200815207 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種烙印用模具及烙印方法，尤指一種藉 由上杈、下模之組合烙印用模具，以將原料快速製作出烙印 成品，且大大降低殘料殘留於烙印成品。 【先前技術】200815207 IX. Description of the invention: [Technical field of the invention] The present invention relates to a mold for imprinting and a method of imprinting, in particular to a mold for imprinting by combination of a top and a lower mold, to quickly produce a finished product by using a raw material. And greatly reduce the residue remaining in the branded product. [Prior Art]
採用單件式模具的習知烙印用模具來製作烙印成品時，在 原料注入於習知烙印用模具後，由模具所成形出所需要的模件 其原料，乃必須與不作為模件的原料加以分開，一般作法乃是 利用-種刮除裝置’例如：刮刀，直接在習知烙㈣模具進行 刮除作業’來將不作域件的補自賴具相刮除。然而， 刮除作業’賴n助人力才關將_原料全利除，不僅耗費 人力成本且耗費時間。 、 本Ux明人有鑑於f知烙印用模具的缺失，乃亟思發明 而改良-種烙㈣模狀其制繩烙印綠，能夠方便 地將作物件的原㈣及不作為模件的原料以分離。 【發明内容】 本發明之第—曰 的，在於提供一種烙印用模具，能夠方 w軸㈣騰猶，縮 減烙印成品的製'' 間，以及提昇烙印成品的品質。 本發明之第二 、’在於提供一種使用本發明烙印用模 5 200815207 -之烙印方法，來製造良好品質的烙印成品。 / :、、、達述之目的’本發明係包括—下模與—上模;下模 係具有至少_個凸起部，上模係具有至少—個之洞孔，該些 同孔係刀卿應於下模之該些凸起部，_孔之深度係大於 田起P之長度且該上板的洞孔外侧周緣設有凸緣。上模係 ;下模上且該些凸起部係伸入於對應的該些洞孔，藉 ，，、以供上模與下模合概，射时開時，錢得到周圍 热殘留原料之模件。 為使貝番查委員對本發明之構造、特徵及其使用功效 有更深-層的認軸瞭解，_—較佳之可行實施例並配合 圖不詳細說明如下·· 【實施方式】 月’閱第1圖、第2圖與第3圖，本發明烙印用模具1 乃係包括-個下模1G與—個上模2G所構朗組合式料。 下模10係具有至少—個以上的凸起部11，該些凸起部Π 係設置在下模1G的上表面12。該些凸起部11在水平方向的 崎面形狀可輯行錢何形狀或是_。在第2 _顯示的該 些凸起部η，乃實施為複__凸柱。#然，本發明該些 凸起部11並不限制在_凸柱此種實施例。 上模20係具有至少一個以上的洞孔22，When a conventional imprinting mold is used to produce an imprinted product using a single-piece mold, after the raw material is injected into a conventional imprinting mold, the raw material of the desired molding is formed by the mold, and must be separated from the raw material which is not used as the molding. The general practice is to use a scraping device, such as a scraper, to directly scrape the scraping operation in the conventional (4) mold to scrape the scraper from the domain. However, the scraping operation is not only costly but also labor intensive. This Ux Ming people have in view of the lack of molds for the imprinting, but the invention has been improved and improved - the four kinds of molds are made of silk-printed green, which can easily separate the original (four) of the crop parts and the raw materials that are not used as the modules. . SUMMARY OF THE INVENTION The present invention is to provide a mold for imprinting, which can reduce the manufacturing process of the finished product and improve the quality of the finished product. The second aspect of the present invention is to provide a branding method using the imprinting mold 5 200815207 of the present invention to produce a good quality imprinted product. / :, ,, the purpose of the description 'the invention includes - the lower mold and the upper mold; the lower mold has at least _ convex portions, the upper mold has at least one hole, the same hole knives Qing should be in the raised portions of the lower mold, the depth of the hole is greater than the length of the field P and the outer periphery of the hole of the upper plate is provided with a flange. The upper mold system; the lower mold and the convex portions extend into the corresponding holes, and the upper mold and the lower mold are combined, and when the shot is opened, the money obtains the surrounding hot residual material. Modular. In order to enable the Beppucha members to have a deeper-layer understanding of the structure, features and efficacy of the present invention, the preferred embodiment and the accompanying drawings are not described in detail below. [Embodiment] 2, 3 and 3, the stamping die 1 of the present invention comprises a combination of a lower die 1G and an upper die 2G. The lower mold 10 has at least one or more bosses 11 which are disposed on the upper surface 12 of the lower mold 1G. The shape of the convex portion 11 in the horizontal direction can be edited by the shape or the shape of the _. The raised portions η shown in the second _ are implemented as complex __ studs. #然, the raised portions 11 of the present invention are not limited to such an embodiment. The upper mold 20 has at least one hole 22,
貫穿上表面21與下表面—表面^形成有I 6 200815207 部23，且該些洞孔22係設置在凹陷部烈内。洞孔22的雜 或圖案乃是採行與凸起部u相同的形狀或圖案，例如：當凸 起部11採行圓形凸柱時，則洞孔22的幾何形狀乃採行圓田形。 A上模2G義些舰22係分麟應於下模㈣該些凸起 邛21 ’且洞孔22之深度係略大於凸起部“之高度。洞孔烈 的外側周緣乃設置凸緣24，凸緣24能夠妨止位於洞孔益外 相原料與留在洞孔22之内的原料彼此接觸。 本發明烙印用模具！於進行組合時，聽將上模2〇疊置 ^模1〇上，且讓下模10的該些凸起部U伸入地〇對應 的该些洞孔22内，如此來完成烙印用模具W植合。 =說明如何使用本發明烙印用模具i。首先係先調配原 气(圖中未顯不）’原料可以_如下所述的_雛方式： 二=_硬_色f _加人於_旨_配 ::Γ種方式係將可塑劑、安定劑與色膏等物質加入 ==^_°之後，_注入已組合好的絡 _ 刮除裝置(例如：到刀）來對上㈣ 以_= 動刮除裝置將位於上模2〇的該些洞孔四 ，有凸緣24予_除’由於上模20的每個洞孔22的外側周緣 2、/、，此在進行猶時，不會對該些· 22内部的 原料造成破棱，播彳募 的 二洞孔22内部的原料能夠完整地成形 7 200815207 出所需要的模件形狀。當上模2Q與下模1Q分開後，無殘留原 料之板件就留置在下模1〇的該些凸起部η的頂面。之後，再 對留置有模件的下模1G進行烘乾、貼合底布、烘乾至全乾等 動作’取後’該模件會黏著在底布上。此時，將底布自下模 10取下，如此便完成烙印成品的製造。 本發明烙印用模具丨於第丨至3圖中雖顯示下模1〇的該 二凸起部11與上模2〇的該些洞孔22係皆為圓形的幾何形 狀d而必要日守，如第4、5圖所示，亦可以將下模⑺的凸 起部11與上模20的洞孔22設計成三角形與六邊形···等其它 的幾何形狀或圖案。 睛茶閱第6圖所示’本發明使用烙印雌具的絡印方法 3製作方法’乃係包括步驟⑻至步驟(39)，分別說明如下 内文。 步驟(31)係提供一種烙印用模具卜其中烙印用模具】 係包含—個下模1G與—個上模20。烙㈣模具〗的具體實 知方式已於本判上勒文所揭露。步驟(32)係將原料灌注 於已·^成組合的烙印賴具丨的上模上2{)。步驟⑽所使用 的原料亦已於本發明上勒文所揭露。步驟⑶)係對在步驟 (32)中位於烙印用模具！的原料進行真空脫泡處理。步驟 ⑽係對在步驟⑶）中位於烙印賴具丨的上模％的原料 進行刮板處理。 8 200815207 步驟(35)係將已完成步驟(34)到板處理後的烙印用模具 1，分開組合以分開成下模1〇與上模2〇。步驟(36)係對完成 步驟（35)的下模10的原料烘烤至2〇〇〇〇至5〇〇〇〇黏度（cps) 之間。步驟(37)係將一貼布貼合於完成該步驟（36)下模1〇 的原料上。 步驟(38)係將步驟（37)貼合著該貼布的下模1〇烘烤直 至位於下模10原料抵達全乾狀態。在烘烤過程當中，位於下 模10的該些凸起部丨丨的原料將會黏著在貼布上。步驟⑽ 係自完成步驟（38)❾下模1〇將該貼布取下，藉此製造出一 件烙印成品。 第7圖係為本發明烙印用模具再另一實施例的立體分解 圖，以及第8圖係為本發明第7圖烙印用模具的組合剖視圖。 本發明烙印用模具4乃係包括―個下模4()與—個上模5〇所 構成的組合式模具。下模係具有至少-個以上的凸起部 41，該些凸起部41係設置在下模4〇的上表面42，且該些凸 起4 41自上表面42向上凸起。每個凸起部41頂面各設有凹 孔43 ’而且凹孔43在水平方向的斷面形狀可以採行為幾何 形狀或是圖案。在第7圖所顯示的該些凸起部41與凹孔43， 乃實施為魏個_凸柱與_凹孔。當然，本發明财凸 起部4丨與凹孔43並嘱邮細瑣_凹孔此種實施 列’也可以採用三角形與六邊形…等其它的幾何形狀或圖案。 9 200815207 係具有至少一個以上的洞孔52，該些洞孔52係 :採：==3:52在水平方向斷面的形狀 、身 在同水平方向斷面的相同形狀，例 棚^起部41採行_凸柱時，則洞孔52的幾何形狀乃採 部同孔52係分別對應於下模4〇的該些凸起 最置於下田π Λ 4於進行組合時，乃係將上模50 Γ ’且讓下模40的該些凸起部41伸入上模50 镜的该些洞孔52内，如此來完成絡印用模具4的組合。 =:月如何使用本發明烙印用模具4。首先_^ ’扣）’原料的兩種調配方式可以採用已在上文說 的舰方式。之後’將原料注人已組合好的烙印用模具4 的上模50 ’並使得原料均勾分布上模5〇，且填滿該些洞孔於 及凸起部^細之职U3。接著，利_除裝置（例如·刮 來對上拉50進仃刮板處理。移動刮除裝置將位於上模5〇 的該些洞孔52以外的原料予明除，使得該些凹孔43内部的 原枓能夠完整物顺需要賴件形狀。當上與下模 40分開後’無殘留原料之模件就留置在下模仙的該些凸起部 41頂面之凹孔43。之後，再對留置有模件的下模40進行供乾、 貼合底布、縣至全乾_作，最後’雜件會黏著在底布上。 此時，將底布自下模4G取下，如此妓成烙印成品的製造。 200815207 由於本發明烙印戦具1採驗合式的下模與上模，且 由於上模20的洞孔22的外_緣設有凸緣24，因此，恪印 用模具1更能夠將作為模件的原料以及不作為模件的原料予 =分離’使得殘留的原料不會殘留在模件，而影響模件的外 觀’此即為本發明的優點所在。The I 6 200815207 portion 23 is formed through the upper surface 21 and the lower surface-surface ^, and the holes 22 are disposed in the recess portion. The miscellaneous or pattern of the holes 22 is the same shape or pattern as the raised portion u. For example, when the raised portion 11 adopts a circular stud, the geometry of the hole 22 is a round field shape. A upper mold 2G, some ships 22 are divided into the lower mold (4) the raised 邛 21 ' and the depth of the hole 22 is slightly larger than the height of the raised portion. The outer circumference of the hole is provided with a flange 24 The flange 24 can prevent the raw materials located in the hole and the raw materials remaining in the hole 22 from contacting each other. The mold for imprinting of the present invention, when the combination is performed, the upper mold 2 is stacked on the mold 1 And the protrusions U of the lower mold 10 are extended into the holes 22 corresponding to the mantle, so that the imprinting mold W is completed. Illustrate how to use the imprinting mold i of the present invention. The original gas is blended (not shown in the figure) 'Materials can be _ as follows: _ chick mode: two = _ hard _ color f _ add people in _ purpose _ match:: Γ kind of way to plasticizer, stabilizer and After the color paste and other substances are added ==^_°, _inject the combined _ scraping device (for example: to the knife) to the upper (four) with _= the moving scraping device will be located in the upper mold 2 〇 these holes The hole 4 has a flange 24 to be _ except 'because of the outer circumference 2, /, of each hole 22 of the upper mold 20, this will not cause ribs in the raw materials of the 22 inner layer. The raw materials inside the two holes 22 can be completely formed into the shape of the module required for the 200815207. When the upper mold 2Q is separated from the lower mold 1Q, the sheets without the residual material are left in the convex portions of the lower mold 1〇. The top surface of the portion η. After that, the lower mold 1G in which the mold is placed is dried, the base fabric is bonded, and the drying is performed until the whole mold is dried. The module is adhered to the base fabric. When the base fabric is removed from the lower mold 10, the manufacture of the imprinted product is completed. The imprinting mold of the present invention shows the two convex portions 11 and the upper mold 2 of the lower mold 1〇 in the third to third figures. The holes 22 of the crucible are all circular geometric shapes d and must be kept. As shown in Figures 4 and 5, the convex portions 11 of the lower mold (7) and the holes 22 of the upper mold 20 can also be designed. Other geometric shapes or patterns, such as triangles and hexagons, etc. The method of making the printing method 3 using the branding female article of the present invention as shown in Fig. 6 includes steps (8) to (39). , respectively, the following text is described. Step (31) provides a mold for imprinting, which is used for the imprinting mold. - The upper mold 20. The specific method of the branding (four) mold has been revealed in this sentence by Le Wen. Step (32) is to inject the raw material into the upper mold of the branded combination of the two The raw material used in the step (10) has also been disclosed in the present invention. The step (3)) is a vacuum defoaming treatment of the raw material in the mold for the imprinting in the step (32). The step (10) is in the step (3). The raw material in the upper mold % of the imprinted slab is subjected to squeegee processing. 8 200815207 Step (35) is to form the stencil 1 after the step (34) has been completed, and the dies are separately combined to form the lower mold 1 〇 and upper mold 2〇. Step (36) is to bake the raw material of the lower mold 10 which completes step (35) to between 2 〇〇〇〇 and 5 〇〇〇〇 viscosity (cps). In step (37), a patch is attached to the raw material of the lower mold 1 of the step (36). In the step (38), the step (37) is attached to the lower mold 1 of the patch to be baked until the material in the lower mold 10 reaches the all-dry state. During the baking process, the raw materials of the raised portions of the lower mold 10 will adhere to the patch. The step (10) is to remove the patch from the completion of the step (38), thereby producing an imprinted product. Fig. 7 is a perspective exploded view showing still another embodiment of the stamping die of the present invention, and Fig. 8 is a sectional view showing the combination of the stamping die of Fig. 7 of the present invention. The imprint mold 4 of the present invention comprises a combined mold comprising a lower mold 4 () and an upper mold 5 crucible. The lower mold has at least one or more projections 41 which are disposed on the upper surface 42 of the lower mold 4, and the projections 4 41 project upward from the upper surface 42. The top surface of each of the projections 41 is provided with a recess 43' and the cross-sectional shape of the recess 43 in the horizontal direction can be a geometric shape or a pattern. The raised portions 41 and the recessed holes 43 shown in FIG. 7 are implemented as Wei_protrusions and_recessed holes. Of course, the present invention may also employ other geometric shapes or patterns such as triangles and hexagons, as well as the recesses 43 and the recesses. 9 200815207 has at least one or more holes 52, the holes 52 are: the shape of the cross section in the horizontal direction, the same shape in the same horizontal section, and the shed When the 41-row column is used, the geometry of the hole 52 is the same as that of the lower hole 52, and the protrusions corresponding to the lower mold 4〇 are most placed in the lower field π Λ 4 for combination. The mold 50 Γ 'and the projections 41 of the lower mold 40 are inserted into the holes 52 of the upper mold 50 mirror, thus completing the combination of the mold 4 for the printing. =: How to use the imprinting mold 4 of the present invention in the month. First of all, the two methods of blending raw materials can use the ship method already mentioned above. Thereafter, the raw material is injected into the upper mold 50' of the stamping die 4, and the raw materials are hooked up to the upper mold 5, and the holes are filled in the upper portion U3 of the raised portion. Then, the device removes the material from the holes 52 of the upper mold 5, so that the holes 43 are removed. The inner original can completely conform to the shape of the workpiece. When the upper and lower molds 40 are separated, the module having no residual material is left in the concave hole 43 on the top surface of the convex portion 41 of the lower mold. Thereafter, The lower mold 40 in which the module is placed is provided for drying, laminating the base fabric, and the county is fully dry. Finally, the miscellaneous pieces are adhered to the base fabric. At this time, the base fabric is removed from the lower mold 4G, Manufacture of the finished product. 200815207 Since the branding cooker 1 of the present invention adopts the lower die and the upper die, and the outer edge of the hole 22 of the upper die 20 is provided with the flange 24, the die for printing 1 It is more advantageous to pre-separate the raw material as a module and the raw material which is not a module so that the residual raw material does not remain in the module and affect the appearance of the module. This is the advantage of the present invention.
由於本發明烙印龍具4所採用組合式下模與上模，因 為於下柄40的凸起部41頂面設有凹孔43，且凸起部位 於上模的50的洞孔52内部，因此，烙印用模具4能將作為 模件的原料以及不作為模件的原料予以分離，使得殘留的原 枓不會殘留在模件，而影麵件的频，此即林發明另— 烙印用模具4的優點所在。 定本發明可^施之範圍H把ix佳减例，料能用以限 與修飾，皆應視為神離本發明之實f 作又化 【圖式簡單說明】 第1圖係為本發明烙印用模具的立體組合圖。 第2圖係為本發明烙印職具的立體分解圖。 第3圖係為本發縣印闕具的組合剖視圖。 “圖係為本發印關具另—實施例的立體組合圖。 第5圖係為本發鴨印雌具另—實施例的立體組合圖。 ”圖係為本發明使祕㈣模具印方法麟程圖。 弟7圖係為本發娜㈣模具再另_實施例的立體分解圖 11 200815207 第8圖係為本發明第7圖烙印用模具的組合剖視圖。 【主要元件符號說明】Since the upper die and the upper die of the branding dragon 4 of the present invention are used, since the top surface of the convex portion 41 of the lower handle 40 is provided with a recessed hole 43, and the convex portion is located inside the hole 52 of the upper mold 50, Therefore, the imprinting mold 4 can separate the raw material as the molding material and the raw material which is not used as the molding material, so that the residual original crucible does not remain in the molding member, and the frequency of the shadow member is invented. The advantages of 4 are. The scope of the invention can be applied to the range of H, and the material can be used for limitation and modification, and should be regarded as the real thing of the invention. The first figure is the brand of the invention. Use a three-dimensional combination of the mold. Figure 2 is a perspective exploded view of the branding tool of the present invention. Figure 3 is a sectional view showing the combination of the printing utensils of the county. The figure is a three-dimensional combination diagram of the embodiment of the hair-printing closure. The fifth figure is a three-dimensional combination diagram of the hair-printing female-integrated embodiment of the hairpin. Lin Cheng map. Fig. 7 is a sectional view showing a combination of the mold for the imprint of the seventh embodiment of the present invention. [Main component symbol description]
1 烙印用模具 10 下模 11 凸起部 12 上表面 20 上模 21 上表面 22 洞孔 23 凹陷部 24 凸緣 25 下表面 3 烙印用模具的烙印方法 31〜39步驟 4 烙印用模具 40 下模 41 凸起部 42 上表面 43 凹孔 50 上模 51 上表面 52 洞孔 53 下表面 121 Imprinting mold 10 Lower mold 11 Raised portion 12 Upper surface 20 Upper mold 21 Upper surface 22 Hole 23 Recessed portion 24 Flange 25 Lower surface 3 Imprinting method for imprinting molds 31 to 39 Step 4 Imprinting mold 40 Lower mold 41 raised portion 42 upper surface 43 recessed hole 50 upper mold 51 upper surface 52 hole 53 lower surface 12