TR201802463A2 - MOBILE SHELF CONTROL PLATFORM - Google Patents

Abstract

The invention relates to a mobile RFID package tracking system (1) which enables the location of bobbins used in yarn and fabric production to be automatically detected during production and automatically notified to a centralized system (2) in case of possible faulty package placement.

Description

Technical Area Invention of the location of bobbins used in yarn and fabric production during production automatically detects and automatically detects possible incorrect coil placements. with the mobile RFID coil tracking system that enables notification to a central system The invention is more specifically used in yarn and fabric production and produced on the production line. of bobbins positioned vertically relative to the fabric and with RFID tags on it. sensors, wheels and battery system that automatically controls the alignment with the mobile RFID coil tracking system that automatically circulates between the Purpose and Brief Description of the Invention The aim of the invention is to unmanned bobbins in yarn and fabric production facilities. A mobile RFID coil tracking device that detects their location with RFID tags. to reveal the system.

EXPLANATION OF FIGURES Figure 1 shows the mobile RFID coil tracking system and coils with RFID tags attached to it. The perspective view of the cell platform is given as a representation.

Figure 2 shows the mobile RFID coil tracking system and coils with RFID tags attached. The front view of the cell platform is given as a representation.

In Figure 3, the perspective view of the mobile RFID coil tracking system is given as a representation.

In Figure 4, the bottom view of the mobile RFID coil tracking system is given as a representation.

In Figure 5, the perspective view of the coil with the RFID tag attached is given as a representation.

Flow of an example of yarn production line bobbin tracking method in Figure 6 schema is given.

Example flowchart of the twisting phase of coils with RFID tags attached in Figure 7 given.

EXPLANATION OF REFERENCE NUMBERS 1.1.1 1.1.2 1.2.1 stepper motor electronic control unit RF ID reader remote connection module object detection sensor cue detecting module central system Coil with RFID tag attached guide line Cell platform location RFlD tag Cell Platform Coil tracking method Beginning Coil reading phase Data transfer phase Result evaluation phase Changing the coils by the operator Route tracking phase road safety inquiry Manually removing the obstacle from the road Obtaining confirmation to continue battery check Manual/automatic battery charging phase Granting the motion approval Query if production continues Twist transfer stage 202 Cycle count control phase 203 Transfer phase to weaving 204 “Is the filling complete?” query 205 Decision phase Detailed Description of the Invention The mobile RFID bobbin tracking system (1), which is the subject of the invention, can be unmanned without any yarn. it is determined that the yarn feeding bobbins are fed correctly to the fabrics in the production facility. It is an unmanned vehicle that allows It is powered by at least one device located on the casing (1.1). The mobile RFLD coil tracking system (1), which takes its battery (1.5) from the battery (1.5), automatically from a specified point or manually with the help of an operator. can provide. Mobile RFID coil tracking system (1) controls the energy filling process takes place in the time period between In this process, if the control state If necessary, the process can be performed with a second mobile RFID coil tracking system (1).

In Figure 2, the front view of the mobile RFID coil tracking system (1) is given. Also in Figure 2 As can be seen, each RFID tag on the cell platform (7) is affixed. There is an antenna (1.2.1) aligned with the coil (3) row. In this way, reading Possible errors in the process are minimized.

The mobile RFID coil tracking system (1), whose bottom view is shown in Figure 4, is the step of the vehicle. motors (1.1.2) are controlled by the electronic control unit (1.3) and each can be audited separately. Electronic control unit (1.3) movement to guide line (4) adjusts accordingly.

Wheels of the mobile RFID coil tracking system (1) vehicle, shown in Figure 4 from below (1.1.1) may be mecanum-featured if the specified guide line (4) contains too much curvature. This In this way, the mobile RFID coil tracking system (1) can rotate 360° around itself. can win.

The marker detecting module (1.8) shown in Figures 1, 2, 3 and 4 should be at least 3 pieces. It contains a magnetic or RGB sensor depending on the material of the guide line (4). In this way Electronic control unit (1.3) for right and left turn or straight ahead The beacon detection module (1.8), which sends instant data, is in front of the chassis (1.1) and close to the ground. It will be mounted as it will.

The guide line (4) seen in figures 1, 2 and 3 is the one used in the cue detection module (1.8). Depending on the type of sensors, it is made of metal material or in a contrasting color with the ground. material is selected. The guide line (4) affixed to the ground on the determined route, It should be between the cell platforms (7) and the distance from the cell platforms (7) to the chassis (1.1) it must be at a distance greater than half its width from the front. In this way, the antennas ( the optimum distance range between is done. The bobbins (3) with the RFID tag attached, during the weaving process, are called ig (7.1) and on cylindrical structures positioned sequentially on the cell platform (7) is positioned.

The object detection sensor (1.7) shown in Figures 1, 3 and 4 is used for object detection. infrared, laser or ultrasonic etc. can be any of the sensors.

Route tracking phase with camera systems when the guide line (4) is not used (105) applicable.

RFID reader (and cell platform receives the RFID tag data on the location RFID tag (5) separately and in this way, it is possible to distinguish which coil (3) with the RFID tag is placed in which order. can be achieved. Likewise, the cell platform location RFID tags (5) also receive their data from the antenna. ( it sends from a different channel. Each antenna In the system where (1.2.1) data is kept and read separately, as well as antennas (1.2.1) RFID label in different cell platform (7) rows by reducing their positions and powers it is aimed to prevent reading of the glued coils (3).

As can be seen in Figure 6, a sample sample started with the start (100) step. In practice, there are three processing paths carried out in parallel. Coil from these steps The reading phase (101) is located on the cell platforms (7) and the RFID tag is affixed. coils (3), the antennas (1.2.1) it contains and the ones connected to these antennas (1.2.1). It reads with RFID reader (1.4). Obtained data instantaneously wirelessly. with the data transfer phase (102) via the remote connection module (1.6) to the central system (2) is being transmitted. located in a database that is instantly updated in the central system (2). the coil location data of the production plans and the coils (3) with RFID tags attached. whether the coils (3) with the RFlD label attached on the tape comply with the production plans. is controlled. If problematic coil(s) (3) are detected at this stage, the step of changing the coils (3) by the operator (104) is applied. At this stage from the coil reading phase (101) to the result evaluation phase (103). by repeating the process, if the problem coil(s) (3) have been replaced or the problem coil(s) (3) If it is not detected, the query is production in progress (112) action step is being implemented. If the answer is yes, start the application as a parallel process. is being returned. With the second operation path route tracking phase (105) executed in parallel is starting. It is produced from tapes or metal strips in a contrasting color with the ground and The guide line (4) formed on the production line to be inspected, mobile RFID At this stage, where the coil is tracked by the tracking system (1) without human control, if a substance to prevent the movement of the mobile RFID coil tracking system (1) in Figures 1, 2, 3 and 4 If detected by the object detection sensor(s) (1.7) located query (106) is answered as "obstacle". At this stage, manual With the step (107), the platform is removed from the obstacle removal and the route is followed. step 105 is returned. If the road safety query is in step (106) if no obstacle response is received, get confirmation to continue (108) action step is being implemented. After this stage, as seen in Figure 6, does the production continue? The query (112) repeats the operation after the start (100) according to the response of the operation step. and it is passed to the finishing step (113).

In Figure 6, there is another process path that is run in parallel and the battery is checked. The process path starts with the battery control (109) process step. Electronics in this step The energy of the battery (1.5) is sent to the control unit (1.3) to the central system (2).

If the charge is insufficient, manual/automatic battery charging phase (110) process step is being implemented. If you want to apply the process manually in this step, an operator With its help, the battery (1.5) is connected to an energy source via a cable. If automatic If the charging procedure is being applied, the mobile RFID coil tracking system (1) must be come to the designated battery filling area and charge with the wireless charging unit located here. is happening. After this step, the battery control (109) phase is repeated and if the charging If a sufficient response is received, the approval of the move (111) takes place. All movement of the system battery control (109), which is carried out in parallel with all processes, as it depends on energy With this phase, the vehicle can be continuously inspected. Optional if charging If production continues during the process, an additional mobile RFID coil tracking system (1) can be used. can be continued.

2 RFID labels on the coil (3) with the RFID label attached in Figure 5 that it is mixed with another RFID tag attached coil (3) nearby. and minimizes the risk of not being read. Each RFID tag determined on the glued coil (3) and pre-registered via the central system (2) There are two RFID tags with a single identity, which will be underlined. Central RFID tag on the system (2) whose location can be detected at every production stage production other than cell platforms (7), if desired, with glued coils (3) Necessary follow-ups can be provided through the central system (2).

The case shown in Figure 1 and belonging to the mobile RFID coil tracking system (1) is aluminum, steel etc. pole made of metal profiles and made of metal profile of the same structure (1.2) is connected. Independent stepper motor etc. rotational movement by motors Although the wheels (1.1.1) provided are attached to the chassis (1.1), their movements are electronically controlled. It is controlled by the unit (1.3). Wheels (1.1.1) separately stepper motor etc. It is controlled by the electronic control unit (1.3) with the help of motors. Route in the tracking phase (105) the rotation and progression of the guide lines (4) relative to the position electronic control unit (1.3).

Host computers in the central system (2) and have the ability to process, It has a remote communication feature.

An example twist flowchart is given in Figure 7. Coils with blank RFID tags attached (3) the twisting process, in which the yarn is wound, is performed before the weaving process.

The invention has at least three wheels (1.1.1) that provide movement and control these wheels (1.1.1). at least two motors (6), at least one battery (1.5) providing energy to the system, at least one electronic control unit (1 .3), at least one guide line (4), said path indicator A beacon that enables to detect the signs and works in coordination with the electronic control unit. the fixing module (1.8) and the safe (1.1) that enables the said components to be carried, comprising at least one carrier pole, a database, and One central system with server capability (2), which has the ability to one remote connection module providing wireless data exchange with the central system (2) (1.6) is a multiplex, which is in charge of reading the coils and is connected to the said pole. It is a mobile RFID coil tracking system (1), which has a large number of RFID antennas, and its feature is; RFID to the coils (3) with the label attached, the cell platform location contains the RFID label (5).

The RFID tag is attached to the coil (3) and its feature is; to avoid read confusion It contains two RFID tags for the purpose.

Rack location RFID tag on the bottom or top of the cell platforms (7) or in the cell be on the ground at a maximum distance of 1.5 meters in front of the platforms (7) and each RFID label attached coil (3) on the cell platform (7) vertically It has the feature of being positioned as at least one. In this way, mobile RFID Which vertical position on which cell platform (7) is the coil tracking system (1) in motion? It can be understood that it follows the order and is synchronized with the production data in the central system (2). Comparisons can be made in time. Here at least one RFID antenna (1 .2.1), cell platform is positioned to read location RFID tags (5). Case (1.1) on any position below it or any position on the pole (1.2). This RFID antenna ( In Bulus yarn production facilities, the yarn production band bobbin tracking method is (10); - with RFID tag on the yarn production line of the mobile RFID bobbin tracking system (1) coil reading through which it reads coils, antennas ( - obtained by the coil reading phase (101) of the mobile RFID coil tracking system (1) data to the central system (2) via the remote connection module (1.6) simultaneously. the data transfer phase (102) that it sends, - simultaneous data from the data transfer phase (102) of the central system (2) the result evaluation phase (103), which it matches with the production data, - problem coil(s) found as a result of the result evaluation phase (103) changing the bobbins by the operator (104), - if no faulty coil is detected as a result of the result evaluation phase (103) If the answer is yes to the query (112) if the production continues, it goes to the coil reading phase (101). continue, if the answer is no, finish the process with (113), consists of transaction steps.

Entering and exiting the twisting phase of invention yarn wound bobbins and empty bobbins and bobbin yarn cycle It is a method of tracking the number of; - for the first time in the spinning process or in the weaving process by completing the task Twisting of bobbins (3) with RFID tags that have been ejected and the thread is not wound The twist in which the RFID tags are read and wrapped with yarn during the transfer to the processing Transfer to the twist, where the information that the process went to the central system (2) - the total amount of bobbins (3) with RFID tags attached during the twisting process by taking the data of the number of turns and yarn windings made accordingly from ERP. with the data of the coil (3) with the relevant RFID tag attached on the central system (2). the number of cycles compared to the control phase (202), - Is the filling complete? If the answer to the query (204) is "yes", The yarn wound bobbins, on which the bobbins (3) with the RFID tag attached, are transferred to the weaving. transfer phase (203), - “Is the filling complete?” If the answer to the query (204) is “no”, the central system (2) The number of filling cycles of the coil (3) with the corresponding RFID tag attached coming from the the cycle continues until it is completed and the number of cycles is entered into the control phase (202). The decision to continue the filling in which the transition is made according to the determined number of cycles decision phase (205), It consists of process steps.

Twist transfer phase ( If the tag information has not been entered into the central system (2) beforehand, this information is provided by an RFID reader. It is entered into the central system (2) with the help of terminal or keyboard. Then for the rope winding process each of the bobbins (3), on which the RFID label is attached to the twist, is transferred to the central system (2) Each of them is matched with at least two RFID tags on it. If the RFID tag is affixed If the coils (3) are odd or have a certain number of lifetimes, how many finishes (113) It is taken out of production or bent according to the data of the central system (2). continues with the transfer phase (201).

Claims (5)

REQUESTS 1 - At least three wheels (1.1.1) that provide motion and at least two motors (6) controlling these wheels (1.1.1), at least one battery (1.5) that supplies energy to the system, at least one electronic control unit (1 .3), one guide line (4), a marker detecting module (1.8) which enables to detect the guide line (4) and works in coordination with the electronic control unit (1.3), one piece that enables the transportation of the said components safe (1.1), at least one carrier pole (1.2) connected to the said carrier frame (1.1), a central system with a server (2) that contains a database and has the ability to process, and wireless data transmission with the said central system (2) It is a mobile RFID coil tracking system (1), which includes a remote connection module that provides shopping, and its feature is; at least one RFID tag attached coil (3) and at least one cell platform location RFID tag (5). 2 - It is a coil (3) on which RFID tag is attached according to claim 1, and its feature is; It contains two RFID tags in order to prevent reading interference and to reduce the possibility of not being read. 3 - Cell platform location RFID tag (5) according to claim 1 and its feature is; It is positioned at the bottom or top of the cell platforms (7) or on the floor at a maximum distance of 1.5 meters in front of the cell platforms (7), and at least one vertically perpendicular to each RFID tag attached coil (3) on the cell platform (7). to have the property of being. 4 - In the invention yarn production facilities, the yarn production line bobbin tracking method is (10) and its feature is; - The bobbin reading that the mobile RFID bobbin tracking system (1) reads through the RFID tagged bobbins and antennas on the yarn production line - Simultaneously the data obtained by the bobbin reading phase of the mobile RFID bobbin tracking system (1) with the remote connection module (1.6) data transfer phase (102), where the central system (2) simultaneously matches the data coming from the data transfer phase (102) with the production data, - the result evaluation phase (103) result In case of problematic bobbin/s, the bobbins should be changed by the operator (104), - if the problem coil is not detected as a result of the result evaluation phase (103), the question (112) if the answer is yes, the bobbin reading phase (101) is continued, if the answer is no Ending the process with finish(113) consists of process steps. 5 - Invention is a method of following the number of bobbin thread cycles and entering the twisting phase of the wrapped bobbins and empty bobbins. - transfer to the central system (2), where the RFID tags are read and the information that they have gone to the twisting process around which they are wrapped with yarn is transferred to the central system (2), during the transfer of the bobbins (3) with the RFID tag attached to the twisting process, which will enter the twist for the first time or whose task has been completed in the weaving process and the yarn is not wound. - The cycle count control phase, in which the data of the total number of turns made by the bobbins (3) with the RFID tag attached during the twisting process and the number of yarn turns made accordingly, are received from the ERP and compared with the data of the bobbin (3) with the RFID tag attached on the central system (2) (202 ), - filling completed? If the answer to the query (204) is “yes”, the transfer phase of the bobbins wrapped with the thread (203) in which the bobbins (3) with the RFID tag attached to the thread are transferred to the weaving (203), - If the answer to the query (204) is “no”, The decision phase (205), in which the cycle continues until the number of filling cycles of the coil (3) with the relevant RFID tag attached coming over the central system (2) is completed and the transition to the cycle number control phase (202) is made and the decision is made to continue the filling according to the determined number of cycles, process it consists of steps.