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TW200815609A - Method for the stabilization and recycling of aluminum dross from secondary metallurgy - Google Patents

Method for the stabilization and recycling of aluminum dross from secondary metallurgy Download PDF

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Publication number
TW200815609A
TW200815609A TW95134384A TW95134384A TW200815609A TW 200815609 A TW200815609 A TW 200815609A TW 95134384 A TW95134384 A TW 95134384A TW 95134384 A TW95134384 A TW 95134384A TW 200815609 A TW200815609 A TW 200815609A
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reaction
solid
aluminum
water
hot water
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TW95134384A
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TWI319015B (en
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Chia-Cheng Wu
Wei-Sheng Chen
Ting-Che Hsiao
Wei-Shan Chou
Ya-Jing Liou
Min Shing Tsai
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Min Shing Tsai
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

This invention provides a new process for the treatment to stabilize the aluminum nitride and fine metallic aluminum powder containing solid waste, especially the slag from the secondary aluminum metallurgy. By the reaction of aluminum nitride and metallic aluminum with the humidity in the air, ammonia and hydrogen gas are produced which restrict not only the welfare of the human being but also the safety in the industry. In this invention, the thermal hydro chemical method is used to stabilize the material mentioned above. By adding oxidant and pH-value regulator, aluminum nitride and fine metallic aluminum powder are converted to stable aluminum oxide. The product can be reused as the raw material for cement and brick production. Besides, it can be used to replace sand in the construction engineering.

Description

200815609 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種二次熔鋁廢渣資源化處理方法, 特別是針對含有氮化鋁與微細金屬鋁粉末之廢棄物,進行 貧源化之處理,產出可供再利用之氧化銘產a;如此,可 避免耗費掩埋所需之土地空間,更可降低自然資源的開採 /肖耗,進而增進廢棄物之使用效益、提昇經濟價值。200815609 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for recycling secondary molten aluminum waste, in particular to waste containing aluminum nitride and fine metal aluminum powder, which is depleted. Processing and outputting the oxidized product a that can be reused; thus, the land space required for burying can be avoided, and the exploitation/shock consumption of natural resources can be reduced, thereby improving the use efficiency of waste and enhancing economic value.

【先前技術】 按i屬銘的_次溶煉主要是以回收的廢紹為原料, 經過高溫溶煉、偏觀煉、麟等程序後,產出銘錠產品, 可t、應諸如豕具、工具、建材等下游產業使用,屬於台灣 地區資源再生中重要的一環。 與一般高溫冶煉流程-樣,二次脑所產生的銘涪為 主要廢棄物之—。财中除了_,尚含有其他雜質,主 要成分表列如下: 元素 A1 Si N Cl 含量 25-30 15-20 1-5 0.5-1.5 切’由於麵條性相#高’姐煉軸當中料與空氣 中之主要成分反應,反應式如下·· ”[Prior Art] According to i, the _ smelting process is mainly based on the recovered waste slag. After high-temperature smelting, partial smelting, lining and other procedures, the ingot product can be produced. The use of downstream industries such as tools and building materials is an important part of the recycling of resources in Taiwan. As with the general high-temperature smelting process, the second generation of the brain is the main waste. In addition to _, there are other impurities in the money, the main components are listed as follows: Element A1 Si N Cl Content 25-30 15-20 1-5 0.5-1.5 Cut 'Because noodle phase #高' sister shaft and material The main component of the reaction, the reaction formula is as follows·· ”

Mg1.5-3Mg1.5-3

Ca 〇·2-1·2 人馳在_過財縣添加大量造射彳與抗氧化 (第一式) 2Al + 1.502->AJ2〇3 5 200815609 A1 + 0.5N2^A1N (第二式) 因此在所產出之鋁渣中,除了廢鋁中原已内含以及高 溫氧化後產生的氧化鋁之外,尚有氮化銘。 除上述兩化合物外’由於姆中含有未祕的金屬 銘,粒徑範圍涵蓋公分級以上之巨大顆粒至10μ1η以下之 微細粉體。目前雜f源化技術為針對·金屬銘而設 計,流程如第一圖所示:其係先經破碎、篩分取其中富含 金屬粗粒者再供熔煉,而剩餘金屬鋁粉因過於微細,以目 前技術已無回收之可能,遂多以掩理處理;但由於剩餘物 為泰狀灰邊’其巾尚含有金屬!g微細粉末以及氮化銘,此 二成份會與找巾水分_產生氣體,反應式如下: 2A1N + 3H20 AI2O3 + 2NH3 (第三式) 2A1 + 3H20 — Al2〇3 + 3H2 (第四式) 所產生的氨與氳氣(氨具有刺激性臭味,且具有毒性, 而氫氣易燃)’不僅會對環境造成污染疑慮、,更嚴重阻礙氧 匕鋁粕渣的再利用;有鑑於此,本發明人特研發出以濕式 化學方式,將具有反應性之金屬鋁粉與氮化鋁轉化為可再 利用之氧化鋁’以將廢棄物資源化提供再利用之經濟效益。 【發明内容】 *本發明主要係以濕式化學方式,分兩階段將金屬銘與 鼠化轉化為氧触,麟職如下: 、 1.金屬轉之氧化:以氧化劑及高溫曝氣的方式進行 6 200815609 氧化,反應式如下: 2Α1+1.5〇2^Α12〇3 (第五式) 如此可先轉化金勒為氧化物,避免雜大量酸驗值 調整藥劑。 2·氮化紹之破壞··本階段為利用氮化銘與鹼性水相環境 中之水合作用進行處理,主要反應如下: AIN + OH· + H20 — 2ΝΗ3 + Αι(0ίί)4_ (第六式) 所生成的氨在固定溫度下對水的溶解度固定,多餘者 則會揮發至线巾;錄氫氧健錯離刊會與其他陽離 子結合為敎之_水合物。此反縣涉職體的產出與 揮鲞,因此可藉由下列兩方法來加速反應·· (1) 氨的水溶性相當高,常溫2(rc下一公升水可溶解約 2 a升的氣氣,故必須利用高溫來降低氨中的溶解度, 使第六式所示之反應平衡向產物方偏移,達到完全破壞氮 化銘的目的。 (2) 除了高溫外,也可利用曝入空氣的方式,將氨由 水中攜出,達到相同的目的。 综上可得到如第二圖所示的處理流程圖,對於含有金 屬崔呂物末與氮化紹的廢棄物,尤其是已缝過回收金屬I呂後 剩餘的二次熔鋁廢渣粉之資源化處理,極具功效性。 【實施方式】 運用本發明所揭示的流程技術,處理經過回收金屬銘 200815609 後剩餘的二次熔鋁渣粉,如第二圖所示,其步驟為: (1) 乾拌鋁渣粉:係將鋁渣乾粉攪拌使之充份混合均 勻,避免金屬鋁與氮化鋁過度集中,造成反應時局部大量 產氣(氨、氫),而引起突沸現象; (2) 漿化鋁渣粉:首先在配有攪拌器與曝氣裝置之保溫 反應槽中置人9G°C熱水,聽啟動麟與曝氣設備,再將 乾拌均勻之鋁渣粉緩緩加入反應槽中,控制固液比為1公 "頓/立方米; (3) 氧化反應:加入雙氧水或其他具氧化能力之藥劑, 雙氧水之用量約為每公伽絲5〇公升,並曝氣反應3〇 分鐘; (4) 水合反應·緩慢加入熟石灰或其他具有提高酸鹼值 效果之_,pH值最好在η,熟石灰約為每公顿渣 粉100公斤,並曝氣反應90分鐘;又當水合反應進行中視 水分蒸發觀適辆量添加熱水,㈣總體韻減容許在 10%以内; (5) 反應終了後靜置至少20分鐘,使氧化紹產物沉澱; (6) 固液分離及清洗·抽出上層液後,將沉殿物進行水 洗直至去除產射之異味;其較佳之實齡段係加入9〇t 熱水攪拌清洗至少10分鐘;水洗程序最好重複三次,以有 效去除殘餘氨。 經上述步驟後可得氧化紹產物,供後續再利用,諸如 200815609 砂石取代材料、水泥纽合鱗、销崎料等。 原銘潰粉以元素分析儀與熱差分析檢測出含有3辦氮 以及2%金屬崎’以此流程處理後,所得之氧化銘產物成 分表列如下:Ca 〇·2-1·2 people in the _ Guocai County added a large number of sputum and anti-oxidation (first type) 2Al + 1.502->AJ2〇3 5 200815609 A1 + 0.5N2^A1N (second type) Therefore, in the aluminum slag produced, in addition to the aluminum contained in the waste aluminum and the alumina produced after high-temperature oxidation, there is still a nitriding. In addition to the above two compounds, the particle size ranges from the large particles above the public grade to the fine powder below 10μ1η. At present, the hybrid f-source technology is designed for the metal Ming. The process is as shown in the first figure: it is crushed and sieved to take the metal-rich coarse particles for smelting, and the remaining metal aluminum powder is too fine. With the current technology, there is no possibility of recycling, and more is treated with concealment; but because the residue is Thai-like gray edge, its towel still contains metal! g fine powder and nitriding, these two components will be found with the water _ generating gas, the reaction formula is as follows: 2A1N + 3H20 AI2O3 + 2NH3 (third type) 2A1 + 3H20 - Al2 〇 3 + 3H2 (fourth formula) The ammonia and helium produced (ammonia has a pungent odor and is toxic, and hydrogen is flammable) not only causes environmental pollution, but also seriously hinders the reuse of bismuth bismuth slag. In view of this, this The inventors have developed an economic benefit of converting the reactive aluminum metal powder and aluminum nitride into reusable alumina in a wet chemical manner to recycle waste for reuse. SUMMARY OF THE INVENTION * The present invention mainly uses a wet chemical method to convert metal and mouse into oxygen contact in two stages. The work is as follows: 1. The oxidation of the metal is carried out by means of an oxidant and a high temperature aeration. 6 200815609 Oxidation, the reaction formula is as follows: 2Α1+1.5〇2^Α12〇3 (Fifth Formula) This can be used to convert the Jinle into an oxide first, so as to avoid a large amount of acid value adjustment agent. 2. Destruction of Nitridazole · This stage is treated with hydration in the environment of alkaline and aqueous phase. The main reactions are as follows: AIN + OH· + H20 — 2ΝΗ3 + Αι(0ίί)4_ ( The formula 6 is fixed in the solubility of water at a fixed temperature, and the excess is volatilized to the wire towel; the recording of hydrogen and oxygen is combined with other cations to form a hydrate. The output of this counter-county is related to the production and volatility. Therefore, the following two methods can be used to accelerate the reaction. (1) The water solubility of ammonia is quite high, at room temperature 2 (the next liter of water can dissolve about 2 a liter. Atmospheric gas, it is necessary to use high temperature to reduce the solubility in ammonia, so that the equilibrium of the reaction shown in the sixth formula is shifted to the product side, and the purpose of completely destroying the nitriding is achieved. (2) In addition to high temperature, exposure can also be utilized. In the way of air, the ammonia is carried out from the water to achieve the same purpose. In summary, the process flow chart shown in the second figure can be obtained, especially for the waste containing the metal Cui Lu and the nitrite. The resource treatment of the secondary molten aluminum waste residue remaining after the recovery of the metal Ilu is extremely effective. [Embodiment] Using the process technology disclosed in the present invention, the secondary molten aluminum remaining after the recovered metal Ming 200815609 is processed. The slag powder, as shown in the second figure, has the following steps: (1) Dry-mixed aluminum slag powder: the aluminum slag dry powder is stirred to make it fully mixed uniformly, avoiding excessive concentration of metal aluminum and aluminum nitride, causing local reaction. Mass production of gas (ammonia, hydrogen), causing Boiling phenomenon; (2) Slurry aluminum slag powder: Firstly, put 9G °C hot water in the heat preservation reaction tank equipped with a stirrer and aeration device, listen to the starter and aeration equipment, and then dry the aluminum evenly. The slag powder is slowly added to the reaction tank to control the solid-liquid ratio to 1 metric ton / cubic meter; (3) Oxidation reaction: adding hydrogen peroxide or other oxidizing agent, the amount of hydrogen peroxide is about 5 angstroms per gram. Litreat and aeration reaction for 3 minutes; (4) Hydration reaction · Slowly add slaked lime or other _ to improve the pH value, pH is best at η, slaked lime is about 100 kg per ton of slag powder, and exposed The gas reacts for 90 minutes; when the hydration reaction is carried out, the water is evaporated and the amount of hot water is added. (4) The overall rhyme reduction is allowed to be within 10%; (5) After the reaction is finished, it is allowed to stand for at least 20 minutes to precipitate the oxidized product; 6) Solid-liquid separation and cleaning · After extracting the supernatant liquid, wash the sinking material until the odor of the shot is removed; the preferred age is added to the 9 〇t hot water for at least 10 minutes; the washing procedure is preferably repeated. Three times to effectively remove residual ammonia. Oxidation products can be obtained for subsequent reuse, such as 200815609 sandstone replacement materials, cement squaring scales, pinakis, etc. The original smashed powder is detected by elemental analyzer and thermal analysis to contain 3 nitrogen and 2% metal. After the process of this process, the composition of the obtained oxidation products is as follows:

其中銘絕大部分是以氧化銘形式存在,金屬銘與氮化 銘的轉化率超過85% ’且可去除超過90%的氯,以利氧化 m 紹產物的後續再利用。Most of them are in the form of oxidized inscriptions. The conversion rate of metal and nitriding is more than 85%' and more than 90% of chlorine can be removed to facilitate the subsequent reuse of oxidized products.

综上所述,本發明確實已能達到預期之使用目的及功 效,本創新技術可將金屬銘與氮化_換成可再利用之資 源化氧化!呂產物;特則於處理經過回收之金私後剩餘 的二次熔鋁渣粉,本案更具進步性功效,且提供產業利用 上具實質經濟效益,故本發明誠已符合發明專利之申請要 件,爰依法提出發明專利之申請,懇請惠予審查,並早曰 賜准專利,實感德澤。 【圖式簡單說明】 第一圖所示係為目前自二次熔鋁渣中回收金屬鋁之製程。 第二圖所示係為本發明之處理流程圖。 9In summary, the present invention has indeed achieved the intended use and efficacy, and the innovative technology can replace the metal and nitriding _ into a reusable resource-based oxidation product; The second molten aluminum slag powder remaining in private, the case has more progressive effect, and provides substantial economic benefits for industrial use. Therefore, the invention has met the application requirements of the invention patent, and the application for invention patent is filed according to law. For review, and early grant of patents, Real Deze. [Simple description of the diagram] The first figure shows the current process of recovering aluminum from the secondary molten aluminum slag. The second figure shows the process flow chart of the present invention. 9

Claims (1)

200815609 十、申請專利範圍·· 丨·—種二次麟廢較源化處理方法,其步驟為: ⑴乾娜雜:鱗轉乾_拌紅紐混合均句; .(2)聚化錄粉:先於保溫反應槽中加入適量的熱水,並啟動 : 镇祕賴雜經蛾掉叙知紙魏加从應槽中; (3)氧化反應·加入氧化藥劑’持續勝並曝氣以進行氧化反 應,至少30分鐘; • (4)水合錢:緩慢加錢_整师至少u,雖_拌及 曝氣以進行水合反應至少90分鐘,且在水合反應進行中須適時、 適量添加熱水; (5)固液分離:反應終了,翻液分離後即可得氧化銘產物。 2·如申請專利範圍第丨項所述之方法,其中步驟(2)加入保溫反 應槽内的熱水,水溫至少在5〇。〇以上。 3·如申請專利範圍第i項所述之方法,其中步驟(2)曝氣、娜 _ 同時進行’曝氣量與游速度以不使織粉漿產生沉殿。 4.如申請專利_第丨項所述之方法,其中步驟(2)航雜粉 固液比為1公嘲/立方米。 5·如申請專利範圍第1項所述之方法,其中步驟⑶氧化反應使 ** 用之氧化劑為雙氧水、漂白水或其他具有氧化效果之藥劑。 6·如申請專利範圍第5項所述之方法,其中氧化劑用量為每公 嘲紹渣粉1〜100公升。 7·如申請專利範圍第1項所述之方法,其中步驟(4)水合反應所 200815609 使用之驗剩為熟石灰、氫氧化納、 藥劑。 碳酸鈉或其他具有提高pH值之 铭、、杳專之雜,射藥細量為每純 一’、 么斤,而瞒藥劑可單獨或混合使用。 行中撕叙枝,射步_水合反應進 適㈣1添加熱水,漿體總體積縮減容許在娜以内。 m 可利範圍第1項所述之方法,其中步驟⑶固液分離 木月?置或過(屢)濾或離心或傾析之技術。 u.如申請專利範圍第10項所述之方法,其中採靜置者其時間 為5〜20分鐘。 12. 如申請專利範圍第丨項所述之方法,其中步驟⑸取得氧化 紹產物後再予水洗及·分離,水洗以確實去除殘餘氨,再經固 液分離、乾雜得具較佳商品價值之氧倾產物。 13. 如申請專利範圍第12項所述之方*,其中水洗程序時係使 用50°C以上之熱水。 14·如申請專利範圍第12項所述之方法,其中固液分離程序時 乾無可使用自祕曬、加魏水或加溫乾料可令水份自固體脫 除之方法。 11200815609 X. Patent application scope ··································································································· : Adding an appropriate amount of hot water to the heat preservation reaction tank and starting: the town secrets the worms and the worms and the worms are added to the tank; (3) the oxidation reaction, the addition of the oxidizing agent's continued to win and aeration Oxidation reaction, at least 30 minutes; • (4) Hydration money: slowly add money _ the whole division is at least u, although _ mixing and aeration to carry out hydration reaction for at least 90 minutes, and timely addition of appropriate amount of hot water during the hydration reaction; (5) Solid-liquid separation: After the reaction is completed, the oxidized product can be obtained after the liquid-repellent separation. 2. The method of claim 2, wherein the step (2) is added to the hot water in the heat preservation reaction tank, and the water temperature is at least 5 Torr. 〇 Above. 3. The method of claim i, wherein the step (2) aeration, na _ simultaneously performs the aeration amount and the swimming speed so as not to cause the woven slurry to form a sink. 4. The method according to claim _, wherein the step (2) has a solid-liquid ratio of 1 mic/m3. 5. The method of claim 1, wherein the oxidizing step of the step (3) is such that the oxidizing agent is hydrogen peroxide, bleach or other oxidizing agent. 6. The method of claim 5, wherein the oxidizing agent is used in an amount of from 1 to 100 liters per gram of slag powder. 7. The method of claim 1, wherein the step (4) hydration reaction station 200815609 uses slaked lime, sodium hydroxide, and a drug. Sodium carbonate or other additives with increased pH, sputum, and fines are used for each pure one, and the sputum can be used alone or in combination. In the line, tearing the branches, shooting _ hydration reaction is appropriate (4) 1 adding hot water, the total volume reduction of the slurry is allowed to be within Na. m The method of the first item, wherein the step (3) solid-liquid separation wooden moon? Set or over (repeated) filtration or centrifugation or decantation techniques. U. The method of claim 10, wherein the time is 5 to 20 minutes. 12. The method of claim 2, wherein the step (5) obtains the oxidized product, then washes and separates the water, and washes it to remove residual ammonia, and then separates it by solid-liquid separation, and has good commercial value. The oxygen is poured. 13. For the party* mentioned in the scope of patent application, in the water washing procedure, hot water above 50 °C is used. 14. The method of claim 12, wherein the solid-liquid separation process is carried out by using a method of self-secreting, adding Wei water or heating the dry material to remove water from the solid. 11
TW95134384A 2006-09-18 2006-09-18 Method for the stabilization and recycling of aluminum dross from secondary metallurgy TWI319015B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN110204310A (en) * 2019-07-10 2019-09-06 中南大学 A kind of methods and applications of fast low temperature processing black mud

Cited By (1)

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