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RU2011111741A - Композитный строительный картон с пластиковым покрытием и способ его изготовления - Google Patents

Композитный строительный картон с пластиковым покрытием и способ его изготовления Download PDF

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Publication number
RU2011111741A
RU2011111741A RU2011111741/05A RU2011111741A RU2011111741A RU 2011111741 A RU2011111741 A RU 2011111741A RU 2011111741/05 A RU2011111741/05 A RU 2011111741/05A RU 2011111741 A RU2011111741 A RU 2011111741A RU 2011111741 A RU2011111741 A RU 2011111741A
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RU
Russia
Prior art keywords
suspension
polymer
thermoplastic
composite
layer
Prior art date
Application number
RU2011111741/05A
Other languages
English (en)
Other versions
RU2511365C2 (ru
Inventor
Джерри Д. БОЙДСТОН (US)
Джерри Д. БОЙДСТОН
Роберт Дж. ХОБЕР (US)
Роберт Дж. Хобер
Original Assignee
Сётэнтид Джипсум, Инк. (Us)
Сётэнтид Джипсум, Инк.
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Publication of RU2011111741A publication Critical patent/RU2011111741A/ru
Application granted granted Critical
Publication of RU2511365C2 publication Critical patent/RU2511365C2/ru

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
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    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0006—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
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    • B29D99/00—Subject matter not provided for in other groups of this subclass
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    • B29D99/0021—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with plain or filled structures, e.g. cores, placed between two or more plates or sheets, e.g. in a matrix
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Abstract

1. Композитный строительный картон, содержащий: ! верхний и нижний маты, сформированные из нетканых, произвольно выровненных стеклянных волокон, удерживаемых вместе, связующим, причем маты являются пористыми и имеют внутренние и внешние поверхности; ! термопластическое предварительное покрытие, нанесенное на произвольно выровненные стеклянные волокна верхнего и нижнего матов; ! верхний и нижний слои плотной суспензии, покрывающие и пропитывающие верхний и нижний маты соответственно, посредством чего внешняя поверхность каждого мата по существу покрыта суспензией, ! пограничный слой суспензии, представляющий собой суспензию, покрывающую внешнюю поверхность каждого мата, имеющий толщину около 0,01-2,0 мм, причем верхний и нижний слои плотной суспензии содержат полимерную добавку, которая повышает прочность композитного картона и образую связь с термопластическим предварительным покрытием; ! средний слой суспензии, находящийся между верхним и нижним слоями плотной суспензии и связанный с ними, который имеет меньшую плотность, чем плотность верхнего и нижнего слоев плотной суспензии, и включает полимерную добавку, которая образует связь с полимерной добавкой верхнего и нижнего слоев суспензии и термопластическим предварительным покрытием; ! нанесенное из расплава термопластическое покрытие с точкой плавления 100-500°F механически присоединенное к пограничному слою суспензии и связанное поперечными химическими связями с полимерной добавкой верхнего, нижнего и среднего слоев суспензии и термопластическим предварительным покрытием для образования композитной полимерной матрицы, причем термопластичес�

Claims (34)

1. Композитный строительный картон, содержащий:
верхний и нижний маты, сформированные из нетканых, произвольно выровненных стеклянных волокон, удерживаемых вместе, связующим, причем маты являются пористыми и имеют внутренние и внешние поверхности;
термопластическое предварительное покрытие, нанесенное на произвольно выровненные стеклянные волокна верхнего и нижнего матов;
верхний и нижний слои плотной суспензии, покрывающие и пропитывающие верхний и нижний маты соответственно, посредством чего внешняя поверхность каждого мата по существу покрыта суспензией,
пограничный слой суспензии, представляющий собой суспензию, покрывающую внешнюю поверхность каждого мата, имеющий толщину около 0,01-2,0 мм, причем верхний и нижний слои плотной суспензии содержат полимерную добавку, которая повышает прочность композитного картона и образую связь с термопластическим предварительным покрытием;
средний слой суспензии, находящийся между верхним и нижним слоями плотной суспензии и связанный с ними, который имеет меньшую плотность, чем плотность верхнего и нижнего слоев плотной суспензии, и включает полимерную добавку, которая образует связь с полимерной добавкой верхнего и нижнего слоев суспензии и термопластическим предварительным покрытием;
нанесенное из расплава термопластическое покрытие с точкой плавления 100-500°F механически присоединенное к пограничному слою суспензии и связанное поперечными химическими связями с полимерной добавкой верхнего, нижнего и среднего слоев суспензии и термопластическим предварительным покрытием для образования композитной полимерной матрицы, причем термопластическое покрытие имеет толщину 0,01-500 мил.
2. Композитный строительный картон, содержащий:
пористый мат, имеющий внутренние и внешние поверхности;
вяжующий слой суспензии, пропитывающий пористый мат и по существу покрывающий внешнюю поверхность,
пограничный слой, представляющий собой суспензию, по существу покрывающую внешнюю поверхность пористого мата;
полимерное покрытие механически и химически связанное с пограничным слоем и формирующее полимерную матрицу в композитном строительном картоне.
3. Композитный строительный картон по п.2, в котором полимер представляет собой полимер этиленвинилацетата (EVA).
4. Композитный строительный картон по п.2, в котором полимер представляет собой полимер этиленакриловой кислоты (ЕАА).
5. Композитный строительный картон по п.2, в котором полимер является термореактивным.
6. Композитный строительный картон по п.2, в котором полимер является термопластичным.
7. Композитный строительный картон по п.2, в котором полимерное покрытие и пограничный слой связаны поперечными химическими связями с образованием полимерных цепей с высоким молекулярным весом.
8. Композитный строительный картон по п.2, в котором полимерное покрытие охлаждено с образованием внешней поверхности строительного картона с твердостью 50-150 по R шкале твердости Роквелла.
9. Композитный строительный картон по п.2, в котором толщина полимерного покрытия составляет 0,01-500 мил.
10. Композитный строительный картон по п.2, в котором мат сформирован из нетканых, произвольно выровненных стеклянных волокон, удерживаемых вместе связующей смолой.
11. Композитный строительный картон по п.2, в котором пористый мат включает термопластическое покрытие.
12. Композитный строительный картон по п.2, в котором полимерное покрытие представляет собой нанесенное из расплава термопластическое покрытие с точкой плавления около 100-500°F.
13. Композитный строительный картон содержащий:
по меньшей мере, один вяжущий слой суспензии, имеющий внешнюю поверхность, который улучшен полимером;
термопластическое покрытие химически связанное с вяжущим слоем, посредством чего сформирована полимерная матрица в композитном строительном картоне.
14. Композитный строительный картон по п.13, в котором вяжущий слой суспензии сформирован из гипса.
15. Композитный строительный картон по п.14, в котором вяжущий слой суспензии включает полимерную добавку.
16. Композитный строительный картон по п.15, в котором волокнистый мат погружен в вяжущий слой суспензии.
17. Композитный строительный картон по п.16, в котором волокнистый мат скреплен связующей смолой и включен в полимерную матрицу.
18. Композитный строительный картон по п.13, в котором промежуточный слой расположен между слоем суспензии и термопластическим покрытием.
19. Композитный строительный картон по п.13, в котором термопластическое покрытие представляет собой нанесенный из расплава термопластический полимер с точкой плавления около 100-500°F.
20. Композитный строительный картон по п.16, в котором на волокнистый мат нанесено термопластическое предварительное покрытие.
21. Композитный строительный картон по п.13, котором включает бумажную облицовку.
22. Композитная структурная панель, включающая:
слой суспензии с погруженным матом, мат, который по существу состоит из волокон, удерживаемых вместе нанесенным из расплава термопластическим полимером.
23. Композитная структурная панель по п.22, в которой волокна являются органическими.
24. Композитная структурная панель по п.22, в которой волокна являются неорганическими.
25. Композитная структурная панель по п.22, в которой волокна являются непрерывными.
26. Композитная структурная панель по п.22, в которой волокна являются прерывистыми.
27. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер нанесен слоем, который повторяет геометрическую форму нижележащего мата.
28. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер нанесен гладким слоем.
29. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер нанесен слоем толщиной 0,1-10 мил.
30. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер образован из этиленвинилацетата (EVA).
31. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер образован из этиленметилакрилонитрила (ЕАА).
32. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер является прозрачным.
33. Композитная структурная панель по п.22, в которой нанесенный из расплава термопластический полимер окрашен.
34. Композитная структурная панель, включающая:
первый и второй слои суспензии гипса, причем плотность второго слоя суспензии более высокая, чем первого слоя;
пористый мат, содержащий ряд отдельных волокон, удерживаемых вместе нанесенным из расплава термопластическим связующим, который погружен во второй слой суспензии, посредством чего внешняя поверхность мата по существу покрыта суспензией гипса, создавая таким образом пограничный слой гипса;
поверхностный слой нанесенного из расплава термопластического полимера, перекрывающий пограничный слой;
силановое связующее, которое облегчает связь между отдельными волокнами, отдельными волокнами и термопластическим связующим, отдельными волокнами и первым и вторым слоями суспензии, поверхностным слоем и пограничным слоем и поверхностным слоем и первым и вторым слоями суспензии.
RU2011111741/05A 2008-08-29 2009-08-27 Композитный строительный картон с пластиковым покрытием и способ его изготовления RU2511365C2 (ru)

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CA2735409A1 (en) 2010-03-04
EP2323842A4 (en) 2012-03-21
CA2735409C (en) 2016-07-19
US10767368B2 (en) 2020-09-08
CN102196903A (zh) 2011-09-21
US20180187416A1 (en) 2018-07-05
US20160273220A1 (en) 2016-09-22
US20100055431A1 (en) 2010-03-04
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US9259888B2 (en) 2016-02-16
US9885179B2 (en) 2018-02-06
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