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TW200403256A - Highly stereoregular polypropylene with improved properties - Google Patents

Highly stereoregular polypropylene with improved properties Download PDF

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TW200403256A
TW200403256A TW92120644A TW92120644A TW200403256A TW 200403256 A TW200403256 A TW 200403256A TW 92120644 A TW92120644 A TW 92120644A TW 92120644 A TW92120644 A TW 92120644A TW 200403256 A TW200403256 A TW 200403256A
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polymer
electron donor
patent application
donor compound
content
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TW92120644A
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Chinese (zh)
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Els Meesters
Jean News
Alessandro Guidicini
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Basell Poliolefine Spa
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Abstract

Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the Mw/Mn ratio, equal to or higher than 6 and a value of Mz/Mw ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets can be prepared with the said polymers.

Description

200403256 玖、發明說明 【發明所屬之技術領域】 本發明係關於具有高水平之鏈段立體規則性之結晶質丙 烯聚合物,特別是高含量之同排五元素組(isotactic pentads),具有改良之在熔融狀態的可加工性,及其製法。 【先前技術】 吾等習知由於藉由齊格勒-納他(Ziegler-Natta)觸媒所達 到的高立體特異性水平的貢獻,目前吾可製得具有高機械 性質之高度結晶質丙烯聚合物,因此彼等適用於製造具有 優良硬挺性和耐機械性之製品,即使彼等是既小又薄。通 常所使用之丙烯聚合物顯示足夠高水平之熔體強度,亦即 在熔融狀態之黏彈性。 吾等知道若丙烯聚合物之熔體強度不夠高時,其會導致 熔化物質不規則變形,在轉化製程時會有後續的與可加工 性相關的難題。 歐洲專利第5 7 3,8 62號揭示熔體強度是可藉由擴展聚合 物之分子量分布而顯著地加以改良。根據此專利,分子量 分布爲至少20。因此,高度結晶質丙烯聚合物之可加工性 獲得改良。然而,獲自該丙烯聚合物的配向薄膜之厚度分 佈和一致性仍然無法可完全令人滿意。 【發明內容】 發明摘述 吾等現在已經發現在聚合反應中,在適當的條件下,藉 由使用一種含有齊格勒-納他觸媒成份和高度立體規則性 200403256 電子給予體化合物(外部給予體)之特定組合物,其係能 獲得丙烯聚合物仍具有特徵爲典型的高度結晶質丙烯聚合 物之高硬挺性及其他機械性質,但是儘管僅具有中等寬幅 之分子量分布,其也可具有改良之可加工性。特定言之, 優點是此丙烯聚合物可在寬幅之溫度範圍下加工,且較易 於加工。 本發明之進一步的具體實例係關於包含該丙烯聚合物之 雙軸向配向薄膜或薄片。 本發明之積層製品,特別是薄膜和薄片的優點是:彼等具 有均勻厚度,且也具有較高的在斷裂時之伸度和抗拉應力 〇 本發明之積層製品,特別是薄膜或薄片是特別用於包裹( 例如香煙包裹)之包裝,及食品包裝。 因此’本發明係提供丙燒聚合物,較佳爲均聚物,具有下 列特徵: 1) 同排五元素組之含量爲高於97%,較佳爲高於9 7.5%, 且更佳爲高於98°/。(其係藉由核磁共振(NMR)所測得) 2) 以重量平均分子量對數量平均分子量之比率所表示之 分子量分布(Swmn)是等於或高於6,較佳爲從6至1 1 ;及 3) z平均分子量對重量平均分子量之比値d/Mw)是等於 或低於5 · 5 ’較佳爲等於或低於5,更佳爲達到4.8。 視需要而定,該丙烯聚合物可含有少量之共單體類,例 200403256 如乙烯或C4-C1Q α -烯烴類(其中之實例爲1-丁烯、1-己 烯、3-甲基-1-戊烯)。一般而言,當含有此等共單體時, 以聚合物之總重爲基準,其係不超過5重量% (若爲乙烯時 ,較佳爲不超過2重量% )。 關於本發明聚合物之其他較佳的特徵是: -根據升溫洗析分級(TREF)法所測得,直到98 °C之立體 嵌段含量爲10%或更低; -多分散性指數(Ρ·Ι·)爲6或更少,更佳爲5.5或更少,且 特佳爲少於5 ;200403256 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to a crystalline propylene polymer having a high level of three-dimensional regularity of segments, especially a high content of isotactic pentads, which has improved properties. Processability in the molten state, and its manufacturing method. [Prior art] We are known to be able to obtain highly crystalline propylene polymerization with high mechanical properties due to the high stereospecificity contribution achieved by the Ziegler-Natta catalyst. Therefore, they are suitable for manufacturing products having excellent stiffness and mechanical resistance, even if they are small and thin. Commonly used propylene polymers exhibit a sufficiently high level of melt strength, that is, viscoelasticity in the molten state. We know that if the melt strength of the propylene polymer is not high enough, it will cause irregular deformation of the molten material, and there will be subsequent difficulties related to processability during the conversion process. European Patent No. 5 7 3,8 62 discloses that the melt strength can be significantly improved by expanding the molecular weight distribution of the polymer. According to this patent, the molecular weight distribution is at least 20. Therefore, the processability of the highly crystalline propylene polymer is improved. However, the thickness distribution and consistency of the alignment film obtained from the propylene polymer are still not completely satisfactory. [Summary of the Invention] Summary of the Invention We have now found that in the polymerization reaction, under appropriate conditions, by using a Ziegler-Natta catalyst component and a high stereoregularity of 200403256 electron donor compounds (external administration Specific composition), which can obtain a propylene polymer that still has the high stiffness and other mechanical properties characteristic of a typical highly crystalline propylene polymer, but it can also have Improved processability. In particular, the advantage is that this propylene polymer can be processed over a wide temperature range and is easier to process. A further specific example of the present invention relates to a biaxially oriented film or sheet comprising the propylene polymer. The advantages of the laminated products of the present invention, especially films and sheets, are that they have a uniform thickness, and also have a high degree of elongation and tensile stress at break. Especially for packaging (such as cigarette packages), and food packaging. Therefore, the present invention provides a propylene polymer, preferably a homopolymer, having the following characteristics: 1) The content of five elements in the same row is higher than 97%, preferably higher than 9 7.5%, and more preferably Above 98 ° /. (It is measured by nuclear magnetic resonance (NMR)) 2) The molecular weight distribution (Swmn) represented by the ratio of weight average molecular weight to number average molecular weight is equal to or higher than 6, preferably from 6 to 1 1; And 3) The ratio (zd / Mw) of z average molecular weight to weight average molecular weight is equal to or lower than 5 · 5 ', preferably equal to or lower than 5, and more preferably equal to 4.8. If necessary, the propylene polymer may contain a small amount of comonomers, such as 200403256 such as ethylene or C4-C1Q α-olefins (examples of which are 1-butene, 1-hexene, 3-methyl- 1-pentene). In general, when these comonomers are contained, based on the total weight of the polymer, it is not more than 5% by weight (in the case of ethylene, preferably not more than 2% by weight). Other preferred features of the polymers of the present invention are:-The stereoblock content up to 98 ° C is 10% or less, as measured by a temperature-raised fractionation (TREF) method;-The polydispersity index (P · Ι ·) is 6 or less, more preferably 5.5 or less, and particularly preferably less than 5;

-主要洗析尖峰溫度値(根據TREF所測得)爲高於114 °C 9 -直到94 °C之洗析分率値爲等於或低於5%; -MFRL値爲從0·1至50克/10分鐘,更佳爲從1至30克 /1 〇分鐘; 根據本發明之較佳的聚合物之熔化溫度爲164。C或更高 ,更佳爲165 Υ或更高,例如從165至168。(:。 本發明之丙烯聚合物是可直接在聚合反應中獲得,其係 使用齊格勒-納他觸媒包含: -一種固體觸媒成份’係包含鎂(Mg)、鈦(Ti)、鹵素和至少 兩種電子給予體化合物,該觸媒成份之特徵爲:至少一種 電子給予體化合物’以電子給予體化合物之總量爲基準, 其含量爲從1 5至50莫耳%,係選自琥珀酸類之酯類且其在 下述條件下無法加以萃取20莫耳%以上,及至少另一種電 子給予體化合物且其在相同條件下是可萃取3 0莫耳%以上 200403256 (亦即,可萃取之電子給予體化合物); -~種有機金屬化合物; -~種高度立體規則性電子給予體化合物(外部給予體) 〇 該觸媒成份是揭示於世界專利第02/30998號。 如上所說明,固體觸媒成份除了上述電子給予體化合物以 外,係包含鈦(Ti)、鎂(Mg)和鹵素。特定言之,觸媒成份係 包含一種鈦化合物具有至少一鈦-鹵素鍵,且上述電子給予 體化合物支撐在鹵化鎂上。鹵化鎂較佳爲呈活性形態之 MgCl2,其係從專利文獻廣泛習知作爲齊格勒-納他觸媒之 載體。美國專利第4,298,718號和第4,495,338號是首先揭 示該等化合物在齊格勒-納他觸媒中之用途。從該等專利知 道呈活性形態之二鹵化鎂是在用於烯烴類聚合反應之觸媒 成份中用作爲載體或共-載體,係藉由X-光線光譜圖加以定 性,其中出現在非活性鹵化物之光譜圖中的最強繞射線之 強度減少,而被光環(halo)所取代,其中最大強度是位移朝 向相對於更強線之較低的角度。 較佳的鈦化合物是TiCl4和TiCl3 ;此外,也可使用如式 Ti(OR)n_yXy之鈦-鹵代醇化物,其中η是鈦之價數,y是介 於1與n-1之間的數目,X是鹵素,且R是具有從1至10 個碳原子之烴基。 固體觸媒成份之製備是可根據數種方法來實施’係此藝 中眾所皆知且已經被揭述者。 根據一較佳的方法,固體觸媒成份是可藉由將一種如式 200403256-The main elution peak temperature 値 (measured according to TREF) is higher than 114 ° C 9-The elution fraction 直到 up to 94 ° C is equal to or lower than 5%;-MFRL 値 is from 0 · 1 to 50 G / 10 minutes, more preferably from 1 to 30 g / 10 minutes; the melting temperature of the preferred polymer according to the invention is 164. C or higher, more preferably 165 Υ or higher, such as from 165 to 168. (:. The propylene polymer of the present invention can be obtained directly in the polymerization reaction, and it uses a Ziegler-Natta catalyst comprising:-a solid catalyst component 'comprising magnesium (Mg), titanium (Ti), Halogen and at least two electron donor compounds, the catalyst component is characterized in that at least one electron donor compound is based on the total amount of the electron donor compound, and its content is from 15 to 50 mol%, which is selected From esters of succinic acids and which cannot be extracted at least 20 mole% under the following conditions, and at least another electron donor compound and which can be extracted at more than 30 mole% under the same conditions 200403256 (ie, can be Extracted electron donor compounds);-~ organometallic compounds;-~ highly stereoregular electron donor compounds (external donors). The catalyst component is disclosed in World Patent No. 02/30998. As explained above In addition to the above-mentioned electron donor compound, the solid catalyst component contains titanium (Ti), magnesium (Mg) and halogen. In particular, the catalyst component contains a titanium compound having at least one titanium- Prime bond, and the above electron donor compound is supported on magnesium halide. Magnesium halide is preferably MgCl2 in active form, which is widely known from the patent literature as a carrier for Ziegler-Natta catalysts. US Patent No. 4,298,718 No. 4 and No. 4,495,338 are the first to disclose the use of these compounds in Ziegler-Natta catalysts. From these patents, it is known that magnesium dihalides in active form are used as catalyst components in olefin polymerization reactions. As a carrier or co-carrier, it is qualitatively determined by the X-ray spectrum, in which the intensity of the strongest ray that appears in the spectrum of the inactive halide is reduced and replaced by a halo, where the maximum intensity is The displacement is oriented at a lower angle relative to the stronger line. The preferred titanium compounds are TiCl4 and TiCl3; in addition, titanium-haloalcoholates of the formula Ti (OR) n_yXy can also be used, where η is the valence of titanium , Y is a number between 1 and n-1, X is a halogen, and R is a hydrocarbon group having 1 to 10 carbon atoms. The preparation of solid catalyst components can be implemented according to several methods. Known in the arts and uncovered According to a preferred method, the solid catalyst component is obtained by formulating a formula such as 200403256

Ti(OR)n_yXy之鈦化合物(其中η是鈦之價數,y是介於1 與η之間的數目,且較佳爲TiCl4)與一種衍生自如式MgCl2· ROH 的加成物之氯化鎂(其中P是介於〇. 1與6之間,較佳爲從 2至3.5,且R是具有從1至18個碳原子之烴基)進行反 · 應所製得。加成物是可適當地藉由將醇與氯化鎂在與加成 - 物不互溶的惰性碳氫化合物之存在下進行混合,在加成物 之熔化溫度(100〜130 °C)的攪拌條件下操作,以製得呈球狀 形態。然後,將乳液迅速驟冷,藉此導致加成物固化而呈 球狀形態。 Φ 根據該步驟製得球狀加成物之實施例是揭示於美國專利 第4,3 9 9,054號和美國專利第4,469,648號。藉此所獲得加 成物可直接與鈦化合物反應,或其可先實施熱控制之脫醇 化反應(80〜1 30 °C),因此獲得一種加成物,其中醇之莫耳 數通常爲低於3,較佳爲介於〇· 1與2.5之間。與鈦化合物 之反應是可藉由將加成物(經脫醇化反應或原狀使用)懸 浮於冷(通常爲〇 °C ) TiCl4中來進行反應;將混合物加熱 至高達8 0〜1 3 0 ° C,且維持在此溫度爲期〇 . 5至2小時。以 鲁 TiC 14之處理可進行一次或多次。電子給予體化合物可在以 TiCl4之處理時添加入。彼等可在以TiCl4之同一處理時一 起、或分開在二或多次處理時添加入。 不管所使用的製備方法如何’兩種或多種電子給予體化 合物之最終數量是使得相對於M g C12之莫耳比率爲從〇 · 〇 1 至1,較佳爲從0.05至0.5。 在如上所述不可萃取之號拍酸醋類中,特佳爲如下式(j) -10 - 200403256 所示之琥珀酸酯類:Ti (OR) n_yXy titanium compound (where η is the valence of titanium, y is a number between 1 and η, and is preferably TiCl4) and a magnesium chloride derived from an adduct of the formula MgCl2 · ROH ( Wherein P is between 0.1 and 6, preferably from 2 to 3.5, and R is a hydrocarbon group having from 1 to 18 carbon atoms). The adduct can be appropriately mixed by mixing alcohol and magnesium chloride in the presence of inert hydrocarbons which are incompatible with the adduct-under the stirring conditions of the melting temperature of the adduct (100 ~ 130 ° C) Operate to obtain a spherical shape. Then, the emulsion was rapidly quenched, thereby causing the adduct to solidify and take a spherical shape. Φ Examples of spherical adducts prepared according to this step are disclosed in U.S. Patent No. 4,3,9,054 and U.S. Patent No. 4,469,648. The adduct thus obtained can be reacted directly with the titanium compound, or it can be subjected to a thermally controlled dealcoholization reaction (80 ~ 1 30 ° C), so an adduct is obtained in which the molar number of the alcohol is usually low At 3, preferably between 0.1 and 2.5. The reaction with titanium compounds can be carried out by suspending the adduct (dealcoholized or used as it is) in cold (usually 0 ° C) TiCl4; heating the mixture up to 80 ~ 130 C, and maintained at this temperature for a period of 0.5 to 2 hours. The treatment with TiC 14 can be performed one or more times. The electron donor compound can be added during the treatment with TiCl4. They can be added together in the same treatment with TiCl4, or separately in two or more treatments. Regardless of the preparation method used, the final amount of the two or more electron-donor compounds is such that the molar ratio with respect to M g C12 is from 0. 001 to 1, preferably from 0.05 to 0.5. Among the non-extractable vinegar acids as described above, particularly preferred are succinates represented by the following formula (j) -10-200403256:

其中,基團心和彼此可爲相同或不同)是Ci_C2。之線 型或分枝型烷基、烯基、環烷基、芳基、芳烷基或烷芳基 團,視需要可含有雜原子;及基團R3和R4 (彼此可爲相同 或不同)是-Cm之院基、環烷基、芳基、芳烷基或烷芳 基團’視需要可含有雜原子,其限制條件爲彼等之至少其 中之一是分枝型院基;在式(I)結構中所鑒別的兩個不對稱 的碳原子,該等化合物係呈純態或混合物存在之類型(S,R) 或(R,S)的立體異構物。Among them, the group center and each other may be the same or different) is Ci_C2. Linear or branched alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkaryl groups, which may contain heteroatoms as required; and groups R3 and R4 (which may be the same or different from each other) -Cm's radical, cycloalkyl, aryl, aralkyl or alkaryl group 'may optionally contain heteroatoms, with the limitation that at least one of them is a branched radical; in the formula ( I) Two asymmetric carbon atoms identified in the structure. These compounds are stereoisomers of the type (S, R) or (R, S) in pure form or in mixture.

Ri和R2較佳爲烷基、環烷基、芳基、芳烷基和烷 芳基。 特佳的化合物是其中I和R2是選自第一級烷基團,且 特別是分枝型第一級烷基團。適當的I和R2基團之實例是 甲基、乙基、正-丙基、正-丁基、新戊基、2-乙基己基。特 佳爲乙基、異丁基和新戊基。 特佳的化合物是其中R3和/或R4是第二級烷基團’例如 異丙基、第二-丁基、2-戊基、3-戊基’或環烷基團例如環 己基、環戊基和環己基甲基。 上述化合物之實例是呈(S, R) (R,S)形成純態或呈混合物 200403256 ,視需要而呈外消旋形態之2,3-雙(三甲基矽烷基)琥珀 酸二乙酯、2,3-雙(2_乙基丁基)琥珀酸二乙酯、2,3-二苯 甲基琥珀酸二乙酯、2,3-二異丙基琥珀酸二乙酯、2,3-二異 丙基琥珀酸二異丁酯、2,3-雙(環己基甲基)琥珀酸二乙酯 、2,3-二異丁基琥珀酸二乙酯、2,3-二新戊基琥珀酸二乙酯 、2,3-二環戊基琥珀酸二乙酯和2,3-二環己基琥珀酸二乙 酯。 在可萃取性電子給予體化合物之中,特佳爲有機一元或 二羧酸類之酯類,例如苯甲酸酯類' 丙二酸酯類和琥珀酸 酯類。較佳爲芳香族羧酸類之酯類。 在丙二酸酯類之中,特佳爲如下式(II)所示者: 0Ri and R2 are preferably alkyl, cycloalkyl, aryl, aralkyl and alkaryl. Particularly preferred compounds are those in which I and R2 are selected from the primary alkyl groups, and especially branched primary alkyl groups. Examples of suitable I and R2 groups are methyl, ethyl, n-propyl, n-butyl, neopentyl, 2-ethylhexyl. Particularly preferred are ethyl, isobutyl and neopentyl. Particularly preferred compounds are those in which R3 and / or R4 are secondary alkyl groups such as isopropyl, second-butyl, 2-pentyl, 3-pentyl, or cycloalkyl groups such as cyclohexyl, cyclo Amyl and cyclohexylmethyl. Examples of the above compounds are diethyl 2,3-bis (trimethylsilyl) succinate in the form of (S, R) (R, S) in pure form or in a mixture of 200403256, if necessary, in racemic form. , 2,3-bis (2-ethylbutyl) diethyl succinate, diethyl 2,3-diphenylmethyl succinate, diethyl 2,3-diisopropyl succinate, 2, Diisobutyl 3-diisopropylsuccinate, Diethyl 2,3-bis (cyclohexylmethyl) succinate, Diethyl 2,3-diisobutylsuccinate, 2,3-Dixin Diethyl pentylsuccinate, diethyl 2,3-dicyclopentylsuccinate, and diethyl 2,3-dicyclohexylsuccinate. Among the extractable electron donor compounds, organic mono- or dicarboxylic acid esters are particularly preferred, such as benzoates' malonates and succinates. Esters of aromatic carboxylic acids are preferred. Among the malonates, particularly preferred is the one represented by the following formula (II): 0

其中’ Ri是氫,或一種eve”之線型或分枝型院基、燃基 0 、環烷基、芳基、芳烷基或烷芳基團;r2是一種Ci_c2。之 線型或分枝型院基、嫌基、環院基、芳基、芳院基或院芳 基團;及基團R3和R4 (彼此可爲相同或不同)是Ci_c2() 之線型或分枝型之烷基團、或C3-C2Q環烷基團。 R3和R4較佳爲第一級、線型或分枝型cvC2()院基園,彼等 更佳爲第一級分枝型cvc:2。烷基團,例如異丁.基或新戊基 團。 -12- 200403256 特別是當R,是氫時,較佳爲—種線型或分枝型 烷基、環烷基、或芳烷基團;R2更佳爲—種C3-C2。第二級 烷基、環烷基、或芳烷基團。 較k的方香族羧酸類之酯類是選自苯甲酸和苯二甲酸類 之纟兀基或方基酯類,可能的話是經取代者。該等酸 類之烷酯類是較佳的。特佳爲C1-C6線型或分枝型烷基酯類 。特定實例是苯甲酸乙酯、苯甲酸正-丁酯、乙基苯甲酸對 -甲氧酯、乙基本甲酸對-乙氧酯、苯甲酸異丁酯、對-甲苯 甲酸乙酯、本一甲酸二乙酯、苯二甲酸二正-丙酯、苯二甲 酸二正-丁酯、苯二甲酸二正-戊酯、苯二甲酸二異-戊酯、 苯二甲酸雙(2 -乙基己基)酯、苯二甲酸乙基-異丁酯、苯 二甲酸乙基·正-丁酯、苯二甲酸二正·己酯和苯二甲酸二-異 丁酯。 前述之該等有機金屬化合物較佳爲選自烷基-鋁化合物 ,且特別是選自三烷基鋁化合物,例如三乙基鋁、三異丁 基鋁、三-正-丁基鋁、三-正-己基鋁和三-正-辛基鋁。其也 可使用烷基鋁鹵化物、烷基鋁氫化物、或烷基鋁倍半氯化 物,例如AlEt2Cl和Al2Et3Cl3,可能與上述引用之三烷基 鋁呈混合物形態。 適當的外部電子給予體化合物包括:某種矽烷類、醚類 、酯類、胺類、雜環狀化合物和酮類。特定言之’適當的 高度立體規則性矽烷類是包含如式Ra5R/Si(OR7)。之類別 ,其中該a和b是從〇至2之整數,c是從1至4之整數’ 且總和(a + b + c)爲4 ; R5、R6和R7是烷基、嫌基、環焼基或 -13- 200403256 芳基具有1至18個碳原子,視需要而含有雜原子。特佳的 矽酮化合物是其中R5和R6之至少其中之一是選自具有3 至10個碳原子之分枝型烷基和環烷基團,且…是 烷基團,特別是甲基。較佳的矽烷類之特定實例是二環戊 基二甲氧基矽烷、第三-己基三甲氧基矽烷和二異丙基二甲 氧基砂院。特佳爲二環戊基二甲氧基砍院。 外部給予體之使用量是使得有機鋁化合物對該外部電子 給予體化合物的莫耳比率爲從1至500,較佳爲從1至300 ,且更佳爲從3至100。 聚合反應方法可根據習知的技術來實施,例如使用惰性 碳氫化合物溶劑作爲稀釋劑之漿體聚合反應,或使用液態 單體(例如丙烯)作爲反應介質之整體聚合反應。此外, 聚合反應也可呈氣相,在一套或多套流體化床或機械式攪 拌床反應器中實施。 聚合反應通常是在溫度爲從20至120 °C,較佳爲從40 至80 °C下進行。當聚合反應是在氣相中進行時,操作壓力 通常爲介於〇·5與10 MPa之間,較佳爲介於1與6 MPa之 間。在整體聚合反應中,操作壓力通常爲介於1與8 MPa 之間,較佳爲介於1.5與5 MPa之間。 値得注意的是該寬幅分子量分布値是在單一聚合反應階 段所獲得,亦即具有實質的單峰模式分布,其係可避免任 何由於聚合物產品之不均勻性的難題。 根據較佳的聚合反應方法,本發明之聚合物是可藉由一 種在至少兩個相互連接的聚合反應區之氣相聚合反應方法 -14- 200403256 所製得。該類型之方法是舉例說明於歐洲專利申請案第 7 8 2,5 87 號。 詳細言之,上述方法係包含將一種或多種單體進料到含 有觸媒且在反應條件下之該聚合反應區中,且從該聚合反 應區收集聚合物產品。在該方法中,正在成長之聚合物顆 粒在快速流體化下向上流動通過該聚合反應區之一(第一 區)(升液管)(riser),離開該升液管且進入另一(第二) 聚合反應區(降液管)(downcomer),經由此彼等在重力作 用下向下流動呈密實化形態,離開該降液管且引介入升液 管,因此建立聚合物在升液管與降液管之間的循環系統。 在降液管中,固體之密度達到高値,其係接近聚合物之 整體密度。因此,沿著流動之方向的壓力可獲得正增加, 致使其可能在並無特殊機械裝置的輔助下,再將聚合物引 介進入升液管中。以此方法,設定「環狀」循環,其係以 介於兩個聚合反應區之間的壓力平衡,及引介入系統之壓 頭損失來加以定義。 一般而言,在升液管中之快速流體化的條件是藉由將一 種包含相關的單體之氣體混合物飼入該升液管中所建立。 其較佳爲飼入氣體混合物是在聚合物再引介入該升液管之 點的下面,藉由使用適當的氣體分配裝置來有效地實施。 輸送氣體進入升液管之速度是比在操作條件下之輸送速度 較高,較佳爲從2至1 5公尺/秒。 一般而言’離開升液管之聚合物和氣體混合物離開是加 以運送至固體/氣體分離區。固體/氣體分離是可藉由傳統慣 200403256 用的分離裝置來有效地實施。從分離區,聚合物進入降液 管。將離開分離區之氣體混合物加以壓縮、冷卻和轉移至 升液管,若適當的話可包含添加入補充單體和/或分子量調 節劑。轉移是可藉由用於氣體混合物之再循環線的裝置來 有效地實施。 聚合物循環介於兩個聚合反應區之間的控制是可藉由使 用適用於控制固體流動的裝置(例如機械式閥),將離開 降液管之聚合物的數量進行計量而有效地實施。 操作參數(例如溫度)是慣用於氣相烯烴聚合反應製程 之該等,例如溫度爲介於50與120 °C之間。 製程可在操作壓力爲介於0.5與10 MPa之間,較佳爲介 於1 .5與6 MPa之間來實施。 有利的是可將一種或多種惰性氣體維持在聚合反應區, 其數量使得惰性氣體之分壓的總和較佳爲介於氣體之總壓 的5與8 0 %之間。惰性氣體可爲例如氮氣或丙院。 各種不同的觸媒是可在該升液管之任何一點飼入升液管 。然而,彼等也可在降液管之任何一點飼入。觸媒可呈任 何物理狀態,因此可使用觸媒是呈固體或液體狀態,二者 之一皆可。 慣用的添加劑(例如穩定劑和顏料)也可添加到本發明 之聚合物和組成物中。 如上所述,根據本發明之丙烯聚合物是特別適用於製備 薄膜和薄片,特別是雙軸向配向薄膜和薄片。 本發明之進一步的具體實例是提供積層製品,特別是薄 -16 - 200403256 膜和薄片之積層製品,其係具有改良之延伸性和屏蔽性, 特別是防濕性。該等製品是由包含上述聚合物之聚合物組 成物及硬質樹脂,例如焦爐氣、裂解輕油、氣體油、萜油 和蔽樹脂之聚合物所製成。較佳爲蔽化合物。硬質樹脂之 含量通常爲從0.5至20重量%,較佳爲從〇·5至15重量% ,以整體組成物爲基準。 本發明之積層製品(亦即薄膜和薄片)可爲多層,且至 少一層係包含上述丙烯聚合物或組成物。 本發明之積層製品(亦即薄膜和薄片)是獲自上述丙烯 聚合物及藉由使用眾所皆知用於製造聚烯烴薄膜/薄片之方 法的組成物。 【實施方式】 下列實施例是提供作爲例證使用,但是並不會限制本發 明。 定性分析 用於電子給予體(E D)化合物之可萃取件試驗 A)固體觸媒成份之製備 將25 0毫升1^(:14在0 °C添加到以氮氣滌洗之5 00毫升 四頸圓形燒瓶中。在攪拌下,將10.0克之微球狀MgCl2 · 2.8C2H5OH (根據美國專利第4,3 99,054號之實施例2所揭 示的方法所製得,但是在3,000 rpm下操作,而非1 〇,〇〇〇 rpn]i )添加入。也添加入將4.4毫莫耳之所選擇的電子給予體化 合物。 將溫度提高至1〇〇 °C,且維持在該溫度爲期120分鐘。 200403256 然後,將攪拌中斷,讓固體產物沉降且將上澄液虹吸出。 將2 5 0毫升之新鮮T i C 14添加入。讓混合物在攪拌下在 1 20 °C反應爲期60分鐘,然後將上澄液虹吸出。將固體(A) 以無水己烷(每次100毫升)在60 °C沖洗六次,在真空下 - 乾燥且加以分析,以定量測定鎂(Mg)和電子給予體化合物 - 。因此,可測定電子給予體化合物對鎂之莫耳比率(比率A )° B)固體A之處理 在氮氣大氣下,將190毫升之無水正-己烷、19毫莫耳之 β AlEt3、和2克之根據如Α)所揭述方法製得的觸媒成份添加 到一配備有機械式攪拌器和過濾隔膜之25 0毫升夾套型玻 璃反應器中。將混合物在攪拌下(攪拌速率爲400 rpm )在 6 0 °C加熱爲期1小時。在該時間後,將混合物加以過濾, 以正-己烷在60 °C沖洗四次,且最後在真空下在30。(:加 以乾燥爲期4小時。然後將固體加以分析,以定量測定鎂 (Mg)和電子給予體化合物。因此,可測定電子給予體化合 物對鎂之莫耳比率(比率B ) 。 Φ 電子給予體化合物之可萃取性是根據下式計算得: 萃取之電子給予體化合物之百分率=(比率A -比率B )/ (比率A)。 聚合物之微結構分析 將5 0毫克之各不溶於二甲苯之組份溶解於〇.5毫升之 C2D2C14 中。 13C 核磁共振(NMR)光譜是在 Bruker DPX-400 ( 1 00.6 1 200403256 MHz、90°脈波、介於脈波之間延遲12秒)所測得。對各 光譜貯存約3,000瞬態數據;mmmm五元素組尖峰(21.8 ppm)是用作爲參考値。 微結構分析是如文獻所敘述方法來實施〔Polymer,1 984, 25, 1640,作者 Inoue Y.等人,及 Polymer,1994,35,339 ,作者Chujo R.等人〕。 二甲苯不溶件分率(X.I.)之測定 將2.5克之聚合物在攪拌下在135 °C爲期30分鐘以溶解 於250毫升之鄰-二甲苯中,然後將溶液冷卻至25 °C,且 在3 0分鐘後將不溶性聚合物加以過濾。將所獲得之溶液在 氮氣流下蒸發,並將殘餘物乾燥和稱重,以測定可溶性聚 合物之百分率,然後根據差異計算得X.I·%。. 升溫洗析分級(TREF)方法 聚合物之升溫洗析分級(TREF)是藉由將1克之丙烯聚合 物在135 °C溶解於鄰-二甲苯,且在裝載玻璃珠之萃取柱中 緩慢地冷卻(20小時)至25 °C。使用鄰-二甲苯(600毫 升/小時)之洗析是首先在25 °C實施爲期1小時,以獲得 二甲苯可溶性分率。然後在並無洗析下,將萃取柱溫度以 0.7 °C/分鐘之速率從25 °C提高至95 °C,並在將在此溫度 進行洗析爲期1小時以產生單一分率之前,係將溫度維持 在95 °C爲期2小時。最後,持續進行洗析,同時將溫度以 3 CC/小時之速率從95 °C提高至120 °C,收集每1 °C溫度 間隔之個別的分率。根據本發明之立體嵌段含量是視爲在 2 5 °C不溶於二甲苯之分率的總重,其係在溫度爲低於1〇〇 200403256 °c下洗析出(以聚合物之總重爲基準)。 熔流指數L ( Vi 根據I S Ο 1 1 3 3 ( 2 3 0。C、2 · 1 6公斤)所測得。 分王暈(二和ml) 藉由使用凝膠滲透層析法(GPC)在1,2,4-三氯苯中所測得 〇 多分散性指數(P . I.)之涮宙 此性質係嚴格地與在檢視之聚合物的分子量分布相互關 聯。特定言之,其係與聚合物在熔融狀態之抗潛變性成反 比例。該抵抗性稱爲在低模數値(500 Pa)之模數分離 (modulus separation),其係在溫度爲200 °C,藉由使用平 行板流變儀,機型爲RMS-800 (售自Rheometrics (US A)) ,在從0.1 rad/秒增加至100 rad/秒之振動頻率下操作所測 得。從模數分離値,吾藉由下式可導出多分散性指數(P·1·) Ρ·Ι· = 54.6X (模數分離)+76 其中該模數分離是定義爲:Where 'Ri is hydrogen, or a kind of eve' linear or branched radical, flammable radical 0, cycloalkyl, aryl, aralkyl or alkaryl radical; r2 is a Ci_c2. Linear or branched Yuan, Ji, Jiu, Yuan, Ai, Ai, or Ai; and groups R3 and R4 (which may be the same or different from each other) are linear or branched alkyl groups of Ci_c2 () Or C3-C2Q cycloalkyl group. R3 and R4 are preferably first-order, linear or branched cvC2 () courtyard bases, and they are more preferably first-order branched cvc: 2. alkyl groups , Such as isobutyl. Group or neopentyl group. -12- 200403256 Especially when R is hydrogen, preferably a linear or branched alkyl, cycloalkyl, or aralkyl group; R2 is more It is preferably a kind of C3-C2. The second alkyl group, cycloalkyl group, or aralkyl group. The esters of the more aromatic carboxylic acids are selected from the group consisting of benzoic acid and phthalic acid. Square-based esters, if possible, substituted. Alkyl esters of these acids are preferred. Particularly preferred are C1-C6 linear or branched alkyl esters. Specific examples are ethyl benzoate, benzoic acid N-butyl ester, para-methoxy ethyl benzoate , Ethyl p-ethoxylate, iso-butyl benzoate, ethyl p-toluate, diethyl p-formate, di-n-propyl phthalate, di-n-butyl phthalate, benzene dibenzoate Di-n-pentyl formate, diiso-pentyl phthalate, bis (2-ethylhexyl) phthalate, ethyl-isobutyl phthalate, ethyl-n-butyl phthalate, Di-n-hexyl phthalate and di-isobutyl phthalate. The aforementioned organometallic compounds are preferably selected from alkyl-aluminum compounds, and especially from trialkylaluminum compounds, such as triethyl Aluminium, triisobutylaluminum, tri-n-butylaluminum, tri-n-hexylaluminum and tri-n-octylaluminum. It is also possible to use alkylaluminum halides, alkylaluminum hydrides, or alkanes Aluminium sesquichloride, such as AlEt2Cl and Al2Et3Cl3, may be in the form of a mixture with the trialkylaluminums cited above. Suitable external electron donor compounds include: certain silanes, ethers, esters, amines, heterocycles Compounds and ketones. In particular, 'appropriate highly stereoregular silanes are contained in the formula Ra5R / Si (OR7). Where a and b are integers from 0 to 2, c is an integer from 1 to 4 'and the sum (a + b + c) is 4; R5, R6, and R7 are alkyl, alkyl, cyclofluorenyl, or -13- 200403256 Aryl has 1 to 18 carbon atoms and contains heteroatoms as needed. Particularly preferred silicone compounds are those in which at least one of R5 and R6 is selected from a branch having 3 to 10 carbon atoms Type alkyl and cycloalkyl groups, and ... are alkyl groups, especially methyl groups. Specific examples of preferred silanes are dicyclopentyldimethoxysilane, third-hexyltrimethoxysilane, and dialkyl. Isopropyl dimethoxy sand courtyard. Particularly preferred is dicyclopentyl dimethoxy radical courtyard. The external donor is used in an amount such that the molar ratio of the organoaluminum compound to the external electron donor compound is from 1 to 500, preferably from 1 to 300, and more preferably from 3 to 100. The polymerization method can be carried out according to a conventional technique, such as a slurry polymerization reaction using an inert hydrocarbon solvent as a diluent, or an overall polymerization reaction using a liquid monomer (such as propylene) as a reaction medium. In addition, the polymerization can also be carried out in a gas phase in one or more fluidized bed or mechanical stirred bed reactors. The polymerization reaction is usually carried out at a temperature of from 20 to 120 ° C, preferably from 40 to 80 ° C. When the polymerization reaction is carried out in the gas phase, the operating pressure is usually between 0.5 and 10 MPa, preferably between 1 and 6 MPa. In the overall polymerization reaction, the operating pressure is usually between 1 and 8 MPa, preferably between 1.5 and 5 MPa. It should be noted that the broad molecular weight distribution is obtained in a single polymerization reaction stage, that is, it has a substantially unimodal mode distribution, which can avoid any problems due to the heterogeneity of the polymer product. According to a preferred polymerization method, the polymer of the present invention can be prepared by a gas phase polymerization method -14-200403256 in at least two interconnected polymerization reaction zones. This type of method is exemplified in European Patent Application No. 7 8 2,5 87. In detail, the above method includes feeding one or more monomers into the polymerization reaction zone containing a catalyst under reaction conditions, and collecting a polymer product from the polymerization reaction zone. In this method, growing polymer particles flow up through one of the polymerization reaction zones (the first zone) (riser) under rapid fluidization, leave the riser and enter the other (section 2) Polymerization reaction zone (downcomer), through which they flow downward under the action of gravity to form a compacted form, leave the downcomer and lead into the riser, so the polymer is established in the riser Circulation system with downcomer. In the downcomer, the density of solids reaches a high density, which is close to the overall density of the polymer. Therefore, a positive increase in pressure along the direction of flow can be achieved, making it possible to introduce the polymer into the riser without the assistance of special mechanical devices. In this way, a "ring" cycle is set, which is defined by the pressure balance between the two polymerization reaction zones and the head loss induced by the intervention system. Generally, the conditions for rapid fluidization in a riser are established by feeding a gas mixture containing the relevant monomers into the riser. It is preferred that the feeding of the gas mixture is performed below the point at which the polymer re-introduction intervenes in the riser, by using a suitable gas distribution device. The speed of conveying gas into the riser is higher than the conveying speed under operating conditions, preferably from 2 to 15 m / s. Generally speaking, the polymer and gas mixture exiting the riser is transported to a solid / gas separation zone. The solid / gas separation can be effectively performed by a conventional separation device used in 200403256. From the separation zone, the polymer enters the downcomer. The gas mixture leaving the separation zone is compressed, cooled and transferred to a riser, which may include the addition of supplemental monomers and / or molecular weight regulators, if appropriate. The transfer can be effectively carried out by means for a recirculation line of the gas mixture. The control of the polymer cycle between two polymerization reaction zones can be effectively implemented by using a device (such as a mechanical valve) suitable for controlling the flow of solids to meter the amount of polymer leaving the downcomer. Operating parameters (such as temperature) are those commonly used in gas-phase olefin polymerization processes, such as temperatures between 50 and 120 ° C. The process can be carried out at an operating pressure between 0.5 and 10 MPa, preferably between 1.5 and 6 MPa. It is advantageous to maintain one or more inert gases in the polymerization reaction zone in an amount such that the sum of the partial pressures of the inert gases is preferably between 5 and 80% of the total pressure of the gases. The inert gas may be, for example, nitrogen or C-house. Various catalysts can be fed into the riser at any point in the riser. However, they can also be fed at any point in the downcomer. The catalyst can be in any physical state, so the catalyst can be used in a solid or liquid state, either. Conventional additives such as stabilizers and pigments can also be added to the polymers and compositions of the present invention. As mentioned above, the propylene polymer according to the present invention is particularly suitable for preparing films and sheets, especially biaxially oriented films and sheets. A further specific example of the present invention is to provide laminated products, especially thin -16-200403256 laminated products of films and sheets, which have improved extensibility and shielding properties, especially moisture resistance. These products are made of a polymer composition containing the above-mentioned polymers and a hard resin such as a polymer of coke oven gas, cracked light oil, gas oil, terpene oil, and a masking resin. A blocking compound is preferred. The content of the hard resin is usually from 0.5 to 20% by weight, preferably from 0.5 to 15% by weight, based on the entire composition. The laminated article (i.e., film and sheet) of the present invention may be multi-layered, and at least one layer contains the above-mentioned propylene polymer or composition. The laminated articles (i.e., films and sheets) of the present invention are compositions obtained from the above-mentioned propylene polymers and by using a well-known method for manufacturing polyolefin films / sheets. [Embodiments] The following examples are provided as examples, but they do not limit the present invention. Qualitative analysis for extractables test of electron donor (ED) compounds A) Preparation of solid catalyst components Add 250 ml 1 ^ (: 14 at 0 ° C to a 500 ml four-necked circle washed with nitrogen 10.0 g of microspherical MgCl2 · 2.8C2H5OH (prepared according to the method disclosed in Example 2 of U.S. Patent No. 4,3 99,054, but operated at 3,000 rpm instead of 1 with stirring. 〇 , 〇〇〇〇〇〇〇RPn] i). Also added to the selected electron donor compound 4.4 millimolar. The temperature was increased to 100 ° C, and maintained at this temperature for 120 minutes. 200403256 Then, the stirring was interrupted, the solid product was allowed to settle and the supernatant liquid was siphoned out. 250 ml of fresh T i C 14 was added. The mixture was allowed to react at 120 ° C for 60 minutes with stirring, and then The supernatant liquid was siphoned out. The solid (A) was washed six times with anhydrous hexane (100 ml each time) at 60 ° C, under vacuum-dried and analyzed to quantitatively determine magnesium (Mg) and electron donor compounds -. Therefore, the molar ratio of the electron donor compound to magnesium can be determined Rate A) ° B) Treatment of solid A in a nitrogen atmosphere, 190 ml of anhydrous n-hexane, 19 mmol of β AlEt3, and 2 g of the catalyst component prepared according to the method disclosed in A) Add to a 250 ml jacketed glass reactor equipped with a mechanical stirrer and filter membrane. The mixture was heated (at a stirring rate of 400 rpm) at 60 ° C for 1 hour. After this time, the mixture was filtered, rinsed four times with n-hexane at 60 ° C, and finally under vacuum at 30. (: It is dried for 4 hours. Then the solid is analyzed to quantitatively determine magnesium (Mg) and the electron donor compound. Therefore, the Mohr ratio (ratio B) of the electron donor compound to magnesium can be determined. Φ Electron donation The extractability of the bulk compound is calculated according to the following formula: The percentage of the extracted electron donor compound = (ratio A-ratio B) / (ratio A). The microstructure analysis of the polymer will be 50 mg each insoluble in two The toluene component was dissolved in 0.5 ml of C2D2C14. The 13C nuclear magnetic resonance (NMR) spectrum was determined at Bruker DPX-400 (1 00.6 1 200403256 MHz, 90 ° pulse wave, 12 seconds delay between pulse waves) Measured. Approximately 3,000 transient data are stored for each spectrum; the mmmm five-element spike (21.8 ppm) is used as a reference. The microstructure analysis is performed as described in the literature [Polymer, 1 984, 25, 1640, author Inoue Y. et al., And Polymer, 1994, 35, 339, author Chujo R. et al.] Determination of xylene insoluble fraction (XI) 2.5 grams of polymer was stirred at 135 ° C for 30 minutes O-xylene , Then the solution was cooled to 25 ° C, and the insoluble polymer was filtered after 30 minutes. The obtained solution was evaporated under a stream of nitrogen, and the residue was dried and weighed to determine the percentage of soluble polymer, Then calculate the XI ·% according to the difference .. Temperature Rising and Fractionation (TREF) Method The polymer's temperature rising and fractionation (TREF) is by dissolving 1 g of propylene polymer in o-xylene at 135 ° C, and The glass bead-loaded extraction column was slowly cooled (20 hours) to 25 ° C. The elution using o-xylene (600 ml / hour) was first performed at 25 ° C for 1 hour to obtain xylene solubility Fractionation. Then, without elution, the temperature of the extraction column was increased from 25 ° C to 95 ° C at a rate of 0.7 ° C / min, and elution was performed at this temperature for 1 hour to produce a single fraction. Before the rate, the temperature was maintained at 95 ° C for 2 hours. Finally, the dialysis was continued while the temperature was increased from 95 ° C to 120 ° C at a rate of 3 CC / hour, and every 1 ° C temperature interval was collected Individual fractions. Stereoblock content according to the invention It is regarded as the total weight of the xylene-insoluble fraction at 25 ° C, which is washed out at a temperature below 1000200403256 ° c (based on the total weight of the polymer). Melt flow index L (Vi is measured according to IS 0 1 1 3 3 (2 3 0. C, 2 · 16 kg). Fen Wang Xuan (two and ml) by using gel permeation chromatography (GPC) at 1, 2 This property of the polydispersity index (P.I.) measured in, 4-trichlorobenzene is strictly related to the molecular weight distribution of the polymer under examination. In particular, it is inversely proportional to the latent resistance of the polymer in the molten state. This resistance is called modular separation at low modulus 500 (500 Pa), which is at a temperature of 200 ° C. Using a parallel plate rheometer, the model is RMS-800 (sold from Rheometrics (US A)), measured at vibration frequencies increased from 0.1 rad / s to 100 rad / s. From the modulus separation, we can derive the polydispersity index (P · 1 ·) by the following formula: P · Ι · = 54.6X (modulus separation) +76 where the modulus separation is defined as:

模數分離=(在G,= 500 Pa之頻率)/ (在G 之頻率) 其中該G,是儲存模數,而G,’是損失模數。 撓曲模數 根據ISO 178方法所測得。 懸臂樑式(Izod)耐衝擊 根據ISO 1 8 0/1 A方法所測得。 -20- 200403256 實施例 實施例1和2 固體觸媒成份之製備 將250毫升TiCl4在〇 °C添加到以氮氣滌洗之500毫升 · 四頸圓形燒瓶中。在攪拌下,將1〇.〇克之微球狀MgCl2 _ - 2.8C2H5OH (根據美國專利第4,3 99,054號之實施例2所揭 示的方法所製得,但是在3,000 rpm下操作,而非1 〇,〇〇〇 rpm )添加入。也添加入一種先前製備之含有鄰苯二甲酸二異 丁酯(DIBP)、及包含2,3-(二異丙基)琥珀酸二乙酯(DIBIPS) 9 之外消旋和內消旋形態兩者之摻合物的混合物作爲內部給 予體。在固體觸媒成份中之內部給予體的含量是展示於表1 〇 將溫度提高至100 °c,且維持在該溫度爲期120分鐘。然 後,將攪拌中斷,讓固體產物沉降且將上澄液虹吸出。 將250毫升之新鮮TiC 14添加入。讓混合物在攪拌下在 120 °C反應爲期60分鐘,然後將上澄液虹吸出。將固體以 無水己烷(每次1〇〇毫升)在60 °C沖洗六次。 · 聚合反應 將75毫升之無水正-己烷含有7毫莫耳之A1Et3,二環戊 基二甲氧基矽烷作爲外部電子給予體化合物(數量如下表1 所示)及固體觸媒成份在30 °C之丙烯流中添加到一以70 °C 氮氣流滌洗之4公升高壓釜中。將高壓釜關閉,添加入} . 5 N L之氫氣,然後在攪拌下將1 · 2公斤之液態丙烯飼入。將 溫度在5分鐘內提高至70°C,且聚合反應是在此溫度進行 -21- 200403256 爲期2小時。將未反應丙烯排出,將聚合物回收且在7 〇。c 在真空下加以乾燥爲期3小時,然後稱重並以鄰-二甲苯加 以分級,以測定在25。(:之二甲苯不溶性(X.!.)分率及其微 結構。 聚合反應條件是如下表1所示。 亶.施例3 重複實施例1 ’例外的是在聚合反應時,係使用一種含有 7〇重量%之二環戊基二甲氧基矽烷和30重量%之環己基甲 基二甲氧基矽烷之混合物作爲外部電子給予體化合物。 聚合反應條件是如下表1所示。 實施例4 重複實施例1,例外的是MgCl2與乙醇之加成物是如歐 洲專利申請案第728,769號之實施例1所揭示方法加以脫醇 化反應。 聚合反應條件是如下表1所示。 比較例1 ( 1 c ) 固體觸媒成份之製備 固體觸媒成份是根據上述實施例1方法所製得,例外的 是其係含有一種二醚,亦即9,9-雙(甲氧基甲基)莽作爲 內部電子給予體化合物,以取代鄰苯二甲酸酯和琥珀酸酯 衍生物。 在固體觸媒成份中之內部給予體含量是展示於表1。 聚合反應 聚合反應是呈連續式,在一具有兩套呈序列配備有用於 -22- 200403256 將來自前反應器之產物轉移至後續緊接的反應器之裝置的 反應器中進行。 將在氣相之氫氣和單體加以持續地分析且飼入使得吾所 欲得濃度將會維持在恆定。 . 將一種含有三乙基鋁活性劑和二環戊基二甲氧基矽烷作 ^ 爲外部電子給予體化合物之混合物與固體觸媒成份在40 °C 之容器中相接觸爲期1 3分鐘。 然後將觸媒轉移至含有過量液態丙烯之反應器中,且在 2〇 °C加以預聚合爲期範圍爲從約1.5至2分鐘。 · 然後將預聚合物轉移至另一反應器,其中聚合反應係在 氣相發生以形成組份(A)。 將上述反應器之產物送入第二反應器呈氣相以形成組份 (B) 〇 聚合反應條件是如下表1所示。 -23- 表1 實施例 1 實施例 2 實施例 3 實施例 4 比較例 lc 內部 DIBIPS含量,軍暈% 4.54 6.79 6.79 4.63 0 電子 Drop含量,重量% 12.8 11.68 11.68 6.63 0 給予體 二醚含量,重量% 0 0 0 0 16.4 DIBIPS/DIBP 莫耳比 0.35 0.63 0.63 0.75 0 固體觸媒成份送入,克/小時 8.2 7 6.6 6 - AlEt3/固體觸媒成份,克/克 10 13 14 13 6.1 AlEt3/外部給予體重暈比 30 15 4 8 5.8 聚合反應溫度,°c 70 70 70 75 70 200403256 實施例1至4和比較例1之物理和化學性質是如下表2 所示。機械性質是在射出成形模製試樣上所測得。實施例1 至3和比較例1之板是在溫度範圍爲從140至高達155 W ,以每5 °C之階段升溫下加以延伸。Modulus separation = (at G, = 500 Pa frequency) / (at G frequency) where G is the storage modulus and G, ′ is the loss modulus. Deflection modulus is measured according to ISO 178 method. Izod impact resistance Measured according to ISO 1 8 0/1 A method. -20- 200403256 Examples Examples 1 and 2 Preparation of solid catalyst components 250 ml of TiCl4 was added at 500 ° C to a 500 ml four-necked round flask purged with nitrogen. Under stirring, 10.0 grams of microspherical MgCl2 _-2.8C2H5OH (made according to the method disclosed in Example 2 of U.S. Patent No. 4,3 99,054, but operated at 3,000 rpm instead of 1 0.0000 rpm). Also added is a previously prepared diisobutyl phthalate (DIBP) containing racemic and meso forms containing 2,3- (diisopropyl) diethyl succinate (DIBIPS) 9 A mixture of the two was used as an internal donor. The content of the internal donor in the solid catalyst component is shown in Table 10. The temperature was increased to 100 ° C and maintained at this temperature for 120 minutes. The stirring was then interrupted, the solid product was allowed to settle and the supernatant liquid was siphoned off. 250 ml of fresh TiC 14 was added. The mixture was allowed to react at 120 ° C for 60 minutes with stirring, and then the supernatant liquid was siphoned off. The solid was washed six times with anhydrous hexane (100 ml each) at 60 ° C. · Polymerization: 75 ml of anhydrous n-hexane containing 7 millimoles of A1Et3, dicyclopentyldimethoxysilane as the external electron donor compound (the amount is shown in Table 1 below), and the solid catalyst component at 30 The propylene stream at ° C was added to a 4 liter autoclave washed with a nitrogen stream at 70 ° C. The autoclave was closed, and 5 N L of hydrogen was added, and then 1.2 kg of liquid propylene was fed under stirring. The temperature was raised to 70 ° C in 5 minutes, and the polymerization was carried out at this temperature for -21-200403256 for 2 hours. The unreacted propylene was discharged and the polymer was recovered at 70. c Dry under vacuum for 3 hours, then weigh and grade with o-xylene to determine at 25. (: Xylene insoluble (X.!.) Fraction and its microstructure. The polymerization reaction conditions are shown in Table 1 below.) Example 3 Repeat Example 1 'The exception is that during the polymerization reaction, a kind of A mixture containing 70% by weight of dicyclopentyldimethoxysilane and 30% by weight of cyclohexylmethyldimethoxysilane as an external electron donor compound. The polymerization reaction conditions are shown in Table 1 below. Examples 4 Example 1 was repeated, with the exception that the addition of MgCl2 and ethanol was dealcoholized as described in Example 1 of European Patent Application No. 728,769. The polymerization reaction conditions are shown in Table 1 below. Comparison Example 1 (1 c) Preparation of solid catalyst component The solid catalyst component was prepared according to the method of Example 1 above, with the exception that it contained a diether, that is, 9,9-bis (methoxymethyl) ) Manganese is used as an internal electron donor compound to replace phthalate and succinate derivatives. The internal donor content in the solid catalyst component is shown in Table 1. Polymerization Polymerization is continuous, Ordered in two sets The reactor is equipped with a device for transferring the products from the front reactor to the reactor immediately after -22- 200403256. The hydrogen and monomers in the gas phase are continuously analyzed and fed so that I get what I want The concentration will be kept constant. A mixture containing triethylaluminum active agent and dicyclopentyldimethoxysilane as the external electron donor compound and the solid catalyst component in a container at 40 ° C The contact lasts for 1 to 3 minutes. The catalyst is then transferred to a reactor containing excess liquid propylene and prepolymerized at 20 ° C for a period ranging from about 1.5 to 2 minutes. · The prepolymer is then transferred to Another reactor, in which the polymerization reaction takes place in the gas phase to form component (A). The product of the above reactor is sent to the second reactor in the gas phase to form component (B). The polymerization reaction conditions are shown in the following table. -23- Table 1 Example 1 Example 2 Example 3 Example 4 Comparative Example lc Internal DIBIPS content, military halo% 4.54 6.79 6.79 4.63 0 Electronic Drop content, weight% 12.8 11.68 11.68 6.63 0 Donor II ether Content,% by weight 0 0 0 0 16.4 DIBIPS / DIBP Molar ratio 0.35 0.63 0.63 0.75 0 Solid catalyst component input, g / hour 8.2 7 6.6 6-AlEt3 / solid catalyst component, g / g 10 13 14 13 6.1 AlEt3 / external body weight halo ratio 30 15 4 8 5.8 Polymerization reaction temperature, ° c 70 70 70 75 70 200403256 The physical and chemical properties of Examples 1 to 4 and Comparative Example 1 are shown in Table 2 below. The mechanical properties are measured on injection-molded test specimens. The plates of Examples 1 to 3 and Comparative Example 1 were extended at a temperature increase of 5 ° C in a temperature range of 140 to 155 W.

-24- 200403256 表 2 實施例1 實施例2 實施例3 實施例4 比較例lc mmmm % >98 98.52 >98 98.61 98.43 Mw/Mn 9.2 9.6 8.7 - - Mz/Mw 4.2 4.1 4.8 - - 主洗析尖峰溫度,°C - 114 - 117 113 立體嵌段含量直到95 °C,重量% - 5.2 - - 6.4 立體嵌段含量直到98 °C,重量% - 5.2 6.2 6.2 洗析之分率直到94。(:,重量% - - - 4.6 4.1 MFR,克/10分鐘 3.5 3.5 2.6 2.6 3.5 可溶於二甲苯分率,重量% 1.7 1.6 1.4 1.5 1.3 多分散性指數(P.I.) 4.8 5 4.9 4.6 5.5 熔化溫度,。C 163 163 163 165.7 162 聚合物之機械性質 撓曲模數,MPa 1,725 1,770 1?850 1,780〜 1,940 1,810 〜 1,885 懸臂樑式耐衝擊性在23 °C,W/m2 4.5 4.6 6 5.1 4.6 實施例5和比鮫例 實施例4和比較例1之聚合物是在B OPP拉幅機實驗工 廠線上加工,以製成2 0微米平雙軸向配向薄膜。聚合物是 加以擠製通過如同薄片之平模頭’在控制條件下在鑄製裝 置上加以冷卻。在離開鑄製裝置後,將薄片再加熱至適當 的溫度,然後藉由將薄膜通過在不同速度運轉之加熱輥系 統,在縱向加以延伸4 X 1 . 1。在橫向之延伸是後續地藉由 封入熱風烘箱之連續式拉伸框架來完成。薄膜是在此烘箱 進行預熱(預熱溫度如表所示),然後藉由在漸擴式軌道 系統上移動之鏈卡子裝置系統,在橫向加以延伸8倍。在 -25- 200403256 延伸後’將薄膜加以驟冷和電暈放電處理。將側邊切除且 最後將薄膜捲繞在輥上。線速度爲7 0公尺/分鐘。 表 3 實施例5 比較例2c 最小烘箱預熱溫度,0C 162 164 最適烘箱預熱溫度,。C 174 174 在20微米厚薄膜之偏差,微米 1〜2 0·5 〜3 根據偏差値,實施例5顯示根據本發明之薄膜具有比比 較例之薄膜更均勻的厚度。與比較例2相比較,其也顯示 聚合物可在較低的烘箱預熱溫度下加以延伸,仍可獲得可 以接受的薄膜,此意謂與比較例之聚合物相比較,根據本 發明之聚合物是較容易加工。 實施例6〜8和比較例3 ( 3c ) 將實施例1〜3和比較例1是壓縮模製成1.0毫米板,且後 續地在TM (拉幅機框架)長延伸框架上加以雙軸向配向。 延伸是在縱向7倍和橫向7倍之固定延伸比下同時發生。 雙軸向配向薄膜之最終薄膜厚度爲20微米。 薄膜性質是在最適延伸溫度下加以延伸之配向薄膜試樣 上所測得,其係相對應於在各溫度〇%失敗試驗之5片試樣 〇 薄膜之性質是展示於表4。 表4 (獲自延伸框架之雙軸向配向薄膜) 實施例 6 7 8 3c 在斷裂時之伸度,% 26 28 28 21 在斷裂時之抗拉應力,MPa 140 145 146 135 抗拉模數,MPa 2,970 2/730 2?955 3,180 200403256 與比較用試樣相比較,根據本發明之薄膜顯示具有較 高的在斷裂時之伸度和較高的在斷裂時之抗拉應力。-24- 200403256 Table 2 Example 1 Example 2 Example 3 Example 4 Comparative Example lc mmmm% > 98 98.52 > 98 98.61 98.43 Mw / Mn 9.2 9.6 8.7--Mz / Mw 4.2 4.1 4.8--Main wash Analytical peak temperature, ° C-114-117 113 Stereoblock content up to 95 ° C, wt%-5.2--6.4 Stereoblock content up to 98 ° C, wt%-5.2 6.2 6.2 Elution fraction up to 94. (:, Wt%---4.6 4.1 MFR, g / 10min 3.5 3.5 2.6 2.6 3.5 soluble xylene fraction, wt% 1.7 1.6 1.4 1.5 1.3 Polydispersity Index (PI) 4.8 5 4.9 4.6 5.5 Melting temperature C 163 163 163 165.7 162 Mechanical properties of polymer Flexural modulus, MPa 1,725 1,770 1 to 850 1,780 to 1,940 1,810 to 1,885 Izod impact resistance at 23 ° C, W / m2 4.5 4.6 6 5.1 4.6 The polymers of Example 5 and Comparative Example 4 and Comparative Example 1 were processed on a B OPP tenter experimental plant line to make a 20 micron flat biaxially oriented film. The polymer is It is extruded through a flat die like a sheet and is cooled on the casting device under controlled conditions. After leaving the casting device, the sheet is reheated to the appropriate temperature, and then the film is run at different speeds by passing the film through The heating roller system is extended 4 X 1.1 in the longitudinal direction. The extension in the transverse direction is subsequently completed by a continuous stretching frame enclosed in a hot air oven. The film is preheated in this oven (the preheating temperature is as shown in the table) (Shown) and then by expanding the orbital system The moving chain clamp device system is extended 8 times in the horizontal direction. After the extension of -25-200403256, the film is quenched and corona treated. The sides are cut off and the film is finally wound on a roller. Line The speed is 70 meters / minute. Table 3 Example 5 Comparative Example 2c Minimum oven preheating temperature, 0C 162 164 Optimum oven preheating temperature, C 174 174 The deviation of 20 μm thick film, micron 1 ~ 2 0 · 5 to 3 According to the deviation 値, Example 5 shows that the film according to the present invention has a more uniform thickness than the film of the comparative example. Compared to Comparative Example 2, it also shows that the polymer can be applied at a lower oven preheating temperature By extension, an acceptable film can still be obtained, which means that the polymer according to the present invention is easier to process than the polymer of the comparative example. Examples 6 to 8 and Comparative Example 3 (3c) Examples 1 to 3 and Comparative Example 1 are compression-molded into a 1.0 mm plate, and subsequently biaxially aligned on a TM (tenter frame) long extension frame. The extension is at a fixed extension ratio of 7 times in the longitudinal direction and 7 times in the transverse direction. Simultaneous. Biaxial alignment is thin The final film thickness is 20 microns. The film properties are measured on an oriented film sample that is stretched at the optimum elongation temperature, which corresponds to 5 samples that failed the test at each temperature 0%. The properties of the film are Shown in Table 4. Table 4 (biaxially oriented film obtained from an extended frame) Example 6 7 8 3c Elongation at break,% 26 28 28 21 Tensile stress at break, MPa 140 145 146 135 Tensile modulus, MPa 2,970 2/730 2? 955 3,180 200403256 Compared with the comparative sample, the film according to the present invention shows a higher elongation at break and a higher tensile stress at break .

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Claims (1)

403256 拾、申請專利範圍 1 ·〜種丙烯聚合物,其係具有下列特徵: 1) 藉由核磁共振(NMR)所測得之同排五元素組 的含量爲高於97% ; 2) 以Gw/5n比率所表示之分子量分布是等於或高於6 •,及 3 ) M z / M w比値是等於或低於5 · 5。 2·如申請專利範圍第1項之聚合物,其係丙烯均聚物。 3 ·如申請專利範圍第1項之聚合物,其藉由使用升溫洗提 分級(TREF)法所測得,係具有在最高98。0:之立體嵌段 的含量爲10%或更低。 4 ·如申請專利範圍第1和2項之聚合物,其係具有同排五 元素組的含量爲高於9 7.5 %。 5 ·如申請專利範圍第i至3項之聚合物,其係具有分子量 分布爲從6至1 1。 6.如申請專利範圍第1至4項之聚合物,其係具有Mz/Mw 値爲等於或低於5。 7·如申請專利範圍第1至5項之聚合物,其係具有熔化溫 度爲164。C或更局。 8. —種用於製造如申請專利範圍第1項之聚合物之方法, 其係僅含有在齊格勒-納他(Ziegler-Natta)觸媒之存在 下進行的單一聚合反應階段,該齊格勒-納他觸媒係包 含: -一種固體觸媒成份,係包含鎂(Mg)、鈦(Ti)、鹵素和 403256 至少兩種電子給予體化合物,該觸媒成份之特徵爲: 至少一種電子給予體化合物,以電子給予體化合物之 總量爲基準,其含量爲從1 5至50莫耳%,係選自琥 珀酸類之酯類且其在下述條件下無法加以萃取20莫 耳°/。以上(亦即,不可萃取之琥珀酸酯類),及至少 另一種電子給予體化合物且其在相同條件下是可萃 取3 0莫耳%以上(亦即,可萃取之電子給予體化合物 ); -一種有機金屬化合物; -一種高度立體規則性電子給予體化合物(外部給予體 )° 9 ·如申請專利範圍第8項之方法,其中該琥珀酸類之酯類 ί系選自如下式(I)所示之琥珀酸酯類:403256 The scope of application and patent application 1 · ~ Propene polymers, which have the following characteristics: 1) The content of the same five-element group measured by nuclear magnetic resonance (NMR) is higher than 97%; 2) Gw The molecular weight distribution represented by the / 5n ratio is equal to or higher than 6 •, and 3) the M z / M w ratio 値 is equal to or lower than 5 · 5. 2. The polymer according to item 1 of the patent application scope is a propylene homopolymer. 3. The polymer according to item 1 of the scope of patent application, which has a stereoblock content of 10% or less, as measured by using a temperature-increasing elution fractionation (TREF) method. 4 · If the polymers in claims 1 and 2 have a content of five elements in the same row, the content is higher than 97.5%. 5. The polymer according to claims i to 3 of the patent application range has a molecular weight distribution from 6 to 11. 6. The polymer as claimed in claims 1 to 4 has a Mz / Mw 値 equal to or lower than 5. 7. The polymer as claimed in claims 1 to 5 has a melting temperature of 164. C or more. 8. — A method for manufacturing a polymer such as the one in the scope of the patent application, which comprises only a single polymerization stage in the presence of a Ziegler-Natta catalyst The Geller-Nata catalyst system contains:-A solid catalyst component, which contains magnesium (Mg), titanium (Ti), halogen, and at least two kinds of electron donor compounds. The characteristics of the catalyst component are: at least one The electron donor compound is based on the total amount of the electron donor compound, and its content is from 15 to 50 mole%. It is an ester selected from succinic acids and it cannot be extracted under the following conditions. . The above (ie, non-extractable succinates), and at least one other electron donor compound which is extractable at more than 30 mol% (ie, extractable electron donor compound) under the same conditions; -An organometallic compound;-A highly stereoregular electron donor compound (external donor) ° 9 · The method according to item 8 of the patent application, wherein the ester of the succinic acid is selected from the following formula (I) Succinates shown: 其中,基團R,和r2係彼此相同或不同,各係c「c2。之 線型或分枝型烷基、烯基、環烷基、芳基、芳烷基或烷 芳基團’視需要可含有雜原子;及基團&和R4係彼此 相同或不同’各係Ci_c2。烷基、環烷基、芳基、芳烷基 或烷芳基團,視需要可含有雜原子,其限制條件爲它們 中至少一者是分枝型烷基;在式(1)結構中所鑒別的兩個 -29- 200403256 不對稱的碳原子,該等化合物係呈純態或混合物存在之 類型(S5 R)或(R,S)的立體異構物。 i 〇 .如申請專利範圍第8和9項之製法,其中在固體觸媒成 份中之可萃取性電子給予體化合物是選自芳香族羧酸 類之酯類。 1 1 .如申請專利範圍第8至1 〇項之製法,其中該外部電子 給予體化合物是選自如式Ra5Rb6Si(〇R7)。之砂院類,其 中該a和b是從〇至2之整數,c是從1至4之整數, 且總和(a + b + c)爲4 ; R5、R6和R7是院基、嫌基、環院 基或方基具有1至18個碳原子,視需要而含有雜原子 〇 1 2·薄膜或薄片,其包含如申請專利範圍第1至7項之聚合 物。 1 3 ·薄膜或薄片,其包含一含有如申請專利範圍第1至7項 之聚合物及硬質樹脂的組成物。 I4·多層積層製品,其包含如申請專利範圜第12或13項 之薄膜或薄片。 -30- 200403256 柒、指定代表圖 (一) 本案指定代表圖爲:無。 (二) 本代表圖之元件代表符號簡單說明 捌、本案若有化學式時,請揭示最能顯示發明特徵的化學 式Among them, the groups R, and r2 are the same or different from each other, and each of the lines c "c2. Linear or branched alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkaryl groups, as required May contain heteroatoms; and the groups & and R4 are the same or different from each other; each is Ci_c2. Alkyl, cycloalkyl, aryl, aralkyl, or alkaryl groups may contain heteroatoms as necessary, and its limitations Provided that at least one of them is a branched alkyl group; the two -29-200403256 asymmetric carbon atoms identified in the structure of formula (1), these compounds are of a pure state or a mixture type (S5 R) or (R, S) stereoisomers. I 〇. The method according to claims 8 and 9, wherein the extractable electron donor compound in the solid catalyst component is selected from aromatic carboxyl groups. The esters of acids. 1 1. The manufacturing method according to items 8 to 10 of the patent application range, wherein the external electron donor compound is selected from the group consisting of Ra5Rb6Si (〇R7). The a and b are from Integers from 0 to 2, c is an integer from 1 to 4, and the sum (a + b + c) is 4; R5, R6, and R7 are the base, The ring base or square base has 1 to 18 carbon atoms, and contains heteroatoms as needed. 02 · The film or sheet includes the polymer as described in the claims 1 to 7. 1 · The film or sheet It includes a composition containing a polymer and a hard resin such as those in the scope of claims 1 to 7. I4. Multi-layer laminated products, which include a film or sheet such as the ones in claims 12 or 13 of the scope of patent application. -30- 200403256 (1) Designated representative map (1) The designated representative map in this case is: None. (2) Brief description of the component representative symbols in this representative map 捌 If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention
TW92120644A 2002-08-01 2003-07-29 Highly stereoregular polypropylene with improved properties TW200403256A (en)

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