RU2012112871A - Автоматизированные способы получения полиуретановых лопастей ветровой турбины - Google Patents
Автоматизированные способы получения полиуретановых лопастей ветровой турбины Download PDFInfo
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- RU2012112871A RU2012112871A RU2012112871/05A RU2012112871A RU2012112871A RU 2012112871 A RU2012112871 A RU 2012112871A RU 2012112871/05 A RU2012112871/05 A RU 2012112871/05A RU 2012112871 A RU2012112871 A RU 2012112871A RU 2012112871 A RU2012112871 A RU 2012112871A
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- wind turbine
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- polyurethane
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- isocyanate
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- 238000000034 method Methods 0.000 title claims abstract 20
- 229920002635 polyurethane Polymers 0.000 title claims abstract 14
- 239000004814 polyurethane Substances 0.000 title claims abstract 14
- RLQJEEJISHYWON-UHFFFAOYSA-N flonicamid Chemical compound FC(F)(F)C1=CC=NC=C1C(=O)NCC#N RLQJEEJISHYWON-UHFFFAOYSA-N 0.000 title 1
- 230000015572 biosynthetic process Effects 0.000 claims abstract 9
- 239000012948 isocyanate Substances 0.000 claims abstract 7
- 150000002513 isocyanates Chemical class 0.000 claims abstract 7
- 239000002131 composite material Substances 0.000 claims abstract 6
- 238000004519 manufacturing process Methods 0.000 claims abstract 5
- 239000000835 fiber Substances 0.000 claims abstract 4
- 238000010438 heat treatment Methods 0.000 claims abstract 4
- 238000005266 casting Methods 0.000 claims abstract 3
- 239000004568 cement Substances 0.000 claims abstract 3
- 239000002184 metal Substances 0.000 claims abstract 3
- 238000000465 moulding Methods 0.000 claims abstract 3
- 229920000642 polymer Polymers 0.000 claims abstract 3
- 230000005855 radiation Effects 0.000 claims abstract 3
- 238000001746 injection moulding Methods 0.000 claims abstract 2
- 238000009434 installation Methods 0.000 claims 2
- 238000003780 insertion Methods 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/246—Moulding high reactive monomers or prepolymers, e.g. by reaction injection moulding [RIM], liquid injection moulding [LIM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2120/00—Compositions for reaction injection moulding processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/40—Heat treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2280/00—Materials; Properties thereof
- F05B2280/60—Properties or characteristics given to material by treatment or manufacturing
- F05B2280/6013—Fibres
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2253/00—Other material characteristics; Treatment of material
- F05C2253/16—Fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Energy (AREA)
- Sustainable Development (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polyurethanes Or Polyureas (AREA)
- Wind Motors (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
1. Способ получения полиуретановой лопасти ветровой турбины, содержащий:формирование пресс-формы для лопасти ветровой турбины на месте нахождения ветровой электростанции или вблизи него;введение изоцианата и реакционноспособного по отношению к изоцианату компонента автоматизированным механизмом реактивного литья под давлением ("RIM") в пресс-форму;закрытие, сжатие и нагревание пресс-формы с отверждением полученного полиуретана; иустановку лопасти на ветровой турбине.2. Способ по п.1, где полиуретан отверждается посредством применения излучения.3. Способ по п.1, где формирование осуществляется посредством крупномасштабного быстрого прототипирования.4. Способ по п.1, где формирование осуществляется посредством вспомогательного автоматизированного производства.5. Способ по п.1, где формирование содержит изготовление позитивного изображения лопасти ветровой турбины крупномасштабным быстрым прототипированием, формирование негативного изображения и литье или отливку под давлением композита высокой прочности.6. Способ по п.4, где композит высокой прочности содержит по меньшей мере одно из металла, цемента и полимера.7. Способ получения полиуретановой лопасти ветровой турбины, содержащий:формирование пресс-формы для лопасти ветровой турбины на месте нахождения ветровой электростанции или вблизи него;введение изоцианата, реакционноспособного по отношению к изоцианату компонента и длинных волокон автоматизированным механизмом введение длинных волокон ("LFI");закрытие, сжатие и нагревание пресс-формы с отверждением полученного полиуретана; иустановку полиуретановой лопасти на ветровую турбину.8. Способ по п.7
Claims (12)
1. Способ получения полиуретановой лопасти ветровой турбины, содержащий:
формирование пресс-формы для лопасти ветровой турбины на месте нахождения ветровой электростанции или вблизи него;
введение изоцианата и реакционноспособного по отношению к изоцианату компонента автоматизированным механизмом реактивного литья под давлением ("RIM") в пресс-форму;
закрытие, сжатие и нагревание пресс-формы с отверждением полученного полиуретана; и
установку лопасти на ветровой турбине.
2. Способ по п.1, где полиуретан отверждается посредством применения излучения.
3. Способ по п.1, где формирование осуществляется посредством крупномасштабного быстрого прототипирования.
4. Способ по п.1, где формирование осуществляется посредством вспомогательного автоматизированного производства.
5. Способ по п.1, где формирование содержит изготовление позитивного изображения лопасти ветровой турбины крупномасштабным быстрым прототипированием, формирование негативного изображения и литье или отливку под давлением композита высокой прочности.
6. Способ по п.4, где композит высокой прочности содержит по меньшей мере одно из металла, цемента и полимера.
7. Способ получения полиуретановой лопасти ветровой турбины, содержащий:
формирование пресс-формы для лопасти ветровой турбины на месте нахождения ветровой электростанции или вблизи него;
введение изоцианата, реакционноспособного по отношению к изоцианату компонента и длинных волокон автоматизированным механизмом введение длинных волокон ("LFI");
закрытие, сжатие и нагревание пресс-формы с отверждением полученного полиуретана; и
установку полиуретановой лопасти на ветровую турбину.
8. Способ по п.7, где полиуретан отверждается посредством применения излучения.
9. Способ по п.7, где формирование осуществляется посредством крупномасштабного быстрого прототипирования.
10. Способ по п.7, где формирование осуществляется посредством вспомогательного автоматизированного производства.
11. Способ по п.7, где формирование содержит изготовление позитивного изображения лопасти ветровой турбины крупномасштабным быстрым прототипированием, формирование негативного изображения и литье или отливку под давлением композита высокой прочности.
12. Способ по п.11, где композит высокой прочности содержит по меньшей мере одно из металла, цемента и полимера.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US23988509P | 2009-09-04 | 2009-09-04 | |
| US61/239,885 | 2009-09-04 | ||
| PCT/US2010/002388 WO2011028271A2 (en) | 2009-09-04 | 2010-09-01 | Automated processes for the production of polyurethane wind turbine blades |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| RU2012112871A true RU2012112871A (ru) | 2013-10-10 |
| RU2547507C2 RU2547507C2 (ru) | 2015-04-10 |
| RU2547507C9 RU2547507C9 (ru) | 2016-02-10 |
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Also Published As
| Publication number | Publication date |
|---|---|
| RU2547507C2 (ru) | 2015-04-10 |
| KR20120083302A (ko) | 2012-07-25 |
| WO2011028271A3 (en) | 2011-07-28 |
| WO2011028271A2 (en) | 2011-03-10 |
| JP6073418B2 (ja) | 2017-02-01 |
| US20120159785A1 (en) | 2012-06-28 |
| EP2473333A2 (en) | 2012-07-11 |
| JP2015214981A (ja) | 2015-12-03 |
| IN2012DN01887A (ru) | 2015-07-24 |
| BR112012008312A2 (pt) | 2019-09-24 |
| AU2010290032A1 (en) | 2012-02-23 |
| CA2772495A1 (en) | 2011-03-10 |
| MX2012002615A (es) | 2012-04-20 |
| ZA201201243B (en) | 2013-04-24 |
| JP2013504007A (ja) | 2013-02-04 |
| EP2473333A4 (en) | 2017-09-13 |
| CN102753333A (zh) | 2012-10-24 |
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Effective date: 20170902 |