主體及連接主體相對 2·如申請專利範圍第丨項 中,&所这之电連接态及其製造方法,其 巾所牡性端子交錯齡塑於本體内。 •如申=專利範圍第丨項所述之電連接 4…中真:娜端子包括固持部、焊接部二i臂: 4.如申清中專:1圍第3項所述之電連接器及其製造方法,其 5 士㈣二=妾部和彈性臂分別位於本體橫梁兩側。 .如申Μ專利範圍弟3項所述之電連接器及其製造方法,盆 述相_性端子之焊接部或彈性臂分別位於橫 朱兩側。 6·如1專·圍第3項所述之電連接器及其製造方法,其 中,所述本體相對兩邊設有凸塊。 7·如申,專利範圍第6項所述之電連接器及其製造方法,其 、’所述金屬殼體於上述本體凸塊對應位置設有開槽。 •種私連接為及其製造方法,該製造方法包括提供金屬殼體 步驟:衝壓彈性端子步驟,所製成之彈性端子包括固持 ^焊接。卩,以及彈性臂;切除彈性端子衝壓時所需之 導位圓孔;提供本體步驟,即將彈性端子置於成型注塑 杈具中亚澆注塑膠於模具中,當注塑完成後,塑膠部分 形成本體’且與彈性端子一體成型;將與彈性端子結合 在一起之本體組裝於金屬殼體中,其中,在衝壓彈性端 子步驟’所製成之彈性端子於焊接部與衝壓所需圓孔之 間設有定位孔,在注塑成型步驟,上述定位孔可固定彈 性端子相對模具之位置,且成型注塑模具設有日字型之 11 200816575 模腔’故,注塑完成後’塑膠部分形成之本體係 =本體包括矩形框狀之主體及連接主體相對兩邊^橫 才木0 〆、 9.如申8項所述之電連接器及其製造方法,其 1Π e i斤述弹性端子交錯地注塑於本體内。 1〇_如申請專利範圍第 +骽内 中,所扯m 屯連接器及其製造方法,其 ’ °卩和彈性f分別位於本體橫梁兩側。 12200816575 X. Patent application scope, wherein the electrical connector comprises: 1. An electrical connector and a manufacturing method thereof; a metal housing; a body held in the metal housing; an elastic terminal molded into the body; wherein the body is in a day Font, & beams on both sides. 1 _ frame-shaped body and connecting body relative to 2. According to the scope of the patent application, the electrical connection state of the & and its manufacturing method, the mushroom terminal is staggered and aged in the body. • The electrical connection 4 as described in the application of the scope of the patent scope [...]: The terminal of the Na includes the holding part and the welding part of the second arm: 4. The electrical connector of the third paragraph of the Shenqing Technical College: The manufacturing method has five (four) two= 妾 and elastic arms respectively located on both sides of the body beam. The electrical connector of the third aspect of the patent application and the method of manufacturing the same, wherein the welded portion or the elastic arm of the phase-of-phase terminal are respectively located on both sides of the transverse side. The electrical connector of claim 3, wherein the body is provided with a bump on opposite sides. The electrical connector of claim 6, wherein the metal housing is provided with a slot at a corresponding position of the body projection. • The private connection is a manufacturing method thereof, and the manufacturing method includes providing a metal casing. Step: stamping the elastic terminal step, and the manufactured elastic terminal comprises holding welding.卩, and the elastic arm; the guide hole required for cutting the elastic terminal; the body step is provided, that is, the elastic terminal is placed in the molding injection molding device, and the plastic injection part is formed in the mold, and when the injection molding is completed, the plastic part forms the body' And integrally formed with the elastic terminal; the body combined with the elastic terminal is assembled in the metal casing, wherein the elastic terminal formed in the step of stamping the elastic terminal is provided between the welded portion and the circular hole required for punching. Positioning hole, in the injection molding step, the positioning hole can fix the position of the elastic terminal relative to the mold, and the molding injection mold is provided with a Japanese-shaped 11 200816575 cavity, so after the injection molding, the plastic part is formed by the body = the body includes The main body of the rectangular frame and the connecting body are opposite to each other. The electrical connector according to the item 8 and the manufacturing method thereof are integrally molded into the body in a staggered manner. 1〇_ As in the scope of the patent application, the m 屯 connector and its manufacturing method, the 卩 ° and the elastic f are respectively located on both sides of the body beam. 12
TW095134396A 2006-09-18 2006-09-18 Electrical connector and method of manufacturing the same TWI341059B (en)

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TWI341059B TWI341059B (en) 2011-04-21

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