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TW200400674A - Nitride semiconductor laser device and manufacturing method thereof - Google Patents

Nitride semiconductor laser device and manufacturing method thereof Download PDF

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Publication number
TW200400674A
TW200400674A TW91132110A TW91132110A TW200400674A TW 200400674 A TW200400674 A TW 200400674A TW 91132110 A TW91132110 A TW 91132110A TW 91132110 A TW91132110 A TW 91132110A TW 200400674 A TW200400674 A TW 200400674A
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Taiwan
Prior art keywords
nitride semiconductor
semiconductor laser
laser device
layer
film
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TW91132110A
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Chinese (zh)
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TWI257753B (en
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Robert Dwilinski
Roman Doradzinski
Jerzy Garczynski
Leszek P Sierzputowski
Yasuo Kanbara
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Ammono Sp Zoo
Nichia Corp
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Abstract

This invention provides a nitride semiconductor laser element which is provided with high-output type resonator end surfaces and which has a resonator containing an active layer consisting of an In-containing nitride semiconductor between an n-type nitride semiconductor layer and a p-type semiconductor layer, in which an end surface film, consisting of a single crystal AlxGa1-xN (0 ≤ x ≤ 1) that is formed at low temperatures not damaging the active layer consisting of the In-containing nitride semiconductor, is formed on at least an outgoing end surface out of the opposing resonator end surfaces of the laser element.

Description

(i) (i)200400674 玖、發明說明 (發明說明應敘明:發明所屬之技術領域、先前技術、内容、實施方式及圖式簡單說明) 技術領域 本發明係關於於共振器端面形成由單晶1) 所成之端面膜所成之氮化物半導體雷射元件。 背景技術 利用由先前廣泛被使用之GaAs系半導體之半導體雷射元 件,以於其共振器端面形成保護膜之窗構造,使雷射元件 可長壽化。於氮化物半導體雷射元件亦,由於氮化物半導 體以RIE(反應性離子蝕刻)或劈開等所形成之共振器端面之 能隙小,於端面發生出射光之吸收,由於該吸收而於端面 產生熱,為實現100 mW以上之高輸出雷射有壽命特性之問 題。因此,提案於氮化物半導體雷射元件形成窗構造,作 為保護膜,以形成AlGalnN半導體膜之方法(特開平7-249830),形成A1N等保護膜之方法(特開2002-26442)被提案。 發明之揭示 (發明所欲解決之課題) 但是,如上述所示之保護膜以氣相成長法以形成單晶需 要1000°C以上之成長溫度,所需的成長溫度將損傷含有In 的活性層。因此,將該保護膜以不損傷活性層之溫度形成 則保護膜將成非晶。將該非晶之保護膜用於半導體雷射元 件之窗構造,則由於不是單晶出射光而產生散射,雷射之 光束形狀無法均勻,又,因非晶擁有顏色會產生光吸收與 於端面之發熱使端面發生劣化之問題點。 因此,本發明,為解決上述問題提供具備以不給予活性 200400674 發明說明續頁 (2) 層損傷之低溫-,且不產生上述問題之單晶AlxGa^NW^ 1) 所成之端面膜之氮化物半導體雷射元件為目的。 (其解決方法) 關於本發明之氮化物半導體雷射元件,其特徵在於包 含,於η型氮化物半導體層與p型半導體層之間,具有共振 器,其含有包含In之氮化物半導體所成之活性層之氮化物 半導體雷射元件,於與前述雷射元件對向之共振器端面至 少出射端面,形成不給予前述含有In之氮化物半導體所成 之活性層損傷之低溫形成之單晶AlxGa^NCO^ 1)所成之 端面膜。 在此,所謂不給予含有In之氮化物半導體所成之活性層 損傷之低溫為,含有In之氮化物半導體所成之活性層之形 成溫度。含有In之氮化物半導體所成之活性層通常以成長 溫度900°C成長,只要是該成長溫度以下,不會受由上述 活性層分解所造成之損傷。因此,端面膜之成長溫度為900 °C以下,最好為600°C以下,500°C以下則更好。 又,關於本發明之氮化物半導體雷射元件,所謂含有含 In之氮化物半導體所成之活性層之共振器係指光導波區 域,通常由活性層與光導層所構成。因此,於本發明之端 面膜至少將上述共振器端面區域披覆地形成即可。前述活 性層為,含至少一個InGaN井戶層或InAlGa井戶層,以單一 或多重量子井構造所構成。 本發明之端面膜係,由單晶AlxGahNWg 1)所構成。 該混晶比例係與端面膜之功能之關係所決定。即,由於活 200400674 (3) 發明說明續頁 性層之出射端面之能隙為形成出射端面時進行之蝕刻或劈 開而變窄,藉由端面膜將該端面之能隙擴大為不吸收光之 能隙地決定混晶比。若考慮端面膜之結晶性,A1混晶比以 0.3以下,0.1 5以下為宜。關於本發明之氮化物半導體雷射 元件,前射端面膜之膜厚以50 A以上為宜,但為確保端面 膜之均勻性1 μηι以下,以2000 A為宜。 於本發明,為將上述單晶AlxGauNCOS 1)於上述低溫 形成應用AMMONO法。於氨之超臨界狀態將X S 1)單晶層形成於特定之種面(於本發明為雷射元件之共振 器面)形成之方法,藉由採用AMMONO法可將上述單晶端 面膜形成於900°C以下,最好為600°C以下,500°C以下則更 好。採用AMMONO法,則通常受高壓反應器組成之影響, 前述端面膜含有Ni、Cr、Co、Ti、Fe、Al、Si、Μη所成之 群中選出之至少一種的情形。又,前述端面膜作為AMMONO 法之特徵至少含有一個第1族(IUPAC. 1989)元素Li、K、Na 或Cs作為礦化劑使用。因前述端面膜不吸收前述氮化物半 導體雷射元件之出射光因此亦無於出射端面之熱吸收,於 100 mW以上之氮化物半導體雷射元件可抑制COD之產生。 又,前述氮化物半導體雷射元件,形成於GaN基板、藍 寶石基板、尖晶石、ZnO基板、SiC基板,其他於藍寶石基 板等之異質基板上藉由GaN之橫向成長之ELO基板、於表 面成長具有凹凸之氮化物半導體之基板所成之群所選出之 基板上。在此,所謂 EL〇(Epitaxial-Lateral-Overgrowth:嘉晶 橫向成長)基板為利用GaN之橫向成長之基板,為減低差排 200400674 (4) 發曰月說明續頁 缺陷之基板。-於超臨界氨中將以AlxGai^N(〇S 丨)作為端 面膜成長之本發明以GaN基板為宜。利用與端面膜相異組 成之異質基板之氮化物半導體雷射時,於端面膜之形成中 於超臨界氨中溶解而再結晶之端面膜之半導體中混在,極 力避免成為雜質之情形。前述GaN基板為於超臨界氨中成 長之GaN基板等。與氮化物半導體相異之基板上成長之半 導體雷射元件於裝置步騾,進行劈開有所困難。此為,因 成長GaN之異質基板無劈開性。然而,由於GaN基板具有 劈開性,於开> 成共振器時,可藉由優於得到鏡面之劈開端 面形成。且由於是同質磊晶成長,因此可控制前述雷射元 件成長後之翹曲。以此,龜裂之產生將消失。再者,前述 GaN基板通常形成雷射元件之成長面為c面。因基板由 氣相成長法而得。依照AMMONO法,於超臨界氨中將GaN 之塊狀單晶於C軸方向成長厚度2·5⑽後,切割即可得必i 英吋以上之以A面或Μ面為主面之GaN單晶基板。八面或M 面因無極性(non-polar),不會對活性層產生極化作用。且 可得缺陷密度104/cm2左右或以下者。另外將(〇〇(M)面作為 主面之GaN基板作極性轉換可使c面之(0001)面成主面。 前述氮化物半導體雷射元件若形成於GaN基板之c面上, 則前述端面膜形成於Μ面或A面上,可作為無極性之端面 膜。前述氮化物半導體雷射元件若形成於以超臨界氨中成 長之GaN基板之A面上,則不會給予雷射元件之活性層極 化作用,且共振器出射面成!^面,於M面上形成“面端面膜, 對劈開有利。前述氮化物半導體雷射元件若形成於以超臨 -10- 200400674 I發明說明續頁 界氨中成長之GaN基板之Μ面上,則不會給予雷射元件之 活性層極化作用,且可於對共振器出射面無極性之Α面形 成端面膜。(i) (i) 200400674 (1) Description of the invention (The description of the invention shall state: the technical field to which the invention belongs, the prior art, the content, the embodiments, and the drawings are simply explained.) TECHNICAL FIELD The present invention relates to the Crystal 1) A nitride semiconductor laser device formed by an end film. BACKGROUND ART A semiconductor laser device using a GaAs-based semiconductor, which has been widely used in the past, has a window structure in which a protective film is formed on an end face of a resonator, so that the laser device can have a long life. In the nitride semiconductor laser device, because the energy gap of the resonator end face formed by the nitride semiconductor by RIE (reactive ion etching) or cleaving is small, the absorption of the emitted light occurs at the end face, and the absorption occurs at the end face Heat, in order to achieve high output lasers above 100 mW has the problem of life characteristics. Therefore, a method for forming a window structure on a nitride semiconductor laser element as a protective film to form an AlGalnN semiconductor film (Japanese Patent Application Laid-Open No. 7-249830) and a method for forming a protective film such as A1N (Japanese Patent Application Laid-Open No. 2002-26442) have been proposed. DISCLOSURE OF THE INVENTION (Problems to be Solved by the Invention) However, as shown above, a protective film formed by a vapor phase growth method to form a single crystal requires a growth temperature of 1000 ° C or higher. The required growth temperature will damage the active layer containing In. . Therefore, if the protective film is formed at a temperature that does not damage the active layer, the protective film becomes amorphous. When the amorphous protective film is used for the window structure of a semiconductor laser device, the light emitted by the crystal is not a single crystal and is scattered. The shape of the laser beam cannot be uniform. Moreover, the amorphous color will cause light absorption and There is a problem that the end face is deteriorated due to heat generation. Therefore, the present invention, in order to solve the above-mentioned problem, provides nitrogen having an end face film formed by a single crystal AlxGa ^ NW ^ 1) which does not impart activity to the 400200674 Invention Description Continued (2) layer damage and does not cause the above-mentioned problem. For semiconductor laser devices. (Solution) The nitride semiconductor laser device of the present invention includes a resonator between the n-type nitride semiconductor layer and the p-type semiconductor layer, and includes a resonator formed of a nitride semiconductor containing In. A nitride semiconductor laser element with an active layer of at least an exit end surface of a resonator end face opposite to the laser element, forms a single-crystal AlxGa formed at a low temperature that does not damage the active layer formed by the nitride semiconductor containing In. ^ NCO ^ 1) The end film formed. Here, the low temperature at which the active layer made of a nitride semiconductor containing In is not damaged is the formation temperature of the active layer made of a nitride semiconductor containing In. The active layer formed of a nitride semiconductor containing In is usually grown at a growth temperature of 900 ° C. As long as the growth temperature is below the growth temperature, it is not damaged by the decomposition of the active layer. Therefore, the growth temperature of the end film is below 900 ° C, preferably below 600 ° C, and more preferably below 500 ° C. In the nitride semiconductor laser device of the present invention, a resonator containing an active layer made of a nitride semiconductor containing In refers to a light-guiding region, and is generally composed of an active layer and a light-guiding layer. Therefore, at least the above-mentioned resonator end surface region may be formed on the end mask of the present invention. The aforementioned active layer is composed of a single or multiple quantum well structure containing at least one InGaN well layer or InAlGa well layer. The end film of the present invention is composed of a single crystal AlxGahNWg 1). The mixed crystal ratio is determined by the relationship with the function of the end film. That is, since the energy gap of the exit end face of the continuation layer is explained by the invention in 2004200674 (3), it is narrowed by etching or cleaving when the exit end face is formed. The energy gap determines the mixed crystal ratio. In consideration of the crystallinity of the end film, the A1 mixed crystal ratio is preferably 0.3 or less, and preferably 0.1 or less. With regard to the nitride semiconductor laser device of the present invention, the film thickness of the front end film is preferably 50 A or more, but in order to ensure the uniformity of the end film, it is preferably 2000 A or less. In the present invention, in order to form the single crystal AlxGauNCOS 1) at the low temperature described above, the AMMONO method is applied. The method of forming the XS 1) single crystal layer in a supercritical state of ammonia on a specific seed surface (on the resonator surface of the laser device of the present invention). The above-mentioned single crystal end film can be formed on the surface by using the AMMONO method. 900 ° C or less, preferably 600 ° C or less, and more preferably 500 ° C or less. The AMMONO method is usually affected by the composition of the high-pressure reactor, and the aforementioned end film contains at least one selected from the group consisting of Ni, Cr, Co, Ti, Fe, Al, Si, and Mη. In addition, the aforesaid end face film, as a feature of the AMMONO method, contains at least one Group 1 (IUPAC. 1989) element Li, K, Na, or Cs as a mineralizer. Because the aforementioned end face film does not absorb the light emitted from the aforementioned nitride semiconductor laser device, it does not absorb heat from the output end face. A nitride semiconductor laser device above 100 mW can suppress the generation of COD. The nitride semiconductor laser device is formed on a GaN substrate, a sapphire substrate, a spinel, a ZnO substrate, a SiC substrate, or other hetero substrates such as a sapphire substrate. The ELO substrate is grown on the surface by the lateral growth of GaN. A substrate formed of a substrate of a nitride semiconductor having unevenness is selected. Here, the so-called EL0 (Epitaxial-Lateral-Overgrowth) substrate is a substrate that uses GaN to grow laterally to reduce the difference. -In the supercritical ammonia, a GaN substrate is preferred in the present invention where AlxGai ^ N (0S 丨) is grown as an end film. When a nitride semiconductor laser with a heterogeneous substrate different from the end film is used, the semiconductor of the end film which is dissolved and recrystallized in supercritical ammonia during the formation of the end film is mixed with the semiconductor to avoid impurities. The GaN substrate is a GaN substrate or the like grown in supercritical ammonia. A semiconductor laser element grown on a substrate different from a nitride semiconductor is difficult to cleave at the step of the device. This is because the heterogeneous substrate due to the growth of GaN is not cleaved. However, since the GaN substrate has cleavability, it is possible to form the GaN substrate with a cleaved end surface which is better than a mirror surface when opening a resonator. And because it is a homogeneous epitaxial growth, it can control the warpage of the laser device after the growth. With this, the occurrence of cracks will disappear. The growth surface of the GaN substrate that forms a laser element is usually c-plane. The substrate is obtained by the vapor phase growth method. According to the AMMONO method, GaN bulk single crystals are grown in the supercritical ammonia in the C-axis direction by a thickness of 2 · 5 ,, and can be cut to obtain GaN single crystals with an A-plane or an M-plane as the main plane i or more inches. Substrate. The octahedron or M-plane is non-polar, so it does not polarize the active layer. And the defect density is about 104 / cm2 or less. In addition, the polarity conversion of the GaN substrate with the (〇〇 (M) plane as the main plane) can make the (0001) plane of the c-plane the main plane. If the nitride semiconductor laser element is formed on the c-plane of the GaN substrate, the aforementioned The end film is formed on the M or A surface and can be used as a non-polar end film. If the nitride semiconductor laser device is formed on the A surface of a GaN substrate grown in supercritical ammonia, the laser device will not be given. The active layer is polarized, and the exit surface of the resonator is formed! The surface is formed on the M surface, which is beneficial for cleaving. If the foregoing nitride semiconductor laser element is formed by the invention of Super Pro-10-200400674 I It is explained that the M surface of the GaN substrate grown in ammonia on the continuation page will not give the active layer polarization effect of the laser element, and an end film can be formed on the A surface which is non-polar to the emitting surface of the resonator.

本發明係為提供氮化物半導體雷射元件之製造方法,於 η型氮化物半導體層與p型半導體層之間,具有共振器,其 含有包含In之氮化物半導體所成之活性層之氮化物半導體 雷射元件之製造方法,其特徵在於具備:對前述雷射元件 進行蝕刻或劈開以形成相對之共振器端面之第1步騾;於 前述雷射元件相對之共振器端面之至少於出射端面,形成 以不給予前述活性層損傷之低溫形成之由AlxGa^N^S 1) 單晶所成之端面所成之端面膜之第2步驟。The present invention is to provide a method for manufacturing a nitride semiconductor laser device. A resonator is provided between the n-type nitride semiconductor layer and the p-type semiconductor layer, and contains a nitride of an active layer formed of a nitride semiconductor containing In. A method for manufacturing a semiconductor laser element, comprising: a first step of etching or cleaving the aforementioned laser element to form an opposite end face of the resonator; at least the exit end face of the opposite end face of the laser element The second step of forming an end face film formed of an end face made of AlxGa ^ N ^ S 1) single crystal formed at a low temperature that does not impart damage to the aforementioned active layer.

前述第2步驟,藉由於超臨界氨中形成前射端面膜,可 於不給予前述活性層損傷之低溫形成單晶之X $ 1)。 於前述第2步騾,其特徵在於包含,至少共振器之p型接 觸層之上面形成對超臨界氨溶解度與端面膜同等或低的遮 罩後,形成前述端面膜。形成該遮罩可抑制於溶解性強的 超臨界氨中形成氮化物半導體雷射元件之端面膜時雷射元 件之共振器由ρ型接觸層之上面與端面之角溶解。前述遮 罩選自,氧化矽、氮化矽、氮化鋁、錳、及鎢所成之群為 宜。因該等遮罩材於超臨界氨中較GaN安定,該遮罩材所 披付之區域之接觸表面可抑制溶解。遮罩於後步驟於脊狀 形成時可容易去除。 於前射氮化物半導體雷射元件之製造方法,前述端面 -11 - 200400674 (6) 發明說明續頁 膜,於超臨界氨中成膜溫度為100°C以上900°C以下。氮化 物半導體雷射元件因將活性層作為含有InGaN之量子井構 造,於較900°C高的溫度於活性層上進行層成長有該活性 層分解的疑慮。依照本發明,可於900°C以下,最好為600 °C以下的溫度成長端面膜。 圖式之簡要說明 圖1為關於本發明之氮化物半導體雷射元件之端面剖面In the aforementioned second step, a single crystal X $ 1) can be formed at a low temperature without causing damage to the active layer by forming a front-emitting end film in supercritical ammonia. The aforementioned second step (2) is characterized in that it comprises forming at least the p-type contact layer on the resonator with a mask having a solubility in supercritical ammonia equal to or lower than that of the end film, and then forming the end film. The formation of the mask can prevent the resonator of the laser element from dissolving from the upper surface of the p-type contact layer and the corner of the end surface when the end film of the nitride semiconductor laser element is formed in super-soluble supercritical ammonia. The mask is preferably selected from the group consisting of silicon oxide, silicon nitride, aluminum nitride, manganese, and tungsten. Since these masking materials are more stable than GaN in supercritical ammonia, the contact surface of the area covered by the masking materials can inhibit dissolution. The mask can be easily removed when the ridges are formed in a later step. In the manufacturing method of a front-emitting nitride semiconductor laser device, the aforementioned end face -11-200400674 (6) Description of the Invention Continued Film, the film formation temperature in supercritical ammonia is 100 ° C to 900 ° C. The nitride semiconductor laser device has an active layer as a quantum well structure containing InGaN, and the layer growth on the active layer at a temperature higher than 900 ° C may cause the active layer to be decomposed. According to the present invention, the end face film can be grown at a temperature of 900 ° C or less, preferably 600 ° C or less. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of an end face of a nitride semiconductor laser device according to the present invention.

圖。 圖2A〜2D為顯示於兩端面將端面膜無遮罩下形成時之製 造步驟之剖面圖。 圖3A〜3E為關於本發明實施形態之氮化物半導體雷射元 件之端面膜之製造步騾之剖面圖。 圖4為於基板形成保護膜應用本發明時之實施形態之晶 圓之剖面圖。Illustration. 2A to 2D are cross-sectional views showing manufacturing steps when an end film is formed without a mask on both end surfaces. 3A to 3E are cross-sectional views showing the manufacturing steps of an end face film of a nitride semiconductor laser device according to an embodiment of the present invention. Fig. 4 is a cross-sectional view of a crystal circle according to an embodiment of the present invention when a protective film is formed on a substrate.

圖5A〜5E為以劈開之氮化物半導體雷射元件之製造方法 應用於本發明時之步騾說明圖。 為實施發明之最佳形態 以下,說明關於本發明之實施形態。 圖1為關於本發明之氮化物半導體雷射元件之端面剖面 圖,於藍寶石基板上積層η型氮化物半導體層2與p型氮化 物半導體層4,於其間,形成有由含有In之氮化物半導體 單一,或多重量子井構造之活性層3。以此,可得由近紫 外至可視光之綠色之波長區域(370 nm以上550 nm以下)發光 效率良好的雷射元件。η型氮化物半導體層2,由η-接觸層 -12- (7) (7)200400674 發明說明續頁 21、龜裂防止~層22、η型披覆層23及n型光導層24所成。又, d述龜农防止層22利用GaN基板時,因晶圓之翹曲被抑制 可省略p型氮化物半導體層4,由頂蓋層4ι、p型光導層π、 P土披覆層43 P接觸層44所成。在此,前述藍寶石基板丨上 亦可形成作為差排缺陷減低層之ELO層或減低坑洞為目的 經由AlGaN層开)成卜接角蜀層21亦可。於#述上述實施態樣, 半導體雷射元件之共振器以上述活性層3與p型層及η型層 之光導層24、42或頂蓋層41所構成。共振器端面之出射端 :=成有由單晶AlxGai_xN⑽⑸)所成之端面膜Ρ將該 崎面膜形成於共振器端面之光反射側則(圖2),可抑制因 由反射光之端面劣化。 以下,說明關於本實施形態之氮化物半導體雷射元件之 代表的3個製造方法。 圖2A〜2D為顯示無形成遮罩下,將端面膜設於共振器兩 端面步驟, 圖3A〜3E為於共振器兩端面以外設遮罩,於出射端面形 成端面膜之步驟, ,圖5A〜5E為顯示共振器之出射端…面,_狀、電極 开’成後以劈開形成出射端面。其次,於該端面以外設遮罩, 於出射端面形成Μ面端面膜,其後以劈開等晶片化以形成 雷射元件之步驟。 於圖2所示之第1方法,首先,準備於藍寶石基板i上形 成於贿以下之低溫成長之緩衝層u,於該缓衝層^之上 形成η型氮化物半導體層2、活性層%型氮化物半導體層 -13- 200400674 (8) 發明說明續頁 4依次成長之晶圓(圖2A)。在此,於低溫緩衝層11上經由ELO 層成長η型氮化-物半導體層2可減低缺陷。 其次,將上述晶圓藉由濕式蝕刻將共振器端面,及η-接 觸層2 1露出(圖2Β)。其後,於露出共振器端面之晶圓應用 ΑΜΜΟΝΟ法形成端面膜5。5A to 5E are explanatory diagrams of steps when a cleaved nitride semiconductor laser device is applied to the present invention. Best Mode for Carrying Out the Invention Embodiments of the present invention will be described below. FIG. 1 is an end sectional view of a nitride semiconductor laser device according to the present invention. An n-type nitride semiconductor layer 2 and a p-type nitride semiconductor layer 4 are laminated on a sapphire substrate, and a nitride containing In is formed therebetween. Active layer 3 with a single or multiple quantum well structure. In this way, a laser device with good luminous efficiency can be obtained from the near-violet to the green wavelength range of visible light (370 nm to 550 nm). η-type nitride semiconductor layer 2 is composed of η-contact layer-12- (7) (7) 200400674 Description of the invention continued on page 21, crack prevention ~ layer 22, n-type cladding layer 23 and n-type light guide layer 24 . In the case where the guinea pig prevention layer 22 uses a GaN substrate, the warpage of the wafer can be suppressed, and the p-type nitride semiconductor layer 4 can be omitted. The cap layer 4m, the p-type light guide layer π, and the P-coated layer 43 can be omitted. The P contact layer 44 is formed. Here, the above-mentioned sapphire substrate 丨 may also be formed with an ELO layer as a differential defect reduction layer or via an AlGaN layer for the purpose of reducing pits. In the above-mentioned embodiment, the resonator of the semiconductor laser device is composed of the above-mentioned active layer 3 and the p-type layer and the n-type light guide layer 24, 42 or the cap layer 41. The exit end of the resonator end face: = an end face film P made of single crystal AlxGai_xN⑽⑸) is used to form the saki mask on the light reflection side of the resonator end face (Fig. 2), which can suppress deterioration of the end face due to reflected light. Hereinafter, three typical manufacturing methods of the nitride semiconductor laser device according to this embodiment will be described. FIGS. 2A to 2D show the steps of placing an end face film on both end faces of a resonator without forming a mask, and FIGS. 3A to 3E show the steps of forming an end face film on an exit end face with a peripheral mask on both end faces of the resonator. ~ 5E is the output end surface of the display resonator, and the shape of the output end surface is formed by cleaving after the electrode is opened. Next, a peripheral mask is formed on the end face, and an M-face end face film is formed on the exit end face, followed by a step of forming a laser element by cleaving or the like. In the first method shown in FIG. 2, first, a low-temperature-growth buffer layer u formed on the sapphire substrate i is prepared, and an n-type nitride semiconductor layer 2 and an active layer are formed on the buffer layer ^. -Type nitride semiconductor layer-13- 200400674 (8) Description of the invention Continuation page 4 Wafers grown in sequence (Figure 2A). Here, growing the n-type nitride-silicon semiconductor layer 2 through the ELO layer on the low-temperature buffer layer 11 can reduce defects. Next, the above-mentioned wafer was exposed to the resonator end face and the η-contact layer 21 by wet etching (Fig. 2B). Thereafter, the end film 5 was formed by applying the AMMONO method to the wafer on which the end surface of the resonator was exposed.

於高壓反應器内將作為端面膜原料的進料、作為反應促 進劑之礦化劑與上述晶圓一起設置,投入氨,藉由進行特 定之溫度管理使之成超臨界狀態。In the high-pressure reactor, the raw material for the end film and the mineralizer as the reaction promoter are set together with the wafer, and ammonia is put into the supercritical state by performing specific temperature management.

前述晶圓係利用於藍寶石基板1上將η型氮化物半導體層 2、活性層3及ρ型氮化物半導體層4依次成長之晶圓,將其 取而代之’除去如藍贺石基板之異質基板之晶圓’基板1 上將η型氮化物半導體層2、活性層3及ρ型氮化物半導體層 4依次成長之晶圓,僅將共振器端面之反射光側於超臨界 氨不溶解或即使溶解也不混入端面膜中之材料,可用例如 以Ag等遮罩6之晶圓,以前述Ag等將共振器端面之出射端 面全面遮罩6之晶圓,僅將前述基板遮罩之晶圓(圖4)。 於前述超臨界氨中GaN之溶解度高,若未於ρ型氮化物半 導體層4之表面形成遮罩,則氮化物半導體元件會由最表 面與出射端面之角部溶解。因此,將ρ型氮化物半導體層4 之最表面之ρ型接觸層遮罩之。該遮罩材係由,氧化石夕、 氮化矽、氮化鋁、錳、及鎢選擇。該等遮罩材因於超臨界 氨中較GaN安定,可抑制GaN之溶解。以此於ρ型接觸層上 形成遮罩則意味著可以抑制ρ型接觸層與出射端面之角部 之溶解。又以端面膜形成後之步驟容易去除者為宜。該遮 -14- 200400674 (9) 發明說明續頁 罩之膜厚以1 _μ m以上。 將上述所示之晶圓於高壓反應器内反應後晶圓於氮化物 半導體層之露出面上形成由單晶AlxGahNiOS 1)所成之 端面膜(圖2C)。 接著,取出p型氮化物半導體層4上之端面膜,於出射端 面將上述保護膜,於反對侧形成反射膜,以溝部切出得到 雷射元件。在此,上述保護膜與反射膜可為相同材料,以 擁有保護作用與反射作用之Si02、Ti02、或該等之複數膜 所形成。 於圖3所示之第2方法,首先,準備於GaN基板1之C面上η 型氮化物半導體層2,即η-接觸層21、龜裂防止層22、η型 披覆層23及η型光導層24,接著活性層3,ρ型氮化物半導體 層4,即頂蓋層41、ρ型光導層42、ρ型披覆層43、ρ接觸層44 依次成長之晶圓(圖3Α)。在此,由於使用GaN基板,無需 如第1法於低溫緩衝層11上經由ELO層成長η型氮化物半導 體層2,可減低悬晶層之缺陷。 其次,將上述晶圓藉由濕式蝕刻將共振器端面、及η-接 觸層21露出,在除了共振器端面之出射面之外形成遮罩 7(圖3Β)。其後,於露出共振器端面之晶圓應用ΑΜΜΟΝΟ 法形成端面膜5(圖3C)。 其次,端面膜形成後,去除遮罩7,以一般的元件步驟 形成脊狀(圖3D)。進行光導波之脊狀條狀形成於共振器方 向。脊狀之寬幅為1.0〜20 μΐη,而脊狀之深度為到達ρ型披 覆層或ρ型光導層。其後,如披覆脊狀地,形成由Zr02膜 所成之填入層70。與脊狀之最上部之ρ型接觸層44接觸地 > 15- 200400674 (ίο) 煢賤説明續買,The aforementioned wafer is a wafer in which an n-type nitride semiconductor layer 2, an active layer 3, and a p-type nitride semiconductor layer 4 are sequentially grown on a sapphire substrate 1, and replaced by 'removing a heterogeneous substrate such as a sapphire substrate. Wafer 'substrate 1 is a wafer in which n-type nitride semiconductor layer 2, active layer 3, and p-type nitride semiconductor layer 4 are sequentially grown, and only the reflected light side of the resonator end face is not dissolved or even dissolved by supercritical ammonia The material that is not mixed into the end face film can be, for example, a wafer that masks 6 with Ag, etc., and the wafer that completely covers the exit end face of the resonator end face with Ag, etc., and only covers the wafer with the aforementioned substrate ( Figure 4). The solubility of GaN in the aforementioned supercritical ammonia is high. If a mask is not formed on the surface of the p-type nitride semiconductor layer 4, the nitride semiconductor element will be dissolved from the corners of the outermost surface and the emission end surface. Therefore, the p-type contact layer on the outermost surface of the p-type nitride semiconductor layer 4 is masked. The masking material is selected from the group consisting of stone oxide, silicon nitride, aluminum nitride, manganese, and tungsten. These masking materials are more stable than GaN in supercritical ammonia and can suppress the dissolution of GaN. Forming a mask on the p-type contact layer in this way means that the dissolution of the corner portion of the p-type contact layer and the exit end face can be suppressed. It is also preferable that the step after the formation of the end face film is easy to remove. The cover -14-200400674 (9) Description of the invention Continued The film thickness of the cover is 1 μm or more. After the wafer shown above was reacted in a high-pressure reactor, the wafer was formed on the exposed surface of the nitride semiconductor layer with an end film made of single crystal AlxGahNiOS 1) (Fig. 2C). Next, the end face film on the p-type nitride semiconductor layer 4 is taken out, the protective film is formed on the exit end face, a reflective film is formed on the opposite side, and a laser device is cut out by the groove portion. Here, the protective film and the reflective film may be made of the same material, and formed of Si02, Ti02, or a plurality of films having a protective effect and a reflective effect. In the second method shown in FIG. 3, first, an n-type nitride semiconductor layer 2 on the C surface of the GaN substrate 1 is prepared, that is, an n-contact layer 21, a crack prevention layer 22, an n-type cladding layer 23, and an n. A photoconductive layer 24, followed by an active layer 3, and a p-type nitride semiconductor layer 4, that is, a top growth layer 41, a p-type photoconductive layer 42, a p-type cladding layer 43, and a p-contact layer 44 are sequentially grown (FIG. 3A) . Here, since the GaN substrate is used, it is not necessary to grow the n-type nitride semiconductor layer 2 via the ELO layer on the low-temperature buffer layer 11 as in the first method, and the defects of the suspended layer can be reduced. Next, the above-mentioned wafer is exposed by the wet etching to the resonator end surface and the η-contact layer 21, and a mask 7 is formed in addition to the exit surface of the resonator end surface (Fig. 3B). Thereafter, the end film 5 is formed by applying the AMMONO method to the wafer on which the end surface of the resonator is exposed (FIG. 3C). Next, after the end-face film is formed, the mask 7 is removed, and a ridge shape is formed in a general element process (Fig. 3D). The ridge-like stripe that conducts the light guide wave is formed in the direction of the resonator. The width of the ridge is 1.0 to 20 μΐη, and the depth of the ridge is to reach the p-type cladding layer or p-type light guide layer. Thereafter, as a ridge, a filling layer 70 made of a Zr02 film is formed. Ground contact with ridge-shaped p-type contact layer 44 > 15- 200400674 (ίο)

形成p型歐姆電極80。前述脊狀之數不只單數,亦可複數 形成作為多條狀型雷射元件。其次,於η型接觸層21表面 將η電極90與ρ電極平行地形成。其次,形成ρ-塾電極11 〇、 η-墊電極丨2〇。再者,藉由將Si02與Ti02交互地形成圖案化 以形成如披覆除ρ電極及η電極上之全體之,Si02/Ti〇2絕緣 膜作為為雷射發振反射膜100之功能。最後,藉由由晶圓 切割,分割為各個氮化物半導體雷射元件。可如以上地製 作半導體雷射元件(圖3E,圖1)。 又’為使之高效率地共振亦可於前述端面膜上射保護 膜。該保護膜係擁有與端面膜之AlGaN之折射率差者。具 體地為 Nb、Ni、Cr、Ti、Cu、Fe、Zr、Hf、W、Rh、Ru、Mg、 A1、Sc、Y、Mo、Ta、Co、Pd、Ag、Au、Pt、Ga,再者該 等之氧化物、氮化物、敦化物等之化合物。 圖5A〜E為顯示作為第3方法,利用GaN基板1之A面作為 基板,Μ面作為出射端面以劈開得到雷射元件之步驟。於A p-type ohmic electrode 80 is formed. The number of the ridges is not limited to a singular number, and a plurality of ridge-shaped laser elements may be formed. Next, on the surface of the n-type contact layer 21, an n-electrode 90 and a p-electrode are formed in parallel. Next, a ρ- 塾 electrode 11 0 and an n-pad electrode 2 20 are formed. In addition, by alternately patterning Si02 and Ti02 to form, for example, covering the entirety of the ρ electrode and the η electrode, the Si02 / Ti〇2 insulating film functions as a reflective reflection film 100 for the laser. Finally, it is divided into individual nitride semiconductor laser devices by dicing. A semiconductor laser device can be manufactured as described above (Fig. 3E, Fig. 1). It is also possible to shoot a protective film on the end face film in order to resonate efficiently. This protective film has a refractive index difference from AlGaN of the end film. Specifically Nb, Ni, Cr, Ti, Cu, Fe, Zr, Hf, W, Rh, Ru, Mg, A1, Sc, Y, Mo, Ta, Co, Pd, Ag, Au, Pt, Ga, and then These are oxides, nitrides, compounds, etc. 5A to 5E show the steps of obtaining the laser element by cleaving using the A surface of the GaN substrate 1 as the substrate and the M surface as the exit end surface as a third method. to

該GaN基板1上以與第2方法相同地形成氮化物半導體雷 射。同一部件付以同一編號省略說明。其次,以蝕刻將r 型接觸層21露出(圖5A)。其後,形成脊狀(圖5B),再者與 脊狀最上部之ρ型接觸層44接觸地形成ρ型歐姆電極80。其 次,於η型接觸層21表面形成η電極90。其次,形成ρ-墊電 極110、η-墊電極120(圖5C)。其次,將出射端面藉由劈開形 成。以此,晶圓成桿狀。其後,於超臨界氨中將端面膜5 形成(圖5D)。將此劈開可製作雷射元件(圖5Ε)。 所謂利用超臨界氨之ΑΜΜΟΝΟ法係,利用氮化鎵系化合 -16 - 200400674 (11) I發明說明續頁 物於超臨界狀態之氨中顯示負的溶解度曲線之氮化物半導 體之成長方法-,於波蘭申請(P-347918號及P-350375)及PCT 申請(PCT/IB02/04185)有詳細的記載,當業者可參照以下之 說明及實施例可容易地實施本發明。A nitride semiconductor laser is formed on this GaN substrate 1 in the same manner as in the second method. The same parts are assigned the same reference numerals and descriptions are omitted. Next, the r-type contact layer 21 is exposed by etching (FIG. 5A). Thereafter, a ridge shape is formed (Fig. 5B), and a p-type ohmic electrode 80 is formed in contact with the p-type contact layer 44 at the uppermost portion of the ridge shape. Next, an n-electrode 90 is formed on the surface of the n-type contact layer 21. Next, the? -Pad electrode 110 and the? -Pad electrode 120 are formed (Fig. 5C). Next, the exit end face is formed by cleaving. As a result, the wafer is rod-shaped. Thereafter, the end face film 5 is formed in supercritical ammonia (FIG. 5D). This is split to make a laser element (Figure 5E). The so-called AMMONO method system using supercritical ammonia and the gallium nitride system compound-16-200400674 (11) I. Description of the invention The method for growing a nitride semiconductor showing a negative solubility curve in a supercritical state of ammonia-, There are detailed records in Polish applications (P-347918 and P-350375) and PCT applications (PCT / IB02 / 04185), and practitioners can easily implement the present invention by referring to the following description and examples.

對所關方法說明則,所謂上述負的溶解度曲線係意味著 於反應系内,於高溫區域之氮化物半導體之溶解度低,於 低溫區域氮化物半導體之溶解度高,於高壓反應器中形成 高溫區域與低溫區域,將其溫度適當地管理,於低溫區域 氮化物發生溶解的另一面,於高溫區域發生氮化物之再結 晶,藉由使之由低溫區域對高溫區域進行對流將於高溫區 域之氮化物維持特定之濃度,將氮化物之成長選擇性地於 種晶上進行。For the explanation of the method, the above-mentioned negative solubility curve means that in the reaction system, the solubility of the nitride semiconductor in the high temperature region is low, the solubility of the nitride semiconductor in the low temperature region is high, and the high temperature region is formed in the high pressure reactor. With the low temperature region, the temperature is appropriately managed, the nitride dissolves on the other side of the low temperature region, and the nitride recrystallizes in the high temperature region. By allowing the low temperature region to convect the high temperature region, the nitrogen in the high temperature region will be condensed. The compound maintains a specific concentration, and the growth of the nitride is selectively performed on the seed crystal.

因此,上述晶圓係配置於高壓反應器反應系内之高溫區 域,進料則配置於低溫區域。以此,首先低溫區域之進料 溶解,形成過飽和狀態。其次於反應系内發生對流,溶解 之進料流向高溫區域。該高溫區域由於溶解度低,溶解之 進料將再結晶於種晶的晶圓上。 藉由該再結晶,本發明將端面膜形成。又,由於該方法 並非如氮化物半導體之氣相成長以900°C以上成長氮化物 半導體,而於900°C以下,最好為600°C以下,更好以500°C 以下則更好之低溫更適宜成長氮化物半導體為其特徵,不 會產生配置於高溫區域之晶圓之含In之活性層因熱而分 解。Therefore, the above-mentioned wafers are arranged in a high-temperature region within the reaction system of the high-pressure reactor, and the feed is arranged in a low-temperature region. In this way, the feed in the low temperature region is first dissolved to form a supersaturated state. Secondly, convection occurs in the reaction system, and the dissolved feed flows to the high temperature region. Due to the low solubility in this high temperature region, the dissolved feed will recrystallize on the seeded wafer. By this recrystallization, the present invention forms an end face film. In addition, since this method does not grow the nitride semiconductor at a temperature of 900 ° C or higher, such as the vapor phase growth of a nitride semiconductor, it is preferably 900 ° C or lower, preferably 600 ° C or lower, and more preferably 500 ° C or lower. It is more suitable for low-temperature growth of nitride semiconductors as a feature, and does not cause the In-containing active layer of a wafer disposed in a high-temperature region to be decomposed by heat.

上述進料依照端面膜之組成而有所變化,但端面膜以GaN -17- 200400674 (12) 發明說明續頁 形成時,一般利用GaN單晶或多晶,或利用GaN之前驅體 或Ga金屬,一旦形成GaN單晶或多晶,可將其再結晶。GaN 可利用HVPE法或MOCVD法之氣相成長法所形成者或 AMMONO法、溶化法或高壓法等所形成者。 A1N的情形貝4 ,與GaN同樣地用A1N單晶或多晶,或者用 A1N之前驅體或A1金屬,——旦形成A1N單晶或多晶,可將其 再結晶。The above feed varies according to the composition of the end face film, but the end face film is formed of GaN -17- 200400674 (12) Description of the Invention When the continuation sheet is formed, GaN single crystal or polycrystal is generally used, or GaN precursor or Ga metal is used. Once GaN single crystal or polycrystal is formed, it can be recrystallized. GaN can be formed by a vapor phase growth method such as HVPE method or MOCVD method, or formed by an AMMONO method, a melting method, or a high-pressure method. In the case of A1N, as in GaN, A1N single crystal or polycrystal is used, or A1N precursor or A1 metal is used. Once A1N single crystal or polycrystal is formed, it can be recrystallized.

AlGaN的情形則,因係A1N與GaN之共晶,將兩者之進料 適當地混合使用,用金屬與單晶或多晶(例如,A1金屬與GaN 單晶或多晶),藉由最好利用2種以上之礦化劑等可得特定 之組成。 上述礦化劑,可用鹼金屬(Li、Na、K、Cs),或,鹼金屬 錯合物(驗金屬醯胺、驗金屬酿亞胺)。在此,前述驗金屬 與氨之莫耳比為1:200〜1:2,而最好用Li。因Li為溶解度低 的礦化劑,可抑制露出之端面之溶解,且對形成50 A以上 1 μπι以下之薄的端面膜適合性佳。 上述高壓反應器主要以Ni、Cr、Co所成之合金以構成, 但含有其他Ti、Fe、Al、Si、Μη等。 在此,由單晶AlxGai_xN所成之端面膜5之膜厚,以50 Α以 上為宜。因該膜厚較50A薄則將蝕刻端面平坦化之效果變 小。又,作為膜厚上限,只要當業者可實施的膜厚即可。 再者,於本發明,端面膜係成長於,條狀之側面與端面, 及η型接觸層21之表面,但至少成長於η型接觸層21表面之 膜,以不將條狀之活性層埋入地於1 μπι以下停止成長為 -18- (13) (13)200400674 I明說明續頁 宜 由於端面膜5+» 4有效地平坦化將A1混晶減低為宜。 是,如本發明A和上、 仁 為^鬲W效果則將八丨僅少量混晶之。 A卜/昆晶為零亦可,μ 、 *面月旲5為AlxGaNxN,0^χ^0·3為宜 χ$〇·15更適宜。 又蝕刻後又條狀側面與端面將端面層成長則,可於 狀之側面與端面得到平滑之接近鏡面狀態之面。即,於: 狀j於條狀側面與端面有較凹凸之面,但藉由成長端 面膜消除該凹凸而成平、、典 、 、 成十π面。再者,端面膜可為單—膜, 5F可為由Α1組成相異之複數層所成之多層膜。 以下顯示關於本發明之實施例。 再者’本發明並非限定於以下之實施例。 實施例1 9 2 (/) ) Ο 7Γ 7二、In the case of AlGaN, since it is a eutectic of A1N and GaN, the two materials are appropriately mixed and used, and metal and single crystal or polycrystalline (for example, A1 metal and GaN single or polycrystalline) are used. By using two or more mineralizers, a specific composition can be obtained. The above mineralizers can be alkali metals (Li, Na, K, Cs), or alkali metal complexes (metal test amines, metal test imines). Here, the molar ratio of the aforementioned metal test to ammonia is 1: 200 to 1: 2, and Li is preferably used. Since Li is a mineralizer with low solubility, it can suppress the dissolution of the exposed end face, and it is suitable for forming a thin end face film of 50 A or more and 1 μm or less. The high-pressure reactor is mainly composed of an alloy made of Ni, Cr, and Co, but contains other Ti, Fe, Al, Si, Mn, and the like. Here, the thickness of the end face film 5 made of single crystal AlxGai_xN is preferably 50 A or more. Since this film thickness is thinner than 50A, the effect of flattening the etched end face becomes small. Moreover, as an upper limit of a film thickness, what is necessary is just the film thickness which a practitioner can implement. Furthermore, in the present invention, the end-face film is grown on the strip-shaped side and end surfaces and on the surface of the n-type contact layer 21, but at least the film on the surface of the n-type contact layer 21 so as not to stripe the active layer The buried ground stops growing below -18 μm to -18- (13) (13) 200400674 I states that the continuation sheet should preferably reduce the A1 mixed crystal because the end film 5+ »4 is effectively flattened. However, if the effects of the present invention and A and S are the same, only a small amount of crystals will be mixed. A / Kunjing can also be zero, μ, * face month 旲 5 is AlxGaNxN, 0 ^ χ ^ 0.3 is more suitable χ $ 〇 · 15 is more suitable. After the etching, the strip-shaped side surface and the end surface can be grown to form a smooth surface close to the mirror surface on the side surface and the end surface. That is to say, the shape j has a relatively uneven surface on the side surface and the end surface of the strip, but the unevenness is eliminated by the growing-end mask to form a flat surface. In addition, the end film may be a single film, and 5F may be a multilayer film composed of a plurality of layers with different compositions of A1. Examples of the present invention are shown below. The present invention is not limited to the following examples. Example 1 9 2 (/)) 〇 7Γ 7 二 、

C面位王面之藍寶石基板1置於m〇cvD 反應器内,溫度以51 n °r,is & i 0 C用虱作為載流氣體,以氨與tmG(三 甲基鎵)作為原料翕, 卜^ 乃rm,於監寶石基板上以2〇〇 a之膜厚成 長由GaN所成之低溫成長緩衝層“。 成長緩衝層後, (υ作為η型接觸層將Si滲雜3x i〇i8/cm3之GaN以4 , ⑺作為龜& p万正層將未渗雜之⑽以。^以15 μ1Ή, (3) 作為η型披覆層將未渗雜之αι。和。㈣25 Α,及以滲 雜1 X 1019/cm3之η型GaN芦ν五i丄 、 W層人互地反覆積層為總膜厚1.2 μΐη怎 超晶格, (4) 作為η型光導層將夫、、夹 寸尽村禾,令雒之GaN以0.2 μηι -19. 200400674 (14) I發明說明 (5) 作為活_性層Si滲雜inQ G5Ga() 95ν所成之障壁層100 Α與 未滲雜之Ino.iGa().9N所成之井戶層40 A交互積層之,障壁層/ 井戶層/障壁層/井戶層/障壁層所成之總膜厚38〇 A之量子井 層, (6) 作為P型頂盖層Mg滲雜1 X l〇20/cm3之p型Al。3GaQ 7N以 300 A ’ (7) 作為P型光導層未滲雜之GaN以0.2 μηι, (8) 作為Ρ型披覆層將未滲雜之A1G 16GaG 84Ν以25 A,及未 滲雜GaN25 A交互積層為總膜厚〇·6 μΐη之超晶格層, (9) 作為Ρ型接觸層將Mg滲雜lx 102G/cm3之ρ型GaN以150 A,依次積層。 積層後,於MOCVD裝置内於氮氣氣氛,以700°C將晶圓 退火,將ρ型氮化物半導體層更低電阻化。 退火後,將晶圓由反應容器取出’於最上層之P型接觸層 之表面形成條狀由Si02所成之保護膜(遮罩),藉由RIE進行 蝕刻形成條狀以露出共振器端面及n型接觸層之表面。將 形成於ρ型接觸層表面之Si〇2保護膜(遮罩)以姓刻去除。 其次,將晶圓配置於系内為超臨界氨之反應容器(高壓 反應器)内。將準備作為進料之GaN 〇·5 g、氨丨4.7 g、及作 為礦化劑之U 0.036 g密閉於高壓反應器(36 cm3)内。該高壓 反應器内之溫度為500°C以下’形成向溫區域與低溫區域。 於550°C之高溫區域配置晶圓,於450°C之低溫區域配置進 料之GaN、Ga金屬。將密閉於該南壓反應器内之狀態放置3 天0 -20- 200400674 (15) 發明說明續頁 藉由以上,_於低溫條件之超臨界康中將士 _ R , 相 ,丨虱τ浙由早晶GaN所成 之端面膜以1〇〇 A之厚度成長於條狀之端面與侧面、露出 之η型接觸層之表面、及P型接觸層之表面。 其次’形成由單晶GaN所成之端面膜後,形成於最上層 之p型接觸層上面之單晶GaN以蝕刻去除後,於該p型接觸 層上面形成寬幅1.5 μηι之條狀SiC^遮罩,藉由將p型披覆層 蝕刻至途中’於條狀邵更將脊狀形成。該蝕刻,進行触刻 後脊狀之雨側之P型披覆層之膜厚成0.1 μηι。 如以上地形成览幅1.5 μΐη之脊狀部。 其次,利用濺鍍法,從Si〇2遮罩之上開始,形成〇.5 ^ 膜厚之Zr02膜使其如披覆條狀部之上面。 其熱處理後,於條狀部之上面、脊狀部之側面及脊狀部 之之雨側之P型披覆層之表面形成由Zr〇2膜所成之填入層 70。精由遠Zr〇2膜可安定雷射發振之橫向模式。 其次,於p型接觸層歐姆接觸地形成由Ni/Au所成之電極 80,於η型接觸層上形成由Ti/Al所成之n電極90。其次,將 晶圓以600 C熱處理。其後,於ρ、η電極上分別形成Ni( 1〇〇〇 A)_Ti( 1000 A)-Au(8〇00 A)所成之墊電極。然後,形成由Si〇2 與Ti〇2所形成之反射膜後,最後,由晶圓切割,分割為各 》 個氮化物半導體雷射元件。 : 於如以上所得之氮化物半導體雷射元件分別裝設散熱 器,進行雷射發振,則由於COD準位的提升可期待,限值 2.0kA/cm2,100 mW,最好為200 mW之輸出功率、發振波長 405 nm之連續發振時間之提升。 -21 - 200400674 (16) I發明說明續頁 實施例2 _ 製作於實施例1,僅於條狀部之一邊之出射端面,成長 將由單晶GaN所成之端面膜以膜厚1 μηι成長,其他點與實 施例相同之氮化物半導體雷射元件。 於如以上地得到之雷射元件分別裝設散熱器,進行雷射 發振’則與實施例1相同,可期待限值2.〇kA/cm2,丨〇〇 mw 之輸出功率、發振波長405 nm之長壽之連續發振。 實施例3 於貫施例1,於藍寶石基板上形成緩衝層後,藉由HVPE 法’形成膜厚1〇〇 pmGaN。其後,與實施例1相同地形成η 型氮化物半導體層、活性層、ρ型氮化物半導體層,去除 監實石基板而成單體GaN基板。其他點與實施例1相同地形 成共振器端面,其後,於超臨界氨中將單晶GaN以膜厚1〇〇 A 形成端面膜。 製作之氮化物半導體雷射元件,可期待與實施例i相同 之效果。 實施例4 於實施例1,於藍寶石基板上形成緩衝層後,經由ELO層 藉由HVPE法,形成膜厚100 μηι之GaN。其後,與實施例:^相 同地形成η型氮化物半導體層、活性層、ρ型氮化物半導體 層’去除藍寶石基板而於單體GaN基板上形成氮化物半導 體雷射元件。由於前述單體GaN基板具有劈開性,可將端 面膜之形成面以劈開而得。其後,將作為端面膜之單晶GaN 於超臨界氨中以膜厚1 μΐη形成於出射端面,其他點與實施 -22- 200400674 發明說明續頁 (17) 例相同地製作氮化物半導體雷射元件。 製作之氮化物半導體雷射元件,可期待與實施例1相同 之效果。 實施例5 於實施例1 ’於藍寶石基板進行Ag鍍敷。其他點與實施 例相同地製作氮化物半導體雷射元件。 實施例6 於實施例1 ’於最上層之P型接觸層之表面形成格子圖案 狀之Si02所成之保護膜,藉由RIE進行蝕刻露出共振器端面 及η型接觸層之表面。其次,於p型接觸層表面形成之前述 Si02遮罩具有0.5 μΐη膜厚的狀態,將晶圓配置於系内為超 臨界氣之反應么器(高壓反應器)内。其他點與實施例相同 地製作氮化物半導體雷射元件。 於如以上地得到之雷射元件分別裝設散熱器,進行雷射 發振則’與貫施例i相同,可期待限值2 〇kA/cm2,1〇〇 之輪出功率、發振波長405 nm之長壽之連續發振。 實施例7 於實施例1,利用基板厚度為1〇〇 μ1Ώ之單晶GaN基板。又, 將為形成共振器端面之端面以劈開露出,形成由Si〇2所成 之遮罩’其後’將端面膜成長。其他點與實施例相同地製 作氮化物半導體雷射元件。 於如以上地得到之雷射元件分別裝設散熱器,進行雷射 發振,則與實施例1相同,可期待限值2 〇kA/cm2,1〇〇 mW 之輸出功率、發振波長405 nm之長壽之連續發振。 >23- 200400674 (18) 產業上利用的可能性 如以上所說明,關於本發明之氮化物半導 於η型氮化物半導體層與p型半導體層之間, 其含有包含In之氮化物半導體所成之活性層 體雷射元件,於與前述雷射元件對向之共振 射端面,形成不給予前述含有In之氮化物半 性層損傷之低溫形成之單晶AlxGai_xN(0$ 膜,因此可將出射端面之能隙擴大。因此異 吸收,可提升COD準位。以此,依照本發明 性壽命特性佳輸出功率100 mW以上之氮化物 件0 發明說明續頁 體雷射元件, 具有共振器, 之氮化物半導 器端面至少出 導體所成之活 1)所成之端面 置於端面之光 可提供高信賴 半導體雷射元 -24-C-plane king plane sapphire substrate 1 is placed in the mocvD reactor, the temperature is 51 n ° r, is & i 0 C uses lice as the carrier gas, ammonia and tmG (trimethylgallium) as raw materials翕, Bu ^ is rm, grow a low-temperature growth buffer layer made of GaN on the supervised gemstone substrate with a film thickness of 200a. "After growing the buffer layer, (υ is doped with Si as the n-type contact layer 3x i 〇i8 / cm3 of GaN with 4, ⑺ as the turtle & p Wanzheng layer will be doped with 渗. 15 μ1 以, (3) as the n-type coating layer will be doped with α ι and ㈣ 25 Α, and an η-type GaN reed with 1 X 1019 / cm3 doped with 5i 丄, W layers, and a layer with a total thickness of 1.2 μΐη superlattice, (4) as a η-type light guide layer As much as possible, make the GaN layer 0.2 μm -19. 200400674 (14) I Description of the invention (5) Barrier layer 100 made of Si doped with inQ G5Ga () 95 ν as the active layer and non-penetrated Quantum well layer with a total film thickness of 38 Å formed by the Ino.iGa (). 9N wellbore layer of 40 A interactive lamination, and the barrier film / well layer / barrier wall layer / well house layer / barrier wall layer (6) As a P-type capping layer, Mg is doped with 1 X 10-20 / cm3 p-type Al. 3GaQ 7N with 300 A '(7) as the P-type light guide layer without doped GaN with 0.2 μm, (8) as the p-type coating layer with un-doped A1G 16GaG 84N with 25 A, and The doped GaN25 A interlayer is a superlattice layer with a total film thickness of 0.6 μΐη. (9) As a P-type contact layer, Mg is doped with lx 102G / cm3 of ρ-type GaN at 150 A and laminated in order. The wafer was annealed in a nitrogen atmosphere in a MOCVD apparatus at 700 ° C to lower the resistance of the p-type nitride semiconductor layer. After annealing, the wafer was taken out of the reaction container 'on the surface of the uppermost P-type contact layer. A strip-shaped protective film (mask) made of SiO2 is formed, and the strip is formed by RIE to expose the end face of the resonator and the surface of the n-type contact layer. The Si02 protective film to be formed on the surface of the p-type contact layer (Mask) is removed with the last name. Next, the wafer is placed in a reaction vessel (high-pressure reactor) in which the system is supercritical ammonia. GaN, which is to be used as feed, 0.5 g, ammonia, 4.7 g, and U 0.036 g as a mineralizer is enclosed in a high-pressure reactor (36 cm3). The temperature in the high-pressure reactor is below 500 ° C ' Orientation temperature region and low temperature region. The wafer is arranged in the high temperature region of 550 ° C, and the GaN and Ga metal are arranged in the low temperature region of 450 ° C. It is placed in the state of the south pressure reactor for 3 days. -20- 200400674 (15) Description of the invention Continuation page With the above, _ Supercritical Kang Sergeant R at low temperature, R phase, lice τ Zhejiang end face film made of early-crystalline GaN with a thickness of 100A It grows on the strip-shaped end surface and side surface, the surface of the exposed n-type contact layer, and the surface of the P-type contact layer. Next, after forming an end film made of single-crystal GaN, single-crystal GaN formed on the p-type contact layer on the uppermost layer is removed by etching, and a stripe-shaped SiC having a width of 1.5 μm is formed on the p-type contact layer ^ The mask is formed into a ridge shape by etching the p-type coating layer on the way. In this etching, the thickness of the P-type cladding layer on the rain side of the ridges after touching was 0.1 μm. A ridge having a width of 1.5 μΐη was formed as described above. Second, a sputtering method is used to form a Zr02 film with a thickness of 0.5 ^ from the top of the SiO 2 mask, such that the Zr02 film is coated on the stripe. After the heat treatment, a filling layer 70 made of a ZrO2 film is formed on the surface of the P-type coating layer on the upper surface of the strip, the side of the ridge, and the rain side of the ridge. The fine ZrO2 film stabilizes the horizontal mode of laser vibration. Next, an electrode 80 made of Ni / Au is formed on the p-type contact layer in ohmic contact, and an n electrode 90 made of Ti / Al is formed on the n-type contact layer. Second, the wafer was heat-treated at 600 ° C. Thereafter, pad electrodes made of Ni (1000 A) _Ti (1000 A) -Au (8000 A) were formed on the ρ and η electrodes, respectively. Then, after forming a reflective film formed of SiO 2 and Ti 〇 2, finally, it is cut from the wafer and divided into individual semiconductor laser devices. : Install a heat sink on the nitride semiconductor laser element obtained above to perform laser vibration. The COD level can be expected to be increased. The limit is 2.0 kA / cm2, 100 mW, and preferably 200 mW. The output power and the continuous vibration time of 405 nm are improved. -21-200400674 (16) I Description of the Invention Continued Example 2 _ Manufactured in Example 1, only at the exit end face of one side of the strip, the end face film made of single crystal GaN will grow with a film thickness of 1 μm, Other points are the same as those of the nitride semiconductor laser device of the embodiment. A heat sink is installed on each of the laser elements obtained as described above, and laser oscillation is performed as in Example 1. The output power and oscillation wavelength with a limit of 2.0 kA / cm2 and 〇〇〇MW can be expected. Continuous vibration of long life at 405 nm. Example 3 In Example 1, after forming a buffer layer on a sapphire substrate, a film thickness of 100 pmGaN was formed by the HVPE method. Thereafter, in the same manner as in Example 1, an n-type nitride semiconductor layer, an active layer, and a p-type nitride semiconductor layer were formed, and the monolithic GaN substrate was removed by removing the solid substrate. The other points were formed in the same manner as in Example 1 to form the end face of the resonator. Thereafter, a single-crystal GaN was formed in supercritical ammonia to a thickness of 100 A to form an end face film. The nitride semiconductor laser device produced can be expected to have the same effect as that of the embodiment i. Example 4 In Example 1, a buffer layer was formed on a sapphire substrate, and then a GaN film having a thickness of 100 μm was formed through the ELO layer by the HVPE method. Thereafter, an n-type nitride semiconductor layer, an active layer, and a p-type nitride semiconductor layer were formed in the same manner as in Example: sapphire substrate was removed to form a nitride semiconductor laser device on a single GaN substrate. Since the aforementioned single GaN substrate is cleaved, the formation surface of the end film can be obtained by cleaving. Thereafter, a single crystal GaN as an end film was formed on the exit end surface in supercritical ammonia with a film thickness of 1 μΐη, and other points were made in the same manner as in Example -22-200400674 Invention Description Continued (17) Example of a nitride semiconductor laser element. The fabricated nitride semiconductor laser device can be expected to have the same effect as that of the first embodiment. Example 5 In Example 1 ', Ag plating was performed on a sapphire substrate. Otherwise, a nitride semiconductor laser device was fabricated in the same manner as in the embodiment. Example 6 A protective film made of Si02 in the form of a lattice pattern was formed on the surface of Example 1 'on the uppermost P-type contact layer, and the resonator end face and the surface of the n-type contact layer were exposed by RIE. Secondly, the aforementioned SiO 2 mask formed on the surface of the p-type contact layer has a state of a film thickness of 0.5 μΐη, and the wafer is arranged in a reactor (high-pressure reactor) with a supercritical gas in the system. Other points are the same as those of the example, and a nitride semiconductor laser device is manufactured. A heat sink is installed on each of the laser elements obtained as described above, and the laser vibration is performed in the same manner as in the embodiment i. It is expected that the output power and the oscillation wavelength of the wheel will be limited to 200 kA / cm2 and 100. Continuous vibration of long life at 405 nm. Example 7 In Example 1, a single-crystal GaN substrate with a substrate thickness of 100 μΏ was used. Further, the end surface forming the end surface of the resonator is cleaved and exposed, and a mask made of SiO2 is formed, and then the end film is grown. Otherwise, a nitride semiconductor laser device was fabricated in the same manner as in the embodiment. Each of the laser elements obtained as described above is equipped with a heat sink to perform laser vibration, which is the same as in Example 1. It is expected that the output power at a limit of 200 kA / cm2, 100 mW, and the vibration wavelength are 405. The longevity of nm continuously vibrates. > 23- 200400674 (18) Industrial application possibility As explained above, the nitride semiconductor of the present invention is between the n-type nitride semiconductor layer and the p-type semiconductor layer, and contains a nitride semiconductor containing In. The formed active layer body laser element forms a single-crystal AlxGai_xN (0 $ film) formed at a low temperature on the resonance radiation end face opposite to the aforementioned laser element, which does not give damage to the aforementioned semi-layer containing nitride containing In. Enlarge the energy gap of the exit end face. Therefore, heteroabsorption can improve the COD level. In this way, according to the present invention, a nitrided object with an output life of 100 mW or more is provided. The end face of the nitride semiconductor at least out of the life of the conductor 1) The end face formed by the light on the end face can provide a high reliability semiconductor laser element -24-

Claims (1)

200400674 拾、申請專利範圍 1. 一種氮化物半導體雷射元件,其於η型氮化物半導體層 與ρ型半導體層之間,具有共振器,其含有包含In之氮 化物半導體所成之活性層之氮化物半導體雷射元件,其 特徵在於包含,於與前述雷射元件對向之共振器端面之 至少出射端面,形成較活性層能隙大之單晶 S X S 1)所成之端面膜,以不給予前述含有In之氮化物半 導體活性層損傷之低溫形成之。 2. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 前述端面膜之膜厚為50人以上Ιμΐη以下。 3. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 於前述共振器端面於超臨界氨中形成單晶AlxGa^N^^ X S 1)所成之端面膜。 4. 如申請專利範圍第3項之氮化物半導體雷射元件,其中 至少將前述共振器之ρ型接觸層遮罩而於前述共振器端 面於超臨界氨中形成單晶AlxGahN^S 1)所成之端面 膜。 5. 如申請專利範圍第3項之氮化物半導體雷射元件,其中 前述端面膜含有至少一個第一族(IUPAC. 1989)元素。 6. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 前述活性層係含至少一個InGaN井戶層或InAlGaN井戶層 之量子井構造。 7. 如申請專利範圍第1至6項中任一項之氮化物半導體雷射 元件,其中前述氮化物半導體雷射元件形成於選自GaN 200400674 申請專利範圍續頁 基板、藍寶石基板、尖晶石、ZnO基板、SiC基板、ELO 成長基板、於表面成長具有凹凸之氮化物半導體之基板 所成之群之基板上。 8. 如申請專利範圍第1至7項中任一項之氮化物半導體雷射 元件,其中前述氮化物半導體雷射元件形成於GaN基板 之C面、A面、或Μ面上。 9. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 前述氮化物半導體雷射元件形成於GaN基板之C面上, 前述端面膜成長於Μ面或A面上。 10. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 前述氮化物半導體雷射元件形成於GaN基板之A面上, 共振器出射面為Μ面,於該Μ面形成前述端面膜。 11. 如申請專利範圍第1項之氮化物半導體雷射元件,其中 前述氮化物半導體雷射元件於超臨界氨中成長之GaN基 板之Μ面上形成,共振器出射面為A面,於該A面上形成 前述端面膜。 12. —種氮化物半導體雷射元件之製造方法,其於η型氮化 物半導體層與ρ型半導體層之間,具有共振器,其含有 包含In之氮化物半導體所成之活性層之氮化物半導體雷 射元件之製造方法,其特徵在於包含:第1步騾,其於 前述雷射元件進行蝕刻或劈開,以形成相對之共振器端 面;第2步驟,其於前述雷射元件之相對之共振器端面 之至少出射端面,形成不給予前述活性層損傷之低溫形 成之單晶1)所成之端面膜。 200400674 申讀專利範圍續頁 13. 如申請專利範圍第12項之氮化物半導體雷射元件之製造 方法,其中於前述第2步驟,於超臨界氨中形成前述端 面膜。 14. 如申請專利範圍第13項之氮化物半導體雷射元件之製造 方法,其中於前述第2步驟,至少共振器之p型接觸層之 上面形成對超臨界氨溶解度與端面膜同等或低的遮罩 後,形成前述端面膜。 15. 如申請專利範圍第14項之氮化物半導體雷射元件之製造 方法,其中前述遮罩為選自,氧化矽、氮化矽、氮化鋁、 I孟、及鶴所成之群。 16. 如申請專利範圍第12項之氮化物半導體雷射元件之製造 方法,其中前述端面膜係於超臨界氨中成膜溫度為900 °C以下,最好為600°C以下,而以單晶形成。200400674 Patent application scope 1. A nitride semiconductor laser device having a resonator between an n-type nitride semiconductor layer and a p-type semiconductor layer, which contains an active layer formed of a nitride semiconductor containing In The nitride semiconductor laser device is characterized in that it comprises an end film formed of at least the emission end face of the resonator end face opposite to the above-mentioned laser element, the single-crystal SXS 1) having a larger energy gap than the active layer. It is formed by imparting damage to the aforementioned In-containing nitride semiconductor active layer at a low temperature. 2. For the nitride semiconductor laser device according to item 1 of the patent application scope, wherein the thickness of the end face film is 50 or more and 1 or less. 3. The nitride semiconductor laser device according to item 1 of the application, wherein an end face film made of single crystal AlxGa ^ N ^^ X S 1) is formed in supercritical ammonia on the resonator end face. 4. For a nitride semiconductor laser device according to item 3 of the patent application, wherein at least the p-type contact layer of the aforementioned resonator is masked and a single crystal AlxGahN ^ S 1) is formed on the end face of the aforementioned resonator in supercritical ammonia. Into the end film. 5. The nitride semiconductor laser device as claimed in claim 3, wherein the aforementioned end film contains at least one Group I (IUPAC. 1989) element. 6. The nitride semiconductor laser device according to item 1 of the patent application scope, wherein the active layer is a quantum well structure containing at least one InGaN well house layer or InAlGaN well house layer. 7. The nitride semiconductor laser device according to any one of claims 1 to 6, wherein the aforementioned nitride semiconductor laser device is formed from a substrate selected from the group consisting of GaN 200400674 patent application, continuation sheet, sapphire substrate, and spinel , A ZnO substrate, a SiC substrate, an ELO growth substrate, and a group of substrates formed by growing a substrate of a nitride semiconductor with unevenness on the surface. 8. The nitride semiconductor laser device according to any one of claims 1 to 7, wherein the aforementioned nitride semiconductor laser device is formed on the C-plane, A-plane, or M-plane of a GaN substrate. 9. The nitride semiconductor laser device according to item 1 of the application, wherein the nitride semiconductor laser device is formed on the C surface of the GaN substrate, and the end film is grown on the M surface or the A surface. 10. For the nitride semiconductor laser device according to item 1 of the application, wherein the aforementioned nitride semiconductor laser device is formed on the A surface of the GaN substrate, the emitting surface of the resonator is the M surface, and the aforementioned end film is formed on the M surface. . 11. For example, the nitride semiconductor laser device according to item 1 of the application, wherein the aforementioned nitride semiconductor laser device is formed on the M surface of a GaN substrate grown in supercritical ammonia, and the resonator emission surface is the A surface. The aforementioned end film is formed on the A surface. 12. A method for manufacturing a nitride semiconductor laser device, comprising a resonator between an n-type nitride semiconductor layer and a p-type semiconductor layer, and containing a nitride of an active layer formed of a nitride semiconductor containing In The method for manufacturing a semiconductor laser element includes the following steps: (1) etching or cleaving the laser element to form an opposite end face of the resonator; and (2) step of opposing the laser element. At least the exit end face of the resonator end face forms an end face film formed of a single crystal 1) formed at a low temperature that does not damage the active layer. 200400674 Continued patent application continuation page 13. For the method for manufacturing a nitride semiconductor laser device according to item 12 of the patent application, wherein the aforementioned end mask is formed in supercritical ammonia in the aforementioned second step. 14. The method for manufacturing a nitride semiconductor laser device according to item 13 of the patent application, wherein in the aforementioned second step, at least the p-type contact layer of the resonator is formed with a solubility equal to or lower than that of the supercritical ammonia to the end film. After masking, the aforementioned end film is formed. 15. The method for manufacturing a nitride semiconductor laser device according to item 14 of the application, wherein the aforementioned mask is selected from the group consisting of silicon oxide, silicon nitride, aluminum nitride, Ion, and crane. 16. For the method of manufacturing a nitride semiconductor laser device according to item 12 of the application, wherein the aforementioned end film is formed in supercritical ammonia at a temperature of 900 ° C or lower, preferably 600 ° C or lower, Crystal formation.
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