200808204 九、發明說明： 【發明所屬技術領域】 本發明涉及一種連接織物裁片以製造服飾品的方法、 一種製造胸罩的乳房罩杯的方法、一種乳房罩杯以及一種 5 胸罩。 t先前技 背景技術 在服裝行業，經常需要使用縫紉機通過縫合將織物裁 片連接在一起。例如，製造胸罩通常需要提供乳房罩杯， 10每個罩杯一般通過將兩個織物裁片沿其外周邊縫在_起而 製成，其中裁片之一將成爲完成的乳房罩杯的外層，另一 個將成爲内層。這兩個織物裁片需要公共接縫來形成所其 望的罩杯輪廓。通過將這兩個織物裁片沿其外周邊縫在 起，可以製成用於胸罩的雙層支撑罩杯。内層通常是 15 了其舒適性而選取的織物製成的杯形墊，而外層是裝飾性 的、可以由射令人喜愛的外觀的織物諸如網眼織物製成 14 然而，當這兩個織物裁片的外周邊縫在一起時，、 外周邊形成體積大且明顯的接縫餘量。乳房罩杯的這此體 積大且明顯的接縫餘量可能不舒服且在美學上不合兩〜一 20因此，希望生産令人舒服且美學上期望的服飾品。而〇 US嶋610公開了-種胸罩，該胸罩包括了無縫 罩杯’其Φτ徵是將胸罩的不同部分連接在_起的縫合量 以忽略。這一專利還公開了一種製造胸罩的方法，二二: 是如下步驟：將第一層模制的泡床材料和第二層同延的= 200808204 未材料直接互相層4，織將兩侧制的柔性料罩杯連 接在胸帶芯上。然而，需要不同的模具來製造不同形狀的 乳房罩杯。這樣實質切加了製造成本。所以，需要提供 種月匕降低成本、簡單以及靈活的用於製造胸罩的乳房罩 杯的改進方法。 【*^3^ 内】 發明概要BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of joining a fabric panel to manufacture an article of apparel, a method of manufacturing a breast cup of a brassiere, a breast cup, and a 5 bra. BACKGROUND OF THE INVENTION In the apparel industry, it is often desirable to use stitching machines to stitch fabric pieces together by stitching. For example, the manufacture of bras typically requires the provision of a breast cup, 10 each of which is typically made by sewing two fabric panels along their outer periphery, one of which will be the outer layer of the finished breast cup, and the other Will become the inner layer. These two fabric panels require a common seam to form the desired cup contour. A two-layer support cup for the bra can be made by sewing the two fabric panels along their outer periphery. The inner layer is usually a cup-shaped pad made of fabric selected for its comfort, while the outer layer is decorative and can be made of a fabric such as a mesh fabric that produces a pleasing appearance. However, when the two fabrics When the outer periphery of the piece is sewn together, the outer periphery forms a large and obvious seam allowance. This large and obvious seam allowance of the breast cup may be uncomfortable and aesthetically unsuitable for two to one. Therefore, it is desirable to produce a comfortable and aesthetically desirable item of clothing. Also, US Pat. No. 610 discloses a bra that includes a seamless cup 'the Φτ sign is the amount of stitching that connects the different portions of the bra to the negligible. This patent also discloses a method for manufacturing a brassiere. The second step is as follows: the first layer of molded blister material and the second layer of the same length = 200808204 are not directly layered on each other 4, woven on both sides The flexible cup is attached to the chest strap core. However, different molds are required to make breast cups of different shapes. This essentially cuts the manufacturing costs. Therefore, there is a need to provide an improved method of reducing the cost, simplicity, and flexibility of a breast cup for making a bra. 【*^3^内】 Summary of invention
根據本發明的一個方面，提供了 一種連接織物裁片以 製造服飾品的方法，該方法可包括如下步驟：提供第一織 ίο物裁片和弟一織物裁片，將所述第一織物裁片和第二織物 裁片疊置以形成疊合的周邊部分，在所述疊合的周邊部分 將所述弟一織物裁片和第二織物裁片連接在一起，在所述 疊合的周邊部分超聲切割和熔合所述連接的第一織物裁片 和第二織物裁片，形成連接所述第一織物裁片和第二織物 15 裁片的熔合線，沿所述熔合線使裏朝外翻轉所述連接的第 一織物裁片和第二織物裁片，形成無縫邊緣。 根據本發明的另一方面，提供了一種製造胸罩的乳房 罩杯的方法，該方法可包括步驟：提供包括第一邊緣部分 和第二邊緣部分的墊，提供包括第三邊緣部分和第四邊緣 20部分的織物覆蓋層，叠合所述第一邊緣部为和第一邊緣部 分，將所述叠合的第一邊緣部分和第三邊緣部分連接在一 起，叠合所述第二邊緣部分和第四邊緣部分，將所述叠合 的第二邊緣部分和第四邊緣部分連接在一起，超聲切割和 熔合所述連接的第一邊緣部分和第三邊緣部分以形成連接 200808204 述塾和所述織物覆蓋層的第一溶合綫，超聲切割和溶合 所述連接的第二邊緣部分和第四邊緣部分以形成連接所述 塾和所述織物覆蓋層的第二熔合綫，以及沿所述第一和第 一’溶合殘使裏朝外翻轉所述連接的墊和織物覆蓋層以形成 5 無縫邊緣。 根據本發明的另一方面，提供了一種乳房罩杯，該乳 房罩杯包括墊以及利用無缝邊緣加裝在所述墊上的織物覆 蓋層。According to one aspect of the invention, there is provided a method of joining a fabric panel to manufacture an article of apparel, the method comprising the steps of: providing a first piece of fabric and a piece of fabric, the first fabric being cut a sheet and a second fabric panel are stacked to form a laminated peripheral portion, the fabric piece and the second fabric panel being joined together at the peripheral portion of the overlap, at the periphery of the overlap Partially ultrasonically cutting and fusing the joined first fabric panel and the second fabric panel to form a fusion line connecting the first fabric panel and the second fabric 15 panel, along the fusion line to make the inside out The joined first fabric panel and second fabric panel are flipped to form a seamless edge. In accordance with another aspect of the present invention, a method of making a breast cup for a brassiere is provided, the method comprising the steps of providing a pad comprising a first edge portion and a second edge portion, the third edge portion and the fourth edge portion 20 being provided a portion of the fabric covering layer, the first edge portion is overlapped with the first edge portion, the first edge portion and the third edge portion of the overlap are joined together, and the second edge portion and the first portion are overlapped a four edge portion connecting the folded second edge portion and the fourth edge portion together, ultrasonically cutting and fusing the joined first edge portion and third edge portion to form a joint 200808204 and said fabric a first fusion line of the cover layer, ultrasonically cutting and fused the joined second edge portion and the fourth edge portion to form a second fusion line connecting the file and the fabric cover layer, and along the The first and first 'fused residues are turned over and out of the joined mat and fabric cover to form 5 seamless edges. In accordance with another aspect of the invention, a breast cup is provided that includes a pad and a fabric cover layer that is attached to the pad with a seamless edge.
根據本發明的另一方面，提供了一種胸罩，該胸罩包 10括兩個上述乳房罩杯，它們互相連接、幷連接到背帶和肩 帶上。 圖式簡單說明 弟1圖疋顯示將兩個織物裁片連接在一起以製造服飾 品的第一步驟的橫斷面圖。 第2圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第二步驟的橫斷面圖。 第3圖是顯示將兩個織物裁片連接在—起以製造服飾 品的第三步驟的橫斷面圖。 20 第4圖是顯示將兩個織物裁片連接在一起以製造服倚 品的第四步驟的橫斷面圖。 。第5圖是顯示將兩個織物裁片連接在-起以製造服倚 口口的第五步驟的橫斷面圖。 第6圖是顯示將兩個織 品的第六步驟的橫斷面圖。裁片連接在-起以製造服飾 7 200808204 . 第7圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第七步驟的橫斷面圖。 第8圖示出了通過超聲切割和熔合連接在一起的兩個 織物裁片的局部透視圖。 ‘ 5 第9圖示出了沿熔合線使裏朝外翻轉的第8圖的裁片的 " 局部透視圖。 第10圖是顯示製造胸罩的乳房罩杯的第一步驟的正視 圖。 Φ 第11圖是顯示製造胸罩的乳房罩杯的第二步驟的正視 10 圖。 第12圖是顯示製造胸罩的乳房罩杯的第三步驟的正視 圖。 第13圖是顯示製造胸罩的乳房罩杯的第四步驟的正視 圖。 15 第14圖是顯示製造胸罩的乳房罩杯的第五步驟的正視 圖。 ® 第15圖是顯示製造胸罩的乳房罩杯的第六步驟的正視 圖。 第16圖是顯示製造胸罩的乳房罩杯的第七步驟的正視 20 圖。 第17圖示出了通過第10至16圖的方法製成的胸罩的乳 房罩杯。 第18圖是顯示第17圖的乳房罩杯邊緣的放大圖。 第19圖示出了由超聲切割熔合機制成的乳房罩杯的 8 200808204 以 第20圖示出了使用超聲切割熔合機進行超 製造乳房罩杯的另一圖。 σ 聲切割熔合 【貧方式】 5具體實施方式According to another aspect of the present invention, there is provided a brassiere comprising two of the above-described breast cups which are connected to each other and to the shoulder strap and the shoulder strap. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a cross-sectional view of a first step of joining two fabric panels together to make an article of apparel. Figure 2 is a cross-sectional view showing the second step of joining two fabric panels together to make an article of apparel. Figure 3 is a cross-sectional view showing the third step of joining two fabric panels together to make an article of apparel. 20 Figure 4 is a cross-sectional view showing the fourth step of joining two fabric panels together to make a garment. . Figure 5 is a cross-sectional view showing the fifth step of joining the two fabric panels to the mouth of the garment. Figure 6 is a cross-sectional view showing the sixth step of the two fabrics. The panels are joined to create apparel 7 200808204. Figure 7 is a cross-sectional view showing the seventh step of joining two fabric panels together to make an article of apparel. Figure 8 shows a partial perspective view of two fabric panels joined together by ultrasonic cutting and fusing. ‘ 5 Fig. 9 shows a partial perspective view of the cut piece of Fig. 8 which is turned inward and outward along the weld line. Fig. 10 is a front elevational view showing the first step of manufacturing a breast cup of a brassiere. Φ Figure 11 is a front view 10 showing the second step of making a breast cup for a bra. Fig. 12 is a front elevational view showing the third step of manufacturing a breast cup of a brassiere. Figure 13 is a front elevational view showing the fourth step of manufacturing a breast cup of a brassiere. 15 Figure 14 is a front elevational view showing the fifth step of making a breast cup for a bra. ® Figure 15 is a front elevational view showing the sixth step of making a breast cup for a bra. Figure 16 is a front elevational view showing the seventh step of the breast cup for making the bra. Fig. 17 shows a breast cup of a bra made by the method of Figs. 10 to 16. Figure 18 is an enlarged view showing the edge of the breast cup of Figure 17. Fig. 19 shows a breast cup made of an ultrasonic cutting fusion machine. 8 200808204 Fig. 20 is a view showing another example of superabsorbing a breast cup using an ultrasonic cutting fusion machine. σ sound cutting fusion [poor mode] 5 specific embodiment
現在袖介紹本發明的具體實施例，在下面的描述中 从供了不例。對本發明的示例性實施例進行詳細的^ ^雖然對於相關領域的技術人員來說很明顯地是，爲了田 清楚起見，對於本發明的理解並不很重要的—些特徵可能 10沒有示出。 b 而且，應當理解本發明不限於下述的精確實施例，本 領域的技術人員可以實施各種變化及其改進而不脫離本發 月的精神或範圍。例如，在公開内容和所附内，不同的説 明性實施例的元件和/或特徵可以互相組合和/或互相替 15 代。此外，在閱讀了這一公開内容、附圖和所附的申請專 利範圍之後，對於本領域的普通技術人員來說顯而易見的 改進和變化也認爲在本發明的精神和範圍内。 一種連接兩個織物裁片以便製造服飾品的方法可包括 如下步驟：提供第一織物裁片20和第二織物裁片22，疊置 20第一織物裁片20和第二織物裁片22以形成疊合的周邊部 分，在疊合的周邊部分連接第一織物裁片和第二織物裁 片，超聲切割和熔合連接的周邊部分20a和22a，形成連接 第一織物裁片20和第二織物裁片22的熔合線34，沿熔合線 34使裏朝外翻轉連接的第一織物裁片20和第二織物裁片 9 200808204 22，形成無縫邊緣36，如第丨至7圖所示。 如在本文中使用的，術語“接縫，，指的是通過沿織物裁 片的裁片縫合在—起而形成的接合線。術語“接 縫餘里指的是在織物邊緣與相鄰縫合線之間的織物部分。 如在本文中使用的，術語“缝合線，，指的是在織物裁片 通過縫合而連接在一起時形成的線。術語“熔合線，，指的是 在織物裁片通過溶合而連接在一起時形成的線，該熔合是 i過熱里軟化或熔化織物層的熱塑性材料並隨後去除施加 的熱量時凝固而將織物層連接在一起的工序。 10 第—步驟包括提供第-織物裁no和第二織物裁片 母個裁片具有周邊部分2〇a*22a，如第1至4圖所示。 第織物裁片20可具有周邊部分2〇a、周邊邊緣2〇b、第一 側面20c和相對的第二側面繼，如第i圖所示。第二織物裁 片22可具有周邊部分22a和周邊邊緣22b，如第3圖所示。第 15 一織物”和第二織物裁片22可獨立地由彈性和/或熱 塑性材料諸如尼龍、聚醋、斯潘德克斯（spandex)、萊卡 (LYCRA,、泡沫、或它們的組合製成。例如，織物裁片可 以由約50%的聚亞錢（泡沫）、約46%的尼龍（第一外層織 物）、和約4%的斯潘德克斯(第二外層織物)製成。 2〇 彳選擇地，第-步驟可包括提供穩定條24，並沿織物 裁片20的周邊部分2〇a將穩定條24固定地加裝在第一侧面 20c上，如第2圖所示。穩、定條24可以通過給穩定條％的底 側24a上设置的薄熱敏粘結膜施加熱量和/或壓力而附著在 周邊部分20a上。穩定條24可以由實質上無彈性的材料製 10 200808204 成’且可具有約10mm的寬度。例如，穩定條24可以由100% 的尼龍製成。例如，熱敏粘結膜可以由聚亞安酯製成。穩 疋條24可用於穩定織物裁片20的周邊部分20a，否則該周邊 部分可以拉伸且容易變形。 5 第二步驟包括疊置第一織物裁片2〇和第二織物裁片 22，並形成豐合的周邊部分，如第3圖所示。第一織物裁片 20和第二織物裁片22可以放置成疊置狀態，使得周邊部分 20a和22a處於疊合狀態，且周邊邊緣2〇b和22b對齊。可以 在織物裁片之間夾任何性質的片材。例如，片材可包括熱 10 塑性材料。 第三步驟包括在疊合的周邊部分連接裁片，例如，通 過縫合疊合的周邊部分而形成縫合線26，如第4圖所示。周 邊部分2Ga和22a以及穩定條24可以通過—次縫合過程缝合 在一起，形成接縫或縫合線26和接縫餘量28。縫合線26可 15以離周邊邊緣2%和221>約2至4麵。縫合步驟用於防止織物 相對彼此側向移動。對於本領域的普通技術人員來說縫合 卜的已知方法也可以滿意地用於防止織物層的侧向移 動。可以使用任何縫紉機來進行缝合，然而，也可以使用 對於本領域的普通技術人員來說已知的其他設備。 2〇 第四步驟包括超聲切割和溶合連接的周邊部分20a和 22a，例如，通過超聲切割和熔合缝合的周邊部分和 仏，從而去除縫合線26，以形成連接第-織物裁片20和第 -織物裁片22的、熔合線34，如第5圖所示。超聲切割和溶合 可以沿大致平行於縫合線26且與縫合線26向内間隔開的線 11 200808204 / 進行。、溶合線34具有小於lnim的寬度，可以離周邊邊緣20b • 和221)約4至7mm形成。這樣形成的熔合邊緣基本上平坦和 平順。 第五步驟包括沿溶合線3 4使裏朝外翻轉第一織物裁片 5 20和第一織物裁片22以形成無縫邊緣，如第6和7圖及箭頭 - 射。連接的第—織物裁片2G和第二織物裁片22沿熔合線 使裏朝外翻轉以形成無縫邊緣是一種稱作“外翻，， (“baggedout” or “baggingout”）的工藝。 ⑩ 在第7圖中不出由炼合線34連接的兩個織物裁片20和 10 22。通過使裏朝外翻轉這兩個織物裁片2〇和22，粗糙的外 部熔合表面可以隱藏在兩個織物裁片2〇和22之間，僅僅露 出兩個織物裁片20和22的平滑的内表面，且形成無缝邊緣 36。沿織物裁片20和22的周邊部分沒有形成明顯的邊緣。 應當指出’穩定條24a的實際厚度極小；僅爲了說明的目 15的，如第7圖所示位於兩個織物裁片20和22之間的剩餘穩定 ^ 條24a被誇大。 ® 在第8圖中示出了通過超聲切割和熔合工藝沿熔合線 34連接在一起的兩個織物裁片2〇和22的局部透視圖。在第9 圖中示出了沿熔合線34使裏朝外翻轉的第8圖的兩個織物 20裁片20和22的局部透視圖。可以看出，沿兩個連接的織物 裁片20和22的邊緣部分沒有縫合線或接缝餘量。在將兩個 織物裁片20和22使裏朝外翻轉之後，熔合線34基本上不可 見。 與連接兩層織物相關的上述相同步驟可用於涉及連接 12 200808204 多個織物裁片的工蓺 朝外翻轉或外翻a 一中織物裁片可以分成兩組以便裏 不限於織物裁片/方法具有簡單性以及靈活性，因爲它 的尺寸和數目。 有第-侧:胸|的乳絲杯的方法可包括步驟：提供具 四 邊緣部分5^目對的第二側面54、第—邊緣部分56和第 邊 八 不形墊50 ;提供具有第三邊緣部分72和第 j部分74的織物覆蓋層7〇;將織物覆蓋層7〇放在 弟二側面54上·晶人μ ，豐e第一邊緣部分56和第三邊緣部分72 ; 10 15 20 '邊緣部分淋第三邊緣部分72縫合在一起以 ^成第Γ縫合線76;疊合第三邊緣部分58和第四邊緣部分 字I 5的第一邊緣部分58和第四邊緣部分74縫合在一 起以形成第二縫合線78 ;將縫合的第_邊緣部分兄和第三 攻緣^刀72超聲切割和溶合在-起，以去除第-缝合線 76、並形成連接墊5〇和織物覆蓋層7〇的第一熔合線9〇 ;將 缝合的第二邊緣部分58和第四邊緣部分74超聲切割和熔合 在一起，以去除第二縫合線78、並形成連接墊5〇和織物覆 蓋層70的第二熔合線92 ;沿第一熔合線9〇和第二熔合線％ 使裏朝外翻轉連接的墊50和織物覆蓋層7〇，形成無縫邊緣 190和192，如第1〇至16圖所示。超聲切割和熔合可以沿著 大致平行於第一縫合線76且與第一缝合線76向内間隔開的 線、以及大致平行於第二縫合線78且與第二縫合線78間隔 開的綫進行。 第一步驟包括提供具有第一侧面52、相對的第二側面 54、第一邊緣部分56、和第二邊緣部分58的杯形墊5〇，如 13 200808204 第Η)圖所示。第一側面52可以是正面或凸起的側面^。第 二侧面54可以是後面或下凹的側面。第—邊緣部分％可以 是領口邊緣部分。第二邊緣部分58可以是腹下邊緣部分。 墊50也可具有底部邊緣部分6G。墊5()可以由彈性和/或 5性材料諸如尼龍、聚醋、斯潘德克斯、萊卡、泡朱'或它 們的組合製成。例如，織物裁片可以由約观聚亞安㈣、包 =、約概的尼龍(第一外層織物）、和約你的斯潘德克斯 (第二外層織物)製成。 可選擇地’第-步驟可包括提供兩個穩定條62_， 。邊緣4 /7 56將第-穩定條62U定地加裝在墊5Q的凸起側 面上，沿邊緣部分58將第二穩定條_定地裝在塾52的凸 起，面上，如第11圖所示。穩定條62和64可以分別通過給 f定條62和64的每-個底側上設置的薄熱敏枯結膜施加熱 里和/或壓力而附著在邊緣部分56和58上。熱敏枯結膜可以 15由聚亞安酯製成。 穩定條62和64可具有約1〇111111的寬度，長度基本上與邊 緣部分56和58的長度相同。穩定條62和64可以獨立地由實 貝上無彈性的材料諸如1〇〇%的尼龍製成。穩定條62和64用 於塾50的第一邊緣部分56和第二邊緣部分％，否則墊 20可能拉伸和變形。 第二步驟包括提供具有第三邊緣部分72和第四邊緣部 分74的織物覆蓋層70,如第12圖所示。 第二步驟包括將織物覆蓋層70放在墊的第二側面54 上’豐合第一邊緣部分56和第三邊緣部分72 ;將疊合的第 200808204 緣部分56和第三邊緣部分72連接在一起，例如通過將 璺合的第一邊緣部分56和第三邊緣部分72縫合在一起以形 成第縫合線76，如第13圖所示。墊5〇和織物覆蓋層7〇可 以&置關係放置，使得墊50的邊緣部分56和織物覆蓋層7〇 5的邊緣部分72疊合。織物覆蓋層70可以由彈性和/或熱塑性 - 材料諸如尼龍、聚酯、萊卡、斯潘德克斯、或它們的組合 製成。例如，織物覆蓋層70可以由約72%的尼龍、和約28〇/〇 的萊卡製成。邊緣部分56和72及可選的穩定條62可以通過 • 一次縫合過程縫合在一起，以形成第一縫合線76。 10 第四步驟包括疊合第二邊緣部分58和第四邊緣部分 74 ;將疊合的第二邊緣部分58和第四邊緣部分74連接在一 起’例如通過將疊合的第二邊緣部分58和第四邊緣部分74 縫合在一起以形成第二縫合線78，如第13圖所示。墊50和 織物覆蓋層70可以疊置關係放置，使得墊50的邊緣部分58 15和織物覆蓋層70的邊緣部分74疊合。邊緣部分58和74及可 - 選的穩定條64可以通過一次縫合過程缝合在一起，以形成 φ 第二縫合線78。縫合線76和78可以分別離邊緣部分56和58 的周邊邊緣約2至4mm形成。可用任何縫紉機來進行缝合； 然而，也可以使用本領域技術人員已知的其他設備。 20 第五步驟包括超聲切割和溶合連接的第一邊緣部分56 和第三邊緣部分72，例如，通過將連接的第一邊緣部分56 和第三邊緣部分72超聲切割和熔合在一起以去除第一縫合 線76，形成連接墊50和織物覆蓋層70的第一熔合線90，如 第14圖所示。如果可選的穩定條62存在，那麽第一熔合線 15 200808204 / 連接所述墊、織物覆蓋層和穩定條。超聲切割和熔合可以 ' 沿大致平行於縫合線76且與缝合線76向内隔開的線u進 行。 . 第六步驟包括超聲切割和熔合連接的第二邊緣部分58 . 5和第四邊緣部分74，例如，通過將連接的第二邊緣部分58 和第四邊緣部分74超聲切割和熔合在一起以去除第二缝合 線78，以形成連接墊50和織物覆蓋層70的第二熔合線92， φ 如第14圖所示。如果可選的穩定條64存在，那麼第二熔合 線92連接墊5〇、織物覆蓋層7〇和穩定條64。超聲切割和熔 1〇合可以沿大致平行於縫合線78且與縫合線78向内隔開的線 L2進行。熔合9〇和92可以具有小simin的寬度，且可以分 別離邊緣部分56和58的周邊邊緣約4至7mm形成。 第七步驟包括沿第一熔合線90和第二熔合線92使裏朝 外翻轉連接的墊50和織物覆蓋層7〇，以形成無縫邊緣19〇和 15 192，如第15和16圖及箭頭所示。 Φ 根據本發明的另一方面，提供了一種包括乳房罩杯i〇〇 的胸罩，如第17圖所示。乳房罩杯100包括具有無縫邊緣29〇 和292的墊5〇和織物覆蓋層70。墊50可包括内部乳房接納 層，且優選地由爲使戴胸罩的女士舒適而選擇的織物諸如 20熱塑性材料製成。織物覆蓋層70可包括乳房罩杯的外層， 且可由呈現令人喜歡的顏色和外觀的織物諸如彈性和/戋 熱塑性材料製成。兩個乳房罩杯100可以互相連接、並連接 到背帶上以及肩帶上而形成胸罩。 在第18圖中示出了第17圖的乳房罩杯1〇〇的溶合邊緣 16 200808204 的放大圖乳房罩杯100可以具有寬度小於約1mm的溶合邊 緣290和292。乳房罩杯丨〇〇沒有體積大且明顯的接縫餘量或 缝合線。這樣實質上改善了包括乳房罩杯100的胸罩的整體 外觀和舒適性。 5 在第19和20圖中示出了用於進行超聲切割和熔合的超 耷切割熔合機200，可以獲得的是Golden Casting Company (中國香港)製造的。超聲切割熔合機2〇〇具有超聲 切割熔合刀片202,通過消耗超聲能量，該刀片適於同時切 割并熔合織物層。爲了將織物層超聲熔合在一起，織物層 1〇可含有相當量的熱塑性材料。在超聲能量的作用下，熱塑 性材料可以軟化或溶化，且當不再經受超聲能量時隨後凝 固，因此在鄰近切割的狹窄邊緣上留下熔合的表面。熔合 的表面可能粗糙。由於通過這種超聲熔合而產生的邊緣可 能狹窄，如果不可忽視，那麼通過使裏朝外翻轉織物層， 15粗糙的外部熔合表面可以隱藏在織物層之間，從而僅露出 平滑的内表面、且形成無縫邊緣。 兩個織物層可以使用超聲衝壓切割機通過超聲切割并 衝壓織物層的周邊邊緣部分而連接在一起。超聲衝壓切判 機的示例是K· Sonic (中國上海)製造的SuW42l5s。在另一 20實施例中，可以採用超聲衝壓切割機通過超聲衝壓織物裁 片的周邊邊緣部分、並同時通過切割去除周邊邊緣而將織 物裁片連接在一起。 超聲衝壓切割機可具有超聲切割衝壓刀片，該刀片適 於同時切割和衝壓織物層，從而去除粗糙的邊緣並形成熔 17 200808204 5 • 合線。沿熔合線使裏朝外翻轉織物層可以形成無縫邊緣。 雖然已經示出了可以採用超聲切割熔合機將兩層織物連接 在一起，但應當理解可以採用其他適當的機器。 雖然已經描述了方法和産品的示例，但應當理解方法 和産品不限於此，可以作出改進。方法和産品的範圍由所 附的申請專利範圍限定，在申請專利範圍的含義之内的所 有方法和産品，無論字面上的或等同的，都被認爲包括在 其中。 1：圖式簡單說明】 10 第1圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第一步驟的橫斷面圖。 第2圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第二步驟的橫斷面圖。 第3圖是顯示將兩個織物裁片連接在一起以製造服飾 15 品的第三步驟的橫斷面圖。 第4圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第四步驟的橫斷面圖。 第5圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第五步驟的橫斷面圖。 20 第6圖是顯示將兩個織物裁片連接在一起以製造服飾 品的弟六步驟的橫斷面圖。 第7圖是顯示將兩個織物裁片連接在一起以製造服飾 品的第七步驟的橫斷面圖。 第8圖示出了通過超聲切割和溶合連接在一起的兩個 18 200808204 織物裁片的局部透視圖。 & 第9圖示出了沿熔合線使裏朝外翻轉的第8圖的裁片的 局部透視圖。 第10圖是顯示製造胸罩的乳房罩杯的第一步驟的正視 5 圖 第11圖是顯示製造胸罩的乳房罩杯的第二步驟的正視 圖 第12圖是顯示製造胸罩的乳房罩杯的第三步驟的正視 圖 10 第13圖是顯示製造胸罩的乳房罩杯的第四步驟的正視 圖 第14圖是顯示製造胸罩的乳房罩杯的第五步驟的正視 圖 第15圖是顯示製造胸罩的乳房罩杯的第六步驟的正視 15 圖 弟16圖是顯tf製造胸罩的乳房罩杯的弟七步驟的正視 圖 第17圖示出了通過第10至16圖的方法製成的胸罩的乳 房罩杯。 20 第18圖是顯示第17圖的乳房罩杯邊緣的放大圖。 第19圖示出了由超聲切割熔合機製成的乳房罩杯的 圖。 第20圖示出了使用超聲切割熔合機進行超聲切割熔合 以製造乳房罩杯的另一圖。 19 25 200808204 【主要元件符號說明】 20…第一織物裁片 20a…周邊部分 20b…周邊邊緣 20c…第一側面 ” 20d…第二侧面 22…第二織物裁片 22a…周邊部分 Φ 22b…周邊邊緣 24…穩定條 24a…底側 26···縫合線 28"·接缝餘量 34…熔合線 36…無縫邊緣 50···杯形塾 • 52…第一侧面 54…第二侧面 56…第一邊緣部分 58…第二邊緣部分 60…底部邊緣部分 62、64···穩定條 70…織物覆蓋層 72…第三邊緣部分 74…第四邊緣部分 76…第一縫合線 78…第二縫合線 90…第一熔合線 92…第二熔合線 100···乳房罩杯 190、192、290、292…無缝邊緣 200···溶合機 202…熔合刀片 20The present invention will now be described in the following description. The exemplary embodiments of the present invention are described in detail, although it will be apparent to those skilled in the relevant art that the understanding of the present invention is not critical for the sake of clarity of the invention - some features may not be shown . b. It is to be understood that the invention is not limited to the precise embodiments described below, and that various changes and modifications can be made by those skilled in the art without departing from the spirit or scope of the present invention. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other. In addition, it will be apparent to those skilled in the <Desc/Clms Page number> A method of joining two fabric panels for making an article of apparel can include the steps of providing a first fabric panel 20 and a second fabric panel 22, stacking 20 first fabric panel 20 and second fabric panel 22 Forming a laminated peripheral portion, joining the first fabric panel and the second fabric panel at the overlapping peripheral portion, ultrasonically cutting and fusing the joined peripheral portions 20a and 22a to form a first fabric panel 20 and a second fabric. The weld line 34 of the panel 22, along the weld line 34, turns the first fabric panel 20 and the second fabric panel 9 200808204 22, which are turned inwardly outward, to form a seamless edge 36, as shown in Figures 丨7. As used herein, the term "seam," refers to a stitching line formed by stitching together a piece of fabric panel. The term "seam seam" refers to stitching at the edge of the fabric with adjacent seams. The fabric portion between the lines. As used herein, the term "stitch," refers to a line formed when the panels of fabric are joined together by stitching. The term "fusion line" refers to the connection of the fabric pieces by fusion. The line formed together, which is a process in which the thermoplastic material which softens or melts the fabric layer in the superheating and then solidifies to remove the layers of the fabric when the applied heat is removed. 10 The first step includes providing a first fabric cut and a second fabric cut. The parent cut has a peripheral portion 2〇a*22a as shown in Figures 1 through 4. The first fabric panel 20 can have a peripheral portion 2〇a, a peripheral edge 2〇b, a first side 20c, and an opposite second side, as shown in Fig. i. The second fabric panel 22 can have a perimeter portion 22a and a perimeter edge 22b, as shown in FIG. The fifteenth fabric and the second fabric panel 22 can be independently made of an elastic and/or thermoplastic material such as nylon, polyester, spandex, lycra (LYCRA, foam, or combinations thereof. For example The fabric panel can be made from about 50% poly (foam), about 46% nylon (first outer fabric), and about 4% spandex (second outer fabric). The first step may include providing a stabilizing strip 24 and fixedly attaching the stabilizing strip 24 to the first side 20c along the peripheral portion 2〇a of the fabric panel 20, as shown in Fig. 2. Stabilizing, stabilizing 24 may be attached to the peripheral portion 20a by applying heat and/or pressure to the thin heat-sensitive adhesive film provided on the bottom side 24a of the stabilizing strip %. The stabilizing strip 24 may be made of a substantially inelastic material 10 200808204 It may have a width of about 10 mm. For example, the stabilizing strip 24 may be made of 100% nylon. For example, the heat-sensitive adhesive film may be made of polyurethane. The stabilizing strip 24 may be used to stabilize the peripheral portion of the fabric panel 20. 20a, otherwise the peripheral portion can be stretched and easily deformed. The step includes stacking the first fabric panel 2 and the second fabric panel 22 and forming a rich peripheral portion, as shown in Figure 3. The first fabric panel 20 and the second fabric panel 22 can be placed The stacked state is such that the peripheral portions 20a and 22a are in a folded state, and the peripheral edges 2〇b and 22b are aligned. Sheets of any nature may be sandwiched between the fabric panels. For example, the sheet may include a hot 10 plastic material. The third step includes joining the panels at the overlapping peripheral portions, for example, by stitching the overlapping peripheral portions to form the suture 26, as shown in Fig. 4. The peripheral portions 2Ga and 22a and the stabilizing strip 24 can be sutured once The process is stitched together to form a seam or suture 26 and a seam allowance 28. The suture 26 can be 15% from the peripheral edge 2% and 221> about 2 to 4. The stitching step is used to prevent the fabric from moving laterally relative to each other. Known methods of stitching can also be satisfactorily used to prevent lateral movement of the fabric layer by one of ordinary skill in the art. Any sewing machine can be used for stitching, however, it is also possible to use common techniques in the art. Other devices known to those skilled in the art. The fourth step includes ultrasonically cutting and fused the joined peripheral portions 20a and 22a, for example, by ultrasonically cutting and fusing the stitched peripheral portions and the ridges, thereby removing the sutures 26 to form The fusion line 34 joining the first fabric panel 20 and the first fabric panel 22, as shown in Figure 5. The ultrasonic cutting and dissolving can be spaced generally parallel to the suture 26 and spaced inwardly from the suture 26. Line 11 200808204 / is performed. The fused line 34 has a width less than lnim and may be formed from the peripheral edges 20b • and 221) by about 4 to 7 mm. The fused edges thus formed are substantially flat and smooth. The fifth step includes inverting the first fabric panel 5 20 and the first fabric panel 22 outwardly along the weld line 34 to form a seamless edge, such as Figures 6 and 7 and arrows. The joined first fabric panel 2G and the second fabric panel 22 are turned inwardly along the weld line to form a seamless edge, a process known as "bagged out" or "bagging out". In the Figure 7, there are no two fabric panels 20 and 10 22 joined by a blending line 34. By turning the two fabric panels 2〇 and 22 outwardly, the rough outer fusion surface can be hidden in two Between the fabric panels 2 and 22, only the smooth inner surfaces of the two fabric panels 20 and 22 are exposed and a seamless edge 36 is formed. No distinct edges are formed along the peripheral portions of the fabric panels 20 and 22. It should be noted that the actual thickness of the stabilizing strip 24a is extremely small; for the purpose of illustration 15, the remaining stabilizing strip 24a between the two fabric panels 20 and 22 as shown in Fig. 7 is exaggerated. A partial perspective view of two fabric panels 2 and 22 joined together along a weld line 34 by an ultrasonic cutting and fusing process is shown. In Figure 9, the inner and outer turns are shown along the weld line 34. A partial perspective view of the two fabric 20 panels 20 and 22 of Fig. 8. It can be seen that There are no sutures or seam allowance along the edge portions of the two joined fabric panels 20 and 22. After the two fabric panels 20 and 22 are turned inwardly outward, the weld line 34 is substantially invisible. The same steps as described above for a two-layer fabric can be used for the work of joining a plurality of fabric panels of 12 200808204, turning outwards or eversions a. The fabric panels can be divided into two groups so as not to be limited to fabric pieces/methods. And flexibility, because of its size and number. The method of having a first-side: chest|throat cup can include the steps of: providing a second side 54, a first edge portion 56 and a fourth portion having a four-sided portion a side cover pad 50; a fabric cover layer 7 having a third edge portion 72 and a jth portion 74; a fabric cover layer 7〇 placed on the side surface 54 of the second side, a crystal person μ, a first edge portion of the plume e 56 and the third edge portion 72; 10 15 20 'the edge portion of the third edge portion 72 is sewn together to form the second suture line 76; the first portion of the third edge portion 58 and the fourth edge portion word I 5 are superimposed The edge portion 58 and the fourth edge portion 74 are stitched together to form The second suture 78; ultrasonically cuts and fuses the stitched first edge portion and the third edge cutter 72 to remove the first suture 76 and form the connection pad 5 and the fabric cover layer 7 a first weld line 9〇; ultrasonically cut and fuse the stitched second edge portion 58 and the fourth edge portion 74 together to remove the second stitch 78 and form the connection pad 5〇 and the fabric cover 70 a second fusion line 92; along the first fusion line 9〇 and the second fusion line %, the pad 50 and the fabric cover layer 7 are turned inwardly and outwardly to form seamless edges 190 and 192, as shown in Figures 1 to 16. Show. Ultrasonic cutting and fusing may be along a line generally parallel to the first suture 76 and spaced inwardly from the first suture 76, and a line generally parallel to the second suture 78 and spaced apart from the second suture 78. . The first step includes providing a cup-shaped pad 5〇 having a first side 52, an opposite second side 54, a first edge portion 56, and a second edge portion 58, as shown in Figure 13 200808204. The first side 52 can be a front or raised side. The second side 54 can be a rear or concave side. The first-edge portion % may be a neckline edge portion. The second edge portion 58 can be a lower abdomen edge portion. The pad 50 can also have a bottom edge portion 6G. The pad 5() may be made of a resilient and/or five-material material such as nylon, polyester, spandex, lycra, blister, or a combination thereof. For example, the fabric panel can be made from about guanaan (four), bag =, about nylon (first outer fabric), and about your spandex (second outer fabric). Alternatively, the 'step' may include providing two stabilizing strips 62_, . The edge 4 / 7 56 fixedly mounts the first stabilizing strip 62U on the convex side of the pad 5Q, and along the edge portion 58 fixes the second stabilizing strip to the convex surface of the crucible 52, as in the eleventh The figure shows. The stabilizing strips 62 and 64 can be attached to the edge portions 56 and 58 by applying heat and/or pressure to the thin heat-sensitive dead conjunctiva provided on each of the bottom sides of the f-strips 62 and 64, respectively. The heat-sensitive dead conjunctiva can be made of polyurethane. Stabilizing strips 62 and 64 may have a width of about 1 〇 111111 and a length substantially the same as the length of edge portions 56 and 58. The stabilizing strips 62 and 64 can be independently made of an inelastic material such as 1% nylon on the shell. Stabilizing strips 62 and 64 are used for the first edge portion 56 and the second edge portion % of the crucible 50, otherwise the mat 20 may be stretched and deformed. The second step includes providing a fabric cover 70 having a third edge portion 72 and a fourth edge portion 74, as shown in FIG. The second step includes placing the fabric cover 70 on the second side 54 of the pad to 'rich the first edge portion 56 and the third edge portion 72; attaching the folded second portion 80808204 edge portion 56 and the third edge portion 72 to Together, the first suture line 76 is formed, for example, by stitching the twisted first edge portion 56 and the third edge portion 72 together, as shown in FIG. The pad 5 and the fabric cover 7 can be placed in an <RTI ID=0.0>>>"""""""" The fabric cover 70 can be made of a resilient and/or thermoplastic-material such as nylon, polyester, lycra, spandex, or combinations thereof. For example, the fabric cover 70 can be made of about 72% nylon, and about 28 inch/inch lycra. The edge portions 56 and 72 and the optional stabilizing strip 62 can be stitched together by a single stitching process to form a first suture 76. The fourth step includes laminating the second edge portion 58 and the fourth edge portion 74; joining the overlapped second edge portion 58 and the fourth edge portion 74 together, for example by overlapping the second edge portion 58 and The fourth edge portion 74 is stitched together to form a second suture 78, as shown in FIG. The pad 50 and the fabric cover 70 can be placed in a stacked relationship such that the edge portion 58 15 of the pad 50 and the edge portion 74 of the fabric cover 70 overlap. The edge portions 58 and 74 and the optional stabilization strip 64 can be stitched together by a single stitching process to form a second second suture 78. Sutures 76 and 78 may be formed about 2 to 4 mm from the peripheral edges of edge portions 56 and 58, respectively. Sewing can be performed by any sewing machine; however, other equipment known to those skilled in the art can also be used. The fifth step includes ultrasonically cutting and fused the joined first edge portion 56 and third edge portion 72, for example, by ultrasonically cutting and fusing the joined first edge portion 56 and third edge portion 72 together to remove the first A suture 76 forms a first bond line 90 connecting the pad 50 and the fabric cover 70, as shown in FIG. If an optional stabilizing strip 62 is present, the first fusing line 15 200808204 / connects the mat, the fabric cover and the stabilizing strip. Ultrasonic cutting and fusing can be carried out along a line u that is generally parallel to the suture 76 and spaced inwardly from the suture 76. The sixth step includes ultrasonically cutting and fusing the joined second edge portion 58.5 and the fourth edge portion 74, for example, by ultrasonically cutting and fusing the joined second edge portion 58 and fourth edge portion 74 together to remove The second suture 78 is formed to form a second fusion line 92 of the connection pad 50 and the fabric cover 70, φ as shown in FIG. If an optional stabilizing strip 64 is present, the second weld line 92 joins the mat 5, the fabric cover 7 and the stabilizing strip 64. The ultrasonic cutting and fusion can be performed along a line L2 that is substantially parallel to the suture 78 and spaced inwardly from the suture 78. The fusions 9 and 92 may have a width of a small simin and may be formed about 4 to 7 mm from the peripheral edges of the edge portions 56 and 58, respectively. The seventh step includes flipping the mat 50 and the fabric cover 7〇 inwardly and outwardly along the first weld line 90 and the second weld line 92 to form seamless edges 19〇 and 15 192, as shown in Figures 15 and 16 The arrow shows. Φ According to another aspect of the present invention, a brassiere comprising a breast cup i〇〇 is provided, as shown in Fig. 17. The breast cup 100 includes a pad 5 and a fabric cover 70 having seamless edges 29A and 292. The pad 50 can include an inner breast receiving layer and is preferably made of a fabric such as 20 thermoplastic material selected to comfort the wearer of the bra. The fabric cover 70 can include an outer layer of the breast cup and can be made of a fabric that exhibits a pleasing color and appearance, such as a resilient and/or thermoplastic material. The two breast cups 100 can be interconnected and attached to the harness and the shoulder strap to form a bra. The fused edge of the breast cup 1 第 of Fig. 17 is shown in Fig. 18. An enlarged view of the 2008 cup 204. The breast cup 100 can have fused edges 290 and 292 having a width of less than about 1 mm. There is no large and obvious seam allowance or suture in the breast cup. This substantially improves the overall appearance and comfort of the bra including the breast cup 100. 5 In the 19th and 20th drawings, an ultra-twist cutting fusion machine 200 for ultrasonic cutting and fusing is shown, which can be obtained by Golden Casting Company (Hong Kong, China). The ultrasonic cutting fuser 2 has an ultrasonically cut fusion blade 202 which is adapted to simultaneously cut and fuse the fabric layer by consuming ultrasonic energy. In order to ultrasonically fuse the fabric layers together, the fabric layer may contain a substantial amount of thermoplastic material. Under the action of ultrasonic energy, the thermoplastic material can soften or dissolve and subsequently solidify when it is no longer subjected to ultrasonic energy, thus leaving a fused surface on the narrow edge adjacent to the cut. The fused surface may be rough. Since the edge produced by such ultrasonic fusion may be narrow, if not negligible, by turning the fabric layer outwardly, the 15 rough outer fusion surface may be hidden between the fabric layers, thereby exposing only the smooth inner surface, and Form a seamless edge. The two fabric layers can be joined together by ultrasonic cutting and punching the peripheral edge portions of the fabric layer using an ultrasonic punching cutter. An example of an ultrasonic punching and cutting machine is SuW42l5s manufactured by K. Sonic (Shanghai, China). In another 20 embodiment, the fabric segments can be joined together by ultrasonically stamping the peripheral edge portions of the fabric cuts while simultaneously removing the peripheral edges by cutting. The ultrasonic stamping cutter can have an ultrasonically cut stamping insert that is suitable for simultaneously cutting and stamping the fabric layer to remove rough edges and form a melt. Flip the fabric layer inwardly and outward along the weld line to form a seamless edge. While it has been shown that two layers of fabric can be joined together using an ultrasonic cutting fuser, it should be understood that other suitable machines can be employed. Although examples of methods and products have been described, it should be understood that the methods and products are not limited thereto, and improvements may be made. The scope of the method and product is defined by the scope of the appended claims, and all methods and products, whether literal or equivalent, are considered to be included. 1: Brief Description of Drawings] 10 Figure 1 is a cross-sectional view showing the first step of joining two fabric pieces together to make an article of clothing. Figure 2 is a cross-sectional view showing the second step of joining two fabric panels together to make an article of apparel. Figure 3 is a cross-sectional view showing the third step of joining two fabric panels together to make the garment 15 . Figure 4 is a cross-sectional view showing the fourth step of joining two fabric panels together to make an article of apparel. Figure 5 is a cross-sectional view showing the fifth step of joining two fabric panels together to make an article of apparel. 20 Figure 6 is a cross-sectional view showing the six steps of the two fabric pieces joined together to make the garment. Figure 7 is a cross-sectional view showing the seventh step of joining two fabric panels together to make an article of apparel. Figure 8 shows a partial perspective view of two 18 200808204 fabric panels joined together by ultrasonic cutting and solvating. & Fig. 9 is a partial perspective view of the cut piece of Fig. 8 which is turned inward and outward along the weld line. 10 is a front view showing a first step of manufacturing a breast cup of a brassiere. FIG. 11 is a front view showing a second step of manufacturing a breast cup of a brassiere. FIG. 12 is a third step of showing a breast cup for manufacturing a brassiere. Front view 10 Fig. 13 is a front view showing a fourth step of manufacturing a breast cup of a brassiere. Fig. 14 is a front view showing a fifth step of a breast cup for manufacturing a brassiere. Fig. 15 is a sixth view showing a breast cup for manufacturing a brassiere. Front view of the step 15 Figure 16 is a front view of the seven steps of the breast cup of the tf manufacturing bra. Fig. 17 shows the breast cup of the bra made by the method of Figs. 10 to 16. 20 Fig. 18 is an enlarged view showing the edge of the breast cup of Fig. 17. Fig. 19 is a view showing a breast cup made by an ultrasonic cutting fusion machine. Figure 20 shows another diagram of ultrasonic cut fusion using an ultrasonic cutting fuser to make a breast cup. 19 25 200808204 [Description of main component symbols] 20...first fabric panel 20a...peripheral portion 20b...peripheral edge 20c...first side surface 20d...second side surface 22...second fabric panel 22a...peripheral portion Φ 22b...peripheral Edge 24...stabilization strip 24a...bottom side 26···suture 28"·seam allowance 34...fusion line 36...seamless edge 50···cup shape塾52...first side 54...second side 56 ...first edge portion 58...second edge portion 60...bottom edge portion 62,64···stabilization strip 70...fabric cover layer 72...third edge portion 74...fourth edge portion 76...first suture 78... Two sutures 90...first fusion line 92...second fusion line 100···breast cup 190, 192, 290, 292... seamless edge 200···solder 202...fusion blade 20