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TW200405141A - Process for producing toner for electrostatic image development - Google Patents

Process for producing toner for electrostatic image development Download PDF

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Publication number
TW200405141A
TW200405141A TW92123771A TW92123771A TW200405141A TW 200405141 A TW200405141 A TW 200405141A TW 92123771 A TW92123771 A TW 92123771A TW 92123771 A TW92123771 A TW 92123771A TW 200405141 A TW200405141 A TW 200405141A
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Taiwan
Prior art keywords
toner
olefin
solution
core material
manufacturing
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TW92123771A
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Chinese (zh)
Inventor
Toru Nakamura
Hisakazu Ikebe
Shinsuke Fujioka
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Ticona Gmbh
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Publication of TW200405141A publication Critical patent/TW200405141A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/06Making microcapsules or microballoons by phase separation
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/093Encapsulated toner particles
    • G03G9/0935Encapsulated toner particles specified by the core material
    • G03G9/09357Macromolecular compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/093Encapsulated toner particles
    • G03G9/09392Preparation thereof

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Developing Agents For Electrophotography (AREA)
  • Manufacturing Of Micro-Capsules (AREA)

Abstract

This invention provides a process for producing a toner for electrostatic image development composed of microcapsule toner particles, the microcapsule toner particles each comprising a core material constituted of a binder resin composed of a colorant and an olefinic copolymer of ring structure and, covering the core material, an outer shell material constituted of a binder resin, characterized in that fine particulate liquid drops of a solution comprising a good solvent solution of binder resin for constituting the core material and, dispersed therein, a colorant is injected and delivered into a poor solvent solution of binder resin for constituting the outer shell material so as to effect encapsulation. The thus produced microcapsule toner is satisfactorily applicable to not only low-temperature thermal fixing but also pressure fixing and hot roller fixing systems capable of realizing high-speed copying. Further, the microcapsule toner can solve problems of conventional microcapsule toners, excels in storage stability and offset development prevention, and can realize uniform particle size distribution which enables hue of high density.

Description

200405141 (1) 玖、發明說明 【發明所屬之技術領域】 本發明是有關壓力定像型以及加熱輥定像型(以下有 時又稱「壓力加熱型」或「壓力加熱方式」)之靜電荷像 顯像用色粉之製造方法。200405141 (1) 发明. Description of the invention [Technical field to which the invention belongs] The present invention relates to the electrostatic charge of a pressure fixing type and a heating roller fixing type (hereinafter sometimes referred to as "pressure heating type" or "pressure heating method") Method for manufacturing toner for image development.

詳細地說,本發明是有關色粉之製造方法,其在將乾性 磁性單組分系(one component system),乾式非磁性單組分 系,乾式二成分系(binary system),液乾式系,液體色粉 系顯像劑定像於紙或薄膜等被複製基材上時,可以壓力定像 ,或在加熱輥定像時,也具有可以用未滿l〇(TC之低溫壓力 定像之充分之定像性,色粉廢棄性與透明性,.而且可以形成 鮮明的圖像。此外,本發明也具有關色粉之製造方法,在可 以充分確保不致發生偏移(offset )現像之溫度領域(非偏移 溫度領域)之高速定像性與保存穩定性上優異,並且供做 爲實用上之顯像劑。In detail, the present invention relates to a method for manufacturing a toner, which comprises a dry magnetic one-component system, a dry non-magnetic single-component system, a dry two-component system, and a liquid-dry system. The liquid toner-based developer can be fixed by pressure when it is fixed on a copied substrate such as paper or film, or when it is fixed by a heating roller. It has sufficient fixability, toner waste and transparency, and can form sharp images. In addition, the invention also has a method for manufacturing toner, which can sufficiently ensure that the image will not be offset (offset). In the field (non-offset temperature field), it has excellent high-speed fixability and storage stability, and is used as a practical developer.

另外,本發明爲關於可以廣泛使用於影印機,印表機, 傳真機,彩色影印機,彩色雷射影印機,彩色雷射印表機, 以及電子照相式高速印刷機之上述色粉。 【先前技術】 以快速的辦公室自動化之擴展爲背景,對於因應靜電 荷像顯像式影印機以及印表機之快速印表速度之耐機械衝 擊性的提升,以及爲因應高品位,即鮮明圖像性,低溫定 像性,以及因爲對應彩色色粉之光透過性優異的複製圖像 -5- (2) (2)200405141 之要求日益增加。爲因應此種高速複製與高品位圖像之需 求’必須有能夠充分因應色粉粒子之物理強度與低溫定像 之必需而足夠的非偏移溫度領域,而且期待不必對定像輥 (fixation r 〇11)供應油類,並實現不會污染被複製基材之 不沾油形態。 色粉因爲其要求性能遍及帶電性,定像性,耐磨耗性 ’搬運性,保存穩定性(經過長時間,色粉粒子間也不易 凝集或成爲塊狀)等各方面,要將其以先前做法以混合方 式乾式混合時,要滿足所有需求是有其限度的。 亦即,爲因應上述之各種需求,必須賦予色粉以各種 相反之功能’爲解決上述課題,已創造了將所謂芯材 (core)之核材(核心物質)粒子以所謂外殼(shell)之外殻 材料(外殻物質)被覆包裝起來之構造的微型膠囊色粉。 利用微型膠囊色粉方式,由於例如定像性良好,但保存穩 定性變差,因此藉由以容易發生偏移現象之粘合樹脂爲核 材’另方面,利用保存穩定性或非偏移性良好之粘合樹脂 爲外殼材料,可以解決相反之要求。 有關此種功能分離型之微型膠囊色粉之發明與創作已 有多種。 例如,在特開平9 一 2 92 73 5號公報中揭示一種使用以 懸浮聚合法製造之微型膠囊色粉之薄膜定像加熱型的圖像 形成裝置,而利用相同製造法之例則揭示於特開昭SPSS 8 5 6 號 公報與 特開昭 5 9 — 6 1 8 4 2 號 公報。 另外,在特公昭5 6 — 1 3 94 5號公報提出利用噴射乾燥 (3) (3)200405141 法之色粉製造法,特公平8 - 1 6 793號公報提出利用水滴下 相分離法製造微型膠囊色粉之方法,而特開平3- 5 69 70號 公報提出利用現場(in situ )聚合法形成外殼層後,以高 壓均化器微粒化製造微型膠囊色粉之方法。此外,還有界 面聚合法,凝聚(coacervation)法,乾式膠囊法等被介紹 〇 在特開平1 0 — 1 077 8號公報中,以改良帶電爲目的, 揭示將由自身水分散性樹脂,溶劑,著色劑所構成之混合 物在水性媒體中轉相乳化以製造膠囊色粉之方法。此種以 轉相乳化法製造膠囊色粉之方法在特開平11 - 65 1 68號公 報,特開平1 0 — 207 1 1 9號公報以及特開平1 1 - 2 3 1 5 69號公 報也有揭示。 特開平1 〇 — 7 8 6 7 6號公報在膠囊之外殻用樹脂使用酸 値爲9.5(mg KOH/g ) 之非晶聚酯以提升抗阻塞 (antiblocking)性。 另外,特開平1〇— 22 8 1 3 0號公報藉由規定以現場聚合 法所製造之膠囊色粉之儲藏彈性率以提升低溫定像性與抗 偏移性。特開平1 0 — 3 0 1 3 28號公報記載著具有可溶於混合 溶媒之樹脂成分量之特定量的膠囊構造靜電荷像顯像用色 粉導致低溫定像性與高圖像品質。特開2000 - 5 65 1 0號公 報提出在水系分散媒體中聚合含有著色劑聚合性單體組成 物之低定像溫度之膠囊色粉之製造方法’在特開2000 -9 8 662號公報記載著外殼(shell )由ε —己內酯開環聚合物 所構成之膠囊色粉適合於低定像溫度。 -7- (4) (4)200405141 在特開2000 — 112175號公報與特開2000 — 112176號公 報中提出在粉碎色粉粒之分散液中溶解粘合樹脂以製造定 影特性優異之膠囊色粉之方法。 另外,以提升低溫定像性或保存穩定性爲目的之膠囊 色粉在特開平11— 305478號公報以及特開2000— 284525號 公報也有提出。 但是,該等先前技術中的色粉製造方法除了噴霧乾燥 法之外,皆使用水爲媒體,因此乾燥時麻煩,要以工業上 之規模生產微型膠囊色粉,現況是尙嫌不足。此外,使用 噴霧乾燥法時,因爲要將企望之平均粒徑保持通常之 ΙΟμιη以下,所以不容易微粒化。 在此狀況下,本發明人等在核材中摻入特願平1〇-3 1 2 2 1 5號說明書(特開2 0 0 0 — 1 4 7 8 2 9號公報)中揭示一種 可以因應上述要求之有關靜電荷像顯像用色粉之發明,含 有做爲粘合樹脂之具有玻璃轉變溫度爲-20 °C以上60t以 下之範圍而數平均分子量爲100以上20,000以下之範圍之 具有環狀結構之烯烴共聚物,及/或在外殼材料摻入做爲 粘著樹脂之玻璃轉變溫度爲6 0 °C以上1 8 0 °C以下之範圍內 而數平均分子量爲1,0 00以上1 00,000以下之具有環狀結構 之烯烴共聚物所製成之微型膠囊色粉粒。 惟在上述發明中所揭示之微型膠囊之製造方法爲利用 通常之再沈法,即將構成核材之粘合樹脂之良好溶媒溶液 而在該溶液中分散有著色劑之核材溶液滴入構成外殻材之 粘合樹脂之弱溶媒溶液中俾在核材周圍澱積外殻材料之溶 Θ12 -8- (5) (5)200405141 劑胃沉法或相分離法者,以此種方法製及之色粉無法將粒 徑β參差完全抑制於特定的範圍內,有無法將粒徑分佈鮮 明(sharp )的色粉充分回應以工業上規模供應之要求之問 題。 【發明內容】 本發明之課題在提供一種粒徑分布均勻的微型膠囊色 粉之製造方法,其可以充分因應爲實現低溫加熱定影,或 複製之高速化之壓力定像方式以及加熱輥定影方式,而且 解決了先前之微型膠囊色料之問題,另外,具有保存穩定 性與優異之防止偏移現象,可以呈現高濃度之色澤,與均 勻之粒徑分佈。 本發明人等在將具有玻璃轉變溫度與數平均分子量不 相同之兩種環狀結構之烯烴系聚合物混合做爲構成微型膠 囊色粉粒之核材及/或外殼材料之粘合樹脂之靜電荷像顯 像用色粉之製造中,在將核材溶液滴入外殻材料溶液中時 ’從核材溶液噴射滴入外殼材料溶液中做爲微粒狀滴液而 膠囊化發現可以解決上述課題而完成本發明。 亦即,本發明是有關靜電荷像顯像用色粉之製造方法 ’是由含有著色劑及具有環狀結構之烯烴系共聚物之粘合 樹脂所形成之核材,以及由粘合樹脂所形成而被覆核材之 外殼材料所構成之微型膠囊色粉粒之構成之色粉,其特徵 爲:將在構成核材之粘合樹脂之良好溶媒溶液中分散有著 色劑之核材溶液之微粒狀液滴噴射,滴入構成外殻材料之 (6) (6)200405141 粘合樹脂之弱溶媒溶液中而膠囊化。 同時有關上述色粉之製造方法,其特徵爲:利用噴霧 用噴嘴或噴墨式印表機用噴嘴,將核材溶液之微粒狀液滴 噴射,滴入外殼材溶液中。 另外之特徵包括: 利用噴墨式印表機用噴嘴之核材溶液之噴射方法是由 壓電元件式體積變化,利用多値靜電荷電方式之電場控制 ,以及熱元件式體積變化中所選出之任一種方法; 使用噴墨式印表機用噴嘴時,核材溶液之溶媒爲脂肪 族烴與脂環烴之混合物,即環烷系溶劑; 構成核材之粘合樹脂爲具有玻璃轉變溫度大於- 20 °C 小於65°C之範圍而重量平均分子量大於200小於40,000之 範圍之環狀結構的烯烴系共聚物; 構成核材之具有環狀結構之烯烴系共聚物樹脂爲以羧 酸或羧酸酐改性,理想的是以丙烯酸或馬來酸酐變性之共 聚物; 構成外殻之粘合樹脂爲具有玻璃轉變溫度大於60 °C小 於180°C之範圍,且重量平均分子量大於2000小於200,000 之環狀結構之烯烴系共聚物所形成; 構成外殼材料具有之環狀結構之烯烴系共聚物樹脂爲 以羧酸或羧酸酐改性,理想的是以丙烯酸或馬來酸酐所改 性之共聚物; 在構成核材之粘合樹脂及/或構成外殻材之粘合樹脂使 用鱲的混合物;以及 -10… (7) (7)200405141 鱲是由脂肪醯胺蠟,氧化聚乙烯蠟以及酸變性.聚丙烯蠟 ’以及氧化與非氧化聚乙烯蠟之混合物所構成之群選出之至 少—孝重。 此外’本發明爲有關靜電荷像顯像用色粉,其特徵爲: 以上述色粉之製造方法製成之微型膠囊色粉粒表面另添加或 塗敷二氧化矽細粉末。 以下詳細說明本發明。 [A]構成微型膠囊色粉粒之核材的材料 核材以粘合樹脂與著色劑爲必要材料,另外可以包含功 能賦予劑,電荷調整劑,以及其他添加劑做爲任意成分。 (1 ) 粘合樹脂 與著色劑共同構成微型膠囊色粉之芯材(c〇re )部分, 即核材之粘合樹脂是使用具有環狀結構之烯烴系聚合物,或 具有環狀結構之烯烴聚合物與以下所述之加熱定像用粘合樹 脂及/或壓力定像用粘合樹脂之混合物。此等比後面所述用 於構成外殻材料之粘合樹脂具有低熔點或軟化溫度以及較高 之定影性。 加熱定像用粘合樹脂之例包括聚苯乙烯,取代聚苯乙烯 等之苯乙烯系聚合物,苯乙烯-丙烯酸酯共聚物或苯乙烯一 甲基丙烯酸酯共聚物,苯乙烯一丙烯腈共聚物等之苯乙烯系 聚合物,聚(甲基)丙烯酸樹脂或聚(甲基)丙烯酸酯樹脂等 之丙烯酸系樹脂,聚酯樹脂以及環氧樹脂,上述可以單獨或In addition, the present invention relates to the above toner which can be widely used in photocopiers, printers, facsimile machines, color photocopiers, color laser photocopiers, color laser printers, and electrophotographic high-speed printers. [Previous technology] Against the background of the rapid expansion of office automation, the improvement of mechanical shock resistance in response to the rapid printing speed of electrostatic charge imaging photocopiers and printers, and in response to high-grade, sharp pictures Imaging, low-temperature fixability, and reproduction of images due to the excellent light transmittance of corresponding color toners are increasingly demanded. -5- (2) (2) 200405141 In order to meet the needs of such high-speed reproduction and high-quality images, there must be a non-offset temperature range that can adequately meet the physical strength of toner particles and low-temperature fixation, and it is expected that there is no need to fix the fixing roller (fixation r 〇11) Supply oil and realize non-sticking form without contaminating the copied substrate. Toners require performance in all aspects such as chargeability, fixability, abrasion resistance, portability, storage stability (after a long time, toner particles are not easy to agglomerate or become lumpy), etc. When the previous method was dry-mixed in a mixed manner, there was a limit to meeting all requirements. That is, in order to respond to the above-mentioned needs, toners must be provided with various opposite functions. To solve the above-mentioned problems, a core material (core substance) particle of a so-called core has been created in a so-called shell. The shell material (shell material) is a microcapsule toner that is constructed by covering and packaging. Using the microcapsule toner method, for example, the fixability is good, but the storage stability is deteriorated. Therefore, a binder resin that is prone to shifting is used as the core material. On the other hand, storage stability or non-shifting is used. Good adhesive resin is the material of the shell, which can solve the opposite requirement. There have been various inventions and creations of such functionally separated microcapsule toners. For example, Japanese Unexamined Patent Publication No. 9-2 92 73 5 discloses a film fixing and heating type image forming apparatus using a microcapsule toner manufactured by a suspension polymerization method, and an example using the same manufacturing method is disclosed in Japanese Kaisho SPSS 8 56 and JP 5 9 — 6 1 8 4 2. In addition, Japanese Patent Publication No. 5 6 — 1 3 94 5 proposes the toner production method using the spray drying method (3) (3) 200405141, and Japanese Patent Publication No. 8-1 6 793 proposes the use of the water phase separation method to produce micro A method for encapsulating toner, and Japanese Patent Application Laid-Open No. 3-5 69 70 proposes a method for forming a microcapsule toner by using a high-pressure homogenizer to form a microcapsule toner after forming a shell layer by in-situ polymerization. In addition, an interfacial polymerization method, a coacervation method, and a dry capsule method have been introduced. In Japanese Patent Application Laid-Open No. 10-1 077 8 for the purpose of improving the charging, it is revealed that the resin and the solvent will be dispersed by itself. A method of inverting and emulsifying a mixture composed of a colorant in an aqueous medium to produce a capsule toner. Such a method of manufacturing a capsule toner by a phase inversion emulsification method is also disclosed in JP-A 11-65 1 68, JP-A 10-207 1 1 9 and JP-A 1-2-3 3 1 5 69. . Japanese Unexamined Patent Publication No. 10—7 8 6 7 6 uses an amorphous polyester having an acid rhenium of 9.5 (mg KOH / g) in the resin for the outer shell of a capsule to improve antiblocking properties. In addition, Japanese Patent Application Laid-Open No. 10-22 22 13 provides storage elasticity of capsule toner manufactured by the in-situ polymerization method to improve low-temperature fixability and offset resistance. Japanese Patent Application Laid-Open No. 10-3 0 1 3 describes that a toner having a specific amount of a capsule structure having a specific amount of a resin component soluble in a mixed solvent is used for electrostatic charge imaging development, resulting in low-temperature fixability and high image quality. Japanese Patent Application Laid-Open No. 2000-5 65 10 proposes a method for manufacturing a capsule toner having a low fixing temperature containing a coloring agent polymerizable monomer composition in an aqueous dispersion medium, which is described in Japanese Patent Laid-Open No. 2000-9-9662 The capsule toner made of ε-caprolactone ring-opening polymer is suitable for low fixing temperature. -7- (4) (4) 200405141 In JP 2000-112175 and JP 2000-112176, it is proposed to dissolve a binder resin in a dispersion liquid of crushed toner particles to produce a capsule toner having excellent fixing characteristics. Method. In addition, capsule toners for the purpose of improving low-temperature fixability or storage stability have been proposed in Japanese Patent Application Laid-Open No. 11-305478 and Japanese Patent Application Laid-Open No. 2000-284525. However, in these prior art toner manufacturing methods, except for the spray drying method, water is used as a medium. Therefore, it is troublesome when drying, and it is not enough to produce microcapsule toner on an industrial scale. In addition, when the spray-drying method is used, the desired average particle diameter is kept to be generally 10 μm or less, so that it is not easy to be micronized. Under these circumstances, the present inventors have disclosed in the nuclear material that the Japanese Patent Application No. 10-3 1 2 2 15 (Japanese Laid-Open Patent Publication No. 2 0 0 — 1 4 7 8 2 9) can be incorporated into the nuclear material. According to the invention concerning toner for electrostatic charge image development according to the above requirements, the invention has a binder resin having a glass transition temperature in a range of -20 ° C to 60 t and a number average molecular weight in a range of 100 to 20,000. Ring-shaped olefin copolymer, and / or glass transition temperature of 60 ° C or more and 180 ° C or less when the shell material is incorporated as an adhesive resin, and the number average molecular weight is 1,000 or more Microcapsule toner particles made of olefin copolymers with a cyclic structure up to 1,000,000. However, the manufacturing method of the microcapsules disclosed in the above invention is to use the usual re-sinking method, that is, a good solvent solution of the binding resin constituting the nuclear material, and the nuclear material solution in which the colorant is dispersed in the solution is dropped into the composition. In the weak solvent solution of the binding resin of the shell material, the solution of the shell material is deposited around the core material. Θ12 -8- (5) (5) 200405141 The toner cannot completely suppress the variation of the particle diameter β within a specific range, and there is a problem that the toner having a sharp particle size distribution cannot sufficiently respond to the demand for industrial scale supply. SUMMARY OF THE INVENTION The subject of the present invention is to provide a method for manufacturing a microcapsule toner with uniform particle size distribution, which can fully respond to the pressure fixing method and the heating roller fixing method for achieving low-temperature heating and fixing or high-speed reproduction, Moreover, it solves the problems of the previous microcapsule colorants. In addition, it has storage stability and excellent anti-offset phenomenon, and can exhibit high-concentration color and uniform particle size distribution. The inventors have mixed the olefinic polymers having two cyclic structures with different glass transition temperatures and number average molecular weights as the static electricity of the binder resin constituting the core material and / or the shell material of the microcapsule color powder particles. In the manufacture of toner for image development, when the nuclear material solution is dropped into the shell material solution, 'the droplet is sprayed from the nuclear material solution into the shell material solution and encapsulated as particulate droplets. It has been found that the above problems can be solved. The present invention has been completed. That is, the present invention relates to a method for producing a toner for electrostatic charge image development, which is a core material formed of a binder resin containing a colorant and an olefin copolymer having a cyclic structure, and a binder resin The toner composed of the microcapsule toner particles formed by covering the core material and forming the shell material is characterized in that fine particles of the nuclear material solution in which the colorant is dispersed in a good solvent solution constituting the binding resin constituting the nuclear material The liquid droplets are ejected and dripped into a weak solvent solution of (6) (6) 200405141 adhesive resin constituting the shell material to be encapsulated. At the same time, the manufacturing method of the toner described above is characterized in that: a spray nozzle or a nozzle for an ink jet printer is used to spray particulate droplets of a nuclear material solution into a solution of a shell material. Other features include: The method of spraying the nuclear material solution using the nozzle of the inkjet printer is selected from the piezoelectric element volume change, the electric field control using the multi-electrostatic electrostatic method, and the thermal element volume change. Either method; When using nozzles for inkjet printers, the solvent of the nuclear material solution is a mixture of aliphatic hydrocarbons and alicyclic hydrocarbons, that is, naphthenic solvents; the binding resin constituting the nuclear material has a glass transition temperature greater than -20 ° C less than 65 ° C and cyclic structure olefin copolymer with weight average molecular weight greater than 200 and less than 40,000 Anhydride modification, ideally copolymers modified with acrylic acid or maleic anhydride; the adhesive resin constituting the shell is a glass transition temperature of more than 60 ° C and less than 180 ° C, and a weight average molecular weight of more than 2000 and less than 200,000. It is formed by an olefin-based copolymer having a cyclic structure; the olefin-based copolymer resin constituting the cyclic structure having a shell material is modified with a carboxylic acid or a carboxylic anhydride, and is ideal It is a copolymer modified with acrylic acid or maleic anhydride; a mixture of rhenium is used in the binder resin constituting the core material and / or the binder resin constituting the shell material; and -10 ... (7) (7) 200405141 鱲It is selected from the group consisting of fatty ammonium wax, oxidized polyethylene wax, and acid-denatured polypropylene wax 'and a mixture of oxidized and non-oxidized polyethylene wax. At least-filial piety. In addition, the present invention relates to a toner for developing an electrostatic charge image, which is characterized in that the surface of the microcapsule toner particles produced by the above-mentioned toner manufacturing method is additionally added or coated with fine silica dioxide powder. The present invention is described in detail below. [A] Material of the core material constituting the microcapsule toner particles The core material includes a binder resin and a coloring agent as essential materials, and may further include a function imparting agent, a charge adjusting agent, and other additives as optional components. (1) The binding resin and the coloring agent together constitute the core material part of the microcapsule toner, that is, the binding resin of the core material is an olefin polymer having a cyclic structure, or a cyclic polymer having a cyclic structure. A mixture of an olefin polymer and a binder resin for heat fixing and / or a binder resin for pressure fixing described below. These have lower melting points or softening temperatures and higher fixing properties than the adhesive resins used to form the casing material described later. Examples of the heat-fixing adhesive resin include polystyrene, styrene polymers such as substituted polystyrene, styrene-acrylate copolymers or styrene-methacrylate copolymers, and styrene-acrylonitrile copolymers. Materials such as styrene polymers, poly (meth) acrylic resins or acrylic resins such as poly (meth) acrylate resins, polyester resins, and epoxy resins.

-11 - (8) (8)200405141 合倂兩種以上使用。 另一方面,壓力定像用粘合樹脂之例包括植物系,動物 ,礦物系,石油系蠟類(具體例爲卡那巴蠟,含水羊毛蠟', 蜜蠟,褐煤蠟,石蠟,微晶蠟等),高級脂肪酸衍生物(例 如,硬脂酸,十六烷酸,油酸,月桂酸以及其他多價醇脂與 硬脂酸鈣,硬脂酸鋅,硬脂酸鉛,硬脂酸鎂等之高級脂肪酸 金屬鹽等)。聚烯烴蠟(例如,聚乙烯蠟,聚丙烯鱲等), 烯烴系之單獨或共聚物(例如,乙烯-(甲基)丙烯酸共聚物 ,乙烯一(甲基)丙烯酸酯共聚物,乙烯一醋酸乙烯共聚物 ,離子型樹脂等),苯乙烯系樹脂(例如,低分子量聚苯乙 烯,苯乙烯一 丁二烯共聚物,苯乙烯一丙烯腈共聚物等) ,環氧樹脂以及聚酯樹脂,而且該等可以單獨或倂合兩種以 上使用。 爲了導入低溫定像方式進行高速複製,以獲及高品位之 鮮明之圖像,必須要有對處壓力加熱定像(熱壓接)方式之 確實之定像性,因此,必須依據上述定像方式適當地選擇粘 合樹脂之種類與組成。 由擴充不產生偏移現象之非偏移溫度領域並提升非偏移 性之觀點來看,以使用具有下面環狀結構之烯烴系聚合物 (cyclo olefin copolymer;簡稱爲COC)做爲核材之粘合樹脂 爲理想。 做爲核材之具有環狀結構之烯烴系聚合物因爲要獲得比 外殼材料較高度之定像性,所以玻璃轉變溫度(Tg)必須在-20°C以上65t以下之範圍,而數平均分子量(Μη)在100以上 -12- Ό'ΪΌ 200405141 Ο) 2 0 ’ 0 0 0以下之範圍。若玻璃轉變溫度低於—2 〇 °c時,粘彈 性變高而印字圖像呈粘著性,另方面,若玻璃轉變溫度超過 6 5 °C時,則過於僵硬而不易獲得充分之定像性。另外,若數 平均分子量低於100即無法獲及充分之定像性,另方面,數 平均分子量超過2 0,0 0 0時’即不易溶解於溶劑,實用上問題 很大。 在此所謂玻璃轉變溫度(Tg)是相當於差示掃描熱量測定 法(DSC )中表示轉變熱之位移之中間點的溫度,而數平均 分子量(Μη)是以凝膠滲透色譜法(GPC)以標準聚乙烯或聚 苯乙烯換算所測定之値’更具體地說,是以下述條件下測定 而求得之値。 使用欄:JORDI-SAEULE 500x1 〇線(Linear ) 流動相:1,2—二氯苯(135t:),流動0.52/分鐘 檢測器:差示折射率 以下針對具有環狀結構之烯烴系聚合物詳述如下。 具有環狀結構之烯烴系聚合物爲碳數2至12,較佳爲2至 6之低級鏈烯(α -烯烴,廣義者爲非環式或烯烴),以及碳 數爲3至17,理想者爲5至12之至少具有雙鍵之環狀及/或多 環狀化合物(環狀(cyclo)烯烴)之共聚物,爲具有無色透明 之高光透視率(transmissivity )者。構成該聚合物之低級鏈 烯之例有乙烯,丙烯,丁烯,環狀烯烴之例有降冰片烯’四 環十二烯,雙茂,以及環己烷。 具有該環狀結構之烯烴系聚合物是由例如使用茂金屬 (metallocene )系催化齊!1,齊格勒催化劑與復分解聚合 -13- (10) (10)200405141 (Metathesis polymerization),即利用雙鍵開放(double bond opening )與開環聚合應之催化劑之聚合法而製及之聚合物 。具有該·’結構之烯烴系聚合物之合成例被揭示於特開平5 - 339327號公報,特開平5 - 9223號公報,特開平6 — 27 1 628號 公報,歐洲專利案公開(A )第203799號說明書,同前第 407870號說明書,同前第283 1 64號說明書,同前第1 56464號 說明書與特開平7 - 2533 1 5號公報等。 依據上述文獻,上述環狀烯烴之一種以上之單體,視情 形與1種之上述非環狀烯烴單體,可在- 78至150°C,較佳爲 20至80°C與壓力0.01至64巴下,在鋁氧烷等之共催化劑與由 例如銷或給所形成之茂金屬(metallocene)之至少一種所形 成之催化劑之存在下聚合而得。其他有用之聚合物在歐洲專 利案公開(A)第3 1 7262號說明書有記載,也可以使用氫化聚 合物以及與苯乙烯與雙茂之共聚物。 脂肪族或芳族烴之惰性烴中溶解有茂金屬催化劑之狀態 下,因爲茂金屬被活化,因此進行例如將茂金屬催化劑溶解 於甲苯而在溶劑中進行預活性與反應。具有環狀結構之烯烴 系聚合體之重要性質爲軟化溫度,熔點,粘度,電介特性, 非偏移溫度領域以及透明度。此等性質可以依據單體或共聚 單體(Comonomer)之種類或共聚單體相互之比,分子量, 分子量分布,混合聚合物(hybnd polymer),混合(blend) 及添加劑之選擇有利地調整。 另外,非環狀烯烴與環狀烯烴之反應引入莫耳比可以依 據具有做爲目的之環狀結構之烯烴系聚合物使其廣泛地變化 -14- (11) (11)200405141 並調整爲50: 1至1: 50,較佳爲20: 1至1: 20。 例如,非聚合體成分引入乙烯爲非環狀烯烴,並引A降 冰片Μ做爲環狀燒煙共兩種化合物使其反應時,則具有反_ 產生物之環狀結構之烯烴系聚合物之玻璃轉變溫度(Tg)受到 該等之引入比率很大的影響,若增加降冰片燒之含量,貝Ij T g也有上外之傾向。例如,若將降冰片燒調節成1 5莫耳%以 下(乙燦85旲耳%以上)之組成時,即可製得Tg爲—20 °C以 上65°C以下之共聚物,另一方面,若將降冰片烯調成15莫耳 %以上時,即可製及Tg超過65°C而小於180°C之共聚合體。 數平均分子量之物性値可由文獻中之習知方法調整。 在本發明中所使用之具有環狀結構之烯烴系聚合物之構 成法如下。即,做爲核材之粘合樹脂以具有與具有無變性之 環狀結構之烯烴系聚合物酸改性之環狀結構之烯烴系聚合物 以95: 5至5: 95之重量比構成爲宜。具有此種無改性之環狀 結構之烯烴系聚合物之數平均分子量(Μη;利用GPC以聚乙 烯換算測定,以下同)爲100以上20,000以下,較佳爲1,〇〇〇 以上10,000以下,重量平均分子量(Mw)爲200以上40,000以 下,較佳爲6,000以上30,000以下,玻璃轉變溫度(Tg)爲—20 °C以上65°C以下,較佳爲40°C以上65°C以下。 另方面,具有以含有上述無改性之環狀結構之烯烴系聚 合物爲基底樹脂酸改性之環狀結構之烯烴系聚合物之數平均 分子量(Μη)爲100以上20,000以下,較佳爲1,〇〇〇以上1〇,〇〇〇 以下,重量平均分子量(Mw)爲300以上,80,000以下,較佳 爲3,000以上40,000以下,而玻璃轉變溫度(Tg) - 20°C以上65 (12) (12)200405141 C以下,較佳爲40°C以上65°C以下,酸値爲5至50。 要確保定像性並獲及充分供給實用之廣大非,偏移溫度領 域’上述具有環狀結構之烯烴系聚合物之組成以下面所述爲 理想。 亦即,由具有下面所述物性之低分子量聚合物或聚合物 部分(polymer fraction) (a),以及高分子量聚合物或聚合 物部分(b )所構成。即,具有環狀結構之烯烴系聚合物也可 以爲聚合物(a)與聚合物(b)之混合物,或具有一個峰(peak )之分子量分布並具有少於7,500之數平均分子量之聚合物 部分與具有7,500以上之數平均分子量之聚合體部分,或者 也可以分子量分布有兩個以上之峰,其中至少具有一峰之聚 合物部分具有少於7,500之數平均分子量,而具有其他之峰 之聚合物部分具有7,500以上之數平均分子量。 具有環狀結構之烯烴系聚合物之所以由低粘度(低分子 量)之聚合物或聚合物部分(a)與高粘度(高分子量)之聚 合物或聚合物部分(b )所構成是因爲非偏移溫度領域擴充到 高溫與低溫側雙方之結果,會提升高速複製時之色粉定像性 ,同時改變低溫,低壓時之定像性所致。 聚合物或聚合物部分(a)(以下簡稱成a)之數平均分子 量(利用GPC(凝膠滲透色譜法)換算成聚乙烯測定,以下同 )爲少於7,500,較佳爲1,000至7,500以下,更佳爲2,000至 7,5 00以下,重量平均分子量少於1 5,000,較佳爲1,000至 1 5,000以下,更佳爲4,000至1 5,000以下,極限粘度(i.v·將該 聚合物1.0均勻溶解於萘烷100 J時在135°C之固有粘度)爲 -16--11-(8) (8) 200405141 Combined use of two or more. On the other hand, examples of the pressure-setting adhesive resin include plant-based, animal-based, mineral-based, and petroleum-based waxes (specific examples include carnauba wax, water-containing wool wax ', beeswax, montan wax, paraffin wax, and microcrystals. Waxes, etc.), higher fatty acid derivatives (for example, stearic acid, hexadecanoic acid, oleic acid, lauric acid, and other polyvalent alcohols and calcium stearate, zinc stearate, lead stearate, stearic acid Metal salts of higher fatty acids such as magnesium). Polyolefin wax (for example, polyethylene wax, polypropylene, etc.), olefin alone or copolymer (for example, ethylene- (meth) acrylic copolymer, ethylene- (meth) acrylate copolymer, ethylene-acetic acid Ethylene copolymers, ionic resins, etc.), styrene resins (eg, low molecular weight polystyrene, styrene-butadiene copolymer, styrene-acrylonitrile copolymer, etc.), epoxy resins, and polyester resins, And these can be used alone or in combination of two or more. In order to introduce the low-temperature fixation method for high-speed copying to obtain high-quality sharp images, it is necessary to have the exact fixity of the pressure heating fixation (thermocompression) method. Therefore, the fixation must be based on the above fixation. The method appropriately selects the type and composition of the adhesive resin. From the viewpoint of expanding the non-offset temperature range where no offset phenomenon occurs and improving non-offset properties, the use of cyclo olefin copolymer (COC) with the following cyclic structure as the core material An adhesive resin is desirable. As a core material, an olefin-based polymer having a cyclic structure has a higher degree of fixation than a shell material, so the glass transition temperature (Tg) must be in the range of -20 ° C to 65t, and the number average molecular weight (Μη) is in the range of 100 or more and -12-Ό'ΪΌ 200405141 〇) 2 0 '0 0 0 or less. If the glass transition temperature is lower than -20 ° C, the viscoelasticity will increase and the printed image will be sticky. On the other hand, if the glass transition temperature exceeds 65 ° C, it will be too rigid to obtain a sufficient fixation. Sex. In addition, if the number average molecular weight is less than 100, sufficient fixability cannot be obtained. On the other hand, when the number average molecular weight exceeds 20,000, it is difficult to dissolve in a solvent, which is a problem in practical use. The so-called glass transition temperature (Tg) is the temperature corresponding to the intermediate point representing the shift of the transition heat in the differential scanning calorimetry (DSC), and the number average molecular weight (Μη) is the gel permeation chromatography (GPC) The tritium ′ measured in terms of standard polyethylene or polystyrene is more specifically a tritium obtained by measurement under the following conditions. Use column: JORDI-SAEULE 500x1 〇 Linear (Mobile) mobile phase: 1,2-dichlorobenzene (135t :), mobile 0.52 / minute detector: differential refractive index The following details for olefin polymers with ring structure As described below. The olefin-based polymer having a cyclic structure is a lower olefin (α-olefin, acyclic or olefin in a broad sense) having a carbon number of 2 to 12, preferably 2 to 6, and a carbon number of 3 to 17, preferably It is a copolymer of a cyclic and / or polycyclic compound (cycloolefin) having at least a double bond of 5 to 12 (cycloolefin), and a colorless and transparent transmissivity. Examples of the lower olefin constituting the polymer include ethylene, propylene, butene, and examples of the cyclic olefin include norbornene 'tetracyclododecene, biscene, and cyclohexane. The olefin-based polymer having the cyclic structure is catalyzed by, for example, using a metallocene system! 1. Ziegler catalyst and metathesis polymerization-13- (10) (10) 200405141 (Metathesis polymerization), that is, polymerization using the polymerization method of double bond opening and ring-opening polymerization catalyst Thing. Examples of the synthesis of olefin-based polymers having this structure are disclosed in Japanese Patent Application Laid-Open No. 5-339327, Japanese Patent Application Laid-Open No. 5-9223, Japanese Patent Application Laid-Open No. 6-27 1 628, European Patent Publication (A) No. Instruction No. 203799, the same as Instruction No. 407870, in the same as Instruction No. 283 1 64, in the same as Instruction No. 1 56464, and in Japanese Patent Application Laid-Open No. 7-2533 15. According to the above literature, one or more monomers of the above-mentioned cyclic olefins may be -78 to 150 ° C, preferably 20 to 80 ° C and a pressure of 0.01 to At 64 bar, it is polymerized in the presence of a co-catalyst such as aluminoxane and a catalyst formed from at least one of the formed metallocene, for example, a pin. Other useful polymers are described in European Patent Publication (A) No. 3 1 7262. Hydrogenated polymers and copolymers with styrene and biscene can also be used. In a state in which a metallocene catalyst is dissolved in an inert hydrocarbon of an aliphatic or aromatic hydrocarbon, since the metallocene is activated, for example, the metallocene catalyst is dissolved in toluene to perform preactivation and reaction in a solvent. Important properties of olefin-based polymers having a cyclic structure are softening temperature, melting point, viscosity, dielectric properties, non-offset temperature range, and transparency. These properties can be advantageously adjusted depending on the type of monomer or comonomer or the ratio of comonomers to each other, molecular weight, molecular weight distribution, hybrid polymer, blend, and selection of additives. In addition, the molar ratio of the reaction between acyclic olefins and cyclic olefins can be changed widely depending on the olefin-based polymer having the intended cyclic structure. -14- (11) (11) 200405141 : 1 to 1: 50, preferably 20: 1 to 1: 20. For example, when the non-polymer component introduces ethylene as an acyclic olefin, and introduces A norbornene M as a cyclic burning tobacco, which reacts with a total of two compounds, an olefin polymer having a cyclic structure of a counter product The glass transition temperature (Tg) is greatly affected by these introduction ratios. If the content of norborn burnt is increased, Ij Tg also tends to go up and down. For example, if the borneol is adjusted to a composition of 15 mol% or less (85% of Ecan), a copolymer having a Tg of -20 ° C to 65 ° C can be obtained. If the norbornene is adjusted to 15 mol% or more, a copolymer having a Tg exceeding 65 ° C and less than 180 ° C can be prepared. The physical properties of the number average molecular weight can be adjusted by conventional methods in the literature. The olefin-based polymer having a cyclic structure used in the present invention is constituted as follows. That is, the binder resin as the core material is composed of an olefin polymer having a cyclic structure acid-modified with an olefin polymer having a non-denatured cyclic structure at a weight ratio of 95: 5 to 5: 95. should. The number-average molecular weight of the olefin polymer having such a non-modified cyclic structure (Mη; measured by GPC in terms of polyethylene, the same applies hereinafter) is 100 or more and 20,000, or preferably 1,000 or more and 10,000 or less. The weight average molecular weight (Mw) is 200 or more and 40,000 or less, preferably 6,000 or more and 30,000 or less, and the glass transition temperature (Tg) is -20 ° C or more and 65 ° C or less, and preferably 40 ° C or more and 65 ° C or less. On the other hand, the number-average molecular weight (Mη) of the olefin-based polymer having a cyclic structure modified by using the olefin-based polymer containing the above-mentioned unmodified cyclic structure as a base resin acid is 100 or more and 20,000 or less, preferably Above 1,000, below 10,000, weight average molecular weight (Mw) of 300 or more, 80,000 or less, preferably 3,000 or more and 40,000 or less, and glass transition temperature (Tg)-20 ° C or more 65 (12 (12) 200,405,141 C or less, preferably 40 ° C or more and 65 ° C or less, and acid hydrazone is 5 to 50. In order to ensure the fixability, and to provide sufficient practicality, the composition of the above-mentioned olefin-based polymer having a cyclic structure in the offset temperature range is preferably as described below. That is, it is composed of a low molecular weight polymer or polymer fraction (a) having the following physical properties and a high molecular weight polymer or polymer fraction (b). That is, the olefin-based polymer having a cyclic structure may be a mixture of polymer (a) and polymer (b), or a polymer having a peak molecular weight distribution and having a number average molecular weight of less than 7,500. Part with a polymer part having a number average molecular weight of 7,500 or more, or a molecular weight distribution with two or more peaks, of which a polymer having at least one peak has a number average molecular weight of less than 7,500, and a polymer having other peaks Some have a number average molecular weight of 7,500 or more. The reason why an olefin polymer having a cyclic structure is composed of a polymer or polymer portion (a) of low viscosity (low molecular weight) and a polymer or polymer portion (b) of high viscosity (high molecular weight) is because The expansion of the offset temperature range to both the high and low temperature side will improve the toner fixation at high speed copying, and change the fixation at low temperature and low pressure. The number average molecular weight of the polymer or polymer portion (a) (hereinafter abbreviated as a) (measured by GPC (gel permeation chromatography) converted to polyethylene, the same applies hereinafter) is less than 7,500, preferably 1,000 to 7,500 or less, more preferably 2,000 to 7,500 or less, weight average molecular weight of less than 1 5,000, preferably 1,000 to 1 5,000 or less, more preferably 4,000 to 1 5,000 or less, limiting viscosity (iv · the polymer 1.0 The inherent viscosity at 135 ° C when uniformly dissolved in decalin 100 J) is -16-

Γν ^ A (13) (13)200405141 小於0.25d ^ /g,而玻璃轉變溫度(Tg)宜低於7〇°c。 另方面’聚合物或聚合物部分(b )(以下簡稱成分b )之 數平均分子量爲7,5〇〇以上,較佳爲7,5〇〇至5〇,〇〇〇,重量平 均分子量爲1 5,000以上,較佳爲1 5,000至50,000,極限粘度 (i.v )爲 〇.25d < /g以上。 再者,成分b之含量爲少於粘合樹脂整體之50重量%, 較理想爲5至35重量%爲其特徵。成分b對色粉賦予結構粘性 藉以提升防止偏移效果或對紙薄膜等被複製基材之粘合性, 惟含量超過50重量%時,其均勻混練性會極度降低而爲色粉 帶來問題。亦即,不容易獲得高品位,即定影強度高而熱反 應性(heat response)優異之鮮明圖像,機械粉碎性降低,在 技術上不易獲得色粉所必要的粒徑。 另外’在此所謂聚合物或聚合物部分是指具有環狀結構 之烯烴系聚合物是以各種數平均分子量等不同成份之混合物 構成時,爲混合前之各聚合物成分,除此情形之外,爲將最 後合成產物以GPC等之適當方法分離之聚合物區分。另外, 該等聚合物部分爲單分散或接近單分散時,所謂數平均分子 量(Μη)爲7,500約相當於重量平均分子量(Mw)爲1 5,000。 爲將非偏移溫度領域擴充到低溫側,須依賴構成具有環 狀結構之烯烴系聚合物之低粘度之成分a,相反地,爲擴充 至高溫側,須依賴高粘度之成分b。爲更有效地擴充非偏移 溫度領域到高溫側,宜有數平均分子量超過20,000之高粘度 之成分b之存在。 設粘合樹脂整體爲1 00重量分時,構成該烯烴系聚合物 -17- (14) (14)200405141 之成分a與b之含量宜各爲0.5重量分以上,尤其以5至lQ〇重 量分爲理想。若雙方皆小於〇.5重量分,則有不易獲得實用 上之廣大非偏移溫度領域之傾向。 因爲具有環狀結構之高粘度(高分子量)與低粘度(低分 子量)之烯烴系聚合物具有上述之數平均分子量(Μη),重 量平均分子量(Mw ),極限粒度(i.v.),表示分子量分布之 分散度之Mw/Mn小至1至2.5,亦即因爲單分散與接近單分散 ,所以熱反應快,因此可以製造定像強度強的色粉,不但色 粉可以在低溫與低壓下定像,而且對色粉之保存穩定像性, 廣棄色粉性,帶電分布均勻性,或表示帶電與除電效率之固 定化之電穩定性有貢獻。在此,尤其是低粘度之聚合物或聚 合物部分爲單分散或接近單分散時,表示瞬間的熔融,凝固 特性等所謂色粉的熱反應(heat response)性顯得優異而理想 〇 另外,因爲具有環狀結構之烯烴系聚合物爲無色透明有 高的光透射性,因此縱使添加黃,藍,紅三原色顏料仍可保 持充分的透明性,已經應用於彩色色粉上。此外,該烯烴系 聚合物在DSC法(差示掃描熱量測定)之測定中熔解熱非常 小,色粉定像時之能源消耗量可以大量減少。 再者,藉由對具有環狀結構之烯烴系聚合物引入羧基, 即利用羧酸或羧酸酐進行酸改性,可以改善與其他樹脂之相 溶性,與提升色粉中之顏料之分散性。藉由此種羧基之引入 ,可以提升色粉對紙或薄膜等之被複製基材之粘合性並增強 定像性。 -18- (15) (15)200405141 羧基之引入方法以最初調製具有環狀結構之烯烴系聚合 物,再引入羧基之二階段之反應方法爲理想。引入此羧基方 法至少有2種。一種是以熔融空氣氧化法氧化位於聚合物末 端之甲基等之烷基,以做爲羧基。但是,該方法中,在具有 以茂金屬(metallocene )催化劑所合成之環狀結構之烯烴系 聚合物時,幾乎沒有分支,不易引入較多的羧基。 具體地說,將羧酸或羧酸酐,較佳爲馬來酸酐,丙烯酸 或甲基丙烯酸以t - 丁醇過氧化物等過氧化物爲引發劑接技 聚合以引入羧基,俾對具有環狀結構之烯烴系聚合物在重量 比上,接枝率較佳成爲1至5重量%,更佳成爲3至5重量%。 若不足1重量%時,上述之相溶性改良等效果不顯著,另方 面若超過5重量%時,在燒烴系聚合物會產生分子間之交聯 而增加分子量,以致混練性粉碎性成爲不實用,且呈覌極度 之黃變而透明消失,有成爲不適用於做爲要求無色透明性之 色粉之傾向。再者,利用習知方法引入羥基,氨基也可以實 現相同的提升。 另外,爲提升色粉之定像性,可以對具有環狀結構之烯 烴系聚合物引入交聯結構。該交聯結構之引入方法之一是在 該烯烴系聚合體之聚合時,與非環狀烯烴,環狀烯烴同時加 入戊一嫌,環己一胺’原冰片二燒(norbornadiene)四環 十二碳癸二烯,丁二烯等之二烯單體進行三元共聚合。藉由 該方法,該烯烴系聚合物雖然沒有交聯劑也有表示活性之末 端,可以藉由氧化,環氧作用等習知之化學反應,或利用添 加交聯劑以具有交聯結構而具有其功能。 -19- (16) (16)200405141 其他的.交聯方法是在具有引入上述羧基之環狀結構之烯 烴系聚合物中添加鋅,銅,鈣等金屬,然後以雙軸擠壓機混 合熔融’將該金屬做爲微粒分散於聚合物中做爲離子型樹脂 (Ionomer)以賦予交聯結構。離子型樹脂之技術本身爲了獲 及靭性之目的,有人揭示(美國專利第4693941號說明書)部 分或完全被中和而呈二價金屬鹽之形態之含有羧基之乙烯之 三元共聚物,而在特表平6 — 500348號公報中,提出爲相同 目的將含有不飽和羧酸之離子型樹脂之聚酯樹脂模塑品之該 殘酸基之約20至80%以鋅,鈷,鎳,鋁或銅(Π)中和者。 關於核材也可以在具有環狀結構之烯烴系聚合物中添加 具有引入羧基,即將具有被酸改性之環狀結構之烯烴系聚合 物5至95重量%來使用。該項添加爲確保非偏移溫度領域之 有效手段。 (2) 著色劑 著色劑可以在核材中混合先前使用於單色或彩色影印機 用色粉之炭黑,重氮黃,酞菁藍,哇吖啶酮,胭脂紅6 B, 偶氮紅,紫蘇烯等。 (3) 功能賦予劑 爲擴大非偏移溫度領域以提高色粉之非偏移性,可以混 合極性或非極性之各種蠟以做爲功能賦予劑。在此,極性蠟 之例有醯胺蠟,加洛巴蠟,高級脂肪酸與其酯,高級脂肪酸 金屬肥皂,部分鹼化高級脂肪酸酯,高級脂族醇;另一方面 -20- (17) (17)200405141 ,非極性蠟之例有聚烯烴蠟,石蠟,可以由該等選出至少一 種蠟做爲功能賦予劑。 由可以獲及廣大非偏移溫度領域看來,各種蠟之中,以 脂肪酸醯胺鱲,氧化聚乙烯蠟,酸改性聚丙烯蠟,與氧化, 非氧化聚乙烯蠟之混合物爲理想。 爲擴充色粉的上述非偏移溫度領域以提高色粉性能,理 想的蠟使用法如下。亦即,熔點(在差示掃描熱量測定(DSC )之尖峰溫度)爲80至140°C之範圍且倂用兩種熔點不同之 蠟爲理想。若熔點不超過80°C,則做成色粉時,有發生起因 於低熔點物質之阻塞(blocking )問題之傾向。另一方面.,功 能賦予劑必須在超過粘合樹脂之軟化溫度時完全熔解,因此 被具有以粘合樹脂之主要成分之環狀結構之烯烴系聚合物之 軟化溫度(約1 3 5至1 4 0 °C )所限制。熔點之上限以1 4 0 °C爲宜 。具體地說’可由下列例示之脂肪酸醯系或烴系蠟中選擇兩 種使用。 ① 具有極性基團之蠟 各種脂肪酸醯胺蠟,例如花生酸單醯胺(熔點n 〇〇c ), 山窬酸單醯胺(熔點115 °c ) ,N,N,—二油醯癸二酸醯胺(熔 點1 15°C ) ’ N,N’ —二油醯己二酸醯胺(熔點n9t ) ,Ν,Ν· 一 二硬脂酸基間苯二甲酸醯胺(熔點1 29艺),氧化嫌烴蠟,例 如’氧化聚乙燒蠟(熔點u 6它),酸改性聚烯烴蠟,例如, 酸改性聚丙烯蠟(熔點138t),卡那巴蠟(熔點約川^), 氧化、非氧化聚乙烯蠟之混合物。 ② 非極性(不具極性基團)蠟Γν ^ A (13) (13) 200405141 is less than 0.25d ^ / g, and the glass transition temperature (Tg) is preferably lower than 70 ° C. On the other hand, the number average molecular weight of the polymer or polymer portion (b) (hereinafter referred to as component b) is more than 7,500, preferably 7,500 to 50,000, and the weight average molecular weight is 1 5,000 or more, preferably 1 5,000 to 50,000, and the limiting viscosity (iv) is 0.25 d < / g or more. In addition, the content of the component b is less than 50% by weight of the entire binder resin, and more preferably 5 to 35% by weight. Component b imparts structural tack to the toner to improve the anti-offset effect or the adhesion to the copied substrate such as paper film, but if the content exceeds 50% by weight, its uniform kneading property will be extremely reduced and it will cause problems for the toner. . That is, it is not easy to obtain high-quality, sharp images with high fixing strength and excellent heat response, mechanical pulverization is reduced, and it is technically difficult to obtain the particle size necessary for toner. In addition, "the polymer or the polymer part herein" means that when an olefin polymer having a cyclic structure is composed of a mixture of various components such as various number average molecular weights, it is each polymer component before mixing, except in this case In order to distinguish the polymer that is finally synthesized by an appropriate method such as GPC. When the polymer portions are monodisperse or nearly monodisperse, a so-called number average molecular weight (Mη) of 7,500 is approximately equivalent to a weight average molecular weight (Mw) of 15,000. In order to expand the non-offset temperature range to the low-temperature side, it is necessary to rely on the low-viscosity component a constituting the olefin polymer having a ring structure. On the contrary, to expand to the high-temperature side, it is necessary to rely on the high-viscosity component b. In order to more effectively expand the non-offset temperature range to the high temperature side, it is desirable to have a high viscosity component b having a number average molecular weight exceeding 20,000. When the whole binder resin is 100 weight points, the content of components a and b constituting the olefin polymer-17- (14) (14) 200405141 should preferably be 0.5 weight points or more, especially 5 to 1 weight. Divided into ideals. If both sides are less than 0.5 weight percent, it is difficult to obtain a wide non-offset temperature range in practical use. Because olefin polymers with high viscosity (high molecular weight) and low viscosity (low molecular weight) having a cyclic structure have the number average molecular weight (Mη), weight average molecular weight (Mw), and limiting particle size (iv), which indicates the molecular weight distribution. The dispersion of Mw / Mn is as small as 1 to 2.5, that is, because monodisperse and close to monodisperse, the thermal reaction is fast, so toners with strong fixing strength can be manufactured. Not only can the toner be fixed at low temperature and low pressure, In addition, it contributes to the toner's stable image retention, widely discarded toner, uniform charge distribution, or electrical stability that indicates the fixation of charging and static elimination efficiency. Here, especially when the polymer or polymer portion of the low viscosity is monodisperse or nearly monodisperse, it means that the so-called toner has excellent heat response properties such as instantaneous melting and solidification characteristics. Also, because The olefin-based polymer having a cyclic structure is colorless, transparent, and has high light transmittance. Therefore, even if the three primary color pigments of yellow, blue, and red are added, they can maintain sufficient transparency and have been applied to color toners. In addition, the olefin polymer has a very small heat of fusion in the measurement by DSC method (differential scanning calorimetry), and the energy consumption when fixing the toner can be greatly reduced. Furthermore, by introducing a carboxyl group to an olefin polymer having a cyclic structure, that is, acid modification using a carboxylic acid or carboxylic anhydride, it is possible to improve the compatibility with other resins and the dispersibility of the pigment in the toner. With the introduction of such carboxyl groups, the adhesion of the toner to the copied substrate such as paper or film can be improved and the fixability can be enhanced. -18- (15) (15) 200405141 The method for introducing a carboxyl group is preferably a two-stage reaction method in which an olefin polymer having a cyclic structure is first prepared and then a carboxyl group is introduced. There are at least two methods for introducing this carboxyl group. One is to oxidize an alkyl group such as a methyl group at the end of a polymer by a molten air oxidation method as a carboxyl group. However, in this method, when an olefin-based polymer having a cyclic structure synthesized with a metallocene catalyst is hardly branched, it is difficult to introduce a large number of carboxyl groups. Specifically, a carboxylic acid or carboxylic anhydride, preferably maleic anhydride, acrylic acid or methacrylic acid, is polymerized with a peroxide such as t-butanol peroxide as an initiator to introduce a carboxyl group. The olefin-based polymer having a structure preferably has a graft ratio of 1 to 5% by weight, and more preferably 3 to 5% by weight. If it is less than 1% by weight, the above-mentioned effects such as improvement in compatibility are not significant. On the other hand, if it exceeds 5% by weight, intermolecular cross-linking occurs in the hydrocarbon-burning polymer to increase the molecular weight, so that the kneading property and the pulverizability become ineffective It is practical, has extremely yellowing, and disappears transparently. It tends to be unsuitable for toners that require colorless transparency. Furthermore, amino groups can also be promoted in the same way by introducing hydroxyl groups using conventional methods. In addition, in order to improve the fixability of the toner, a crosslinked structure may be introduced into the olefin-based polymer having a cyclic structure. One of the introduction methods of the cross-linked structure is to add pentamyl, cyclohexanylamine, norbornadiene, tetracyclic and ten simultaneously with acyclic olefin and cyclic olefin during the polymerization of the olefin-based polymer. Diene monomers such as dicarbadiene and butadiene undergo terpolymerization. By this method, although the olefin polymer has no cross-linking agent, it also has an active terminal, and can have its function by a conventional chemical reaction such as oxidation, epoxy action, or by adding a cross-linking agent to have a cross-linked structure. . -19- (16) (16) 200405141 Others. The cross-linking method is to add metals such as zinc, copper, and calcium to an olefin polymer having a cyclic structure incorporating the carboxyl group, and then mix and melt them with a biaxial extruder. 'The metal is dispersed as fine particles in the polymer as an ionic resin (Ionomer) to impart a crosslinked structure. For the purpose of the ionic resin technology, for the purpose of obtaining toughness, it has been disclosed (US Patent No. 4,693,941) that a ternary copolymer of carboxyl-containing ethylene is partially or completely neutralized to form a divalent metal salt. Japanese Patent Publication No. 6-500348 proposes that about 20 to 80% of the residual acid groups of a polyester resin molded product of an ionic resin containing an unsaturated carboxylic acid be zinc, cobalt, nickel, or aluminum for the same purpose. Or copper (Π) neutralizer. The core material may be added to an olefin-based polymer having a cyclic structure with 5 to 95% by weight of an olefin-based polymer having an introduced carboxyl group, that is, an olefin-based polymer having a cyclic structure modified with an acid. This addition is an effective means to ensure a non-offset temperature range. (2) Colorants Colorants can be mixed in the core material with carbon black, diazo yellow, phthalocyanine blue, wow acridone, carmine 6 B, and azo red previously used in monochrome or color toners. , Perillene, etc. (3) Function imparting agent In order to expand the non-offset temperature range to improve the non-offset property of the toner, various polar or non-polar waxes can be mixed as the function imparting agent. Here, examples of the polar wax include ammonium wax, garopa wax, higher fatty acids and esters thereof, higher fatty acid metal soaps, partially alkalized higher fatty acid esters, higher aliphatic alcohols; on the other hand -20- (17) ( 17) 200405141. Examples of non-polar waxes are polyolefin waxes and paraffin waxes. At least one wax can be selected as a function imparting agent from these. From the perspective of the wide range of non-offset temperatures that can be obtained, among the various waxes, the mixture of fatty acid amidamine, oxidized polyethylene wax, acid-modified polypropylene wax, and oxidized and non-oxidized polyethylene wax is ideal. In order to expand the above-mentioned non-offset temperature range of the toner to improve the toner performance, the ideal wax application method is as follows. That is, the melting point (peak temperature in differential scanning calorimetry (DSC)) is in the range of 80 to 140 ° C, and it is desirable to use two waxes having different melting points. If the melting point does not exceed 80 ° C, there is a tendency that blocking problems due to low-melting substances occur when the toner is made. On the other hand, the function imparting agent must be completely melted when it exceeds the softening temperature of the binder resin, and is therefore softened by an olefin-based polymer having a cyclic structure containing the main component of the binder resin (about 1 3 to 5 to 1). 4 0 ° C). The upper limit of the melting point is preferably 140 ° C. Specifically, two kinds of fatty acid fluorene-based or hydrocarbon-based waxes exemplified below can be used. ① Waxes with various polar groups. Various fatty acid ammonium waxes, such as monoammonium arachidite (melting point n OOc), monoammonium behenate (melting point 115 ° c), N, N, -dioleyl sebacin Amidoamine (melting point 1 15 ° C) 'N, N' —Dioleamide adipate (melting point n9t), Ν, Ν · monostearic acid isophthalamide (melting point 1 29) ), Oxidized hydrocarbon waxes, such as' oxidized polyethylene wax (melting point u 6 it), acid-modified polyolefin wax, for example, acid-modified polypropylene wax (melting point 138t), carnauba wax (melting point about Sichuan ^ ), A mixture of oxidized and non-oxidized polyethylene wax. ② Non-polar (non-polar group) wax

&2S _21 - (18) (18)200405141 烴系蠟的烯烴蠟有例如聚乙烯蠟(熔點130°C ),聚丙烯 蠟(熔點120至150°C ),石蠟(熔點約60至80°C ),沙索蠟( SASOl wax ’凝固點約98°C ),微晶蠟(熔點約80至100°C ) 。另外,做爲防止偏移現象防止之功能賦予劑,在不損及本 發明效果之範圍內,可以倂用會引起脫模作用之矽油 (Silicone 011)與上述的蠟。 (4) 電荷調整劑 先前公知的電荷調整劑,如苯胺黑染料,脂肪酸改性苯 胺黑染料,含金屬苯胺黑染料,含金屬脂肪酸改性苯胺黑染 料,3,5 —二一t 一丁基水楊酸鉻絡鹽,四級氨鹽,三苯甲 烷染料,偶氮鉻絡合物等皆可混合於核材。 另外,如後所述,要將該電荷調整劑混合於外殻材料時 ,可以犧牲對核材之混合。 (5) 其他的添加劑 必要時,以不損及本發明之效果之範圍內,在上述色粉 構成成分中混合以膠態矽石(含煙霧質矽石),氧化鋁,氧 化鈦等之流化劑,或由硬脂酸鋇,硬脂酸鈣,月桂酸鋇等之 脂肪酸金屬鹽所構成之潤滑劑。 (6) 各成分之混合量 上述各成分在核材之混合量與靜電荷像顯像式彩印機及 印表機用色粉之一般配方相同’如下表所示。 -22- (19) 200405141 表1各種色粉之一般組成 粘合樹脂著色劑 乾式2成分系 50-100 0〜20 乾式非磁性單元系 50〜100 0〜20 乾式磁性單元系 0-100 0〜20 乾式聚合系 50〜100 0〜20 液乾式色粉 15 〜50 0〜10 液體色粉 15 〜50 0-10 單位:(重量%) 電荷調整劑 功能賦與劑 磁性粉 溶媒 0〜10 0〜20 一 — 0〜10 0〜20 一 — 0〜10 0〜20 0〜60 — 0〜10 0-20 — — 0〜5 0〜10 一 50 〜70 0〜5 0〜10 .— 50 〜70 [B]構成微型膠囊"色粉粒子之外殼材的材料 外殼材以粘合樹脂爲必要成分,另外可以含有功能賦予 劑,電荷調整劑以及其他添加劑做爲任意成分。 (1) 粘合樹脂 做爲構成微型膠囊色粉粒子之外殼部分之外殻材料之粘 合樹脂,可以使用下面所述之定像用粘合樹脂,較理想的是 具有環狀結構之烯烴系聚合物。其比構成上述核材之粘合劑 溶點及軟化溫度倶筒^爲保存穩定性優異之樹脂。 定像用粘合樹脂之例有苯乙烯或取代苯乙烯等之衍生物 ,(甲基)丙烯酸,(甲基)丙烯酸酯,馬來酸酐或馬來酸酐 酯等之衍生物,馬來酸酐醯胺,乙烯基吡啶,N -乙烯基咪 唑等之含氮乙烯系化合物,乙烯基縮醛,氯化烯,丙烯腈, 23- (20) (20)200405141 醋酸乙烯等之乙烯單體,偏二氯乙烯,偏氟乙烯等之乙烯叉 單體’乙烯,丙烯等之烯烴單體之單獨或共聚物,聚酯,環 氧樹脂’聚碳酸酯,聚醯胺,聚氨酯,聚脲,松香,變性松 香’酚醛樹脂,蜜胺樹脂,聚苯醚,聚氧苯撐等縮合系聚合 物’萜烯樹脂,脂肪族或脂環族烴樹脂,石油樹脂,可以單 獨或倂用上述物質兩種以上。 爲了防止色粉轉移到熱輥之偏移(offset )視象俾更加提 升保存穩定性,宜使用具有下述環狀結構之烯烴系聚合物做 爲外殻材料之粘合樹脂。 亦即’外殼材料之粘合樹脂以具有無改性之環狀結構之 儲烴系聚合物爲佳,惟若玻璃轉變溫度高於60。(:,色粉之保 存穩定性即可以充分.確保,所以也可以用引入羧基,即具有 羧酸改性之環狀結構之烯烴系聚合物取代粘合樹脂之全量。 具有無改性之環狀結構之烯烴系聚合物爲數平均分子量(Mn )1,000以上,1〇〇,〇〇〇以下,較佳爲2,000以上,50,000以下 ,重量平均分子量(Mw) 2,000以上,200,000以下,較佳爲 4,000以上,1〇〇5〇00以下,玻璃轉變溫度(Tg)爲⑼它以上 ,:I 8 0 °C以下,較佳爲6 0 °C以上,8 0 °C以下。 另方面,具有上述羧酸改性之環狀結構之烯烴系聚合 物之數勻分子量(Μη)爲1,〇〇〇以上,100,000以下,較佳 爲2,000以上,50,000以下,重量平均分子量(Mw)爲 3,000以上,300, 〇〇〇以下,較佳爲6,000以上,2〇〇5〇〇〇以 下,酸値爲5至5〇(mg KOH/g ),玻璃轉變溫度(T g)爲6 0 °C 以上,1 8 0 °C以下,較佳爲6 0 °C以上8 (TC以下。若玻璃轉 -24- f * ύ (21) 200405141 變溫度小於6 0 °C,則色粉粒子之保存穩定性之問題增多, 另一方面,若超過1 8 0 °C ’則有熔點變高,定像性轉劣之 傾向。另外,若數平均分子量少於1,0 0 0,就無法獲及充 分的定像強度,另方面,若超過100,000,即不容易確保 對溶劑之必要的溶解度。另外,若酸値小於5,則樹脂之 相溶性之提升,以及對紙的粘附性的提升之效果不彰,若 大於5 0,則變色變強,或吸濕性高而不耐實用。& 2S _21-(18) (18) 200405141 The olefin waxes of hydrocarbon waxes are, for example, polyethylene wax (melting point 130 ° C), polypropylene wax (melting point 120 to 150 ° C), paraffin wax (melting point about 60 to 80 °) C), SASOl wax (freezing point is about 98 ° C), microcrystalline wax (melting point is about 80 to 100 ° C). In addition, as a function-imparting agent for preventing displacement, the silicone oil (Silicone 011) and the wax mentioned above can be used as long as the effect of the present invention is not impaired. (4) Charge modifiers Previously known charge modifiers, such as nigrosine dyes, fatty acid modified nigrosine dyes, metal containing nigrosine dyes, metal fatty acid modified nigrosine dyes, 3,5-di-t-butyl Chromium salicylate, quaternary ammonium salt, triphenylmethane dye, azochrome complex, etc. can be mixed in the core material. In addition, as described later, when the charge modifier is mixed with the shell material, the mixing with the core material can be sacrificed. (5) When necessary, other additives are mixed with colloidal silica (including aerosol silica), alumina, titanium oxide, etc. in the toner constituents to the extent that the effect of the present invention is not impaired. Chemical agents, or lubricants composed of fatty acid metal salts such as barium stearate, calcium stearate, barium laurate and the like. (6) Mixing amount of each component The mixing amount of the above components in the nuclear material is the same as the general formula of electrostatic charge image developing color printers and toners for printers' as shown in the table below. -22- (19) 200405141 Table 1 General composition of various toners Binder resin colorant Dry type 2 component system 50-100 0 ~ 20 Dry type non-magnetic unit system 50 ~ 100 0 ~ 20 Dry type magnetic unit system 0-100 0 ~ 20 Dry polymerization system 50 ~ 100 0 ~ 20 Liquid dry toner 15 ~ 50 0 ~ 10 Liquid toner 15 ~ 50 0-10 Unit: (% by weight) Charge modifier function imparting agent Magnetic powder solvent 0 ~ 10 0 ~ 20 one — 0 to 10 0 to 20 one — 0 to 10 0 to 20 0 to 60 — 0 to 10 0-20 — — 0 to 5 0 to 10 one 50 to 70 0 to 5 0 to 10. — 50 to 70 [B] Materials constituting the shell material of the microcapsules " powder particles. The shell material contains an adhesive resin as an essential component, and may further include a function imparting agent, a charge regulator, and other additives as optional components. (1) Binder resin As a binder resin for the shell material constituting the shell part of the microcapsule toner particles, the binder resin for fixing as described below can be used, and an olefin system having a ring structure is more desirable. polymer. The melting point and the softening temperature of the binder constituting the core material are resins having excellent storage stability. Examples of the fixing resin include derivatives of styrene or substituted styrene, derivatives of (meth) acrylic acid, (meth) acrylate, maleic anhydride or maleic anhydride ester, and maleic anhydride. Nitrogen-containing vinyl compounds such as amines, vinylpyridines, N-vinylimidazole, vinyl acetals, chlorinated olefins, acrylonitrile, 23- (20) (20) 200405141 vinyl monomers such as vinyl acetate, etc. Ethylene fork monomers such as vinyl chloride, vinylidene fluoride, etc. alone or copolymers of olefin monomers such as ethylene, propylene, etc., polyester, epoxy resin, polycarbonate, polyamide, polyurethane, polyurea, rosin, denatured Rosin 'phenol resin, melamine resin, polyphenylene ether, polyoxyphenylene and other condensation polymers' terpene resins, aliphatic or alicyclic hydrocarbon resins, petroleum resins, can be used alone or in combination of two or more of the above substances. In order to prevent the toner from being transferred to the offset image of the heat roller and further improve storage stability, an olefin-based polymer having the following cyclic structure is preferably used as a binder resin for the outer shell material. That is, the adhesive resin of the 'shell material is preferably a hydrocarbon storage polymer having an unmodified cyclic structure, but if the glass transition temperature is higher than 60. (:, The storage stability of toner can be sufficient. To ensure, it is also possible to replace the entire amount of the binder resin with an olefin polymer introduced with a carboxyl group, which has a carboxylic acid-modified cyclic structure. The olefin-based polymer having a structure having a number average molecular weight (Mn) of 1,000 or more and 100,000 or less, preferably 2,000 or more and 50,000 or less, and a weight average molecular weight (Mw) of 2,000 or more and 200,000 or less, It is preferably above 4,000, below 50,000, and the glass transition temperature (Tg) is above it: I 80 ° C or lower, preferably 60 ° C or higher, and 80 ° C or lower. On the other hand, The number-average molecular weight (Mη) of the olefin polymer having the carboxylic acid-modified cyclic structure is 1,000 or more, 100,000 or less, preferably 2,000 or more, and 50,000 or less, and the weight average molecular weight (Mw) is 3,000. Above, 300,000 or less, preferably 6,000 or more, 50000 or less, acid hydrazone is 5 to 50 (mg KOH / g), and glass transition temperature (T g) is 60 ° C Above, below 180 ° C, preferably above 60 ° C above 8 (TC. If the glass is turned -24- f * ύ (21) 200405141 If the temperature is lower than 60 ° C, the storage stability of toner particles will increase. On the other hand, if it exceeds 180 ° C ', the melting point will increase and the fixability tends to deteriorate. In addition, if the number average molecular weight is less than 1,000, sufficient fixing strength cannot be obtained. On the other hand, if it exceeds 100,000, it is not easy to ensure the necessary solubility in the solvent. In addition, if the acid hydrazone is less than 5, The improvement of the compatibility of the resin and the improvement of the adhesion to the paper are not good. If it is greater than 50, the color change becomes stronger, or the hygroscopicity is high and it is not practical.

具有上述環狀.結構之烯烴系聚合物之玻璃轉變溫度與 數平均分子量以外之諸物性,改性物,交聯物等與有關具 有使用於上述核材之環狀結構之烯烴系聚合物之記載相同 ,另外,有關具有羧酸改性之環狀結構之烯烴系聚合物之 羧基之引入方法或用於改性之殘酸或羧酸酐之種類,接枝 率等與上述核材相同,在此省略其說明。 (2 )功能賦予劑Physical properties other than the glass transition temperature and number average molecular weight of olefin-based polymers having the above-mentioned cyclic structure, modified products, cross-linked products, etc., and those related to olefin-based polymers having the cyclic structure used in the above-mentioned core materials The description is the same. In addition, the introduction method of the carboxyl group of the olefin polymer having a carboxylic acid-modified cyclic structure, the type of the residual acid or carboxylic anhydride used for the modification, and the graft ratio are the same as those of the above-mentioned nuclear material. This description is omitted. (2) Function imparting agent

爲擴大非偏移溫度領域以進一步提升色粉粒子表面之非 偏移性,也可以將與使用於上述核材之功能賦予劑(蠟,矽 油)相同者混合於外殼材料中。上述之理想使用形態等也 適用於混合到外殼材料之功能賦予劑。 (3 ) 電荷調整劑 外殼材料中也可以混合與使用於上述核材中之電荷調整 劑相同者。 -25- (22) (22)200405141 (4) 外添劑 必要時,微型膠囊色粉粒子之外殼材料表面可以用外添 材被覆。外添材是由膠態矽石(含煙霧質矽石)等之矽石細 粉末’氧化鋁,氧化鈦等之液態化劑,或硬脂酸鋇,硬脂酸 鈣’月桂酸鋇等脂肪酸金屬鹽所構成的潤滑劑,可以單獨或 倂用兩種以上之該等物質。另外,以分別使用疎水化處理者 爲佳。 外添劑之使用量以對色粉粒子100重量分使用0.01至10 重量分,較佳爲0.05至5重量分爲理想。 要以外添劑被覆外殻材料時,可將含有外添劑之溶液塗 敷於粒子表面,或以其他方法附著於表面。 (5 ) 各成分之混合量 在外殻材上之上述各成分之混合量除了著色劑之外,如 表1所示。 [C]微型膠囊色粉粒子 微型膠囊色粉粒子具有核材被外殼材料所被覆之膠囊型 之所謂芯材外殻(core shell)之構造。粒子整體之平徑粒徑( 直徑)以3至10ym爲理想,外圍(膠囊外徑一核材徑)x 1/2 )以0.1至〇.5ym爲理想。 在本發明中’有關粘合樹脂之核材與外殼材料之組合有 三種: (a )核材:具有環狀結構之烯烴系聚合物(- 20 °C STg 0-30 -26- (23) (23)200405141 <65〇C ? 100<Mn <20,000 ) > 外殻材料:定像用粘合樹脂; (b)核材:具有環狀結構之烯烴系聚合物(_2〇tsTg <65°C,100^Μη^20,000 )與加熱定像用樹脂及/或壓力定像 用樹脂之混合物。 外殻材料:具有環狀結構之烯烴系聚合物(6〇°c 180 °C , 1,000<Μη<100,000 ); (c )核材:具有環狀結構之烯烴系聚合物(一 20 °C <Tg<65〇C , 100<Mn<20,000 ), 外殻材:具有環狀結構之烯烴系聚合物(6〇°c STgS180°C ,1,000<Μη<1 00,000 )。 與具有環狀結構之燒烴系聚合物,或例示爲與其相溶性 比較好的上述[A](l )中之定像性樹脂之各種結晶性與非結 晶性樹脂組合混合之結果,即可發揮具有環狀結構之烯烴系 聚合物所具有之重要色粉性能一透明性,低溫定像性,耐機 械衝擊性等特性。 外殼材料中可以使用具有酸改性之環狀結構之烯烴系聚 合物,或記載於[B](1 )項以外之定像性樹脂,或該等之混 合物。 在使用外殻材料與核材雙方具有環狀結構之烯烴系聚合 物之上述(c )項之形態中,正是將上述特性充分發揮爲色粉 之性能。 在此,色粉粒子之最佳形態如下: 核材之粘合樹脂:乙烯,降冰片烯共聚物’或其與羧酸 -27- (24) (24)200405141 改性乙烯,降冰片烯共聚物(酸値爲 10mgK〇H/g左右), 玻璃轉變溫度(Tg)爲40至59°C, 數平均分子量(Μη)爲1,〇〇〇至10,000, 重量平均分子量(Mw)爲6,000至 30,000 , 多分散度(重量平均分子量(Μη/數平均 分子量(Μη )爲小於1 0, 乙烯與降冰片烯之共聚莫耳比爲 85/15至 95/5 成Μ料之粘合樹脂:殘酸改性乙烯,降冰片烯共聚物 玻璃轉變溫度(Tg)爲60至8(TC, 數平均分子量(Μη)爲2,000至50,〇〇〇, 重量平均分子量(Mw)爲6,000至 200,000 » 多分散度(Mw/Mn )爲4至1 0, 乙烯與降冰片烯之共聚合莫耳比 爲 75/25至 85/15 , 酸値爲10mgK〇H/g左右, 可容解於甲基乙基甲酮。 [D]微型膠囊色粉粒子之製造方法 本發明之製造方法是將上述特願平1 0 - 3 1 22 1 5號說明 書所提供之再沈法進一步改良者,可以製及粒徑分佈均質 -28- (25) (25)200405141 的(sharp)色粉粒子。 亦即,在本發明之製造方法之特徵是在由著色劑與粘合< 樹脂構成之核材與由粘合樹脂所構成而用於被覆核材之外殼 材料所構成之微型膠囊色粉粒子所形成之靜電荷像顯像用色 粉之製造中,將在構成核材之粘合樹脂之良好溶媒溶液中分 散有著色劑之核材溶液做爲霧狀之微粒狀液滴噴射滴入構成 外殻材料之粘合樹脂之弱溶媒溶液中而膠囊化。 (1 ) 噴射用噴嘴 向外殼材料溶液中噴射滴入核材溶液之微粒狀液滴之方 法之例有使用噴霧用噴嘴之方法,以及噴墨色印表機用噴嘴 之方法較實用。利用此種噴嘴,可以變成推定直徑2至50微 米之略呈球形之微粒狀液滴。 ①噴霧用噴嘴 噴霧用噴嘴以選用市面出售之殺蟲劑或殺菌劑噴霧用之 孔徑2至50μηι,或後面所述之衝擊型細霧噴嘴用之0.2至 0.5mm 分者爲理想。 在各種噴霧用噴嘴中’以具有兩個孔徑約〇. 4 m m之噴射 孔而噴射方向安裝於互相形成約1 20度角之噴嘴,而噴射物 交差衝擊之形態之衝擊型細霧噴嘴爲特別理想。此種形態之 噴嘴之例如特公平4 - 9 1 04號公報所記載。 第1圖爲衝擊型細霧噴嘴之外觀圖,第2圖爲表示衝擊型 細霧噴嘴尖端之噴射孔形態之部分剖面圖。 在第1圖中,兩個噴射孔(11 )被裝設於噴嘴(1 )上該液 -29- (26) (26)200405141 滴通路之延長線之交角成爲120度之位置。 在第2圖中,各噴射孔(11)呈雙重管構造,由內管(1 ia )噴出液滴,而由外管(lib)噴出壓縮空氣。由內管(iia) 噴射之液滴與由外管(1 1 b )噴出之空氣衝撞而成微粒,然後 成爲微粒之液滴由另一邊之噴射孔噴射,同樣地與微粒化之 液滴衝擊進一步微粒化,均質化即可成爲推定直徑爲2至 5 0 μ m之液滴。 另外’施加於噴嘴周圍之空氣壓力以0.3至0.5MPa爲宜 。對噴嘴供應之核材溶液是由吸槽(suction tank)吸取供應 〇 ②噴墨式印表機用噴嘴 本發明所使用之噴墨式印表機用噴嘴與以靜電方式加速 ,偏向由噴嘴射出之油墨微粒使點矩陣式之文字形成於紙上 之印表機’即通稱爲噴墨式印表機(i n k j e c t p r i n t e r )所採用 之油墨排出噴嘴之構造相同。亦即,爲發生核材之液滴,在 噴嘴具有一瞬間產生高壓之手段,並回應該壓力將該核材液 滴朝外殼溶液飛濺者。 有關此種噴嘴,具體地說,液滴之噴射方法以利用壓電 元件(piezo )式體積變化,多値靜電荷電方式,或熱元件式 體積變化(所謂噴沬式(Bubble Jet)(註冊商標)之任一方式 爲理想,尤其以壓電元件(Piezo)式體積變化方式之噴嘴爲 理想。此外,噴嘴之形態以孔數爲數個至50個,每一孔徑爲 10至30um者爲理想。另外’噴嘴之孔徑雖然如此大小,但 是被噴射之液滴大小之推定直徑爲5至5Ομιυ的微粒。 •30- (27) (27)200405141 (3) 溶媒 ① 核材的溶媒 構成核材之粘合樹脂之良好溶媒,即包含於核材之粘合 樹脂’例如可無限制與具有無改性之環狀結構之烯烴系聚合 物(例如乙烯一降冰片烯共聚物)混合之溶媒之例有苯,甲 苯’二甲苯或環己烷。使用噴墨式之噴嘴時之溶媒由保護噴 嘴之構件的觀點看來,以芳族系之溶媒爲不理想,而以與脂 族烴與脂環烴之混合物之環烷系溶劑爲理想。此種環烷系溶 劑爲C6至C9之鍊烷,環烷成分,例如,埃克森化學公司以 「埃克瑟」之商品名稱銷售,分爲埃克瑟DSP 100/140,D30 ,D40,D8Q,D110等級,成分組成互不相同。沸點爲常壓 之 50%値,爲 120至 18(TC。 要利用具有羧酸改性之環狀結構之烯烴系聚合物時,是 使用甲基乙基甲酮(MEK),與甲基異丁基甲酮(MIBK)。 另外,溶液中之粘合樹脂之濃度,爲了製及最佳粒徑之 球形粒子,以調整爲5至3 0重量%爲宜’以便調整爲適當之 溶液粘度。 ② 外殼材料之溶媒 構成外殼材料之粘合樹脂之貧弱溶媒,即雖然有能力溶 解包含於外殼材料之粘合樹脂,但是溶解度有限度之溶媒之 例有MEK,MIBK以及埃克瑟。 要用具有無改性之環狀結構之烯烴系聚合物時,須使用 不易溶解於具有核材成分之羧酸改性結構之綠烴系聚合物之 -31 - (28) (28)200405141 埃克瑟等之環烷系溶劑。 此種溶液中之粘合樹脂之濃度’爲適量附著於核材物質 之周圍,以設定於1至5重量%爲宜。 ③具體的製造例 利用本發明之噴霧用噴嘴之色粉粒子之製造方法(溶劑 再沈法)之具體說明如下。 將具有構成核材之環狀構結之烯烴系聚合物20至35重量 %及功能賦予劑2至3.5重量%在25至30 °C之溫度下添加於甲 苯等溶媒61.5至78重量%使其溶解後,調製成以滾珠碾磨機 (BEADS MILL )等分散著色劑1至2重量%之溶液(A液)。另 方面,將具有構成外殻材之環狀結構之烯烴系聚合物1.8至 2.2重量%及電荷調整劑0.01 5至0.025重量%溶解於甲基乙基 甲酮(MEK)等之溶媒約98重量%以調製溶液(B液)。 然後,由第1圖與第2圖所記載之出口孔徑爲0.45mm之 液體流路與在其周圍設有空氣流路之構造之兩個噴嘴將A液 與空氣混合成霧狀,並在高速攪拌下對收容B液之瓷盤(vat )中噴霧而得沉澱物。此時,飛散的霧氣以排氣泵牽引而 回收到B液收集器(trap)。然後,放進過濾機俾與溶媒分離 ,最後,以高溫真空乾燥機蒸餾殘留溶劑而成粒。如此一來 即可製及形狀略呈球形,平均粒徑爲4至lOum,粒度分佈2 至1 2 m σ =相當於以標準偏差表不時之3 (7 ),外殼材料 之厚度0.2至0·5μηι(依據溶劑分離法之重量測定)之微型膠 囊色粉粒子。另外的供做顯像劑,另外添加.疎水性矽石。 此外,利用噴墨式印表機用噴嘴之色粉粒子之製造方法 -32- (29) (29)200405141 也準用上面方法。 【實施方式】 以下舉出實施例與比較例進一步具體地說明本發明。 如下所述’調製了乾式單元系及乾式二組分系統色粉 。另外,實施例1與實施例3是使用噴霧用噴嘴之微型膠囊 色粉之製造例子,實施例2與實施例4是使用噴墨式印表機 用噴嘴之微型膠囊色粉之製造例子。 [實施例1](使用噴霧用噴嘴) ① 樹脂原體A之調製 '以雙軸擠壓檄混練.具有環狀結構之烯烴系聚合物,玻 璃轉變溫度(Tg)約爲65 °C,重量平均分子量(Mw )約爲 9,000之帝可那公司製「多巴士 TM」(商品名稱)93重量%, 功能賦予劑山薪酸醯胺蠟(日本精化公司製「BTN22H」2重 量%,氧化,非氧化聚乙烯蠟之混合物細粉末(瑞士科萊恩 特公司製「西利大斯特371 5F」(商品名稱)2重量%,以及 青色著色劑(瑞士科萊恩公司製「色粉氰BG」)3重量%以製 及樹脂原體A。 ② A液(核材)之調製 在75重量分之甲苯中,在30t之溫度下,以200rpm之攪 拌速度慢慢添加25重量分之上述樹脂原體A使其溶解。然後 ,以超音波淸淨機分散該溶液中之樹脂部分’然後以攪拌機 以9,500rpm之攪拌速度攪拌而得溶液。接著,以200篩眼 -33- (30) (30)200405141In order to expand the non-offset temperature range to further improve the non-offset property of the surface of the toner particles, the same material as the function imparting agent (wax, silicone oil) used in the above-mentioned nuclear material may be mixed in the shell material. The above-mentioned ideal use form and the like are also applicable to a function imparting agent mixed with a case material. (3) Charge adjuster The same material as the charge adjuster used in the core material may be mixed in the shell material. -25- (22) (22) 200405141 (4) External additives If necessary, the surface of the shell material of the microcapsule toner particles can be covered with external additives. The external additive is made of colloidal silica (including aerosol silica) and other fine powders of silica such as alumina, titanium oxide, and other liquids, or barium stearate, calcium stearate, and barium laurate. Lubricants made of metal salts can be used alone or in combination of two or more of them. In addition, it is preferable to use tritium hydration treatment separately. The amount of the external additive used is preferably 0.01 to 10 parts by weight, and preferably 0.05 to 5 parts by weight based on 100 parts by weight of the toner particles. To coat the shell material with an external additive, the solution containing the external additive can be applied to the surface of the particles, or attached to the surface by other methods. (5) Mixing amount of each component The mixing amount of each of the above components on the shell material is shown in Table 1 except for the colorant. [C] Microcapsule toner particles Microcapsule toner particles have a so-called core shell structure of a capsule type in which a core material is covered with a shell material. The particle diameter (diameter) of the whole particle is preferably 3 to 10 μm, and the periphery (outer diameter of the capsule—the diameter of the core material) x 1/2) is preferably 0.1 to 0.5 μm. In the present invention, there are three types of combinations of the core material and the shell material related to the binder resin: (a) Core material: an olefin polymer having a cyclic structure (-20 ° C STg 0-30 -26- (23) (23) 200405141 < 65 ° C? 100 < Mn < 20,000) > Shell material: fixing resin for fixing; (b) Core material: olefin-based polymer having a cyclic structure (_2〇tsTg & lt 65 ° C, 100 ^ Mη ^ 20,000) and a resin for heat fixing and / or pressure fixing resin. Shell material: olefin-based polymer with cyclic structure (60 ° c 180 ° C, 1,000 < Mη <100,000); (c) core material: olefin-based polymer with cyclic structure (-20 ° C < Tg < 65 ° C, 100 < Mn < 20,000), outer shell material: olefin-based polymer having a cyclic structure (60 ° C STgS 180 ° C, 1,000 < Mn < 1,100,000). It can be obtained as a result of a combination of various crystalline and amorphous resins in combination with a sintered hydrocarbon-based polymer having a cyclic structure, or exemplified as the above-mentioned fixing resins in [A] (l), which are relatively compatible with each other. Utilize the important toner properties of olefin polymers with cyclic structure-transparency, low temperature fixability, mechanical shock resistance and other characteristics. As the shell material, an olefin-based polymer having an acid-modified cyclic structure, a fixing resin described in [B] (1), or a mixture thereof may be used. In the form of the item (c) above, which uses an olefin polymer having a cyclic structure in both the outer shell material and the core material, the above-mentioned characteristics are fully utilized as the toner performance. Here, the best form of the toner particles is as follows: The core resin: ethylene, norbornene copolymer 'or copolymerized with carboxylic acid-27- (24) (24) 200405141, norbornene Substances (acid acid is about 10 mgKOH / g), the glass transition temperature (Tg) is 40 to 59 ° C, the number average molecular weight (Mη) is 1,000 to 10,000, and the weight average molecular weight (Mw) is 6,000 to 30,000, polydispersity (weight average molecular weight (Mη / number average molecular weight (Μη)) is less than 10, and the molar ratio of copolymerization of ethylene and norbornene is 85/15 to 95/5. Acid-modified ethylene, norbornene copolymer glass transition temperature (Tg) of 60 to 8 (TC, number average molecular weight (Μη) of 2,000 to 50,000, weight average molecular weight (Mw) of 6,000 to 200,000 »more The degree of dispersion (Mw / Mn) is 4 to 10, the molar ratio of the copolymerization of ethylene and norbornene is 75/25 to 85/15, the acid is about 10 mgKOH / g, and it is soluble in methyl ethyl [D] Manufacturing method of microcapsule toner particles The manufacturing method of the present invention is to make the above-mentioned Japanese Patent Application No. 10-3 1 22 1 5 The provided re-sinking method is further improved, and can produce uniform (-28) (25) (25) 200405141 (sharp) toner particles. That is, the manufacturing method of the present invention is characterized by color Agent and binding < Resin core material and electrostatic powder image developing toner formed by microcapsule toner particles composed of binder resin and microcapsule material composed of shell material for covering the core material, The core material solution in which the coloring agent is dispersed in the good solvent solution of the binder resin constituting the core material is sprayed and dropped into the weak solvent solution of the binder resin constituting the outer shell material as a droplet in the form of mist. (1) Examples of the method for spraying the droplets of the nuclear material solution into the shell material solution by the spray nozzle include a method using a spray nozzle and a method using a nozzle for an inkjet color printer. This type of nozzle can be a slightly spherical droplet with an estimated diameter of 2 to 50 microns. ① Nozzle for spraying The nozzle for spraying is to choose a commercially available insecticide or fungicide with a hole diameter of 2 to 50 μm, or the back Said The impact type fine mist nozzle is preferably 0.2 to 0.5 mm. Among various spray nozzles, the nozzles are installed with two spray holes having a diameter of about 0.4 mm and the spray direction is installed at nozzles forming an angle of about 120 degrees with each other. The impact type fine mist nozzle in the form of the impact of the jets is particularly desirable. The nozzle of this type is described in, for example, Japanese Patent Publication No. 4-9104. Figure 1 shows the appearance of the impact type fine mist nozzle. Fig. 2 is a partial cross-sectional view showing the shape of a spray hole at the tip of an impact type fine mist nozzle. In the first figure, two spray holes (11) are installed on the nozzle (1), and the intersection angle of the extension line of the liquid -29- (26) (26) 200405141 is 120 degrees. In FIG. 2, each ejection hole (11) has a double tube structure, and droplets are ejected from the inner tube (1 ia), and compressed air is ejected from the outer tube (lib). The droplets sprayed from the inner tube (iia) collided with the air sprayed from the outer tube (1 1 b) to form particles, and then the droplets that became the particles were sprayed from the spray holes on the other side. Further micronization and homogenization can become droplets with an estimated diameter of 2 to 50 μm. In addition, the air pressure applied around the nozzle is preferably 0.3 to 0.5 MPa. The nuclear material solution supplied to the nozzle is sucked and supplied from the suction tank. ② Nozzle for inkjet printer The nozzle for inkjet printer used in the present invention is accelerated by electrostatic means, and is biased to be emitted from the nozzle. The ink particles that make dot matrix type characters formed on paper, that is, the ink ejection nozzles commonly known as inkjet printers have the same structure. That is, in order to generate droplets of nuclear material, the nozzle has a means to generate high pressure in an instant, and responds to the pressure to splash the nuclear material droplets toward the shell solution. Regarding such nozzles, specifically, the droplet ejection method uses a piezoelectric element (piezo) volume change method, a multi-static electrostatic charge method, or a thermal element type volume change (the so-called Bubble Jet (registered trademark) Any one of the methods is ideal, especially the piezoelectric element (Piezo) type volume change method is ideal. In addition, the shape of the nozzle is from several to 50 holes, each hole is 10 to 30um is ideal In addition, although the diameter of the nozzle is so large, the estimated diameter of the droplets to be ejected is 5 to 50 μm. • 30- (27) (27) 200405141 (3) Solvent ① The solvent of the nuclear material constitutes the A good solvent for the binder resin, that is, a binder resin included in the core material, such as an example of a solvent that can be mixed with an olefin polymer (such as an ethylene-norbornene copolymer) having an unmodified cyclic structure without restriction. There are benzene, toluene 'xylene, or cyclohexane. When using an inkjet nozzle, the solvent is protected from the viewpoint of protecting the nozzle member. The aromatic solvent is not ideal, and it is compatible with aliphatic hydrocarbons and alicyclics. Hydrocarbon mixture A naphthenic solvent is ideal. Such a naphthenic solvent is a C6 to C9 alkane, and the naphthenic component is, for example, sold by Exxon Chemical Co., Ltd. under the trade name of "Exeter" and is divided into Exeter DSP 100/140, D30, D40, D8Q, D110 grades, the composition of the components is different from each other. The boiling point is 50% of normal pressure, 120 to 18 (TC. To use carboxylic acid-modified olefin-based olefin polymerization In the case of methyl ethyl ketone (MEK) and methyl isobutyl ketone (MIBK), the concentration of the binder resin in the solution is adjusted to make spherical particles with the optimal particle size. 5 to 30% by weight is appropriate to adjust the viscosity of the solution. ② The solvent of the shell material constitutes the weak solvent of the binder resin of the shell material, that is, although it has the ability to dissolve the binder resin contained in the shell material, the solubility is Examples of limit solvents are MEK, MIBK, and Exeter. To use an olefin-based polymer with an unmodified cyclic structure, use a green hydrocarbon polymerization that does not easily dissolve in a carboxylic acid-modified structure with a nuclear component. -31-(28) (28) 200405141 Kessel and other naphthenic solvents. The concentration of the binder resin in such a solution is appropriate to adhere to the periphery of the nuclear material, and is preferably set to 1 to 5% by weight. ③ Specific manufacturing examples use the present invention The manufacturing method (solvent reprecipitation method) of toner particles for a spray nozzle is specifically described below. 20 to 35% by weight of an olefin polymer having a cyclic structure constituting a core material and 2 to 3.5% by weight of a function-imparting agent. Add 61.5 to 78% by weight of a solvent such as toluene at 25 to 30 ° C to dissolve it, and prepare a solution (disperse 1 to 2% by weight) of a disperse colorant with a ball mill (BEADS MILL). . On the other hand, about 98% by weight are dissolved in a solvent such as methyl ethyl ketone (MEK) in an amount of 1.8 to 2.2% by weight of an olefin polymer having a cyclic structure constituting the outer shell material and 0.01 to 0.025% by weight of a charge modifier. % To prepare a solution (B liquid). Then, the liquid flow path with an outlet hole diameter of 0.45 mm as shown in Figures 1 and 2 and the two nozzles with a structure having an air flow path around it mix the A liquid with air into a mist, and at high speed Sprayed into a porcelain plate (vat) containing liquid B under stirring to obtain a precipitate. At this time, the scattered mist is drawn by the exhaust pump and recovered in the B liquid trap. Then, put it into the filter 俾 to separate it from the solvent, and finally, distill the residual solvent into pellets with a high-temperature vacuum dryer. In this way, it can be made and slightly spherical in shape, with an average particle size of 4 to 10 um, a particle size distribution of 2 to 12 m, σ = equivalent to 3 (7) from time to time with standard deviation, and a shell material thickness of 0.2 to 0 • 5 μm (measured according to the weight of the solvent separation method) microcapsule toner particles. The other is used as a developer, and additional. 疎 water-based silica is added. In addition, the manufacturing method of toner particles using nozzles for inkjet printers -32- (29) (29) 200405141 is also permitted. [Embodiment] The present invention will be described more specifically with reference to examples and comparative examples below. The toners of the dry unit system and the dry two-component system are prepared as described below. In addition, Examples 1 and 3 are examples of manufacturing microcapsule toner using a spray nozzle, and Examples 2 and 4 are examples of manufacturing microcapsule toner using a nozzle for an ink jet printer. [Example 1] (Using a spray nozzle) ① Preparation of the resin body A was mixed and kneaded by biaxial extrusion. An olefin polymer having a ring structure had a glass transition temperature (Tg) of about 65 ° C and a weight With an average molecular weight (Mw) of about 9,000, 93% by weight of "Dorbus TM" (trade name) manufactured by Ticona Corporation, and 2% by weight of Yamagata Soda Ammonium Wax ("BTN22H" manufactured by Nippon Seika Corporation). , Fine powder of a mixture of non-oxidized polyethylene waxes (2% by weight of Celeste 371 5F (trade name) manufactured by Clariant Co., Ltd., and a cyan colorant ("Cyanide BG" manufactured by Clariant Co., Ltd.) 3% by weight of the resin precursor A. ② Preparation of liquid A (nuclear material) in 75% by weight of toluene, at a temperature of 30t, and slowly adding 25% by weight of the above resin precursor A to dissolve it. Then, disperse the resin portion of the solution with an ultrasonic cleaner, and then stir with a stirrer at a stirring speed of 9,500 rpm to obtain a solution. Next, use a 200 mesh-33- (30) (30) 200405141

(mesh )加壓過濾該溶液並去除異物。以B型粘度計測定之本 A液粘度爲 17.8cp(厘泊)。(一號轉子(rotor) ,60rpm,20°C )° ③ 樹脂原體B之調製 以與上述相同之雙軸擠壓機混練具有環狀結構之烯烴系 聚合物,玻璃轉變溫度(Tg)爲65°C,重量平均分子量(Mw) 爲50,000之帝可那公司製「多巴士TB」之馬來酸酐5%接枝 變成品之(Tg )爲65 °C ,Mw約爲50,000,酸値約爲 10mgKOH/g之帝可那公司製「多巴士 BG」98重量%以及電荷 調整劑(遠東化成公司製「E- 84」(商品名稱))2重量%而 製及樹脂原體B 〇 ④ 成粒工程 :、 利用衝擊型細霧噴嘴(池內公司製之「AKIJET」)將上 述A液以氣壓0.3至0.5MPa噴射上述A液到上述B液而滴下。 其間,B液以攪拌器在300rpm之速度進行攪拌。 滴下時間約爲3分鐘直到漏斗沒有殘留液滴而獲沉澱物 。滴下以後,以原來之狀態繼續攪拌5分鐘。上面裝設鐵扶 龍(註冊商標)製之漏斗,藉由裝設於其尖端之真空泵吸引 飛散之色粉微粒。 利用可以保持3 μ m之濾紙吸收過濾已進行滴下之B液。 在過濾B液中,邊加入少量之乙醇邊進行溶液取代,最後僅 以乙醇淸洗過濾。 以高真空乾燥機蒸餾該濾物之殘留溶媒而得微型膠囊色 粉粒子0 賴 -34- (31) (31)200405141 所製及之色粉粒子之平均粒徑約爲7μηι,並明發現其粒 度分布全部粒子集中於3.5至1 1 μ πι之範圍,具有不必做粗細 粒子之分級之均勻粒,因此生產力優異。另外,色粉粒子之 形狀經由掃描電子顯微鏡之觀察,確認了略呈球形。 另外,色粉粒子之平均粒徑是利用雷射折射散射式粒度 分布測定裝置(堀場製作所製「LA - 700」)所求得之數値 。此外,粒度分佈是利用相同裝置測定,粒徑爲3至9ym之 粒子超過體積基準之90%,個數基準爲2.3至9um之粒子之佔 有率約爲95 %。再者,外殻材料之厚度測定是在1公升之甲 基乙基甲酮中秤量採取色粉粒子10g,加溫到50°C攪拌20分 鐘使外殻材料溶解後熱過濾以蒸餾去溶劑再測定殘留重量以 計算之。 [實施例2](使用噴墨式印表機用噴嘴) ① 樹脂原體A之調製與上述實施例1相同。 ② A液之調製 溶媒因考慮及粘度與表面張力而使用環烷系溶媒之埃克 瑟D— 30,或D— 40。利用該等溶媒將溶液調製爲A液(核材 )溶液變成15至20%之聚合物濃度。調製後,以超音波洗淨 機分散溶液中之樹脂成分,然後利用攪拌器以9,500rpm之速 度攪拌。 然後,利用ΙΟμηι孔徑之濾紙加壓過濾以去除異物。然 後進彳了脫泡以去除溶入之空氣。 噴墨式印表機用噴嘴是使用約20個具有15pm孔徑者。 …35- (32) (32)200405141 ③ 樹脂原體B之調製與上述實施例1相同。 ④ B液(外殻材料)之調製與上述實施例1相同。 ⑤ 成粒工程。 在噴墨式印表機用噴嘴(壓電元件(piezo )式體積變化方 式)塡充A液後,在攪拌器以300rpm之速度攪拌的B液中噴 射約20分鐘。 噴射後,利用可以保持3ym之濾紙吸收過濾含有粒子之 B液。過濾中以攪拌葉片將瓷漏斗(Biichner funnel)中之B液 慢慢攪拌進行過濾。過濾中一邊添加少量乙醇一邊進行液體 取代,最後僅以乙醇淸洗並進行過濾。 以高真空乾燥機蒸餾濾物中之殘留溶媒而製及微型膠囊 色粉。 經以電子顯微鏡確認粒徑後,所製及之色粉粒子之平均 粒徑約爲7至8ym,其粒度分佈爲3至15μιη。 [實施例3](使用噴霧用噴嘴) ①樹脂原體Α之調製 具有環狀結構之烯烴系聚合體是利用雙軸擠壓機混練玻 璃轉變溫度(了£)爲65°0,重量平均分子量(“〜)爲50,000之 帝可那公司製之「多色士 TB」之馬來酸5 %,接枝型成品之 Tg爲65°C,Mw約爲50,000,酸値約爲l〇mgK〇H/g之帝可那公 司製「多巴士 TBG」93重量%,而功能賦予劑是使用山窬酸 醯胺蠟(日本精化公司製「BNT22H」2重量%,氧化,非氧化 聚乙烯蠟之混合物細粉末(瑞士科萊恩公司製「亞利大斯特 •36- (33) (33)200405141 3715F」(商品名稱)2重量%以及青色的著色劑(瑞士科萊恩 公司製「色粉氰BG」)3重量%而得樹脂原體A。 ② A液(核材)之調製 在80重量分之甲基乙基甲酮中,於30 °C之溫度下,以 2〇〇rpm之攪拌速度慢慢添加20重量分之上述樹脂原體A使其 溶解。然後,以超音波淸洗機分散該溶液中之樹脂成分,然 後,以攪拌器以9,500rpm之攪拌速度攪拌而得溶液。接著, 以200網目加壓過濾該溶液以去除異物。以B型粘度計測得 該A液之粘度爲35.5cp(厘泊)(一號轉子,60i.pm,20°C )。 ③ 樹脂原體B之調製 具有環狀結構之烯烴系聚合物是以雙軸擠壓機混練玻璃 轉變溫度(Tg)約爲65°C,重量平均分子量(Mw)約爲50,000 之帝可那公司製「多巴斯TB」(商品名稱)98重量%,與電 荷調整劑(東方化成公司製「E- 84」(商品名稱)2重量%而 得樹脂原體B。 ④ B液(外殻材料)之調製 將5重量%之上述樹脂原體B溶解於95重量分之EXX〇1 D —3 0 (商品名)D — 3 0而得B液。 ⑤ 成粒工程 以實施例1之相同方法進行。 所製及之色粉粒子之平均粒徑約爲8.5pm,其粒度分佈 爲全部粒子集中於4.5至15ym之範圍內,且因爲具有不必區 分粗細粒子之級數之均勻性,故判定爲生產力優異。另外, 色粉粒子之形狀經由掃描型電子顯微鏡之觀察確認爲略呈球(mesh) The solution was filtered under pressure and foreign matter was removed. The viscosity of this liquid A measured by a type B viscometer was 17.8 cp (centipoise). (No. 1 rotor, 60 rpm, 20 ° C) ° ③ The resin body B was prepared by mixing the olefin polymer with a ring structure with the same biaxial extruder as above, and the glass transition temperature (Tg) was 65 ° C, the weight average molecular weight (Mw) is 50,000, the maleic anhydride 5% grafted into the product (Tg) by Tecna is 65 ° C, the Mw is about 50,000, and the acid is about 50,000. It is made of 10 mg KOH / g of 98% by weight of "Dibus BG" manufactured by Tecna and 2% by weight of the charge modifier ("E-84" (trade name) manufactured by Far Eastern Chemical Co., Ltd.). Granule process: 1. Using the impact type fine mist nozzle ("AKIJET" manufactured by Ichiuchi Co., Ltd.), the A liquid is sprayed onto the B liquid at a pressure of 0.3 to 0.5 MPa and dropped. Meanwhile, the B liquid was stirred at a speed of 300 rpm by a stirrer. The dropping time was about 3 minutes until no funnel remained in the funnel and a precipitate was obtained. After dripping, stirring was continued for 5 minutes as it was. A funnel made of Teflon (registered trademark) is installed on the top, and the scattered toner particles are attracted by a vacuum pump installed at its tip. The dripped liquid B was absorbed and filtered with a filter paper capable of maintaining 3 μm. In the liquid B to be filtered, a small amount of ethanol was added to replace the solution. Finally, the solution was washed with ethanol and filtered. Microcapsule toner particles were obtained by distilling the residual solvent of the filter substance with a high vacuum dryer. The average particle size of the toner particles produced by Lai-34- (31) (31) 200405141 was about 7 μηι, and it was found that All particles have a particle size distribution in the range of 3.5 to 11 μm, and have uniform particles that do not need to be classified as coarse and fine particles, so they have excellent productivity. In addition, the shape of the toner particles was observed by a scanning electron microscope to confirm that they were slightly spherical. The average particle size of the toner particles is a number 値 obtained by using a laser refraction scattering particle size distribution measuring device ("LA-700" manufactured by Horiba, Ltd.). In addition, the particle size distribution is measured by the same device. The particle size of 3 to 9 μm exceeds 90% of the volume basis, and the particle size of 2.3 to 9 μm is about 95%. In addition, the thickness of the shell material is measured by measuring 10 g of toner particles in 1 liter of methyl ethyl ketone, heating to 50 ° C and stirring for 20 minutes to dissolve the shell material, and then hot filtering to distill off the solvent. Measure the residual weight to calculate it. [Example 2] (Using a nozzle for an inkjet printer) ① The preparation of the resin body A was the same as that of the above-mentioned Example 1. ② Preparation of liquid A Exxon D-30 or D-40 using naphthenic solvents because of the consideration of viscosity and surface tension. Using these solvents, the solution was prepared as a liquid A (nuclear material) solution to a polymer concentration of 15 to 20%. After the preparation, the resin component in the solution was dispersed with an ultrasonic cleaner, and then stirred at a speed of 9,500 rpm with a stirrer. Then, pressure filtration was performed using a filter paper with a 10 μm pore size to remove foreign matter. Then degassing was performed to remove the dissolved air. For inkjet printers, about 20 nozzles with a 15pm aperture are used. ... 35- (32) (32) 200405141 ③ The preparation of the resin body B is the same as that of the first embodiment. ④ The preparation of the B liquid (shell material) is the same as that in the first embodiment. ⑤ Granulation project. After the nozzle A (piezo element volume change method) of the inkjet printer was filled with the liquid A, the liquid was sprayed in the liquid B stirred at 300 rpm for about 20 minutes. After spraying, the B liquid containing particles was absorbed and filtered by a filter paper capable of maintaining 3 μm. During filtration, the B liquid in a Biichner funnel was slowly stirred with a stirring blade to filter. During the filtration, liquid replacement was performed while adding a small amount of ethanol, and finally, washing with ethanol and filtration were performed. Micro-capsule toner is produced by distilling the residual solvent in the filter with a high vacuum dryer. After confirming the particle diameter with an electron microscope, the average particle diameter of the produced toner particles was about 7 to 8 μm, and the particle size distribution was 3 to 15 μm. [Example 3] (Using a nozzle for spraying) ① Preparation of resin precursor A A olefin polymer having a cyclic structure was kneaded with a biaxial extruder with a glass transition temperature (£) of 65 ° 0 and a weight average molecular weight ("~") Is 5% maleic acid of "Dose TB" manufactured by Dicana, and the Tg of the grafted finished product is 65 ° C, the Mw is about 50,000, and the acid content is about 10 mgK. H / g, 93% by weight of "Dorken Bus TBG" manufactured by Ticona Company, and the function imparting agent is benzamine wax (2% by weight of "BNT22H" manufactured by Nippon Seika Co., Ltd.), an oxidized and non-oxidized polyethylene wax Fine powder of the mixture ("Aliast · 36- (33) (33) 200405141 3715F" (trade name) manufactured by Clariant Co., Ltd.) (trade name) 2% by weight and a cyan coloring agent ("Pink Cyanide manufactured by Clariant Co., Ltd." BG ") 3% by weight to obtain the original resin body A. ② A solution (nuclear material) was prepared in 80% by weight of methyl ethyl ketone and stirred at 200 rpm at a temperature of 30 ° C. Slowly add 20 parts by weight of the above-mentioned resin precursor A to dissolve it. Then, disperse the solution in an ultrasonic washer. The resin component was then stirred with a stirrer at a stirring speed of 9,500 rpm to obtain a solution. Then, the solution was filtered under 200 mesh pressure to remove foreign matter. The viscosity of the A liquid was 35.5 cp (centipoise) measured with a B-type viscometer. ) (No. 1 rotor, 60i.pm, 20 ° C). ③ Modulation of the resin body B. The olefin polymer with a ring structure is kneaded with a biaxial extruder. The glass transition temperature (Tg) is about 65 ° C. , With a weight average molecular weight (Mw) of about 50,000, 98% by weight of "Dobas TB" (trade name) manufactured by Dicana, and 2 weights of a charge modifier ("E-84" (trade name) manufactured by Tohoku Kasei Corporation) % Resin precursor B. ④ Preparation of B liquid (housing material) 5% by weight of the above resin precursor B was dissolved in 95% by weight of EXX〇1 D — 3 0 (trade name) D — 3 0 and Liquid B was obtained. ⑤ The granulation process was performed in the same manner as in Example 1. The average particle size of the produced toner particles was about 8.5pm, and the particle size distribution was that all particles were concentrated in the range of 4.5 to 15 μm, and because The uniformity of the series without having to distinguish between coarse and fine particles Further, the shape of the toner particles is confirmed via a ball slightly observed with a scanning electron microscope of

-37- (34) (34)200405141 形。 此外,色粉粒子之平均粒徑與外殻材料之厚度之測定也 以實施例1同法進行測定或計算。 [實施例4](使用噴墨式印表機用噴嘴) ① 樹脂原體A之調製與上述實施例3相同。 ② A液(核材)之調製。 溶媒使用甲基乙基甲酮。利用該溶媒調製溶液使A液溶 液成爲15至20%之聚合物濃度。調製後,以超音波洗淨機分 散溶液中之樹脂成分,然後,以攪拌器以9,50(hpm之速度攪 拌。 然後,利用10ym孔徑之濾紙加.壓過濾以去除異物。再 進行脫泡以去除溶入之空氣。 噴墨式印表機用噴嘴是利用約20個具有15μιη孔徑者。 ③ 樹脂原體Β之調製與上述實施例3相同。 ④ Β液(外殻材料)之調製與上述實施例3相同。 ⑤ 成粒工程。 作法與實施例2相同,所製及之色粉粒子之平均粒子爲 約7至9μπι,其粒度分佈爲3至20μιη。 [比較例1)(特開2000 — 1 47829號公報之「實施例1」) ① Α液(核材溶液)之調製 具有環狀構造之烯烴系聚合物是使用玻璃轉變溫度(Tg) 爲49°C,數平均分子量(Μη)爲2,000之帝可那公司製「多色 -38- (35) (35)200405141 士 T — 936」17重量%,以丙烯酸改性之具有環狀結構之烯烴 系聚合物是使用玻璃轉變溫度(Tg)爲58 °C,數平均分子量 (Μη )爲3,700之帝可那公司製「多色士 AG — 07」1重量%, 功能賦予劑是使用日本精化公司製「ΒΝΤ22Η」0.5重量%, 與瑞士科萊恩公司製「Ceridust 3715」(商品名稱)0.5重量 % ’放在80重量%之甲苯,環己烷混合溶媒(重量比爲50比50 )中’於3(TC之溫度下,以20(kpm之攪拌速度慢慢增加而溶 解。然後,在該溶液中添加滾珠(beads)(蘆沢公司製之不 銹鋼粉;粒徑爲500ym ),慢慢加入黑色之著色劑(三菱化 學公司製「Carbob Black MA - 7」)1重量%並以500rpm分散 而製及A液。 ② B液(外殼材料)之調製 具有環狀構造之烯烴系聚合物是將玻璃轉變溫度(Tg)爲 67°C,數平均分子量(Μη )爲4,600之帝可那公司製「多巴士 AG— 09」2重量%與電荷調整劑(瑞士科萊恩公司製「Copy Charge NX」(商品名稱)0.02重量%溶解於約98重量%之甲基 乙基甲酮而製及B液。 ③ 成粒工程 以具有多個直徑爲30um之孔的噴嘴將上述A液在高速攪 拌下滴入B液中以製造粒子。此時被滴下之a液之粒徑推定 爲20至40ym。在以500公升容量鍋製造時,滴入量爲對200 公升之B液由小孔(orifice) 1〇〇支以每分鐘5公升之比例在20 分鐘之間慢慢滴入1 00公升之A液而製及沉澱物。B液之攪拌 速度爲2,0 0 0 r p m,A液滴完後,接著攪拌1 〇分鐘。然後,將 -39- (36) (36)200405141 沉澱物放入過濾機與溶媒分離並以高濕真空乾燥機蒸館去除 殘留溶媒而得微型膠囊色粉粒子。 所製得之色粉粒子之平均粒爲約1 ηι,其粒度分佈 爲3至15pm之範圍。另外,經由掃插型電子顯微鏡觀察之結 果,確認其形狀略呈球形。 [比較例2] 爲市面上出售之空氣衝擊式粉碎法(所謂的噴射粉碎法 )所製成之色粉’平均粒徑爲7·0μιη,粒徑分佈爲1.8至i7jJm [比較例3] 爲市面上出售之機械粉碎法所製成之色粉,具體地說爲 QMS公司所製造之印表機「Magicol〇r — 2CX」(商品名稱) 用色粉。 [所製造色粉之評估] 在上述實施例1至4所製及之微型膠囊色粉及比較例1至3 之色粉使用於理光公司影印機「FT - 55 20」以進行以下所述 性能測驗與評估。結果如表2所示。 (a) 耐廢色粉性 利用各實施例與比較例之色粉樣本進行對高級紙之複製 試驗,直到色粉成分附著於顯像筒(sleeve)與感光體到容許 -40--37- (34) (34) 200405141. In addition, the average particle diameter of the toner particles and the thickness of the casing material were also measured or calculated in the same manner as in Example 1. [Example 4] (Using a nozzle for an inkjet printer) ① The preparation of the resin body A was the same as that of the above-mentioned Example 3. ② Preparation of A liquid (nuclear material). As the solvent, methyl ethyl ketone was used. The solvent was used to prepare the solution so that the liquid A solution had a polymer concentration of 15 to 20%. After the preparation, the resin component in the solution was dispersed with an ultrasonic washing machine, and then stirred at a speed of 9,50 (hpm) with a stirrer. Then, the filter was filtered using a filter paper with a diameter of 10 μm to remove foreign matter. Then defoaming was performed. In order to remove the dissolved air. About 20 nozzles with a 15 μm aperture are used for inkjet printers. ③ The preparation of the resin body B is the same as that of the above embodiment 3. ④ The preparation of the B liquid (housing material) and The above Example 3 is the same. ⑤ Granulation process. The method is the same as in Example 2. The average particle size of the produced toner particles is about 7 to 9 μm, and its particle size distribution is 3 to 20 μm. [Comparative Example 1] "Example 1" of JP 2000-1 47829) ① Preparation of A liquid (nuclear material solution) An olefin polymer having a cyclic structure is prepared by using a glass transition temperature (Tg) of 49 ° C and a number average molecular weight (Mη ) Is a 2,000-unit "Dicolor-38- (35) (35) 200405141 Shi T — 936" manufactured by Ticona, Inc., an olefin polymer having a cyclic structure modified with acrylic acid. The glass transition temperature is used. (Tg) is 58 ° C, the number average molecular weight (Μη ) Is 1% by weight of "Dorex AG — 07" manufactured by Dikon Company of 3,700, and the functional imparting agent is 0.5% by weight of "BNTT 22Η" manufactured by Nippon Seika Co., Ltd. and "Ceridust 3715" (commodity manufactured by Clariant Co., Ltd.) Name) 0.5% by weight 'Placed in 80% by weight toluene, cyclohexane mixed solvent (weight ratio 50 to 50)' at 3 (TC temperature, slowly increase and dissolve at a stirring speed of 20 (kpm). Then, to this solution, beads (stainless steel powder manufactured by Lusong Co., Ltd .; particle size of 500 μm) were added, and a black coloring agent ("Carbob Black MA-7" manufactured by Mitsubishi Chemical Corporation) was slowly added to the solution, and Liquid A is prepared by dispersing at 500 rpm. ② Preparation of liquid B (housing material) The olefin polymer having a ring structure has a glass transition temperature (Tg) of 67 ° C and a number average molecular weight (Μη) of 4,600. 2% by weight of "Kona Bus AG-09" manufactured by Kana Corporation and a charge modifier ("Copy Charge NX" (trade name) manufactured by Clariant Co., Ltd., 0.02% by weight) are dissolved in about 98% by weight of methyl ethyl ketone. Preparation and B liquid. ③ Granulation process has more The nozzle with a hole with a diameter of 30um drips the above-mentioned liquid A into liquid B under high-speed stirring to produce particles. At this time, the particle size of the liquid a that is dropped is estimated to be 20 to 40 μm. When manufactured in a 500-liter capacity pot, the drops The injection volume is 200 liters of liquid B, which is made from 100 pieces of orifice at a rate of 5 liters per minute and slowly dripped into 100 liters of liquid A for 20 minutes. The stirring speed was 2,000 rpm. After the droplet A was completely dripped, the stirring was continued for 10 minutes. Then, the -39- (36) (36) 200405141 precipitate was put into a filter to separate it from the solvent, and the residual solvent was removed with a high-humidity vacuum dryer to remove the residual solvent to obtain microcapsule toner particles. The average particle size of the obtained toner particles is about 1 nm, and its particle size distribution is in the range of 3 to 15pm. Further, as a result of observation with a scanning-type electron microscope, it was confirmed that the shape was slightly spherical. [Comparative Example 2] A toner produced by a commercially available air impact pulverization method (so-called jet pulverization method) has an average particle diameter of 7.0 μm and a particle size distribution of 1.8 to i7jJm. [Comparative Example 3] is The toner produced by the mechanical crushing method on the market is specifically a toner for a printer "Magicol 2-2CX" (trade name) manufactured by QMS. [Evaluation of manufactured toners] The microcapsule toners manufactured in the above Examples 1 to 4 and the toners of Comparative Examples 1 to 3 were used in a Ricoh photocopier "FT-55 20" to perform the performance described below Quiz and assessment. The results are shown in Table 2. (a) Waste toner resistance Use the toner samples of each of the examples and comparative examples to perform a copy test on high-quality paper until the toner components adhere to the sleeve and the photoreceptor to a tolerance of -40-

A Λ A (37) (37)200405141 限度,並以普通紙張數做比較。 , (b ) 複製性 ·' 影印1 0,0 0 0張後,依據回收的色粉量測定,由感光體複 製於被複印基材之高級紙上之效率。 (C ) 定像性 利用各種色粉在高級紙上形成圖像,在其上面覆蓋未印 有圖像之同品質紙並以磨擦測定器擦拭圖像,使其強迫複印 到未印圖像之紙上。形成圖像時之定像速度爲1 5 0mm/秒, 定像溫度定爲150°C。摩擦試驗時之條件是以2磅(約907克) 之負重來回20次。摩擦後以馬克貝斯式反射溫度計測定摩擦 前之起始圖像濃度(A ),對未印圖像之紙的複製濃度(B ) ,以及紙張之非圖像部分之濃度(C ),並利用式[(B — C ) /A xl 00(%)]測定複製率。測定表示該複製率超過60%之 定像下限溫度,以及定像下限壓力以比較之。 (d) 圖像性 就色調性,細線分辨力,OHP穿透性,針對各色粉之圖 像(性)進行比較評估。 ① 色調性: 依據資料奎斯特公司製之圖像樣本之灰色標度(grey scale)之識別步驟數〇至16來評估。 ② 細線分辨力: -41 - (38) (38)200405141 依據資料奎斯特公司製之圖像樣本之細線圖像0至 600dpi評估之。 ③ OHP穿透性 在富士全錄公司製之PPC用OHP薄膜上形成圖像,以測 定圖像部(A )與非圖像部(B )之光線穿透量,並以a/B X 1 0 0 (°/〇 )表示。 (e ) 保存穩定性 將各配方所調整之色粉在60 °C與5 0%RH(相對濕度)之 條件下保存8小時之後,將以〗〇〇網目篩選一定時間時之篩 選殘餘量除以使用試樣量後以百分率表示之。如保存時色粉 粒子凝集,則數値變大.。、其主要原因爲包含於色粉組成之50 C以F之低熔點物質所致。篩選殘餘量小於〇. 5 %時,附以 符號〇,超過0 · 5 %時,附以符號X。 42- (39) 200405141 表2A Λ A (37) (37) 200405141 limit, and compare the number of ordinary paper. (B) Reproducibility · 'The efficiency of copying the photoreceptor onto the high-quality paper of the base material after photocopying 10, 000 sheets, based on the amount of recovered toner. (C) Fixability Use various toners to form an image on high-quality paper, cover it with the same quality paper with no image printed on it, and wipe the image with a friction tester to force it to be copied onto the unprinted paper . The image formation speed was 150 mm / sec, and the fixing temperature was 150 ° C. The conditions for the friction test were 20 back and forth with a load of 2 pounds (about 907 grams). After rubbing, the initial image density (A) before the rubbing, the copy density (B) of the unprinted paper, and the density (C) of the non-image parts of the paper were measured with a Markbeth reflection thermometer, and the use of The formula [(B — C) / A x 100 (%)] measures the replication ratio. Measurements showed that the fixed image lower limit temperature and the fixed image lower limit pressure of the reproduction ratio exceeded 60% for comparison. (d) Image quality The color properties, fine line resolution, and OHP transparency are compared and evaluated for each toner image (sex). ① Tonality: It is evaluated based on the number of gray scale identification steps of 0 to 16 for the image samples made by Quest. ② Fine line resolution: -41-(38) (38) 200405141 According to the data, the fine line image of the image sample made by Quest is evaluated from 0 to 600dpi. ③ OHP transmittance An image is formed on an OHP film for PPC manufactured by Fuji Quanlu Co., Ltd. to measure the amount of light transmitted through the image portion (A) and the non-image portion (B), and a / BX 1 0 0 (° / 〇). (e) Storage stability After the toners adjusted by each formula are stored under the conditions of 60 ° C and 50% RH (relative humidity) for 8 hours, the residual amount of screening when the mesh is screened for a certain period of time is divided by It is expressed as a percentage after using the sample amount. If the toner particles agglomerate during storage, the number will increase. The main reason is caused by the low melting point of 50 C to F contained in the toner composition. When the screening residual amount is less than 0.5%, the symbol 0 is attached, and when it exceeds 0.5%, the symbol X is attached. 42- (39) 200405141 Table 2

評估項目 實施例1 實施例2 實施例3 實施例4 比較例1 比較例2 比較例3 耐廢色粉性(枚數) 75,000 80,000 70,000 75,000 50,000 20,000 20,000 複製性 感光性(%) 100 100 100 100 99.8 95.0 99.0 定像性 下限壓力(kg/cm2) 10 10 10 10 50 450 330 下限溫度rc ) 80 80 80 80 100 140 130 圖像性 色調性 16 32 16 32 16 8 8 細線分解力(dpi) 600 1200 600 1200 600 300 300 〇HP穿透性 95 98 92 95 95 90 92 保存穩定性 〇 〇 〇 〇 〇 X XEvaluation item Example 1 Example 2 Example 3 Example 4 Comparative example 1 Comparative example 2 Comparative example 3 Waste toner resistance (number of pieces) 75,000 80,000 70,000 75,000 50,000 20,000 20,000 Reproducibility (%) 100 100 100 100 99.8 95.0 99.0 Fixing lower limit pressure (kg / cm2) 10 10 10 10 50 450 330 Lower limit temperature rc) 80 80 80 80 100 140 130 Graphical hue 16 32 16 32 16 8 8 Fine line resolution (dpi) 600 1200 600 1200 600 300 300 〇HP penetration 95 98 92 95 95 90 92 Storage stability 〇〇〇〇〇XX

[產業上之可利用性] 本發明具有以下之優異效果,所以在產業上具有可利用 性。 利用本發明之微型膠囊色粉之製造方法,即在將核材溶 液噴射於外殼劑溶液時使用噴霧用噴嘴或噴墨式印表機用噴 嘴之方法,即可製及粒徑分佈均勻之微型膠囊色粉、,且所製 及之色粉之保存穩定性好,會產生鮮明而高位之圖像,在抗 廢色粉性,複製性,定像性與非偏移性具優。尤其是,即使 在低溫的加熱方式下,也具有十分的定像性而顯及優異。 另在熱輥定像方式時,容易大幅降低熱量,可以對複製 d4f -43- (40) (40)200405141 機器之能源節省有所貢獻。此外,藉使外殻材料含有矽油或 蠟等有脫模效果之功能賦予劑,即不必在熱輥表面塗油。 又在利用噴墨式印表機用噴嘴時,因爲該噴嘴之構件容 易被芳族系溶劑所侵蝕,因此核材溶液之溶劑可使用脂族, 脂環羥化合物之環烷系溶劑以因應壓力加熱定像性之複製機 器。 【圖式簡單說明】 第1圖爲衝擊型細霧噴嘴之外觀圖。 第2圖爲表示衝擊型細霧噴嘴尖端之噴射孔之形態的 部分剖面圖。 • I · • * ·· [主要元件對照表] I 衝擊型細霧噴嘴 II 衝擊型細霧噴嘴尖端之噴射孔 11 a噴射孔之內管 11 b 噴射孔之外管 Θ'4Α 44-[Industrial Applicability] Since the present invention has the following excellent effects, it has industrial applicability. By using the manufacturing method of the microcapsule toner of the present invention, that is, the method of using a spray nozzle or a nozzle for an inkjet printer when spraying a nuclear material solution on a shell solution, a microcapsule with uniform particle size distribution can be produced. Capsule toner, and the prepared toner has good storage stability, will produce a sharp and high-level image, and is superior in waste toner resistance, reproducibility, fixability and non-offset. In particular, even under a low-temperature heating method, it has excellent fixability and is excellent in appearance. In addition, in the heat roller fixing method, it is easy to greatly reduce the heat, which can contribute to the energy saving of the d4f -43- (40) (40) 200405141 machine. In addition, if the shell material contains a function imparting agent such as silicone oil or wax, it is not necessary to apply oil to the surface of the heat roller. When using nozzles for inkjet printers, because the components of the nozzles are easily attacked by aromatic solvents, the solvents of the nuclear material solution can be aliphatic, cycloaliphatic solvents of alicyclic hydroxyl compounds in response to pressure. Copying machine for heating fixability. [Brief description of the drawings] Fig. 1 is an external view of an impact type fine mist nozzle. Fig. 2 is a partial cross-sectional view showing the shape of a spray hole at the tip of an impact type fine mist nozzle. • I · • * ·· [Comparison of main components] I Impact type fine mist nozzle II Impact hole of tip of fine mist nozzle 11 a Inner tube of spray hole 11 b Outer tube of spray hole Θ'4Α 44-

Claims (1)

(1) (1)200405141 拾、申請專利範圍 1 · 一種靜電荷像顯像用色粉之製造方法,係由核材 與外殻材料所構成之微型膠囊色粉粒子所構成之色粉之製 造方法,上述核材是由包含具有著色劑與環狀結構之烯烴 系共聚物之粘合樹脂所形成,而外殼材料是由粘合樹脂所 構成以覆蓋該核材,其特徵爲:將在構成核材之粘合樹脂 之良好溶媒溶液中分散有著色劑之核材溶液之微粒狀液滴 噴射、滴入構成外殼材料之粘合樹脂之弱溶媒溶液中以膠 囊化。 2 ·如申請專利範圍第1項之色粉之製造方法,其中利 用噴霧用噴嘴將核材溶液之微粒液滴噴射、滴入外殼材料溶 液中。 3 ·如申請專利範圍第1項之色粉之製造方法,其中利用 噴墨式印表機用噴嘴將核材溶液之微粒狀液滴噴射、滴入外 殼材料溶液中。 4.如申請專利範圍第3項之色粉之製造方法,其中利用 噴墨式印表機用噴嘴將核材溶液之微粒狀液滴噴射到外殼材 料溶液中之方法是由壓電元件式體積變化與多値靜電荷電方 式之電場控制與熱元件式體積變化所選擇之任一種方法。 5 ·如申請專利範圍第3項之色粉之製造方法,其中核 材溶液之溶媒是脂族烴與脂環羥之混合物之環烷系溶劑。 6.如申請專利範圍第1項之色粉之製造方法,其中構成 核材之粘合樹脂是由具有玻璃轉變溫度在- 2(TC以上65°C以 下之範圍而重量平均分子量爲200以上40,000以下之範圍之 -45- (2) (2)200405141 環狀結構之烯烴系共聚物所構成。 7·如申請專利範圍第1項之色粉之製造方法,其中構成 核材之具有環狀結構之烯烴系共聚物樹脂是以羧酸或羧酸酐 加以改性之共聚物。 8. 如申請專利範圍第1項之色粉之製造方法,其中構成 外殼材料之粘合樹脂是由具有玻璃轉變溫度60 °C以上1 80 °C 以下之範圍,而重量平均分子量爲2,000以上200, 〇〇〇以下之 環狀結構之烯烴系共聚物所構成。 9. 如申請專利範圍第1項之色粉之製造方法,其中構成 外殼材料而具有環狀結構之烯烴系共聚物樹脂是以羧酸或羧 酸酐加以改性之共聚物。 1 〇 ·如申請專利範圍第1項之色粉之製造方法,其中在 構成核材之粘合樹脂及/或構成外殻材料之粘合樹脂是使用 混合有蠟者。 11.如申請專利範圍第1項之色粉之製造方法,其中鱲 是由脂肪酸醯蠟,氧化聚乙烯蠟,酸改性聚丙烯蠟以及氧化 、非氧化聚乙燃鱲之混合物所形成之群選出之至少一種。 12· —種靜電荷像顯像用色粉,其特徵爲:在申請專利 範圍第1項所記載之色粉製造方法所製造之微型膠囊色粉粒 子表面上再外加或塗敷細粉末者。 -46-(1) (1) 200405141 Patent application scope 1 · A manufacturing method of toner for electrostatic charge image development, which is manufacturing of toner composed of microcapsule toner particles composed of nuclear material and shell material In the method, the core material is formed of an adhesive resin containing an olefin-based copolymer having a colorant and a cyclic structure, and the shell material is composed of an adhesive resin to cover the core material. The fine solvent solution of the binder resin of the core material is sprayed with particulate droplets of the core material solution in which the colorant is dispersed, and is dripped into the weak solvent solution of the binder resin constituting the shell material to be encapsulated. 2. The method for manufacturing a toner according to item 1 of the scope of patent application, wherein the fine particles of the nuclear material solution are sprayed and sprayed into the solution of the shell material by using a spray nozzle. 3. The manufacturing method of toner according to item 1 of the scope of patent application, wherein the droplets of the core material solution are sprayed and dropped into the solution of the shell material by using a nozzle of an inkjet printer. 4. The manufacturing method of toner according to item 3 of the patent application, wherein the method of using the nozzle of the inkjet printer to spray the particulate droplets of the nuclear material solution into the solution of the casing material is a piezoelectric element type volume Either the electric field control of the change and multi-static electrostatic charge method and the thermal element volume change are selected. 5. The method for manufacturing a toner according to item 3 of the patent application, wherein the solvent of the nuclear material solution is a naphthenic solvent of a mixture of an aliphatic hydrocarbon and an alicyclic hydroxyl. 6. The manufacturing method of toner according to item 1 of the scope of patent application, wherein the binding resin constituting the core material is made of a glass transition temperature of -2 (TC above 65 ° C and below) and a weight average molecular weight of 200 or more and 40,000. The following range is -45- (2) (2) 200405141 cyclic structure of olefin-based copolymers. 7. The manufacturing method of toner according to item 1 of the patent application scope, wherein the core material has a cyclic structure The olefin-based copolymer resin is a copolymer modified by a carboxylic acid or a carboxylic anhydride. 8. The manufacturing method of the toner according to item 1 of the patent application scope, wherein the adhesive resin constituting the outer shell material is made of a glass transition temperature. 60 ° C to 1 80 ° C, and a cyclic olefin copolymer with a weight average molecular weight of 2,000 to 200,000. 9. As described in the patent application, the toner of item 1 A manufacturing method in which an olefin-based copolymer resin having a cyclic structure constituting a shell material is a copolymer modified by a carboxylic acid or a carboxylic anhydride. 1 ·· The manufacturing method of the toner according to item 1 of the patent application scope, wherein For the adhesive resin constituting the core material and / or the adhesive resin constituting the outer shell material, a wax is used. 11. For a method for producing a toner according to item 1 of the patent application scope, in which rhenium is composed of fatty acid tar wax, At least one selected from the group consisting of a mixture of oxidized polyethylene wax, acid-modified polypropylene wax, and oxidized and non-oxidized polyethylene flame. 12 · —A kind of toner for electrostatic charge imaging development, characterized in that: Those who apply or apply fine powder to the surface of the microcapsule toner particles produced by the toner production method described in the first item of the patent scope.
TW92123771A 2002-09-12 2003-08-28 Process for producing toner for electrostatic image development TW200405141A (en)

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JP2007206178A (en) * 2006-01-31 2007-08-16 Konica Minolta Business Technologies Inc Image forming method
JP5033590B2 (en) * 2007-11-12 2012-09-26 株式会社リコー Toner production method and toner
JP4518143B2 (en) 2007-12-25 2010-08-04 富士ゼロックス株式会社 Electrophotographic toner, electrophotographic developer, process cartridge, and image forming apparatus
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US8178274B2 (en) * 2008-07-21 2012-05-15 Xerox Corporation Toner process
EP3120923A3 (en) * 2011-07-06 2017-03-01 President and Fellows of Harvard College Article comprising a particle having a shell and a fluid
JP6643066B2 (en) * 2014-12-09 2020-02-12 キヤノン株式会社 Manufacturing method of toner
JP6919197B2 (en) * 2015-06-01 2021-08-18 三菱ケミカル株式会社 Binder resin for toner, toner and its manufacturing method

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JPS58216259A (en) * 1982-06-10 1983-12-15 Canon Inc Microcapsule toner
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JPH0629978B2 (en) * 1983-10-14 1994-04-20 富士写真フイルム株式会社 Capsule toner
JPH07117770B2 (en) * 1986-12-22 1995-12-18 富士写真フイルム株式会社 Capsule toner for color copy
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