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KR900004488A - 자동차 내부패널 및 이의 제조방법 - Google Patents

자동차 내부패널 및 이의 제조방법 Download PDF

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Publication number
KR900004488A
KR900004488A KR1019890013919A KR890013919A KR900004488A KR 900004488 A KR900004488 A KR 900004488A KR 1019890013919 A KR1019890013919 A KR 1019890013919A KR 890013919 A KR890013919 A KR 890013919A KR 900004488 A KR900004488 A KR 900004488A
Authority
KR
South Korea
Prior art keywords
substrate
surface layer
die
panel
pocket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
KR1019890013919A
Other languages
English (en)
Inventor
레슬리 로라치 마일로
제임스 홀 윌리암
Original Assignee
아키라 나카야마
브리지스톤 오스트레일리아 리미티드
디인 존 리치
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 아키라 나카야마, 브리지스톤 오스트레일리아 리미티드, 디인 존 리치 filed Critical 아키라 나카야마
Publication of KR900004488A publication Critical patent/KR900004488A/ko
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/20—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for porous or cellular articles, e.g. of foam plastics, coarse-pored
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1257—Joining a preformed part and a lining, e.g. around the edges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
    • B29C44/16—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining shaped by the expansion of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/74—Moulding material on a relatively small portion of the preformed part, e.g. outsert moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0237—Side or rear panels
    • B60R13/0243—Doors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2313/00—Use of textile products or fabrics as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3014—Door linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0281—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners made of a plurality of visible parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0287—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners integrating other functions or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0293—Connection or positioning of adjacent panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

내용 없음

Description

자동차 내부패널 및 이의 제조방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 자동차 도어의 내부패널을 나타낸 사시도.
제2도는 제1도의 면 2-2-2-2에 대한 단면도.
제5도는 제조단계를 나타낸 개략도.

Claims (15)

  1. 자동차 내부패널을 제조하는 방법에 있어서 다음과 같은 단계로 구성된 제조방법. (a) 처음 2개로 된 다이세트중 하나의 다이에 보강 섬유를 놓고 성형가능 플라스틱물질을 이 다이에 적용하며, (b) 다이세트를 닫아서 플라스틱물질의 성형하는동안 이 상태를 유지시키고, (c) 다이세트를 열고 섬유에 의해서 보강된 플라스틱물질로서 구성된 성형기질을 제거하며, (d) 두 번째 다이세트의 한쪽 다이에 탄성체를 분사하고 이 탄성체를 경화하여 패널의 표층을 형성시키고, 성형가능한 포말형성 플라스틱물질을 최소한 일부의 표층위에 적용시켜서 성형된 기질을 두 번째 다이세트에 놓고, 이 다이세트를 닫아서 표층의 발포 및 성형과정동안 닫은 채로 유지시키고, (e) 두 번째의 다이세트로부터 패널을 제거하고 또한 여분의 물질을 제거한다.
  2. 제1항에 있어서, 포켓형성플러그를 첫 번째 다이세트에 이격하여 유지시키고 플러그와 다이사이에 보강섬유를 삽입시켜서 성형가능 플라스틱이 부분적으로 포켓형성 플러그를 감싸는 것을 포함하고 있는 제조방법.
  3. 제2항에 있어서, 포켓형성 플러그를 다이로부터 돌출된 핀위로 접촉시킴으로써 한쪽 다이에 유지시키는 것을 포함하고 있는 제조방법.
  4. 제2 또는 제3항에 있어서, 제1항의 e 단계후의 기질에 형성된 포켓으로부터 플러그를 제거하는 단계를 포함하고 있는 제조방법.
  5. 상기 어느 한 항에 있어서, 직물 패널을 제1항의 c 단계후 d 단계전에 기질에 응착시키는 것을 포함하고 있는 제조방법.
  6. 제5항에 있어서, 기질로부터 직물 패널에 걸친 평면에 탄성체의 표층을 형성시켜서 표층의 돌출된 블리스터를 형성시키고 제1항의 e 단계에서 여분의 물질을 제거할 때 이 블리스터를 제거하는 것을 포함하고 있는 제조방법.
  7. 제5항에 있어서, 직물패널을 제1항의 d 단계에서 기질의 모서리 부근에서 직물패널과 접촉되는 주변 블레이드를 갖는 기질을 향해 밀어내는 것을 포함하고 있는 제조방법.
  8. 상기 어느 한 항에 있어서, 제1항의 e 단계후에 표층에 카페트로 된 패널을 응착시키는 것을 포함하고 있는 제조방법.
  9. 상기 어느 한 항에 있어서, 제1항의 d 단계에 따른 탄성체의 분사에 앞서 두 번째 다이세트의 한쪽 다이에 유색필름을 분사하는 것을 포함하고 있는 제조방법.
  10. 상기 어느 한 항에 있어서, 금속스트립을 제1항의 b 단계에 앞서 첫 번째 다이세트에 놓고 금속스트립의 한쪽 부분으로만 몰딩하고 기질로부터 돌출된 금속스트립을 충분히 남겨서 벨트라인에 대한 부착수단을 제공하도록 하는 것을 포함하고 있는 제조방법.
  11. 상기 항에 의해서 제조된 도어 내부패널.
  12. 유리섬유로서 보강된 단단한 포말 폴리우레탄으로 이루어진 몰딩기질, 탄성체의 표층, 표층과 패널의 최소한 일부에 걸쳐 뻗어있는 기질사이의 연한 탄력성의 폴리우레탄 포말로서 구성되어 있고 표층이 기질에 응착되어 있으며 직물이 기질에 응착되고 표층으로서 덮어있지 않으며, 카페트가 표층에 응착되어 있는 도어 내부패널.
  13. 제11항에 있어서, 기질은 후막 및 이와함께 포켓을 이루는 포켓막으로 구성되어 있고 탄성체의 표층이 포켓막의 외면위로 뻗어있는 도어 내부패널.
  14. 대체로 첨부도면을 참조하여 상기 기술한 것과 같은 자동차 내부패널의 제조방법.
  15. 대체로 첨부도면을 참조하여 상기 기술한 것과 같은 자동차 도어의 내부패널.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019890013919A 1988-09-27 1989-09-27 자동차 내부패널 및 이의 제조방법 Withdrawn KR900004488A (ko)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AUPJ0617 1988-09-27
AUPJ061788 1988-09-27
AUPJ160688 1988-11-24
AUPJ1606 1988-11-24

Publications (1)

Publication Number Publication Date
KR900004488A true KR900004488A (ko) 1990-04-12

Family

ID=25643550

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019890013919A Withdrawn KR900004488A (ko) 1988-09-27 1989-09-27 자동차 내부패널 및 이의 제조방법

Country Status (5)

Country Link
US (1) US5073318A (ko)
EP (1) EP0361740A3 (ko)
JP (1) JPH02127028A (ko)
KR (1) KR900004488A (ko)
CA (1) CA1322565C (ko)

Cited By (1)

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US5073318A (en) 1991-12-17

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