TW200540001A - Laminated film and process for producing the same - Google Patents
Laminated film and process for producing the same Download PDFInfo
- Publication number
- TW200540001A TW200540001A TW094109475A TW94109475A TW200540001A TW 200540001 A TW200540001 A TW 200540001A TW 094109475 A TW094109475 A TW 094109475A TW 94109475 A TW94109475 A TW 94109475A TW 200540001 A TW200540001 A TW 200540001A
- Authority
- TW
- Taiwan
- Prior art keywords
- film
- layer
- laminated film
- item
- resin
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 33
- 230000008569 process Effects 0.000 title description 2
- 229920005989 resin Polymers 0.000 claims abstract description 63
- 239000011347 resin Substances 0.000 claims abstract description 63
- 229920001477 hydrophilic polymer Polymers 0.000 claims abstract description 32
- 229920001059 synthetic polymer Polymers 0.000 claims abstract description 13
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 12
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims description 49
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 42
- -1 isocyanate compound Chemical class 0.000 claims description 40
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 38
- 239000004417 polycarbonate Substances 0.000 claims description 36
- 229920000515 polycarbonate Polymers 0.000 claims description 36
- 238000000576 coating method Methods 0.000 claims description 25
- 239000011248 coating agent Substances 0.000 claims description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 13
- 150000002148 esters Chemical class 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 239000012948 isocyanate Substances 0.000 claims description 9
- 125000005843 halogen group Chemical group 0.000 claims description 8
- 150000002430 hydrocarbons Chemical group 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 7
- 239000013034 phenoxy resin Substances 0.000 claims description 5
- 229920006287 phenoxy resin Polymers 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 3
- 150000002440 hydroxy compounds Chemical class 0.000 claims 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 1
- 239000010408 film Substances 0.000 abstract description 188
- 230000003287 optical effect Effects 0.000 abstract description 22
- 239000010409 thin film Substances 0.000 abstract description 5
- 238000004132 cross linking Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 77
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 41
- 239000000243 solution Substances 0.000 description 38
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 26
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 24
- 239000012071 phase Substances 0.000 description 21
- 238000012360 testing method Methods 0.000 description 21
- 239000004973 liquid crystal related substance Substances 0.000 description 19
- 229920000642 polymer Polymers 0.000 description 18
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 17
- 239000012790 adhesive layer Substances 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 125000003118 aryl group Chemical group 0.000 description 9
- 230000007613 environmental effect Effects 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 238000002834 transmittance Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 238000007760 metering rod coating Methods 0.000 description 8
- 230000010287 polarization Effects 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 6
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 6
- 239000013557 residual solvent Substances 0.000 description 6
- NUDSREQIJYWLRA-UHFFFAOYSA-N 4-[9-(4-hydroxy-3-methylphenyl)fluoren-9-yl]-2-methylphenol Chemical compound C1=C(O)C(C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C)C(O)=CC=2)=C1 NUDSREQIJYWLRA-UHFFFAOYSA-N 0.000 description 5
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 2-octanone Chemical compound CCCCCCC(C)=O ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- 229920002284 Cellulose triacetate Polymers 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 4
- 239000005262 ferroelectric liquid crystals (FLCs) Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 150000005846 sugar alcohols Polymers 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- YYLLIJHXUHJATK-UHFFFAOYSA-N Cyclohexyl acetate Chemical compound CC(=O)OC1CCCCC1 YYLLIJHXUHJATK-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 206010052128 Glare Diseases 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 210000002858 crystal cell Anatomy 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 150000007857 hydrazones Chemical class 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229960003742 phenol Drugs 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 229920006352 transparent thermoplastic Polymers 0.000 description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- XYVIZSMBSJIYLC-UHFFFAOYSA-N 4-[1-(4-hydroxy-3,5-dimethylphenyl)-3,3,5-trimethylcyclohexyl]-2,6-dimethylphenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=C(C)C(O)=C(C)C=1)C1=CC(C)=C(O)C(C)=C1 XYVIZSMBSJIYLC-UHFFFAOYSA-N 0.000 description 2
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 2
- CYYZDBDROVLTJU-UHFFFAOYSA-N 4-n-Butylphenol Chemical compound CCCCC1=CC=C(O)C=C1 CYYZDBDROVLTJU-UHFFFAOYSA-N 0.000 description 2
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 2
- YWFPGFJLYRKYJZ-UHFFFAOYSA-N 9,9-bis(4-hydroxyphenyl)fluorene Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 YWFPGFJLYRKYJZ-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VOWWYDCFAISREI-UHFFFAOYSA-N Bisphenol AP Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=CC=C1 VOWWYDCFAISREI-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- QUKGYYKBILRGFE-UHFFFAOYSA-N benzyl acetate Chemical compound CC(=O)OCC1=CC=CC=C1 QUKGYYKBILRGFE-UHFFFAOYSA-N 0.000 description 2
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- DCZFGQYXRKMVFG-UHFFFAOYSA-N cyclohexane-1,4-dione Chemical compound O=C1CCC(=O)CC1 DCZFGQYXRKMVFG-UHFFFAOYSA-N 0.000 description 2
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical compound C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- FBBDOOHMGLLEGJ-UHFFFAOYSA-N methane;hydrochloride Chemical compound C.Cl FBBDOOHMGLLEGJ-UHFFFAOYSA-N 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- PGMYKACGEOXYJE-UHFFFAOYSA-N pentyl acetate Chemical compound CCCCCOC(C)=O PGMYKACGEOXYJE-UHFFFAOYSA-N 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
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- 239000000843 powder Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
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- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- 239000000052 vinegar Substances 0.000 description 2
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- 229920002554 vinyl polymer Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- RYNQKSJRFHJZTK-UHFFFAOYSA-N (3-methoxy-3-methylbutyl) acetate Chemical compound COC(C)(C)CCOC(C)=O RYNQKSJRFHJZTK-UHFFFAOYSA-N 0.000 description 1
- NMRPBPVERJPACX-UHFFFAOYSA-N (3S)-octan-3-ol Natural products CCCCCC(O)CC NMRPBPVERJPACX-UHFFFAOYSA-N 0.000 description 1
- ZXHZWRZAWJVPIC-UHFFFAOYSA-N 1,2-diisocyanatonaphthalene Chemical compound C1=CC=CC2=C(N=C=O)C(N=C=O)=CC=C21 ZXHZWRZAWJVPIC-UHFFFAOYSA-N 0.000 description 1
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- QGLRLXLDMZCFBP-UHFFFAOYSA-N 1,6-diisocyanato-2,4,4-trimethylhexane Chemical compound O=C=NCC(C)CC(C)(C)CCN=C=O QGLRLXLDMZCFBP-UHFFFAOYSA-N 0.000 description 1
- JJSCUXAFAJEQGB-UHFFFAOYSA-N 1-isocyanatoethylbenzene Chemical compound O=C=NC(C)C1=CC=CC=C1 JJSCUXAFAJEQGB-UHFFFAOYSA-N 0.000 description 1
- HJZJMARGPNJHHG-UHFFFAOYSA-N 2,6-dimethyl-4-propylphenol Chemical compound CCCC1=CC(C)=C(O)C(C)=C1 HJZJMARGPNJHHG-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- WOFPPJOZXUTRAU-UHFFFAOYSA-N 2-Ethyl-1-hexanol Natural products CCCCC(O)CCC WOFPPJOZXUTRAU-UHFFFAOYSA-N 0.000 description 1
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- UEVOQCSGNIHNLH-UHFFFAOYSA-N propan-2-ylidenecyclobutane Chemical compound CC(C)=C1CCC1 UEVOQCSGNIHNLH-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
- Laminated Bodies (AREA)
Abstract
Description
200540001 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於層合薄膜及其製造方法,更詳細而言, 係關於耐藥品性、耐環境性等之耐久性優異而且具有光學 補償功能之層合薄膜及其製造方法。 【先前技術】 先前技術雖然一直以來都使用三乙酸纖維素系樹脂薄 膜作爲偏光子用保護薄膜,但是近年來在各種用途、多樣 的環境下使用偏光板,故期待具有亦經得起先前技術從未 有過的嚴苛使用狀況的功能之偏光板。現況依然使用由三 乙酸纖維素系樹脂所成之偏光子用保護薄膜,但在高溫、 高濕下的環境試驗下引起尺寸收縮,偏光子的功能劣化及 隨著收縮而引起應力的產生,對作爲偏光板的用途使用之 液晶顯示元件的畫質品質造成影響這一點成爲極大的問題 〇 而且目前爲止係將相位差薄膜藉由黏著劑與偏光板黏 合而製作成具備了光學補償功能之偏光板,但是爲了實現 再降低液晶顯示元件的成本,則希望減少構件數目、加工 步驟數目,致力於使作爲偏光子的保護薄膜的功能表現出 相位差功能,此外亦進行利用拉伸三乙酸纖維素系樹脂薄 膜而使其成爲具有相位差之薄膜,進行開發使偏光子的保 護薄膜具有光學補償功能之材料(參考特開平7-2 1 8 724 號公報及特開2003-279729號公報)。 200540001 (2) 但是因爲將三乙酸纖維素系樹脂薄膜作爲材料使用於 " 基底,而使耐環境試驗的光學特性顯著降低,同時尺寸安 # 定性的問題依然存在,因此到目前爲止仍未得到於耐環境 性的尺寸安定性極優,而且具有作爲光學補償功能的相位 差特性之偏光子保護薄膜。 【發明內容】 φ 本發明的目的係提供於耐環境性方面尺寸安定性優異 ’而且具有作爲光學補償功能之相位差特性,此相位差性 的安定性優異且與偏光子的黏著性優良之層合薄膜。 本發明之其它目的係提供適用於工業上之製造本發明 的層合薄膜的製造法。 本發明之另外的其它目的及優點由以下的說明即可了 解。 本發明者爲了達成上述的目的,著眼於具有偏光功能 φ 之偏光子與具有相位差特性之薄膜的黏著性及該具有相位 差特性的薄膜,得知偏光子與上述相關的薄膜的黏著性, • 倂用具有親水性材料及交聯性樹脂且由此等所成之各層以 , 特定的順序設置很重要,而達成本發明。 依據本發明,本發明的上述目的及優點,第一係因爲 層合薄膜而達成,此層合薄膜的特徵爲由 (A)熱塑性合成高分子的透明薄膜、 (B )透明薄膜(a )的至少單面上所具有的交聯性 樹脂的硬化層、及 -6 - 200540001 (3) (C )硬化層(b )的面上所具有的親水性高分子之 層所成, • 上述的透明薄膜係滿足下述式(1)及(2) (Ο 〇< ( nx — ny) xd <3 OOnm (2) ·150<{ ( nx + ny ) / 2-nz} xd <400nm 此處之nx爲薄膜面內的最大折射率,ny爲在表示ηχ 的方向上與薄膜面內垂直方位的折射率,nz爲薄膜面的正 g 向方向的折射率, 而d爲薄膜的厚度(nm), 且使用於與偏光子黏合而製造偏光板。 依據本發明,本發明之上述目的及優點,第二係因爲 層合薄膜的製造方法而達成,此層合薄膜的製造方法的特 徵爲經由於熱塑性合成高分子的透明薄膜的至少單面上, 塗佈交聯性樹脂的溶液且使其硬化而形成交聯性樹脂的硬 化層,接著於上述硬化層面上塗佈親水性高分子溶液且熱 φ 固定後形成親水性高分子之層所成,上述的透明薄膜滿足 下述式(1)及(2) • (1) 0< ( nx — ny ) xd <3 OOnm • ( 2 ) -1 5 Ο < { (nx+ny) /2 — nz} xd<400nm 此處之nx爲薄膜面內的最大折射率,ny爲在表示nx 方向上與薄膜面內垂直方位的折射率,〜爲薄膜面的正向 方向的折射率, 而d爲薄膜的厚度(nm)。 200540001 (4) 〔貫施發明的最佳形態〕 «Τ 熱塑性合成高分子的透明薄膜 ’ 本發明所使用的熱塑性合成高 可作爲偏光子用保護薄膜使用者皆 強度、熱安定性 '水分遮蔽性、等 熱塑性合成高分子可列舉例如聚對 ΐ寸敘二甲酸乙二酯(polyethylene φ 如聚甲基丙烯酸甲酯之丙烯酸基聚 烯腈·苯乙烯共聚物(AS樹脂) 碳酸酯,聚乙烯、聚丙烯、具有環 烯烴、乙烯•丙烯共聚物之聚烯烴 聚合物,如尼龍及芳香族聚醯胺之 合物,颯聚合物,聚醚颯聚合物, 乙烯醇,偏氯乙烯系聚合物,乙烯 酯(alylate)聚合物,聚環氧甲烷 φ 等。其中特別適合作爲偏光子保護 的強度之材料,以聚碳酸酯、降冰 • 、聚礪等爲佳,其中又以聚碳酸酯 特別適合本發明使用之熱塑性 鲁 係碳酸與乙二醇或2元酚之聚酯’ 選自1,1-雙(4 -經基苯基)-院基環 羥基苯基)-烷基環烷、1,卜雙(2 )-烷基環烷、9,9 -雙(4 -羥基苯基 成的群之2元酚作爲單體成分之均 分子的透明薄膜只要是 可,但以透明性、機械 方向性等優異者爲佳。 苯二甲酸乙二醇酯、聚 naphthal at e )之聚酯, 合物,如聚苯乙烯及丙 之苯乙烯系聚合物,聚 系或降冰片烯構造之聚 系聚合物,氯化乙烯系 醯胺聚合物,醯亞胺聚 聚醚醚酮,聚苯硫醚, 醇縮丁醛系聚合物,芳 及上述聚合物的摻合物 薄膜之薄膜且賦予充足 片燒系聚合物、聚芳酯 特別佳。 合成高分子的聚碳酸酯 可列舉例如以至少1種 烷、1,1-雙(3-取代-4-i,5-二取代-4-羥基苯基 )芴類及其它的雙酚所 聚碳酸酯、共聚碳酸酯 -8 - 200540001 (5) ,例如雙酚A以外的上述二元酚與雙酚A作爲單體成份 " 之共聚碳酸酯、及此等的聚碳酸酯的混合物,例如以雙酸 _ A作爲單體成份之聚碳酸酯與其它聚碳酸酯的混合物。 1,1_雙(4-羥基苯基)-烷基環烷之具體例可列舉1-雙 (4-羥基苯基)-3,3,5-三甲基環己烷、1,1-雙(4-羥基苯 基)-3,3-二甲基-5,5-二甲基環己烷、1,1-雙(4-羥基苯基 )-3,3-二甲基-5-甲基環戊烷等。 φ 1,1-雙(3-取代羥基苯基)-烷基環烷,例如4-羥 基苯基的3位被碳數1〜12的烷基或鹵素基所取代之i,b 雙(4 -羥基苯基)-烷基環烷,可列舉例如1,1 -雙(3 -甲 基-4·羥基苯基)-3,3,5-三甲基環己烷、l,l-雙(3-乙基-4-羥基苯基)-3,3-二甲基-5,5-二甲基環己烷、1,1-雙(3_ 氯-4-羥基苯基)-3,3-二甲基-4-甲基環己烷、1J-雙(3-溴-4-羥基苯基)-3,3-二甲基-5-甲基環戊烷等。 1,1-雙(3,5-二取代-4 -控基苯基)-院基環院,例如 鲁 4 -羥基苯基的3位與5位各自被碳數1〜12的院基或鹵素 基所取代之1,1 -雙(4 _羥基苯基)_烷基環烷,可列舉例 • 如Μ·雙(3,5-二甲基-4-羥基苯基)-3,3,5-三甲基環己烷 • 、雙(3,5 -二氯-4-羥基苯基)-3,3_二甲基-5-甲基環己 烷、1,1-雙(3 -乙基-5-甲基-4-羥基苯基)·3,3,5-5甲基環 己烷、1,1-雙(3,5 -二甲基-4-羥基苯基)-3,3,5-三甲基環 己烷、1,1-雙(3,5-二甲基-4-羥基苯基)_3,3-二甲基_5-甲 基環戊烷等。 9,9 -雙(4_經基本基)勿通係以下述式(I)所示化合 -9 - 200540001200540001 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to a laminated film and a method for manufacturing the same. More specifically, it relates to chemical resistance, environmental resistance, and the like having excellent durability and optical compensation. Functional laminated film and manufacturing method thereof. [Prior art] Although the prior art has been using cellulose triacetate resin films as protective films for polarizers, in recent years, polarizers have been used in various applications and in various environments. A polarizer that has never been used under severe conditions. At present, a protective film for polarizers made of cellulose triacetate resin is still used, but it causes dimensional shrinkage in environmental tests under high temperature and high humidity, the function of polarizers deteriorates, and stress caused by shrinkage. The influence of the image quality of the liquid crystal display element used as a polarizing plate has become a great problem. Furthermore, a retardation film has been bonded to a polarizing plate with an adhesive to produce a polarizing plate with an optical compensation function. However, in order to further reduce the cost of the liquid crystal display element, it is desirable to reduce the number of members and the number of processing steps, and to work to make the function of the protective film as a polarizer exhibit a retardation function. In addition, the use of stretched cellulose triacetate Resin film is used to make it a retardation film, and materials are developed to make the protective film of polarizers have optical compensation function (refer to JP 7-2 1 8 724 and JP 2003-279729). 200540001 (2) However, because the cellulose triacetate resin film is used as the material, the optical characteristics of the environmental resistance test are significantly reduced, and the problem of dimensional stability still exists, so it has not been obtained so far. Polarization protective film with excellent dimensional stability for environmental resistance and retardation characteristics as an optical compensation function. [Summary of the Invention] φ The object of the present invention is to provide a layer that is excellent in dimensional stability in terms of environmental resistance and has phase difference characteristics as an optical compensation function. This phase difference has excellent stability and excellent adhesion to polarizers.合 Film. Another object of the present invention is to provide a method for manufacturing the laminated film of the present invention, which is suitable for industrial use. Other objects and advantages of the present invention will be understood from the following description. In order to achieve the above-mentioned object, the present inventor focused on the adhesion between a polarizer having a polarizing function φ and a film having a retardation characteristic and the film having a retardation characteristic, and learned the adhesion between the polarizer and the above-mentioned related film. • It is important to use a hydrophilic material and a cross-linkable resin, and to form the layers in a specific order to achieve the invention. According to the present invention, the above-mentioned objects and advantages of the present invention are achieved firstly by a laminated film, which is characterized by (A) a transparent film of a thermoplastic synthetic polymer, (B) a transparent film (a) At least one hardened layer of a crosslinkable resin on one side and a layer of a hydrophilic polymer on the hardened layer (b) of -6-200540001 (3) (C), The thin film system satisfies the following formulae (1) and (2) (0 〇 < (nx — ny) xd < 3 OOnm (2) · 150 < {(nx + ny) / 2-nz} xd < 400nm this Where nx is the maximum refractive index in the film plane, ny is the refractive index perpendicular to the film plane in the direction of ηχ, nz is the refractive index in the positive g direction of the film plane, and d is the thickness of the film ( nm), and is used for manufacturing polarizing plates by adhering with polarizers. According to the present invention, the above-mentioned objects and advantages of the present invention are secondly achieved by a manufacturing method of a laminated film, and the manufacturing method of the laminated film is characterized by A solution of a cross-linkable resin coated on at least one side of a transparent film made of a thermoplastic synthetic polymer It is formed by hardening to form a hardened layer of a cross-linkable resin. Then, a hydrophilic polymer solution is coated on the hardened layer, and a layer of the hydrophilic polymer is formed after the heat φ is fixed. The transparent film satisfies the following formula (1) and (2) • (1) 0 < (nx — ny) xd < 3 OOnm • (2) -1 5 Ο < {(nx + ny) / 2 — nz} xd < 400nm here nx is the maximum refractive index in the film plane, ny is the refractive index in the nx direction that is perpendicular to the film plane, ~ is the refractive index in the positive direction of the film plane, and d is the thickness (nm) of the film. 200540001 (4) [The best form of the present invention] «T Thermoplastic Synthetic Polymer Transparent Film 'The thermoplastic synthesis used in the present invention can be used as a protective film for polarizers with high strength, thermal stability, moisture shielding, Examples of thermoplastic synthetic polymers such as polyethylene terephthalate (polyethylene φ such as polymethyl methacrylate, acrylic polyacrylonitrile · styrene copolymer (AS resin) carbonate, polyethylene, poly Copolymerization of propylene, cycloolefins, and ethylene / propylene Polyolefin polymers, such as compounds of nylon and aromatic polyamines, fluorene polymers, polyether fluorene polymers, vinyl alcohol, vinylidene chloride polymers, vinyl ester polymers, polyoxymethylene φ, etc. Among them, polycarbonate, ice-reducing, and polyhedral are particularly suitable as materials for the protection of polarizers. Among them, polycarbonate is particularly suitable for the thermoplastic carbonic acid and ethylene glycol used in the present invention. Or a polyester of a 2-membered phenol 'selected from 1,1-bis (4-acrylphenyl) -cholylcyclohydroxyphenyl) -alkylcycloalkane, 1, bis (2) -alkylcycloalkane, As long as the transparent film having a homogeneous molecular weight of a dihydric phenol of a group consisting of 9,9-bis (4-hydroxyphenyl group) as a monomer component is acceptable, it is preferably one having excellent transparency and mechanical directionality. Polyesters and compounds of polyethylene terephthalate and polynaphthal at e), such as polystyrene and acrylic styrene-based polymers, poly- or norbornene-structured polymers, vinyl chloride-based Ammonium polymer, ammonium polyetheretherketone, polyphenylene sulfide, butyral-based polymer, aromatic and blended film of the above-mentioned polymer film and give sufficient sintered polymer, polyaromatic Esters are particularly good. Examples of the synthetic polymer polycarbonate include at least one alkane, 1,1-bis (3-substituted-4-i, 5-disubstituted-4-hydroxyphenyl) fluorene, and other bisphenols. Carbonate, copolycarbonate-8-200540001 (5), such as copolycarbonates of the above-mentioned dihydric phenols and bisphenol A as monomer components other than bisphenol A, and mixtures of such polycarbonates, such as Mixture of polycarbonate with other acids as bisacid A. Specific examples of 1,1_bis (4-hydroxyphenyl) -alkylcycloalkane include 1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane, 1,1- Bis (4-hydroxyphenyl) -3,3-dimethyl-5,5-dimethylcyclohexane, 1,1-bis (4-hydroxyphenyl) -3,3-dimethyl-5 -Methylcyclopentane and the like. φ 1,1-bis (3-substituted hydroxyphenyl) -alkylcycloalkanes, such as i, b bis (4, where 3-position of 4-hydroxyphenyl is replaced by an alkyl or halo group having 1 to 12 carbon atoms -Hydroxyphenyl) -alkylcycloalkanes include, for example, 1,1-bis (3-methyl-4 · hydroxyphenyl) -3,3,5-trimethylcyclohexane, and 1,1-bis (3-ethyl-4-hydroxyphenyl) -3,3-dimethyl-5,5-dimethylcyclohexane, 1,1-bis (3-chloro-4-hydroxyphenyl) -3, 3-dimethyl-4-methylcyclohexane, 1J-bis (3-bromo-4-hydroxyphenyl) -3,3-dimethyl-5-methylcyclopentane, and the like. 1,1-bis (3,5-di-substituted-4 -controlylphenyl) -ring base ring, for example, the 3- and 5-positions of Lu 4-hydroxyphenyl are respectively Examples of 1,1-bis (4-hydroxyphenyl) _alkylcycloalkanes substituted by halogen groups, such as M • bis (3,5-dimethyl-4-hydroxyphenyl) -3,3 , 5-trimethylcyclohexane •, bis (3,5-dichloro-4-hydroxyphenyl) -3,3_dimethyl-5-methylcyclohexane, 1,1-bis (3 -Ethyl-5-methyl-4-hydroxyphenyl) · 3,3,5-5methylcyclohexane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl)- 3,3,5-trimethylcyclohexane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) _3,3-dimethyl_5-methylcyclopentane, etc. 9,9-Double (4_ via the basic group) Do not pass the compound shown by the following formula (I) -9-200540001
φ (此處之Rl及R2爲各自獨立之氫原子、鹵素原子或 碳數1〜6的烴基。) 其上述的相關化合物可列舉例如9,9-雙(4-羥基苯基 )芴、9,9-雙(3-甲基-4-羥基苯基)芴、9,9-雙(3-乙基-4-羥基苯基)芴等。 而且其它的雙酚可列舉例如2,2’-雙(4-羥基苯基) 丙烷(通稱爲雙酚A) 、4,4’-(α-甲基亞苄)雙酚、雙( 4-羥基苯基)甲烷、2,2’-雙(4-羥基苯基)丁烷、3,3’-雙 ® ( 4-羥基苯基)戊烷、4,4’-雙(4-羥基苯基)庚烷、4,4’- 雙(4-羥基苯基)2,5-二甲基庚烷、雙(4-羥基苯基)甲 基苯基甲烷、雙(4-羥基苯基)二苯基甲烷、2,2’-雙Μι 羥基苯基)辛烷、雙(4-羥基苯基)辛烷、雙(4-羥基苯 基)4-氟苯基甲烷、2,2’-雙(3-氟-4-羥基苯基)丙烷、 雙(3,5-二甲基-4-羥基苯基)甲烷、2,2’-雙(3,5-二甲 基-4-羥基苯基)丙烷、雙(3,5-二甲基-4-羥基苯基)苯 基乙烷、雙(3_甲基-4-羥基苯基)二苯基甲烷等,此等2 元酚可單獨使用或混合2種以使甩。 •10- 200540001 (7) 此外,上述聚碳酸酯係除了上述的2元酚之外,包含 使用此2元酚的一部分取代作爲共聚用單體之脂肪族、芳 • 香族二羧酸之聚酯碳酸酯,上述相關的共聚甩單體的比例 係相對於2元酚之合計以3 0莫耳%以下爲佳。芳香族二 羧酸可列舉例如對苯二甲酸、間苯二甲酸、p-二甲苯二醇 、雙(4 -羥基苯基)-甲烷、1,1’-雙(4·羥基苯基)-乙烷 、1,1’-雙(4-羥基苯基)-丁烷、2,2’-雙(4-羥基苯基)-^ 丁院等,其中以對苯二甲酸、間苯二甲酸爲佳。 所使用之聚碳酸酯的黏度平均分子量以2,00 0〜 100,000爲佳,較佳爲 5,000〜70,000,更佳爲 7,000〜 50,000,此爲濃度0.7g/ dl的二氯甲烷溶液於20°C所測 量之比黏度約相當於以0.07〜2/70爲佳,較佳爲0.15〜 1.80,更佳爲0.20〜1.30。黏度平均分子量未達2,000則 所得到的薄膜易變脆而不佳,1 00,000以上則因爲對膜的 加工性變困難而不佳。 本發明所使用之聚碳酸酯,特別是由下述式(II)所 示重覆單元及下述式(III)所示之重覆單元所成之聚碳 酸酯爲佳,此聚碳酸酯可爲共聚合物或混合物。φ (where R1 and R2 are each independently a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 6 carbon atoms.) Examples of the aforementioned related compounds include 9,9-bis (4-hydroxyphenyl) fluorene, 9 , 9-bis (3-methyl-4-hydroxyphenyl) fluorene, 9,9-bis (3-ethyl-4-hydroxyphenyl) fluorene and the like. Other bisphenols include, for example, 2,2'-bis (4-hydroxyphenyl) propane (commonly referred to as bisphenol A), 4,4 '-(α-methylbenzylidene) bisphenol, and bis (4- Hydroxyphenyl) methane, 2,2'-bis (4-hydroxyphenyl) butane, 3,3'-bis® (4-hydroxyphenyl) pentane, 4,4'-bis (4-hydroxybenzene Group) heptane, 4,4'-bis (4-hydroxyphenyl) 2,5-dimethylheptane, bis (4-hydroxyphenyl) methylphenylmethane, bis (4-hydroxyphenyl) Diphenylmethane, 2,2'-bisMim hydroxyphenyl) octane, bis (4-hydroxyphenyl) octane, bis (4-hydroxyphenyl) 4-fluorophenylmethane, 2,2'- Bis (3-fluoro-4-hydroxyphenyl) propane, bis (3,5-dimethyl-4-hydroxyphenyl) methane, 2,2'-bis (3,5-dimethyl-4-hydroxy Phenyl) propane, bis (3,5-dimethyl-4-hydroxyphenyl) phenylethane, bis (3-methyl-4-hydroxyphenyl) diphenylmethane, etc., these 2-valent phenols Can be used alone or mixed for shake. • 10- 200540001 (7) In addition to the above-mentioned dihydric phenols, the polycarbonates described above include a polymer of aliphatic, aromatic and aromatic dicarboxylic acids using a part of the dihydric phenols as a comonomer. For the ester carbonate, the ratio of the above-mentioned related comonomers is preferably 30 mol% or less relative to the total of the divalent phenol. Examples of the aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, p-xylene glycol, bis (4-hydroxyphenyl) -methane, and 1,1'-bis (4 · hydroxyphenyl)- Ethane, 1,1'-bis (4-hydroxyphenyl) -butane, 2,2'-bis (4-hydroxyphenyl)-^ butane, etc., among which terephthalic acid and isophthalic acid Better. The viscosity average molecular weight of the polycarbonate used is preferably 2,000 to 100,000, preferably 5,000 to 70,000, and more preferably 7,000 to 50,000. This is a dichloromethane solution with a concentration of 0.7 g / dl at 20 ° C. The measured specific viscosity is approximately equivalent to 0.07 ~ 2/70, preferably 0.15 ~ 1.80, and more preferably 0.20 ~ 1.30. If the viscosity average molecular weight is less than 2,000, the resulting film is liable to become brittle and unfavorable, and more than 100,000 is not suitable because it is difficult to process the film. The polycarbonate used in the present invention is particularly preferably a polycarbonate formed from a repeating unit represented by the following formula (II) and a repeating unit represented by the following formula (III). Is a copolymer or mixture.
上述式(II)中,R3〜R1G各自爲獨立之氫原子、鹵 素原子或碳數1〜6的烴基,X爲下述式所示之基, -11 - 200540001 (8)In the above formula (II), R3 to R1G are each independently a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 6 carbon atoms, and X is a group represented by the following formula, -11-200540001 (8)
而R19及R2 〇爲各自獨立之氫原子、鹵素原子或碳數1〜6 的烴基。R19 and R20 are each independently a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 6 carbon atoms.
(III) 上述式(in)中,Ru〜R18爲各自獨之氫原子、鹵素 原子或碳數1〜22的烴基,Y爲下述式,(III) In the above formula (in), Ru to R18 are each a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 22 carbon atoms, and Y is the following formula,
Ari〜Ar3爲各自獨立之碳數6〜10的芳基,而R21〜R23、 R2 5及R2 6爲各自獨之氫原子、鹵素原子或碳數1〜22的 烴基,而R24及R27爲碳數1〜20的烴基。 上述式(1丨)中之R3〜Rl°、&19及R2。所表示之碳數 1〜6的羥基,可列舉例如甲基、乙基之烷基、如苯基之 -12- 200540001 (9) 芳基。 上述式(III)中之Rii〜Ri8所表示之烴基,可例舉 • 例如甲基、乙基之烷基、如苯基之芳基。 此外,R21〜R23、R25及r26所表示之碳數1〜22的 羥基,與R24及R27所表示之碳數1〜20的烴基,可列舉 例如甲基、乙基之烷基、如苯基之芳基。 而且 An〜Αι*3所表示之芳基,可列舉例如苯基、萘 Φ 基等。 由上述式(II)及(III)所表示之重覆單元所成的聚 碳酸酯中,(II )的含量係以重覆單元總量的5〜9 5莫耳 %爲佳’此聚碳酸酯其(II )的含量未達5莫耳%時,因 爲聚合物薄膜的雙折射變大,使要得到面內均勻的相位差 薄膜變難。另一方面’(II )的含量超過95莫耳%則薄膜 變成易破裂之脆的性質,不適合作爲具有相位差之薄膜。 要有較佳效果則(11 )的含量爲2 0〜8 0莫耳%,要有更佳 φ 的效果則(11 )的含量爲3 0〜7 0莫耳%。特別是要求短波 長愈短相位差愈大的特性之用途,(Π )的含量以3 0〜5 5 • 莫耳%較適合,而要求短波長愈短相位差値愈小的特性之 • 用途,(II )的含量以55〜70莫耳%較適合。 其中又以上述式(III)所表示的重覆單元來自匕丨—雙 (3 -甲基-4-羥基苯基)-3,3,5-三甲基環己烷或2,2,-雙( 4 -淫基苯基)·丙院,而且上述式(π)所表示之重覆單元 來自9,9-雙(4-羥基苯基)芴(亦稱爲雙甲酚芴)之共聚 合聚碳酸酯具有優異的耐熱性、尺寸安定性、透明性。 -13- 200540001 (10) 此外,本發明所使用之熱塑性合成高分子的透明薄膜 中亦可含有耐熱安定劑、抗氧化劑、紫外線吸收劑、光安 定劑、透明核劑、永久防靜電劑、螢光增白劑等之聚合物 改質劑。 此透明薄膜爲透明性優良,霧値較佳爲5 %以下,全 光線透過率較佳爲85%以上。 透明薄膜的玻璃轉化點溫度較佳爲150〜260 °C,更 佳爲160〜2 5 0 °C,特別佳爲170〜240°C,低於150°C的 溫度,因爲尺寸安定性易變差,而使透明薄膜的製造變困 難。 本發明之透明薄膜爲具有相位差之雙折射薄膜,此光 學特性之雙折射以相位差(retardation )値表示,特別是 分爲面內相位差(R値)及厚度方向的相位差(K値), 此等R値與K値各自以下述式(a)與(b)定義。 R = Anxd= ( nx — ny ) xd ( a ) K=( ( nx + ny ) / 2- nz) xd (b) R値、K値的單位爲nm,d爲薄膜的厚度(nm ) ,nx 、ny、nz在此處定義如下。 nx :於薄膜面內中之最大折射率 ny:表示最大折射率(nx)之方向上’與薄膜面內垂 直方位的折射率 nz :薄膜面的正向方向之折射率 本發明所使用之透明薄膜’係上述式(a )所示之R 値爲0〜300nm的範圍’又上述式(b)所不之K値爲― -14-Ari ~ Ar3 are each independently aryl groups having 6 to 10 carbon atoms, and R21 to R23, R2 5 and R2 6 are each independently hydrogen atom, halogen atom or hydrocarbon group having 1 to 22 carbon atoms, and R24 and R27 are carbon atoms Hydrocarbyl groups of 1 to 20. R3 ~ Rl °, & 19 and R2 in the above formula (1 丨). Examples of the hydroxyl group having 1 to 6 carbon atoms include methyl, ethyl alkyl, and -12-200540001 (9) aryl groups such as phenyl. Examples of the hydrocarbon group represented by Rii to Ri8 in the above formula (III) include, for example, a methyl group, an alkyl group such as an ethyl group, and an aryl group such as a phenyl group. In addition, a hydroxyl group having 1 to 22 carbon atoms represented by R21 to R23, R25, and r26 and a hydrocarbon group having 1 to 20 carbon atoms represented by R24 and R27 can be exemplified by methyl and ethyl alkyl groups such as phenyl Of aryl. Examples of the aryl group represented by An to Alm * 3 include a phenyl group and a naphthalene Φ group. The content of (II) in the polycarbonate formed from the repeating units represented by the above formulae (II) and (III) is preferably 5 to 95 mol% of the total amount of the repeating units. When the content of the ester (II) is less than 5 mol%, it is difficult to obtain a uniform retardation film in the plane because the birefringence of the polymer film becomes large. On the other hand, if the content of '(II) exceeds 95 mol%, the film becomes brittle and easily breakable, and it is not suitable as a film having a retardation. For a better effect, the content of (11) is 20 to 80 mole%, and for a better effect, the content of (11) is 30 to 70 mole%. Especially for applications that require shorter wavelengths, the larger the phase difference, the content of (Π) ranges from 30 to 55. • Molar% is more suitable, while shorter wavelengths have shorter phase differences and smaller characteristics. The content of (II) is preferably 55 to 70 mole%. Wherein the repeating unit represented by the above formula (III) is derived from bis (3-methyl-4-hydroxyphenyl) -3,3,5-trimethylcyclohexane or 2,2,- Bis (4- (phenyl) phenyl) · Bingyuan, and the repeating unit represented by the above formula (π) comes from a total of 9,9-bis (4-hydroxyphenyl) fluorene (also known as biscresol hydrazone) Polymerized polycarbonate has excellent heat resistance, dimensional stability, and transparency. -13- 200540001 (10) In addition, the transparent film of the thermoplastic synthetic polymer used in the present invention may also contain heat-resistant stabilizers, antioxidants, ultraviolet absorbers, light stabilizers, transparent core agents, permanent antistatic agents, fluorescent Polymer modifiers such as light whiteners. This transparent film is excellent in transparency, and the haze is preferably 5% or less, and the total light transmittance is preferably 85% or more. The glass transition point temperature of the transparent film is preferably 150 to 260 ° C, more preferably 160 to 250 ° C, particularly preferably 170 to 240 ° C, and a temperature lower than 150 ° C, because the dimensional stability is variable. Poor, making the manufacture of transparent films difficult. The transparent film of the present invention is a birefringent film having a retardation. The birefringence of this optical characteristic is represented by retardation (値), and is particularly divided into an in-plane retardation (R 値) and a retardation in the thickness direction (K 値). ), These R 値 and K 値 are each defined by the following formulae (a) and (b). R = Anxd = (nx — ny) xd (a) K = ((nx + ny) / 2- nz) xd (b) The unit of R 値, K 値 is nm, d is the thickness of the film (nm), nx , Ny, nz are defined here as follows. nx: the maximum refractive index in the film plane ny: the refractive index in the direction of the maximum refractive index (nx) and the vertical orientation in the film plane nz: the refractive index in the positive direction of the film plane transparent used in the present invention The thin film 'is that R 所示 shown in the above formula (a) is in the range of 0 to 300 nm' and K 所 not shown in the above formula (b) is -14.
200540001 (11) 1 50〜+ 400nm的範圍,R値較佳爲ο 値較佳爲一150〜+ 300的範圍。 本發明所使用之上述透明薄膜可藉 造方法製造,可爲藉由例如壓出法、滔 等之任一種方法所製造之薄膜,上述透 伸薄膜或雙軸拉伸薄膜之任一種,以表 學各向同性、各向異性小者爲佳,故藉 到薄膜較適合。 透明薄膜的厚度較佳爲 5 00μπι . 3 0 0 μτη »特別佳爲5〜200μηι。 本發明的層合薄膜係上述透明薄膜 交聯性樹脂的硬化層,而且此硬化層之 子之層,即使爲僅透明薄.膜的單面上具 不具有硬化層之另一面上,亦可實施以 射處理、防止黏結、不擴散之防眩光爲 硬塗覆處理係爲了防止偏光板擦傷 理,例如可藉由丙烯酸系及聚矽氧系等 脂進行形成硬度及滑動特性等優異的硬 理係爲了防止偏光板表面的外光反射之 ,可藉由依據先前技術形成防反射膜等 止黏結處理係爲了防止與鄰接層的黏著 處理。 防眩光處理係爲了防止偏光板的表 礙了視辨等之目的所實施之處理,例如 -200nm的範圍,κ 由其本身的習知製 液澆鑄法或壓延法 明薄膜可爲1軸拉 面精密度優異的光 由溶液澆鑄法所得 U下,更佳爲1〜 的至少單面上具有 上具有親水性高分 有上述硬化層者, 硬塗覆處理、防反 目的之處理。 等目的所實施之處 之紫外線硬化性樹 化被膜,防反射處 目的所實施的處理 而達成,此外,防 性之目的所實施的 面上外光反射而阻 可以藉由經由噴砂 -15-200540001 (11) 1 In a range of 50 to +400 nm, R 値 is preferably in a range of 150 to +300. The above-mentioned transparent film used in the present invention may be manufactured by a manufacturing method, and may be a film manufactured by any method such as an extrusion method, or a method, or any of the above-mentioned stretch film or biaxially stretched film. It is better to learn isotropic and small anisotropy, so it is more suitable to borrow a film. The thickness of the transparent film is preferably 500 μm. 3 0 0 μτη »particularly preferably 5 to 200 μm. The laminated film of the present invention is the hardened layer of the transparent thin film crosslinkable resin described above, and the child layer of the hardened layer can be implemented even if it is only transparent and thin. One side of the film has the other side without the hardened layer, and can be implemented. In order to prevent the abrasion of the polarizing plate, the anti-glare treatment with anti-adhesion and non-diffusion is used as the hard coating treatment. For example, acrylic and polysiloxane-based greases can be used to form hard and slippery hard materials. In order to prevent external light reflection on the surface of the polarizing plate, an anti-adhesion treatment such as forming an anti-reflection film according to the prior art may be used to prevent adhesion treatment with an adjacent layer. The anti-glare treatment is a treatment performed to prevent the surface of the polarizer from obstructing the visual recognition. For example, in the range of -200nm, κ is made by its own conventional liquid casting method or calendering method. The light having an excellent degree of U obtained by the solution casting method, more preferably 1 to 1, has a hydrophilic high component on at least one side and has the above-mentioned hardened layer, a hard coating treatment, and a treatment for anti-reflection purposes. UV-curable dendritic coatings used for other purposes, anti-reflection treatment, etc. can be achieved. In addition, anti-reflection of light on the surface and outside can be prevented by sandblasting. -15-
200540001 (12) 處理方式及壓花加工方式之粗面化 之方式在上述面上賦予微細凹凸構 細凹凸構造的形成中所含有之微粒 徑爲0.5〜50μηι之如二氧化矽、氧 锆、氧化錫、氧化銦、氧化鎘、氧化 系微粒子、由交聯或未交聯的聚合物 子等之透明微粒子。形成表面微細凹 使用量相對於1 00重量份之熱塑性会 50重量份左右,更佳爲5〜25重量 爲用於擴散偏光透過光而擴大視野角 野角功能等)。 交聯性樹脂的硬化層 本發明中,上述透明薄膜的至少 樹脂硬化所得到的硬化層,藉此更提 高分子之層的黏著性。 使交聯性樹脂硬化所得到的硬化 聯性樹脂經外部激發能量而交聯反應 層。交聯性樹脂可列舉例如藉由照射 活性線而硬化之活性線硬化性樹脂及 之熱交聯性樹脂等。 活性線硬化性樹脂可列舉紫外線 ,其例可列舉紫外線硬化性聚酯丙烯 化性丙烯基尿烷樹脂、紫外線硬化性 紫外線硬化性聚酯丙烯酸酯樹脂及紫 透明微粒子的添加等 而進行,上述表面微 ,例如可使用平均粒 銘、二氧化鈦、氧化 銻可有導電性之無機 等所成之有機系微粒 凸構造時,微粒子的 成高分子較佳爲2〜 份,防眩光層可兼作 度之擴散層(擴大視 單面上具有使交聯性 昇透明薄膜與親水性 層,係藉由經由使交 等而硬化後所得到之 紫外線及電子束等之 藉由熱引起交聯反應 硬化性樹脂作爲代表 酸酯樹脂、紫外線硬 甲基丙烯酸酯樹脂、 外線硬化性聚醇丙烯 -16- 200540001 (13) 酸酯樹脂等。特別是以紫外線硬化性聚醇丙烯酸醋 * 佳,其較佳之例可列舉三羥甲基丙烷三丙烯酸酯、 * 甲基丙烷四丙烯酸酯、季戊四醇三丙烯酸酯、季戊 丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇六 酯、烷基改性二季戊四醇五季戊四醇之光聚合單體 聚物,此等聚醇丙烯酸酯樹脂因爲高交聯性而硬化 硬度大、硬化收縮小’且因爲低臭氣性而低毒性, 0 性較高。較佳爲具有丙稀酸酯系的官能基者,可列 較低分子量的聚酯樹脂、聚醚樹脂、丙烯酸樹脂、 月旨、尿烷樹脂、醇酸樹脂、螺聚甲醛樹脂、聚丁二 、聚硫醇聚烯樹脂等。 熱交聯性樹脂之例,可列舉環氧樹脂、苯氧基 苯氧基醚樹脂、苯氧基酯樹脂、丙烯酸樹脂、三聚 月旨、苯酚樹脂、尿烷樹脂,其中以環氧樹脂、苯氧 、苯氧基醚樹脂爲佳,而且更佳爲苯氧基酯樹脂、 φ 醚樹脂及苯氧基酯樹脂(以下此等3者總稱爲苯氧 脂)’此等的苯氧基系樹脂與多官能異氰酸酯化合 合物適合被使用。 . 苯氧基系樹脂爲由下述式(IV)所示之重覆單200540001 (12) The roughening method of the processing method and the embossing processing method. The formation of a fine uneven structure on the above surface to form a fine uneven structure, such as silicon dioxide, zirconium oxide, Transparent fine particles such as tin oxide, indium oxide, cadmium oxide, oxide-based fine particles, and crosslinked or uncrosslinked polymer particles. Formation of fine surface recesses The amount used is about 50 parts by weight based on 100 parts by weight of the thermoplastic, more preferably 5 to 25 parts by weight. It is used to diffuse polarized light and expand the viewing angle and the field angle function. Hardened layer of crosslinkable resin In the present invention, the hardened layer obtained by curing at least the resin of the above-mentioned transparent film further improves the adhesiveness of the polymer layer. The hardened crosslinked resin obtained by hardening the crosslinkable resin crosslinks the reaction layer by external excitation energy. Examples of the crosslinkable resin include an active-wire-curable resin and a thermally-crosslinkable resin which are hardened by irradiating the active wire. Examples of the active-ray-curable resin include ultraviolet rays, and examples thereof include the addition of ultraviolet-curable polyester acryl propylene urethane resin, ultraviolet-curable ultraviolet-curable polyester acrylate resin, and purple transparent particles. For example, when an organic fine particle convex structure made of an average particle size, titanium dioxide, antimony oxide, or an inorganic material having conductivity can be used, the polymer of the fine particles is preferably 2 parts by weight, and the anti-glare layer can also serve as a degree of diffusion. Layer (transparent film with a transparent film and a hydrophilic layer on one side of the enlarged viewing surface) are formed by curing the cross-linking reaction with heat, such as ultraviolet rays and electron beams, and curing the resin by heat. Representative ester resins, UV hard methacrylate resins, exterior hardenable polyalcohol propylene-16-200540001 (13) acid ester resins, etc. Particularly preferred is UV hardenable polyalcohol acrylic vinegar *, and preferred examples thereof include Trimethylolpropane triacrylate, * methylpropane tetraacrylate, pentaerythritol triacrylate, pentaerythracrylate, dipentaerythritol Alcohol pentaacrylate, dipentaerythritol hexaester, alkyl-modified dipentaerythritol pentaerythritol photopolymerizable monomer polymer, these polyalcohol acrylate resins have high hardening hardness, low hardening shrinkage due to high crosslinkability, and because of low Odorless, low toxicity, high 0. Those with acrylic functional groups are preferred, and polyester resins, polyether resins, acrylic resins, moon resins, urethane resins, Alkyd resins, spiro-formaldehyde resins, polybutadiene, polythiol-polyene resins, etc. Examples of heat-crosslinkable resins include epoxy resins, phenoxyphenoxy ether resins, phenoxy ester resins, Acrylic resin, trimer, phenol resin, and urethane resin. Among them, epoxy resin, phenoxy, and phenoxy ether resin are preferable, and phenoxy ester resin, φ ether resin, and phenoxy ester are more preferable. Resin (hereinafter these three are collectively referred to as phenoxylipids) 'These phenoxy-based resins and polyfunctional isocyanate compounds are suitable for use.. Phenoxy-based resins are represented by the following formula (IV) Repeat order
此處之R28〜R33可相同或相異,爲氫原子或碳 ί樹脂爲 二三羥 ;四醇四 丙烯酸 及其寡 性大、 故安全 舉例如 環氧樹 烯樹脂 樹脂、 氰胺樹 基樹脂 苯氧基 基系樹 物之混 元所成 (IV) 數1〜 -17- 200540001 (14) 3的烷基,UN爲碳數2〜5的伸烷基,χ爲醚基或酯基, m爲0〜3的整數,η爲20〜3〇〇的整數。 ' 其中特別是以R28與RW爲甲基,R3Q、R31、r32、 R33爲氫,1134爲伸戊基者,因爲合成容易且可低成本製 得而較佳。 或多官能異氰酸酯化合物係分子內含有2個以上的異 氰酸酯者,可舉例如下,如2,6-甲苯基二異氰酸酯、2,4. φ 甲苯基二異氰酸酯、甲苯基二異氰酸酯-三羥甲基丙院加 成物、t -環己院-1,4 - 一·異氨酸醋、m -伸苯基二里氛酸醋、 P-伸苯基二異氰酸酯、六伸甲基二異氰酸酯、—六伸 甲基三異氰酸酯、異氟爾酮二異氰酸酯、i,%萘二異氰酸 酯、甲苯基二異氰酸酯、苯二甲基二異氰酸酯、氫化苯二 甲基二異氰酸酯、二苯基甲烷_4,4,-二異氰酸酯、氣化二 苯基甲烷-4,4’-二異氰酸酯、賴氨酸二異氰酸酯、賴氨酸 酯三異氰酸酯、三苯基甲烷三異氰酸酯、三(異氰酸酯苯 Φ 基)硫代磷酸酯、m-四甲基伸苯二甲基二異氰酸醋、卜四 甲.基伸本一甲基一異氰酸酯、1,6,11-十一院三里氰酸醋、 - 一異氨酸醋-4-異氨酸醋甲基辛院、二環庚院三里氰酸 • 酯、2,2,4-三甲基六伸甲基異氰酸酯、2,4,4-三甲基六伸甲 基二異氰酸酯之聚異氰酸酯及此等之混合物或多元醇加成 物等。其中特別是由廣泛性、反應性的觀點而言,以2,6_ 甲苯基二異氰酸酯、2,4-甲苯基二異氰酸酯、甲苯基二異 氰酸酯-三羥甲基丙烷加成物、伸六甲基二異氰酸酯爲佳 -18 - 200540001 (15) 上述交聯性樹脂的硬化層可混合苯氧基系樹脂及多官 能異氰酸酯化合物而得到,此時可溶解且混合於優良的溶 解兩者之溶劑,例如於甲基乙基酮、甲基異丁基酮、溶纖 劑乙酸酯、乙酸乙酯等中進行溶解混合,因而可調製適用 於塗佈之熱交聯性樹脂溶液,而且將此熱交聯性樹脂溶液 以濕式塗覆法於透明薄膜上製膜,藉由以熱處理而硬化, 可得到與親水性高分子的黏著性優異的硬化層。 最佳的組成,係苯氧基系樹脂與多官能異氰酸酯化合 物,用苯氧基系樹脂中的羥基的莫耳數除以多官能異氰酸 酯化合物中的異氰酸酯的莫耳數之値〔NCO/ OH〕爲0.2 〜3的範圍者。 適用於塗佈之熱交聯性樹脂溶液中,爲了控制對薄膜 的塗平性能,可添加其它的有機溶劑作爲塗平劑,塗平劑 可廣泛使用例如醇、醚、酯、酮、醯胺、脂肪族或芳香族 烴等,較佳者可列舉例如甲醇、乙醇、異丙醇、丁醇、甲 基異丁基甲醇、庚醇、辛醇、壬醇、3 -甲基丁醇、丙二醇 、3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、3,5,5-三甲基-1-己醇、2-乙基-1-己醇、環己醇、苄醇、丙酮、甲基乙基 酮、甲基異丁基酮、甲基己基酮、環戊酮、環己酮、甲基 環己酮、1,4-環己二酮、異氟爾酮、吡咯烷酮、N-甲基吡 咯烷酮、二甲基甲醯胺、二甲基乙醯胺、二甲基亞颯、環 丁碼、1,3,5-三噁烷、乙酸甲酯、乙酸乙酯、乙酸丁酯、 乙酸戊酯、乙酸環己酯、3-甲氧基丁基乙酸酯、3-甲基- 3-甲氧基丁基乙酸酯、乳酸甲酯、乳酸乙酯、乳酸丁酯、3- -19- 200540001 (16) 甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基己基乙酸醋 、環己基乙酸酯、苄基乙酸酯、二苄基_、二乙二醇二乙 基醚、硝基甲烷、硝基乙烷、乙腈、γ-丁內醋、丙二醇單 甲基醚乙酸酯、甲苯、二甲苯、己烷、環己院、二乙釀氧 基乙烷、2-乙氧基乙酸甲酯、2-甲氧基乙醇、2-丁氧基乙 醇、乙醯乙酸乙酯、Ν,Ν-二甲基乙醯胺、二甲基亞颯、 Ν,Ν-二甲基甲醯胺等。而且其中雖然爲了控制塗平性能, 而添加常壓下之沸點11 〇 C以上的局沸點溶劑,可觀寧到 顯者的塗平效果。此寺局沸點丨谷劑較適合使用例如235-三噁烷、二乙二醇二乙基醚、甲基己基酮、環戊酮、環己 酮、甲基環己酮、1,4 -環己二酮、乙酸環己酯、γ -丁內酯 、二乙醯氧基乙烷、2-乙氧基乙酸乙酯、2-甲氧基乙醇、 2 -丁氧基乙醇、乙醯乙酸乙酯、Ν,Ν -二甲基乙醯胺、二甲 基亞碉I、Ν,Ν-二甲基甲醯胺的溶劑,或此等的有機溶劑及 水可組合2種類以上使用。 上述相關的硬化層的厚度較佳爲0.01〜30μιη,更佳 爲0.05〜ΙΟμιη,比Ο.ΟΙμπι薄則使均勻塗佈於薄膜變難, 又比30μιη厚則薄膜彎曲易產生斷裂。 親水性高分子之層 本發明之親水性高分子係如文字所述’係與水具有親 和性之高分子,可列舉例如親水性纖維素’例如甲基纖維 素、羧基甲基纖維素、羥基纖維素等;聚乙烯醇類,例如 聚乙烯醇、乙酸乙烯-乙烯醇共聚物、聚乙烯縮醛、聚乙 烯甲縮醛、聚乙烯亞苄等;親水性天然高分子化合物,例 -20- 200540001 (17) 如明膠、酪蛋白、阿拉伯樹膠;親水性聚酯,例如部分被 颯化之聚對苯二甲酸乙二醇酯;親水性聚乙烯類,例如 聚-N-乙烯吡咯烷酮、聚丙烯醯胺、聚乙烯咪唑、聚乙烯 吡唑等。此等可單獨使用或2種以上一起使用,親水性高 分子較佳爲與偏光子類似之組成者,例如聚乙烯醇之聚乙 烯醇類爲佳。 上述相關的聚乙烯醇類雖然已知因爲鹼化及聚合度而 使其特性變化大,但只要確保與基材的充分密合、形成薄 層,並不特別限制其種類。一般廣泛被使用的聚乙烯醇, 鹼化度60〜99.9mol %、聚合度100〜4,000,若考慮密合 性、薄層形成的特性,較佳爲鹼化度7 0〜9 9 · 5 m ο 1 °/。、聚 合度300〜3,500,更佳爲鹼化度80〜99.0mol%、聚合度 400〜3,000。上述相關的聚乙烯醇類包含其改性物,可列 舉例如陽性改性物、導入羧基、矽烷醇基、硫醇基、胺基 、乙醯乙醯基等改性物、進行縮醛化、酮縮醇化之改性物 〇 親水性高分子爲了在上述硬化層的面上形成塗膜,而 溶解於溶劑作成溶液使用,溶劑較佳可使用水,爲了提高 溶解性在溶解時亦可加熱溶解,溶解濃度係每1 00重量份 的水,親水性高分子較佳爲2〜5 0重量份,更佳爲5〜3 0 重量份的比例。將親水性高分子的溶液塗佈於上述硬化層 上後熱固定,溫度愈高、時間愈長則可使熱固定更堅固, 較佳爲1〇〇 °C持續1分鐘以上,更佳爲100 °C持續5分鐘 以上,最佳爲l〇〇°C持續10分鐘以上,希望可在黏著層 -21 - 200540001 (18) 無剝離下形成。 形成親水性高分子之層,係在上述硬化層的面上藉由 濕式塗覆法均勻塗佈上述溶液後乾燥,濕式塗覆法可列舉 例如旋塗法、邁耶棒塗覆法、正旋轉輥軋塗覆法、雕型輥 軋塗覆法、逆輥塗覆法等。 將親水性高分子化合物的水溶液,藉由濕式塗覆法形 成薄層時,一般易產生發泡而易成爲引起塗佈缺陷的原因 ,因此在親水性高分子化合物的水溶液中添加抑泡劑及消 泡劑抑制產生自溶液的泡爲佳,抑泡劑或消泡劑並沒有特 別的限制,可列舉醯胺系、二氧化矽•聚矽氧系、聚矽氧 系、蠟等之物質。 親水性高分子之層的厚度較佳爲1〜20μιη,更佳爲1 〜15μιη,最佳爲1〜ΙΟμπι。 本發明之層合薄膜的製造方法 本發明之層合薄膜的製造方法皆如上所述,係由 熱塑性合成高分子的透明薄膜的至少單面上塗佈交聯 性樹脂的溶液且使其硬化而形成交聯性樹脂的硬化層,接 著 上述硬化層的面上塗佈親水性高分子的溶液且熱固定 而形成親水性高分子之層而成。 層合薄膜的利用領域 本發明之層合薄膜係在上述透明薄膜的至少單面上介 由交聯性樹脂的硬化層而在最表面上具有親水性樹脂之層 ,而提供上述相關的親水性樹脂之層與偏光子黏合之偏光 -22- 200540001 (19) 板’未與親水性樹脂之層黏著的偏光子之面,一般用三乙 醯纖維素等之薄膜保護。 本發明之層合薄膜係利用於作爲具備光學補償功能之 偏光板’可形成具有廣視野角、對比等顯示品質優異之液 晶顯示裝置者。可使用於扭轉向列模式、垂直配向模式、 OCB ( Optically Compensated Bend,光學補償彎曲)配向 模式、板內切換模式等之TFT液晶顯示裝置等,應用於 實用時,可利用於作爲偏光板使用之所有的用途,例如若 爲液晶顯示裝置,可形成照明系統上使用背光或反射板及 半透過型反射板所成的透過型及反射型、或半透過反射型 等,其它之使用偏光板的顯示裝置,可列舉使用液晶投射 器、強介電性液晶、反強介電性液晶者、有機E L顯示裝 置。 於實裝本發明的層合薄膜之偏光板,使用黏著層進行 與液晶面板黏合,此時以偏光板上具備黏著層的形式準備 ,此黏著層露出面上假黏著以防止污染等爲目的之分離器 ,可形成覆蓋住黏著層之形態。 黏著層亦可含有例如天然物及合成物的樹脂類、特別 是賦予黏著性之樹脂,及由玻璃纖維、玻璃珠、金屬粉、 其它的無機粉末等所成的塡充劑及顏料、著色劑、抗氧化 劑等之添加劑,此外,亦可爲含有微粒子且顯示光擴散性 之黏著層等。對偏光板附設黏著層,係可使用適當方法進 行,其例可列舉例如由甲苯及乙酸乙酯等之適當的溶劑的 1種或混合物所成的溶劑中,調整爲基底聚合物或其組成 -23- 200540001 (20) 物溶解或分散達到1 0〜40重量%左右之黏著劑溶浓 其用流延方法及塗工方法等之適當的展開方法展開疗 板上而形成黏著層之方式,或展開於聚對苯二甲酸Z 酯等載體薄膜上而形成黏著層,將此黏著層移動黏_ 光板上之方式。黏著層的厚度可依據使用目的及黏毫 而適當決定,較佳爲1〜500μιη,更佳爲2〜200μηι, 佳爲10〜ΙΟΟμπι。 黏著層的分離器,可使用將例如塑膠薄膜、橡Ji 、紙、布、不織布、網、發泡薄片及金屬箔、此等% 物等之適當薄物,必要時以聚矽氧系及長鏈烷系、_ 硫化鉬等之適當的剝離劑進行塗覆處理者。 【實施方式】 實施例 本說明書中所記載之材料特性値等經由下述評估 得到者。 (1 ) R値、K値的測量 雙折射Δη與膜厚d之乘積之相位差R値、對面 垂直方向的相位差爲K値,係經由王子計測機器公 的商品名『KOBRA21-ADH』測量。 R値係在入射光線與薄膜的表面垂直狀態所測 R = An · d= ( nx - ny ) xd、K=( ( nx + ny ) / 2-nz ) χ 値、K値的單位爲nm,nx、ny、nz在此處定義如下。 nx:於薄膜面內的最大折射率 ,將 偏光 二醇 於偏 力等 特別 薄片 層合 系及 法而Here, R28 ~ R33 may be the same or different. The resin is hydrogen atom or carbon. The resin is ditrihydroxy; tetraol tetraacrylic acid and its oligocity are large. Therefore, for example, epoxy resin and cyanamide resin are safe. (IV) alkyl groups of 1 to -17- 200540001 (14) 3 formed by phenoxy-based dendrimers, UN is an alkylene group having 2 to 5 carbon atoms, χ is an ether group or an ester group, m is an integer of 0 to 3, and η is an integer of 20 to 300. 'Among them, those in which R28 and RW are methyl, R3Q, R31, r32, and R33 are hydrogen, and 1134 is pentyl are preferable because they are easy to synthesize and can be produced at low cost. Or a polyfunctional isocyanate compound containing two or more isocyanates in the molecule can be exemplified as follows, such as 2,6-tolyl diisocyanate, 2,4. Φ tolyl diisocyanate, tolyl diisocyanate-trimethylolpropane Additives, t-cyclohexyl-1,2-monoisocyanate, m-phenylene diisocyanate, P-phenylene diisocyanate, hexamethylidene diisocyanate, -hexadecane Methylene triisocyanate, isoflurone diisocyanate, i,% naphthalene diisocyanate, tolyl diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane Diisocyanate, gasified diphenylmethane-4,4'-diisocyanate, lysine diisocyanate, lysine triisocyanate, triphenylmethane triisocyanate, tris (isocyanate phenylΦ) phosphorothioate, m-tetramethyl phenylene dimethyl diisocyanate, bu tetramethyl. methyl phenyl monomethyl monoisocyanate, 1,6,11-Eleven Academy Tris cyanate vinegar, -monoisopropyl vinegar-4 -Isopropyl acetate, methylcyclohexyl, dicycloheptyl tricarboxylic acid ester, 2,2,4-trimethyl Stretched six methyl isocyanate, 2,4,4-trimethylhexamethylene diisocyanate extending methyl ester of a polyisocyanate and a polyhydric alcohol or mixtures of these adducts. Among them, from the viewpoint of generality and reactivity, 2,6-tolyl diisocyanate, 2,4-tolyl diisocyanate, tolyl diisocyanate-trimethylolpropane adduct, and hexamethylol Diisocyanate is preferably -18-200540001 (15) The hardened layer of the above-mentioned crosslinkable resin can be obtained by mixing a phenoxy resin and a polyfunctional isocyanate compound. In this case, it can be dissolved and mixed with an excellent solvent that dissolves both, such as It can be dissolved and mixed in methyl ethyl ketone, methyl isobutyl ketone, cellosolve acetate, ethyl acetate, etc., so that a heat-crosslinkable resin solution suitable for coating can be prepared, and this heat-crosslinking can be prepared. The cross-linked resin solution is formed on a transparent film by a wet coating method, and is cured by heat treatment to obtain a cured layer having excellent adhesion to a hydrophilic polymer. The best composition is a phenoxy resin and a polyfunctional isocyanate compound. The mole number of the hydroxyl group in the phenoxy resin is divided by the mole number of the isocyanate in the polyfunctional isocyanate compound. [NCO / OH] Those in the range of 0.2 to 3. Suitable for coating heat-crosslinkable resin solution. In order to control the leveling property of the film, other organic solvents can be added as leveling agents. The leveling agents can be widely used such as alcohol, ether, ester, ketone, amidine , Aliphatic or aromatic hydrocarbons, and preferred examples include methanol, ethanol, isopropanol, butanol, methyl isobutyl methanol, heptanol, octanol, nonanol, 3-methylbutanol, and propylene glycol , 3-methoxybutanol, 3-methyl-3-methoxybutanol, 3,5,5-trimethyl-1-hexanol, 2-ethyl-1-hexanol, cyclohexanol , Benzyl alcohol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl hexyl ketone, cyclopentanone, cyclohexanone, methyl cyclohexanone, 1,4-cyclohexanedione, isoflur Ketones, pyrrolidone, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, dimethylmethylene, cyclobutane, 1,3,5-trioxane, methyl acetate, ethyl acetate Ester, butyl acetate, pentyl acetate, cyclohexyl acetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl lactate, ethyl lactate, Butyl lactate, 3--19- 200540001 (16) methoxy Methyl ester, ethyl 3-ethoxypropionate, ethylhexyl acetate, cyclohexyl acetate, benzyl acetate, dibenzyl ether, diethylene glycol diethyl ether, nitromethane, Nitroethane, acetonitrile, γ-butyrolactone, propylene glycol monomethyl ether acetate, toluene, xylene, hexane, cyclohexane, diethyl alcohol ethane, methyl 2-ethoxyacetate , 2-methoxyethanol, 2-butoxyethanol, ethyl acetate, Ν, Ν-dimethylacetamide, dimethylsulfene, Ν, Ν-dimethylformamide, and the like. In addition, in order to control the leveling performance, the addition of a local boiling point solvent at a boiling point of 11 ° C or more under normal pressure can significantly enhance the leveling effect. The boiling point of this temple 丨 cereals are more suitable for use such as 235-trioxane, diethylene glycol diethyl ether, methylhexyl ketone, cyclopentanone, cyclohexanone, methyl cyclohexanone, 1,4-cyclo Hexanedione, cyclohexyl acetate, γ-butyrolactone, diethylacetoxyethane, ethyl 2-ethoxyacetate, 2-methoxyethanol, 2-butoxyethanol, ethyl acetate Ester, N, N-dimethylacetamide, dimethylmethylene I, N, N-dimethylformamide solvents, or these organic solvents and water can be used in combination of two or more kinds. The thickness of the above-mentioned related hardened layer is preferably 0.01 to 30 μm, more preferably 0.05 to 10 μm, and thinner than 0.01 μm makes it difficult to apply uniformly to the film, and thicker than 30 μm, the film is prone to cracking due to bending. Layer of Hydrophilic Polymer The hydrophilic polymer of the present invention is a polymer having an affinity for water as described in the text, and examples thereof include hydrophilic cellulose, such as methyl cellulose, carboxymethyl cellulose, and hydroxyl group. Cellulose, etc .; Polyvinyl alcohols, such as polyvinyl alcohol, vinyl acetate-vinyl alcohol copolymer, polyvinyl acetal, polyethylene methylal, polyethylene benzyl, etc .; hydrophilic natural polymer compounds, Example -20- 200540001 (17) such as gelatin, casein, gum arabic; hydrophilic polyesters, such as partially tertiary polyethylene terephthalate; hydrophilic polyethylenes, such as poly-N-vinylpyrrolidone, polypropylene Phenamine, polyvinylimidazole, polyvinylpyrazole and the like. These may be used singly or in combination of two or more kinds. The hydrophilic polymer is preferably a composition similar to a polarized photon, for example, polyvinyl alcohols such as polyvinyl alcohol are preferred. Although the above-mentioned related polyvinyl alcohols are known to have large changes in characteristics due to alkalinization and degree of polymerization, the type is not particularly limited as long as sufficient adhesion with the substrate is ensured and a thin layer is formed. Polyvinyl alcohol, which is widely used in general, has a degree of alkalinity of 60 to 99.9 mol% and a degree of polymerization of 100 to 4,000. Considering the characteristics of adhesion and thin layer formation, the degree of alkalinity is preferably 7 0 to 9 9 · 5 m ο 1 ° /. The degree of polymerization is 300 to 3,500, more preferably the degree of alkalinity is 80 to 99.0 mol%, and the degree of polymerization is 400 to 3,000. The above-mentioned related polyvinyl alcohols include modified products, and examples thereof include positive modified products, introduction of modified products such as a carboxyl group, a silanol group, a thiol group, an amino group, and an acetamidine group, acetalization, Modified product of ketalization. To form a coating film on the surface of the hardened layer, the hydrophilic polymer is dissolved in a solvent and used as a solution. Water is preferably used as the solvent. In order to improve the solubility, it can also be dissolved by heating. The dissolved concentration is preferably from 2 to 50 parts by weight, and more preferably from 5 to 30 parts by weight per 100 parts by weight of water. After the solution of the hydrophilic polymer is coated on the above-mentioned hardened layer, it is heat-fixed. The higher the temperature and the longer the time, the stronger the heat-fixation. It is preferably 100 ° C for more than 1 minute, more preferably 100. ° C lasts for more than 5 minutes, preferably 100 ° C for more than 10 minutes. It is hoped that the adhesive layer -21-200540001 (18) can be formed without peeling. A layer of a hydrophilic polymer is formed, and the surface of the hardened layer is uniformly coated with the solution by a wet coating method and then dried. Examples of the wet coating method include a spin coating method, a Meyer bar coating method, The forward rotation roll coating method, the engraved roll coating method, the reverse roll coating method, and the like. When an aqueous solution of a hydrophilic polymer compound is formed into a thin layer by a wet coating method, foaming tends to occur and it is likely to cause coating defects. Therefore, a foam inhibitor is added to the aqueous solution of a hydrophilic polymer compound. It is preferable that the antifoaming agent suppresses bubbles generated from the solution. The antifoaming agent or the antifoaming agent is not particularly limited, and examples thereof include amine-based, silicon dioxide, polysiloxane, polysiloxane, and wax. . The thickness of the layer of the hydrophilic polymer is preferably 1 to 20 μm, more preferably 1 to 15 μm, and most preferably 1 to 10 μm. The manufacturing method of the laminated film of the present invention All the manufacturing methods of the laminated film of the present invention are as described above. The transparent film of a thermoplastic synthetic polymer is coated with a solution of a crosslinkable resin on at least one side and cured. A cured layer of a cross-linkable resin is formed, and then a solution of a hydrophilic polymer is applied on the surface of the cured layer and heat-fixed to form a layer of the hydrophilic polymer. Field of Use of Laminated Film The laminated film of the present invention provides a layer of a hydrophilic resin on the outermost surface through a hardened layer of a crosslinkable resin on at least one side of the transparent film to provide the above-mentioned related hydrophilicity. Polarized light bonded with resin layer and polaron-22- 200540001 (19) The surface of polarized photon that is not adhered with the layer of hydrophilic resin is generally protected with a thin film such as triethyl cellulose. The laminated film of the present invention is used as a polarizing plate having an optical compensation function, and it can form a liquid crystal display device having a wide viewing angle and excellent display quality such as contrast. It can be used for TFT liquid crystal display devices such as twisted nematic mode, vertical alignment mode, OCB (Optically Compensated Bend) alignment mode, on-board switching mode, etc. When applied to practical applications, it can be used as a polarizer. All applications, such as a liquid crystal display device, can be used to form a transmissive and reflective type, or a transflective type, which is formed by using a backlight or a reflective plate and a semi-transparent reflective plate on the lighting system, and other displays using a polarizing plate. The device includes a liquid crystal projector, a ferroelectric liquid crystal, an anti-ferroelectric liquid crystal, and an organic EL display device. The polarizing plate on which the laminated film of the present invention is mounted is bonded to the liquid crystal panel using an adhesive layer. At this time, it is prepared in the form of an adhesive layer on the polarizing plate. The exposed surface of the adhesive layer is falsely adhered to prevent pollution and the like. The separator can be formed to cover the adhesive layer. The adhesive layer may also contain, for example, resins of natural and synthetic materials, especially resins that impart adhesion, and fillers, pigments, and colorants made of glass fibers, glass beads, metal powders, and other inorganic powders. Additives, such as antioxidants, may also be adhesive layers containing fine particles and exhibiting light diffusivity. The attachment of the polarizing plate to the polarizing plate can be performed by an appropriate method, and examples thereof include a solvent made of one or a mixture of appropriate solvents such as toluene and ethyl acetate, and adjusted to the base polymer or its composition- 23- 200540001 (20) Dissolve or disperse the adhesive to a concentration of about 10 to 40% by weight. Thicken the adhesive. Use an appropriate spreading method such as casting method and coating method to spread the treatment board to form an adhesive layer, or It is spread on a carrier film such as polyethylene terephthalate to form an adhesive layer, and this adhesive layer is moved to a light board. The thickness of the adhesive layer can be appropriately determined according to the purpose of use and the adhesion, and is preferably 1 to 500 μm, more preferably 2 to 200 μm, and most preferably 10 to 100 μm. The separator of the adhesive layer can be a suitable thin material such as plastic film, rubber Ji, paper, cloth, non-woven fabric, net, foamed sheet and metal foil, etc. If necessary, it can be made of polysiloxane and long chain. Appropriate release agents such as alkane-based and molybdenum sulfide. [Embodiments] Examples The material properties described in this specification were obtained through the following evaluations. (1) Measurement of R 値, K 値 The phase difference R 値 of the product of the birefringence Δη and the film thickness d, and the phase difference in the vertical direction on the opposite side is K 値, measured by the trade name "KOBRA21-ADH" of Oji Measuring Instruments . R 値 is measured when the incident light is perpendicular to the surface of the film R = An · d = (nx-ny) xd, K = ((nx + ny) / 2-nz) χ 値, K 値 The unit is nm, nx, ny, and nz are defined here as follows. nx: the maximum refractive index in the plane of the film, special polarizing layer such as polarizing diol and biasing force, etc.
內爲 司製 旦 里 , d,R -24- 200540001 (21) ny :表示最大折射率(nx )之方向上,與薄膜面內垂 直方位的折射率 nz :薄膜面的正向方向之折射率 (2 )與聚乙烯醇之黏著性評估 將15重量份之聚乙烯醇樹脂(KURARAY PVA117、 聚合度1 700、鹼化度98.5 )加熱溶解於所定量85重量份 的水中,作成聚乙烯醇溶液,將此聚乙烯醇溶液塗佈於層 合薄膜上,接著用邁耶棒塗覆法均勻展開,再用60 t:烤 箱進行5分鐘的乾燥,層合厚度6μιη的聚乙烯醇樹脂層 。此聚乙烯醇樹脂層與經由實施例、比較例所得到的層合 薄膜的黏著性,係藉由在橫切成1〇〇個lmm方塊的區域 ’黏著NIC H IB AN製的玻璃紙帶後在垂直方向撕下時,觀 察是否引起剝離而進行評估。 X:黏著性不充分 1〇〇個中只要1個產生剝離時 〇:黏著性確保 無剝離 (3 )尺寸安定性評估方法 關於層合薄膜的尺寸變化,評估裝置使用LASERTEC (股)製的real-time掃描型雷射顯微鏡:商品名『 1 LM2 1 D』,測量初期尺寸與耐熱性試驗後的尺寸,試驗 條件係對於8 0 °C D R Y、6 0 t: 9 0 % R Η,各觀測至1,〇 〇 〇 h r爲 止’評估基準係定爲無變化(〇)、收縮、膨漲3階段。 (4 )作爲偏光板的評估 關於本發明之與聚乙烯醇的黏著性優良的層合薄膜, 作爲偏光子用保護薄膜依照下述的方法作成偏光板,實施 -25- 200540001 (22) 耐環境性中的特性試驗(表1中,優良時爲〇)。 厚度120 μηι的聚乙烯醇薄膜浸漬於含有1份碘、2份 • 碘化鉀、4份硼酸之水溶液中,以5 0 °C拉伸4倍而得到偏 光子,用下述(i)〜(v)步驟,黏合偏光子與層合薄膜 的親水性高分子層而作成偏光板。 偏光板的作成方法 (i) 將切割出之長度方向30cm、寬度方向18cm層 B 合薄膜,令親水性高分子之層向上狀態下配置於玻璃板上 〇 (ii) 將與層合薄膜同尺寸的上述偏光子,浸漬於固 形分2重量%的聚乙烯醇黏著劑層中1〜2秒。 (iii )輕輕的除去上述(ii )的偏光子上所附著的過 剩的黏著劑,放置在上述(i )的層合薄膜試樣上,使層 合薄膜與黏合劑接合的方式層合而配置。 (iv)用手操作滾筒從經層合之偏光子與層合薄膜的 φ 層合物的頂端開始除去過多的黏著劑及氣泡而黏合,手操 作滾筒的壓力約2〜3kg/cm2,滾筒速度爲約2m/min。 • ( v)在80°C的乾燥器中將(iv)所得到的試樣放置 . 2分鐘,而得到偏光板。 (5 )光學特性 偏光度的測量 透過率的測量係使用日立(股)、商品名「U-4 000 S p e c t r 〇 p h 〇 t 〇 m e t e r」,測量時,使用2片偏光板測量平行 及垂直透過率,偏光度如下述計算,平行透過率係使偏光 -26- 200540001 (23) 子的吸收軸成平行下2片重疊所測量的透過率,垂直透過 率係使偏光子的吸收軸成垂直下2片重疊所測量的透過率 偏光度={ (H1-H2) / (H1+H2)丨丨/2 H1:平行透過率、H2:垂直透過率 偏光板的耐環境性試驗 試驗條件係對於 80°C DRY、60°C 90%RH,各觀察至 1,00 Ohr爲止,評估經過試驗前後的偏光度變化之光學特 性。 偏光度的變化在1 %以內時,耐環境性定爲〇而判定 爲優良,除此之外定爲X而判定爲劣化。 (6 )液晶顯示裝置的光學補償效果 使用富士通(股)液晶監視器VL-1 51 VA調查光學補 償效果。 在液晶胞裏面,使本發明所得到的偏光板與市售的狀 態有同樣的遲相軸配置的方式構成,表面使用市售品的構 成。 評估係與市售品比較,進行比較對比與視野角胃性, 可得到光學補償效果者爲優良(〇),無法得到者爲低劣 (X )而進行評估。 實施例1 具備攪拌機、溫度計及還流冷卻機之反應裝置中,裝 入氫氧化鈉水溶液及離子交換水,將雙(3-甲基-4_經 -27- 200540001 (24) 基苯基)-3,3, 5 -三甲基環己烷及雙甲酚芴以 mol% )的比率溶解,加入少量的亞硫酸氫鹽 中加入一氯甲院,以20 °C將光氣(phosgene) 鐘的時間吹入,再加入p-tert-丁基苯酚而使其 三乙胺以3 0。(:攪拌約3小時後結束反應,反 出有機相,蒸發氯化甲烷而得到共聚合聚碳酸 的共聚合聚碳酸酯的組成比約與單體加入量相 此聚合物的玻璃轉化點溫度爲23 6°C。 將此共聚合聚碳酸酯溶解於二氯甲烷中, 量%的膠漿溶液,將此膠漿溶液流延於鋼桶上 的剝離取下後使其乾燥,將其用滾筒拉伸機以 縱向1 · 8倍的一軸拉伸加工,所得到的一軸拉 度爲1 1 5μπι,薄膜中的殘留溶劑量爲1 .3重量 用拉幅機以240°C於橫向進行2.1倍的橫向拉 逐次二軸拉伸所得到的拉伸薄膜的相位差値爲 K = 2 7 3 nm 〇 於此拉伸薄膜上用交聯性樹脂製造交聯性 層,硬化層係在混合2 0重量份的苯氧基樹月! CARBIDE CORPORATION (股)製 PKHM-30、 的溶劑之甲基乙基酮及20重量份的2-乙氧基 者中,再混合20重量份之作爲多官能異氰酸 )的日本聚尿烷(股)製CORONET後作成塗 用邁耶棒塗覆法塗工,以130 °C熱處理5分鐘 2 μ m的硬化層。 50 : 50 ( ,接著於其 用約6 0分 乳化,加入 應結束後取 酯,所得到 同,此外, 作成1 8重 ,將其連續 2 3 0 °C進行 伸薄膜的厚 :%,此薄膜 伸,藉由此 R = 5 2nm、 樹脂的硬化 爹之 UNION 4 0重量份 乙基乙酸酯 酯(硬化劑 液,此塗液 ,形成厚度 -28· 200540001 (25) 更於此硬化層上形成由親水性高分子所成的薄層,薄 層係將15重量份之聚乙烯醇樹脂(KURARAY PVA117、 聚合度1 700、鹼化度98.5 )加熱溶解於85重量份的水中 所得到的水溶液作成塗液而形成,此塗液用邁耶棒塗覆法 塗工,以100 °C熱處理5分鐘,形成厚度2μιη的薄層,而 得到在透明熱塑性合成高分子薄膜的單面的最表面上具有 由親水性高分子所成的薄膜之層合薄膜(偏光子用保護薄 膜)。 對於此偏光子用保護薄膜,實施對於80 °C DRY、60 °C 90%RH,各自至l,000hi*爲止的尺寸安定性評估,但未 觀察到尺寸變化,同時亦測量關於相位差値、K値的光學 特性的變化,亦未觀察到變化。 進行此偏光子用保護薄膜與聚乙烯醇的黏著性試驗, 對於偏光子用保護薄膜之具有親水性高分子的薄層的表面 ,將聚乙烯醇溶液用邁耶棒塗覆法塗工,用60°C的烤箱 進行乾燥5分鐘,在偏光子用保護薄膜上形成厚度ΙΟμτη 的聚乙烯醇層,此聚乙烯醇層與偏光子用保護薄膜的黏著 性試驗以橫割試驗進行’但得到完全未觀察到剝離的優良 黏著性。 接著使用上述偏光子用保護薄膜進行製作偏光板。 評估如此作成的實施例1的試樣時’黏著性優良’偏 光度爲99.2%,確認其具有充分作爲偏光板特性’此外’ 在80°CDRY、60°C90%RH之l,000hr的耐環境性試驗中, 亦未觀察到偏光度特性’爲優良。 -29- 200540001 (26) 將使用本發明所得到的層合薄膜之偏光板實裝於液晶 監視器’此時,使本發明的層合薄膜設置在液晶胞側上的 方式介由黏著劑實施黏合,確認藉此所得到的液晶監視器 的顯示畫面時,具有優良的對比及廣視野角。 實施例2 具備攪拌機、溫度計及還流冷卻機之反應裝置中裝入 氫氧化鈉水溶液及離子交換水,將雙酚A及雙甲酚芴以 50 : 50 ( mol% )的比率溶解,加入少量的亞硫酸氫鹽, 接著於其中加入二氯甲烷,以20°C將光氣(phosgene)用 60分鐘的時間吹入,再加入p-tert-丁基苯酚而使其乳化 ,加入三乙胺以3 攪拌約3小時後結束反應,反應結 束後取出有機相,蒸發氯化甲烷而得到共聚合聚碳酸酯, 所得到的共聚合聚碳酸酯的組成比與單體加入量與相同, 此外,此聚合物的玻璃轉化點溫度爲2 1 3 °C。 將此共聚合聚碳酸酯溶解於二氯甲烷中,作成18重 量%的膠漿溶液,將此膠漿溶液流延於鋼桶上,將其連續 的剝離取下後使其乾燥,將其用滾筒拉伸機以2 1 0°C進行 縱向1 · 8倍的一軸拉伸加工,所得到的一軸拉伸薄膜的厚 度爲119μπα,薄膜中的殘留溶劑量爲丨.2重量%,此薄膜 用拉幅機以217t於橫向進行2.1倍的橫向拉伸,藉由此 逐次二軸拉伸所得到的拉伸薄膜的相位差値爲R = 49nm、 K = 2 6 8 nm 〇 接著進行與實施例1同樣的作法而得到偏光子用保護 -30- 200540001 (27) 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 ' ,得到與實施例1同樣優良的結果。 將使用本發明所得到的層合薄膜之偏光板實裝於液晶 監視器,此時,使本發明的層合薄膜設置在液晶胞側上的 方式介由黏著劑實施黏合,確認藉此所得到的液晶監視器 的顯示畫面時,具有優良的對比及廣視野角。 比較例1 與實施例2同樣使用雙酚A及雙甲酚芴以50: 50( mol% )的比率所得到的共聚合聚碳酸酯。 將此共聚合聚碳酸酯溶解於二氯甲烷中,作成18重 量%的膠漿溶液,將此膠漿溶液流延於鋼桶上,將其連續 的剝離取下後使其乾燥,將其用滾筒拉伸機以2 1 0 °C進行 縱向1. 8倍的一軸拉伸加工,所得到的一軸拉伸薄膜的厚 φ 度爲Π9μηι,薄膜中的殘留溶劑量爲1.2重量%。 此薄膜用拉幅機以217°C於橫向進行2.1倍的橫向拉 • 伸,藉由此逐次二軸拉伸所得到的拉伸薄膜的相位差値爲 % R = 51nm、Κ = 27 3 nm 〇 此處將此拉伸薄膜直接作爲偏光子用保護薄膜使用。 對於此偏光子保護薄膜,實施對於80°CDRY、60°C 90%RH,各自至l,000hr爲止的尺寸安定性評估,但未觀 察到尺寸變化,同時亦測量關於相位差値、K値的光學特 性的變化,亦未觀察到變化。 -31 - 200540001 (28) 進行此偏光子用保護薄膜與聚乙烯醇的黏著性試驗, 對於偏光子用保護薄膜之具有親水性高分子的薄層的表面 ,將聚乙烯醇溶液用邁耶棒塗覆法塗工,用6 0 °C的烤箱 進行乾燥5分鐘,在偏光子用保護薄膜上形成厚度ΐ〇μηι 的聚乙烯醇層,此聚乙烯醇層與偏光子用保護薄膜的黏著 性試驗進行橫割試驗,聚乙烯醇層完全剝離,無法得到偏 光子用保護薄膜與聚乙烯醇的充分黏著性。 比較例2 與實施例2同樣使用雙酚Α及雙甲酚芴以50: 50( mol%)的比率所得到的共聚合聚碳酸酯。 將此共聚合聚碳酸酯溶解於二氯甲烷中,作成18重 量%的膠漿溶液,將此膠漿溶液流延於鋼桶上,將其連續 的剝離取下後使其乾燥,將其用滾筒拉伸機以2 1 0°C進行 縱向1 · 8倍的一軸拉伸,所得到的一軸拉伸薄膜的厚度爲 φ 1 19μιη,薄膜中的殘留溶劑量爲1 .2重量%。此薄膜用拉 幅機以21 於橫向進行2.1倍的橫向拉伸’藉由此逐次 ‘ 二軸拉伸所得到的拉伸薄膜的相位差値爲 R = 54nm、 _ K = 2 7 0nm 〇 於此拉伸薄膜上用交聯性樹脂製造硬化層,硬化層係 在混合20重量份的苯氧基樹脂之UNION CARBIDE CORPORATION (股)製PKHM-30、4〇重量份的溶劑之甲 基乙基酮及20重量份的2-乙氧基乙基乙酸酯者中,再混 合20重量份之作爲多官能異氰酸酯(硬化劑)的曰本聚 -32- 200540001 (29) 尿烷(股)製CORONET後作成塗液,此塗液用邁耶棒塗 覆法塗工,以1 3 0 °C熱處理5分鐘,形成厚度2 μιη的硬化 層。此處將此拉伸薄膜直接作爲偏光子用保護薄膜使用。 對於此偏光子保護薄膜,實施對於80 °C DRY、60 °C 90%RH,各自至l,000hr爲止的尺寸安定性評估,但未觀 察到尺寸變化,同時亦測量關於相位差値、K値的光學特 性的變化,亦未觀察到變化。 接著,進行此偏光子用保護薄膜與聚乙烯醇的黏著性 試驗,對於偏光子用保護薄膜之具有親水性高分子的薄層 的表面,將聚乙烯醇溶液用邁耶棒塗覆法塗工,用60 °C 的烤箱進行乾燥5分鐘,在偏光子用保護薄膜上形成厚度 10 μιη的聚乙烯醇層,此聚乙烯醇層與偏光子用保護薄膜 的黏著性試驗進行橫割試驗,聚乙烯醇層完全剝離,無法 得到偏光子用保護薄膜與聚乙烯醇的充分黏著性。 比較例3 與實施例2同樣使用雙酚Α及雙甲酚芴以50:50( mol% )的比率所得到的共聚合聚碳酸酯。 將此共聚合聚碳酸酯溶解於二氯甲烷中,作成18重 量%的膠漿溶液,將此膠漿溶液流延於鋼桶上,將其連續 的剝離取下後使其乾燥,將其用滾筒拉伸機以2 1 0 °C進行 縱向1 · 8倍的一軸拉伸,所得到的一軸拉伸薄膜的厚度爲 1 1 9 μ m,薄膜中的殘留溶劑量爲1 · 2重量%。此薄膜用拉 幅機以2 1 7 °C於橫向進行2 · 1倍的橫向拉伸,藉由此逐次 -33- 200540001 (30) 二軸拉伸所得到的拉伸薄膜的相位差値爲 R = 54nm、 K = 2 7 Onm 〇 接著,在此拉伸薄膜上更形成由親水性高分子所成的 薄層,薄層係將1 5重量份之聚乙烯醇樹脂(KURARAY PVA117、聚合度1 700、鹼化度98.5 )加熱溶解於85重 量份的水中所得到的水溶液作成塗液而形成,此塗液用邁 耶棒塗覆法塗工,以1〇〇 °C熱處理5分鐘,形成厚度2μιη 的薄層,而得到在透明熱塑性合成高分子薄膜的單面的最 表面上具有由親水性高分子所成的薄膜之層合薄膜(偏光 子用保護薄膜)。 對於此偏光子保護薄膜,實施對於80 °C DRY、60 °C 90%RH,各自至l,000hr爲止的尺寸安定性評估,但未觀 察到尺寸變化,同時亦測量關於相位差値、K値的光學特 性的變化,亦未觀察到變化。 接著,進行此偏光子用保護薄膜與聚乙烯醇的黏著性 試驗,對於偏光子用保護薄膜之具有親水性高分子的薄層 的表面,將聚乙烯醇溶液用邁耶棒塗覆法塗工,用6(TC 的烤箱進行乾燥5分鐘,在偏光子用保護薄膜上形成厚度 ΙΟμπι的聚乙烯醇層,此聚乙烯醇層與偏光子用保護薄膜 的黏著性試驗進行橫割試驗,聚乙烯醇層完全剝離,無法 得到偏光子用保護薄膜與聚乙烯醇的充分黏著性。 -34- 200540001The inner part is made of steel, d, R -24-200540001 (21) ny: the refractive index in the direction of the maximum refractive index (nx) and the vertical orientation in the film plane nz: the refractive index in the positive direction of the film plane (2) Evaluation of adhesion with polyvinyl alcohol 15 parts by weight of polyvinyl alcohol resin (KURARAY PVA117, degree of polymerization 1 700, degree of alkalinity 98.5) were heated and dissolved in 85 parts by weight of water to prepare a polyvinyl alcohol solution. This polyvinyl alcohol solution was coated on a laminated film, and then uniformly developed by a Meyer bar coating method, and then dried in a 60 t: oven for 5 minutes to laminate a polyvinyl alcohol resin layer having a thickness of 6 μm. The adhesion between the polyvinyl alcohol resin layer and the laminated films obtained in the examples and comparative examples was obtained by bonding a cellophane tape made of NIC H IB AN to a region cut into 100 squares of 1 mm square. When tearing off in the vertical direction, it was evaluated whether or not peeling was caused. X: Insufficient adhesiveness When only one of the 100 is peeled off. 0: Adhesiveness is ensured without peeling. (3) Dimensional stability evaluation method As for the dimensional change of the laminated film, the evaluation device uses real made by LASERTEC. -time scanning laser microscope: trade name "1 LM2 1 D", measuring the initial size and the size after the heat resistance test. The test conditions are for 80 ° CDRY, 60 t: 9 0% R Η, each observed until Up to 1,000 hours, the evaluation criteria were set to three stages: no change (0), contraction, and expansion. (4) Evaluation as a polarizing plate Regarding the laminated film with excellent adhesion to polyvinyl alcohol according to the present invention, as a protective film for polarizers, a polarizing plate was prepared according to the following method, and implemented -25-200540001 (22) Environmental resistance Characteristic test (in Table 1, it is 0 when it is excellent). Polyvinyl alcohol film with a thickness of 120 μm was immersed in an aqueous solution containing 1 part of iodine, 2 parts of potassium iodide, and 4 parts of boric acid, and was stretched 4 times at 50 ° C to obtain polarized photons. The following (i) ~ (v In step), a polarizing plate is formed by bonding polarized photons and a hydrophilic polymer layer of a laminated film. How to make a polarizing plate (i) Laminate a B-layer film with a length of 30 cm and a width of 18 cm, and place the hydrophilic polymer layer on the glass plate with the upward direction. (Ii) The same size as the laminated film. The above-mentioned polarizer is immersed in a polyvinyl alcohol adhesive layer having a solid content of 2% by weight for 1 to 2 seconds. (iii) The excess adhesive adhered to the polarizer of (ii) above is gently removed, and it is placed on the laminated film sample of (i) above, and the laminated film and the adhesive are laminated in a manner of bonding. Configuration. (iv) Manually operate the roller to remove excess adhesive and air bubbles from the top of the φ laminate of the laminated polarizer and the laminated film to adhere. The pressure of the manual operation of the roller is about 2 ~ 3kg / cm2, the speed of the roller It is about 2m / min. • (v) Place the sample obtained in (iv) in a dryer at 80 ° C for 2 minutes to obtain a polarizing plate. (5) Measurement of optical characteristic polarization degree The measurement of transmittance uses Hitachi (Trade), trade name "U-4 000 S pectr 〇ph 〇t 〇meter". During the measurement, two polarizing plates are used to measure parallel and vertical transmission. The transmittance and polarization are calculated as follows. The parallel transmittance is the measured transmittance with the absorption axis of polarized light -26-200540001 (23) in parallel and the two pieces are superimposed. The vertical transmittance is the absorption axis of the polarized light with the vertical direction. Polarized transmittance measured with two overlaps = ((H1-H2) / (H1 + H2) 丨 丨 / 2 H1: Parallel transmittance, H2: Vertical transmittance Polarization plate Environmental resistance test The test conditions are for 80 ° C DRY, 60 ° C 90% RH, each observed until 1,000 Ohr, to evaluate the optical characteristics of polarization changes before and after the test. When the change in the degree of polarization is within 1%, the environmental resistance is determined to be 0, and it is judged to be excellent. Otherwise, it is determined to be X, and judged to be deteriorated. (6) Optical compensation effect of the liquid crystal display device The optical compensation effect was investigated using Fujitsu's LCD monitor VL-1 51 VA. In the liquid crystal cell, the polarizing plate obtained by the present invention is configured to have the same retardation axis arrangement as a commercially available state, and a commercially available product is used on the surface. The evaluation is compared with a commercially available product, and the comparison and the visual field angle stomach are compared. The person who can obtain the optical compensation effect is excellent (0), and the person who cannot obtain it is evaluated as inferior (X). Example 1 A reaction device provided with a stirrer, a thermometer, and a reflux cooler was charged with an aqueous sodium hydroxide solution and ion-exchanged water, and bis (3-methyl-4_ via-27- 200540001 (24) ylphenyl)- 3,3,5-trimethylcyclohexane and biscresol hydrazone were dissolved at a ratio of mol%), a small amount of bisulfite was added to chloroformin, and phosgene (Phosgene) was added at 20 ° C. Blow in over time, p-tert-butylphenol was added to make triethylamine to 30. (: The reaction is completed after stirring for about 3 hours, the organic phase is reversed, and the composition ratio of the copolymerized polycarbonate obtained by evaporating methane chloride to obtain a copolymerized polycarbonate is about the same as the monomer addition amount. 23 6 ° C. This copolymerized polycarbonate was dissolved in dichloromethane, and the glue solution was measured in%. The glue solution was cast on a steel drum, peeled off, and dried. The stretcher is stretched by a uniaxial stretching of 1.8 times in the longitudinal direction, the obtained uniaxial tension is 1 15 μm, the amount of residual solvent in the film is 1.3, and the tenter is stretched 2.1 times at 240 ° C in the transverse direction. The phase difference of the stretched film obtained by successive biaxial stretching in the transverse direction is K = 273 nm. On this stretched film, a crosslinkable layer is made of a crosslinkable resin, and the hardened layer is mixed with 20 Part by weight of phenoxy tree! PKHM-30 manufactured by CARBIDE CORPORATION, a solvent of methyl ethyl ketone and 20 parts by weight of 2-ethoxy, and 20 parts by weight are mixed as a polyfunctional isocyanide. Acid) made by Japan Polyurethane Co., Ltd. CORONET, coated with Meyer rod coating method, 1 Heat treated at 30 ° C for 5 minutes, 2 μm hardened layer. 50: 50 (, then emulsified with about 60 minutes, the ester should be taken after the addition should be completed, the same obtained, in addition, made into 18 weights, it was stretched at a continuous thickness of 230 ° C:%, this The film is stretched, so that R = 5 2nm, resin hardened UNION 40 0 parts by weight of ethyl acetate (hardener liquid, this coating liquid, forming a thickness of -28 · 200540001 (25) more than this hardened layer A thin layer made of a hydrophilic polymer is formed thereon. The thin layer is obtained by heating and dissolving 15 parts by weight of polyvinyl alcohol resin (KURARAY PVA117, degree of polymerization 1 700, degree of alkalinity 98.5) in 85 parts by weight of water. The aqueous solution is formed as a coating solution. This coating solution is coated with a Meyer bar coating method, and heat-treated at 100 ° C for 5 minutes to form a thin layer with a thickness of 2 μm, and the outermost surface of one side of a transparent thermoplastic synthetic polymer film is obtained. Laminated film (protective film for polarizers) with a film made of a hydrophilic polymer on it. For this protective film for polarizers, the temperature is 80 ° C DRY, 60 ° C 90% RH, each to 1,000hi. * Dimensional stability evaluation to date, but no size observed At the same time, the optical characteristics of the phase difference 値 and K 变化 were also measured, and no change was observed. The adhesion test between the protective film for polarizers and polyvinyl alcohol was performed, and the protective film for polarizers was hydrophilic. On the surface of the thin polymer layer, the polyvinyl alcohol solution was coated with a Meyer bar coating method, and dried in an oven at 60 ° C. for 5 minutes to form a polyvinyl alcohol layer with a thickness of 10 μτη on a protective film for polarizers. The adhesion test between the polyvinyl alcohol layer and the protective film for polarizers was performed by a cross-cut test, but excellent adhesion was obtained without peeling being observed at all. Next, a polarizing plate was produced using the protective film for polarizers described above. The sample of Example 1 had an excellent polarization degree of 99.2%, and was confirmed to have sufficient polarizing plate characteristics. In addition, in an environmental resistance test of 1,000 hours at 80 ° CDRY and 60 ° C 90% RH, No polarization characteristic was observed to be excellent. -29- 200540001 (26) A polarizing plate using the laminated film obtained by the present invention was mounted on a liquid crystal monitor. At this time, the present invention was made The laminated film was placed on the side of the liquid crystal cell, and was adhered through an adhesive, and it was confirmed that the display screen of the liquid crystal monitor obtained thereby had excellent contrast and wide viewing angle. Example 2 Equipped with a stirrer, a thermometer, and a flow The reaction device of the cooler was filled with an aqueous sodium hydroxide solution and ion-exchanged water, and bisphenol A and biscresol hydrazone were dissolved at a ratio of 50:50 (mol%), and a small amount of bisulfite was added, followed by adding Dichloromethane was blown with phosgene at 20 ° C for 60 minutes, and then p-tert-butylphenol was added to emulsify it. Triethylamine was added to stir at 3 for about 3 hours to end the reaction. After the reaction, the organic phase was taken out, and the methane chloride was evaporated to obtain a copolymerized polycarbonate. The composition ratio of the obtained copolymerized polycarbonate and the amount of monomers were the same. In addition, the glass transition point temperature of the polymer was 2 1 3 ° C. This copolymerized polycarbonate was dissolved in dichloromethane to prepare an 18% by weight dope solution. This dope solution was cast on a steel drum, and it was continuously peeled off and dried, and then used. The roller stretcher performs uniaxial stretching at a length of 1.8 times in the longitudinal direction at 2 0 ° C. The thickness of the obtained uniaxially stretched film is 119 μπα, and the amount of residual solvent in the film is 丨 2% by weight. The tenter was stretched 2.1 times in the transverse direction at 217 t, and the phase difference 的 of the stretched film obtained by the successive biaxial stretching was R = 49 nm, K = 268 nm. Then, it was performed with an example. 1 The same method was used to obtain a protective film for polarizing -30-200540001 (27). Evaluation of the protective film for polarizers was performed in the same manner as in Example 1 and the same excellent results as in Example 1 were obtained. The polarizing plate using the laminated film obtained by the present invention is mounted on a liquid crystal monitor. At this time, the method of setting the laminated film of the present invention on the liquid crystal cell side is adhered via an adhesive, and it is confirmed that the obtained The LCD display screen has excellent contrast and wide viewing angle. Comparative Example 1 Similar to Example 2, a copolymerized polycarbonate obtained by using bisphenol A and biscresol fluorene at a ratio of 50:50 (mol%) was used. This copolymerized polycarbonate was dissolved in dichloromethane to prepare an 18% by weight dope solution. This dope solution was cast on a steel drum, and it was continuously peeled off and dried, and then used. The roller stretcher was uniaxially stretched 1.8 times in the longitudinal direction at 210 ° C. The thickness of the obtained uniaxially stretched film was φ9 μηι, and the amount of residual solvent in the film was 1.2% by weight. This film was stretched 2.1 times in the transverse direction with a tenter at 217 ° C. The phase difference 値 of the stretched film obtained by successive biaxial stretching was% R = 51nm, κ = 27 3 nm 〇 Here, this stretched film is directly used as a protective film for polarizers. For this polarizer protective film, dimensional stability evaluations of 80 ° CDRY and 60 ° C 90% RH were performed up to 1,000 hours, but no dimensional change was observed, and the phase difference 値 and K 値 were also measured. No change in optical characteristics was observed. -31-200540001 (28) The adhesion test between the protective film for polarizers and polyvinyl alcohol was performed. For the surface of a thin layer of a hydrophilic polymer with a protective film for polarizers, a polyvinyl alcohol solution was used for Mayer rods. The coating method coater was dried in an oven at 60 ° C for 5 minutes to form a polyvinyl alcohol layer with a thickness of 0 μm on the protective film for polarizers. The adhesion between the polyvinyl alcohol layer and the protective film for polarizers In the test, a cross-cut test was performed, and the polyvinyl alcohol layer was completely peeled off, and sufficient adhesion between the protective film for polarizers and polyvinyl alcohol could not be obtained. Comparative Example 2 Similar to Example 2, a copolymerized polycarbonate obtained using bisphenol A and biscresol fluorene at a ratio of 50:50 (mol%) was used. This copolymerized polycarbonate was dissolved in dichloromethane to prepare an 18% by weight dope solution. This dope solution was cast on a steel drum, and it was continuously peeled off and dried, and then used. The roller stretcher was uniaxially stretched at 1.8 ° times in the longitudinal direction at 210 ° C. The thickness of the obtained uniaxially stretched film was φ 1 19 μm, and the amount of residual solvent in the film was 1.2% by weight. This film was stretched 2.1 times in the transverse direction with a tenter, and the phase difference 的 of the stretched film obtained by successively biaxial stretching was R = 54nm, _K = 2.70nm. A cross-linked resin is used to produce a hardened layer on this stretched film. The hardened layer is made of 20 parts by weight of a phenoxy resin, PKHM-30, manufactured by UNION CARBIDE CORPORATION, and 40 parts by weight of a methyl ethyl solvent. Ketone and 20 parts by weight of 2-ethoxyethyl acetate, 20 parts by weight of polyisocyanate (hardener), which is polybenzyl-32-200540001 (29) made from urethane After CORONET, a coating liquid was prepared. This coating liquid was coated with a Meyer bar coating method and heat-treated at 130 ° C for 5 minutes to form a hardened layer with a thickness of 2 μm. This stretched film is used here as a protective film for polarizers as it is. For this polarizer protective film, dimensional stability evaluations of 80 ° C DRY and 60 ° C 90% RH up to 1,000 hours were performed, but no dimensional change was observed, and phase differences 値, K 値 were also measured. No change in optical characteristics was observed. Next, the adhesion test between the protective film for polarizers and polyvinyl alcohol was performed. For the surface of the thin layer of the hydrophilic polymer having a protective film for polarizers, a polyvinyl alcohol solution was applied by a Meyer bar coating method. After drying in an oven at 60 ° C for 5 minutes, a polyvinyl alcohol layer with a thickness of 10 μm was formed on the protective film for polarizers. The adhesion test between the polyvinyl alcohol layer and the protective film for polarizers was subjected to a cross-cut test. The vinyl alcohol layer was completely peeled off, and sufficient adhesion between the protective film for polarizers and polyvinyl alcohol could not be obtained. Comparative Example 3 Similar to Example 2, a copolymerized polycarbonate obtained using bisphenol A and biscresol fluorene at a ratio of 50:50 (mol%) was used. This copolymerized polycarbonate was dissolved in dichloromethane to prepare an 18% by weight dope solution. This dope solution was cast on a steel drum, and it was continuously peeled off and dried, and then used. The roller stretcher was uniaxially stretched at 1.8 ° times in the longitudinal direction at 210 ° C. The thickness of the obtained uniaxially stretched film was 119 μm, and the amount of residual solvent in the film was 1.2% by weight. This film was stretched by 2 ten times in the transverse direction with a tenter at 2 1 7 ° C, and the phase difference 値 of the stretched film obtained by successively -33- 200540001 (30) biaxial stretching was R = 54nm, K = 2 7 Onm. Next, a thin layer made of a hydrophilic polymer is formed on the stretched film. The thin layer is made of 15 parts by weight of a polyvinyl alcohol resin (KURARAY PVA117, polymerization degree). 1 700, degree of alkalinity 98.5) The aqueous solution obtained by heating and dissolving in 85 parts by weight of water was formed into a coating solution. This coating solution was coated by a Meyer bar coating method and heat-treated at 100 ° C for 5 minutes to form a coating solution. With a thickness of 2 μm, a laminated film (a protective film for polarizers) having a film made of a hydrophilic polymer on the outermost surface of a transparent thermoplastic synthetic polymer film is obtained. For this polarizer protective film, dimensional stability evaluations of 80 ° C DRY and 60 ° C 90% RH up to 1,000 hours were performed, but no dimensional change was observed, and phase differences 値, K 値 were also measured. No change in optical characteristics was observed. Next, the adhesion test between the protective film for polarizers and polyvinyl alcohol was performed. For the surface of the thin layer of the hydrophilic polymer having a protective film for polarizers, a polyvinyl alcohol solution was applied by a Meyer bar coating method. In a 6 ° C oven for 5 minutes, a polyvinyl alcohol layer with a thickness of 10 μm was formed on the protective film for polarized photons. A cross-cut test was performed on the adhesion test between the polyvinyl alcohol layer and the protective film for polarized photons. Polyethylene The alcohol layer is completely peeled off, and sufficient adhesion between the protective film for polarizers and polyvinyl alcohol cannot be obtained. -34- 200540001
1 一___一 (3I 漱 其它 〇 〇〇釦 ^ si C 紘昶鼢 m m m m m ^ 踩 s 纪 运處呍 米 _ 螗 擊 e 紫 〇 ±Π 〇〇毖 m w 紘刼蝨 m m m 您產 s a> s #: s 米长 追擊鼷 I I I 與聚乙烯醇層 的黏著性 〇 〇 X X X 光學特性 安定性 〇 〇 〇 〇 〇 尺寸 安定性 〇 〇 〇 〇 〇 薄層 壤 凝 交聯樹脂 硬化層 壊 摧 實施例I 實施例2 比較例I 比較例2 比較例3 -35- 200540001 (32) 實施例3 除了使用100mol%的雙酚A作爲單體以外’其餘進 行與實施例1相同的操作’得到僅由雙酣A所成的聚碳 酸醋,所得到的聚碳酸酯的玻璃轉化點溫度爲1 5 8 °C ° 將此聚碳酸酯溶解於二氯甲烷中,作成1 8重量%的 膠漿溶液,將此膠漿溶液流延於鋼桶上,將其連續的剝離 取下後使其乾燥,將其用滾筒拉伸機以1 5 5 °C進行縱向 1.1倍的一軸拉伸,所得到的一軸拉伸薄膜的厚度爲 1 1 0 μιη,薄膜中的殘留溶劑量爲1 · 1重量%,此薄膜用拉 幅機以1 6 VC於橫向進行1 . 1 5倍的橫向拉伸,藉由此逐次 二軸拉伸所得到的拉伸薄膜的相位差値爲 R = 55 nm、 K = 2 7 2nm 〇 接著進行與實施例1同樣的作法而得到偏光子用保護 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 ,得到與實施例1同樣優良的結果。 實施例4 除了使用KURARAY PVA405 (鹼化度80mol%、聚合 度5 00 )作爲親水性高分子化合物以外,其餘進行與實施 例2相同的操作,得到由相位差値r = 5 0 n m、K = 2 7 0 n m之 由雙酚A與雙甲酚芴所成的共聚合聚碳酸酯所形成的薄 膜。 接著進行與實施例1同樣的作法而得到偏光子用保護 -36- 200540001 (33) 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 ,得到與實施例1同樣優良的結果。 實施例5 除 了使用 KURARAY PVA124(鹼化度 98.5mol%、聚 合度2400 )作爲親水性高分子化合物以外,其餘進行與 實施例 2相同的操作,得到由相位差値 R = 50nm、 K = 270nm之由雙酚A與雙甲酚芴所成的共聚合聚碳酸酯 所形成的薄膜。 接著進行與實施例1同樣的作法而得到偏光子用保護 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 ,得到與實施例1同樣優良的結果。1 ______ (3I wash other 〇〇〇 cluck ^ si C 纮 昶 鼢 mmmmm ^ step s 运 纪 纪 _ 螗 Click e purple 〇 ± Π 〇〇 毖 mw lice mmm you produce s a > s #: s Adhesion of meter-long chase 鼷 III and polyvinyl alcohol layer XXXXXX Optical property stability Dimensional stability 0000 Thin layer soil condensed crosslinked resin hardened layer Example I Example 2 Comparative Example I Comparative Example 2 Comparative Example 3 -35- 200540001 (32) Example 3 Except that 100 mol% of bisphenol A was used as a monomer, 'the rest was performed the same operation as in Example 1' to obtain only from bis Polycarbonate prepared by 的 A, the glass transition point temperature of the obtained polycarbonate was 158 ° C ° This polycarbonate was dissolved in dichloromethane to make a 18% by weight dope solution. This glue solution was cast on a steel drum, and it was continuously peeled off and then dried. It was stretched by a roll stretcher at 1 55 ° C for 1.1 times in the longitudinal direction, and the obtained uniaxial tension was obtained. The thickness of the stretched film is 1 10 μm, and the amount of residual solvent in the film is 1 1% by weight. This film was stretched at a lateral direction of 1.15 VC with a tenter at 1.5 times. The phase difference 値 of the stretched film obtained by successive biaxial stretching was R = 55 nm. , K = 2 7 2 nm. Next, the same method as in Example 1 was performed to obtain a protective film for polarized light. The same method as in Example 1 was used to evaluate the protective film for polarized light, and the same excellent results as in Example 1 were obtained. Example 4 The same operation as in Example 2 was performed except that KURARAY PVA405 (basicity 80 mol%, polymerization degree 5 00) was used as the hydrophilic polymer compound, and the phase difference 由 r = 50 nm, K = A film made of a copolymerized polycarbonate made of bisphenol A and biscresol fluorene at 270 nm. Next, the same method as in Example 1 was performed to obtain a polarizer protection-36- 200540001 (33) film. The protective film for polarizers was evaluated in the same manner as in Example 1 and the same excellent results were obtained as in Example 1. Example 5 Except that KURARAY PVA124 (degree of alkalinity: 98.5 mol%, degree of polymerization: 2400) was used for high hydrophilicity Outside molecular compounds The rest were subjected to the same operation as in Example 2 to obtain a film formed of a copolymerized polycarbonate formed of bisphenol A and biscresol 芴 with a phase difference 値 R = 50nm and K = 270nm. In the same manner as in Example 1, a protective film for polarizers was obtained. The protective film for polarizers was evaluated in the same manner as in Example 1 and the same excellent results as in Example 1 were obtained.
實施例6 除了使用KURARAY PVA C-U8 (陽離子改性物、鹼 化度98.5〜99.5mol%、聚合度1 8 00 )作爲親水性高分子 化合物以外,其餘進行與實施例2相同的操作,得到由相 位差値R = 50nm、K = 270nm之由雙酚A與雙甲酚芴所成的 共聚合聚碳酸酯所形成的薄膜。 接著進行與實施例1同樣的作法而得到偏光子用保護 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 -37- 200540001 (34) ,得到與實施例1同樣優良的結果。 實施例7 除了使用KURARAY PVA M-1 15 (硫醇導入改性物、 鹼化度97.0〜99.Omol%、聚合度1 8 00 )作爲親水性高分 子化合物以外,其餘進行與實施例2相同的操作,得到由 相位差値R = 50nm、K = 270nm之由雙酚A與雙甲酚芴所成 的共聚合聚碳酸酯所形成的薄膜。 接著進行與實施例1同樣的作法而得到偏光子用保護 薄膜。 再進行與實施例1同樣的作法評估偏光子用保護薄膜 ,得到與實施例1同樣優良的結果。 本發明之層合薄膜係被使用於作爲具備光學補償功能 之偏光板,可形成具有廣視野角,對比等顯示品質優異之 液晶顯示裝置者。可使用於扭轉向列模式、垂直配向模式 、OCB ( Optically Compensated Bend,光學補償彎曲)配 向模式、板內切換模式等之TFT液晶顯示裝置等,應用 於實用時,可利用於作爲偏光板使用之所有的用途,例如 液晶顯示裝置,可形成照明系統上使用背光或反射板及半 透過型反射板所成的透過型及反射型、或半透過反射型等 ,使用其它的偏光板之顯示裝置可列舉使用液晶投射器、 強介電性液晶、反強介電性液晶者、有機EL顯示裝置。 依照本發明,可提供藉由透明熱塑性合成高分子薄膜 的單面的最表面上具有由親水性高分子化合物所成的薄膜 -38- (35)200540001 ,而且該薄膜與 境性中尺寸安定 此外,可提供具 位差特性的安定 用保護薄膜,當 進行減少構件數 低液晶顯示元件 該透明薄膜之間具有硬化層,作爲於耐環 性優異的偏光子用保護薄膜之層合薄膜。 有作爲光學補償功能的相位差特性、此相 性優異、與偏光子的黏著性優良的偏光子 製作成具備光學補償功能之偏光板時,可 目、加工步驟數目,因而具有可實現更降 的構件成本之效果。Example 6 The same operation as in Example 2 was performed except that KURARAY PVA C-U8 (cationically modified product, degree of alkalinity 98.5 to 99.5 mol%, degree of polymerization 1 800) was used as the hydrophilic polymer compound to obtain Film made of copolymerized polycarbonate made of bisphenol A and biscresol 芴 with a retardation 値 R = 50nm and K = 270nm. Next, the same procedure as in Example 1 was performed to obtain a protective film for polarizers. The protective film for polarizers was evaluated in the same manner as in Example 1 -37- 200540001 (34), and the same excellent results as in Example 1 were obtained. Example 7 The same procedure as in Example 2 was performed except that KURARAY PVA M-1 15 (modified mercaptan introduction, degree of alkalinity 97.0 to 99.0 mol%, degree of polymerization 1 8 00) was used as the hydrophilic polymer compound. , A film formed of a copolymerized polycarbonate made of bisphenol A and biscresol 相位 with a phase difference 値 R = 50nm and K = 270nm was obtained. Next, the same procedure as in Example 1 was performed to obtain a protective film for polarizers. The protective film for polarizers was evaluated in the same manner as in Example 1 and the same excellent results as in Example 1 were obtained. The laminated film of the present invention is used as a polarizing plate having an optical compensation function, and can form a liquid crystal display device having a wide viewing angle and excellent display quality such as contrast. It can be used for TFT liquid crystal display devices such as twisted nematic mode, vertical alignment mode, OCB (Optically Compensated Bend) alignment mode, on-board switching mode, etc. When applied to practical applications, it can be used as a polarizing plate. All applications, such as liquid crystal display devices, can be used to form transmissive and reflective types, or transflective types using backlights or reflective plates and transflective reflective plates in lighting systems. Display devices using other polarizing plates can be used. Those using liquid crystal projectors, ferroelectric liquid crystals, anti-ferroelectric liquid crystals, and organic EL display devices are listed. According to the present invention, it is possible to provide a film made of a hydrophilic polymer compound on the outermost surface of one side of a transparent thermoplastic synthetic polymer film. (38) 200540001, and the size of the film is stable in the environment. A stabilizing protective film having a parallax characteristic can be provided. When a liquid crystal display element with a low number of components is reduced, there is a hardened layer between the transparent films, as a laminated film for a protective film for polarizers with excellent ring resistance. A polarizer with phase difference characteristics as an optical compensation function, excellent phase compatibility, and excellent adhesion to polarizers can be used to produce a polarizing plate with optical compensation functions, and the number of processing steps can be achieved. The effect of cost.
-39--39-
Claims (1)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004091267A JP2007263987A (en) | 2004-03-26 | 2004-03-26 | Polarizing plate protection film |
| JP2004091268A JP2007263988A (en) | 2004-03-26 | 2004-03-26 | Method for manufacturing polarizing plate protection film |
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| Publication Number | Publication Date |
|---|---|
| TW200540001A true TW200540001A (en) | 2005-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW094109475A TW200540001A (en) | 2004-03-26 | 2005-03-25 | Laminated film and process for producing the same |
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| TW (1) | TW200540001A (en) |
| WO (1) | WO2005093475A1 (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3423805B2 (en) * | 1995-02-02 | 2003-07-07 | 帝人株式会社 | Laminated film and method for producing the same |
| US6726995B2 (en) * | 1999-12-28 | 2004-04-27 | Gunze Co., Ltd | Polarizing plate |
| JP2003262723A (en) * | 2002-03-08 | 2003-09-19 | Toray Ind Inc | Polarizing plate |
-
2005
- 2005-03-24 WO PCT/JP2005/006198 patent/WO2005093475A1/en not_active Ceased
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