KR101745867B1 - Spoke type rotor - Google Patents

Abstract

The spoke type rotor has a rotating shaft; A core including a rotating shaft holder portion for fixing an outer circumferential surface of the rotating shaft, a neck portion extending radially from the outer surface of the rotating shaft holder portion, and a magnetic flux barrier portion projecting in a fan shape from each of the neck portions; A permanent magnet coupled between adjacent magnetic flux barrier portions and spaced apart from an outer peripheral surface of the rotary shaft holder portion to form an air layer; And a second permanent magnet disposed at one end of the core and covering at least a part of the permanent magnet, a second permanent magnet disposed at the other end opposite to the one end of the core, And a permanent magnet separation preventing unit having a separation preventing portion and a connecting portion connecting the first and second permanent magnet detachment preventing portions through the air layer.

Description

Spoke Type Rotor {SPOKE TYPE ROTOR}

In particular, the present invention relates to a spoke type rotor, and more particularly, to a spoke type rotor, in which the temperature of a rotating shaft holder portion is raised by magnetic saturation of a rotating shaft holder portion into which a rotating shaft is press- Spoke type rotors.

BACKGROUND ART Generally, a motor is a device that generates rotational force using electric energy, and a motor is used in various devices throughout the industry.

The motor includes a stator wound with a coil and a rotor disposed in the hollow of the stator and including a permanent magnet.

The rotor of the motor is classified into a SPM (Surface Permanent Magnet) type rotor, an IPM (Interior Permanent Magnet) type rotor and a spoke type type rotor according to the arrangement of permanent magnets.

The SPM type rotor has a permanent magnet attached to the core surface of the rotor, which has relatively low noise and vibration, but has good turning power. However, it can easily control the detachment of the permanent magnet and the mechanical rigidity at the time of high- .

In the case of the IPM type rotor, the permanent magnet is inserted and fixed in the hole passing through the core, and the torque and the output are increased as compared with the SPM type rotor.

Spoke type rotors have higher torque than IPM type rotors, improve motor efficiency and have high output characteristics.

Korean Utility Model Appln. Utility Model No. 20-2015-0003587 discloses a spoke type motor rotor in a spoke type motor rotor (published on Oct. 2, 2015).

The spoke type motor rotor includes a core coupled to the shaft, a plurality of slots formed in the stator on the outer side of the rotor for embedding the several ferrite magnets in the radial spoke type, There is disclosed a rotor core in which a plurality of ferrite magnets are embedded in a radial spoke type in which protruding locking protrusions are formed on opposite sides of the slot end to prevent the ferrite magnet from being separated from the core when the rotor rotates at a high speed.

However, in the case of the motor rotor of the spoke type, when the ring portion is first magnetically saturated before the connection portion protruded from the outer circumferential surface of the ring portion into which the rotation shaft is inserted, the temperature of the ring portion is raised, The coupling force between the ring portion and the ring portion is greatly reduced, causing rotation slip of the rotation shaft and the ring portion, or breakage of the rotor.

Also, in the case of the spoke type motor rotor, when the dimensions of the ring portion into which the rotation shaft is inserted and the connection portion protruding from the outer circumferential surface of the ring portion are not optimized, the ineffective magnetic flux which can not be used for the rotational force is increased to decrease the efficiency and torque of the motor .

Also, in the case of the spoke type rotor, the permanent magnet is embedded in the slot and fixed, but the permanent magnet may be moved to both ends of the core or the permanent magnet may be detached to cause breakage of the permanent magnet or the rotor.

Korean Utility Model No. 20-2015-0003587, spoke type motor rotor (disclosed on October 2, 2015)

The present invention provides a spoke type rotor that prevents or suppresses a rise in temperature due to magnetic saturation at a portion where a rotation shaft is press-fitted, thereby preventing a reduction in a coupling force of a rotation shaft and a portion where the rotation shaft is press-

The present invention can reduce the efficiency and torque of the motor by preventing the increase of the ineffective magnetic flux which can not be used for the rotational force by optimizing the dimension of the connecting portion protruding from the outer circumferential surface of the portion where the rotating shaft is press- Thereby providing a rotor.

The present invention provides a spoke type rotor in which a permanent magnet that is likely to be released to the outside during high-speed rotation or a permanent magnet is prevented from being displaced or dislocated.

In one embodiment, the spoke type rotor comprises a rotating shaft; A core including a rotating shaft holder portion for fixing an outer circumferential surface of the rotating shaft, a neck portion extending radially from the outer surface of the rotating shaft holder portion, and a magnetic flux barrier portion projecting in a fan shape from each of the neck portions; A permanent magnet coupled between adjacent magnetic flux barrier portions and spaced apart from an outer peripheral surface of the rotary shaft holder portion to form an air layer; And a second permanent magnet disposed at one end of the core and covering at least a part of the permanent magnet, a second permanent magnet disposed at the other end opposite to the one end of the core, And a permanent magnet separation preventing unit having a separation preventing portion and a connecting portion connecting the first and second permanent magnet detachment preventing portions through the air layer.

The width of the neck portion is set to 0.5 mm or less to 5% of the length of the permanent magnet so as to reduce leakage of the magnetic flux generated in the permanent magnet of the spoke type rotor.

The width of the rotating shaft holder of the spoke type rotor is 80% or more of the width of the neck portion to the width of the neck portion.

Spoke type rotor is formed integrally with the first permanent magnet detachment prevention portion and the other end opposite to the one end of the connection portion is inserted into the groove formed in the second permanent magnet detachment prevention portion .

The planar area of the connecting portion of the spoke type rotor is formed to be smaller than the planar area formed by the permanent magnet, the rotating shaft holder portion and the neck portion.

The planar area of the connecting portion of the spoke type rotor is formed to be the same as that formed by the permanent magnet, the rotating shaft holder portion and the neck portion.

The first and second permanent magnet separation preventing portions of the spoke type rotor are formed in the shape of a disk having the same diameter as the core.

The first and second permanent magnet separation preventing portions of the spoke type rotor are formed in a ring shape smaller than the diameter of the core.

The spoke type rotor according to the present invention has the effect of preventing the temperature rise due to magnetic saturation of the portion where the rotation shaft is press-fitted, or preventing the lowering of the coupling force of the rotation shaft and the portion where the rotation shaft is press-

The spoke type rotor according to the present invention can optimize the dimension of the connection portion protruding from the outer peripheral surface of the portion where the rotation shaft is press-fitted and the portion where the rotation shaft is press-fitted, thereby preventing the increase of the ineffective magnetic flux, .

The spoke type rotor according to the present invention has the effect of preventing the disengagement of the permanent magnet or the change of the position of the permanent magnet which is liable to be deviated to the outside when the rotor rotates at high speed.

1 is an external perspective view of a spoke type rotor according to an embodiment of the present invention.
2 is an exploded perspective view of FIG.
FIG. 3 is a perspective view showing the core of FIG. 2 as an excerpt. FIG.
4 is an enlarged perspective view of the portion 'A' of FIG.
5 is a view showing a leakage flux in a state where the thickness of the rotation shaft holder and the width of the neck are fixed.
FIG. 6 is a view showing a leakage magnetic flux in a state where the width of the neck portion is increased as compared with FIG. 5 in a state where the thickness of the rotation axis holder portion is fixed.
7 is a view showing the relationship between the width of the rotating shaft holder part and the width of the neck part according to the embodiment of the present invention.
8 is an exploded perspective view of a spoke type rotor according to another embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The invention, which is set forth below, may be embodied with various changes and may have various embodiments, and specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail.

It is to be understood, however, that the invention is not to be limited to the specific embodiments, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises" or "having" and the like are used to specify that there is a feature, a number, a step, an operation, an element, a component or a combination thereof described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

Also, the terms first, second, etc. may be used to distinguish between various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another.

1 is an external perspective view of a spoke type rotor according to an embodiment of the present invention. 2 is an exploded perspective view of FIG.

1 and 2, the spoke type rotor 600 includes a rotating shaft 100, a core 200, a permanent magnet 300, and a permanent magnet deviation prevention unit 400. [

The rotating shaft 100 is the center of rotation of the spoke type rotor 600, and the core 200 is coupled to the rotating shaft 100.

FIG. 3 is a perspective view showing the core of FIG. 2 as an excerpt. FIG. 4 is an enlarged perspective view of the portion 'A' of FIG.

Referring to FIGS. 3 and 4, in one embodiment of the present invention, the core 200 may be formed by stacking a plurality of metal plates (or magnetic bodies) having a small thickness.

The core 200 includes a rotating shaft holder portion 210, a neck portion 230, and a magnetic flux barrier portion 250.

The inner surface of the rotating shaft holder 210 of the core 200 is press-fitted into the outer surface of the rotating shaft 100 and fixed.

In an embodiment of the present invention, when the rotary shaft 100 is formed in a cylindrical shape, the rotary shaft holder 210 is formed into a hollow cylindrical shape press-fitted into the outer peripheral surface of the rotary shaft 100, for example.

The rotating shaft holder portion 210 having a cylindrical shape is formed to have a height H1 and a thickness T1 in the height direction.

The neck portion 230 is integrally formed with the rotating shaft holder portion 210 and a plurality of the neck portions 230 project radially from the outer circumferential surface of the rotating shaft holder portion 210. Each of the neck portions 230 is formed at the same angle on the outer circumferential surface of the rotation axis holder portion 210.

The neck portion 230 is formed in the rotation axis holder portion 210 at the same height as the height H1 of the rotation axis holder portion 210. [

The neck portion 230 is formed between the permanent magnet 300 and the rotary shaft holder 210 to be described later by artificially forming the air layer 235 shown in Figure 3 to reduce the leakage flux of the permanent magnet 300, Thereby further improving the torque.

In an embodiment of the present invention, the neck portion 230 protrudes from the outer surface of the rotation axis holder portion 210 to a length of L1 as shown in FIG. 4, and the neck portion 230 is formed with a width of D1.

The magnetic flux barrier 250 is formed at the end of the neck 230 and the magnetic flux barrier 250 is formed integrally with the neck 230 in one embodiment of the present invention.

The magnetic flux barrier part 250 formed integrally with the neck part 230 is formed in a shape similar to a fan shape when viewed in a plan view so that the permanent magnet 300 having a rectangular parallelepiped shape is embedded between the magnetic flux barrier parts 250 .

The permanent magnets 300 are prevented from being separated by the centrifugal force when the spoke type rotor 600 rotates at a high speed at the end portions of the adjacent magnetic flux barrier portions 250 among the magnetic flux barrier portions 250 formed in a fan shape The release preventing protrusion 255 shown in Fig. 3 is formed.

The detent protrusion 255 protrudes by a predetermined length from an end of the side surface of the magnetic flux barrier part 250 and is hooked on a corner of the permanent magnet 300.

The through hole 257 may be formed in the magnetic flux barrier 250 to reduce the weight of the spoke type rotor 600.

The through hole 257 does not affect the characteristics of the motor in which the spoke type rotor 600 and the spoke type rotor 600 are mounted and the position of the through hole 257 is different from that of the permanent magnet The through hole 257 is formed at a portion corresponding to 60% to 70% of the entire length of the permanent magnet 300 from the end of the spoke type rotor 300. The through hole 257 reduces the inertia and weight of the spoke type rotor 600.

The permanent magnets 300 are embedded between the magnetic flux barrier portions 250 of the core 200.

A plurality of permanent magnets 300 are formed radially with respect to the rotating shaft 100, and the permanent magnets 300 are formed at equally spaced and equiangular angles about the rotating shaft 100.

The thickness T1 of the rotation axis holder 210 and the width D1 of the neck 230 of the core 200 shown in FIG. 4 are equal to the thickness T1 of the magnetic flux generated from the permanent magnet 300 The leaked magnetic flux is leaked to greatly affect the torque of the motor including the spoke type rotor 600 and the motor efficiency.

The thickness T1 of the rotation shaft holder 210 of the core 200 and the width D1 of the neck 230 may cause the rotation shaft holder 210 to generate heat in accordance with the magnetic saturation of the rotation shaft holder 210 So that the coupling force between the rotary shaft holder 210 and the rotary shaft 100 is reduced.

FIG. 5 is a view showing a leakage flux in a state where the thickness of the rotation axis holder and the width of the neck are fixed, and FIG. 6 is a graph showing leakage magnetic flux in a state where the thickness of the rotation axis holder is fixed, FIG.

5, when the rotary shaft holder 210 is formed to have a thickness of T1 and the neck 230 is formed to have a width of D1, a part of the magnetic flux generated in the permanent magnet 300 is transmitted to the neck 230 and / The height of the flux line of the leakage magnetic flux measured with respect to the end of the permanent magnet 300 in FIG. 5 is formed as the first height h1.

6, when the rotation axis holder portion 210 is formed to a thickness of T1 and the neck portion 230 has a width D2 wider than D1 shown in Fig. 5, the end portion of the permanent magnet 300 The height of the flux line of the leakage magnetic flux measured on the basis of the first height h1 is set to a second height h2 which is higher than the first height h1 shown in Fig.

6, the increase in the height of the magnetic flux lines means that the leakage magnetic flux is increased in proportion to the width of the neck 230. When the width of the neck 230 is increased as shown in FIG. 6 to increase the leakage magnetic flux, The magnet utilization factor and torque at the rotor 600 are greatly reduced.

That is, in one embodiment of the present invention, as the width of the neck 230 increases or decreases, the effective magnetic flux ratio of the permanent magnet 300 changes.

In an embodiment of the present invention, if the width of the neck 230 is less than about 0.5 mm, the rigidity of the neck 230 may be greatly reduced, resulting in breakage or breakage of the neck 230. On the contrary, when the width of the neck 230 is about 5% or more of the radial length of the permanent magnet 300, the leakage magnetic flux can be greatly increased.

The width of the neck portion 230 is about 0.5 mm to about the total length of the permanent magnet 300 in order to prevent an increase in leakage magnetic flux that affects the rotation characteristics or torque of the motor among the magnetic fluxes generated in the permanent magnet 300. [ It is preferable that it is formed within 5%.

7 is a view showing the relationship between the width of the rotating shaft holder part and the width of the neck part according to the embodiment of the present invention.

Referring to FIG. 7, magnetic flux is saturated in the rotating shaft holder 210 according to the thickness of the rotating shaft holder 210 and the width of the neck 230, and heat is generated in the rotating shaft holder 210, The thermal expansion of the rotary shaft holder 210 due to the temperature rise of the rotary shaft holder 210 may greatly reduce the coupling force between the rotary shaft 100 and the rotary shaft holder 210 . As a result, rotation slip or the like may occur between the rotary shaft 100 and the rotary shaft holder 210, resulting in deterioration of the performance of the motor and damage to the motor.

Particularly, the rotation slip generated between the rotary shaft 100 and the rotary shaft holder 210 is frequently generated when the width of the rotary shaft holder 210 is excessively narrower than the width of the neck 230.

The thickness T1 of the rotation shaft holder 210 and the width D1 of the neck 230 may be optimized to prevent the rotation shaft holder 210 from being magnetically saturated before the neck 230 .

The thickness T1 of the rotation shaft holder 210 is less than the width D1 of the neck 230 and the thickness of the rotation shaft holder 210 is less than the width D1 of the neck 230. [ The thickness T1 of the rotation shaft holder 210 is optimized to be 80% or more so that the rotation shaft holder 210 is prevented from being magnetically saturated before the neck 230. Heat is generated in the rotation shaft holder 210, It is possible to prevent rotation slippage from occurring in the rotary shaft holder 100 or the rotary shaft holder part 210. [

Referring again to FIG. 1, the permanent magnet separation prevention unit 400 includes a first permanent magnet separation prevention part 410, a second permanent magnet separation prevention part 420, and a connection part 430.

The first permanent magnet separation preventing portion 410 is made of a non-magnetic material.

The first permanent magnet separation preventing portion 410 is disposed at one end of the core 200 and covers at least a portion of the permanent magnet 300 to prevent the permanent magnet 300 from being separated from the core 200.

The second permanent magnet separation preventing portion 420 is made of a non-magnetic material.

The second permanent magnet separation preventing portion 420 is disposed at the other end opposite to the one end of the core 200 and covers at least a portion of the permanent magnet 300 so that the permanent magnet 300 is separated from the core 200 prevent.

In one embodiment of the present invention, the first and second permanent magnet separation preventing portions 410 and 420 shown in FIG. 1 are formed in a ring shape having a diameter smaller than the diameter of the core 200, for example.

The connecting portion 430 is formed in a rod shape and the connecting portion 430 passes through an air layer formed by the permanent magnet 300, the rotating shaft holder portion 210 and the neck portion 230.

One end of the connecting portion 430 is integrally formed with the first permanent magnet detachment preventing portion 410 and the other end opposite to the one end of the connecting portion 430 is connected to the second permanent magnet detachment preventing portion 410. [ (Not shown).

In an embodiment of the present invention, the second permanent magnet detachment preventing portion 420 may be a groove or a hole to be fitted to the coupling portion 430.

1, the first and second permanent magnet detachment preventing portions 420 and 430 cover a part of both ends of the permanent magnet 300 to separate the permanent magnet 300 from each other The first permanent magnet detachment preventing portion 440 and the second permanent magnet detaching preventing portion 450 may be formed to have substantially the same diameter as the core 200 as shown in FIG. And the connecting portion 460 connecting the first and second permanent magnet departure prevention portions 440 and 450 is formed to have an area smaller than the plane area of the air layer so that the first and second permanent magnet departure prevention portions 440 and 450 are mutually connected It is acceptable.

Also, in the embodiment of the present invention, the connection part 460 is formed in any one of the first permanent magnet separation prevention part 410 and the second permanent magnet separation prevention part 430, 2 permanent magnet departure prevention portions 410 and 420, respectively, and the connecting portions may be coupled to each other.

As described in detail above, the present invention has the effect of preventing or reducing the temperature rise due to magnetic saturation of the portion where the rotation shaft is press-fitted, thereby preventing the lowering of the coupling force of the rotary shaft and the portion where the rotary shaft is press-

The present invention optimizes the dimensions of the connecting portion protruding from the outer circumferential surface of the portion where the rotating shaft is press-fitted and the portion where the rotating shaft is press-fitted, thereby preventing the increase of the ineffective magnetic flux which can not be used for the rotational force, .

The present invention has the effect of preventing the disengagement of the permanent magnet or the change of the position of the permanent magnet, which is liable to be deviated to the outside during high-speed rotation.

It should be noted that the embodiments disclosed in the drawings are merely examples of specific examples for the purpose of understanding, and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that other modifications based on the technical idea of the present invention are possible in addition to the embodiments disclosed herein.

100 ... rotation axis 200 ... core
300 ... Permanent magnet 400 ... Permanent magnet departure prevention unit

Claims (8)

A rotating shaft;
A core including a rotating shaft holder portion for fixing an outer circumferential surface of the rotating shaft, a neck portion extending radially from the outer surface of the rotating shaft holder portion, and a magnetic flux barrier portion projecting in a fan shape from each of the neck portions;
A permanent magnet coupled between adjacent magnetic flux barrier portions and spaced apart from an outer peripheral surface of the rotary shaft holder portion to form an air layer; And
A first permanent magnet detachment preventing portion disposed at one end of the core and covering at least a part of the permanent magnet, a second permanent magnet detachment preventing portion disposed at the other end opposite to the one end of the core and covering at least a part of the permanent magnet, And a connecting portion connecting the first and second permanent magnet departure prevention portions through the air layer and the permanent magnet detachment prevention unit,
The width of the neck portion may be 0.5 mm or less to 5% of the length of the permanent magnet to reduce leakage of the magnetic flux generated from the permanent magnet,
The width of the rotation shaft holder is less than the width of the neck portion and is equal to or more than 80% of the width of the neck portion to prevent the rotation shaft holder portion from being magnetically saturated before the neck portion to prevent rotation slippage between the rotation shaft and the rotation shaft holder portion One spoke type rotor. delete delete The method according to claim 1,
Wherein the one end of the connecting portion is integrally formed with the first permanent magnet detachment preventing portion and the other end opposite to the one end of the connecting portion is inserted and fixed in a groove formed in the second permanent magnet detachment preventing portion, Electronic. The method according to claim 1,
Wherein the planar portion of the connection portion is formed to be smaller than a plane formed by the permanent magnet, the rotation shaft holder portion, and the neck portion. The method according to claim 1,
Wherein the planar portion of the connection portion is formed to be the same as the planar portion formed by the permanent magnet, the rotation shaft holder portion, and the neck portion. The method according to claim 1,
Wherein the first and second permanent magnet separation preventing portions are formed in the shape of a disk having the same diameter as the core. The method according to claim 1,
Wherein the first and second permanent magnet separation preventing portions are formed in a ring shape smaller than the diameter of the core.

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