TR201804869U5

TR201804869U5 - A NEW COMPOSITE DOOR

Info

Publication number: TR201804869U5
Application number: TR2018/04869U
Authority: TR
Inventors: Ergünbaş Vedat
Original assignee: Erguen Yapi Sistemleri Plastik Demir Dograma Imalat Sanayi Ve Ticaret Ltd Sirketi
Priority date: 2018-04-05
Filing date: 2018-04-05
Publication date: 2018-05-21

Abstract

Buluş, konut ve benzeri mekanların iç ortamlarını birbirinden ayırmak üzere kullanılan, ön ve arka yüzeyi PVC levha (1.3) kaplı olan EPS (strafor) içerikli levha (1.2), söz konusu levha (1.2) kenarlarında PVC, ahşap, stabilizatör ve kalsitten ekstrüzyon yöntemi ile istenilen renk ve ebatlarda elde edilen U profil (1.1) yer alan ve kompozit kapı kasasına (2) menteşe düzeneği ile irtibatlı bir kompozit kapı kanadı (1) içeren suya, neme, rutubete, yangına karşı dayanıklı, mukavemetli ve uzun ömürlü, çevre dostu, imalat kolaylığı sağlayan yeni bir kompozit kapı (A) ile ilgilidir.The invention is a method of extruding EPS (styrofoam) containing sheet (1.2), PVC and wood, stabilizer and calcite on the edges of the sheet (1.2), the front and back of which are coated with PVC sheet (1.3). water, moisture, moisture, fire-resistant, durable and long-lasting, environmentally friendly, which includes a composite door leaf (1), which is obtained with the desired color and The present invention relates to a new composite door (A) which provides ease of manufacture.

Description

TARIFNAME YENI BIR KOMPOZIT KAPI Bulusun ilgili oldugu teknik saha Bulus, konut ve benzeri mekanlarin iç ortamlarini birbirinden ayirmak üzere kullanilan, ön ve arka yüzeyi PVC levha kapli olan EPS (strafor) içerikli levha, söz konusu levha kenarlarinda PVC, ahsap, stabilizatör ve kalsitten ekstrüzyon yöntemi ile istenilen renk ve ebatlarda elde edilen U profil yer alan suya, neme, rutubete, yangina karsi dayanikli, mukavemetli ve uzun ömürlü, çevre dostu, imalat kolayligi saglayan yeni bir kompozit kapi ile ilgilidir. DESCRIPTION A NEW COMPOSITE DOOR The technical field to which the invention relates The invention is designed to separate the interior environments of residences and similar spaces from each other. EPS (styrofoam) containing sheet used, front and back surfaces covered with PVC sheet, Extrusion method from PVC, wood, stabilizer and calcite on the edges of the plate in question U profile obtained in desired colors and sizes with water, humidity, humidity, fire resistant, durable and long lasting, environmentally friendly, easy to manufacture It relates to a new composite door that provides

Teknigin bilinen durumu Kapi, bir mekana girip çikarken geçilen, mafsalli (mentese düzenegi), sürgülü ya da elektronik aksama sahip açilip kapanabilir levha ya da bölme açikligidir. Kapilar, yapilarin içine girmeye veya yapi içindeki odalar arasinda yer degistirebilmeye olanak saglayan, temelde tüm dünya kültürlerinde ayni biçimde kullanilan mimari ögelerdir. State of the art The door is a hinged (hinge mechanism), sliding or It is a collapsible plate or partition opening with electronic components. Doors, It is possible to enter the buildings or to be able to move between the rooms in the building. It is the architectural elements that are basically used in the same way in all world cultures.

Kapilardan, kullanildiklari yerlerde güvenligi ya da gizliligi saglamak amaciyla yararlanilir. Mimaride kullanildiklari yere ya da cografyaya göre degisik biçim, islev ve adlar alabilirler. Birden fazla açilabilir bölüme sahip kapilarda, bu panellerin her biri kanat olarak adlandirilir. Bahsedilen bu kanatlar günümüzde genellikle ahsaptan imal edilmektedir. Ahsaptan mamul kanatlar neme maruz kaldiginda sisme gibi deformasyonlara ugramaktadir. Ayrica ahsaptan mamul kanatlarin belirli periyotlarda bakimi gerekmektedir. Bu bakim islemi de boya veya vernik sürülmesi suretiyle gerçeklestirilir. Bu nedenle ahsaptan mamul kanatlara sahip kapilar, kullanici için ekstra isçilik ve kullanim maliyeti gerektirmekle birlikte, yangina karsi dayanikli olmadiklarindan olasi bir yangin durumunda kolaylikla alev alabilmektedîr. Doors are used to provide security or privacy where they are used. is used. Different forms, functions and properties according to the place where they are used in architecture or geography. They can take names. For doors with more than one openable section, each of these panels one is called a wing. These wings are generally made of wood nowadays. is manufactured. The wooden blades swell when exposed to moisture. subject to deformations. In addition, certain wooden wings Periodic maintenance is required. In this maintenance process, paint or varnish is applied. carried out by For this reason, doors with wings made of wood, Although it requires extra labor and usage costs for the user, it is against fire. Since they are not durable, they can easily catch fire in case of fire.

Ahsaptan mamul kanatlara sahip kapilarda yasanan dezavantajlari önlemek amaci söz konusu kanatlar kompozit malzemelerden imal edilmek suretiyle bir dizi gelistirmeye konu olmustur. Bilinen teknikte en basit hali ile bir kompozit kapi imalati kisaca su sekilde özetlenebilir; temin edilen keresteye boy kesme islemi uygulanir. Kesilen kereste içerisine kagit petek dolgu tek tek yerlestirilerek zimbalanir ve ön ve arka olmak üzere her iki yüzeyine tutkal vasitasiyla PVC levha yapistirilarak sekil almasini saglamak üzere presleme islemine tabi tutulur. The aim of preventing the disadvantages experienced in doors with wooden wings said wings are manufactured from composite materials and a series of has been the subject of development. A composite door in its simplest form in the known art Its production can be briefly summarized as follows; Cut-to-length to the supplied timber is applied. Paper honeycomb filler is placed one by one into the cut timber. PVC sheet is stapled and glued on both sides, front and back. It is subjected to pressing process in order to ensure that it is glued and shaped.

Birlestirme isleminin ardindan meydana getirilen kanadin 4 çevresi ebatlanir ve kenar bantlari çekilmek suretiyle kanat imalati gerçeklestirilir. After the assembly process, the 4 perimeters of the wing formed are sized and Wings are produced by pulling the edge bands.

Teknigin bilinen durumuna bir örnek olarak 2003/01016 numarali ”Kompozit bir malzemeden olusan yapi ve iç mimari elemanlari” konulu faydali model dokümani gösterilebilir. Bu dokümanin özet kisminda “Bahsedilen amaçlara ulasmak üzere bulus, en az bir gövde ve destek elemanindan olusan kapi-pencere sistemleri, prefabrik gibi yapi elemanlari ve mobilya, ara bölme gibi iç mimari elemanlari için olusturulan kompozit bir yapilanma ile ilgilidir. Bulus konusu yapilanma; isi, gürültü ve benzeri dis etkenlere karsi koruyucu özellikte izolasyon malzemesinden olusan en az bir iç gövde, iç gövdeye mukavemet saglamak üzere konumlandirilmis ve iç gövde yüzeyi ile temaslandirilmis en az bir destek eleman ve bahsedilen destek elemanin ve iç gövdenin dis yüzeyini bütünüyle kaplayacak biçimde sentetik esasli malzemeden olusan bir dis gövdeden olusmaktadir.” ifadelerine yer verilmistir. As an example of the state of the art, "Composite a useful model document on "building and interior architectural elements consisting of materials" can be displayed. In the summary of this document, “To achieve the aforementioned purposes, Invention, door-window systems consisting of at least one body and support element, for structural elements such as prefabricated and interior architectural elements such as furniture, partitions It is about a composite structuring created. The structuring of the subject of the invention; heat, noise and similar external factors, consisting of insulating material with protective properties. a small inner body positioned to provide strength to the inner body and the inner body at least one support element in contact with its surface and said support element and It is made of synthetic-based material to completely cover the outer surface of the inner body. It consists of an outer body formed by statements are included.

Yukarida bahsi geçen dokümanda kanat gövdesi; plastik köpük esasli ve sac gövde içermektedir. In the above-mentioned document, the wing body; based on plastic foam and sheet metal contains the body.

Teknigin bilinen durumuna bir baska örnek olarak 2006/03178 numarali ”Cam takviyeli polyester kompozit malzeme içeren kapi paneli" konulu faydali model dokümani gösterilebilir. Bu dokümanin özet kisminda "Bu bulus, kapilarin ön yüzü ile evin iç kisminda bulunan yüzünde kullanilan dis hava kosullarindan etkilenmeyen cam takviyeli polyester kompozit malzeme içeren kapi paneli ile ilgilidir. Panellerin her biri, çelik kapilarin panel bosluguna uygun yapilmistir. Panel üretimi için hazirlanmis özel kaliplarin üzerinde Jelkot(l) püskürtülür. Firinlandiktan sonra üzerine elyaf serilir. Elyaf polyester ile yapistirilip tekrar firinlanir. Firindan çikan kalip soguduktan sonra sunta polyester ile kapatilir. Kaliptan cam takviyeli polyester kompozit malzeme içeren kapi paneli olarak sökülür.” ifadelerine yer verilmistir. As another example of the state of the art, ”Cam Glass No. 2006/03178 utility model on "door panel with reinforced polyester composite material" document can be displayed. In the summary of this document, "This invention is not affected by external weather conditions used on the face located in the interior of the house relates to the door panel containing glass-reinforced polyester composite material. of the panels each one is made in accordance with the panel space of the steel doors. For panel production Gelcoat(l) is sprayed on prepared special molds. After baking fiber is laid. The fiber is glued with polyester and then baked again. mold coming out of the oven After cooling, the chipboard is closed with polyester. Molded glass reinforced polyester It is dismantled as a door panel containing composite material.” statements are included.

Yukarida bahsi geçen dokümanda kapi paneli; jelkot, elyaf, sunta, polyester ve kabartidan meydana gelmektedir. In the above-mentioned document, the door panel; gelcoat, fiber, fiberboard, polyester and consists of ridge.

Teknigin bilinen durumuna bir baska örnek olarak 2007/07947 numarali "Kompozit pane konulu faydali model dokümani gösterilebilir. Bu dokümanin özet kisminda kullanilabilecek olan, plastik, ahsap talasi, kagit ve tutkalin farkli kombinasyonlarla belli oranlarda karistirilmasi ile meydana gelen, kompozit malzeme ve panellerdir.” ifadelerine yer verilmistir. As another example of the state of the art, "Composite" numbered 2007/07947 A utility model document on a panel can be shown. In the summary of this document with different combinations of plastic, wood chips, paper and glue that can be used They are composite materials and panels that are formed by mixing in certain proportions.” statements are included.

Yukarida bahsi geçen dokümanda kompozit panel; hurda plastik, hurda ahsap, hurda kagit, tutkal hammaddelerinden ve tasiyici kismindan meydana gelmektedir. In the above-mentioned document, composite panel; scrap plastic, scrap wood, scrap It consists of paper, glue raw materials and the carrier part.

Sonuç olarak yukaridaki problemlerin varligi ve mevcut çözümlerin yetersizligi, kompozit kapi panelleri ile ilgili teknik alanda bir gelistirme yapmayi zorunlu kilmistir. As a result, the existence of the above problems and the inadequacy of the existing solutions, It has made it necessary to make a development in the technical field related to composite door panels.

Bulusun amaçlari Teknigin bilinen durumundan yola çikarak bulusun ana amaci, teknigin bilinen durumundaki dezavantajlarin ortadan kaldirilarak avantajlar saglandigi yeni bir kompozit kapi elde etmektir. objects of the invention Starting from the known state of the technique, the main purpose of the invention is to determine the known state of the technique. a new system in which advantages are provided by eliminating the disadvantages of is to obtain a composite door.

Bulusun bir diger ana amaci, ön ve arka yüzeyi PVC levha kapli olan EPS (Strafor) içerikli bir levha ve söz konusu levha kenarlarinda PVC, ahsap, stabilizatör ve kalsitten ekstrüzyon yöntemi ile istenilen renk ve ebatlarda elde edilen iç yüzeyi tirnakli yapida U profiller içermesidir. Another main purpose of the invention is EPS (Styrofoam) which is covered with PVC sheet on the front and back. containing a sheet and the edges of the sheet in question are PVC, wood, stabilizer and The inner surface obtained in the desired color and size by the extrusion method from calcite It contains U profiles in nailed structure.

Bulusun bir diger ana amaci, kompozit bir kapi oldugundan imalat kolayligi saglayarak isçilik ve üretim maliyeti düsük olmasidir. Another main object of the invention is ease of manufacture as it is a composite door. by providing low labor and production costs.

Bulusun bir diger ana amaci, kompozit bir kapi oldugundan yangina, suya, neme karsi dayanikli, çevre dostu ve uzun ömürlü olmasidir. Another main purpose of the invention is that it is a composite door, against fire, water, moisture. It is durable, environmentally friendly and long-lasting.

Bulusun bir diger ana amaci, kompozit bir kapi oldugundan isi ve ses yalitimina sahip olmasidir. Another main purpose of the invention is to have heat and sound insulation as it is a composite door. is that.

Bulusun bir diger ana amaci, kompozit bir kapi oldugundan kullanim esnasinda bakim gerektirmediginden kullaniciya ilave maliyet olusturmamasidir. Another main object of the invention is that it is a composite door. Since it does not require maintenance, it does not create additional costs for the user.

Bulusun bir diger ana amaci, istenilen renk ve ebatlarda dizayn edilebilmesidir. Another main purpose of the invention is that it can be designed in desired colors and sizes.

Sekillerin kisa açiklamasi Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir. Bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. Brief description of figures The structural and characteristic features of the invention and all its advantages are given below. and it is clearer thanks to the detailed explanation written by making references to these figures. will be understood as For this reason, these forms and detailed explanations are also included in the evaluation. should be taken into account.

Sekil 1 Kompozit kapinin perspektif görünümüdür. Figure 1 is the perspective view of the composite door.

Sekil 2 Kompozit kapi kanadinin perspektif görünümüdür. Figure 2 is the perspective view of the composite door leaf.

Sekil 3 Kompozit kapi kanadinin patlatilmis görünümüdür. Figure 3 is an exploded view of the composite door leaf.

Sekil 4 U profilin detay görünümüdür. Figure 4 is the detail view of the U profile.

Referanslarin açiklanmasi: NO PARÇA ADI 1 Kompozit kapi kanadi 1.1 U profil 1.1.1 Tirnak 1.2 Levha 1.3 PVC levha 2 Kompozit kapi kasasi A Kompozit kapi Bulusun ayrintili açiklamasi Bu ayrintili açiklamada, bulus konusu kompozit kapi (A) sadece konunun daha iyi anlasilmasina yönelik örnek olarak ve hiçbir sinirlayici etki olusturmayacak sekilde anlatilmaktadir. Explanation of references: NO PART NAME 1 Composite door leaf 1.1 U profile 1.1.1 Quotation 1.2 Sheets 1.3 PVC sheet 2 Composite door frame A Composite door Detailed description of the invention In this detailed description, the subject of the invention composite door (A) is only better than the subject. as an example for understanding and without any limiting effect is explained.

Bulus, konut ve benzeri mekanlarin iç ortamlarini birbirinden ayirmak üzere kullanilan, sekil 1'de görüldügü üzere kompozit kapi kasasina (2) mentese düzenegi ile irtibatli bir kompozit kapi kanadina (1) sahip kompozit kapi (A) ile ilgilidir. The invention is designed to separate the interior environments of residences and similar spaces from each other. hinge assembly to the composite door frame (2), as seen in figure 1. It relates to a composite door (A) having a composite door leaf (1) in connection with it.

Sekil 2 ve 3'te görüldügü üzere kompozit kapi kanadi (1); - istenilen ebatta elde edilmis EPS (strafor) levha (1.2), - EPS (Strafor) Ievhanin (1.2) sag ve sol olmak üzere her iki kenarinda yer alan U profil (1.1) ve - EPS (strafor) Ievhanin (1.2) ön ve arka olmak üzere her iki yüzeyinin tamami tutkalla irtibatlanarak kapatilmis PVC levhalardan (1.3) meydana gelmektedir. As seen in Figures 2 and 3, composite door leaf (1); - EPS (styrofoam) sheet (1.2) obtained in the desired size, - EPS (Styrofoam) is located on both sides of the sheet (1.2) right and left. area U profile (1.1) and - EPS (styrofoam) Ievhan (1.2) on both surfaces, front and back made of PVC sheets (1.3) completely sealed with glue is occurring.

EPS (Strafor) levha (1.2) isi ve ses yalitimi saglamakla birlikte kompozit kapi kanadinin (1) genel formunu olusturmaktadir. While EPS (Styrofoam) sheet (1.2) provides heat and sound insulation, it is the best part of the composite door leaf. (1) constitutes the general form.

Sekil 4'te görüldügü üzere iç yüzeyinde çikinti seklinde tirnaklar (1.1.1) bulunan U profil (, ahsap, stabilizatör ve kalsit karisimindan ekstrüzyon yöntemiyle istenilen ebatta elde edilmistir. U profilin (1.1) renklendirilmesi için dis yüzeyi PVC folyo ile kaplanmistir. As seen in Figure 4, the U with protruding tabs (1.1.1) on its inner surface profile (a mixture of wood, stabilizer and calcite) It is obtained in the desired size by the extrusion method. U profile (1.1) The outer surface is covered with PVC foil for coloring.

EPS (strafor) Ievhanin (1.2) sag ve sol olmak üzere her iki kenarinda U profil (1.1), tirnakli (1.1.1) iç yüzey yapisi ile geçmeli sekilde yer almaktadir. U profil (1.1), EPS (Strafor) Ievhanin (1.2) sag ve sol olmak üzere her iki kenarinda yer aldigi gibi alt ve üst yüzeyine de takilabilir. EPS (styrofoam) U profile (1.1) on both sides of the sheet (1.2), right and left, It is located in a way that is interlaced with the inner surface structure with nails (1.1.1). U profile (1.1), EPS (Styrofoam) As it is located on both sides of the Ievhan (1.2), right and left, the bottom and It can also be attached to the top surface.

EPS (Strafor) Ievhanin (1.2) ön ve arka olmak üzere her iki yüzeyinin tamamina tutkal vasitasiyla PVC levhalar (1.3) ka patilmistir. EPS (Styrofoam) Ievhan (1.2) is glued to both front and back surfaces. Through the PVC sheets (1.3) are closed.

PVC levhalar (, stabilizatör ve kalsit karisimindan ekstrüzyon yöntemiyle istenilen ebatta elde edilmis ve renklendirilmesi için dis yüzeyi PVC folyo ile kaplanmistir. PVC sheets (from a mixture of stabilizer and calcite) It was obtained in the desired size by the extrusion method and used for coloring. The surface is covered with PVC foil.

Kompozit kapi kanadi (1) mentese düzenegi ile kompozit kapi kasasina (2) irtibatli olup, kompozit kapi kasasi (2); PVC (polivinil klorür), ahsap, stabilizatör ve kalsit karisimindan ekstrüzyon yöntemiyle istenilen ebatta elde edilmis ve renklendirilmesi için dis yüzeyi PVC folyo ile kaplanmistir. Composite door leaf (1) is connected to composite door frame (2) by hinge assembly and the composite door frame (2); PVC (polyvinyl chloride), wood, stabilizer and calcite It was obtained in the desired size by the extrusion method from the mixture and it was colored. The outer surface is covered with PVC foil.

Bulusa konu kompozit kapinin (A) kompozit kapi kanadi (1) sayesinde bilinen teknikte uygulanan üretimden sonra ebatlama ve kenar bant çekme islemleri tamamen ortadan kaldirilmis olup, imalat kolayligi saglayarak isçilik ve üretim maliyeti düsük bir kompozit kapi (A) elde edilmistir.The composite door (A) which is the subject of the invention is known by the composite door leaf (1). sizing and edge banding processes after the production applied in the technique has been completely eliminated, providing ease of manufacturing and labor and production A low cost composite door (A) was obtained.

Claims

REQUESTS

1- The invention relates to a composite door (A), which consists of a composite door leaf (1) connected to the composite door frame (2) with a hinge mechanism, used to separate the interior environments of residences and similar spaces from each other. - An EPS (Styrofoam) sheet ( U profile ( 1.2 ) located on both sides, right and left, is the connection of both surfaces of the front and back of the PVC

2- It is the composite door (A) mentioned in claim 1, and its feature is; the said composite door leaf (1) consists of a U profile (1.1) which is obtained by extrusion method from a mixture of PVC (polyvinyl chloride), wood, stabilizer and calcite, covered with PVC foil on the outer surface and protruding nails (1.1.1) on the inner surface.

3- It is the composite door (A) mentioned in claim 1, and its feature is; the said composite door leaf (1) contains PVC sheets (1.3) with outer surface of PVC foil covered, obtained by extrusion method from a mixture of PVC (polyvinyl chloride), stabilizer and calcite.

4- It is the composite door (A) mentioned in claim 1, its feature is; It consists of a composite door frame (2), which is obtained by extrusion method from a mixture of PVC (polyvinyl chloride), wood, stabilizer and calcite, and its outer surface is covered with PVC foil.

5- It is the composite door (A) mentioned in claim 1, its feature is; the said U profile (1.1) is located on both sides of the EPS (Styrofoam) sheet (1.2) on the right and left, as well as on the lower and upper edges.