RU2013141272A

RU2013141272A - METHOD FOR PRODUCING MEAT OF MECHANICAL BONING OF DIFFERENT QUALITY AND DEVICE FOR ITS IMPLEMENTATION

Info

Publication number: RU2013141272A
Application number: RU2013141272/13A
Authority: RU
Inventors: Валентин Митрофанович Мазур; Валентина Антоновна АБАЛДОВА
Priority date: 2013-09-10
Filing date: 2013-09-10
Publication date: 2015-03-20
Also published as: RU2541406C1

Abstract

1. Способ производства мяса механической обвалки разного качества, заключающийся в подаче сырья шнеком из загрузочного бункера в зону сепарации для обвалки сырья с разделением его по качеству и отводом полученного фарша и костного остатка, отличающийся тем, что сепарация и разделение мяса механической обвалки по качеству осуществляется одновременно на одном устройстве в процессе прохождения сырья через многозонный фильтр с отверстиями разного диаметра по зонам от 0,5 до 4 мм и давлении от 0 до 85 атм.2. Устройство для производства мяса механической обвалки разного качества, содержащее корпус с загрузочным бункером, шнек для подачи сырья и обеспечения давления в зоне сепарации, перфорированный фильтр, установленный на шнеке, регулирующий механизм, патрубки для отвода ММО, клапан для разрушения кости и отвода костного остатка, отличающееся тем, что фильтр по всей длине выполнен многозонным и примыкает непосредственно к боковой стенке загрузочного бункера, длина фильтра не превышает 4-5 его внутреннего диаметра, суммарное сечение всех отверстий фильтра превышает его внутреннее сечение более чем в 2-3 раза, объем витка шнека перед фильтром и объем витка шнека в фильтре соотносятся как 100% к 45-20%, соотношение объемов витков первого и последнего внутри фильтра пропорционально соотношению «мясо-кость» в перерабатываемом сырье и находится в диапазоне 100%-15%, а между фильтром и клапаном имеется участок длиной до 50% от внутреннего диаметра фильтра.3. Устройство по п.2, отличающееся тем, что регулировка зазора между шнеком и клапаном осуществляется за счет перемещения шнека относительно клапана.4. Устройство по п.2, отличающе�1. Method for the production of meat of mechanically deboned meat of different quality, which consists in feeding the raw material with a screw from the loading hopper to the separation zone for deboning the raw material with its quality separation and removal of the minced meat and bone residue, characterized in that the separation and separation of mechanical deboned meat in quality is carried out simultaneously on one device in the process of passing raw materials through a multi-zone filter with holes of different diameters in zones from 0.5 to 4 mm and pressure from 0 to 85 atm. 2. A device for the production of meat of mechanical boning of different quality, comprising a housing with a loading hopper, a screw for supplying raw materials and providing pressure in the separation zone, a perforated filter mounted on the screw, a regulating mechanism, pipes for the removal of IMO, a valve for bone destruction and removal of bone residue, characterized in that the filter along the entire length is multi-zone and is adjacent directly to the side wall of the loading hopper, the filter length does not exceed 4-5 of its inner diameter, the total cross-section of all holes The filter aperture exceeds its internal cross section by more than 2–3 times, the screw turn volume in front of the filter and the screw turn volume in the filter are related as 100% to 45–20%, the ratio of the volumes of the turns of the first and last inside the filter is proportional to the meat-bone ratio in the processed raw materials and is in the range of 100% -15%, and between the filter and the valve there is a section up to 50% of the inner diameter of the filter. 3. The device according to claim 2, characterized in that the clearance between the screw and the valve is adjusted by moving the screw relative to the valve. The device according to claim 2, characterized

Claims

1. Method for the production of meat of mechanically deboned meat of different quality, which consists in feeding the raw material with a screw from the loading hopper to the separation zone for deboning the raw material with its quality separation and removal of the minced meat and bone residue, characterized in that the separation and separation of mechanical deboned meat in quality is carried out simultaneously on one device in the process of passing raw materials through a multi-zone filter with holes of different diameters in zones from 0.5 to 4 mm and pressure from 0 to 85 atm.

2. A device for the production of meat of mechanical boning of different quality, comprising a housing with a loading hopper, a screw for supplying raw materials and providing pressure in the separation zone, a perforated filter mounted on the screw, a regulating mechanism, pipes for removal of IMO, a valve for bone destruction and removal of bone residue, characterized in that the filter along the entire length is multi-zone and adjoins directly to the side wall of the feed hopper, the filter length does not exceed 4-5 of its inner diameter, the total cross section of all the versts of the filter exceeds its internal cross section by more than 2–3 times, the volume of the screw round in front of the filter and the volume of the screw round in the filter are related as 100% to 45–20%, the ratio of the volumes of the turns of the first and last inside the filter is proportional to the meat-bone ratio in the processed raw materials and is in the range of 100% -15%, and between the filter and the valve there is a section up to 50% of the inner diameter of the filter.

3. The device according to claim 2, characterized in that the clearance between the screw and the valve is adjusted by moving the screw relative to the valve.

4. The device according to claim 2, characterized in that in the bunker is installed a breaker "arch".

5. The device according to claim 2, characterized in that rounded guides are installed inside the feed hopper.