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RU2014111500A - Композит с низким значением глубины отпечатка и способ его изготовления - Google Patents

Композит с низким значением глубины отпечатка и способ его изготовления Download PDF

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RU2014111500A
RU2014111500A RU2014111500/12A RU2014111500A RU2014111500A RU 2014111500 A RU2014111500 A RU 2014111500A RU 2014111500/12 A RU2014111500/12 A RU 2014111500/12A RU 2014111500 A RU2014111500 A RU 2014111500A RU 2014111500 A RU2014111500 A RU 2014111500A
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Russia
Prior art keywords
fibers
protective coating
stage
woven
carried out
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RU2014111500/12A
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English (en)
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RU2630769C2 (ru
Inventor
Генри Джерард АРДИФФ
Джон Армстронг ЯНГ
Ральф КЛЯЙН
Томас Йиу-Таи ТАМ
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Ханивелл Интернешнл Инк.
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    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0035—Protective fabrics
    • D03D1/0052—Antiballistic fabrics
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
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    • D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D06M10/025—Corona discharge or low temperature plasma
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/06—Inorganic compounds or elements
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/26—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin
    • D06M14/28—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41—WEAPONS
    • F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
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    • F41H1/02—Armoured or projectile- or missile-resistant garments; Composite protection fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • D—TEXTILES; PAPER
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T442/3065—Including strand which is of specific structural definition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
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    • Y10T442/607—Strand or fiber material is synthetic polymer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Inorganic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

1. Способ, включающий:a) обеспечение множества полимерных волокон, характеризующихся наличием поверхностей, которые, по меньшей мере, частично покрыты защитным покрытием волокон;b) удаление, по меньшей мере, части защитного покрытия волокон с поверхностей волокон;c) необязательную обработку поверхностей волокон при условиях, эффективных для увеличения адсорбируемости впоследствии наносимого адсорбируемого вещества на поверхностях волокон;d) необязательное нанесение адсорбируемого вещества, но меньшей мере, на часть, по меньшей мере, некоторых волокон; иe) необязательное получение тканого или нетканого волокнистого композита из указанного множества волокон.2. Способ по п. 1, отличающийся тем, что удаление, по меньшей мере, части защитного покрытия волокон с поверхности волокон, по меньшей мере, частично открывает поверхности волокон, которые были ранее покрыты защитным покрытием волокон.3. Способ по п. 2, отличающийся тем, что защитное покрытие волокон практически полностью или полностью удаляют с поверхностей волокон.4. Способ по п. 1, отличающийся тем, что защитное покрытие, по меньшей мере, частично удаляют с поверхностей волокон при помощи промывки волокон водой.5. Способ по п. 1, отличающийся тем, что обработка поверхности волокон включает плазменную обработку.6. Способ по п. 1, отличающийся тем, что обработка поверхности волокон включает обработку коронным зарядом.7. Способ по п. 1, отличающийся тем, что осуществляют стадии с) - е).8. Способ по п. 1, отличающийся тем, что осуществляют стадию с), не осуществляют стадию d), и осуществляют стадию е) посредством объединения множества волокон при помощи сплетения для получен

Claims (15)

1. Способ, включающий:
a) обеспечение множества полимерных волокон, характеризующихся наличием поверхностей, которые, по меньшей мере, частично покрыты защитным покрытием волокон;
b) удаление, по меньшей мере, части защитного покрытия волокон с поверхностей волокон;
c) необязательную обработку поверхностей волокон при условиях, эффективных для увеличения адсорбируемости впоследствии наносимого адсорбируемого вещества на поверхностях волокон;
d) необязательное нанесение адсорбируемого вещества, но меньшей мере, на часть, по меньшей мере, некоторых волокон; и
e) необязательное получение тканого или нетканого волокнистого композита из указанного множества волокон.
2. Способ по п. 1, отличающийся тем, что удаление, по меньшей мере, части защитного покрытия волокон с поверхности волокон, по меньшей мере, частично открывает поверхности волокон, которые были ранее покрыты защитным покрытием волокон.
3. Способ по п. 2, отличающийся тем, что защитное покрытие волокон практически полностью или полностью удаляют с поверхностей волокон.
4. Способ по п. 1, отличающийся тем, что защитное покрытие, по меньшей мере, частично удаляют с поверхностей волокон при помощи промывки волокон водой.
5. Способ по п. 1, отличающийся тем, что обработка поверхности волокон включает плазменную обработку.
6. Способ по п. 1, отличающийся тем, что обработка поверхности волокон включает обработку коронным зарядом.
7. Способ по п. 1, отличающийся тем, что осуществляют стадии с) - е).
8. Способ по п. 1, отличающийся тем, что осуществляют стадию с), не осуществляют стадию d), и осуществляют стадию е) посредством объединения множества волокон при помощи сплетения для получения тканого волокнистого композита, при этом адсорбируемое вещество наносят на поверхности волокон тканой ткани после стадии е).
9. Способ по п. 1, отличающийся тем, что дополнительно включает формирование изделия из ткани, полученной на стадии е).
10. Изделие, полученное согласно способу, включающему:
a) обеспечение множества полимерных волокон, характеризующихся наличием поверхностей, которые, по меньшей мере, частично покрыты защитным покрытием волокон;
b) удаление, по меньшей мере, части защитного покрытия волокон с поверхностей волокон;
c) необязательную обработку поверхностей волокон при условиях, эффективных для увеличения адсорбируемости впоследствии наносимого адсорбируемого вещества на поверхностях волокон;
d) необязательное нанесение адсорбируемого вещества, по меньшей мере, на часть, по меньшей мере, некоторых волокон; и
e) необязательное получение тканого или нетканого волокнистого композита из указанного множества волокон.
11. Изделие по п. 10, отличающееся тем, что осуществлены стадии с) - е).
12. Изделие по п. 10, отличающееся тем, что осуществлена стадия с), не осуществлена стадия d), и осуществлена стадия е) посредством объединения нескольких волокон при помощи сплетения для получения тканого волокнистого композита, при этом адсорбируемое вещество наносят на поверхности волокон тканой ткани после стадии е).
13. Изделие по п. 10, отличающееся тем, что адсорбируемое вещество включает в себя смоляной или полимерный вяжущий материал.
14. Способ формирования волокнистого композита, содержащего волокна, характеризующиеся наличием покрытия, связанного непосредственно с их поверхностью, при этом способ включает: обеспечение множества полимерных волокон, характеризующихся наличием поверхностей, которые, по меньшей мере, частично не содержат защитного покрытия волокон, и/или обеспечение множества полимерных волокон, характеризующихся наличием поверхностей, которые, по меньшей мере, частично покрыты защитным покрытием волокон; удаление, по меньшей мере, части любого существующего защитного покрытия волокон с поверхностей волокон; необязательную обработку поверхностей волокон для улучшения связывания и/или адгезии впоследствии наносимого материала с поверхностями волокон; нанесение материала, по меньшей мере, на часть указанных волокон, чтобы, тем самым, связать и/или приклеить материал непосредственно на или к поверхностям волокон; необязательное получение множества тканых слоев и/или нетканых пластов на основе волокон из указанных волокон перед, во время и/или после нанесения указанного материала на указанные волокна; и необязательное скрепление указанного множества тканых слоев и/или нетканых пластов на основе волокон для получения волокнистого композита.
15. Волокнистый композит, полученный согласно способу по п. 14.
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