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KR20050080105A - Styropor hwangto board - Google Patents

Styropor hwangto board Download PDF

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Publication number
KR20050080105A
KR20050080105A KR1020050062695A KR20050062695A KR20050080105A KR 20050080105 A KR20050080105 A KR 20050080105A KR 1020050062695 A KR1020050062695 A KR 1020050062695A KR 20050062695 A KR20050062695 A KR 20050062695A KR 20050080105 A KR20050080105 A KR 20050080105A
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South Korea
Prior art keywords
waste
schiropol
loess
building
mixed
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KR1020050062695A
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Korean (ko)
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KR100650229B1 (en
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곽의상
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주식회사 대양스치로폴
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Building Environments (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

본 발명은 스치로폴 및 황토, 폐종이를 작은 원형입자로 분쇄, 혼합 가공하여 만든 후 백시멘트, 바인더(항균제포함)를 혼합하여 건축내장재 및 건축용 판넬를 제작, 생산하기 위한 스치로폴 황토보드의 제조방법으로 본 발명의 제조공정은 폐스치로폴 50%, 황토 20%, 백시멘트 20%, 폐종이 5%, 바인더 5%(항균제포함)를 혼합한 후 혼합되어진 원료를 성형틀에 투입하여 판넬 및 블록을 압축성형 시킨 다음 70~80℃의 고온으로 24시간 열풍건조기에서 양생시켜 제조함을 특징으로 한다.The present invention is made by crushing, mixing and processing Schiropol and loess, waste paper into small circular particles, and then mixed with cement and binder (including antimicrobial agent) to produce and produce Schiropol loess board for building interior materials and building panels. In the manufacturing process of the present invention, 50% of waste Schiropol, 20% of ocher, 20% of white cement, 5% of lung species, 5% of binder (including antimicrobial agent) are mixed, and then the mixed raw materials are put into a mold to compress the panel and the block. It is characterized in that it is produced by curing in a hot air dryer for 24 hours at a high temperature of 70 ~ 80 ℃.

이와같은 본 발명은 건축용 내장제 및 판넬로 이용되어지며 폐기물로 버려지는 폐스치로폴과 황토, 폐종이를 이용함으로써 환경오염의 방지에 이바지하며 저렴한 가격으로 방음, 단열, 방습효과가 있고 황토에 의한 원적외선의 방출효과로 웰빙 효과(well-Being)도 예상되며 기존의 석고보드에 대응한 건축 내장제 및 판넬을 제조할 수 있는 이점이 있다.The present invention is used as a building interior and panel for building and by using waste Schiropol, loess, waste paper, which is discarded as waste, it contributes to the prevention of environmental pollution, and has soundproofing, heat insulation, moisture proof effect at low price, A well-being effect is also expected due to the release effect, and there is an advantage of manufacturing a building interior material and a panel corresponding to the existing gypsum board.

Description

스치로폴 황토보드{Styropor Hwangto Board}Styropor Hwangto Board

본 발명은 스치로폴 및 황토, 백시멘트, 폐종이, 바인더 및 항균제를 주 원료로 하여 건축 내장제 및 판넬 등을 생산하기 위한 스치로폴 황토보드의 제조방법에 관한 것이다.The present invention relates to a method for producing Schiropol ocher boards for producing building linings, panels, etc., using Schiropol and loess, white cement, waste paper, binders and antibacterial agents as main raw materials.

종래 일반적으로 사용되고 있는 건축자재인 벽돌, 블록, 판넬 등은 주원료가 시멘트와 모래가 혼합된 콘크리트제품과 석고보드가 주류를 이루고 있는 데, 이는 중량이 무겁고 생산원가가 비싸며 단열효과가 떨어지는 등의 문제점이 있고 새로운 자재에 의한 유해 기체발생으로 새집증후군에 의한 건강 유해성과 방음효과가 미약하다는 문제점이 있다Brick, block, and panel, which are generally used construction materials, are mainly composed of concrete products and gypsum board, in which cement and sand are mixed, which is heavy, expensive, and insulated. In addition, due to the generation of harmful gases from new materials, there is a problem that the health hazard and sound insulation effect of the sick house syndrome is weak.

본 연구에서는 이와 같은 종래의 건축용 내장재의 문제점을 해결하기 위하여 개발하고자 하며 폐기물로 버려지는 폐스치로폴과 폐종이를 분쇄시켜 미세한 입자로 가공하여 혼합하고 여기에 백시멘트, 황토, 바인더 및 항균제를 투입하여 최적의 혼합비율로 성형 제조한다.In this study, we are trying to develop to solve the problems of the conventional building interior materials. The waste Styropol and waste paper which are thrown away as waste are processed into fine particles, mixed with white cement, loess, binder and antibacterial agent. Molding is made at the optimum mixing ratio.

본 연구에서 원료로 사용되는 폐스치로폴은 사용 후 버려지는 스티로폴을 수거하여 작은 원형입자로 분쇄, 가공하여 사용하고, 폐종이는 제지회사나 종이제품 제조공장에서 폐품으로 버려지는 종이를 분쇄시켜 미세한 입자로 가공하여 사용한다.Waste Styropol used as raw material in this study is used to collect styropol which is discarded after use, and to crush and process it into small circular particles, and waste paper is pulverized paper that is discarded as waste in paper companies or paper product manufacturing plants It is processed by using.

이하 본 발명의 제조공정을 실시 예에 의하여 상세히 설명하면 다음과 같다.Hereinafter, the manufacturing process of the present invention will be described in detail with reference to Examples.

(( 실시예Example ))

재 료material 중 량weight 비 고Remarks 폐스치로폴 Waste Schiropol 50%50% 입자크기 2.5mm이하Grain size less than 2.5mm 황토 ocher 20%20% 분말(고운입자)Powder (fine particle) 백시멘트 Back cement 20%20% 시중에 판매되어지는 제품Commercially available products 폐종이 Lung paper 5%5% 수거 후 잘게 분쇄Finely crushed after collection 바인더(항균제2%) Binder (2% antibacterial) 5%5% 건축용 바인더 및 항균제Building Binders and Antibacterials

상기원료를 혼합하여 제조되는 본 발명의 제조공정을 설명하면 다음과 같다.Referring to the manufacturing process of the present invention prepared by mixing the raw materials are as follows.

1. 폐스치로폴을 수거 후 분쇄기로 잘게 분쇄하여 입경이 2.5mm이하로 한다.1. After collecting the waste sciropol, finely grind it with a grinder to make the particle diameter less than 2.5mm.

2. 폐종이를 수거 후 분쇄시켜 미세한 입자로 가공하여 물에 24시간 불려둔다.2. The waste paper is collected and pulverized into fine particles and soaked in water for 24 hours.

3. 황토를 분말상태의 고운입자만을 채로 거른다.3. Filter the ocher with only fine particles in powder form.

4. 폐스치로폴입자와 폐종이를 혼합 후 가는 입자의 황토를 첨가하고 백시멘트를 첨가한다.4. After mixing waste sciropol particles and waste paper, add ocher of fine particles and add back cement.

5. 거기에 건축용 바인더 및 항균제(액체)를 첨가하여 잘 혼합하여 준다.5. Add building binder and antibacterial agent (liquid) and mix well.

6. 혼합한 원료를 일정한 성형틀에 주입한 후 압축기로 최대한 압축시켜준다.6. Inject the mixed raw materials into the mold and compress them with a compressor.

7. 혼합된 원료를 70~80℃ 고온에서 24시간 건조기에서 양생시켜 완제품을 제조한다.7. The mixed raw materials are cured in a dryer for 24 hours at 70 ~ 80 ℃ high temperature to produce the finished product.

상기와 같은 공정을 거쳐 제조되는 본 발명의 Of the present invention manufactured through the process as described above 판넬은The panel is 폐스치로폴과Waste Schiropol 폐종이Lung paper , 황토를 Ocher 주 원료로As main raw material 사용되어지기To be used 때문에 다음과 같은 장점이 있다. Because of the following advantages.

1. 실내의 습도를 조절해 주며, 보드에 곰팡이가 생기지 않는다. 1. It controls the humidity of the room, and mold does not form on the board.

2. 전기 자장을 일으키지 않는다.2. It does not generate an electric magnetic field.

3. 폐스치로폴과 폐종이가 50%이상 혼합되므로 중량이 가볍다. 3. It is light in weight because more than 50% of waste Schiropol and waste paper are mixed.

4. 단열, 방음, 방습효과가 뛰어나다.4. Excellent insulation, soundproofing, and moisture proofing effect.

5. 섬유질인 폐종이가 골고루 혼합되므로 크랙이 발생되지 않는다.5. The fibrous lung paper is mixed evenly so there is no crack.

6. 황토에 의한 원적외선이 방출되므로 건강에 유익하다.6. It is good for health because far infrared ray is emitted by ocher.

7. 폐스치로폴과 폐종이를 50%이상 사용하므로 자원재활용 측면에서 효과가 있다.7. It is effective in recycling resources because it uses more than 50% of waste Schiropol and waste paper.

8. 가격이 저렴하다.8. The price is low.

본 발명은 건축물의 내장재로써 난연성이 우수하며, 벽체의 단열재, 방음제 및 방습제로 사용이 되고, 기존 석고보드에 비해 , 재료의 최적의 혼합비 결정에 의한 원가가 저렴하고 폐품의 재활용 측면에서 환경오염을 감소시킬 수 있는 친 환경제품 개발에 있다.The present invention has excellent flame retardancy as interior materials of buildings, and is used as insulation, sound insulation and desiccant of walls, and compared to existing gypsum board, the cost is low by the optimal mixing ratio of materials and environmental pollution in terms of recycling of waste products. The development of environmentally friendly products that can be reduced.

1. 폐스치로폴, 폐종이를 수거하여 잘게 파쇄하여 혼합한다.1. Collect waste Schiropol and waste paper, finely crush and mix.

2. 접착제(항균제)와 황토, 백시멘트를 혼합한다.2. Mix the adhesive (antibacterial agent) with ocher and white cement.

3. 혼합된 원료를 성형틀에 투입하여 압축사출한다.3. Insert the mixed raw materials into the molding mold and compress them.

4. 성형품을 70~80℃에서 양생후 완제품을 제조한다.4. After curing the molded product at 70 ~ 80 ℃, manufacture the finished product.

Claims (1)

본 발명의 개발제품인 스티로폴 황토보드의 최적 혼합비로는 폐스치로폴 50%, 황토 20%, 백시멘트 20%, 폐종이 5%, 바인더(항균제2%) 5%이며 최적혼합비율로 혼합되어진 원료를 성형틀에 투입하여 판넬 및 블록을 성형한 다음 열풍건조기에서 70~80℃의 고온으로 24시간 양생시켜 제조함을 특징으로 하는 스치로폴 황토보드의 제조방법.The optimal mixing ratio of the styropol ocher board, the product of the present invention, is made of 50% of waste Schiropol, 20% of ocher, 20% of back cement, 5% of waste species, 5% of binder (2% of antibacterial agent) and molding of raw materials mixed at the optimum mixing ratio Method of manufacturing Schiropol loess board characterized in that the panel and the block is molded into a mold and then cured at a high temperature of 70 ~ 80 ℃ 24 hours in a hot air dryer.
KR1020050062695A 2005-07-12 2005-07-12 Schiropol Ocher Board Expired - Fee Related KR100650229B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020050062695A KR100650229B1 (en) 2005-07-12 2005-07-12 Schiropol Ocher Board

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Application Number Priority Date Filing Date Title
KR1020050062695A KR100650229B1 (en) 2005-07-12 2005-07-12 Schiropol Ocher Board

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KR20050080105A true KR20050080105A (en) 2005-08-11
KR100650229B1 KR100650229B1 (en) 2006-11-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7429410B2 (en) 2004-09-20 2008-09-30 Applied Materials, Inc. Diffuser gravity support
US9200368B2 (en) 2004-05-12 2015-12-01 Applied Materials, Inc. Plasma uniformity control by gas diffuser hole design

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9200368B2 (en) 2004-05-12 2015-12-01 Applied Materials, Inc. Plasma uniformity control by gas diffuser hole design
US7429410B2 (en) 2004-09-20 2008-09-30 Applied Materials, Inc. Diffuser gravity support

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