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KR900002920B1 - A process for the rebining of sundrops oil - Google Patents

A process for the rebining of sundrops oil Download PDF

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KR900002920B1
KR900002920B1 KR1019870001006A KR870001006A KR900002920B1 KR 900002920 B1 KR900002920 B1 KR 900002920B1 KR 1019870001006 A KR1019870001006 A KR 1019870001006A KR 870001006 A KR870001006 A KR 870001006A KR 900002920 B1 KR900002920 B1 KR 900002920B1
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evening primrose
primrose oil
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조진원
주종대
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태평양화학공업 주식회사
황영규
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
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Abstract

내용 없음.No content.

Description

달맞이꽃 기름의 정제방법Method of Purifying Evening Primrose Oil

본 발명은 달맞이꽃 씨앗으로부터 보다 안정한 방법으로 고순도의 달맞이꽃 기름을 추출, 정제하는 방법에 관한 것이다.The present invention relates to a method for extracting and purifying evening primrose oil of high purity from a evening primrose seed in a more stable manner.

달맞이꽃 씨앗은 알려진 바와같이 (JAOCS. Vol, 61, March 1984)의 약 15%의 단백질과 43%의 셀룰로즈 및 24%의 기름을 함유하고 있으며, 이 중 달맞이꽃 기름은 탄소수 16에서 18의 포화 및 불포화지방으로 구성되어 있다. 즉, 약 65-80%에 해당하는 리놀산과 8-14%에 해당하는 감마-리놀렌산 및 6-11%의 올레인산등 거의 대부분이 불포화지방으로 구성되어 있으며, 따라서 이들 불포화지방을 함유한 달맞이꽃 기름(월견초유)은 정제하는 과정이 매우 까다롭고 어려워 종래 공지의 방법으로 정제를 할 경우 제품의 품질이 조악하고 안정도가 나빠서 쉽게 변질되거나 수율이 좋지 못하여 이를 해결하려는 여러가지 정제 기술들이 개발되어 왔다.Evening primrose seeds, as known (JAOCS. Vol, 61, March 1984), contain about 15% protein, 43% cellulose and 24% oil, of which evening primrose oil contains 16 to 18 saturated and unsaturated carbon atoms. It is made up of fat. That is, almost all of them consist of unsaturated fats, such as linoleic acid (65-80%), gamma-linolenic acid (8-14%) and oleic acid (6-11%), and thus evening primrose oil containing these unsaturated fats ( Wol dog colostrum) is very difficult and difficult to purify the purification process by a conventionally known method has been developed a variety of refining techniques to solve this problem is poor quality or poor yield easily due to poor quality and stability of the product.

예컨대, JAOCS. Vol, 61, No. 3 March 1984에는 로울러를 사용하여 달맞이꽃 씨앗을 파쇄하고 노르말 헥산에 침지시켜 기름을 추출한 후 이를 수세하여 달맞이꽃 기름에 포함되어 있는 검(Gum) 물질을 제거하고, 감압하에서 용매를 증발 농축하는 방법에 대하여 기재되어 있다. 그러나 이 방법으로는 검물질만 제거되고, 달맞이꽃 기름의 변질원인이 되는 과산화물, 유리지방산 등은 제거하지 못할 뿐 아니라, 색상도 제거하지 못하는 등 결점이 있었다. 따라서 본 발명은 이와같은 결점을 감안하여 발명한 것으로서 추출된 달맞이꽃 기름을 탈색하고, 과산화물과 유리지방산을 선택적으로 분리 제거할 수 있도록 함을 특징으로 한 것인 바, 이와같은 본 발명방법을 보다 상세히 설명하면 다음과 같다.For example, JAOCS. Vol, 61, No. 3 March 1984 describes a method of crushing evening primrose seeds using a roller, immersing it in normal hexane, extracting oil, and washing it to remove gum material contained in evening primrose oil, and evaporating and evaporating the solvent under reduced pressure. It is described. However, this method has the drawback that only the test substance is removed, and not only peroxide and free fatty acid, which cause the degeneration of evening primrose oil, but also color cannot be removed. Therefore, the present invention was invented in view of the above-mentioned drawbacks, which is characterized by decolorizing the evening primrose oil and selectively separating and removing peroxides and free fatty acids. The explanation is as follows.

1. 추출 공정1. Extraction process

선별된 달맞이꽃 씨앗을 냉각수가 순환되는 로울러를 사용하여 파쇄하고 파쇄된 종자 1kg에 대하여 1ℓ 내지 4ℓ의 노르말헥산(이하 n-헥산으로 표기함)을 가하여 상온 상압에서 30분이상 교반한 후 이를 여과하여 달맞이꽃 기름을 함유하는 추출액을 얻는다.Selected evening primrose seeds were crushed using a roller circulating with cooling water, and 1 L to 4 L of normal hexane (hereinafter referred to as n-hexane) was added to 1 kg of the crushed seeds, followed by stirring at room temperature for at least 30 minutes, followed by filtration. Obtain an extract containing evening primrose oil.

2. 탈색 공정2. Decolorization Process

추출공정에서 얻은 n-헥산을 포함하고 있는 추출액에 활성탄 또는 활성백토를 달맞이꽃 기름의 1 -20중량% 가하고 역시 상온 상압하에서 30분 이상 교반하여 이를 여과한다. 이와같이 용액 상에서 탈색작업을 함으로써 흡착에 의한 달맞이꽃 기름의 손실을 막고, 교반과 여과를 용이하게 하여 다음표 1. 과 같이 고품질의 달맞이꽃 기름을 제조할 수 있었다.Activated charcoal or activated clay is added to the extract containing n-hexane from the extraction process, and 1-20% by weight of evening primrose oil is stirred and filtered at room temperature for 30 minutes or more. By decolorizing the solution in this way to prevent the loss of evening primrose oil by adsorption, easy stirring and filtration to produce a high-quality evening primrose oil as shown in Table 1.

[표 1] 달맞이꽃 기름의 탈색효과[Table 1] Bleaching Effect of Evening Primrose Oil

Figure kpo00001
Figure kpo00001

주: 1) Gardner 비색법에 의함(이하 동일)Note: 1) By Gardner colorimetric method

3. 이온교환공정3. Ion Exchange Process

가. 이온교환수지 준비공정end. Ion Exchange Resin Preparation Process

스티렌과 디비닐벤젠의 공중합체로 된 다공성 이온교환수지로서 양이온 수지는 활성기를 Na로, 음이온 수지는 Cl로 만들고 이를 부피비 1:2로 혼합 충전한다. 순도 80%이상의 에틸알코올로 이온교환수지탑을 충분히 세척한 후 이를 다시 n-헥산으로 세척하여 이온교환수지탑을 헥산용매 상태로 준비한다.Porous ion exchange resin made of a copolymer of styrene and divinylbenzene. The cationic resin is made of Na as the active group and the anionic resin is made of Cl. After sufficiently washing the ion exchange resin tower with ethyl alcohol having a purity of 80% or more, it is washed again with n-hexane to prepare the ion exchange resin tower in the hexane solvent state.

나. 이온교환처리방법I. Ion exchange treatment method

탈색 완료한 달맞이꽃 기름 추출액을 상온에서 이온 교환탑에 통과시키면 산패의 주원인인 유리 지방산이 다음과 같은 과정을 거쳐 이온 교환수지로 치환, 제거된다.Passing the decolorized evening primrose oil extract through an ion exchange column at room temperature, the free fatty acid, which is the main cause of rancidity, is replaced and removed by the ion exchange resin through the following process.

유리지방산 :

Figure kpo00002
Free Fatty Acids:
Figure kpo00002

양이온수지 : -SO3Na+H+→ -SO3H+Na+ Cationic resin: -SO 3 Na + H + → -SO 3 H + Na +

음이온수지 : -NR'3Cl+RCOO-→ -NR'3OCOR+Cl- Anion resin: -NR '3 Cl + RCOO - → -NR' 3 OCOR + Cl -

(R' : 메틸기, R : 알킬기)(R ': methyl group, R: alkyl group)

따라서 추출액의 pH는 변화없이 용액중에 포함되어 있는 지방산과 과산화물을 열적 조작을 하지 않고 선택적으로 제거하여 다음표 2.에서 보는 바와같이 고순도, 양질의 추출액을 제조할 수 있다.Therefore, the pH of the extract can be selectively removed without thermal manipulation of fatty acids and peroxides contained in the solution without changing the high purity, high quality extract can be prepared as shown in Table 2.

[ 표 2] 달맞이꽃 기름의 이온교환효과[Table 2] Ion Exchange Effect of Evening Primrose Oil

Figure kpo00003
Figure kpo00003

주: 1) 사용시료는 활성탄 10%로 탈색한 추출액임Note: 1) The sample used is an extract bleached with 10% activated carbon.

다. 이온교환수지 재생공정All. Ion exchange resin regeneration process

이온교환능력이 소모된 수지는 재생하여 계속 사용이 가능하다. 즉, 준비 공정의 역순으로 n-헥산 용매 상태의 수지탑을 순도 80%이상의 에틸알코올로 충분히 세척하고 이를 다시 물로서 세척한 후 통상의 이온 교환수지 재생방법에 의하여 재생한다.Resin that has been depleted in ion exchange capacity can be recycled and used continuously That is, in the reverse order of the preparation process, the resin tower in the n-hexane solvent state is sufficiently washed with ethyl alcohol having a purity of 80% or more, and washed again with water, and then regenerated by a conventional ion exchange resin regeneration method.

4. 증발농축공정4. Evaporative Concentration Process

이온교환을 완료한 추출액을 1.2㎛이하의 정밀여과기를 사용하여 불순물을 제거하고 755mmHg 진공이상의 고진공과 50℃의 이하의 온도에서 증발 농축하여 n-헥산을 분리하면 순수한 달맞이꽃 기름을 얻을 수 있다. 이와같은 달맞이꽃 기름 정제방법을 사용함으로써 종래 공지의 방법을 이용할 때 발생하였던 과산화물 및 유리지방산으로 인한 산패 문제를 해결할 수 있고, 색소를 제거함으로써 제품의 가치를 높일 수 있으며, 설비와 작업이 용이하여 저렴한 가격으로 고순도의 달맞이꽃 기름을 제조할 수 있다.The ion exchange-extracted extract is removed by using a precision filter of 1.2 ㎛ or less, and concentrated by evaporation at high vacuum above 755mmHg vacuum and below 50 ℃ to obtain n-hexane to obtain pure evening primrose oil. By using the evening primrose oil refining method, it is possible to solve the rancidity problem caused by peroxides and free fatty acids, which have occurred when using a conventionally known method. High-purity evening primrose oil can be produced at a price.

[실시예 1]Example 1

선별된 달맞이꽃 씨앗 1kg을 냉각수가 순환되는 2단 롤밀을 사용하여 파쇄하고 여기에 2ℓ의 n-헥산을 가하여 30분간 상온 상압에서 교반한 후 이를 여과한 추출액에 20g의 활성탄을 가하고 다시 30분간 교반하여 탈색, 여과한다. 탈색된 용액을 Na의 활성기를 가진 양이온수지 0.2ℓ와 Cl의 활성기를 가진 음이온수지 0.4ℓ로 혼합 충전된 직경 35mm 이온교환수지탑에 분당 20ml의 유속으로 통과시키고 1.2㎛이하의 정밀 여과를 행한 후 755mmHg 진공과 45℃에서 n-헥산을 증발시켜 다음표 3.에서 보는 바와 같은 고순도의 달맞이꽃 기름 약 200g을 얻었다.1 kg of selected evening primrose seeds were crushed using a two-stage roll mill with cooling water circulated, and 2 liters of n-hexane were added thereto, stirred at room temperature for 30 minutes, and 20 g of activated carbon was added to the filtered extract and stirred for 30 minutes. Decolorize and filter. The decolorized solution was passed through a 35 mm diameter ion exchange resin column filled with 0.2 l of cationic resin with Na active group and 0.4 l of anionic resin with Cl active group at a flow rate of 20 ml per minute, followed by precise filtration of 1.2 μm or less. N-hexane was evaporated at 755 mmHg vacuum and 45 ° C. to obtain approximately 200 g of evening primrose oil as shown in Table 3.

[실시예 2]Example 2

선별된 달맞이꽃 씨앗 1kg을 냉각수가 순환되는 2단 롤밀을 사용하여 파쇄하고 여기에 3ℓ의 n-헥산을 가하여 1시간동안 상온 상압하에서 교반한 후 이를 여과한 추출액에 20g의 활성백토를 가하고 다시 30분간 교반하여 탈색, 여과한다.1 kg of selected Evening Primrose seeds were crushed using a two-stage roll mill with cooling water circulated, and 3 liters of n-hexane were added thereto, stirred at room temperature for 1 hour. Stirring decolorize and filter.

탈색된 용액을 Na의 활성기를 가진 양이온수지 0.2ℓ와 Cl의 활성기를 가진 음이온수지 0.4ℓ로 혼합 충전된 이온교환수지탑에 분당 15ml의 유속으로 통과시키고 1.2㎛이하의 정밀 여과를 행한 후 755mmHg 진공과 45℃에서 n-헥산을 증발시켰더니 다음 표 3.에서 보는 바와같이 고순도의 달맞이꽃 기름 약 220g을 얻을 수 있었다.The decolorized solution was passed through an ion exchange resin tower filled with 0.2 l of cationic resin with Na active group and 0.4 l of anionic resin with Cl active group at a flow rate of 15 ml per minute, followed by precise filtration of 1.2 μm or less, and then vacuum 755 mmHg. After evaporating n-hexane at 45 ° C., about 220 g of evening primrose oil was obtained as shown in Table 3.

[표 3] 실시예 1,2에서의 달맞이꽃 기름 정제효과[Table 3] Evening Primrose Oil Purification Effect in Examples 1 and 2

Figure kpo00004
Figure kpo00004

주: 1) JAOCS. Vol, 61, No. 3 March 1984의 방법에 준함Note: 1) JAOCS. Vol, 61, No. In accordance with the method of 3 March 1984

Claims (3)

달맞이꽃 기름을 노르말헥산에 용해하여 활성탄이나 활성백토로 탈색한 다음 양이온교환수지와 음이온교환수지가 혼합 충전된 이온교환수지탑에 통과시키는 달맞이꽃 기름의 정제방법.A method of purifying evening primrose oil by dissolving evening primrose oil in normal hexane and discoloring it with activated carbon or activated clay and then passing it through an ion exchange resin tower filled with a cation exchange resin and an anion exchange resin. 제 1 항에 있어서, 양이온교환수지는 활성기가 Na이고, 음이온교환수지는 활성기가 Cl인 달맞이꽃 기름의 정제방법.The method for purifying evening primrose oil according to claim 1, wherein the cation exchange resin has Na as an active group and the anion exchange resin as Cl. 제 1 항에 있어서, 수용액 상태의 이온교환수지탑을 순도 80% 이상의 에틸알콜로 세척한 다음 노르말헥산으로 재차 세척한 후 탈색 달맞이꽃 기름을 통과시키는 달맞이꽃 기름의 정제방법.The method for purifying evening primrose oil according to claim 1, wherein the ion exchange resin tower in an aqueous solution is washed with ethyl alcohol having a purity of 80% or more, and then washed again with normal hexane and then passed through a decolorized evening primrose oil.
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