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TW200815088A - Device for cooling gases (quencher) with the formation of a corrosive condensation product - Google Patents

Device for cooling gases (quencher) with the formation of a corrosive condensation product Download PDF

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Publication number
TW200815088A
TW200815088A TW096118058A TW96118058A TW200815088A TW 200815088 A TW200815088 A TW 200815088A TW 096118058 A TW096118058 A TW 096118058A TW 96118058 A TW96118058 A TW 96118058A TW 200815088 A TW200815088 A TW 200815088A
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TW
Taiwan
Prior art keywords
gas
condensate
contact
resistant
cooling
Prior art date
Application number
TW096118058A
Other languages
Chinese (zh)
Inventor
Helmut Diekmann
Lutz Gottschalk
Kaspar Hallenberger
Gerhard Ruffert
Kund Werner
Original Assignee
Bayer Materialscience Ag
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Publication date
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Publication of TW200815088A publication Critical patent/TW200815088A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0003Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
    • B01D5/0012Vertical tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0033Other features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • F28F19/04Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of rubber; of plastics material; of varnish
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • F28F19/06Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention relates to a device for cooling hot gases (quencher) with the formation of a corrosive condensation product, which device has a pressure-resistant container and at least one corrosion-resistant internal gas guide pipe, and to a method of cooling gases that form corrosive condensation products, which method uses the mentioned device.

Description

200815088 九、發明說明: 【發明所屬之技術領域】 本發明係有關於:用以冷卻會形成腐蝕的凝鈐產口之 熱氣體的裝置(冷卻池),其係具有耐壓容器和至少一财皮 5蝕導氣内管;以及,有關於用以冷卻會形成腐蝕二凝 品之氣體的方法,該方法係使用上述裝置。 作、、、口 【先前技術】 10 15 20200815088 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD The present invention relates to a device (cooling tank) for cooling a hot gas which forms a corroded coagulation mouth, which has a pressure vessel and at least one wealth The skin 5 is an etched gas inner tube; and there is a method for cooling a gas which forms a corroded condensate, which uses the above apparatus. Work,, and mouth [Prior Art] 10 15 20

許多在壓力下進行的化學過程都包含以下的步驟·以 部份或完全凝結的方式快速冷卻熱氣體,其中所开> 成的、疑 結產品極具腐蝕性。此一快速冷卻步驟一般通稱“驟冷(因 此’下文偶而也稱本發明的裝置為本發明的冷卻池)。驟A 時,通常使熱氣體與相對大量的冷媒(也可由實際的凝於 產品組成)接觸,藉此使其部份或完全凝結。所^之凝^ 產品在許多情形下都有高度腐姓性。靜止的乾燥^氣體 冷卻池的材料相接觸通常不會構成問題。不過,&結的诗月 濕氣相與與冷卻池的材料相接觸會產生腐蝕問題。在那種 區域中,尤其必須避免温度高於約110〇C,否則會出現凝 結。至於只在低壓下進行的過程,通常是用耐腐蝕材料構 成的冷卻池來解決這種問題,例如,陶瓷、塑膠材料、或 石墨。例如,完全由石墨製成的冷卻池在SGL ACOTEC GmbH 的手冊“KOLONNEN,DIE REIHENWEISE PERFEKT GEBAUT SIND”的第26頁中有說明,該手冊可從網站 http;//www.sglcarbon>cQm/gs/prodser/process/pdf/pe 201 d. 5 200815088 放£( 2006年5月14日)。這種石墨做成的冷卻池只允許用 於超低壓力。不過,如果需要用較高的壓力來驟冷,則需 要許用材料。不過,此類材料(例如,合金鋼或特殊材料) 在有些情況下沒有長期耐腐飯性,或者是太貴以致於無法 5認為使用彼等是合乎經濟的。因此,本發明的目標是要提 供一種用於冷卻加壓熱氣體的裝置(冷卻池),其係使該氣 體部份或完全地凝結且形成極具腐蝕性的凝結產品(視需 要連同周遭的冷媒)。 ^ ίο【發明内容】 達成此一目標係藉由提供一種用於冷卻熱氣體的裝置 (冷卻池),其係具有耐壓壁和至少/耐腐蝕導氣内管。藉 由使用耐壓壁和耐腐蝕導氣内管的組合,有可能保護該壁 (其係耐壓但不耐腐蝕)大部份免於高溫凝結相 15 (condensed Phase)的作用,據此減少腐蝕作用。結果, 有可能一方面在屢力下操作冷卻池,另一方面使用便宜的 材料作為耐壓材料,例如習知用於鍋爐及器具結構的鋼合 金0 本發明範疇内的熱氣體意指特別是溫度大體是在100 2〇至2000。〇之間的氣體,溫度在no至l〇〇〇〇c的範圍内者 為車父佳。彼等可為,例如,由任何種類之燃燒過程產生的 廢氣及煙道氣(flue gas),這些如果與水凝結會形成有高 度腐蝕性的液體。彼等也可為化學合成法(chemical synthesis process)產生的熱工業廢氣(pr〇cess gas),例如, 6 200815088 迪肯法(Deacon process,用氣他 水)、等等的工業廢氣。 匕氧化鹽酸以形成氯與 取決於入口溫度,用本於 、 5 10 15 熱氣體冷卻至,例如,lG(^c以有可能使上遂 度)。 下(在冷卻池出氣口處的溫 本發明係有關於用於冷卻教^ 係包含财壓壁和至少-耐腐裝置(冷卻池其 用於冷卻熱氣體的較佳裝署1 耐壓壁構成的耐壓容器、接鈣至少一進氣口、由 (condensate)的池區與頭部區/品用於接文冷喊液 迴路,該迴路係經由熱交換二H氣f的出口、再循環 頭部區,其中該接觸區包含區輪送冷凝液進入該 或更夕使冷凝液與來自該耐 腐蝕V孤内官之熱氣體相接觸的接觸管道。 、該新型裝置的另一較佳變體為一具有以下特徵者 該進氣口配置於該地區且將兮Φ # 、 L且肘該出氣口配置於該容器的頭部 區’使得該接觸管道内的氣體以逆流方式 (counter-currently)與該接觸管道内的冷凝液相接觸。 另一也較佳的替代裝置是,將該進氣口配置於該頭部 區且將該出氣口配置於該容器的池區,使得該氣體以並流 方式(co-currently)與該接觸管道内的冷凝液相接觸。 在該裝置的特別較佳變體中,該裝ί的耐壓壁包含由 下列各物組成之群中選出之物構成的材料··鋼、鋼合金(特 別是鉻、鎳或鉬)、以及鈕與钽合金,其中該等材料視需要 以塑膠或其他金屬材料加襯或至少部份被塗覆。 20 200815088 該耐腐蚀導氣内管包含由下列各物組成之群中選出之 物構成的材料為特別較佳:石墨及其變體、陶瓷(尤其是, 奴化石夕與氮化矽)、石英破璃或、塑膠,尤其是含氟聚合物、 以及四氟乙烯與全氟烷氧基乙烯基醚的共聚物 (tetrafhioroperfluoroalkoxy vinyl ether copolymer,PFA)、聚 四氟乙烯(PTFE)、聚偏氟乙烯(pVDF)或聚乙烯氯三氟乙埽 (polyethylenechlorotrifluoroethylene,ECTFE)為特別較佳。 在該裝置之一特別有利的變體中,該進氣口管道具有 氣密性與絕熱性及/或可加熱性。 1〇 在該裝置之一特別有利的變體中,該池區及/或該容器 的頭部區具有至少是在與該氣體接觸之區段中的附加耐腐 钕壁或塗層。 在該裝置的特別較佳變體中,居於該耐壓壁與該耐腐 姓壁之間的空間可用保護氣體(protective gas)(特別是惰 15性氣體)加壓。 月 該裝置可用以下方式設計出另一個特別較佳的變體: 在操作期間,該等導氣管的外部被受冷冷凝液包園,該受 冷冷凝液是在該等導氣管的上端流入該等導氣管。 人、 該裝置可用以下方式設計出另一個特別較佳的變體·· 20在操作期間,該耐壓壁至少部份與該冷凝液接觸。 該裴置可用以下方式設計出另一個特別較佳的變體: 在操作期間,冷凝液是在該耐壓壁與該等導氣管之間。 本發明裝置以下之變體也特別較佳:配置數個用於注 射(特別是霧化)受冷冷凝液的喷嘴於該等導氣管的上尸, 8 200815088 其中特別是以與冷凝液並流的方式輸送待冷卻的氣體。 本發明也有關於本發明裝置的用途,其係用於冷卻腐 蝕的熱氣體。 m 5 10 在本發明裝置的用途中,該熱氣體的溫度是在1〇〇至 200〇C5C的範圍内,且在11〇至i〇〇〇〇c的範圍内為較俨。 該熱氣體尤其是來自鹽酸與氧之催化氣相氡化(邕犯 phase oxidation )的析出氣體(pr〇(juct gas ),特別是勺人鴎 酸與水的氣體。 疋匕&|Many of the chemical processes carried out under pressure include the following steps: Rapid cooling of hot gases in a partially or fully condensed manner, in which the suspected products are extremely corrosive. This rapid cooling step is generally referred to as "quenching (hence the occasionally the device of the present invention is also referred to as the cooling cell of the present invention). At time A, the hot gas is usually combined with a relatively large amount of refrigerant (which may also be condensed by the actual product). The composition is contacted to thereby partially or completely condense. The condensate product has a high degree of rot property in many cases. The contact of the material of the stationary dry gas cooling bath usually does not pose a problem. The wet weather of the knot and the contact with the material of the cooling pool can cause corrosion problems. In that area, it is especially necessary to avoid temperatures above about 110 ° C, otherwise condensation will occur. As for the low pressure only The process is usually solved by a cooling bath made of corrosion-resistant materials, such as ceramics, plastic materials, or graphite. For example, a cooling tank made entirely of graphite is in the manual "KOLONNEN, DIE REIHENWEISE" of SGL ACOTEC GmbH The PERFEKT GEBAUT SIND” is described on page 26, which can be accessed from the website http;//www.sglcarbon>cQm/gs/prodser/process/pdf/pe 201 d. 5 200815088 (2006 5 14) This cooling bath made of graphite is only allowed for ultra-low pressure. However, if it is required to quench with higher pressure, it requires a permitting material. However, such materials (for example, alloy steel or Special materials) In some cases, there is no long-term anti-corrosive rice, or it is too expensive to be considered economical. Therefore, the object of the present invention is to provide a device for cooling pressurized hot gas. (Cooling tank) which causes the gas to partially or completely condense and form a highly corrosive condensed product (as needed together with the surrounding refrigerant). ^ ίο [Summary of the Invention] Achieving this goal is by providing a use a device for cooling hot gas (cooling tank) having a pressure-resistant wall and at least/corrosion-resistant gas-conducting inner tube. It is possible to protect the wall by using a combination of a pressure-resistant wall and a corrosion-resistant gas-conducting inner tube (its Most of the pressure-resistant but not corrosion-resistant ones are protected from the condensed phase, thereby reducing the corrosion effect. As a result, it is possible to operate the cooling pool on the one hand and the cheaper on the other hand. The material as a pressure resistant material, such as a steel alloy conventionally used in boiler and appliance constructions. 0 The hot gas within the scope of the invention means, in particular, a gas having a temperature generally between 100 2 Torr and 2000 Torr, at a temperature of no to The range of l〇〇〇〇c is the best for the car. They can be, for example, exhaust gas and flue gas generated by any kind of combustion process, which will form a high degree of corrosion if it condenses with water. Liquids. They can also be thermal industrial waste gases produced by chemical synthesis processes, for example, 6 200815088 Deacon process, etc. Exhaust gas. The hydrazine is oxidized to form chlorine and, depending on the inlet temperature, is cooled with a hot gas of 5 10 15 to, for example, 1 G (^c (possibly to make the upper enthalpy). Lower (temperature at the outlet of the cooling cell) The invention relates to a cooling device comprising a financial wall and at least a corrosion-resistant device (a cooling pool for cooling the hot gas for a preferred installation 1 The pressure vessel, the at least one inlet port, the condensed pool area and the head area/product are used for the whistling liquid circuit, and the circuit is exchanged and recirculated through the heat exchange two H gas f a head region, wherein the contact region comprises a zone in which the condensate is introduced into the contact pipe to bring the condensate into contact with the hot gas from the corrosion resistant V. The other preferred variation of the novel device The body is characterized in that the air inlet is disposed in the area and the 兮Φ #, L and the elbow outlet are disposed in the head region of the container such that the gas in the contact pipe is counter-currently Contacting the condensed liquid phase in the contact pipe. Another preferred alternative is to arrange the air inlet in the head region and dispose the air outlet in the pool area of the container such that the gas Co-currently and condensed liquid phase in the contact pipe In a particularly preferred variant of the device, the pressure-resistant wall of the device comprises a material selected from the group consisting of: steel, steel alloy (especially chromium, nickel or molybdenum) And button and bismuth alloys, wherein the materials are lining or at least partially coated with plastic or other metallic materials as needed. 20 200815088 The corrosion-resistant gas-conducting inner tube comprises a selected one of the group consisting of the following: The materials are particularly preferred: graphite and its variants, ceramics (especially, sinusite and tantalum nitride), quartz glass or plastic, especially fluoropolymers, and tetrafluoroethylene and perfluoroalkane. A tetrafhioroperfluoroalkoxy vinyl ether copolymer (PFA), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (pVDF) or polyethylene chlorotrifluoroethylene (ECTFE) is particularly preferred. In a particularly advantageous variant of the device, the inlet duct has airtightness and thermal insulation and/or heatability. 1〇 In a particularly advantageous variant of the apparatus, the pool area and/or Or the head of the container The zone has an additional corrosion resistant wall or coating at least in the section in contact with the gas. In a particularly preferred variant of the apparatus, the space between the pressure wall and the corrosion resistant wall It can be pressurized with a protective gas (especially an inert gas). The device can be designed in such a way that another particularly preferred variant can be used: during operation, the outside of the air duct is subjected to cold condensate In the garden, the cold condensate flows into the air ducts at the upper ends of the air ducts. The device can be designed in such a way that another particularly preferred variant can be designed in the following manner. At least partially in contact with the condensate. The device can be designed in such a way that another particularly preferred variant can be used in the following manner: during operation, the condensate is between the pressure wall and the air tubes. The following variants of the device according to the invention are also particularly preferred: a plurality of nozzles for injecting (especially atomizing) the cooled condensate are arranged on the upper body of the air duct, 8 200815088, in particular in parallel with the condensate The way to deliver the gas to be cooled. The invention also relates to the use of the apparatus of the invention for cooling corroded hot gases. m 5 10 In the use of the apparatus of the present invention, the temperature of the hot gas is in the range of from 1 Torr to 200 Torr C5C, and is relatively in the range of from 11 Torr to 〇〇〇〇c. The hot gas is, in particular, a pr〇 (juct gas) derived from the catalytic phase gasification of hydrochloric acid and oxygen, in particular, a gas of sulphuric acid and water. 疋匕&|

本發明也有關於用於冷卻熱氣體的方法,特別h m 是在1000至2000。(:的範圍内的氣體,其係使用本 置,其特徵在於:使該熱氣體以並流方式或以並漭^今衣 過該裝置的導氣官(或數個導氣管)且藉由與該冷 I 來冷卻該熱氣體。 《接觸 15 1000 巴。 該方法的較佳特徵在於:該氣體/液體接觸區的壓力 達 在該方法中 20 倚冷郃的氣體係包含氯化氫鱼 是由鹽酸與氧氣相氧化產生的析出氣體,其中=^寸別 該等導氣管的區域中冷卻直到鹽酸及水凝妹。I氣體在 本發明裝置具有耐壓壁。在本發明範嘴 別意指對於約1000巴的壓力有〇5巴以上的。τ,係特 (excess pressure )的耐壓,有6巴以上的超額、超額壓力· 有1〇巴以上的超額壓力為更佳。該裝置的耐壓為較隹, 物組成之群中選出的材料製成為較佳:用於心二下各 構的習知鋼合金,該耐壓壁也可由習知可盥欽義為具結 一。、鎳、鉬作 9 200815088 成合金的材料以及由例如纽及其合金的材 如始及/絲之類的貴金屬,可進—步增加 二= 習知材料也可加襯塑料’例如’特別是含氣聚合物 材料,例如组。 的*專),或加襯金屬 本發明裝置有至少-耐腐餘導氣内管 的“導氣管,,或“數個導氣管,,都是惫於一七s々τ、月木便用 該等導氣管是用來接受由熱氣體 in—e)進入冷卻池),_有耐壓性,且、^卻g 氣體。結果,這已能特別避免大部份熱:壓 常不财腐㈣耗之間的接觸。—般是以垂 排列本發明裝置的導氣管。 版主直的万式 15 耐腐蝕的導氣内管由以下各物組成 製成為較佳:石墨及其變體、陶究(例如,碳 矽)、石英玻璃、塑膠(例如,含氟聚合物,例 PVDF、HALAR 類型、等等)。 ^ 蝕導亂内官一般由不耐壓的材料製成,亦即 尤其疋=承受0.5巴以上的超額壓力,或 以上的超額壓力。 疋、Ί 〇巴 置。本發明裝置允許結合便宜的材料以形成耐壓耐腐姓裝 、"本,置-般有同樣耐壓的進氣喷口。該口 必須耐塾但不一定由特別耐腐蝕的材料製成,因隹、 乾熱氣體尚未凝翻此A餘腐趣。氣體只有在凝=時 20 200815088 才會有腐蝕性,特別是潮濕的水相以高溫與特別是金屬的 材料相接觸。如有必要,可加熱該進氣喷口以防止進入的 氣體在此區域凝結。在以並流方式操作的具體實施例中, 本發明裝置的進氣喷口位於該等耐腐蝕導氣内管的上方而 5不與循環冷卻液體接觸是有利的,藉此可避免進氣喷口的 腐钱。 本發明裝置有能夠防止該耐壓壁與高溫(特別是高於 110^:)凝結相接觸的構件為較佳。在潮濕環境中,裝置有 相對高溫(特別是,高於110°C)的區域(例如,第3圖 ίο中在進氣喷口 3與耐壓壁5之間的區域)通常會發生這種 情形。 在本發明的較佳裝置中,用來防止裝置容易腐蝕之部 份相互接觸(特別是耐壓壁與高溫(特別是高於110QC) 的凝結相)的構件是在耐壓壁、進氣喷口之間的區域中有 15 供密封氣體(seal gas )或惰性氣體用的進氣管(feed pipe )。 該密封氣體可防止進入的熱氣體以凝結相與容易腐蝕的部 件接觸。用於以並流方式操作之本發明冷卻池的構件較佳 具體實施例係圖示於第3圖。由第3圖可見,可額外加上 導流裝置(例如,内錐(inner cone ) 7 )用來防止熱氣體 20與冷卻液體區的牆體接觸。 用於以並流方式操作的本發明冷卻池的構件之另一較 佳具體實施例係圖示於第1圖。 本發明裝置的較佳密封氣體可為,例如惰性氣體(例 如,氮)或稀有氣體。在迪肯法的工業廢氣中,氧為較佳 11 200815088 的後封氣體,其係已大量存在於玉業廢氣中。 、在本發明的較佳裝置中,該等耐腐蝕導氣管至少部份 ,冷部=體包圍。該冷卻液體在導氣管上部進人該等導氣 官為較佳。該冷卻液體在冷卻後由該等導氣管的下端離開 且循環或回饋進入該裝置。 本發明裝置大體經製作成其中耐壓壁至少有一部份 (大體是主要部份)與循環冷卻液體接觸。結果,可有效 防止耐壓壁(通常它不耐腐蝕或稍具耐腐蝕)在那個區域 的腐钱’因為那些區域通常不會到達對它所要求的溫度。 、將本發明聚置構造成在耐壓壁與導氣管之間有循環冷 部液體為較佳’該循環冷卻液體是在該等導氣管的上端進 入且在底部收集而且能再循環。 在本發明裝置中,或在本發明方法中,特別是所用的 冷卻液體為水或酸性水溶液(aclueous acid),例如稀鹽酸。 15 其他特定過程的洗滌劑(process-specific washing agent) (例如,醇類或水性胺溶液(aqueous amine solution))也 有可能。 在例如圖糸於第3圖的裝置具體實施例中’進入的熱 氣體係以與冷卻液體並流的方式導引。在以並流方式操作 2〇 i本發明裝Ϊ中’該裝置的導氣管喷嘴另外有上部供嘴灑 冷卻液體。 在奢置之另/具體實施例中,如第1圖所示,其中係 以與冷卻液髏逆流的方式導引進入的熱氣體。 〃本發明裝Ϊ大體適合用於冷卻溫度在100至2000°c範 12 200815088 圍内的熱氣體,在110至1000°C範圍内的熱氣體為較佳(在 進氣喷口測量)。 本發明裝置大體經構造成適合用於超額壓力是在Oj 至1000巴範圍内的操作,超額壓力是在6至1000巴範圖 5内的為較佳。 本發明另外有關於一種使用上述裝置冷卻熱氣體的方 法。可超額壓力是在6至1000巴的範圍内實施此一方法為 較佳。此外,進入氣體的溫度是在110至l〇〇〇°C範圍内為 較佳。 10 為了圖解說明本發明,附圖圖示目前為較佳的具體實 施例。然而,應暸解本發明不受限於該等具體實施例的確 切配置與手段。 【實施方式】 15 第1圖示意圖示本發明之一特定裝置,其操作係使液 體與待驟冷之氣體以逆流方式流動,根據本發明,例如它 可用來冷卻會部份或完全凝結且有腐蝕的熱凝結產物產生 的熱氣體。熟諳此藝者會明白,在更廣泛的背景下,本發 明的申請專利範圍也可併入或結合本文所揭示的個別特 20 徵。 熱氣體流1進入驟冷裝置(quenching apparatus) 2的 下部。在冷卻及凝結後,冷氣體流3在上部離開。在冷卻 池2的中間部份,該氣體流被導引通過數個管道4。該等 管道均坐落在液體5 (水或酸為較佳)中,液體5包含收 13 200815088 體流1後的凝結產品。管道4的底端均固定於管 P二Pe W) 20上。管道4的上端用支撐栅格24 格能讓液體5自由通過。用在中間部份的 泵浦8經由循環管道7由冷卻池2 饬騁、、古包办1上# 厂吧體6輸达液體5 〇 液體抓動牙過在管道4底端的法蘭25 多的液體9。熱交換器1〇用來冷卻循環7二液^ =Γ間部份中’液體5在管道4上端流入管道4 在5迢内以與上純體流逆流的方式向下流動。 10 15 20 4的5在线时均勻的分布,—般是把管道 右可〜二乍成如第2圖所示’例如帶有齒狀物1卜不過, :其他類型的液體分布,例如用以軸向或以 A彻二:入S逼上端的槽孔。然後’用往下流動的液體 二產:盥=且使它部份或完全凝結。因此,必須防止熱凝 、=產加與冷卻池2中會被腐㈣部份相接觸。該凝結產品 二―例如,熱鹽酸。例如,在進氣噴口 12或冷卻池壁13 或官道固定座2G處,必須防止腐制紐。 p例如,就進氣噴口 12的情形而言,有可能採取一系列 ,化·首先’藉由加熱來防止進入氣體在喷嘴12上凝結。 ^ 1圖圖不用於此目的的雙層外殼14 (例如),該雙層外 殼14係經由噴嘴15提供熱媒,例如,蒸氣或熱水或傳熱 油。該熱媒可經由噴嘴16再度離開。該加熱也可用,例如, 、、廛、、:το 著嘴鳴 12 的電氣熱導體(eiectricai heat conduct〇r )。 另一個必須防止從管道4滴下的凝結產品弄濕喷嘴12 的措施為:首先,必須使該等管道4與喷嘴12明顯地隔開。 14 200815088 5 15 20 第Θ達成此目的的方式為·該等管道4不填滿冷卻池a 的整個橫截面而只是一部份。該部份的尺寸係使得防減板 (印滅gUard ) 17可套在喷嘴12、該等管道4之間。該防 減板-面是暴露於減體而另_面暴露於凝結產品。因 此’不能排除凝結產品被加熱的可能性和溫度導致防藏板 材^皮腐健飯的假設。由於該防賤板不是構成向著外面 ,體’它不需要有耐雜。因此,它可由不具耐壓性但 腐:性的熱液體(例如’熱鹽酸)極具穩定性的 ^科衣^ °例如’合適的材料為後化石夕或氮化石夕或其他適 ^陶^^或塑料。為了避免腐㈣熱凝結產品弄濕牆 充、某mH2 (其中係配置該等管道4)的中間部份係 H的U品。不像熱凝結產品 ::r=r可使用耐壓的合適金屬二= 的牆體U ’但是那個區域的氣體已 熱凝結產品形成。 所从不再冒有 在冷卻池2下部(在該等管道4下方) 多種措施用來防止牆體13的腐姓。首先,取 氣喷口 12的熱氣體到達該牆體。為此目的:、導Τ來自, 通過柱形管道18。管道18會被從該等管道下贺嘴 蝕性之熱凝結產品弄漏,因 2的有腐 液體有穩定性的材料製成。由於管道ΐδ有腐輕之熱 (Ρ觀跡bearing),材料和適用於防賤板 ^壓力 了防止熱氣體在管道18下面流動且到達牆體二同道f8 15 200815088 是豎立在池體液體6中的承載環 (carrying ring) 19 上。為 了使熱氣體不會在管道18、管道固定座20之間流動且到 達牆體13,用彈簧結構21使管道18壓在管道固定座20 上。由於這種壓迫不會產生完全的密封,而且由於喷嘴13 是通過開:插進管道18,可採取進一步的措施防止在下壁 13形f腐蝕的熱凝結產品。為此目的,使密封氣體23經 由,嘴f2通過進入在下壁13、管道18之間的空間。該密 二二為h性氣體,例如氮或氬,但是空氣或二氧化碳 之過程的適用:封氣體的本質係取決於它用於使用冷卻池 適的密封氣體心對於鹽酸氧化法(迪肯法),另一特別合 氣體氧化成氡,因為該氣體在過程中是用來使鹽酸 該密封氣體可:匕不會構成外來成分。 15 20 之間流動於它^防止部份的氣體流1在管道18、赌體13 氣體23只能通過^I嘴12後。可防土該氣體流是因為密封 通過在喷嘴12以2() Ή 18 1 ’ 部。由於它必須18開口之間的間隙流進冷卻池的内 i反向流動通過這兩個間隙’這可防止進入氣體 管道固定座2f> u間隙。 ζυ也可用一系列的措施防止有腐蝕性的 :、减°口 °在營道固定座20之〆面上的是冷的凝結產 ☆ &同#可;^卩該管道固定座。雖然熱氣體可在另一面 凝結,由於冷卻該乾 嗓官道固定座的結果會形成凝結產品的冷 膜(cold film),料+人 ^ 對於凝結於其上的有腐蝕性的熱液體,該 膜有保護作用。 16 200815088 用其他的措施可改善該管道固定座的冷卻。例如,該 管道固定座可包含導熱性特別良好的銅芯,因此,尤其是, 可在該管道固定座的冷面(其上有受冷的凝結產品)、暖和 面(有氣體凝結於其上)之間產生小溫差。 5 至於另一措施,可冷卻該管道固定座本身。為此目的, 例如,它可由兩個片體製成,在第一片體的一面上可加上 溝槽狀的通道。然後,安置第二片體於第一片體已加上通 道的那一面上。當用合適的方式將兩個片體結合在一起(例 如,上螺絲)時,該管道固定座具有冷卻劑(cooling agent) ίο 可流動通過的通道。 此外,不是將該等管道4插設成與管道固定座20緊密 吻合而是稍微由該管道固定座突出。結果,不會導引熱氣 體正好到在管道固定座的管道而與管道固定座有一段距 離。好處是,熱氣體與管道的管道固定座不會在管道加入 15 處直接接觸。此外,導引該等管道4通過管道固定座20的 交點是用液體薄膜保護以免於氣體高溫。 管道4本身都暴露於熱凝結產品的腐蝕侵蝕。不過, 與防濺板17和管道18 —樣,由於彼等不需具有承壓性, 因此製作材料可與該等組件的相同。 2〇 第3圖的概略圖係根據本發明圖示用於冷卻的裝置, 其係可部份或完全地凝結熱氣體,其中係以與冷卻液體並 流的方式導引待冷卻及凝結的氣體。熟諳此藝者會明白, 在更廣泛的背景下,本發明的申請專利範圍也可併入或結 合本文所揭示的個別特徵。 17 200815088 特別是,可你m 置來冷卻及凝&圖示於上圖及下文有更詳細說明的裳 有腐触性的^而它的熱凝結產品(例如’水性鹽酸)會 結的氣體1餘㈣嘴3以插入式管道 仍然很熱的氣式進人驟冷裝置2的上部。從那裡, 組件不必有耐θ、、接進入裝置的耐腐蚀内管4。由於此 和耐溫塑料為2丨生而僅僅要有尺寸穩定性,因此陶瓷材料 此同中心的=適的材/料。將插入式管道3、内管4以彼 10 15 20 耐腐链内管4=置’插入式管道3的内徑通常猶微小於 與耐徑(至多尺寸相同)。在難置的内管4 6,幻(1)咖跡代也触jacket) 5之間有冷卻液體 八保稭由泵浦來連續循環。在内管的上 溢^且在内管4的裡面上形成賴,該轉可= 護 内官4的耐腐蝕材料免於過高的高溫,另一方面使得冷表 ,可用來冷卻及凝結熱氣體。因此,在供給氣體的插入式 言道3和耐腐钮内管4之間的垂直間隔必須夠大使得液體 能在内管的上緣上暢流無阻,甚至在不同的操作情況下也 能。為此目的,内管4的上緣便於加上齒狀物,如第3 g 所示。此外,必須避免溢出的冷卻液體6與熱插入式管遒 3的接觸,因為這會在插入式管道3被影響的區域產生腐 餘。 為了進一步防土熱氣體在該裝置的耐壓護套5流動通 過在插入式管道3與内管4之間的間隙,以恆定方式輸送 乾無的密封氣體8進入在間隙上方的空間,藉此形成夠泠 18 200815088 的氣墊並且迫使待冷卻的熱 耐腐储料製成的⑽7對_=内管4。另外安裝由 作用。合適密封氣體8 ^、氧體可提供有利的導流 5 10 15 20 件。不過,原則上,斤大體取決於整體過程的條 或二氧化碳似乎特“氮或氬)以及空氣 殊情況下’有可能使用氧作為化法(迪肯法)的特 酸氣體氧化成氯的過程中已為 Ί 8,因為氧在使鹽 成分。 要’因而不會構成額外的The invention also relates to a method for cooling hot gases, in particular hm is from 1000 to 2000. The gas in the range of (: is the use of the present invention, characterized in that the hot gas is co-currently or in parallel with the gas guide (or several air pipes) of the device and by Cooling the hot gas with the cold I. "Contact 15 1000 bar. The preferred feature of the method is that the pressure in the gas/liquid contact zone is up to 20 in the process. The gas system containing hydrogen chloride is hydrogen chloride. The evolved gas produced by the oxidation of the oxygen phase, wherein the gas is cooled in the region of the gas pipe until the hydrochloric acid and the water condensate. The gas I has a pressure-resistant wall in the device of the present invention. The pressure of 1000 bar is more than 5 bar. τ, the pressure of excess pressure, the excess pressure of 6 bar or more, the excess pressure of 1 bar or more is better. The pressure resistance of the device For the sake of comparison, the material selected from the group of materials is preferably made of a conventional steel alloy for the structure of the lower core, and the pressure-resistant wall can also be composed of a conventional one. Nickel, molybdenum is used as a 200815088 Alloying materials and materials such as New Zealand and its alloys Precious metals such as the beginning and / silk, can be further increased by two = conventional materials can also be lined with plastic 'such as 'especially gas-containing polymer materials, such as the group of * special", or lining the metal of the present invention The device has at least a "airway tube" for the inner tube of the corrosion-resistant gas guide, or "a plurality of air-conducting tubes, which are all used for one-seven s々τ, and the moon-shaped wood is used to receive the hot gas. In-e) enters the cooling pool), _ has pressure resistance, and ^ g gas. As a result, this has been particularly able to avoid most of the heat: the pressure is often not the same as the rot (four) consumption. The air ducts of the device of the present invention are generally arranged in a vertical direction. The straight-to-back type of corrosion-resistant air-conducting inner tube is preferably made of the following materials: graphite and its variants, ceramics (for example, carbon crucible), quartz glass, plastic (for example, fluoropolymer) , examples of PVDF, HALAR types, etc.). ^ The eclipse is usually made of materials that are not pressure-resistant, that is, especially 疋 = withstand excess pressure of 0.5 bar or more, or excess pressure above.疋, Ί 〇 置. The device of the present invention allows for the incorporation of inexpensive materials to form a pressure-resistant and corrosion-resistant device, "this, and generally has the same pressure-resistant inlet nozzle. The mouth must be resistant to, but not necessarily made of, a material that is particularly resistant to corrosion, as the dry, hot gases have not yet condensed. The gas will only be corrosive if it is condensed at 20 200815088, especially if the moist aqueous phase is in contact with materials, especially metals, at high temperatures. If necessary, the inlet nozzle can be heated to prevent the incoming gas from condensing in this area. In a particular embodiment operating in a cocurrent mode, it is advantageous for the inlet nozzle of the apparatus of the present invention to be positioned above the inner tubes of the corrosion resistant gas and 5 not to contact the circulating cooling liquid, thereby avoiding the inlet nozzles. Rotten money. The apparatus of the present invention preferably has a member capable of preventing the pressure-resistant wall from coming into contact with high temperature (especially above 110^:) condensation. This is usually the case in a humid environment where the device has a relatively high temperature (especially above 110 °C) (for example, the area between the inlet nozzle 3 and the pressure wall 5 in Fig. 3). . In the preferred apparatus of the present invention, the members for preventing the parts which are easily corroded by the apparatus from coming into contact with each other (especially the condensed phase of the pressure-resistant wall and the high temperature (especially above 110 QC)) are at the pressure-resistant wall and the intake port. There are 15 feed pipes for the seal gas or inert gas in the area between them. The sealing gas prevents the incoming hot gas from coming into contact with the readily corrodible component in the condensed phase. A preferred embodiment of the components of the cooling cell of the present invention for operation in a cocurrent manner is shown in Figure 3. As can be seen from Fig. 3, an additional flow guiding device (e.g., inner cone 7) can be added to prevent hot gas 20 from coming into contact with the wall of the cooling liquid zone. Another preferred embodiment of the components of the cooling cell of the present invention for use in a cocurrent mode is illustrated in Figure 1. A preferred sealing gas for the apparatus of the present invention may be, for example, an inert gas (e.g., nitrogen) or a noble gas. In the industrial waste gas of the Dickon method, oxygen is a post-sealing gas of the preferred 11 200815088, which has been abundantly present in the jade exhaust gas. In a preferred embodiment of the invention, the corrosion-resistant airways are at least partially, and the cold portion is surrounded by the body. It is preferred that the cooling liquid enters the gas guide at the upper portion of the airway. The cooled liquid exits the lower end of the air tubes after cooling and is circulated or fed back into the device. The apparatus of the present invention is generally fabricated wherein at least a portion (generally a major portion) of the pressure resistant wall is in contact with the circulating cooling liquid. As a result, it is possible to effectively prevent the pressure-resistant wall (usually it is not resistant to corrosion or slightly resistant to corrosion) in that area because the areas usually do not reach the temperature required for it. Preferably, the present invention is configured to have a circulating cold liquid between the pressure resistant wall and the air conduit. The circulating cooling liquid enters at the upper end of the air conduit and is collected at the bottom and is recyclable. In the apparatus of the invention, or in the process of the invention, in particular the cooling liquid used is water or an aclueous acid such as dilute hydrochloric acid. 15 Other process-specific washing agents (for example, alcohols or aqueous amine solutions) are also possible. In a particular embodiment of the apparatus such as that illustrated in Figure 3, the incoming hot gas system is directed in parallel with the cooling liquid. In the cocurrent flow operation, the air duct nozzle of the device additionally has an upper nozzle for sprinkling cooling liquid. In another embodiment, as shown in Fig. 1, the incoming hot gas is guided in a manner countercurrent to the coolant. The present invention is generally suitable for use in hot gases having a cooling temperature in the range of 100 to 2000 ° C, and a heat gas in the range of 110 to 1000 ° C is preferred (measured at the inlet vent). The apparatus of the present invention is generally constructed to be suitable for operations in which the excess pressure is in the range of from 0 to 1000 bar, and the excess pressure is preferably in the range of from 6 to 1000 bar. The invention further relates to a method of cooling a hot gas using the apparatus described above. It is preferred that the excess pressure is carried out in the range of 6 to 1000 bar. Further, the temperature of the incoming gas is preferably in the range of 110 to 10 °C. In order to illustrate the invention, the drawings illustrate the presently preferred embodiments. However, it is to be understood that the invention is not to be limited [Embodiment] 15 Fig. 1 is a schematic view showing a specific device of the present invention, which operates to flow a liquid and a gas to be quenched in a countercurrent manner. According to the present invention, for example, it can be used for cooling to partially or completely condense. And there is hot gas generated by the corrosive thermal condensation product. Those skilled in the art will appreciate that, in the broader context, the scope of the patent application of the present invention may also incorporate or incorporate the individual features disclosed herein. The hot gas stream 1 enters the lower portion of the quenching apparatus 2. After cooling and condensation, the cold gas stream 3 exits at the top. In the middle portion of the cooling bath 2, the gas stream is directed through a plurality of tubes 4. These pipes are all located in liquid 5 (water or acid is preferred) and liquid 5 contains the condensed product after the inclusion of 13 200815088. The bottom end of the pipe 4 is fixed to the pipe P 2 Pe W) 20. The upper end of the duct 4 allows the liquid 5 to pass freely by means of a support grid 24. The pump 8 used in the middle part is cooled by the cooling tank 2 via the circulation pipe 7 , the ancient package office 1 , the factory body 6 and the liquid 5 〇 liquid gripping the teeth over the flange 5 at the bottom end of the pipe 4 Liquid 9. The heat exchanger 1 is used to cool the circulation 7 and the liquid 2 is in the middle portion. The liquid 5 flows into the pipe 4 at the upper end of the pipe 4 and flows downward in the 5 以 in a manner countercurrent to the flow of the upper pure body. 10 15 20 4 5 is evenly distributed on the line, generally the right side of the pipe can be ~2 as shown in Figure 2 'for example with a tooth 1 but: other types of liquid distribution, for example Axial or A-cut: S into the slot at the upper end. Then 'use the liquid flowing down the second production: 盥 = and make it partially or completely condensed. Therefore, it is necessary to prevent the hot coagulation, the production and the cooling pool 2 from being contacted by the rot (four) portion. The coagulated product 2 - for example, hot hydrochloric acid. For example, at the intake port 12 or the cooling wall 13 or the official seat 2G, it is necessary to prevent corrosion. For example, in the case of the intake port 12, it is possible to take a series of treatments, first of all, to prevent the ingress gas from condensing on the nozzle 12 by heating. ^ 1 illustrates a double-layered outer casing 14 (for example) that is not used for this purpose, and the double-layered outer casing 14 provides a heat medium, such as steam or hot water or heat transfer oil, via a nozzle 15. The heat medium can exit again via the nozzle 16. This heating can also be used, for example, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Another measure that must prevent the condensed product dripping from the pipe 4 from wetting the nozzle 12 is that, first of all, the pipes 4 must be clearly separated from the nozzle 12. 14 200815088 5 15 20 The second way to achieve this is that the pipes 4 do not fill the entire cross section of the cooling pool a but only part of it. The size of this portion is such that the anti-frusting plate (printing out gUard) 17 can be placed between the nozzle 12 and the pipes 4. The slab-face is exposed to the reduced body and the other side is exposed to the condensed product. Therefore, it is impossible to rule out the possibility that the condensed product is heated and the temperature causes the anti-sanding board to be rotted. Since the tamper plate is not formed to face the body, it does not need to be resistant to impurities. Therefore, it can be stabilized by a hot liquid that does not have pressure resistance but is sturdy (for example, 'hot hydrochloric acid'), such as 'appropriate material for post-fossil or nitrite or other suitable ^^ ^ or plastic. In order to avoid rot (4) hot condensing products, the wall is filled, and the middle part of a mH2 (where the pipes 4 are arranged) is the U product. Unlike the thermal coagulation product ::r=r, a suitable metal of the pressure-resistant metal wall = U' can be used, but the gas in that area is formed by the heat-condensed product. There are no more risks in the lower part of the cooling pool 2 (below the pipes 4). Various measures are taken to prevent the corrosion of the wall 13. First, the hot gas from the gas discharge port 12 reaches the wall. For this purpose: the guide is from, through the cylindrical duct 18. The pipes 18 are leaked from the hot condensate products of the pipes under the pipes, and are made of a material having stability of the rotted liquid. Since the pipe ΐδ has rotted heat (Ρ bear bearing), the material and the pressure plate are applied to prevent the hot gas from flowing under the pipe 18 and reach the wall. The same way f8 15 200815088 is erected in the pool body liquid 6 Carrying ring 19 on it. In order to prevent hot gas from flowing between the pipe 18 and the pipe fixing seat 20 and reaching the wall 13, the spring structure 21 is used to press the pipe 18 against the pipe fixing seat 20. Since this compression does not result in a complete seal, and since the nozzle 13 is inserted through the pipe 18, further measures can be taken to prevent the hot condensed product from being corroded in the lower wall 13 shape. For this purpose, the sealing gas 23 is passed through the mouth f2 into the space between the lower wall 13 and the duct 18. The dense two is a gas of h, such as nitrogen or argon, but the application of air or carbon dioxide: the nature of the gas is determined by the use of a suitable sealing gas core for the use of a cooling pool for the oxidation of hydrochloric acid (Dickon method) Another special gas is oxidized to ruthenium because the gas is used in the process to make the sealing gas of hydrochloric acid: 匕 does not constitute a foreign component. Between 15 and 20 flows between it to prevent part of the gas flow 1 in the pipe 18, the gamma body 13 gas 23 can only pass through the ^I mouth 12. The gas flow can be prevented because the seal passes through the nozzle 12 at 2() Ή 18 1 '. Since it must flow into the inside of the cooling pool with a gap between the 18 openings, i flows backward through the two gaps' which prevents entry into the gas pipe holder 2f> Ζυ There are also a series of measures to prevent corrosive:, minus ° ° ° cold condensate on the surface of the camping seat 20 ☆ & same # can; ^ 卩 the pipe mount. Although the hot gas can condense on the other side, as a result of cooling the dry gutter mount, a cold film of the condensed product is formed, which is a corrosive hot liquid condensed thereon. The membrane has a protective effect. 16 200815088 Other measures can be taken to improve the cooling of the pipe mount. For example, the pipe fixing seat may comprise a copper core having particularly good thermal conductivity, and therefore, in particular, may be on the cold side of the pipe fixing seat (on which there is a cold condensed product), a warm surface (the gas is condensed thereon) A small temperature difference is generated between). 5 As for another measure, the pipe holder itself can be cooled. For this purpose, for example, it can be made of two sheets, and a groove-like passage can be added to one side of the first sheet. Then, the second sheet is placed on the side of the first sheet to which the passage has been added. When the two sheets are joined together in a suitable manner (e.g., upper screws), the tube mount has a cooling agent ίο a passage through which the flow can flow. Moreover, the pipes 4 are not inserted in close fitting with the pipe fixing seat 20 but slightly protruded from the pipe fixing seat. As a result, the hot gas is not directed to the pipe at the pipe mount and is at a distance from the pipe mount. The advantage is that the hot gas and pipe fittings do not come into direct contact at the pipe joining 15 places. In addition, the intersection of the conduits 4 through the conduit holder 20 is protected by a liquid film to protect the gas from high temperatures. The pipe 4 itself is exposed to the corrosive attack of the thermally condensed product. However, as with the splash guard 17 and the duct 18, since they do not need to have pressure bearing properties, the materials of manufacture can be the same as those of the components. 2A is a schematic view of a device for cooling according to the present invention, which partially or completely condenses hot gas, wherein the gas to be cooled and condensed is guided in parallel with the cooling liquid. . It will be apparent to those skilled in the art that, in the broader context, the scope of the present invention may also be incorporated or combined with the individual features disclosed herein. 17 200815088 In particular, you can cool and condense the gas shown in the above figure and below, which is described in more detail below, and its hot condensation products (such as 'aqueous hydrochloric acid') One (four) mouth 3 enters the upper portion of the quenching device 2 with a gas that is still hot in the plug-in duct. From there, the assembly does not have to have a corrosion-resistant inner tube 4 that is resistant to θ, which is connected to the device. Since this and the temperature-resistant plastic are only 2 dimensional and only have dimensional stability, the ceramic material is the same as the appropriate material/material. The inner diameter of the insert pipe 3 and the inner pipe 4 is the same as that of the inner pipe 4 = the insert pipe 3 is usually smaller than the diameter (up to the same size). In the difficult inner tube 4 6, the magic (1) coffee generation also touches the jacket. There is a cooling liquid between the five. The eight straw is continuously circulated by the pump. The upper tube is overflowed and the inner tube 4 is formed on the inner surface of the inner tube 4, and the rotation can be used to protect the corrosion-resistant material of the inner 4 from excessively high temperature, and on the other hand, the cold table can be used for cooling and condensing heat. gas. Therefore, the vertical spacing between the inserting gas supply 3 and the corrosion resistant inner tube 4 must be large enough so that the liquid can flow smoothly on the upper edge of the inner tube, even under different operating conditions. For this purpose, the upper edge of the inner tube 4 facilitates the addition of teeth, as shown in Fig. 3g. In addition, it is necessary to avoid contact of the overflowing cooling liquid 6 with the hot-plugging tube 3, since this causes a spoil in the area where the plug-in duct 3 is affected. In order to further prevent the hot earth gas from flowing through the gap between the plug-in duct 3 and the inner tube 4 in the pressure-resistant sheath 5 of the device, the dry sealing gas 8 is transported in a constant manner into the space above the gap, whereby An air cushion of 2008 18 200815088 is formed and the (10) 7 pairs of _= inner tubes 4 made of the heat-resistant storage stock to be cooled are forced. Also installed by function. A suitable sealing gas 8 ^, oxygen can provide an advantageous flow of 5 10 15 20 pieces. However, in principle, the pounds generally depend on the overall process of the strip or carbon dioxide seems to be particularly "nitrogen or argon" and air in the case of the possibility of using oxygen as a chemical method (Dickon method) of the oxidation of special acid gas into chlorine Already for Ί 8, because oxygen is making the salt component. To 'then will not constitute an extra

除了有熱氣體注入護套的F 式管道3或其内壁有不=域:外’也可避免在插入 果宓封巧齅S法产仰 心、的冷部和部份凝結。例如,如 封乳體8抓在供給氣體的插 如 冷卻作用,這是可能發生的。3裡面有顯著的 管道3的於俨庫Λ Ρ人#的為了抵消這種影響,插入式 、的Μ應加上合適的絕熱材料9 應加上額外的加熱,例如藉由蒸氣或電能。一W下’ 最後,在内管4的上部,但在管道 二更多個喷霧嘴1〇 ’藉此使冷卻液體細密地分布於二 :内。也可將喷霧嘴排列於數個彼此在下面的平面中體= 果,在待冷卻及凝結的氣體與冷媒之間有密隽接 可導致溫度麟以錢體可部份地或視需要完全地疑^ 該等喷霧嘴10和位於内管4的進氣管以及 的、、:。 都應由财溫度同時耐腐㈣材料製成 1嘴 内管4的進氣口區域,熱氣體係與會被冷=凝= 品,的組,另一方面,娜外壁5:以 贺務嘴的進氣官可由與牆體相同的材料製成,因為在4 ^ 19 200815088 溫度大約等於冷卻劑的溫度。在連到嘴霧嘴1 〇之進氣管穿 過内嘗4的區域中’不需要完全耐慶的密封。 當時已被冷卻的氣體隨後一起與冷卻液體或凝結產品 流入驟冷裝置的下半部,該驟冷裝置係用來分離氣相與液 5相。氣體或凝結產品與裝置的耐壓外壁5是第一次在此接 觸。不過,由於氣體及凝結產品已在内管4中被冷卻,因 此有可能使用耐腐蝕溫度明顯低於熱氣體的材料。 _ 未/旋結但已冷卻的氣體11經由出氣口 12離開裝置。 用於導引氣體流13的裝置(例如,折向板)可保證有儘可 此少的旋結產品或冷卻劑隨著氣體流排出。 裝置14的池體收集輿受冷氣體分離的液體且用泵浦 15移除之。首先,輸送作為冷卻劑的部份液體,經由循環 管道,至熱交換器17,在此它被冷卻到固定的溫度位準, 且最後提供作為冷卻劑,再度到喷霧嘴且在耐壓護套 is 5、内管4之間溢出。合適的控制裝置可保證冷卻劑在系統 _ 内的數量大約保持不變。移除過多的液體和凝結產品數量 作為凝結產品16。 【圖式簡單說明】 20 第1圖顯示本發明之〜特定裝置; 第2圖顯示管道4的端面;及 弟3圖為根據本發明用於冷却的裝置。 【主要元件符號說明】 20 200815088 1 熱氣體流 2 驟冷裝置、冷卻池 3 冷氣體流 4 管道 5 液體 6 池體 7 循環管道 8 泵浦 9 液體出口 10 熱交換器 11 氣體 12 進氣喷口 13 冷卻池壁 14 雙層外殼 15 喷嘴 16 喷嘴 17 防藏板 18 柱形管道 19 承載環 20 管道固定座 21 彈簧結構 22 喷嘴 23 密封氣體 24 支撐栅格 21 200815088 25 法蘭 31 池區 32 頭部區 33 出口In addition to the hot gas injection sheathed F-type pipe 3 or its inner wall, there is no = domain: outer 'can also avoid the cold part and partial condensation in the insertion of the fruit. This may occur, for example, if the sealing body 8 catches the cooling action of the supply gas. 3 There is a significant pipe 3 in the 俨 Λ Λ Ρ # 的 的 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了 为了Finally, at the upper portion of the inner tube 4, but in the duct two more spray nozzles 1 〇 ' thereby allowing the cooling liquid to be finely distributed in two:. It is also possible to arrange the spray nozzles in a plurality of planes below each other, and a close connection between the gas to be cooled and condensed and the refrigerant may cause the temperature to be partially or as needed. Suspected ^ these spray nozzles 10 and the intake pipe located in the inner pipe 4 and It should be made of the fuel temperature and the corrosion-resistant (four) material to make the inlet area of the inner tube 4 of the nozzle, the hot gas system and the group that will be cold = condensation = product, on the other hand, the outer wall 5: to enter the mouth of the service The gas officer can be made of the same material as the wall because the temperature at 4^19 200815088 is approximately equal to the temperature of the coolant. In the area where the intake pipe connected to the mouth of the nozzle is passed through the inner taste 4, the seal is not required to be completely resistant. The gas that has been cooled at that time then flows into the lower half of the quenching unit together with the cooling liquid or condensed product, which is used to separate the gas phase from the liquid phase. The gas or condensation product and the pressure-resistant outer wall 5 of the device are in contact for the first time. However, since the gas and the condensed product have been cooled in the inner tube 4, it is possible to use a material having a corrosion-resistant temperature significantly lower than that of the hot gas. _ The unspinned but cooled gas 11 exits the device via the air outlet 12. The means for directing the gas stream 13 (e.g., the deflector) ensures that there are as few spin-off products or coolants as the gas stream exits. The cell body of device 14 collects the liquid separated by the cold gas and is removed by pump 15. First, a portion of the liquid as a coolant is delivered, via a circulation line, to the heat exchanger 17, where it is cooled to a fixed temperature level, and finally provided as a coolant, again to the spray nozzle and at a pressure resistant The set is 5 and the inner tube 4 overflows. A suitable control device ensures that the amount of coolant in the system _ remains approximately the same. Remove excess liquid and condensed product as a condensed product16. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a specific device of the present invention; Fig. 2 shows an end face of the pipe 4; and Fig. 3 shows a device for cooling according to the present invention. [Description of main components] 20 200815088 1 Hot gas flow 2 Quenching device, cooling pool 3 Cold gas flow 4 Pipe 5 Liquid 6 Pool body 7 Circulating pipe 8 Pump 9 Liquid outlet 10 Heat exchanger 11 Gas 12 Inlet spout 13 Cooling tank wall 14 Double-layered casing 15 Nozzles 16 Nozzles 17 Blocking plates 18 Cylindrical pipes 19 Bearing rings 20 Pipe fixing seats 21 Spring structures 22 Nozzles 23 Sealing gas 24 Supporting grids 21 200815088 25 Flanges 31 Pool area 32 Head area 33 exports

_ 22_ twenty two

Claims (1)

200815088 十、申請專利範圍·· 1·種用於冷卻熱氣體的裝置(冷卻池),其係具有耐壓辟 (13)和至少一耐腐蝕的導氣内管(4)。 土 2·如申請專利範圍第!項的裝置,其係包含至少_進氣 5 口(12)、一包含該耐壓壁(13)之耐壓容器(23)、接觸區 =)用於接冗冷凝液(6)的池區(32)與頭部區(%)、受冷 氣體(3)的出口(33、9)、再循環迴路(7、8、1〇、25) 了 _ 該迴路係經由熱交換器(1〇)由該池區(31)輸送冷凝液(6) 進入該頭部區(32),其中該接觸區(4)包含一或更多接 10 觸官運(4),該一或更多接觸管道(4)係使冷凝液(6)與來 自該耐腐飯導氣内管的熱氣體(1)接觸。 3·如申凊專利範圍第2項的裝置,其中係將該進氣口(12) 配置於該池區(31)且將該出氣口(33)配置於該容器(2) 的頭部區(32),使得該接觸管道(4)内的氣體(1)以逆流 15 方式與該接觸管道(4)内的冷凝液(6)相接觸。 4·如申请專利範圍第2項的裝置,其中係將該進氣口(9) ’配置於該頭部區(32)且將該出氟口(13)配置於該容器(2) 的池區(31),使得該氣體(1)以旅流方式與該接觸管道(4) 内的冷凝液(6)相接觸。 20 5·如申請專利範圍第1項的裝置,其中該裝置的耐麈嬖 (13)包含由下列各物組成之_中選出之物構成的对 料··鋼、鋼合金(特別是鉻、鎳威鉬)、以及鈕與鈕合金, 其中該等材料視需要以塑膠或其他金屬材料加襯或參 少部份被塗覆。 23 200815088 6·如申請專利範圍第1項或第2項的裝置,其中該耐腐 触導氣内管(4)係由下列各物組成之群中選出之物構成 的材料製成:石墨及其變體、陶瓷(特別是,碳化矽 與氮化矽)、石英玻璃或塑膠(特別是,含氟聚合物)、 5 以及四氟乙烯與全氟烷氧基乙烯基醚的共聚物 (PFA)、聚四氟乙烯(pTFE)、聚偏氟乙烯(pvDF)或聚乙 烯氯三氟乙烯(ECTFE)為特別較佳。 鲁 7·如申睛專利範圍第1項至第6項中之任一項的裝置’ 其中該進氣口管道(12、9)具有氣密性與絕熱性及/或町 10 加熱性。 8·如申請專利範圍第丨項至第7項中之任一項的裝置, 其中該池區(31)及/或該容器(2)的頭部區(32)具有至少 疋在與該氣體(1)接觸之區段中的附加耐腐蝕壁(18、7) 或塗層。 15 9·如申請專利範圍第7項的裝置,其中居於該耐壓壁 _ (13/5)與該耐腐蝕壁、7)之間的空間可用保護氣體 (尤其是惰性氣體)加壓。 〇.如申明專利範圍第1項至第9項中之任一項的裝置, 2〇 其中,在操作期間,該等導氣管(4)的外部被受冷冷凝 液(6)包圍,該受冷冷凝液(6)是在該等導氣管(4)的上端 流入該等導氣管(4)。 =申明專利範圍第1項至第1〇項中之任一項的裝置, /、中,在操作期間,該耐壓壁至少部份與該冷凝液(6) 接觸。 24 200815088 12. 如申請專利範圍第1項至第11項中之任一項的裝置, 其中,在操作期間,在該耐壓壁(13)與該等導氣管(4) 之間存在冷凝液(6)。 13. 如申請專利範圍第1項至第12項中之任一項的裝置, 5 其中配置數個用於注射(特別是霧化)受冷冷凝液的 喷嘴(10)於該等導氣管(4)的上段,其中特別是以與該 冷凝液(6)並流的方式輸送待冷卻的氣體(1)。 φ 14. 一種如申請專利範圍第1項至第13項中之任一裝置的 用途,其係用於冷卻腐蝕的熱氣體。 ίο 15:如申請專利範圍第14項的用途,其中該熱氣體的溫度 是在100至2000°C的範圍内,而且在110至1000°C 的範圍内為較佳。 16. 如申請專利範圍第14項或第15項的用途,其中該熱 氣體包含由鹽酸與氧(特別是鹽酸與水)之催化氣相 15 氧化產生的析出氣體。 17. —種用於冷卻熱氣體的方法,特別是冷却溫度是在100 _ 至2000°C的範圍内的氣體,其係使用如申請專利範圍 第1項至第13項中之任一項的裝置,其特徵在於:使 該熱氣體以並流方式或以並流方式通過該裝置的導氣 20 管(或數個導氣管)(4)且藉由與該冷凝液(6)接觸來冷卻 該熱氣體。 18. 如申請專利範圍第17項的方法,其中該氣體/液體接觸 區的壓力達1000巴。 19. 如申請專利範圍第17項或第18項中之任一項的方 25 200815088 法,其中待冷卻的氣體係包含氯化氫與水,特別是由 鹽酸與氧氣相氧化產生的析出氣體,其中使該氣體在 該等導氣管(4)的區域中冷卻直到鹽酸及水凝結。200815088 X. Patent application scope · 1. A device (cooling tank) for cooling hot gas, which has pressure-resistant (13) and at least one corrosion-resistant air guiding inner tube (4). Soil 2·If you apply for patent scope! The device of the present invention comprises at least the inlet 5 (12), a pressure vessel (23) containing the pressure wall (13), and the contact zone =) for the pool of condensate (6) (32) with the head zone (%), the outlet (33, 9) of the cold gas (3), and the recirculation circuit (7, 8, 1, 〇, 25) _ The circuit is via a heat exchanger (1〇) Transferring condensate (6) from the pool zone (31) into the head zone (32), wherein the contact zone (4) comprises one or more 10 touch contacts (4), the one or more contact pipes (4) The condensate (6) is brought into contact with the hot gas (1) from the inner tube of the anti-corrosion rice. 3. The device of claim 2, wherein the air inlet (12) is disposed in the pool area (31) and the air outlet (33) is disposed in a head area of the container (2) (32), the gas (1) in the contact pipe (4) is brought into contact with the condensate (6) in the contact pipe (4) in a countercurrent 15 manner. 4. The device of claim 2, wherein the air inlet (9) is disposed in the head region (32) and the fluorine outlet (13) is disposed in the pool of the container (2) The zone (31) is such that the gas (1) is in contact with the condensate (6) in the contact conduit (4) in a bridging manner. 20 5. The device of claim 1, wherein the smash resistance (13) of the device comprises a material selected from the group consisting of: steel, steel alloy (especially chromium, Nickel-Molybdenum), as well as button and button alloys, which are coated with plastic or other metallic materials as needed or in small portions. 23 200815088 6. The device of claim 1 or 2, wherein the corrosion-resistant inner gas tube (4) is made of a material selected from the group consisting of graphite and Variants, ceramics (especially tantalum carbide and tantalum nitride), quartz glass or plastic (especially, fluoropolymer), 5 and copolymers of tetrafluoroethylene and perfluoroalkoxy vinyl ether (PFA) Polytetrafluoroethylene (pTFE), polyvinylidene fluoride (pvDF) or polyvinylchlorotrifluoroethylene (ECTFE) is particularly preferred. The device of any one of items 1 to 6, wherein the air inlet duct (12, 9) has airtightness and heat insulation and/or heating of the town. 8. The device of any one of the preceding claims, wherein the pool zone (31) and/or the head zone (32) of the container (2) have at least a gas and a gas (1) Additional corrosion resistant walls (18, 7) or coatings in the section in contact. 15 9. The apparatus of claim 7, wherein the space between the pressure-resistant wall _ (13/5) and the corrosion-resistant wall, 7) is pressurized with a shielding gas (especially an inert gas). The device of any one of clauses 1 to 9, wherein the outer portion of the air duct (4) is surrounded by the cold condensate (6) during operation, the The cold condensate (6) flows into the air guiding tubes (4) at the upper end of the air guiding tubes (4). The apparatus according to any one of the first to the first aspect of the invention, wherein the pressure-resistant wall is at least partially in contact with the condensate (6) during operation. The apparatus according to any one of the items 1 to 11, wherein during operation, condensate is present between the pressure-resistant wall (13) and the air guiding tubes (4) (6). 13. The device according to any one of claims 1 to 12, wherein a plurality of nozzles (10) for injecting (particularly atomizing) the cooled condensate are arranged in the air ducts ( The upper section of 4), in particular in which the gas (1) to be cooled is conveyed in parallel with the condensate (6). Φ 14. Use of a device according to any one of claims 1 to 13 for cooling a corrosive hot gas. Ίο 15: The use of claim 14, wherein the temperature of the hot gas is in the range of 100 to 2000 ° C, and preferably in the range of 110 to 1000 ° C. 16. The use of claim 14 or 15, wherein the hot gas comprises a precipitating gas produced by oxidation of a catalytic gas phase 15 of hydrochloric acid with oxygen, particularly hydrochloric acid and water. 17. A method for cooling a hot gas, particularly a gas having a cooling temperature in the range of 100 Å to 2000 ° C, which is used according to any one of claims 1 to 13 of the patent application. The device is characterized in that the hot gas is passed through the gas guide tube 20 (or several air tubes) (4) of the device in a cocurrent manner or in a cocurrent manner and is cooled by contact with the condensate (6). The hot gas. 18. The method of claim 17, wherein the gas/liquid contact zone has a pressure of up to 1000 bar. 19. The method of claim 25, wherein the gas system to be cooled comprises hydrogen chloride and water, in particular, a gas evolved from the oxidation of hydrochloric acid with oxygen, wherein The gas is cooled in the region of the air tubes (4) until hydrochloric acid and water condense. 2626
TW096118058A 2006-05-23 2007-05-22 Device for cooling gases (quencher) with the formation of a corrosive condensation product TW200815088A (en)

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JP2009537790A (en) 2009-10-29
US20070289722A1 (en) 2007-12-20
DE102007020145A1 (en) 2007-11-29
WO2007134844A1 (en) 2007-11-29
RU2008150586A (en) 2010-06-27

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