JPH1162143A - Mounting device and installation method for frameless solar cell module - Google Patents
Mounting device and installation method for frameless solar cell moduleInfo
- Publication number
- JPH1162143A JPH1162143A JP9224530A JP22453097A JPH1162143A JP H1162143 A JPH1162143 A JP H1162143A JP 9224530 A JP9224530 A JP 9224530A JP 22453097 A JP22453097 A JP 22453097A JP H1162143 A JPH1162143 A JP H1162143A
- Authority
- JP
- Japan
- Prior art keywords
- solar cell
- cell module
- mounting
- frameless
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/20—Peripheral frames for modules
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
- F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
- F24S25/35—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Photovoltaic Devices (AREA)
Abstract
(57)【要約】
【課題】ネジ止め作業が少なく、簡単な作業で確実に固
定することができるとともに、出力ケーブルを固定可能
な構造とする。
【解決手段】枠無し太陽電池モジュール40を屋根材上
に取り付けるための取付具1であって、屋根材上に直接
取り付け固定される架台部2と、この架台部2内に挿入
される補強部材23と、架台部2上に形成されるととも
に、その側面に枠無し太陽電池モジュール40の側縁部
40aを挿入保持する横向きに開口した溝部31を有す
る保持体部3とで構成され、架台部2と保持体部3と
が、補強部材23を内包する形で弾性部材によって一体
的に形成されている。
(57) [Problem] To provide a structure capable of securely fixing by a simple operation with a small amount of screwing work and capable of fixing an output cable. A mounting tool (1) for mounting a frameless solar cell module (40) on a roof material, comprising a gantry (2) directly mounted on the roof material and a reinforcing member inserted into the gantry (2). 23, and a holder 3 formed on the gantry 2 and having a laterally open groove 31 for inserting and holding the side edge 40a of the frameless solar cell module 40 on the side surface thereof. 2 and the holder 3 are integrally formed of an elastic member so as to include the reinforcing member 23.
Description
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION
【0001】[0001]
【発明の属する技術分野】本発明は、多数個の太陽電池
セルを配線接続して平板状に配置した太陽電池セル列を
表裏部材によって挟み込んだ構造の枠無し太陽電池モジ
ュールを、屋根材上に取り付けるための取付具及びこの
取付具を用いた枠無し太陽電池モジュールの施工方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a frameless solar cell module having a structure in which a plurality of solar cells are connected by wiring and arranged in a flat plate and sandwiched between front and back members. The present invention relates to a mounting tool for mounting and a method for mounting a frameless solar cell module using the mounting tool.
【0002】[0002]
【従来の技術】太陽光発電システムを構成する太陽電池
モジュールの多くは、いわゆるスーパーストレート方式
と呼ばれる構造が採用されており、図9にその分解状態
の斜視図を、図10にその外観構成図を、図11にその
部分断面図をそれぞれ示す。2. Description of the Related Art Many solar cell modules constituting a photovoltaic power generation system adopt a so-called super straight type structure. FIG. 9 is a perspective view of the disassembled state, and FIG. FIG. 11 shows a partial cross-sectional view thereof.
【0003】このスーパーストレート方式の太陽電池モ
ジュール50は、多数個の太陽電池セル51a,51a
・・・をインターコネクタ等により直列又は並列に接続
した太陽電池セル列51を、透明樹脂からなる充填材5
2,52を介して、受光面を形成する白板強化ガラス板
53と、裏面に耐候性フィルム54とで挟み込むように
して矩形板状の太陽電池組立体を形成し、この太陽電池
組立体の周縁部を、アルミニウム等の押し出し成形品で
ある各長辺用枠体55,55と各短辺用枠体56,56
とにより、それぞれ緩衝及び防水用の弾性パッキン材5
7を介して嵌め込み支持し、隣接する長辺用枠体55と
短辺用枠体56とをネジ58で連結した構造となってい
る。[0003] The solar cell module 50 of this super straight type comprises a large number of solar cells 51a, 51a.
Are connected in series or in parallel by an interconnector or the like, and the solar cell row 51 is filled with a filler 5 made of a transparent resin.
A rectangular plate-shaped solar cell assembly is formed by sandwiching a white-sheet reinforced glass plate 53 forming a light receiving surface and a weather-resistant film 54 on the back surface via the solar cell assembly 2 and 52. The portions are extruded from aluminum or the like, and each of the long side frames 55 and 55 and each of the short side frames 56 and 56 are extruded.
The elastic packing material 5 for cushioning and waterproofing respectively
7, and the adjacent long side frame 55 and short side frame 56 are connected by screws 58.
【0004】また、各長辺用枠体55,55に、図示し
ない架台への固定用リブ55a,55aが全長にわたっ
て形成されており、この固定用リブ55a,55aに、
架台へ固定するためのネジ挿通孔59,59・・・が設
けられている。On each of the long side frames 55, 55, fixing ribs 55a, 55a for fixing to a frame (not shown) are formed over the entire length, and these fixing ribs 55a, 55a are
Screw insertion holes 59, 59... For fixing to the gantry are provided.
【0005】また、太陽電池モジュール50の裏面に
は、端子ボックス60が取り付けられ、この端子ボック
ス60から出力ケーブル61が導出されている。[0005] A terminal box 60 is attached to the back surface of the solar cell module 50, and an output cable 61 is led out of the terminal box 60.
【0006】このような構造の太陽電池モジュール50
を一般住宅に設置した系統連係型の住宅用太陽光発電シ
ステムが普及しつつある。[0006] The solar cell module 50 having such a structure.
Grid-connected residential photovoltaic power generation systems, which are installed in ordinary houses, are becoming popular.
【0007】図12は、このような系統連係型の住宅用
太陽光発電システムを一般住宅に設置した状態を示して
いる。FIG. 12 shows a state in which such a system-linked residential photovoltaic power generation system is installed in a general residence.
【0008】この太陽光発電システムは、屋根に据え付
けられた架台70と、複数個の太陽電池モジュール50
を直列又は並列に接続して平板状に並べた太陽電池アレ
イAと、この太陽電池アレイAで発生した直流電力がケ
ーブルを介して導かれる接続箱71と、この接続箱71
から導かれた直流電力を交流電力に変換するインバータ
72と、このインバータ72から導かれて商用の電力系
統に接続される屋内分電盤73とで構成される。The solar power generation system comprises a pedestal 70 mounted on a roof and a plurality of solar cell modules 50
Are connected in series or in parallel, and are arranged in a flat plate, a connection box 71 through which a DC power generated in the solar cell array A is guided via a cable, and a connection box 71
And an indoor power distribution board 73 which is guided from the inverter 72 and is connected to a commercial power system.
【0009】そして、各太陽電池モジュール50からの
発生電力は、家庭内の電気機器に屋内分電盤73から供
給されるとともに、余った電力は商用電力に送ることが
できるようになっている。そのため、2台の電力量計を
備えた計測部74において、商用電力系から入る電力と
商用電力系に送られる電力とをそれぞれ計測するように
なっている。[0009] The electric power generated from each solar cell module 50 is supplied to the electric equipment in the house from the indoor distribution board 73, and the surplus electric power can be sent to the commercial electric power. For this reason, the measuring unit 74 including two watt-hour meters measures the power input from the commercial power system and the power transmitted to the commercial power system.
【0010】このような構造の太陽電池モジュール50
を屋根に取り付ける一般的な構造としては、図13に示
すように、瓦、スレート、金属板等で葺かれた屋根材8
5の上に鋼材、アルミ材等の金属材からなる架台70を
据え付け、この架台70の上に太陽電池モジュール50
を固定する方式が採用されている。[0010] The solar cell module 50 having such a structure.
As a general structure for attaching a roof to a roof, as shown in FIG.
5, a base 70 made of a metal material such as a steel material or an aluminum material is installed.
Is fixed.
【0011】なお、架台70は、金具76によって野地
板87の上に置かれ、垂木88又は母屋89にネジ等で
固定され、隣接するモジュール列間にはモジュール間カ
バー90が挿入される。また、太陽電池モジュール50
は、冷却のために5〜10cm程度の通風空間91を保っ
て屋根と平行に取り付けられるのが一般的である。The gantry 70 is placed on a base plate 87 by metal fittings 76, fixed to a rafter 88 or a purlin 89 with screws or the like, and an inter-module cover 90 is inserted between adjacent module rows. Also, the solar cell module 50
Is generally mounted in parallel with the roof while maintaining a ventilation space 91 of about 5 to 10 cm for cooling.
【0012】[0012]
【発明が解決しようとする課題】このような構成の太陽
電池モジュール50を屋根に取り付ける場合、次のよう
な問題点があった。When the solar cell module 50 having such a configuration is mounted on a roof, there are the following problems.
【0013】すなわち、太陽電池モジュール50ごとに
架台70にネジ止めする必要があるため、ネジ止め箇所
が多く、煩雑な作業となっていた。太陽電池モジュール
50の裏面に取り付けられた端子ボックス60から導出
されている出力ケーブル61を配線するためのスペース
を、架台70との間に確保しなければならず、そのため
の作業が煩雑であった。出力ケーブル61を固定する箇
所が無いことから、結束部材にて束ねて架台70等に固
定する必要があった。That is, since each solar cell module 50 needs to be screwed to the gantry 70, there are many screwing points, which is a complicated operation. A space for wiring the output cable 61 derived from the terminal box 60 attached to the back surface of the solar cell module 50 has to be secured between the solar cell module 50 and the gantry 70, and the work for that is complicated. . Since there is no place to fix the output cable 61, it was necessary to bind the output cable 61 with a binding member and fix it to the gantry 70 or the like.
【0014】本発明はこのような問題点を解決すべく創
案されたもので、その目的は、枠無し太陽電池モジュー
ルを屋根に固定する場合に、ネジ止め作業が少なく、簡
単な作業で確実に固定することができるとともに、出力
ケーブルを固定可能な構造とすることによって、作業時
間の短縮、及びコストの低減を図った枠無し太陽電池モ
ジュールの取付具及び施工方法を提供することにある。The present invention has been made in order to solve such a problem. An object of the present invention is to fix a frameless solar cell module to a roof with a small number of screws and a simple operation. It is an object of the present invention to provide a frameless solar cell module mounting tool and a method for mounting the frameless solar cell module, which can be fixed and can be fixed with an output cable, thereby shortening the working time and reducing the cost.
【0015】[0015]
【課題を解決するための手段】上記課題を解決するた
め、本発明の請求項1記載の枠無し太陽電池モジュール
の取付具は、多数個の太陽電池セルを配線接続して平板
状に配置した太陽電池セル列を表裏部材によって挟み込
んだ構造の枠無し太陽電池モジュールを、屋根材上に取
り付けるための取付具であって、この取付具は、前記屋
根材上に直接取り付け固定される架台部と、この架台部
内に挿入される補強部材と、前記架台部上に形成される
とともに、その側面に前記枠無し太陽電池モジュールの
側縁部を挿入保持する横向きに開口した溝部を有する保
持体部とで構成され、前記架台部と前記保持体部とが、
前記補強部材を内包する形で弾性部材によって一体的に
形成されているものである。In order to solve the above-mentioned problems, a mounting device for a frameless solar cell module according to claim 1 of the present invention has a large number of solar cells connected by wiring and arranged in a plate shape. A mounting device for mounting a frameless solar cell module having a structure in which a solar cell row is sandwiched between front and back members on a roof material, the mounting device being a gantry portion directly mounted and fixed on the roof material. A reinforcing member inserted into the pedestal portion, and a holding portion formed on the pedestal portion and having a laterally opened groove for inserting and holding a side edge portion of the frameless solar cell module on a side surface thereof. And the gantry portion and the holding body portion,
It is formed integrally with an elastic member so as to include the reinforcing member.
【0016】また、本発明の請求項2記載の枠無し太陽
電池モジュールの取付具は、請求項1記載のものにおい
て、前記保持体部の上面に、前記溝部の形成位置まで達
する深さの嵌合凹部が形成され、この嵌合凹部にジッパ
ー部材を嵌合することにより、前記溝部に挿入保持され
た枠無し太陽電池モジュールの側縁部の抜けが防止され
てなるものである。According to a second aspect of the present invention, there is provided the mounting device for a frameless solar cell module according to the first aspect, wherein the mounting member has a depth reaching the upper surface of the holding member to the position where the groove is formed. A mating recess is formed, and by fitting a zipper member into the fitting recess, the side edge of the frameless solar cell module inserted and held in the groove is prevented from coming off.
【0017】また、本発明の請求項3記載の枠無し太陽
電池モジュールの取付具は、請求項2記載のものにおい
て、前記嵌合凹部から挿入されたネジ部材が前記屋根材
に直接ねじ込まれるとともに、挿入されたネジ部材の頭
部が前記ジッパー部材によって被覆されてなるものであ
る。According to a third aspect of the present invention, there is provided an attachment for a frameless solar cell module according to the second aspect, wherein the screw member inserted from the fitting recess is directly screwed into the roof material. The head of the inserted screw member is covered with the zipper member.
【0018】また、本発明の請求項4記載の枠無し太陽
電池モジュールの取付具は、請求項1、2又は3記載の
ものにおいて、前記架台部に前記太陽電池セルを接続し
た配線を通す貫通穴が形成されるとともに、前記配線を
保持する保持溝部が形成されてなるものである。According to a fourth aspect of the present invention, there is provided a mounting device for a frameless solar cell module according to the first, second or third aspect, wherein a through-hole for passing a wiring connecting the solar cell to the mounting portion is provided. A hole is formed, and a holding groove for holding the wiring is formed.
【0019】また、本発明の請求項4記載の枠無し太陽
電池モジュールの施工方法は、多数個の太陽電池セルを
配線接続して平板状に配置した太陽電池セル列を表裏部
材によって挟み込んだ構造の枠無し太陽電池モジュール
を、取付具によって屋根材上に取り付ける枠無し太陽電
池モジュールの施工方法であって、前記取付具は、前記
屋根材上に直接取り付け固定される架台部と、この架台
部内に挿入される補強部材と、前記架台部上に形成され
るとともに、その側面に前記枠無し太陽電池モジュール
の側縁部を挿入保持する横向きに開口した溝部を有する
保持体部とで構成され、前記保持体部は、その上面に前
記溝部の形成位置まで達する深さの嵌合凹部が形成され
てなり、前記取付具を前記屋根材上に配置し、前記嵌合
凹部からネジ部材を挿入して前記屋根材に直接ねじ込み
固定し、前記保持体部の溝部に前記枠無し太陽電池モジ
ュールの側縁部を挿入保持した後、前記嵌合凹部にジッ
パー部材を嵌合することにより、前記溝部に挿入保持し
た枠無し太陽電池モジュールの側縁部の抜けを防止する
とともに、前記嵌合凹部に挿入されたネジ部材の頭部を
被覆するものである。The method for constructing a frameless solar cell module according to claim 4 of the present invention has a structure in which a plurality of solar cells are connected to each other by wiring and arranged in a flat plate-shaped solar cell row sandwiched between front and back members. A frameless solar cell module mounting method for mounting the frameless solar cell module on a roofing material with a mounting tool, wherein the mounting tool includes a mounting portion directly mounted and fixed on the roofing material, and a mounting portion inside the mounting portion. And a holding member formed on the gantry and having a laterally open groove for inserting and holding a side edge of the frameless solar cell module on a side surface thereof, The holder has a fitting recess formed on an upper surface thereof having a depth reaching a position where the groove is formed. The mounting fixture is disposed on the roof material, and a screw member is formed from the fitting recess. After being inserted and screwed directly into the roof material and fixed, and after inserting and holding the side edge of the frameless solar cell module in the groove of the holder, the zipper member is fitted into the fitting recess, whereby the This prevents the side edge of the frameless solar cell module inserted and held in the groove from coming off, and covers the head of the screw member inserted into the fitting recess.
【0020】[0020]
【発明の実施の形態】以下、本発明の実施の形態につい
て図面を参照して説明する。Embodiments of the present invention will be described below with reference to the drawings.
【0021】図1は、本発明の取付具によって屋根材上
に取り付けられる枠無し太陽電池モジュールの分解斜視
図を示しており、図2(a)は組み上げられた状態の枠
無し太陽電池モジュールの平面図、図2(b)は側面図
をそれぞれ示している。FIG. 1 is an exploded perspective view of a frameless solar cell module mounted on a roofing material by the fixture according to the present invention, and FIG. 2A is an assembled state of the frameless solar cell module. FIG. 2B is a plan view, and FIG. 2B is a side view.
【0022】この枠無し太陽電池モジュール40は、多
数個の太陽電池セル41a,41a・・・をインターコ
ネクタ等により直列又は並列に接続した太陽電池セル列
41を、透明樹脂からなる充填材42,42を介して、
受光面を形成する白板強化ガラス板43と、裏面の耐候
性フィルム44とで挟み込むようにして矩形板状の太陽
電池組立体を形成した構造となっている。また、太陽電
池モジュール40の裏面(耐候性フィルム44側の面)
には、端子ボックス45が取り付けられ、この端子ボッ
クス45から出力ケーブル(配線)46が導出されてい
る。The frameless solar cell module 40 includes a solar cell array 41 in which a large number of solar cells 41a, 41a,... Are connected in series or in parallel by an interconnector or the like. Via 42
The structure is such that a rectangular plate-shaped solar cell assembly is formed so as to be sandwiched between a white plate reinforced glass plate 43 forming a light receiving surface and a weatherproof film 44 on the back surface. Also, the back surface of the solar cell module 40 (the surface on the weather resistant film 44 side)
, A terminal box 45 is attached, and an output cable (wiring) 46 is led out of the terminal box 45.
【0023】図3及び図4は、このような構造の枠無し
太陽電池モジュール(以下、太陽電池組立体という)4
0を屋根材上に取り付けるための取付具の実施の一形態
を示しており、図3は側面より見た断面図、図4は正面
図である。FIGS. 3 and 4 show a frameless solar cell module (hereinafter referred to as a solar cell assembly) 4 having such a structure.
FIG. 3 shows an embodiment of a mounting tool for mounting 0 on a roofing material. FIG. 3 is a sectional view as viewed from a side, and FIG. 4 is a front view.
【0024】この取付具1は、その全体が弾性ゴムによ
って形成されており、後述する屋根材上に直接取り付け
固定される架台部2と、この架台部2上に一体的に形成
された保持体部3とからなっている。The mounting 1 is entirely made of elastic rubber, and has a gantry 2 which is directly mounted and fixed on a roof material, which will be described later, and a holder integrally formed on the gantry 2. And part 3.
【0025】架台部2は、屋根材上に密着する平板状の
足部21と、この足部21の中央部から上方に延設され
た内部が空洞の胴部22とで形成されており、胴部22
には、その左右両側に補強部材23,23(破線により
示す)が埋設されている。また、足部21の側面には、
長手方向の適当箇所に、出力ケーブル46を通すための
貫通穴24(図4参照)が形成されている。また、足部
21の下面には、防振及び防水用のゴムシート25が貼
着されている。The gantry 2 is formed of a flat plate-shaped foot 21 which is in close contact with the roofing material, and a body 22 which extends upward from the center of the foot 21 and has a hollow body. Torso 22
Are embedded with reinforcing members 23, 23 (shown by broken lines) on the left and right sides thereof. Also, on the side of the foot 21,
A through hole 24 (see FIG. 4) for passing the output cable 46 is formed at an appropriate position in the longitudinal direction. Further, a rubber sheet 25 for vibration proof and waterproof is attached to the lower surface of the foot 21.
【0026】保持体部3は、胴部22よりも左右に張り
出した形状となっており、その両側面に、太陽電池組立
体40の側縁部40aを挿入保持する横向きに開口した
溝部31,31が形成されている。また、保持体部3の
上面には、溝部31,31の形成位置まで達する深さの
嵌合凹部32が形成されており、この嵌合凹部32にジ
ッパー部材33が嵌合されるようになっている。The holding body 3 has a shape that extends beyond the body 22 to the left and right, and has laterally opened grooves 31 for inserting and holding the side edges 40a of the solar cell assembly 40 on both sides. 31 are formed. A fitting recess 32 having a depth reaching the formation position of the grooves 31 is formed on the upper surface of the holder 3, and the zipper member 33 is fitted into the fitting recess 32. ing.
【0027】ジッパー部材33は、下面側の形状が、嵌
合凹部32の内周面形状に合致する形状(若しくは内周
面形状よりやや大きい形状)に形成されており、このジ
ッパー部材33を嵌合凹部32に嵌合することにより、
左右の溝部31,31を構成する上側の保持片31a,
31aをそれぞれ下方側に付勢するようになっている。
つまり、溝部31を構成する下側の保持片31bと上側
の保持片31aとに挟持力を持たせることによって、溝
部31に挿入保持された太陽電池組立体40の側縁部4
0aを強固に保持固定(すなわち、抜け防止)するもの
である。なお、嵌合凹部32の底面32aは平坦面に形
成されており、後述する木ネジ38をねじ込むねじ込み
面となっている。The shape of the lower surface side of the zipper member 33 is formed so as to conform to the inner peripheral surface shape of the fitting recess 32 (or slightly larger than the inner peripheral surface shape). By fitting into the mating recess 32,
The upper holding pieces 31a, which constitute the left and right grooves 31, 31,
31a are respectively urged downward.
That is, by providing the holding force between the lower holding piece 31b and the upper holding piece 31a constituting the groove 31, the side edge 4 of the solar cell assembly 40 inserted and held in the groove 31 is provided.
0a is firmly held and fixed (that is, prevention of detachment). The bottom surface 32a of the fitting recess 32 is formed as a flat surface, and serves as a screwing surface into which a wood screw 38 described later is screwed.
【0028】また、胴部22の外側面から下側の保持片
31bの下面に連なる部分には、出力ケーブル46を保
持する保持溝部35が形成されている。この保持溝部3
5は、挿入端部35a,35a間が出力ケーブル46の
外径よりも若干狭くなるように形成された側面視C字状
となっている。つまり、出力ケーブル46を挿入端部3
5a,35a間から強制的に挿入することにより、挿入
後はこの挿入端部35a,35aによって出力ケーブル
46が保持溝部35内に保持されるようになっている。A holding groove 35 for holding the output cable 46 is formed in a portion continuing from the outer surface of the body 22 to the lower surface of the lower holding piece 31b. This holding groove 3
5 has a C-shape in side view formed so that the distance between the insertion ends 35a, 35a is slightly smaller than the outer diameter of the output cable 46. That is, the output cable 46 is connected to the insertion end 3
By forcibly inserting the cable from between 5a and 35a, the output cable 46 is held in the holding groove 35 by the insertion ends 35a and 35a after the insertion.
【0029】このような構成の取付具1(ジッパー部材
33を含む)は、太陽電池組立体40の側縁部40aの
全体を保持可能な長尺体に形成されている。ただし、出
力ケーブル46を挿入保持する保持溝部35について
は、図4ではその全長にわたって形成しているが、必ず
しも全長にわたって形成する必要はなく、太陽電池組立
体40の施工上必要な箇所にのみ設ければよい。また、
設ける箇所も、1箇所に限らず、必要に応じて複数箇所
に分散させて設ければよい。The attachment 1 (including the zipper member 33) having such a configuration is formed in a long body capable of holding the entire side edge portion 40a of the solar cell assembly 40. However, the holding groove 35 for inserting and holding the output cable 46 is formed over the entire length in FIG. 4, but is not necessarily formed over the entire length, and is provided only at a location necessary for construction of the solar cell assembly 40. Just do it. Also,
The location to be provided is not limited to one location, and may be provided at a plurality of locations as required.
【0030】次に、上記構成の取付具1を用いて、上記
構成の枠無し太陽電池組立体40を傾斜屋根Rに取り付
ける手順(施工方法)について、図5ないし図7を参照
して説明する。Next, a procedure (construction method) of mounting the frameless solar cell assembly 40 having the above-described configuration on the inclined roof R using the mounting fixture 1 having the above-described configuration will be described with reference to FIGS. .
【0031】傾斜屋根Rは、図6にその断面形状を示す
ように、垂木10,10・・・の上に野地板11が張ら
れ、その上に防水紙等の下地材12が張られ、この下地
材12の上に軒先R1側から棟側にわたすようにして
(垂木10と同方向に)瓦棒13が配設され、これらの
上に屋根材14を被覆して構成されている。図示の如く
垂木10と瓦棒13とは、野地板11を介して上下に対
向している。As shown in FIG. 6, the sloping roof R has a base plate 11 stretched over rafters 10, 10,..., And a base material 12 such as waterproof paper stretched thereon. A tile 13 is provided on the base material 12 so as to extend from the eaves R1 side to the ridge side (in the same direction as the rafters 10), and a roof material 14 is coated on these. As shown in the figure, the rafter 10 and the tile rod 13 are opposed to each other up and down via a base plate 11.
【0032】このような構造の傾斜屋根Rにおいて、軒
先R1側に取り付け固定する第1列目の取付具1の固定
位置を各瓦棒13,13・・・上に線引きする。In the sloping roof R having such a structure, the fixing positions of the mounting tools 1 in the first row to be mounted and fixed to the eaves R1 side are drawn on the tile rods 13, 13,.
【0033】本実施形態では、太陽電池組立体40を上
下2列に配置し、また太陽電池組立体40を3本の瓦棒
13,13,13の上に載置する構成としている。ただ
し、太陽電池組立体40は傾斜屋根Rに沿って可能な限
り何列でも配置可能である。In this embodiment, the solar cell assemblies 40 are arranged in upper and lower two rows, and the solar cell assemblies 40 are mounted on the three tile rods 13, 13, 13. However, the solar cell assemblies 40 can be arranged in as many rows as possible along the inclined roof R.
【0034】この後、軒先R1側に第1列目の取付具1
を、軒先R1と平行に配置し、3本の瓦棒13,13,
13と交差する部分の嵌合凹部32の底面32aから木
ネジ38を挿入し、各瓦棒13,13,13に直接ねじ
込み固定する。このとき、取付具1の足部21の下面に
貼着されているゴムシート25によって、取付具1の防
振性と、木ネジ38のねじ込み部の防水性とが確保され
ている。Thereafter, the first row of mounting fixtures 1 is mounted on the eaves tip R1 side.
Are placed in parallel with the eaves R1, and three roofing rods 13, 13,
A wood screw 38 is inserted from the bottom surface 32 a of the fitting concave portion 32 at the portion intersecting with 13, and is directly screwed and fixed to each of the tile rods 13, 13 and 13. At this time, the rubber sheet 25 affixed to the lower surface of the foot portion 21 of the attachment 1 ensures the vibration-proof properties of the attachment 1 and the waterproofness of the screwed portion of the wood screw 38.
【0035】次に、このようにして取り付け固定された
第1列目の取付具1の一方(軒先R1とは反対側)の溝
部31に、軒先R1側の第1列目に配置する太陽電池組
立体40の一方の側縁部40aを挿入し(図7(a)に
示す状態)、次に端子ボックス45の一方の出力ケーブ
ル46を必要に応じて保持溝部35に挿入保持した後、
第1列目の取付具1の貫通穴24を通して軒先R1側に
導出する。Next, the solar cell placed in the first column on the side of the eaves R1 is inserted into the groove 31 on one side (the side opposite to the eaves R1) of the mounting fixture 1 in the first row fixed in this manner. After inserting one side edge 40a of the assembly 40 (the state shown in FIG. 7A), and then inserting and holding one output cable 46 of the terminal box 45 in the holding groove 35 as necessary,
It is led out to the eaves R1 side through the through hole 24 of the mounting fixture 1 in the first row.
【0036】この後、第1列目の太陽電池組立体40の
他方の側縁部40aに第2列目の取付具1の溝部31を
挿入し、第1列目の太陽電池組立体40の他方の出力ケ
ーブル46を必要に応じて第2列目の取付具1の保持溝
部35に挿入保持した後、第2列目の取付具1の貫通穴
24を通して棟側に導出する。この後、第2列目の取付
具1を3本の瓦棒13,13,13上に配置し、3本の
瓦棒13,13,13と交差する部分の嵌合凹部32の
底面32aから木ネジ38を挿入し、各瓦棒13,1
3,13に直接ねじ込み固定する。図5は、この状態を
示している。これにより、第1列目の太陽電池組立体4
0の取り付けを終了する。Thereafter, the groove 31 of the second-row mounting 1 is inserted into the other side edge 40a of the first-row solar cell assembly 40, and the first-row solar-cell assembly 40 After the other output cable 46 is inserted and held in the holding groove 35 of the second row of fixtures 1 as necessary, it is led out to the ridge side through the through holes 24 of the second row of fixtures 1. Thereafter, the mounting tools 1 in the second row are arranged on the three roofing rods 13, 13, 13, and from the bottom surface 32a of the fitting recess 32 at a portion intersecting with the three roofing rods 13, 13, 13. Insert the wood screw 38 and insert each
Screw and fix directly to 3,13. FIG. 5 shows this state. As a result, the first row of solar cell assemblies 4
The installation of 0 is completed.
【0037】次に、このようにして取り付け固定された
第2列目の取付具1の他方(軒先R1とは反対側)の溝
部31に、第2列目に配置する太陽電池組立体40の一
方の側縁部40aを挿入し、第2列目の太陽電池組立体
40の一方の出力ケーブル46を必要に応じて第2列目
の取付具1の保持溝部35に挿入保持した後、取り付け
を終了している第1列目の太陽電池組立体40の他方の
出力ケーブル46と接続する。Next, in the groove 31 on the other side (the side opposite to the eaves R1) of the second row of mounting fixtures 1 mounted and fixed in this way, the solar cell assemblies 40 arranged in the second row are mounted. One side edge 40a is inserted, and one output cable 46 of the second row of solar cell assemblies 40 is inserted and held in the holding groove 35 of the second row of mounting fixtures 1 as necessary, and then attached. Are connected to the other output cable 46 of the solar cell assembly 40 of the first row, which has been completed.
【0038】この後、第2列目の太陽電池組立体40の
他方の側縁部40aに第3列目の取付具1の溝部31を
挿入し、第2列目の太陽電池組立体40の他方の出力ケ
ーブル46を必要に応じて第3列目の取付具1の保持溝
部35に挿入保持した後、第3列目の取付具1の貫通穴
24を通して棟側に導出する。この後、第3列目の取付
具1を3本の瓦棒13,13,13上に配置し、3本の
瓦棒13,13,13と交差する部分の嵌合凹部32の
底面32aから木ネジ38を挿入し、各瓦棒13,1
3,13に直接ねじ込み固定する(図7(b),(c)
に示す状態)。これにより、第2列目の太陽電池組立体
40の取り付けを終了する。Thereafter, the groove 31 of the third-row attachment 1 is inserted into the other side edge 40a of the second-row solar cell assembly 40, and the second-row solar cell assembly 40 is After the other output cable 46 is inserted and held in the holding groove 35 of the third row of fixtures 1 as necessary, it is led out to the ridge side through the through holes 24 of the third row of fixtures 1. Thereafter, the third row of fixtures 1 is arranged on the three roofing rods 13, 13, 13, and from the bottom surface 32 a of the fitting recess 32 at a portion intersecting with the three roofing rods 13, 13, 13. Insert the wood screw 38 and insert each
And directly screwed into 3, 13 (Fig. 7 (b), (c)
State). Thus, the mounting of the second row of solar cell assemblies 40 is completed.
【0039】このようにして第1列目の太陽電池組立体
40及び第2列目の太陽電池組立体40の取り付けを終
了すると、最後に、各列の取付具1,1,1の嵌合凹部
32に、長尺状のジッパー部材33を強制嵌入して、全
ての取り付け作業を完了する。ジッパー部材33を嵌合
凹部32に嵌合することにより、左右の溝部31,31
を構成する上側の保持片31a,31aがそれぞれ下方
側に付勢され、挿入された太陽電池組立体40の側縁部
40aを強固に保持固定(すなわち、抜け防止)するも
のである。また、ジッパー部材33を嵌合することによ
って、嵌合凹部32に挿入された木ネジ38の頭部を被
覆することができる。When the mounting of the first row of solar cell assemblies 40 and the second row of solar cell assemblies 40 is completed, finally, the fittings 1, 1, 1 in each row are fitted. A long zipper member 33 is forcibly fitted into the concave portion 32, and all the mounting operations are completed. By fitting the zipper member 33 into the fitting recess 32, the left and right grooves 31, 31 are formed.
The upper holding pieces 31a, 31a constituting the above are urged downward, respectively, to firmly hold and fix the side edge 40a of the inserted solar cell assembly 40 (that is, to prevent the solar cell assembly 40 from coming off). By fitting the zipper member 33, the head of the wood screw 38 inserted into the fitting recess 32 can be covered.
【0040】なお、ジッパー部材33の嵌合について
は、第1列目の太陽電池組立体40の取り付けを終了し
た時点で、第1列目の取付具1にジッパー部材33を嵌
合し、第2列目の太陽電池組立体40の取り付けを終了
した時点で、第2列目の取付具1及び第3列目の取付具
1の嵌合凹部32にジッパー部材33を嵌合するように
してもよい。As for the fitting of the zipper member 33, the zipper member 33 is fitted to the mounting tool 1 in the first row when the mounting of the first row of solar cell assemblies 40 is completed. When the mounting of the second row of solar cell assemblies 40 is completed, the zipper member 33 is fitted into the fitting recesses 32 of the second row mounting fixture 1 and the third row mounting fixture 1. Is also good.
【0041】なお、第3列目以降の太陽電池組立体40
がある場合には、第2列目の太陽電池組立体40の取り
付けと同様にして、結線しながら第3列目以降の太陽電
池組立体40を順次取り付けていく。Incidentally, the solar cell assemblies 40 in the third and subsequent columns
If there is, the solar cell assemblies 40 in the third and subsequent columns are sequentially mounted while connecting the wires in the same manner as the mounting of the solar cell assemblies 40 in the second column.
【0042】図7は、各列に固定された取付具1の溝部
31に太陽電池組立体40の側縁部40aを挿入した状
態を示しており、同図(a)は、第1列目の取付具1と
第1列目の太陽電池組立体40の一方(軒先R1側)の
側縁部40aとの挿入状態を、同図(b)は、第2列目
の取付具1と第1列目の太陽電池組立体40の他方(棟
側)の側縁部40a及び第2列目の太陽電池組立体40
の一方(軒先R1側)の側縁部40aとの挿入状態を、
同図(c)は、第3列目の取付具1と第2列目の太陽電
池組立体40の他方(棟側)の側縁部40aとの挿入状
態をそれぞれ示している。FIG. 7 shows a state where the side edge 40a of the solar cell assembly 40 is inserted into the groove 31 of the fixture 1 fixed to each row. FIG. 7A shows the first row. FIG. 3B shows the state of insertion of the mounting fixture 1 of the first row and the side edge 40a of one (eave R1 side) of the solar cell assembly 40 in the first row. The other (ridge side) side edge portion 40a of the first row of solar cell assemblies 40 and the second row of solar cell assemblies 40
The insertion state with the side edge 40a of one (eave tip R1 side)
FIG. 4C shows the insertion state of the third row of mounting fixtures 1 and the other (ridge side) side edge portion 40a of the second row of solar cell assemblies 40, respectively.
【0043】なお、上記の取り付け手順では、第2列目
以降の取付具1は、太陽電池組立体40の他方の側縁部
40aに溝部31を挿入した状態で、木ネジ38により
瓦棒13に直接ねじ込み固定するようにしているが、各
列の取付具1,1,1を予め瓦棒13,13,13に取
り付け固定しておいてから、各列の太陽電池組立体4
0,40を順次取り付けて行くようにしてもよい。In the above-described mounting procedure, the mounting tools 1 in the second and subsequent rows are connected to the tile rod 13 with the wood screw 38 while the groove 31 is inserted into the other side edge 40a of the solar cell assembly 40. The fixing members 1, 1, 1 in each row are fixed to the tile rods 13, 13, 13 in advance, and then the solar cell assemblies 4 in each row are fixed.
0 and 40 may be sequentially attached.
【0044】すなわち、全ての取付具1,1,1を、太
陽電池組立体40の取り付けピッチとなる間隔で瓦棒1
3,13,13に取り付け固定した後、軒先R1側の第
1列目に配置する太陽電池組立体40の一方の側縁部4
0aを第1列目の取付具1の溝部31に挿入し、次に端
子ボックス45の一方の出力ケーブル46を必要に応じ
て保持溝部35に挿入保持した後、第1列目の取付具1
の貫通穴24を通して軒先R1側に導出する。次に、端
子ボックス45の他方の出力ケーブル46を第2列目の
取付具1の保持溝部35に挿入保持した後、第2列目の
取付具1の貫通穴24を通して棟側に導出し、太陽電池
組立体40の他方の側縁部40aを第2列目の取付具1
の溝部31に挿入して、第1列目の太陽電池組立体40
の取り付けを終了する。That is, all the fixtures 1, 1, 1 are mounted on the roofing bar 1 at an interval corresponding to the mounting pitch of the solar cell assembly 40.
3, 13 and 13, one side edge 4 of the solar cell assembly 40 arranged in the first row on the eaves R1 side.
0a is inserted into the groove 31 of the first row of fittings 1 and then one output cable 46 of the terminal box 45 is inserted and held in the holding groove 35 as necessary.
Through the through-hole 24 to the eaves R1 side. Next, after the other output cable 46 of the terminal box 45 is inserted and held in the holding groove 35 of the second row of fixtures 1, it is led out to the ridge side through the through holes 24 of the second row of fixtures 1, The other side edge portion 40 a of the solar cell assembly 40 is attached to the second row of mounting fixtures 1.
Of the first row of solar cell assemblies 40
Finish the installation.
【0045】次に、このようにして取り付け固定された
第2列目の取付具1の他方(軒先R1とは反対側)の溝
部31に、第2列目に配置する太陽電池組立体40の一
方の側縁部40aを挿入し、第2列目の太陽電池組立体
40の一方の出力ケーブル46を必要に応じて第2列目
の取付具1の保持溝部35に挿入保持した後、取り付け
を終了している第1列目の太陽電池組立体40の他方の
出力ケーブル46と接続する。Next, in the groove 31 on the other side (the side opposite to the eaves tip R1) of the second row of mounting fixtures 1 mounted and fixed as described above, the solar cell assemblies 40 arranged in the second row are mounted. One side edge 40a is inserted, and one output cable 46 of the second row of solar cell assemblies 40 is inserted and held in the holding groove 35 of the second row of mounting fixtures 1 as necessary, and then attached. Are connected to the other output cable 46 of the solar cell assembly 40 of the first row, which has been completed.
【0046】この後、第2列目の太陽電池組立体40の
他方の出力ケーブル46を第3列目の取付具1の保持溝
部35に挿入保持した後、第3列目の取付具1の貫通穴
24を通して棟側に導出し、第2列目の太陽電池組立体
40の他方の側縁部40aを第3列目の取付具1の溝部
31に挿入して、第2列目の太陽電池組立体40の取り
付けを終了する。Thereafter, the other output cable 46 of the second row of solar cell assemblies 40 is inserted and held in the holding groove 35 of the third row of mounting fixtures 1, and then the third row of mounting brackets 1 is mounted. It is led out to the ridge side through the through hole 24, and the other side edge 40 a of the second row of solar cell assemblies 40 is inserted into the groove 31 of the third row of fixtures 1, and the second row of solar cells The mounting of the battery assembly 40 is completed.
【0047】このようにして第1列目の太陽電池組立体
40及び第2列目の太陽電池組立体40の取り付けを終
了すると、最後に、各列の取付具1,1,1の嵌合凹部
32に、長尺状のジッパー部材33を強制嵌入して、全
ての取り付け作業を完了する。なお、ジッパー部材33
の嵌合については、第1列目の太陽電池組立体40の取
り付けを終了した時点で、第1列目の取付具1にジッパ
ー部材33を嵌合し、第2列目の太陽電池組立体40の
取り付けを終了した時点で、第2列目の取付具1及び第
3列目の取付具1の嵌合凹部32にジッパー部材33を
嵌合するようにしてもよい。When the mounting of the first row of solar cell assemblies 40 and the second row of solar cell assemblies 40 is completed, finally, the fittings 1, 1, 1 of each row are fitted. A long zipper member 33 is forcibly fitted into the concave portion 32, and all the mounting operations are completed. The zipper member 33
When the attachment of the first row of solar cell assemblies 40 is completed, the zipper member 33 is fitted to the first row of mounting fixtures 1 and the second row of solar cell assemblies is fitted. The zipper member 33 may be fitted into the fitting recesses 32 of the second row of mounting tools 1 and the third row of mounting tools 1 at the time when the mounting of the 40 has been completed.
【0048】図8は、取付具1の他の実施形態を示して
おり、同図(a)は、図3に示す構造の取付具1におい
て、嵌合凹部32の底面32aに平板状の補強部材23
を貼着したもの、同図(b)は、胴部22に埋設する補
強部材23を側面視正方形状の枠体構造としたもの、同
図(c)は、同部22に埋設する補強部材23を側面視
下向きコ字状の枠体構造としたものである。FIG. 8 shows another embodiment of the fixture 1, and FIG. 8A shows a flat plate-like reinforcement on the bottom surface 32a of the fitting recess 32 in the fixture 1 having the structure shown in FIG. Member 23
The figure (b) shows a reinforcing member 23 embedded in the body 22 in a square frame structure when viewed from the side, and the figure (c) shows a reinforcing member embedded in the part 22. Reference numeral 23 designates a downwardly facing U-shaped frame structure in side view.
【0049】[0049]
【発明の効果】本発明の請求項1記載の枠無し太陽電池
モジュールの取付具は、屋根材上に直接取り付け固定さ
れる架台部と、この架台部内に挿入される補強部材と、
架台部上に形成されるとともに、その側面に前記枠無し
太陽電池モジュールの側縁部を挿入保持する横向きに開
口した溝部を有する保持体部とで構成し、架台部と保持
体部とを、補強部材を内包する形で弾性部材によって一
体的に形成したものである。つまり、架台部と保持体部
と補強部材とを一体的に形成したので、屋根材上に取り
付ける際の作業工数が減少するとともに、固定箇所も少
ないことから、作業時間の短縮及びコストの低減を図る
ことができる。According to the first aspect of the present invention, there is provided a mounting device for a frameless solar cell module, comprising: a mounting portion directly mounted on a roofing material; a reinforcing member inserted into the mounting portion;
A frame formed on the gantry, and having a laterally open groove that inserts and holds the side edge of the frameless solar cell module on the side surface thereof, and a gantry and a holder, It is formed integrally with an elastic member so as to include a reinforcing member. In other words, since the gantry, the holder, and the reinforcing member are integrally formed, the number of work steps for mounting on the roofing material is reduced, and the number of fixing points is reduced, so that the working time and cost are reduced. Can be planned.
【0050】また、本発明の請求項2記載の枠無し太陽
電池モジュールの取付具は、保持体部の上面に、溝部の
形成位置まで達する深さの嵌合凹部を形成し、この嵌合
凹部にジッパー部材を嵌合することにより、溝部に挿入
保持された枠無し太陽電池モジュールの側縁部の抜けを
確実に防止することができる。According to a second aspect of the present invention, there is provided a mounting device for a frameless solar cell module, wherein a fitting recess having a depth reaching a position where a groove is formed is formed on an upper surface of a holder. By fitting the zipper member into the groove, the side edge of the frameless solar cell module inserted and held in the groove can be reliably prevented from coming off.
【0051】また、本発明の請求項3記載の枠無し太陽
電池モジュールの取付具は、嵌合凹部から挿入されたネ
ジ部材を屋根材に直接ねじ込むとともに、挿入したネジ
部材の頭部をジッパー部材によって被覆するように構成
している。すなわち、嵌合凹部にジッパー部材を嵌合す
ることによって、ネジ部材の頭部の被覆をも行うことが
できる。According to a third aspect of the present invention, there is provided the mounting device for a frameless solar cell module, wherein the screw member inserted from the fitting recess is directly screwed into the roof material, and the head of the inserted screw member is attached to the zipper member. It is configured to be covered by That is, the head of the screw member can be covered by fitting the zipper member into the fitting recess.
【0052】また、本発明の請求項4記載の枠無し太陽
電池モジュールの取付具は、架台部に太陽電池セルを接
続した配線を通す貫通穴を形成するとともに、配線を保
持する保持溝部を形成している。これにより、配線の固
定箇所が減るとともに、配線の固定が容易となることか
ら、作業時間の短縮及びコストの低減を図ることができ
る。According to a fourth aspect of the present invention, there is provided a mounting device for a frameless solar cell module, wherein a through-hole for passing a wiring connecting a solar cell is formed in a pedestal portion, and a holding groove for holding the wiring is formed. doing. Accordingly, the number of locations for fixing the wiring is reduced and the fixing of the wiring is facilitated, so that it is possible to reduce the working time and the cost.
【0053】また、本発明の請求項4記載の枠無し太陽
電池モジュールの施工方法は、取付具を屋根材上に配置
し、嵌合凹部からネジ部材を挿入して屋根材に直接ねじ
込み固定し、保持体部の溝部に枠無し太陽電池モジュー
ルの側縁部を挿入保持した後、嵌合凹部にジッパー部材
を嵌合するものである。これにより、溝部に挿入保持し
た枠無し太陽電池モジュールの側縁部の抜けを確実に防
止することができる。また、架台部と保持体部とが弾性
部材により一体的に形成された取付具のみを屋根材上に
ネジ部材で固定するだけでよいので、固定箇所が少なく
なり、野地板や垂木等が割れるといった不具合は発生し
ない。また、枠無し太陽電池モジュールやカバーをネジ
固定する必要が無いので、枠無し太陽電池モジュールの
屋根材への取り付け作業が簡単なものとなる。According to a fourth aspect of the present invention, there is provided a method for mounting a frameless solar cell module, wherein a mounting member is arranged on a roofing material, a screw member is inserted from a fitting recess, and directly screwed and fixed to the roofing material. After inserting and holding the side edge of the frameless solar cell module in the groove of the holder, the zipper member is fitted into the fitting recess. Thereby, it is possible to reliably prevent the side edge of the frameless solar cell module inserted and held in the groove from coming off. In addition, since only the mounting member in which the gantry portion and the holding portion are integrally formed by the elastic member need only be fixed on the roof material with the screw member, the number of fixing portions is reduced, and the field board, rafters, etc. are cracked. Such a problem does not occur. In addition, since it is not necessary to fix the frameless solar cell module and the cover with screws, the work of attaching the frameless solar cell module to the roof material is simplified.
【図1】本発明の取付具によって屋根材上に取り付けら
れる枠無し太陽電池モジュールの分解斜視図である。FIG. 1 is an exploded perspective view of a frameless solar cell module mounted on a roofing material by the mounting tool of the present invention.
【図2】(a)は組み上げられた状態の枠無し太陽電池
モジュールの平面図、(b)は側面図である。2A is a plan view of a frameless solar cell module in an assembled state, and FIG. 2B is a side view.
【図3】枠無し太陽電池モジュールを屋根材上に取り付
けるための取付具の実施の一形態を示す側面図である。FIG. 3 is a side view showing an embodiment of a mounting tool for mounting the frameless solar cell module on a roof material.
【図4】枠無し太陽電池モジュールを屋根材上に取り付
けるための取付具の実施の一形態を示す正面図である。FIG. 4 is a front view showing an embodiment of a mounting tool for mounting the frameless solar cell module on a roofing material.
【図5】枠無し太陽電池モジュールの傾斜屋根に取り付
ける手順を説明するための図である。FIG. 5 is a diagram for explaining a procedure for attaching a frameless solar cell module to an inclined roof.
【図6】傾斜屋根の部分断面図である。FIG. 6 is a partial sectional view of a sloped roof.
【図7】(a),(b),(c)はそれぞれ取付具に枠
無し太陽電池モジュールの側縁部を挿入した状態を示す
側面図である。FIGS. 7 (a), (b), and (c) are side views showing a state where a side edge portion of a frameless solar cell module is inserted into a fixture.
【図8】(a),(b),(c)はそれぞれ取付具の他
の実施形態を示す側面図である。FIGS. 8A, 8B, and 8C are side views showing other embodiments of the fixture.
【図9】スーパーストレート方式と呼ばれる構造の従来
の太陽電池モジュールの分解斜視図である。FIG. 9 is an exploded perspective view of a conventional solar cell module having a structure called a super straight type.
【図10】従来の太陽電池モジュールの斜視図である。FIG. 10 is a perspective view of a conventional solar cell module.
【図11】従来の太陽電池モジュールの部分断面図であ
る。FIG. 11 is a partial cross-sectional view of a conventional solar cell module.
【図12】従来の太陽光電池システムの構成図である。FIG. 12 is a configuration diagram of a conventional solar cell system.
【図13】従来の一般的な太陽電池モジュールの取り付
け構造を示す概略側面図である。FIG. 13 is a schematic side view showing a mounting structure of a conventional general solar cell module.
1 取付具 2 架台部 3 保持体部 21 足部 22 胴部 23 補強部材 24 貫通穴 25 ゴムシート 31 溝部 32 嵌合凹部 33 ジッパー部材 35 保持溝部 40 枠無し太陽電池モジュール 41 太陽電池セル列 41a 太陽電池セル 42 充填材 43 白板強化ガラス板 44 耐候性フィルム 46 出力ケーブル(配線) DESCRIPTION OF SYMBOLS 1 Attachment 2 Mount part 3 Holder part 21 Leg part 22 Body part 23 Reinforcement member 24 Through hole 25 Rubber sheet 31 Groove part 32 Fitting concave part 33 Zipper member 35 Holding groove part 40 Frameless solar cell module 41 Solar cell row 41a Sun Battery cell 42 Filler 43 White reinforced glass plate 44 Weatherproof film 46 Output cable (wiring)
Claims (5)
板状に配置した太陽電池セル列を表裏部材によって挟み
込んだ構造の枠無し太陽電池モジュールを、屋根材上に
取り付けるための取付具であって、 この取付具は、前記屋根材上に直接取り付け固定される
架台部と、この架台部内に挿入される補強部材と、前記
架台部上に形成されるとともに、その側面に前記枠無し
太陽電池モジュールの側縁部を挿入保持する横向きに開
口した溝部を有する保持体部とで構成され、前記架台部
と前記保持体部とが、前記補強部材を内包する形で弾性
部材によって一体的に形成されていることを特徴とする
枠無し太陽電池モジュールの取付具。1. A mounting tool for mounting a frameless solar battery module having a structure in which a plurality of solar battery cells are connected by wiring and arranged in a flat plate shape and sandwiched between front and back members, on a roof material. The mounting device includes a pedestal portion directly mounted and fixed on the roof material, a reinforcing member inserted into the pedestal portion, and a frameless sun formed on the pedestal portion and having a side surface thereof. A holder having a laterally open groove for inserting and holding a side edge of the battery module, wherein the gantry and the holder are integrally formed by an elastic member in a form including the reinforcing member. A mounting device for a frameless solar cell module, wherein the mounting device is formed.
位置まで達する深さの嵌合凹部が形成され、この嵌合凹
部にジッパー部材を嵌合することにより、前記溝部に挿
入保持された枠無し太陽電池モジュールの側縁部の抜け
が防止されてなる請求項1記載の枠無し太陽電池モジュ
ールの取付具。2. A fitting recess having a depth reaching a position where the groove is formed is formed on an upper surface of the holder, and a zipper member is fitted into the fitting recess to be inserted and held in the groove. 2. The mounting device for a frameless solar cell module according to claim 1, wherein a side edge of the frameless solar cell module is prevented from coming off.
前記屋根材に直接ねじ込まれるとともに、挿入されたネ
ジ部材の頭部が前記ジッパー部材によって被覆されてな
る請求項2記載の枠無し太陽電池モジュールの取付具。3. The frameless sun according to claim 2, wherein the screw member inserted from the fitting recess is directly screwed into the roof material, and the head of the inserted screw member is covered with the zipper member. Battery module mounting fixture.
た配線を通す貫通穴が形成されるとともに、前記配線を
保持する保持溝部が形成されてなる請求項1、2又は3
のいずれかに記載の枠無し太陽電池モジュールの取付
具。4. A frame having a through hole through which the wiring connecting the solar cells is formed and a holding groove for holding the wiring are formed in the gantry.
The mounting tool for a frameless solar cell module according to any one of the above.
板状に配置した太陽電池セル列を表裏部材によって挟み
込んだ構造の枠無し太陽電池モジュールを、取付具によ
って屋根材上に取り付ける枠無し太陽電池モジュールの
施工方法であって、 前記取付具は、前記屋根材上に直接取り付け固定される
架台部と、この架台部内に挿入される補強部材と、前記
架台部上に形成されるとともに、その側面に前記枠無し
太陽電池モジュールの側縁部を挿入保持する横向きに開
口した溝部を有する保持体部とで構成され、前記保持体
部は、その上面に前記溝部の形成位置まで達する深さの
嵌合凹部が形成されてなり、 前記取付具を前記屋根材上に配置し、前記嵌合凹部から
ネジ部材を挿入して前記屋根材に直接ねじ込み固定し、
前記保持体部の溝部に前記枠無し太陽電池モジュールの
側縁部を挿入保持した後、前記嵌合凹部にジッパー部材
を嵌合することにより、前記溝部に挿入保持した枠無し
太陽電池モジュールの側縁部の抜けを防止するととも
に、前記嵌合凹部に挿入されたネジ部材の頭部を被覆す
ることを特徴とする枠無し太陽電池モジュールの施工方
法。5. A frameless solar cell module having a structure in which a plurality of solar cells are wired and connected to form a flat plate-shaped solar cell row and sandwiched between front and back members, and no frame is provided on a roofing material by a fixture. A method for installing a solar cell module, wherein the mounting member is formed on the gantry portion, which is directly mounted and fixed on the roof material, a reinforcing member inserted into the gantry portion, and on the gantry portion, And a holder having a laterally opened groove for inserting and holding a side edge of the frameless solar cell module on a side surface thereof, wherein the holder has a depth reaching an upper surface thereof to a position where the groove is formed. The fitting concave portion is formed, the mounting tool is arranged on the roof material, a screw member is inserted from the fitting concave portion, and directly screwed and fixed to the roof material,
After the side edge of the frameless solar cell module is inserted and held in the groove of the holder, the zipper member is fitted in the fitting recess, thereby the side of the frameless solar cell module inserted and held in the groove. A method for constructing a solar cell module without a frame, wherein an edge is prevented from coming off and a head of a screw member inserted into the fitting recess is covered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22453097A JP3392014B2 (en) | 1997-08-21 | 1997-08-21 | Mounting device and installation method for frameless solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22453097A JP3392014B2 (en) | 1997-08-21 | 1997-08-21 | Mounting device and installation method for frameless solar cell module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH1162143A true JPH1162143A (en) | 1999-03-05 |
| JP3392014B2 JP3392014B2 (en) | 2003-03-31 |
Family
ID=16815250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22453097A Expired - Fee Related JP3392014B2 (en) | 1997-08-21 | 1997-08-21 | Mounting device and installation method for frameless solar cell module |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3392014B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002088995A (en) * | 2000-09-18 | 2002-03-27 | Sharp Corp | Solar cell module and its mounting structure |
| US7442872B2 (en) | 2002-06-06 | 2008-10-28 | Sharp Kabushiki Kaisha | Method for regenerating photovoltaic module and photovoltaic module |
| EP2511960A2 (en) | 2011-04-13 | 2012-10-17 | Solon Se | Frame-like holder for a solar panel with a cable holder |
-
1997
- 1997-08-21 JP JP22453097A patent/JP3392014B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002088995A (en) * | 2000-09-18 | 2002-03-27 | Sharp Corp | Solar cell module and its mounting structure |
| US7442872B2 (en) | 2002-06-06 | 2008-10-28 | Sharp Kabushiki Kaisha | Method for regenerating photovoltaic module and photovoltaic module |
| US7982128B2 (en) | 2002-06-06 | 2011-07-19 | Sharp Kabushiki Kaisha | Method for regenerating photovoltaic module and photovoltaic module |
| EP2511960A2 (en) | 2011-04-13 | 2012-10-17 | Solon Se | Frame-like holder for a solar panel with a cable holder |
| DE102012005416A1 (en) | 2011-04-13 | 2012-10-18 | Solon Se | Frame-like holder for a solar panel with a cable holder |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3392014B2 (en) | 2003-03-31 |
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