RS57761B1 - Method and device for forming a corrugated cardboard box around a mandrel with reference edge - Google Patents
Method and device for forming a corrugated cardboard box around a mandrel with reference edgeInfo
- Publication number
- RS57761B1 RS57761B1 RS20181055A RSP20181055A RS57761B1 RS 57761 B1 RS57761 B1 RS 57761B1 RS 20181055 A RS20181055 A RS 20181055A RS P20181055 A RSP20181055 A RS P20181055A RS 57761 B1 RS57761 B1 RS 57761B1
- Authority
- RS
- Serbia
- Prior art keywords
- insert
- pile
- cut
- panel
- box
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0883—Construction of suction grippers or their holding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
- B31B2100/002—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
- B31B2100/0022—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed made from tubular webs or blanks, including by tube or bottom forming operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2110/00—Shape of rigid or semi-rigid containers
- B31B2110/30—Shape of rigid or semi-rigid containers having a polygonal cross section
- B31B2110/35—Shape of rigid or semi-rigid containers having a polygonal cross section rectangular, e.g. square
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/044—Feeding sheets or blanks involving aligning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/06—Feeding sheets or blanks from stacks
- B31B50/066—Feeding sheets or blanks from stacks from above a magazine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/262—Folding sheets, blanks or webs involving folding, leading, or trailing flaps of blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/28—Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/62—Uniting opposed surfaces or edges; Taping by adhesives
- B31B50/624—Applying glue on blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
- B65H2701/1764—Cut-out, single-layer, e.g. flat blanks for boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Description
Opis Description
[0001] Ovaj pronalazak odnosi se na postupak za proizvodnju kutije od pločastog materijala od talasastog kartona od isečka koji obuhvata serije od najmanje četiri pravougaona panela koji se završavaju pravougaonim pričvrsnim krilom i bočne nastavke izvedene da najmanje delimično formiraju dno kutije, pri čemu je ona izrađena tako da se automatski sklopi savijanjem tih panela i nastavaka oko umetka oblika komplementarnog unutrašnjosti kutije, krajnjeg panela serije panela i krila s jedne strane, i susednih nastavaka s druge strane, pri čemu su oni pričvršćeni lepljenjem da bi se formirala kutija. [0001] The present invention relates to a method for the production of a box made of sheet material from corrugated cardboard from a scrap comprising a series of at least four rectangular panels ending in a rectangular fastening wing and side extensions designed to at least partially form the bottom of the box, wherein it is made to fold automatically by folding those panels and extensions around the insert of the shape of the complementary interior of the box, the end panel of the series of panels and wings on one side, and the adjacent extensions on the other hand, where they are attached by gluing to form a box.
[0002] Takođe se odnosi na izvođenje kutije poligonalnog oblika. [0002] It also refers to the execution of a polygonal box.
[0003] Već su poznati mnogi uređaji i postupci za formiranje kutija od talasastog kartona oko umetka. [0003] Many devices and methods are already known for forming corrugated cardboard boxes around the insert.
[0004] Ovo uključuje dokument FR 2767282 koji opisuje postupak prema preambuli patentnog zahteva 1. [0004] This includes document FR 2767282 which describes the process according to the preamble of patent claim 1.
[0005] Takvi postupci uopšteno uključuju dovođenje isečka na umetak empirijski i podesivo, zatim obavijanje oko umetka sa stepenom slobode koji je dovoljan da isečak može da se postavi na takav način da su linije savijanja između nastavaka suprotne ivicama umetka. [0005] Such procedures generally involve bringing the clip onto the insert empirically and adjustably, then wrapping around the insert with a degree of freedom sufficient to position the clip such that the fold lines between the extensions are opposite the edges of the insert.
[0006] Takvo postavljanje isečaka oko umetka može se izvesti bez prevelike preciznosti postavljanja isečka na strane umetka s obzirom na podešavanja koja će biti izvedena tokom obavijanja. [0006] Such placement of the clippings around the insert can be performed without too much precision of placing the clippings on the sides of the insert considering the adjustments that will be made during wrapping.
[0007] Međutim, takvi postupci, ako su tolerantni u postavljanju isečka, imaju nedostatke kada je poželjno da se promeni veličina umetka kako bi se prešlo sa jedne kutije prve zapremine na kutiju druge zapremine. [0007] However, such methods, if tolerant in clipping placement, have disadvantages when it is desirable to change the size of the insert in order to move from one box of the first volume to the box of the second volume.
[0008] Oni ustvari zahtevaju kretanje elemenata, obavijanje i prijanjanje krila na stranu susednog panela, tokom formiranja kutije, uređaje (cilindrična pritisna ploča, graničnik) za završetak obavijanja, da bi mogli da se postave ispred nove ivice koja zatvara kutiju na sebi. [0008] They actually require the movement of the elements, wrapping and adhering the wings to the side of the adjacent panel, during the formation of the box, devices (cylindrical pressure plate, stop) to complete the wrapping, so that they can be placed in front of the new edge that closes the box on itself.
[0009] Drugim rečima, takvi uređaji ukoliko omogućavaju rad sa sistemima za hvatanje isečaka sa relativnom preciznošću, izazivaju probleme kada je potrebno da se promeni veličina umetaka. [0009] In other words, such devices, if they allow working with systems for capturing clippings with relative precision, cause problems when it is necessary to change the size of the inserts.
[0010] Ovaj pronalazak ima za cilj da obezbedi postupak i uređaj koji su bolji od onih ranije poznatih zahtevima prakse, naročito da omogući da se prevaziđu ova sredstva za neblagovremeno kretanje raznih elemenata kompresije i komplikovanog savijanja iz stanja tehnike, a dok u isto vreme omogućava veliku brzinu, na primer veću od 40 ili 50 paketa formiranih u minuti i pristupačnu cenu i dobijanje visoke kompaktnosti u mašini. [0010] This invention aims to provide a method and a device that are better than those previously known by the requirements of practice, in particular to enable overcoming these means for untimely movement of various elements of compression and complicated bending from the state of the art, while at the same time enabling a high speed, for example greater than 40 or 50 packages formed per minute and an affordable price and obtaining high compactness in the machine.
[0011] U tu svrhu, ovaj pronalazak posebno polazi od ideje da se više ne formira kutija oko umetka tako što je strana postavljanja i/ili uklanjanja isečka uvek u istoj ravni u odnosu na ram uređaja, kao u stanju tehnike, već da se postavi isečak u odnosu na ivicu ili ivice koje odgovaraju zalepljenom krilu koje ostaju fiksirane u odnosu na ram mašine (ili što je isto za skladište za snabdevanje) bez obzira na veličinu umetka. [0011] For this purpose, this invention in particular starts from the idea of no longer forming a box around the insert so that the side of placing and/or removing the clip is always in the same plane in relation to the frame of the device, as in the state of the art, but to place the clip in relation to the edge or edges corresponding to the glued wing which remain fixed in relation to the frame of the machine (or what is the same for the supply warehouse) regardless of the size of the insert.
[0012] To jest, odabrano je mesto za referentnu ivicu umetka oko koje će doći do savijanja krila, što nameće da mašina za snabdevanje isečacima postavlja isečak na umetak na različitim nivoima i u različitim ravnima u kordinatnom sistemu x, y, z fiksiranom za ram uređaja. [0012] That is, a place is selected for the reference edge of the insert around which the folding of the wing will occur, which forces the cutting machine to place the cut on the insert at different levels and in different planes in the x, y, z coordinate system fixed to the frame of the device.
[0013] Ovo je naročito moguće zahvaljujući postupku i uređaju prema ovom pronalasku koji omogućavaju veoma visoku preciznost u uzimanju isečka i savršeno kontrolisanu njegovu implementaciju na nivou postavljanja isečka na umetak. [0013] This is particularly possible thanks to the method and device according to the present invention, which enable very high precision in taking the clip and its perfectly controlled implementation at the level of placing the clip on the insert.
[0014] Drugim rečim, nema više ravni za snabdevanje fiksnog isečka u odnosu na referencu koja predstavlja ram mašine, sa ivicom savijanja krila čije će mesto da se menja zavisno od veličine kutije, već postoji fiksirana ivica savijanja krila u odnosu na ram i položaj snabdevanja promenljivog isečka. [0014] In other words, there is no longer a plane for supplying a fixed cut in relation to a reference that represents the frame of the machine, with a folding edge of the wing whose place will change depending on the size of the box, but there is a fixed edge of folding the wing in relation to the frame and the supply position of the variable cutting.
[0015] Za ovu svrhu, ovaj pronalazak naročito obezbeđuje postupak za proizvodnju kutije od pločastog materijala od talasastog kartona od isečka koji obuhvata serije panela koje obuhvataju najmanje četiri pravougaona glavna panela koji se završavaju pravougaonim pričvrsnim krilom, a koji su međusobno povezani međusobno paralelnim prvim linijama savijanja, i prvi skup bočnih nastavaka smeštenih na jednoj strani i povezanih sa glavnim panelima preko drugih linija savijanja upravnih na prve linije savijanja i izvedenih da najmanje delimično formiraju dno kutije, pri čemu je pomenuta kutija izrađena da se automatski sklopi savijanjem pomenutih panela i nastavaka pomenutog prvog skupa oko umetka oblika komplementarnog unutrašnjosti kutije, krajnjeg panela serija panela i krila s jedne strane, i susednih nastavaka s druge strane, pri čemu su oni međusobno pričvršćeni lepljenjem da bi se formirala pomenuta kutija, u kojem postupku [0015] For this purpose, the present invention in particular provides a method for the production of a box made of sheet material from corrugated cardboard scraps comprising a series of panels comprising at least four rectangular main panels ending in a rectangular fastening wing, which are interconnected by mutually parallel first folding lines, and a first set of side extensions located on one side and connected to the main panels via other folding lines perpendicular to the first folding lines and made to at least partially form the bottom box, said box being made to be automatically assembled by folding said panels and extensions of said first set around an insert of a shape complementary to the interior of the box, an end panel of a series of panels and wings on the one side, and adjacent extensions on the other side, where they are glued together to form said box, in which process
isečak se uklanja od ravne gomile podizanjem najgornjeg isečka iz vertikalnog skladišta konstantne visine sa gomilom isečaka, the clipping is removed from the flat pile by lifting the topmost clipping from the constant-height vertical storage with the clipping pile,
nakon lepljenja krila i nastavaka, pomenuti isečak se postavlja na unapred određeno mesto, a glavni panel susedan glavnom panelu sa kojim je povezano pričvrsno krilo direktno ili indirektno preko posrednog panela, postavlja se tačno naspram donje ili gornje strane umetka, tako da su donje ili gornje ivice umetka tačno naspram prvih linija savijanja sučeljenog isečka, zatim pomenuti susedni panel prijanja na umetak kretanjem nagore ili kretanjem nadole, after gluing the wings and extensions, the said clip is placed in a predetermined place, and the main panel adjacent to the main panel to which the fastening wing is connected directly or indirectly through the intermediate panel, is placed exactly against the lower or upper side of the insert, so that the lower or upper edges of the insert are exactly against the first fold lines of the facing clip, then the said adjacent panel adheres to the insert by moving up or moving down,
i paneli automatski se savijaju oko ivica umetka, a karakteriše se time and the panels automatically bend around the edges of the insert, and it is characterized by that
što krilo, prethodno zalepljeno, prijanja na bočnu ivicu susednog panela pritiskanjem na pomenuto krilo oko referentne ivice umetka na suprotnoj strani na pomenutu donju ili gornju stranu, i što da bi se formirala kutija dimenzija i/ili oblika drugačijeg onom prethodno konfigurisanom, veličina umetka se menja dok se položaj referentne ivice umetka oko kog je krilo savijeno zadržava nepromenjeno u položaju koji je fiksni u odnosu na skladište. that the wing, previously glued, adheres to the side edge of the adjacent panel by pressing the said wing around the reference edge of the insert on the opposite side to the said lower or upper side, and that in order to form a box of dimensions and/or shape different from that previously configured, the size of the insert is changed while the position of the reference edge of the insert around which the wing is bent remains unchanged in a position that is fixed in relation to the storage.
[0016] Prema tome, linija savijanja krila sa susednim panelom poklapa se sa donjom ili gornjom ivicom umetka, koja se u nastavku naziva referentna ivica. [0016] Therefore, the folding line of the wing with the adjacent panel coincides with the lower or upper edge of the insert, which is called the reference edge below.
[0017] U poželjnim primerima izvođenja, koristi se jedna i/ili neka druga od sledećih odredbi: [0017] In preferred embodiments, one and/or another of the following provisions is used:
- položaj (pi) najgornjeg isečka meri se telemetrijskim sredstvom, trajektorija sredstva za uklanjanje iz gomile se izračunava kao funkcija pomenutog položaja (pi) i pokreće se kretanje pomenutog sredstva za uklanjanje iz gomile između položaja hvatanja isečka i spuštenog položaja, izračunava se trajektorija za sledeći položaj (pi+1) isečka tokom vremena kretanja, i tako dalje; - the position (pi) of the uppermost clip is measured by a telemetry means, the trajectory of the destacker is calculated as a function of said position (pi) and the movement of said destacker between the clip capture position and the lowered position is initiated, the trajectory for the next (pi+1) clip position during the movement time is calculated, and so on;
isečak na vrhu gomile dovodi se na unapred određenu visinu (konstantni nivo), the cut on top of the pile is brought to a predetermined height (constant level),
pomenuti isečak odvaja se od ostatka gomile sredstvom za prethodno uklanjanje, said cut is separated from the rest of the pile by a pre-removal means,
pomenuti isečak potiskuje se u njegov centar i drži se odvojenim od ostatka gomile u položaju za hvatanje, said clip is pushed into its center and kept separate from the rest of the pile in a gripping position,
sredstvo za prethodno uklanjanje se uvlači, the pre-removal agent is retracted,
pomenuti isečak se hvata usisavanjem uz pomoć sredstva za uklanjanje iz gomile, said scrap is picked up by vacuuming with the aid of a destacker,
pomenuti isečak se pomera uz pomoć pomenutog sredstva za uklanjanje iz gomile radi njegovog postavljanja na unapred određeno mesto, said clip is moved by said destacking means to place it in a predetermined location,
i ciklus gornjih faza se ponavlja sa sledećim najgornjim isečkom. and the cycle of upper stages repeats with the next uppermost slice.
[0018] Dovođenjem isečka na unapred određeno mesto namera je da se precizno odloži direktno na umetak ili na mesto gde će se omogućiti njegovo kasnije kretanje na umetku, bez bočnog pomeranja u njegovom podužnom kretanju zahvaljujući vođicama i podužnim graničnicima smeštenim po potrebi i na dohvat stručnjaku da bi oslobodio sredstva za uklanjanje iz gomile i omogućio im da uzmu sledeći isečak. - referentna ivica koja određuje referentnu ivicu umetka je donja ivica umetka, a unapred određeno mesto je gornja ravan umetka, pri čemu je panel, susedan panelu sa kojim je povezano pričvrsno krilo direktno ili indirektno, postavljen na gornjoj strani umetka; [0018] By bringing the cut to a predetermined place, the intention is to deposit it precisely directly on the insert or to a place where it will allow its subsequent movement on the insert, without lateral movement in its longitudinal movement thanks to the guides and longitudinal stops located as needed and within reach of the expert to release the removal means from the pile and allow them to take the next cut. - the reference edge that determines the reference edge of the insert is the lower edge of the insert, and the predetermined place is the upper plane of the insert, whereby the panel, adjacent to the panel to which the fastening wing is connected directly or indirectly, is placed on the upper side of the insert;
- referentna ivica koja određuje referentnu ivicu umetka je gornja ivica umetka, a unapred određeno mesto je formirano površinom smeštenom tačno nasuprot donje strane pomenutog umetka, pri čemu panel, susedan glavnom panelu sa kojim je povezano pričvrsno krilo direktno ili indirektno, prijanja na donju stranu pomenutog umetka; - the reference edge that determines the reference edge of the insert is the upper edge of the insert, and the predetermined place is formed by the surface located exactly opposite the lower side of the mentioned insert, whereby the panel, adjacent to the main panel to which the fastening wing is connected directly or indirectly, adheres to the lower side of the mentioned insert;
- isečak se potiskuje uz pomoć prvog seta graničnika na referentnoj visini X gomile, a najgornji isečak se odvaja od sledećeg isečka drugim setom graničnika na visini Y koja se nalazi na vertikalnoj udaljenosti od između 1 i 20 mm od reference X; - the cut is pushed with the help of the first set of stops at the reference height X of the pile, and the uppermost cut is separated from the next cut by the second set of stops at the height Y which is at a vertical distance of between 1 and 20 mm from the reference X;
- gomila se zadržava kada isečak na dnu gomile dostigne unapred određeni nivo, a nova gomila automatski se stavlja na mesto ispod preostalog dela prethodne gomile kako bi se osigurao kontinuitet uklanjanja iz gomile; - the pile is retained when the cut at the bottom of the pile reaches a predetermined level, and a new pile is automatically placed in place under the remaining part of the previous pile to ensure continuity of removal from the pile;
- postupak obuhvata više od trideset ciklusa u minuti; - the procedure includes more than thirty cycles per minute;
- odvajanje najgornjeg isečka od ostatka gomile potpomaže se uduvavanjem vazduha preko vrha isečka. - separation of the uppermost cut from the rest of the pile is assisted by blowing air over the top of the cut.
[0019] Ovaj pronalazak takođe obezbeđuje uređaj za proizvodnju kutije od pločastog materijala od talasastog kartona upotrebom postupka kao što je gore opisan. [0019] The present invention also provides an apparatus for producing a box of sheet material from corrugated cardboard using the process as described above.
[0020] Takođe je obezbeđen uređaj za proizvodnju kutije od pločastog materijala od talasastog kartona od isečka koji obuhvata serije panela koji obuhvataju najmanje četiri pravougaona glavna panela koji se završavaju sa pravougaonim pričvrsnim krilom, a koji su međusobno povezani međusobno paralelnim prvim linijama savijanja, i prvi skup bočnih nastavaka smeštenih na jednoj strani i povezanih sa glavnim panelima preko drugih linija savijanja upravnih na prve linije savijanja i izvedenih da najmanje delimično formiraju dno kutije, pri čemu je pomenuta kutija izrađena da se automatski sklopi savijanjem pomenutih panela i nastavaka pomenutog prvog skupa oko umetka oblika komplementarnog unutrašnjosti kutije, krajnjeg panela serija panela i krila s jedne strane, i susednih nastavaka s druge strane, pri čemu su oni međusobno pričvršćeni lepljenjem da bi formirali pomenutu kutiju, gde taj uređaj obuhvata [0020] Also provided is a device for producing a box made of sheet material from corrugated cardboard from a scrap comprising a series of panels comprising at least four rectangular main panels ending with a rectangular fastening wing, which are interconnected by mutually parallel first fold lines, and a first set of side extensions located on one side and connected to the main panels via other fold lines perpendicular to the first fold lines and made to at least partially form the bottom of the box, wherein said box made to be automatically assembled by folding said panels and extensions of said first set around an insert of a shape complementary to the interior of the box, an end panel of a series of panels and wings on the one side, and adjacent extensions on the other side, where they are glued together to form said box, wherein said device comprises
skladište za vertikalno skladištenje ravnih isečaka, sredstva za uklanjanje najgornjeg isečka iz pomenutog skladišta usisavanjem, storage for vertical storage of flat cuttings, means for removing the uppermost cutting from said storage by suction,
sredstvo za nanošenje lepka, glue applicator,
robotizovanu ruku za horizontalno postavljanje glavnog panela susedno glavnom panelu sa kojim je pričvrsno krilo pomenutog uhvaćenog isečka povezano direktno ili indirektno na referentnoj površini, sredstvo za postavljanje na unapred određeno mesto glavnog panela susedno pomenutom glavnom panelu za koji je povezano pričvrsno krilo direktno ili indirektno tačno naspram donje ili gornje strane umetka, tako da su donje ili gornje ivice umetka tačno naspram prvih linija sučeljenog isečka, i sredstvo za automatsko savijanje panela oko ivica umetka, a koji se karakteriše time što obuhvata sredstvo za prijanjanje prethodno zalepljenog krila na bočnu ivicu susednog panela, pritiskanjem pomenutog krila oko referentne ivice umetka na strani suprotnoj pomenutoj donjoj ili gornjoj strani, i što kada je referentna ivica koja definiše referentnu ivicu umetka pričvršćena u odnosu na ram uređaja, ona je ili donja ivica ili gornja ivica umetka. a robotic arm for horizontally placing the main panel adjacent to the main panel to which the fastening wing of said captured clip is connected directly or indirectly on the reference surface, means for placing in a predetermined place the main panel adjacent to said main panel to which the fastening wing is connected directly or indirectly exactly against the lower or upper side of the insert, so that the lower or upper edges of the insert are exactly against the first lines of the facing clip, and means for automatically bending the panel around the edges of the insert, and which is characterized by the fact that it includes a means for adhering the pre-glued wing to the side edge of the adjacent panel, by pressing said wing around the reference edge of the insert on the side opposite to said lower or upper side, and that when the reference edge defining the reference edge of the insert is fixed in relation to the frame of the device, it is either the lower edge or the upper edge of the insert.
[0021] Kada je u pitanju donja ivica, unapred određeno mesto je gornja ravan umetka, a sredstvo za postavljanje na unapred određeno mesto obuhvata ruku sa usisnim glavama za spuštanje glavnog panela susedan glavnom panelu sa kojim je povezano pričvrsno krilo na gornjoj strani umetka. [0021] When it comes to the lower edge, the predetermined place is the upper plane of the insert, and the means for placing in the predetermined place comprises an arm with suction heads for lowering the main panel adjacent to the main panel to which the fastening wing on the upper side of the insert is connected.
[0022] Kada je u pitanju gornja ivica, unapred određeno mesto je formirano površinom smeštenom tačno suprotno donjoj strani pomenutog umetka, a sredstvo za postavljanje panela susedno panelu sa kojim je pričvrsno krilo povezano na donjoj strani pomenutog umetka obuhvata transportnu traku sa bočnim i podužnim graničnicima za isečak. [0022] When it comes to the upper edge, the predetermined place is formed by a surface located exactly opposite the lower side of the said insert, and the means for placing the panel adjacent to the panel with which the fastening wing is connected on the lower side of the said insert includes a conveyor belt with lateral and longitudinal cutout stops.
[0023] Povoljno, uređaj obuhvata sredstvo za telemetrijsko merenje položaja (pi) najgornjeg isečka i sredstvo za izračunavanje trajektorije sredstva za uklanjanje iz gomile u funkciji pomenutog položaja (pi) izvedenih da pokrenu kretanje pomenutog sredstva za uklanjanje iz gomile između položaja hvatanja isečka i položaja za postavljanje na unapred određenu radnu stanicu, i radi izračunavanja trajektorije za sledeći položaj (pi+1) isečka i tako dalje tokom vremena kretanja. [0023] Advantageously, the device includes means for telemetric measurement of the position (pi) of the uppermost cut and means for calculating the trajectory of the means of removal from the pile as a function of said position (pi) designed to initiate the movement of said means of removal from the pile between the position of catching the cut and the position of placing it on a predetermined work station, and for calculating the trajectory for the next position (pi+1) of the cut and so on during the time of movement.
[0024] Povoljno, obuhvata podiznu platformu za podizanje gomile sve do ravni za prihvat najgornjeg isečka, [0024] Conveniently, it includes a lifting platform for lifting the stack up to the plane for receiving the uppermost cut,
sredstvo za prethodno uklanjanje izvedeno za odvajanje najgornjeg isečka od ostatka gomile i sredstvo za potiskivanje pomenutog isečka radi protresanja i držanja odvojenim od ostatka gomile u položaju za hvatanje sredstvom za uklanjanje iz gomile nakon povlačenja sredstva za prethodno uklanjanje. pre-removal means adapted to separate the uppermost cut from the rest of the pile and means for pushing said cut to shake and hold it apart from the rest of the pile in a position to be gripped by the remover from the pile after withdrawal of the pre-removal means.
[0025] U poželjnom primeru izviđenja sredstvo za držanje gomile u gornjem položaju kada isečak na dnu gomile dostigne unapred određeni nivo obezbeđeno je zajedno sa sredstvom za automatsko postavljanje nove gomile. Takođe povoljno, sredstvo za držanje u gornjem položaju obuhvata slobodne graničnike koji se obrću između položaja u kom klizaju duž gomile i položaja u kom nose dno gomile pod dejstvom gravitacije kada stignu do poslednjeg isečka gomile. [0025] In a preferred embodiment, a means for holding the pile in the upper position when the cut at the bottom of the pile reaches a predetermined level is provided together with a means for automatically placing a new pile. Also advantageously, the upper position holding means includes free stops which pivot between a position in which they slide along the pile and a position in which they carry the bottom of the pile under the action of gravity when they reach the last cut of the pile.
[0026] Povoljno, uređaj obuhvata pomoćno sredstvo odvajanju najgornjeg isečka od ostatka gomile uduvavanjem vazduha preko gornje strane isečka, na primer kroz mlaznice koje su nagnute u odnosu na površinu najgornjeg isečka pod relativnim pritiskom između 1 i 2 bara. [0026] Advantageously, the device comprises an aid to separate the uppermost cut from the rest of the stack by blowing air over the upper side of the cut, for example through nozzles inclined relative to the surface of the uppermost cut at a relative pressure of between 1 and 2 bar.
[0027] Zahvaljujući ovom pronalasku i njegovoj visokoj preciznosti (što se naročito postiže vertikalnim skladištem koji omogućava optimizovanje sistema za uklanjanje isečaka iz gomile kada je pravilno vertikalno složena), postalo je moguće da se u velikoj meri pojednostave mašine i da se ograniči njihova veličina. [0027] Thanks to this invention and its high precision (which is achieved in particular by the vertical storage that enables the optimization of the system for removing scraps from the pile when properly stacked vertically), it has become possible to greatly simplify the machines and to limit their size.
[0028] Pravilnim vertikalnim slaganjem podrazumeva se slaganje sa tolerancijom postavljanja u bočnom pomeranju isečaka plus ili minus 1 cm, što je uopšteno slučaj sa isečcima na paleti koja kruži na uobičajen način za transport. [0028] Proper vertical stacking means matching with the placement tolerance in the lateral displacement of the pieces plus or minus 1 cm, which is generally the case with the pieces on a pallet that circulates in the usual way for transport.
[0029] Prema tome, obezbeđen je sistem koji omogućava jedno uzimanje svakog isečka sa palete ili vertikalnog skladišta ispravno složenog, a takođe će biti moguće da se izvedu serije operacija na isečcima između njihovog prenosa iz vertikalnog skladišta i njihovog postavljanja ispod ili na umetak, kao što je na primer radi registracije bar koda, potpisivanja, postavljanja RFID čipa ili savijanje krila centriranih isečaka na panelima ili nastavcima, da bi se omogućilo tačno postavljanje donje kutije u odnosu na gornju kutiju kada su složene jedna na drugu. [0029] Therefore, a system is provided that allows one take of each cut from the pallet or vertical storage correctly assembled, and it will also be possible to perform a series of operations on the cuts between their transfer from the vertical storage and their placement below or on the insert, such as for example to register the bar code, sign, place the RFID chip or bend the wings of the centered cuts on the panels or extensions, to allow the correct placement of the lower box in relation to the upper box when stacked one by one to the other.
[0030] Povoljno, skladište isečaka je izvedeno da primi napunjenu paletu, na primer njenim jednostavnim guranjem na podiznu platformu. Tako je ona pogodna da pomera pomenutu paletu i isečke nošene na njoj vertikalno nagore do ravni za pregled i hvatanje, sa na primer sredstvom za vizuelnu detekciju koje omogućava aktiviranje i/ili zaustavljanje sekvenci uklanjanja iz gomile. [0030] Advantageously, the scrap storage is designed to receive a loaded pallet, for example by simply pushing it onto a lifting platform. Thus, it is suitable to move said pallet and the clippings carried thereon vertically upwards to a viewing and grasping plane, with for example a visual detection means enabling activation and/or stopping of destacking sequences.
[0031] Ovaj pronalazak biće jasniji nakon čitanja sledećeg opisa primera izvođenja koji su dati u nastavku kao neograničavajući primeri. [0031] This invention will be more clear after reading the following description of exemplary embodiments which are given below as non-limiting examples.
[0032] Odnosi se na prateći nacrt u kom: [0032] Refers to the accompanying draft in which:
Fig.1 je aksonometrijski izgled primera osmostranog isečka, pre i nakon savijanja krila centriranja, koji se može upotrebiti sa postupkom i/ili uređajem prema ovom pronalasku. Fig. 1 is an axonometric view of an example of an octagonal section, before and after folding of the centering wing, which can be used with the method and/or device according to the present invention.
Fig.2 i 3 su šematski izgledi, respektivno bočni i aksonometrijski, uređaja prema primeru izvođenja ovog pronalaska. Fig. 2 and 3 are schematic views, respectively side and axonometric, of the device according to an example of the implementation of this invention.
Fig.4 i 5 šematski prikazuju sa prednje strane referentne ivice fiksirane u odnosu na ram, u slučaju donje ivice (Fig.4) i gornje ivice (Fig.5), prema ovom pronalasku. Fig.4 and 5 schematically show from the front the reference edges fixed in relation to the frame, in the case of the lower edge (Fig.4) and the upper edge (Fig.5), according to the present invention.
Fig.6 do 10 prikazuju bočne izglede sredstva za napredovanje, sredstva za prethodno uklanjanje i sredstva za uklanjanje iz gomile prema primeru izvođenja ovog pronalaska naročito opisanog ovde. Fig.11 do 13 prikazuju poslednje faze formiranja kutije koja uključuje jedan primer izvođenja ovog pronalaska. Figs. 6 to 10 show side views of the advancing means, the pre-removal means and the de-stacking means according to an exemplary embodiment of the present invention particularly described herein. Fig. 11 to 13 show the final stages of the formation of the box that includes one example of the embodiment of the present invention.
[0033] Fig.1 prikazuje jedan isečak 1 od pločastog materijala od talasastog kartona koji obuhvata serije 2 od osam pravougaonih panela koji se završavaju pravougaonim krilom 3 pričvršćenim lepljenjem na susedni panel. [0033] Fig.1 shows a cut 1 of sheet material from corrugated cardboard comprising series 2 of eight rectangular panels ending with a rectangular wing 3 attached by gluing to the adjacent panel.
[0034] Pravougaoni paneli međusobno su povezani međusobno paralelnim prvim linijama 4 savijanja, pri čemu su paneli formirani od četiri pravougaona glavna panela 5, 6, naime dva veća panela 5 i dva manja panela 6 razdvojena u parovima preko četiri posredna identična panela 7. [0034] The rectangular panels are connected to each other by mutually parallel first bending lines 4, whereby the panels are formed by four rectangular main panels 5, 6, namely two larger panels 5 and two smaller panels 6 separated in pairs by four intermediate identical panels 7.
[0035] Isečak 1 takođe obuhvata prvi skup ili sklop 8 bočnih nastavaka smeštenih na jednoj strani i povezanih sa glavnim panelima preko drugih linija 9 savijanja upravnih na prve linije 4 savijanja i izvedenih da najmanje delimično formiraju dno kutije, pri čemu posredni paneli nemaju nastavak. [0035] The section 1 also includes a first set or assembly 8 of side extensions located on one side and connected to the main panels via other bending lines 9 perpendicular to the first bending lines 4 and made to at least partially form the bottom of the box, the intermediate panels having no extension.
[0036] Isečak 1 takođe obuhvata drugi skup 10 nastavaka suštinski identičan prvom skupu 8 nastavaka da bi se formirao gornji deo kutije. [0036] The cut 1 also includes a second set 10 of extensions substantially identical to the first set 8 of extensions to form the upper part of the box.
[0037] Nastavak i na prvim i na drugim skupovima, naime nastavci 11 i 12 respektivno skupova 8 i 10, su na obe bočne strane 13 položaja najmanje delimično nagnuti prema spoljnoj strani nastavka od drugih linija 9 savijanja ili trećih linija 14 savijanja koje povezuju nastavke drugog skupa 10 koji odgovara glavnim panelima. [0037] The extension on both the first and the second sets, namely the extensions 11 and 12 respectively of the sets 8 and 10, are on both sides 13 of the position at least partially inclined towards the outer side of the extension from the second lines 9 of bending or the third lines 14 of bending that connect the extensions of the second set 10 corresponding to the main panels.
[0038] Svaki skup nastavaka 8 i 10 takođe obuhvata druge bočne pravougaone nastavke 15 povezane sa malim panelima preko drugih linija savijanja i trećih linija savijanja. [0038] Each set of extensions 8 and 10 also includes other lateral rectangular extensions 15 connected to the small panels via second fold lines and third fold lines.
[0039] U primeru izvođenja naročito opisanom pozivanjem na Fig.1, nastavci 11 i 12 dalje obuhvataju respektivne elemente 16 i 17 koji će omogućiti centriranje dve kutije koje su formirane jedna u odnosu na drugu, u okviru superponiranja jedne u odnosu na drugu. [0039] In the embodiment described in particular with reference to Fig. 1, extensions 11 and 12 further include respective elements 16 and 17 that will enable the centering of two boxes that are formed in relation to each other, within the framework of superimposing one in relation to the other.
[0040] Preciznije, nastavci 11 obuhvataju, na primer, udubljenja 16, na primer kvadratna, a nastavci 12 naspram drugog skupa obuhvataju bočna krila 18 oblika komplementarnog udubljenjima 16, koja će, jednom kad se saviju i zalepe za ugao naspramnog nastavka (kao što je predstavljeno u drugom delu Fig. 1 sa 19), omogućiti da se uklope u udubljenja 16 nastavaka 11 tokom superponiranja jedne kutije na drugu. [0040] More precisely, the extensions 11 include, for example, recesses 16, for example square, and the extensions 12 opposite the other set include side wings 18 of a shape complementary to the recesses 16, which, once bent and glued to the corner of the opposite extension (as presented in the second part of Fig. 1 with 19), will allow them to fit into the recesses 16 of the extensions 11 while superimposing one box on another.
[0041] Takav jedan sklop omogućava međusobno centriranje kutija i sprečava njihovo relativno klizanje naročito tokom njihovog transporta na paleti. [0041] Such an assembly enables mutual centering of the boxes and prevents their relative sliding, especially during their transport on the pallet.
[0042] Drugi skup 10 nastavaka služi za formiranje gornjeg dela kutije. [0042] The second set of 10 extensions serves to form the upper part of the box.
[0043] Fig.2 prikazuje uređaj 20 prema jednom primeru izvođenja ovog pronalaska, za proizvodnju kutije od ploče od talasastog kartona iz gomile 21 isečaka 22 tipa opisanog pozivajući se na Fig.1. [0043] Fig. 2 shows a device 20 according to one exemplary embodiment of the present invention, for the production of a box from a sheet of corrugated cardboard from a pile 21 of clippings 22 of the type described with reference to Fig. 1 .
[0044] Gomila 21 je vertikalna na konstantni nivo 23. [0044] The stack 21 is vertical to a constant level 23.
[0045] Obuhvata sredstvo koje omogućava da se ukloni najgornji isečak 24 na način koji će biti opisan u nastavku, vertikalnim podizanjem (strelica 25) i zatim horizontalnim pomeranjem (strelica 26) ka sredstvima 27, 28 za nanošenje lepka nanošenjem respektivnih linija lepka odozdo i odozgo na način poznat sam po sebi, i da se postavi pomenuti isečak tačno iznad umetka 29. U ovom primeru izvođenja, panel 5 susedan panelu 6 sa kojim je povezano pričvrsno krilo 3 postavlja se tačno naspram i sučeljen je sa gornjom stranom 30 umetka, tako da su gornje ivice 31, 32 umetka tačno naspram prvih linija 4 savijanja naspramne ivice. [0045] It includes a means that allows to remove the uppermost cut 24 in the manner that will be described below, by vertically lifting (arrow 25) and then moving it horizontally (arrow 26) towards means 27, 28 for applying glue by applying the respective lines of glue from below and above in a manner known per se, and to place said cut just above the insert 29. In this embodiment, panel 5 adjacent to the panel 6, with which the fastening wing 3 is connected, is placed exactly opposite and faces the upper side 30 of the insert, so that the upper edges 31, 32 of the insert are exactly opposite the first lines 4 of the folds of the opposite edge.
[0046] Zatim (na Fig.2 ) susedni panel prijanja na umetak kretanjem nagore ili kretanjem nadole (strelica 33). Nakon automatskog savijanja nastavaka 6, 7 koji se obrću oko umetka pritiskanjem sredstva 34, poznatog samo po sebi, samo krilo 3 prethodno zalepljeno lepkom 28, prijanja na bočnu ivicu susednog panela 7 pritiskanjem pomenutog krila oko referentne ivice umetka na suprotnoj strani na pomenutu gornju stranu 30 preko pritisnih cilindara 35. [0046] Then (in Fig. 2 ) the adjacent panel adheres to the insert by moving up or down (arrow 33). After the automatic bending of the extensions 6, 7 which rotate around the insert by pressing the means 34, known in itself, the wing 3 previously glued with glue 28, adheres to the side edge of the adjacent panel 7 by pressing the said wing around the reference edge of the insert on the opposite side to the said upper side 30 via pressure cylinders 35.
[0047] Na Fig.3 prikazana je donja pritisna ploča 36 izvedena da se vertikalno pruža kako bi došlo do prijanjanja donjeg panela na donju stranu umetka. Ostali pritisni cilindri 37 obezbeđeni su kako bi prosečan stručnjak završio obavijanje. Vertikalna gomila 22 isečaka obuhvata sredstvo 38 za prethodno uklanjanje, pomenuto sredstvo 39 za uklanjanje iz gomile obezbeđeno sistemom koji se sastoji od delimično horizontalne ruke 40 koja ima, na primer, grane 41 koje su međusobno paralelne, snabdevanje komprimovanim vazduhom i položaj usisnih glava 42, naime, šest usisnih glava (dve po ruci) za hvatanje usisavanjem. [0047] Fig.3 shows the lower pressure plate 36 made to extend vertically in order to make the lower panel adhere to the lower side of the insert. Other pressure cylinders 37 are provided for the average expert to complete the wrapping. The vertical stack 22 of clippings includes means 38 for preliminary removal, said means 39 for removal from the pile provided by a system consisting of a partially horizontal arm 40 having, for example, branches 41 parallel to each other, a supply of compressed air and the position of suction heads 42, namely, six suction heads (two per arm) for suction capture.
[0048] Fig.4 i 5 šematski prikazuju princip primenjen u ovom pronalasku. [0048] Fig. 4 and 5 show schematically the principle applied in this invention.
[0049] Fig.4 prikazuje slučaj u kom se isečak 43 dovodi odozgo tako da se glavni susedni panel 44 postavlja precizno na gornju stranu 45 umetka 46. [0049] Fig.4 shows the case in which the cutout 43 is fed from above so that the main adjacent panel 44 is placed precisely on the upper side 45 of the insert 46.
[0050] Kada se glavni panel 47 savije nadole (strelica 48), krilo 49, koje mu je susedno, postavlja se na 50 strani prema uglu 51 umetka smeštenom na drugoj strani. [0050] When the main panel 47 is folded down (arrow 48), the wing 49, which is adjacent to it, is placed on the 50 side towards the corner 51 of the insert located on the other side.
[0051] Nakon obavijanja druga dva glavna panela, poslednji posredni panel 52 postavlja se tako da je linija 4 savijanja između pričvrsnog krila 50 sa jedne strane i poslednjeg posrednog panela 52 sa druge strane, ili naspram ivica 53, koje će tako uvek biti postavljene na istom mestu u odnosu na ram 54, bez obzira da li je umetak veliki umetak 55 ili mali umetak 56. [0051] After wrapping the other two main panels, the last intermediate panel 52 is placed so that the bending line 4 is between the fastening wing 50 on one side and the last intermediate panel 52 on the other side, or against the edges 53, which will thus always be placed in the same place in relation to the frame 54, regardless of whether the insert is a large insert 55 or a small insert 56.
[0052] Na taj način mogu se prilagoditi sve veličine između malog umetka 56 i velikog umetka 55 (videti strelice 57), pri čemu ivica ili referentne ivice 53 ostaju fiksne u odnosu na ram. [0052] In this way, all sizes between the small insert 56 and the large insert 55 can be adjusted (see arrows 57), whereby the edge or reference edges 53 remain fixed in relation to the frame.
[0053] Nasuprot tome, isečci 43 ili 58, većih ili manjih dimenzija u zavisnosti od veličine umetka, postavljeni su na različitom mestu u odnosu na ram. [0053] In contrast, the clips 43 or 58, of larger or smaller dimensions depending on the size of the insert, are placed at a different place in relation to the frame.
[0054] Takvo diferencijalno postavljanje moguće je samo zahvaljujući visokoj preciznosti dobijenoj pri hvatanju i kasnijem postavljanju od strane iste mašine, isečka iz vertikalnog skladišta na umetak. [0054] Such a differential placement is only possible thanks to the high precision obtained in the capture and subsequent placement by the same machine of the cut from the vertical storage on the insert.
[0055] Na Fig.5 prikazan je još jedan primer izvođenja referentnih ivica. Ovde, isečci 59 ili 60 se uvode odozdo, a ivica, ugao ili referentna ivica 61 smešteni su na vrhu umetka. [0055] Fig.5 shows another example of the execution of reference edges. Here, the cutouts 59 or 60 are inserted from below, and the edge, corner or reference edge 61 is placed on top of the insert.
[0056] Bez obzira da li je umetak mali umetak 62 ili veliki umetak 63, referentna ivica 61 uvek će ostati u istom mestu u odnosu na XYZ koji je vezan za ram. [0056] Regardless of whether the insert is a small insert 62 or a large insert 63, the reference edge 61 will always remain in the same place relative to XYZ which is attached to the frame.
[0057] Na taj način, pričvrsna krila mogu da se pritisnu pritisnim sredstvom 65 (npr., anutomatski kontrolisano i/ili pogonjeno motorima na način poznat sam po sebi) koje se uvek nalazi na istom mestu bez potrebe za podešavanjem i/ili pomeranjem. [0057] In this way, the fastening wings can be pressed by a pressing means 65 (eg, automatically controlled and/or driven by motors in a manner known per se) which is always in the same place without the need for adjustment and/or displacement.
[0058] Zapravo, ovaj pronalazak je moguć zahvaljujući visokoj preciznosti pri rukovanju isečcima smeštenim na umetak i/ili ispod umetka. [0058] In fact, this invention is possible thanks to the high precision in handling the cuttings placed on the insert and/or under the insert.
[0059] U primeru izviđenja koji je detaljnije opisan (videti Fig.6 do 10), ovo je naročito poželjno pomoću sredstva 66 za napredovanje gomile 22, koje sadrži sredstvo za prethodno uklanjanje. [0059] In the scouting example described in more detail (see Fig. 6 to 10), this is particularly preferred by means 66 for advancing the stack 22, which includes means for pre-removal.
[0060] U poželjnom primeru izvođenja, sredstvo za napredovanje uključuje podiznu platformu 67 (dva ugla) za horizontalno nošenje poslednjeg isečka na dnu gomile 21 isečaka 22, i dizalice 68 za vertikalno pomeranje, kontrolisane od strane kontrolera 69 koji omogućava podizanje platforme izprogramiran prema uklanjaju isečaka, na primer svaka četiri isečka. Ova komanda kontroliše se optičkim sredstvom 70 za merenje. Određenije, ovo optičko sredstvo povezano je na način poznat sam po sebi sa sredstvom 71 za telemetrijsko merenje (pi) najgornjeg isečka 72 i sredstvom 73 za izračunavanje (mikroprocesor) trajektorije sredstva 39 za uklanjanje iz gomile u funkciji pomenutog položaja (pi),izvedenih da pokrenu kretanje pomenutog sredstva za uklanjanje iz gomile između položaja hvatanje (ravan 74) isečka i položaja za postavljanje na unapred određenu radnu stanicu, ovde u ovom slučaju na umetak, i da bi se tokom vremena kretanja (u maskiranom vremenu) izračunala trajektorija za sledeći položaj (pi+1) isečka i tako dalje. [0060] In a preferred embodiment, the means of advancement includes a lifting platform 67 (two corners) for horizontally carrying the last cut at the bottom of the pile 21 of cuts 22, and a crane 68 for vertical movement, controlled by a controller 69 that allows lifting the platform programmed according to the removal of cuts, for example every four cuts. This command is controlled by the optical means 70 for measurement. More specifically, this optical means is connected in a manner known per se to a means 71 for telemetric measurement (pi) of the uppermost clip 72 and a means 73 for calculating (microprocessor) the trajectory of the de-stacking means 39 as a function of said position (pi), designed to initiate the movement of said de-stacking means between the gripping position (plane 74) of the clip and the position of placing it on a predetermined workstation, here in this case on the insert, and to during the movement time (in the masked time) the trajectory for the next position (pi+1) of the slice is calculated and so on.
[0061] Dijagram u funkciji vremena je, na primer, sledećeg tipa: [0061] The diagram as a function of time is, for example, of the following type:
- inicijalizacija sa izborom vrednosti pomeranja u formatu koje se čuvaju u bazi podataka, - initialization with the selection of displacement values in the format stored in the database,
- kretanje robotizovane ruke u referentnom skladištu i u funkciji pomeranja od formata, - the movement of the robotic arm in the reference warehouse and in the function of moving from the format,
- očitavanje telemetrije iz početnog položaja ako je potrebno i/ili izračunavanje početnog položaja, - izračunavanje tekuće trajektorije - reading telemetry from the initial position if necessary and/or calculating the initial position, - calculating the current trajectory
- poravnavanje na referencu iz skladišta isečaka, - alignment to a reference from the snippet store,
- kada se dostigne položaj, onda izračunavanje dole na isečak prema prethodno određenim vrednostima ili prema telemetrijski određenim vrednostima, - when the position is reached, then calculation down to the slice according to previously determined values or according to telemetrically determined values,
- usisavanje usisnim glavama radi izvlačenja isečka, - suction with suction heads to extract the cutting,
- izvođenje trajektorije onda ako je bilo očitavanja telemetrijske visine, - execution of the trajectory if there was a reading of the telemetry height,
- izračunavanje povratne trajektorije i inače povlačenje parametara trajektorije u bazi podataka, - prekidanje vakuuma da bi se ispustio isečak na odgovarajuće mesto, - calculating the return trajectory and otherwise retrieving the trajectory parameters in the database, - breaking the vacuum to drop the clip at the appropriate place,
- izvođenje povratne trajektorije, - execution of the return trajectory,
- i ponovno pokretanje ciklusa. - and restarting the cycle.
[0062] Sredstvo 75 za prethodno uklanjanje obuhvata horizontalnu robotizovanu ruku 76 snabdevenu sa najmanje četiri usisne glave 77 za uklanjanje isečka 72, pri čemu je ruka pričvršćena za vertikalnu šipku 78 ekscentrično u odnosu na gomilu, smeštenu pored nje . [0062] Means 75 for pre-removal includes a horizontal robotic arm 76 equipped with at least four suction heads 77 for removing clippings 72, wherein the arm is attached to a vertical bar 78 eccentric to the stack, located next to it.
[0063] Šipka 78 je vođena i pričvršćena čaurom 79 na lanac 80 koji radi između položaja 81 u fantomu na Fig.6 i položaja 82 u fantomu na Fig.7, hvatanja i protresanja najgornjeg isečka sredstvom 83 za potiskivanje, položaja 84 (Fig.8) postavljanja isečka na pomenuto sredstvo 83 za potiskivanje, za hvatanje u ravni 74 i položaja 85 (Fig.9) protresanja na visini i bočno omogućavanje da sredstvo 39 za uklanjanje iz gomile može da uzme isečak 72. [0063] The rod 78 is guided and attached by a bushing 79 to a chain 80 which operates between position 81 in the phantom in Fig.6 and position 82 in the phantom in Fig.7, grasping and shaking the uppermost cut by means 83 for pushing, position 84 (Fig.8) placing the cut on said means 83 for pushing, for grasping in the plane 74 and position 85 (Fig.9) shaking at a height and laterally enabling the de-stacking means 39 to pick up the clippings 72.
[0064] Određenije, sredstvo 83 za potiskivanje obuhvata sa obe strane zapremine koju zauzima gomila 22, cevi 86, na primer, formirane od dve cevi koje imaju poprečni presek C-oblika čiji se otvor grana nalazi na strani gomile. [0064] More specifically, the pushing means 83 includes on both sides of the volume occupied by the pile 22, pipes 86, for example, formed by two pipes having a C-shaped cross-section whose branch opening is located on the side of the pile.
[0065] U ovim cevima postavljena su, tako da se translatorno kreću i paralelno granama C-oblika, respektivno, najmanje dva klizna graničnika 87 formirana sa metalnim krilima obezbeđenim u gornjem delu 88 graničnika 89 za ograničavanje periferije 90 isečka 72, da bi se precizno centrirao, i održao na pomenutim graničnicima u ograničenom položaju kada se pomeri iz svog položaja protresanja. [0065] In these tubes are placed, so that they move translationally and parallel to the branches of the C-shape, respectively, at least two sliding stops 87 formed with metal wings provided in the upper part 88 of the stop 89 to limit the periphery 90 of the clip 72, in order to precisely center it, and keep it on the said stops in a limited position when it moves from its shaking position.
[0066] Graničnici 87 se, na primer, aktiviraju sistemom malih cilindra sa povratnom oprugom (nije prikazana) da bi se vratili na nominalni položaj protresanja u mirovanju. [0066] The stops 87 are, for example, actuated by a system of small spring-return cylinders (not shown) to return to the nominal shaking position at rest.
[0067] Kontrolišu se od strane kontrolera 69 za pomeranje pomenutih graničnika između njihovog položaja ograničavanja i položaja protresanja. [0067] They are controlled by the controller 69 to move said stops between their limiting position and shaking position.
[0068] Kako bi se izmerio rad sredstava za prethodno uklanjanje i za uklanjanja iz gomile, podiže se gomila 22 isečaka i platforma fromirana od podupirača 67 koji podupiru poslednji isečak 91. Dolazi do tačke gde je u položaju koji može automatski da pokrene sredstvo 92 za držanje gomile u gornjem položaju. [0068] In order to measure the operation of the means for pre-removal and removal from the pile, the pile 22 of cuttings is raised and the platform formed by the supports 67 supporting the last cutting 91. It reaches a point where it is in a position that can automatically start the means 92 for holding the pile in the upper position.
[0069] Ovo sredstvo, na primer, obuhvata slobodne graničnike 93 koji se obrću između položaja 94 (videti Fig.6 do 9) i položaja 95 (videti Fig.10) u kom nose dno gomile pod dejstvom gravitacije. [0069] This means, for example, includes free stops 93 that rotate between position 94 (see Fig. 6 to 9) and position 95 (see Fig. 10) in which they carry the bottom of the pile under the influence of gravity.
[0070] Određenije, sredstvo 92 za držanje obuhvata graničnike 93 formirane slobodnim delom koji mogu da se obrću u odnosu na osu 96 integralno sa šipkom 97 za prilagođavanje visine pričvršćenom za ram 98 uređaja. [0070] More specifically, the holding means 92 comprises stops 93 formed by a free part which can rotate with respect to an axis 96 integrally with a rod 97 for adjusting the height attached to the frame 98 of the device.
[0071] Graničnici predstavljaju krajnji graničnik 99 izveden da kliza duž ivice gomile 100, pri čemu graničnik 99 ima, na primer, suštinski trouglasti poprečni deo koji formira tačku kontakta sa ivicom gomile. [0071] The stops represent an end stop 99 made to slide along the edge of the pile 100, wherein the stop 99 has, for example, a substantially triangular cross-section forming a point of contact with the edge of the pile.
[0072] Kada vrh graničnika 99 nije više u kontaktu sa ivicom gomile, jer je ona previsoko, pomenuta ivica ne drži se više i graničnik se obrće oko svoje ose 96 dejstvom gravitacije. [0072] When the top of the stopper 99 is no longer in contact with the edge of the pile, because it is too high, the said edge no longer holds and the stopper rotates around its axis 96 under the influence of gravity.
[0073] Zatim se podešava da se postavi u položaj 101 horizontalnog graničnika, u kom je poslednji isečak 102 u mirovanju, oslobađajući platformu formiranu od podupirača 67. [0073] Then it is adjusted to be placed in the position 101 of the horizontal stop, in which the last cut 102 is at rest, releasing the platform formed by the support 67.
[0074] Takođe je moguće spustiti je aktiviranjem dizalice za vertikalno pomeranje u njen početni donji položaj. Zatim se može zameniti na platformi novom gomilom isečaka, na primer, pritiskanjem na paletu. [0074] It is also possible to lower it by activating the crane for vertical displacement to its initial lower position. It can then be replaced on the platform with a new batch of clippings, for example, by pressing on the palette.
[0075] Zatim je dovoljno podići gomilu dok ne dođe u kontakt sa graničnicima 93, koji će se zatim obrtati dok poslednji isečak od ostatka gomile odozgo ne dođe u kontakt sa prvim isečkom gomile odozdo. [0075] It is then sufficient to raise the pile until it comes into contact with the stops 93, which will then rotate until the last cut of the rest of the pile from above comes into contact with the first cut of the pile from below.
[0076] Zbog toga je rekonstruisana u potpunosti gomila bez prekidanja utovara da bi se izradile kutije prema ovom pronalasku. [0076] Therefore, the pile was completely reconstructed without interrupting the loading to make the boxes according to the present invention.
[0077] Da bi se olakšalo odvajanje najgornjeg isečka pri velikoj brzini, izvedene su mlaznice za uduvavanje vazduha (nisu prikazane) koje su nagnute u odnosu na površinu najgornjeg isečka, a koje uduvavaju vazduh preko gornje strane isečka npr. pod relativnim pritiskom između 1 i 2 bara. [0077] In order to facilitate the separation of the uppermost cut at high speed, air blowing nozzles (not shown) which are inclined in relation to the surface of the uppermost cut, and which blow air over the upper side of the cut, e.g. under a relative pressure between 1 and 2 bar.
[0078] U nastavku će biti opisano izvođenje postupka i uređaja prema ovom pronalasku pozivajući se na Fig.2, 3 i 4 i 11 do 13. [0078] In the following, the execution of the method and device according to the present invention will be described with reference to Figs. 2, 3 and 4 and 11 to 13.
[0079] Iz skladišta 21 koje obuhvata vertikalnu gomilu 22 isečaka, najgornji isečak 24 dovodi se na unapred određenu visinu (Fig.2), zatim se pomenuti isečak potiskuje u njegov centar i drži se odvojenim od ostatka sredstvom za preprethodno uklanjanje kao što je naznačeno gore i, nakon povlačenja sredstva za prethodno uklanjanje, hvata se isečak (Fig.2) usisavanjem pomoću sredstva za uklanjanje iz gomile i za pomeranje isečka radi njegovog postavljanja na stanicu za obavijanje oko umetak. [0079] From the storage 21 comprising a vertical stack 22 of scraps, the uppermost scrap 24 is brought to a predetermined height (Fig. 2), then said scrap is pushed to its center and kept separated from the rest by means of pre-removal as indicated above and, after withdrawing the means of pre-removal, the scrap (Fig. 2) is grasped by suction by means of removal from the pile and to move the scrap to place it on the station for wrapping around the insert.
[0080] Određenije, uređaj obuhvata ruku 40 koja omogućava postavljanje isečka jednim pokretom nakon njegovog podizanja, u stanici za sklapanje iznad umetka (Fig.11). [0080] More specifically, the device comprises an arm 40 which allows the placement of the clip in one movement after its lifting, in the assembly station above the insert (Fig. 11).
[0081] Isečak 24 ili 43 (videti Fig.4) zatim se postavlja veoma precizno na umetak, a određenije panel 44 je postavljen na gornjoj strani 45 umetka, pri čemu se linije savijanja stavljaju iznad ivica umetka zahvaljujući visokoj preciznosti dobijenoj, s jedne strane, zbog početnog polaznog položaja isečka koji je na savršeno kalibrisanoj vertikalnoj gomili a, s druge strane, sposobnosti da se postigne savršeno postavljanje i pomeranje u desetinama milimetara u kordinatnom sistemu OXYZ u odnosu na ram uređaja. [0081] The cut 24 or 43 (see Fig. 4) is then placed very precisely on the insert, and more specifically the panel 44 is placed on the upper side 45 of the insert, where the bending lines are placed above the edges of the insert thanks to the high precision obtained, on the one hand, due to the initial starting position of the cut which is on a perfectly calibrated vertical pile and, on the other hand, the ability to achieve perfect placement and movement in tens of millimeters in coordinate system OXYZ in relation to the frame of the device.
[0082] Dalje, i kao što je prikazano na Fig.12 i 13 , obavijanje se izvodi oko umetka spuštanjem pritisnom pločom 36 donjeg panela 44’ naspramno gornjem panelu 44, zatim prijanjanjem krila 50 na posredni panel 52 oko dve donje ivice 53 umetka. [0082] Further, and as shown in Fig. 12 and 13, wrapping is performed around the insert by lowering the lower panel 44' with the pressure plate 36 against the upper panel 44, then by adhering the wings 50 to the intermediate panel 52 around the two lower edges 53 of the insert.
[0083] Prema ovom pronalasku, oni se uvek postavljaju na isto mesto u odnosu na ram, tako da (videti Fig.4 ) kada se umetak smanjuje da bi postao manji (npr. umetak 56 na Fig.4 ) kako bi se prilagodio različitim manjim isečcima, referentne ivice 52-53 uvek se održavaju na istom mestu, čime se u velikoj meri olakšava rad uređaja i naročito omogućava da se izbegne kretanje u visini cilindara 65 i ostalih pritisnih ploča. [0083] According to this invention, they are always placed in the same place in relation to the frame, so that (see Fig. 4 ) when the insert is reduced to become smaller (eg insert 56 in Fig. 4 ) in order to adapt to different smaller cuts, the reference edges 52-53 are always maintained in the same place, which greatly facilitates the operation of the device and especially allows to avoid movement in the height of the cylinders 65 and other pressure plates.
[0084] Kada se završi sklapanje i savijanje nastavaka na strani 110 umetka, kutija 111 se izbacuje kao što je prikazano na Fig.3. [0084] When the assembly and bending of the extensions on the side 110 of the insert is completed, the box 111 is ejected as shown in Fig.3.
[0085] Kada gomila stigne u gornji položaj, donji isečak gomile prelazi određeni nivo, kontroler detektuje nagibanje graničnika na način koji je poznat sam po sebi. [0085] When the stack reaches the upper position, the lower section of the stack exceeds a certain level, the controller detects the inclination of the stop in a manner known by itself.
[0086] Bez zaustavljanja uređaja, koji nastavlja da prazni gomilu preko graničnika, kolica se spuštaju i pomeraju u položaj da prime novu gomilu koja je na čekanju. [0086] Without stopping the device, which continues to empty the stack over the stop, the carriage is lowered and moved into position to receive the new stack that is waiting.
[0087] Ona se zatim potiskuje automatski na poznat način da bi se postavila na mesto ispod preostalog dela prethodne gomile. [0087] It is then pushed automatically in a known manner to place it in place below the remainder of the previous stack.
[0088] Zatim se nova gomila podiže da bi se integrisala sa ostatkom prethodne gomile, čime se izbegava bilo kakav prekid kontinuiteta formiranja kutija. [0088] Then a new pile is raised to integrate with the rest of the previous pile, thus avoiding any break in the continuity of the box formation.
[0089] Kako jeste i kao što sledi iz prethodno navedenog, ovaj pronalazak nije ograničen na primer izvođenja koji je posebno opisan. Naprotiv, on uključuje sve varijante a, naročito, isečke različitih oblika. [0089] As it is and as it follows from the foregoing, this invention is not limited to the exemplary embodiment that is specifically described. On the contrary, it includes all variants and, in particular, pieces of different shapes.
Claims (18)
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| PCT/FR2013/050220 WO2013114057A2 (en) | 2012-02-03 | 2013-02-01 | Method and device for forming a corrugated cardboard box around a mandrel with reference edge |
| EP13706617.1A EP2809507B1 (en) | 2012-02-03 | 2013-02-01 | Method and device for forming a corrugated cardboard box around a mandrel with reference edge |
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| EP3957449B1 (en) | 2011-11-10 | 2025-01-08 | Packsize LLC | Converting machine |
| US10093438B2 (en) | 2014-12-29 | 2018-10-09 | Packsize Llc | Converting machine |
| USD784806S1 (en) | 2015-01-16 | 2017-04-25 | Georgia-Pacific Corrugated Llc | Box |
| EP4596472A3 (en) * | 2016-06-16 | 2025-09-03 | Packsize LLC | A box template production system and method |
| US10850469B2 (en) | 2016-06-16 | 2020-12-01 | Packsize Llc | Box forming machine |
| US11242214B2 (en) | 2017-01-18 | 2022-02-08 | Packsize Llc | Converting machine with fold sensing mechanism |
| SE541921C2 (en) | 2017-03-06 | 2020-01-07 | Packsize Llc | A box erecting method and system |
| SE1750727A1 (en) | 2017-06-08 | 2018-10-09 | Packsize Llc | Tool head positioning mechanism for a converting machine, and method for positioning a plurality of tool heads in a converting machine |
| US11173685B2 (en) | 2017-12-18 | 2021-11-16 | Packsize Llc | Method for erecting boxes |
| US11247427B2 (en) | 2018-04-05 | 2022-02-15 | Avercon BVBA | Packaging machine infeed, separation, and creasing mechanisms |
| US11305903B2 (en) | 2018-04-05 | 2022-04-19 | Avercon BVBA | Box template folding process and mechanisms |
| DE112019003075T5 (en) | 2018-06-21 | 2021-03-25 | Packsize Llc | PACKAGING DEVICE AND SYSTEMS |
| SE543046C2 (en) | 2018-09-05 | 2020-09-29 | Packsize Llc | A box erecting method and system |
| US11524474B2 (en) | 2018-11-30 | 2022-12-13 | Packsize Llc | Adjustable cutting and creasing heads for creating angled cuts and creases |
| DE112020000348T5 (en) | 2019-01-07 | 2021-09-16 | Packsize Llc | Carton erecting machine |
| US11701854B2 (en) | 2019-03-14 | 2023-07-18 | Packsize Llc | Packaging machine and systems |
| CN113263770B (en) * | 2021-05-31 | 2023-07-18 | 深圳市艾福思自动化设备有限公司 | Automatic box folding machine |
| WO2024086287A1 (en) * | 2022-10-21 | 2024-04-25 | Westrock Shared Services, Llc | Methods and machine for forming a container with identification tag and identifying indicia |
| CN119141953B (en) * | 2024-11-21 | 2025-02-07 | 浙江正润机械有限公司 | Frame forming production line |
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| HUE039493T2 (en) | 2019-01-28 |
| SI2809507T1 (en) | 2019-01-31 |
| WO2013114057A3 (en) | 2013-10-10 |
| FR2986511B1 (en) | 2016-04-29 |
| ES2687019T3 (en) | 2018-10-23 |
| PT2809507T (en) | 2018-10-18 |
| PL2809507T3 (en) | 2019-04-30 |
| EP2809507A2 (en) | 2014-12-10 |
| HRP20181455T1 (en) | 2018-11-02 |
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