JPH11292693A - Liquid crystal growth method of silicon crystal, method of manufacturing solar cell, and liquid phase growth apparatus - Google Patents
Liquid crystal growth method of silicon crystal, method of manufacturing solar cell, and liquid phase growth apparatusInfo
- Publication number
- JPH11292693A JPH11292693A JP10347029A JP34702998A JPH11292693A JP H11292693 A JPH11292693 A JP H11292693A JP 10347029 A JP10347029 A JP 10347029A JP 34702998 A JP34702998 A JP 34702998A JP H11292693 A JPH11292693 A JP H11292693A
- Authority
- JP
- Japan
- Prior art keywords
- solvent
- silicon
- source gas
- liquid phase
- growth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/546—Polycrystalline silicon PV cells
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- Crystals, And After-Treatments Of Crystals (AREA)
- Liquid Deposition Of Substances Of Which Semiconductor Devices Are Composed (AREA)
- Photovoltaic Devices (AREA)
Abstract
(57)【要約】
【課題】 連続成長が可能で量産性の高いシリコン結晶
の液相成長法及び太陽電池の製造方法を提供する。
【解決手段】 溶媒に少なくともシリコン原子を含む原
料ガスを吹き込んで該原料ガスを分解すると同時にシリ
コン原子を前記溶媒に溶解させることにより前記溶媒中
にシリコン原子を供給し、該溶媒に基板を浸漬または接
触させることにより、該基板上にシリコン結晶を成長さ
せることを特徴とするシリコン結晶の液相成長法、及び
それを用いた太陽電池の製造方法を提供する。また、溶
媒内に少なくともシリコン原子を含む原料ガスを吹き込
む手段を有するシリコン結晶の液相成長装置を提供す
る。
PROBLEM TO BE SOLVED: To provide a liquid crystal growth method of a silicon crystal capable of continuous growth and high mass productivity and a method of manufacturing a solar cell. SOLUTION: A raw material gas containing at least silicon atoms is blown into a solvent to decompose the raw material gas and at the same time dissolve the silicon atoms in the solvent to supply silicon atoms into the solvent, and immerse the substrate in the solvent or A liquid crystal growth method for a silicon crystal characterized by growing a silicon crystal on the substrate by contacting the same, and a method for manufacturing a solar cell using the same. Further, the present invention provides a liquid crystal growth apparatus for silicon crystal having means for blowing a source gas containing at least silicon atoms into a solvent.
Description
【0001】[0001]
【発明の属する技術分野】本発明はシリコン結晶の液相
成長法、太陽電池の製造方法及び液相成長装置に関し、
特に連続成長が可能で量産性のある液相成長法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid crystal growth method for a silicon crystal, a method for manufacturing a solar cell, and a liquid phase growth apparatus.
In particular, it relates to a liquid phase growth method capable of continuous growth and mass production.
【0002】[0002]
【従来の技術】液相成長法は準平衡状態からの結晶成長
であるため化学量論組成に近い良質の結晶が得られると
いう利点を有し、GaAs等の化合物半導体ですでに確立し
た技術としてLED(発光ダイオード)やレーザー・ダイ
オードなどの生産に用いられている。最近では厚膜を得
る目的でSiの液相成長も試みられ(例えば特開昭58-898
74号公報)、太陽電池への応用も検討されている。2. Description of the Related Art The liquid phase growth method has the advantage that a crystal of good quality close to the stoichiometric composition can be obtained because the crystal is grown from a quasi-equilibrium state. Used in the production of LEDs (light emitting diodes) and laser diodes. Recently, liquid phase growth of Si has been attempted for the purpose of obtaining a thick film (for example, see Japanese Patent Application Laid-Open No. 58-898).
No. 74), and application to solar cells is also being studied.
【0003】従来の液相成長法は、一般に成長用の物質
を溶質として含有する溶液を冷却して過飽和状態とし、
過剰溶質(成長用の物質)を基板上に析出させている。そ
の際、基板上に溶質を析出(成長)させるに先立って、
予め溶媒に溶質を飽和になるまで溶解させる必要があ
る。通常溶媒に溶質を溶解させる方法としては、溶かし
込む時の温度で飽和になる分量の溶質を溶媒に混ぜてお
いて加熱する場合と、溶媒に溶質からなる多量の(飽和
分以上の)基材を接触させた状態で加熱し、溶かし込み
温度に保持して飽和させる場合とがある。前者の場合に
は、成長終了毎に新たに秤量した溶質を溶媒に投入する
かあるいは溶媒を溶かし込み済みの別なものと交換す
る。後者では成長前あるいは成長後で溶質となる基材の
溶媒への出し入れが行われるが、基材が消費されて終い
には出し入れに支障が生じたり、溶かし込み量が不足し
たりするので新たな基材との交換が必要となる。いずれ
にしても、原料がなくなった時点で補給のために装置を
止める、あるいは成長を中断するために時間損失が生じ
てしまう。このように従来技術による方法では量産性の
面で問題があった。In the conventional liquid phase growth method, a solution containing a substance for growth as a solute is generally cooled to a supersaturated state,
Excess solute (a substance for growth) is deposited on the substrate. Prior to depositing (growing) the solute on the substrate,
It is necessary to dissolve the solute in the solvent until it is saturated. Usually, a method of dissolving a solute in a solvent includes a method in which an amount of the solute that is saturated at a temperature at which the solute is saturated is mixed with the solvent and heating, and a method in which a large amount of the solute is contained in the solvent (more than a saturated amount). May be heated in a state of contact with the solution, and may be saturated by maintaining the melting temperature. In the former case, a newly weighed solute is added to the solvent every time the growth is completed, or replaced with another solvent in which the solvent has been dissolved. In the latter, the base material that becomes a solute is moved in and out of the solvent before or after growth.However, since the base material is consumed and troubles occur at the end, or the amount of melt-in becomes insufficient, a new material is used. It needs to be replaced with a suitable base material. In any case, when the material is exhausted, the apparatus is stopped for replenishment, or the growth is interrupted, so that a time loss occurs. Thus, the method according to the prior art has a problem in terms of mass productivity.
【0004】[0004]
【発明が解決しようとする課題】本発明は、上述の従来
技術における問題を解決すべく本発明者らによる鋭意研
究の結果完成に至ったものであり、簡便で量産性の高い
液相成長法を提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been completed as a result of intensive studies by the present inventors in order to solve the above-mentioned problems in the prior art, and is a simple and highly mass-produced liquid phase growth method. The purpose is to provide.
【0005】[0005]
【課題を解決するための手段】そこで、本発明は、溶媒
に少なくともシリコン原子を含む原料ガスを吹き込んで
該原料ガスを分解すると同時にシリコン原子を前記溶媒
に溶解させることにより前記溶媒中にシリコン原子を供
給し、該溶媒に基板を浸漬または接触させることによ
り、該基板上にシリコン結晶を成長させることを特徴と
するシリコン結晶の液相成長法を提供する。SUMMARY OF THE INVENTION Accordingly, the present invention is directed to a method and a method for blowing a source gas containing at least silicon atoms into a solvent to decompose the source gas and dissolve the silicon atoms in the solvent at the same time. And growing the silicon crystal on the substrate by immersing or contacting the substrate in the solvent to provide a liquid crystal growth method of the silicon crystal.
【0006】また、本発明は、シリコン層を液相成長に
より形成する工程を少なくとも有する太陽電池の製造方
法において、溶媒に少なくともシリコン原子を含む原料
ガスを吹き込んで該原料ガスを分解すると同時にシリコ
ン原子を前記溶媒に溶解させることにより前記溶媒中に
シリコン原子を供給し、該溶媒に基板を浸漬または接触
させることにより、該基板上にシリコン結晶を成長させ
ることにより前記シリコン層を形成することを特徴とす
る太陽電池の製造方法を提供する。Further, the present invention is directed to a method for manufacturing a solar cell, comprising at least a step of forming a silicon layer by liquid phase growth. Supplying silicon atoms in the solvent by dissolving the solvent in the solvent, and immersing or contacting the substrate in the solvent, thereby growing the silicon crystal on the substrate to form the silicon layer. And a method for manufacturing a solar cell.
【0007】さらに、本発明は、シリコン原子を溶解す
る溶媒を保持する手段と、該溶媒に基板を浸漬または接
触させる手段とを有するシリコン結晶の液相成長装置に
おいて、前記溶媒内に少なくともシリコン原子を含む原
料ガスを吹き込む手段を有することを特徴とするシリコ
ン結晶の液相成長装置を提供する。Further, the present invention provides a liquid crystal growth apparatus for silicon crystal, comprising: means for holding a solvent for dissolving silicon atoms; and means for immersing or contacting a substrate in the solvent. The present invention provides a liquid crystal growth apparatus for a silicon crystal, comprising means for blowing a source gas containing
【0008】また、本発明は、シリコン原子を溶解する
溶媒を保持する溶媒溜と、該溶媒溜内に保持された溶媒
内に開口部を有する原料ガス導入管と、基板を保持する
ウエハカセットであって該溶媒溜内に保持された溶媒内
に出し入れ自在のウエハカセットと、ヒータと、を有す
ることを特徴とするシリコン結晶の液相成長装置を提供
する。Further, the present invention provides a solvent reservoir for holding a solvent for dissolving silicon atoms, a source gas inlet tube having an opening in the solvent held in the solvent reservoir, and a wafer cassette for holding a substrate. A liquid crystal growth apparatus for a silicon crystal, comprising: a wafer cassette capable of being taken in and out of a solvent held in the solvent reservoir; and a heater.
【0009】さらに、本発明は、シリコン原子を溶解す
る溶媒を保持する溶媒溜及び成長槽と、該溶媒溜と該成
長槽との間で該溶媒を循環させるためのパイプと、該溶
媒溜内に保持された溶媒内に開口部を有する原料ガス導
入管と、基板を保持するウエハカセットであって該成長
槽内に保持された溶媒内に出し入れ自在のウエハカセッ
トと、ヒータと、を有することを特徴とするシリコン結
晶の液相成長装置を提供する。Further, the present invention provides a solvent reservoir and a growth tank for holding a solvent for dissolving silicon atoms, a pipe for circulating the solvent between the solvent reservoir and the growth tank, A source gas introduction pipe having an opening in a solvent held in the wafer, a wafer cassette holding a substrate, a wafer cassette capable of being taken in and out of the solvent held in the growth tank, and a heater. The present invention provides a liquid crystal growth apparatus for a silicon crystal characterized by the following.
【0010】加えて、本発明は、シリコン原子を溶解す
る溶媒を保持する溶媒溜と、該溶媒溜に両端が接続さ
れ、両端以外に開口部を有し該溶媒を循環させるための
パイプと、該溶媒溜内に保持された溶媒内に開口部を有
する原料ガス導入管と、前記開口部で前記溶媒に基板が
接するように該基板を保持する保持部材と、ヒータと、
を有することを特徴とするシリコン結晶の液相成長装置
を提供する。[0010] In addition, the present invention provides a solvent reservoir for holding a solvent that dissolves silicon atoms, a pipe having both ends connected to the solvent reservoir and having openings other than both ends for circulating the solvent, A source gas introduction pipe having an opening in the solvent held in the solvent reservoir, a holding member for holding the substrate such that the substrate is in contact with the solvent at the opening, and a heater;
A liquid crystal growth apparatus for a silicon crystal, comprising:
【0011】[0011]
【発明の実施の形態】本発明の液相成長法に用いられる
液相成長装置の一例を図1に示す。図1において101
はウエハカセット、102は基板(ウエハ)、103は
溶媒溜(るつぼ)、104は溶媒(メルト)、105は
反応生成ガス、106は原料ガス導入管、107は反応
管、108は電気炉(ヒータ)である。FIG. 1 shows an example of a liquid phase growth apparatus used in the liquid phase growth method of the present invention. In FIG.
Is a wafer cassette, 102 is a substrate (wafer), 103 is a solvent reservoir (crucible), 104 is a solvent (melt), 105 is a reaction product gas, 106 is a source gas introduction tube, 107 is a reaction tube, and 108 is an electric furnace (heater). ).
【0012】また109は原料ガス導入管に設けられた
ガス吹き出し孔であり、110はゲートバルブ、111
は排気口である。Reference numeral 109 denotes a gas blowing hole provided in the source gas introduction pipe, 110 denotes a gate valve, and 111 denotes a gate valve.
Is an exhaust port.
【0013】以下に図1を用いて、本発明の液相成長法
及び液相成長装置について説明する。図1に示すよう
に、カーボン製の溶媒溜(るつぼ)103内に金属から
なる溶媒(以下金属溶媒という)104が満たされてお
り、るつぼ103の側壁および底面に沿って原料ガス導
入用の供給管106が備えられている。るつぼ103の
上方にはウエハ102を積載したウエハカセット101
があり、上下運動をすることにより金属溶媒104にウ
エハ102を浸漬したりあるいは金属溶媒104からウ
エハ102を引き上げたりして成長開始処理/成長終了
処理を行う。また、ウエハカセット101には回転機構
も備わっており、成長中にウエハカセット101を回転
させることによりウエハ面内およびウエハ間で成長膜厚
を均一化することができる。るつぼ103、原料ガス導
入管106、およびウエハカセット101は反応管10
7内に収められ、反応管107の外側に配置された電気
炉108により加熱される。A liquid phase growth method and a liquid phase growth apparatus according to the present invention will be described below with reference to FIG. As shown in FIG. 1, a carbon solvent reservoir (crucible) 103 is filled with a solvent 104 made of a metal (hereinafter referred to as a metal solvent), and is supplied along a side wall and a bottom surface of the crucible 103 for introducing a source gas. A tube 106 is provided. Above the crucible 103, a wafer cassette 101 loaded with wafers 102
The wafer 102 is immersed in the metal solvent 104 by moving up and down, or the wafer 102 is pulled up from the metal solvent 104 to perform the growth start processing / growth end processing. Further, the wafer cassette 101 is also provided with a rotation mechanism, and by rotating the wafer cassette 101 during growth, the grown film thickness can be made uniform within the wafer surface and between the wafers. The crucible 103, the source gas introduction tube 106, and the wafer cassette 101 are
7 and heated by an electric furnace 108 disposed outside the reaction tube 107.
【0014】以下、本発明の液相成長法の具体的な手順
について述べる。まず、未飽和の、あるいは成長終了後
の金属溶媒104を所定の温度(成長温度よりも若干高
い)にまで加熱し、安定するまで待つ。次にSiの供給源
として原料ガス、例えばSiH4を原料ガス導入管106に
流し、るつぼ底面に配置された導入管の表面に開口して
いるガス吹き出し孔109から原料ガス(SiH4)を原金
属溶媒内に噴出させ、原料ガス(SiH4)と金属溶媒を接
触させる。原料ガスとしてSiH4を用いた場合、金属溶媒
と接触したSiH4はすぐさま反応してSi原子およびH2分子
に分解し、Si原子は金属溶媒中に溶解する。このとき、
発生するH2分子により金属溶媒が攪拌されてSi原子の溶
媒中への溶解が促進されるが、攪拌機構(不図示)を別
に設けて積極的に攪拌することも可能である。金属溶媒
中に一定時間SiH4ガスを吹き出した後、SiH4ガスを止め
て電気炉108を制御して徐冷を行う。成長開始温度に
達したところで、ウエハカセット101を下降させて金
属溶媒104中にウエハ102を浸漬させる。成長中に
ウエハカセット101を数rpmの速度で回転させて成長
膜厚の均一化を図ることが好ましい。所定の成長時間を
経たところでウエハカセット101を金属溶媒104か
ら引き上げ、成長を終了する。本例では、ウエハ102
はウエハカセット101内で一定の傾斜を持って配置さ
れているので、金属溶媒104から引き上げられた時点
でウエハ表面にはほとんど金属溶媒104は残らない
が、わずかにウエハ102とウエハカセット101が接
する部分(支持部分)において金属溶媒が残留する場合
がある。このような場合、ウエハカセットを数十rpm以
上の回転速度で回すことにより、残った金属溶媒を振り
切ることができる。続いて、ウエハカセットを反応管と
別室の予備室(図示せず)に引き上げてウエハの交換を
行い、上述の工程を繰り返すことで連続的に液相成長が
行える。Hereinafter, the specific procedure of the liquid phase growth method of the present invention will be described. First, the non-saturated or post-growth metal solvent 104 is heated to a predetermined temperature (slightly higher than the growth temperature), and waits until it is stabilized. Next, a raw material gas, for example, SiH 4 is supplied to the raw gas introduction pipe 106 as a supply source of Si, and the raw material gas (SiH 4 ) is supplied from a gas blowing hole 109 opened on the surface of the introduction pipe arranged on the bottom of the crucible. It is jetted into the metal solvent to bring the source gas (SiH 4 ) into contact with the metal solvent. If a raw material gas using SiH 4, SiH 4 in contact with the metal solvent is decomposed into Si atoms and H 2 molecules to immediately react, Si atoms are dissolved in the metal solvent. At this time,
The generated H 2 molecules stir the metal solvent to promote the dissolution of the Si atoms in the solvent, but it is also possible to provide a separate stirring mechanism (not shown) for positive stirring. After blowing out the SiH 4 gas into the metal solvent for a certain time, the SiH 4 gas is stopped and the electric furnace 108 is controlled to perform slow cooling. When the temperature reaches the growth start temperature, the wafer cassette 101 is lowered to immerse the wafer 102 in the metal solvent 104. It is preferable that the wafer cassette 101 be rotated at a speed of several rpm during the growth to make the grown film thickness uniform. After a predetermined growth time, the wafer cassette 101 is pulled up from the metal solvent 104, and the growth is completed. In this example, the wafer 102
Are arranged with a certain inclination in the wafer cassette 101, so that the metal solvent 104 hardly remains on the wafer surface when the wafer 102 is pulled up from the metal solvent 104, but the wafer 102 and the wafer cassette 101 slightly contact each other. The metal solvent may remain in the portion (supporting portion). In such a case, the remaining metal solvent can be shaken off by rotating the wafer cassette at a rotation speed of several tens of rpm or more. Subsequently, the wafer cassette is pulled up to a preparatory chamber (not shown) separate from the reaction tube, and the wafer is exchanged. By repeating the above-described steps, liquid phase growth can be performed continuously.
【0015】本発明の特徴は原料ガスと金属溶媒とを接
触させて原料を溶媒中に連続的に供給できるので、従来
のように溶質となる基材の交換等に伴う時間損失がなく
なり、量産性を上げることができる。The feature of the present invention is that the raw material gas and the metal solvent are brought into contact with each other so that the raw material can be continuously supplied into the solvent. Can increase the quality.
【0016】本発明に使用される金属溶媒を収容するた
めの溶媒溜の材料およびウエハを支持するウエハカセッ
トの材料としては主に高純度カーボンあるいは高純度石
英等が好適に用いられる。本発明に使用される原料ガス
導入管の材料としても同様に高純度カーボンあるいは高
純度石英等が好適に用いられ、反応管の材料としては高
純度石英が好適に用いられる。使用される原料ガスとし
てはSiH4、Si2H6、…SinH2n+2(n:自然数)等のシラ
ン類およびSiH2Cl2、SiHCl3、SiCl4、SiH2F2、Si2F6等の
ハロゲン化シラン類が好適なものとして挙げられる。As a material of a solvent reservoir for containing a metal solvent used in the present invention and a material of a wafer cassette for supporting a wafer, mainly high-purity carbon or high-purity quartz is preferably used. Similarly, high-purity carbon or high-purity quartz or the like is suitably used as the material of the raw material gas introduction tube used in the present invention, and high-purity quartz is suitably used as the material of the reaction tube. The source gases used include silanes such as SiH 4 , Si 2 H 6 ,... Si n H 2n + 2 (n: natural number) and SiH 2 Cl 2 , SiHCl 3 , SiCl 4 , SiH 2 F 2 , Si 2 halogenated silanes such as F 6 can be mentioned as preferred.
【0017】またキャリアガスとしてあるいは結晶成長
を促進させる還元雰囲気を得る目的で前記の原料ガス水
素(H2)を添加することが好ましい。前記原料ガスと水
素との量の割合は形成方法および原料ガスの種類さらに
形成条件により適宜決められるが、1:1000以上100:1以
下(導入流量比)とすることが好ましく、1:100以上10:
1以下とすることがさらに好ましい。It is preferable to add the above-mentioned source gas hydrogen (H 2 ) as a carrier gas or for the purpose of obtaining a reducing atmosphere for promoting crystal growth. The ratio of the amounts of the source gas and hydrogen is determined as appropriate depending on the forming method, the type of the source gas, and the forming conditions, and is preferably 1: 1000 or more and 100: 1 or less (introduction flow ratio), and more preferably 1: 100 or more. Ten:
More preferably, it is set to 1 or less.
【0018】本発明に用いられる溶媒としてはIn、Sn、
Bi、Ga、Sb等の金属からなる溶媒が好適である。溶媒中
に原料ガスを接触させてSi原子を溶解させた後に溶媒を
徐冷するか、あるいは原料ガスで溶媒にSi原子を供給し
ながら溶媒間に温度差をつけることによりエピタキシャ
ル成長を行う。The solvent used in the present invention is In, Sn,
Solvents composed of metals such as Bi, Ga, and Sb are suitable. Epitaxial growth is performed by bringing the source gas into contact with the solvent to dissolve the Si atoms and then gradually cooling the solvent, or by providing a temperature difference between the solvents while supplying Si atoms to the solvent with the source gas.
【0019】また本発明で使用される液相成長法におけ
る温度および圧力としては、形成方法および使用する原
料(ガス)の種類等によって異なるが、例えば溶媒にS
n,Inを用いてシリコンを成長させる場合には600℃以上1
050℃以下に溶媒の温度を制御することが望ましい。圧
力については概ね10-2Torr〜760Torrが適当であり、よ
り好ましくは10-1Torr〜760Torrの範囲が望ましい。The temperature and pressure in the liquid phase growth method used in the present invention vary depending on the forming method and the kind of the raw material (gas) used.
600 ° C or higher when growing silicon using n, In
It is desirable to control the temperature of the solvent below 050 ° C. The pressure is generally in the range of 10 -2 Torr to 760 Torr, and more preferably in the range of 10 -1 Torr to 760 Torr.
【0020】Siの導電型(p型/n型)を制御する必要
がある場合には、溶媒中に適宜P,B等のドーパントを
含有するガスを導入してもよい。また、ドーパントを特
に添加せずに溶媒としてインジウムを用いてシリコン結
晶を成長させてシリコン層とし、その後熱拡散、イオン
打ち込み等の方式で該シリコン層の一部にドーパントを
拡散させる等の方法により、n型層を形成することによ
り太陽電池素子を形成することができる。If it is necessary to control the conductivity type (p-type / n-type) of Si, a gas containing a dopant such as P or B may be appropriately introduced into the solvent. Also, a method of growing a silicon crystal using indium as a solvent without adding a dopant to form a silicon layer, and then diffusing the dopant into a part of the silicon layer by a method such as thermal diffusion or ion implantation. By forming an n-type layer, a solar cell element can be formed.
【0021】[0021]
【実施例】以下、実施例を用いて本発明の方法により所
望の結晶を成長させるところをより詳細に説明するが、
本発明はこれらの実施例により何ら限定されるものでは
ない。EXAMPLES Hereinafter, the growth of a desired crystal by the method of the present invention will be described in more detail with reference to Examples.
The present invention is not limited by these examples.
【0022】実施例1 本例では図1に示す構成の液相成長装置を用いてSiのエ
ピタキシャル層を成長させた。溶媒にIn、原料ガスにSi
H4を用いた。5"Siウエハ102を5枚載置したをウエハ
カセット101を予備室(図示せず)に待機させた状態
で、In溶媒104を収容した溶媒溜103をヒータ10
8により加熱し溶媒の温度を960℃一定に保った。な
お、5”とはウエハの直径が5inchであることを意
味する。次に予備室に待機させていたウエハカセット1
01をゲートバルブ110を開いて反応管107内に導
入し、溶媒溜103の直上で保持した。ゲートバルブは
以後開いたままにした。原料ガスSiH4をH2ガスとともに
(ガス流量比 SiH4/H2=1:1)原料ガス導入管106を通
してIn溶媒104内に噴出させ、30分間これらのガスを
流し続けた。ガスを流し終えた後、ヒータ108を制御
して反応管107内の溶媒を-1℃/minの速度で徐冷し始
め、In溶媒104の温度が950℃になったところでウエ
ハカセット101を10rpmの回転速度で回転させながら
下降させてIn溶媒104中に入れ、完全にウエハカセッ
ト101がIn溶媒104中に浸漬したところで下降を止
め、その位置を保持して回転させながら液相成長を60分
間行った。その後、ウエハカセット101をIn溶媒10
4中から引き上げ、溶媒溜103の直上で一旦停止して
回転数を120rpmまで上げてウエハカセットに一部残留し
たInを振り切って液相成長を終了した。 Example 1 In this example, an Si epitaxial layer was grown using a liquid phase growth apparatus having the structure shown in FIG. In for solvent, Si for source gas
The H 4 was used. In a state in which five 5 ″ Si wafers 102 are placed and the wafer cassette 101 is kept in a standby chamber (not shown), the solvent reservoir 103 containing the In solvent 104 is heated by the heater 10.
8 and the temperature of the solvent was kept constant at 960 ° C. Note that 5 ″ means that the diameter of the wafer is 5 inches.
01 was introduced into the reaction tube 107 by opening the gate valve 110, and was held immediately above the solvent reservoir 103. The gate valve was kept open thereafter. The source gas SiH 4 was spouted together with the H 2 gas (gas flow ratio SiH 4 / H 2 = 1: 1) through the source gas inlet tube 106 into the In solvent 104, and these gases were kept flowing for 30 minutes. After the flow of the gas is completed, the heater 108 is controlled to gradually cool the solvent in the reaction tube 107 at a rate of -1 ° C / min. When the temperature of the In solvent 104 reaches 950 ° C, the wafer cassette 101 is rotated at 10 rpm. The wafer cassette 101 is lowered into the In solvent 104 while being rotated at a rotation speed of the rotation speed. When the wafer cassette 101 is completely immersed in the In solvent 104, the descent is stopped. went. Thereafter, the wafer cassette 101 is placed in the In solvent 10.
4 and stopped immediately above the solvent reservoir 103, the rotation speed was increased to 120 rpm, and In remaining partially in the wafer cassette was shaken off to terminate the liquid phase growth.
【0023】走査型電子顕微鏡および透過電子顕微鏡に
よる断面観察の結果、成長したエピタキシャルシリコン
層の厚さは約15μmであり、結晶性も良好であることが
確認された。As a result of cross-sectional observation with a scanning electron microscope and a transmission electron microscope, it was confirmed that the thickness of the grown epitaxial silicon layer was about 15 μm and the crystallinity was good.
【0024】実施例2 本例では図3に示す構成の液相成長装置を用い、機械的
攪拌手段(撹拌機構)を併用して溶質を溶媒に溶解させ
Siのエピタキシャル層を成長させた。溶媒にIn、原料ガ
スにSi2H6を用いた。攪拌機構312を予備室(図示せ
ず)に待機させた状態でIn溶媒304を収容した溶媒溜
303をヒータ308により加熱し溶媒の温度を960℃
一定に保った。次に予備室に待機させていた攪拌機構3
12をゲートバルブ310を開いて反応管307内に導
入し、溶媒溜303の直上で保持した。ゲートバルブ
は、以後開いたままにした。原料ガスSi2H6をH2ガスと
ともに(ガス流量比Si2H6/H2=1:1)原料ガス導入管30
6を通してIn溶媒304内に噴出させ、攪拌機構312
を20rpmの回転速度で回転させながら下降させてIn溶媒
304中に入れ、その羽根313がIn溶媒中に充分に浸
漬したところで下降を止め、その位置を保持して攪拌し
ながら30分間ガスを流し続けた。ガスを流し終えた後、
攪拌機構312を引き上げて予備室まで引き上げた後、
今度は5"Siウエハ302を5枚載置したウエハカセット
301を予備室から反応管307内に導入し、溶媒溜3
03の直上で10分間保持した。ヒータ308を制御して
反応管307の溶媒を-1.5℃/minの速度で徐冷し始め、
In溶媒304の温度が950℃になったところでウエハカ
セット301を10rpmの回転速度で回転させながら下降
させてIn溶媒304中に入れ、完全にウエハカセット3
01がIn溶媒304中に浸漬したところで下降を止め、
その位置を保持して回転させながら液相成長を45分間行
った。その後、ウエハカセット301をIn溶媒304中
から引き上げ、溶媒溜303の直上で一旦停止して回転
数を120rpmまで上げてウエハカセットに一部残留したIn
を振り切って液相成長を終了した。なお、図3中、30
5は反応生成ガス、309はガス吹き出し孔、311は
排気口である。 Example 2 In this example, a solute was dissolved in a solvent by using a liquid phase growth apparatus having the structure shown in FIG. 3 together with mechanical stirring means (stirring mechanism).
An epitaxial layer of Si was grown. In was used as the solvent, and Si 2 H 6 was used as the source gas. With the stirring mechanism 312 kept in a standby room (not shown), the solvent reservoir 303 containing the In solvent 304 is heated by the heater 308 to raise the temperature of the solvent to 960 ° C.
Kept constant. Next, the stirring mechanism 3 which has been waiting in the spare room
12 was introduced into the reaction tube 307 by opening the gate valve 310, and was held immediately above the solvent reservoir 303. The gate valve was kept open thereafter. Source gas inlet pipe 30 with source gas Si 2 H 6 together with H 2 gas (gas flow ratio Si 2 H 6 / H 2 = 1: 1)
6 and jetted into the In solvent 304, and the stirring mechanism 312
Is lowered while rotating at a rotation speed of 20 rpm, and is put into the In solvent 304. When the blade 313 is sufficiently immersed in the In solvent, the lowering is stopped, and the gas is supplied for 30 minutes while stirring and maintaining the position. Continued. After finishing the gas flow,
After pulling up the stirring mechanism 312 to the preliminary chamber,
This time, a wafer cassette 301 on which five 5 "Si wafers 302 are placed is introduced into the reaction tube 307 from the preliminary chamber, and the
03 and held for 10 minutes. By controlling the heater 308, the solvent in the reaction tube 307 is gradually cooled at a rate of -1.5 ° C / min,
When the temperature of the In solvent 304 becomes 950 ° C., the wafer cassette 301 is lowered while rotating at a rotation speed of 10 rpm and is put into the In solvent 304 to completely remove the wafer cassette 3.
01 stops dipping when immersed in In solvent 304,
The liquid phase growth was performed for 45 minutes while rotating while maintaining the position. Thereafter, the wafer cassette 301 is pulled out of the In solvent 304, temporarily stopped just above the solvent reservoir 303, and the rotation speed is increased to 120 rpm, so that the In cassette remaining in the wafer cassette partially remains.
Was shaken off to complete the liquid phase growth. In addition, in FIG.
Reference numeral 5 denotes a reaction product gas, 309 denotes a gas blowing hole, and 311 denotes an exhaust port.
【0025】走査型電子顕微鏡および透過電子顕微鏡に
よる断面観察の結果、成長したエピタキシャルシリコン
層の厚さは約15μmであり、結晶性も良好であることが
確認された。As a result of cross-sectional observation with a scanning electron microscope and a transmission electron microscope, it was confirmed that the thickness of the grown epitaxial silicon layer was about 15 μm and the crystallinity was good.
【0026】実施例3 本例では図2に示す装置を用いてSiのエピタキシャル層
を成長させた。 Example 3 In this example, an epitaxial layer of Si was grown using the apparatus shown in FIG.
【0027】溶媒にSn、原料ガスにSiH2Cl2を用いた。
図2に示す装置は、石英製の溶媒溜214と、この溶媒
溜214の片側側面から出て、基板(ウエハ)202を
載置したウエハカセット201が浸漬される成長槽20
3を通って再び溶媒溜214のもう一方の側面にもどる
石英製のパイプ209a、209b、210とが電気炉
207内に配置されている。パイプ209a、209b
は熱交換器になっている。溶媒溜214と熱交換器20
9bはさらにヒータブロック208で囲まれ、独立に温
度制御ができるようになっている。211は循環用のロ
ータ、212はゲートバルブ、206は原料ガス導入
管、213は排気口である。また、204は溶媒、20
5は反応生成ガスである。Sn was used as a solvent, and SiH 2 Cl 2 was used as a source gas.
The apparatus shown in FIG. 2 includes a solvent reservoir 214 made of quartz and a growth tank 20 into which a wafer cassette 201 on which a substrate (wafer) 202 is placed is immersed.
A quartz pipe 209 a, 209 b, 210 returning to the other side of the solvent reservoir 214 through 3 is disposed in the electric furnace 207. Pipes 209a, 209b
Is a heat exchanger. Solvent reservoir 214 and heat exchanger 20
9b is further surrounded by a heater block 208 so that the temperature can be controlled independently. 211 is a circulation rotor, 212 is a gate valve, 206 is a source gas introduction pipe, and 213 is an exhaust port. 204 is a solvent, 20
Reference numeral 5 denotes a reaction product gas.
【0028】水素雰囲気中で十分純化したSnを溶媒20
4として溶媒溜214、成長槽203および石英パイプ
209a、209b、210内に満たし、電気炉207
内温度を950℃一定にしておき、ヒータブロック208
により溶媒溜214の温度がヒータブロック208外の
電気炉207内の温度よりも10℃高くなるように設定し
て溶媒204をロータ211を用いて循環させた。Sn which has been sufficiently purified in a hydrogen atmosphere is dissolved in a solvent 20
4 and filled in the solvent reservoir 214, the growth tank 203, and the quartz pipes 209a, 209b, and 210.
Keep the internal temperature constant at 950 ° C,
Thus, the temperature of the solvent reservoir 214 was set to be 10 ° C. higher than the temperature in the electric furnace 207 outside the heater block 208, and the solvent 204 was circulated using the rotor 211.
【0029】充分時間が経ったところで、予め5"p+(10
0)Siウエハ(p型ドーパントが比較的多くドープされて
おり、主面が(100)の面方位を有するウエハ)20
2を5枚載置したウエハカセット201をゲートバルブ
212を開いて予備室(図示せず)から成長槽203内
に導入し、Sn溶媒204の直上で保持しながら、原料
ガスSiH2Cl2をH2ガスとともに(ガス流量比 SiH2Cl2/H2
=1:5)原料ガス導入管206を通して溶媒溜214内の
Sn溶媒204中に噴出させ、ガスを流し続けた。30分間
経過したところで、ウエハカセット201を10rpmの回
転速度で回転させながら下降させて成長槽203内のSn
溶媒204中に入れ、完全にウエハカセット201がSn
溶媒204中に浸漬したところで下降を止め、その位置
を保持して回転させながら液相成長を60分間行った。ウ
エハカセット201をSn溶媒204中から引き上げ、Sn
溶媒204の直上で一旦停止して回転数を150rpmまで上
げてウエハカセット201に一部残留したSnを振り切っ
て液相成長を終了した。After a sufficient time has passed, 5 "p + (10
0) Si wafer (wafer doped with a relatively large amount of p-type dopant and having a main surface having a (100) plane orientation) 20
The source gas SiH 2 Cl 2 is introduced from the preliminary chamber (not shown) into the growth tank 203 by opening the gate valve 212 and holding the wafer cassette 201 on which five wafers 2 are loaded just above the Sn solvent 204. With H 2 gas (gas flow ratio SiH 2 Cl 2 / H 2
= 1: 5) in the solvent reservoir 214 through the raw material gas introduction pipe 206
The gas was jetted into the Sn solvent 204, and the gas was kept flowing. When 30 minutes have elapsed, the wafer cassette 201 is lowered while rotating at a rotation speed of 10 rpm, and the Sn in the growth tank 203 is lowered.
Put in the solvent 204 and completely set the wafer cassette 201 to Sn
After dipping in the solvent 204, the descent was stopped, and the liquid phase growth was performed for 60 minutes while rotating while maintaining the position. The wafer cassette 201 is pulled out of the Sn solvent 204,
The liquid phase growth was terminated by temporarily stopping immediately above the solvent 204, increasing the rotation speed to 150 rpm, and shaking off Sn partially remaining in the wafer cassette 201.
【0030】走査型電子顕微鏡および透過電子顕微鏡に
よる断面観察の結果、成長したエピタキシャルシリコン
層の厚さは約20μmであり、結晶性も良好であることが
確認された。As a result of cross-sectional observation with a scanning electron microscope and a transmission electron microscope, it was confirmed that the thickness of the grown epitaxial silicon layer was about 20 μm, and that the crystallinity was good.
【0031】実施例4 本例では図4に示す装置を用いて多結晶Si基板上にSi層
を成長した。溶媒にIn+Ga(Ga含有量:0.1atm%)、原料
ガスにSiH4を用いた。キャスト法により形成した多結晶
Siを幅40mm、長さ250mm、厚さ0.6mmに加工し、表面研磨
した後に洗浄したものを基板とした。 Example 4 In this example, an Si layer was grown on a polycrystalline Si substrate using the apparatus shown in FIG. In + Ga (Ga content: 0.1 atm%) was used as a solvent, and SiH 4 was used as a source gas. Polycrystal formed by casting method
The substrate was processed by processing Si into a width of 40 mm, a length of 250 mm, and a thickness of 0.6 mm, polishing the surface, and then cleaning.
【0032】図4に示す装置は、カーボン製の溶媒溜4
14と、この溶媒溜414の片側側面から出て、複数の
基板401を載置したスライダ402に開口部403で
接して、再び溶媒溜414のもう一方の側面にもどるカ
ーボン製の平型のパイプ409a、409b、410と
が電気炉407内に配置されている。パイプ409a、
409bは熱交換器になっている。溶媒溜414と熱交
換器409bはさらにヒータブロック408で囲まれ、
独立に温度制御ができるようになっている。411は循
環用のロータ、406は原料ガス導入管、413は排気
口である。また、404は溶媒、405は反応生成ガス
である。The apparatus shown in FIG.
14 and one side surface of the solvent reservoir 414, comes into contact with a slider 402 on which a plurality of substrates 401 are placed at an opening 403, and returns to the other side surface of the solvent reservoir 414 again. 409 a, 409 b and 410 are arranged in the electric furnace 407. Pipe 409a,
409b is a heat exchanger. The solvent reservoir 414 and the heat exchanger 409b are further surrounded by a heater block 408,
The temperature can be controlled independently. 411 is a circulation rotor, 406 is a source gas introduction pipe, and 413 is an exhaust port. 404 is a solvent and 405 is a reaction product gas.
【0033】水素雰囲気中で十分純化したIn+Gaを溶媒
404として溶媒溜414および平型パイプ409a、
409b、410内に満たし、予めスライダ402の位
置を調整してSi基板401が平型パイプの開口部403
において溶媒404と接しないようにしておき、電気炉
407内温度を950℃一定に保つと同時に、ヒータブロ
ック408により溶媒溜414の温度がヒータブロック
408外の電気炉407内の温度よりも10℃高くなるよ
うに設定して溶媒404をロータ411を用いて循環さ
せた。このときの開口部403の長さは100mm、溶媒4
04の循環速度は40mm/分とした。なお、本例では、3
枚のSi基板をスライダ上においた。A solvent reservoir 414 and a flat pipe 409a, using In + Ga sufficiently purified in a hydrogen atmosphere as a solvent 404,
409b and 410 are filled, and the position of the slider 402 is adjusted in advance so that the Si substrate 401 is
At the same time, the temperature inside the electric furnace 407 is kept constant at 950 ° C., and at the same time, the temperature of the solvent reservoir 414 is set at 10 ° C. lower than the temperature inside the electric furnace 407 outside the heater block 408 by the heater block 408. The solvent 404 was circulated using the rotor 411 at a high setting. The length of the opening 403 at this time is 100 mm, and the solvent 4
The circulation speed of No. 04 was 40 mm / min. In this example, 3
One Si substrate was placed on the slider.
【0034】次に原料ガスSiH4をH2ガスとともに(ガス
流量比 SiH4/H2=1:1)原料ガス導入管406を通してIn
+Ga溶媒404内に噴出させ、ガスを流し続けた。30分
間経ったところで、スライダ401を送り速度20mm/分
で送りながら開口部403において多結晶Si基板402
をIn+Ga溶媒404と接触させて液相成長を行った。複
数の多結晶Si基板402が全て開口部403を通過し終
わったところでスライダ401の送りを止め、液相成長
を終了した。Next, the raw material gas SiH 4 is mixed with the H 2 gas (gas flow ratio SiH 4 / H 2 = 1: 1) through the raw material gas introduction pipe 406 and
The gas was ejected into the + Ga solvent 404, and the gas was kept flowing. After a lapse of 30 minutes, the polycrystalline Si substrate 402 is formed in the opening 403 while the slider 401 is fed at a feed speed of 20 mm / min.
Was brought into contact with an In + Ga solvent 404 to perform liquid phase growth. When all the plurality of polycrystalline Si substrates 402 have passed through the openings 403, the feed of the slider 401 is stopped, and the liquid phase growth is terminated.
【0035】走査型電子顕微鏡および透過電子顕微鏡に
よる断面観察の結果、成長したSi層の厚さは約20μmで
あった。また成長したSi層の方位についてECP(Electron
Channeling Pattern)法により調べたところ、下地の多
結晶Si基板の各々のグレインの結晶方位を受け継いでい
ることが分かった。このように結晶Si層を基板を送りな
がら連続して成長させられることが示された。As a result of observation of a cross section by a scanning electron microscope and a transmission electron microscope, the thickness of the grown Si layer was about 20 μm. Also, the orientation of the grown Si layer was determined by ECP (Electron
Inspection by the Channeling Pattern method revealed that the crystal orientation of each grain of the underlying polycrystalline Si substrate was inherited. Thus, it was shown that the crystalline Si layer can be continuously grown while feeding the substrate.
【0036】なお、上述の実施例4ではスライダ上に載
置された基板を用いた場合を示したが、例えば表面にSi
層を付着したウエブ状基板を溶媒に接触させてRoll
−to−Rollで基板を一方向に送りながらSi層を
連続成長させることも可能である。In the above-described fourth embodiment, the case where the substrate mounted on the slider is used is shown.
The web-like substrate having the layer adhered thereto is brought into contact with a solvent and rolled.
It is also possible to continuously grow the Si layer while feeding the substrate in one direction by -to-Roll.
【0037】実施例5 本例ではn+/p型薄膜単結晶太陽電池を本発明の液相
成長法を用いて作製した。まず図1に示す装置を用いて
実施例1と同様にして500μm厚のp+Siウエハ(ρ=0.01Ω
・cm)上にエピタキシャルSi層を成長した。ウエハを変え
た点及びIn溶媒104を除冷速度を−2℃/minと
した点以外は実施例1と全く同じにした。 Example 5 In this example, an n + / p-type thin film single crystal solar cell was manufactured by using the liquid phase growth method of the present invention. First, a 500 μm-thick p + Si wafer (ρ = 0.01Ω) was used in the same manner as in Example 1 using the apparatus shown in FIG.
· Cm) on which an epitaxial Si layer was grown. The procedure was exactly the same as in Example 1 except that the wafer was changed and that the cooling rate of the In solvent 104 was changed to −2 ° C./min.
【0038】成長したSi層の膜厚を段差計等で評価した
ところ、約30μmであった。次に成長したSi層の表面にP
OCl3を拡散源として900℃の温度でPの熱拡散を行ってn+
層を形成し、0.5μm程度の接合深さを得た。形成された
n+層表面のデッド層をウェット酸化後、エッチングによ
り除去し、約0.2μmの適度な表面濃度をもった接合深さ
を得た。When the film thickness of the grown Si layer was evaluated by a step gauge or the like, it was about 30 μm. Next, P is added to the surface of the grown Si layer.
Thermal diffusion of P is performed at 900 ° C. using OCl 3 as a diffusion source, and n +
A layer was formed, and a junction depth of about 0.5 μm was obtained. Been formed
The dead layer on the surface of the n + layer was wet-oxidized and then removed by etching to obtain a junction depth having an appropriate surface concentration of about 0.2 μm.
【0039】最後にEB(Electron Beam)蒸着により集電
電極(Ti/Pd/Ag(40nm/20nm/1μm)) /ITO透明導電膜(82n
m) をn+層上に、また裏面電極(Al(1μm))を基板裏面に
それぞれ形成して太陽電池とした。Finally, a current collecting electrode (Ti / Pd / Ag (40 nm / 20 nm / 1 μm)) / ITO transparent conductive film (82n
m) was formed on the n + layer, and a back electrode (Al (1 μm)) was formed on the back surface of the substrate, respectively, to obtain a solar cell.
【0040】このようにして得られた薄膜単結晶Si太陽
電池についてAM1.5(100mW/cm2)光照射下でのI―V特性に
ついて測定したところ、セル面積6cm2で開放電圧0.6V、
短絡光電流33mA/cm2、曲線因子0.77となり、エネルギー
変換効率15.2%を得た。[0040] were measured for the I-V characteristic at AM1.5 (100mW / cm 2) under light irradiation for the thus obtained thin-film single-crystal Si solar cells, the open circuit voltage 0.6V in cell area 6 cm 2,
The short-circuit photocurrent was 33 mA / cm 2 , the fill factor was 0.77, and the energy conversion efficiency was 15.2%.
【0041】[0041]
【発明の効果】本発明によればシリコン結晶液相成長法
において原料供給のために中断することなく連続して結
晶成長をすることが可能となった。本発明は厚みを必要
とするデバイス、特に太陽電池の量産方法として好適で
ある。According to the present invention, it has become possible to continuously grow a crystal without interrupting the supply of a raw material in a silicon crystal liquid phase growth method. INDUSTRIAL APPLICABILITY The present invention is suitable as a method for mass production of a device requiring a thickness, particularly a solar cell.
【図1】本発明にかかる液相成長装置の一例を示す模式
的な断面図。FIG. 1 is a schematic sectional view showing an example of a liquid phase growth apparatus according to the present invention.
【図2】本発明にかかる液相成長装置の一例であるシリ
コンの溶かし込みと液相成長とを同時に行なうことがで
きる装置の一例を示す模式的な断面図。FIG. 2 is a schematic cross-sectional view showing an example of an apparatus capable of simultaneously performing dissolution of silicon and liquid phase growth, which is an example of a liquid phase growth apparatus according to the present invention.
【図3】本発明にかかる液相成長装置の一例である機械
的撹拌手段を有する装置の一例を示す模式的な断面図。FIG. 3 is a schematic cross-sectional view showing an example of an apparatus having mechanical stirring means, which is an example of a liquid phase growth apparatus according to the present invention.
【図4】本発明にかかる液相成長装置の一例である基板
と溶媒とが開口部で接する装置の一例を示す模式的な断
面図。FIG. 4 is a schematic cross-sectional view showing an example of an apparatus in which a substrate and a solvent are in contact at an opening as an example of a liquid phase growth apparatus according to the present invention.
【符号の説明】 102、202、302、401 基板(ウエハ) 101、201、301 ウエハカセット 103、214、303、414 溶媒溜(るつぼ) 203 成長槽 104、204、304、404 溶媒(メルト) 105、205、305、405 反応生成ガス 106、206、306、406 原料ガス導入管 107、307 反応管 108、207、308、407 電気炉(ヒータ) 208、408 ヒータブロック 109、309 ガス吹き出し孔 110、212、310 ゲートバルブ 111、213、311、413 排気口 209a、209b、409a、409b 熱交換器
(パイプ) 210、410 パイプ 211、411 ロータ 312 攪拌機構 313 羽根 402 スライダ 403 開口部DESCRIPTION OF SYMBOLS 102, 202, 302, 401 Substrates (wafers) 101, 201, 301 Wafer cassettes 103, 214, 303, 414 Solvent reservoir (crucible) 203 Growth tanks 104, 204, 304, 404 Solvent (melt) 105 , 205, 305, 405 Reaction product gas 106, 206, 306, 406 Source gas inlet tube 107, 307 Reaction tube 108, 207, 308, 407 Electric furnace (heater) 208, 408 Heater block 109, 309 Gas outlet 110, 212, 310 Gate valve 111, 213, 311, 413 Exhaust port 209a, 209b, 409a, 409b Heat exchanger (pipe) 210, 410 Pipe 211, 411 Rotor 312 Stirring mechanism 313 Blade 402 Slider 403 Opening
───────────────────────────────────────────────────── フロントページの続き (72)発明者 浮世 典孝 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Noritaka Ukiyo 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc.
Claims (31)
料ガスを吹き込んで該原料ガスを分解すると同時にシリ
コン原子を前記溶媒に溶解させることにより前記溶媒中
にシリコン原子を供給し、該溶媒に基板を浸漬または接
触させることにより、該基板上にシリコン結晶を成長さ
せることを特徴とするシリコン結晶の液相成長法。A raw material gas containing at least silicon atoms is blown into a solvent to decompose the raw material gas and at the same time dissolve the silicon atoms in the solvent to supply the silicon atoms into the solvent and immerse the substrate in the solvent. Alternatively, a liquid crystal growth method for a silicon crystal, wherein a silicon crystal is grown on the substrate by making contact with the liquid crystal.
とにより生じるガス、該原料ガスとともに前記溶媒に吹
き込まれるガス、の少なくとも一種によって前記溶媒及
び前記シリコン原子を攪拌することを特徴とする請求項
1記載のシリコン結晶の液相成長法。2. The method according to claim 1, wherein the solvent and the silicon atoms are stirred by at least one of the source gas, a gas generated by decomposing the source gas, and a gas blown into the solvent together with the source gas. Item 4. A liquid phase growth method for a silicon crystal according to Item 1.
リコンを攪拌することを特徴とする請求項1又は2に記
載のシリコン結晶の液相成長法。3. The method according to claim 1, wherein the solvent and the silicon are agitated using mechanical means.
ることを特徴とする請求項1乃至3に記載のシリコン結
晶の液相成長法。4. The method according to claim 1, wherein a solvent comprising a metal is used as the solvent.
bから選ばれる少なくとも1種であることを特徴とする
請求項4記載のシリコン結晶の液相成長法。5. The method according to claim 1, wherein the metal is In, Sn, Bi, Ga, S.
5. The method for growing a silicon crystal in liquid phase according to claim 4, wherein the method is at least one selected from b.
特徴とする請求項1乃至5に記載のシリコン結晶の液相
成長法。6. The method according to claim 1, wherein the source gas is made of SiH 4 .
上の整数)からなることを特徴とする請求項1乃至5に
記載のシリコン結晶の液相成長法。7. The method according to claim 1, wherein the source gas comprises Si n H 2n + 2 (n is an integer of 2 or more).
ることを特徴とする請求項1乃至5に記載のシリコン結
晶の液相成長法。8. The method according to claim 1, wherein the source gas comprises a halogenated silane.
とを特徴とする請求項1乃至8に記載のシリコン結晶の
液相成長法。9. The liquid crystal growth method for a silicon crystal according to claim 1, wherein the source gas contains a dopant.
工程を少なくとも有する太陽電池の製造方法において、
溶媒に少なくともシリコン原子を含む原料ガスを吹き込
んで該原料ガスを分解すると同時にシリコン原子を前記
溶媒に溶解させることにより前記溶媒中にシリコン原子
を供給し、該溶媒に基板を浸漬または接触させることに
より、該基板上にシリコン結晶を成長させることにより
前記シリコン層を形成することを特徴とする太陽電池の
製造方法。10. A method for manufacturing a solar cell, comprising at least a step of forming a silicon layer by liquid phase growth,
The raw material gas containing at least silicon atoms is blown into the solvent to supply the silicon atoms into the solvent by dissolving the raw material gas and dissolving the silicon atoms in the solvent at the same time, and immersing or contacting the substrate in the solvent. Forming the silicon layer by growing a silicon crystal on the substrate.
ことにより生じるガス、該原料ガスとともに前記溶媒に
吹き込まれるガス、の少なくとも一種によって前記溶媒
及び前記シリコン原子を攪拌することを特徴とする請求
項10記載の太陽電池の製造方法。11. The solvent and the silicon atoms are agitated by at least one of the source gas, a gas generated by decomposing the source gas, and a gas blown into the solvent together with the source gas. Item 11. The method for manufacturing a solar cell according to Item 10.
シリコンを攪拌することを特徴とする請求項10又は1
1に記載の太陽電池の製造方法。12. The method according to claim 10, wherein the solvent and the silicon are agitated using mechanical means.
2. The method for manufacturing a solar cell according to 1.
いることを特徴とする請求項10乃至12に記載の太陽
電池の製造方法。13. The method according to claim 10, wherein a solvent made of a metal is used as the solvent.
Sbから選ばれる少なくとも1種であることを特徴とす
る請求項13記載の太陽電池の製造方法。14. The method according to claim 14, wherein the metal is In, Sn, Bi, Ga,
14. The method for manufacturing a solar cell according to claim 13, wherein the method is at least one selected from Sb.
を特徴とする請求項10乃至14に記載の太陽電池の製
造方法。15. The method for manufacturing a solar cell according to claim 10, wherein the source gas is made of SiH 4 .
以上の整数)からなることを特徴とする請求項10乃至
14に記載の太陽電池の製造方法。16. The method according to claim 16, wherein said source gas is Si n H 2n + 2 (n is 2
The method for manufacturing a solar cell according to any one of claims 10 to 14, wherein:
なることを特徴とする請求項10乃至14に記載の太陽
電池の製造方法。17. The method for manufacturing a solar cell according to claim 10, wherein the source gas comprises a halogenated silane.
ことを特徴とする請求項10乃至17に記載の太陽電池
の製造方法。18. The method according to claim 10, wherein the source gas contains a dopant.
する工程の後に、n型層を形成する工程を有することを
特徴とする請求項10乃至18に記載の太陽電池の製造
方法。19. The method according to claim 10, further comprising a step of forming an n-type layer after the step of forming the silicon layer by liquid phase growth.
拡散させることによりn型層を形成することを特徴とす
る請求項19記載の太陽電池の製造方法。20. The method according to claim 19, wherein an n-type layer is formed by diffusing a dopant into a part of the silicon layer.
る手段と、該溶媒に基板を浸漬または接触させる手段と
を有するシリコン結晶の液相成長装置において、前記溶
媒内に少なくともシリコン原子を含む原料ガスを吹き込
む手段を有することを特徴とするシリコン結晶の液相成
長装置。21. In a silicon crystal liquid phase growth apparatus having means for holding a solvent for dissolving silicon atoms and means for immersing or contacting a substrate in the solvent, a source gas containing at least silicon atoms in the solvent. A liquid crystal growth apparatus for a silicon crystal, comprising: means for injecting liquid.
る溶媒溜と、該溶媒溜内に保持された溶媒内に開口部を
有する原料ガス導入管と、基板を保持するウエハカセッ
トであって該溶媒溜内に保持された溶媒内に出し入れ自
在のウエハカセットと、ヒータと、を有することを特徴
とするシリコン結晶の液相成長装置。22. A solvent reservoir for holding a solvent for dissolving silicon atoms, a source gas introduction pipe having an opening in the solvent held in the solvent reservoir, and a wafer cassette for holding a substrate, the solvent cassette comprising: A liquid crystal growth apparatus for a silicon crystal, comprising: a wafer cassette capable of being taken in and out of a solvent held in a reservoir; and a heater.
手段を有することを特徴とする請求項22記載のシリコ
ン結晶の液相成長装置。23. The apparatus for growing a silicon crystal liquid phase according to claim 22, further comprising mechanical stirring means capable of being taken in and out of said solvent.
る溶媒溜及び成長槽と、該溶媒溜と該成長槽との間で該
溶媒を循環させるためのパイプと、該溶媒溜内に保持さ
れた溶媒内に開口部を有する原料ガス導入管と、基板を
保持するウエハカセットであって該成長槽内に保持され
た溶媒内に出し入れ自在のウエハカセットと、ヒータ
と、を有することを特徴とするシリコン結晶の液相成長
装置。24. A solvent reservoir and a growth tank for holding a solvent for dissolving silicon atoms, a pipe for circulating the solvent between the solvent reservoir and the growth tank, and a pipe held in the solvent reservoir. A source gas introduction pipe having an opening in a solvent, a wafer cassette holding a substrate, a wafer cassette capable of being taken in and out of a solvent held in the growth tank, and a heater. Liquid crystal growth equipment for silicon crystals.
槽内の溶媒の温度とを異ならしめる手段を有することを
特徴とする請求項24記載のシリコン結晶の液相成長装
置。25. The apparatus for growing a silicon crystal liquid phase according to claim 24, further comprising means for making the temperature of the solvent in the solvent reservoir different from the temperature of the solvent in the growth tank.
内の溶媒の温度とを異ならしめる手段が該溶媒溜を囲む
ヒータブロックからなることを特徴とする請求項25記
載のシリコン結晶の液相成長装置。26. The silicon crystal according to claim 25, wherein the means for making the temperature of the solvent in the medium reservoir different from the temperature of the solvent in the growth tank comprises a heater block surrounding the solvent reservoir. Liquid phase growth equipment.
器となっていることを特徴とする請求項24乃至26に
記載の液相成長装置。27. The liquid phase growth apparatus according to claim 24, wherein at least a part of the pipe is a heat exchanger.
る溶媒溜と、該溶媒溜に両端が接続され、両端以外に開
口部を有し該溶媒を循環させるためのパイプと、該溶媒
溜内に保持された溶媒内に開口部を有する原料ガス導入
管と、前記開口部で前記溶媒に基板が接するように該基
板を保持する保持部材と、ヒータと、を有することを特
徴とするシリコン結晶の液相成長装置。28. A solvent reservoir for holding a solvent for dissolving silicon atoms, a pipe having both ends connected to the solvent reservoir and having openings at other than both ends for circulating the solvent, and A source gas introduction pipe having an opening in the held solvent, a holding member for holding the substrate such that the substrate is in contact with the solvent at the opening, and a heater; and Liquid phase growth equipment.
部近傍での溶媒の温度とを異ならしめる手段を有するこ
とを特徴とする請求項28記載のシリコン結晶の液相成
長装置。29. The liquid crystal growth apparatus for a silicon crystal according to claim 28, further comprising means for making the temperature of the solvent in the solvent reservoir different from the temperature of the solvent near the opening.
部近傍での溶媒の温度とを異ならしめる手段が該溶媒溜
を囲むヒータブロックからなることを特徴とする請求項
29記載のシリコン結晶の液相成長装置。30. The silicon crystal according to claim 29, wherein the means for making the temperature of the solvent in the solvent reservoir different from the temperature of the solvent near the opening comprises a heater block surrounding the solvent reservoir. Liquid phase growth equipment.
器となっていることを特徴とする請求項28乃至30に
記載のシリコン結晶の液相成長装置。31. The liquid crystal growth apparatus for a silicon crystal according to claim 28, wherein at least a part of the pipe is a heat exchanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10347029A JPH11292693A (en) | 1997-12-12 | 1998-12-07 | Liquid crystal growth method of silicon crystal, method of manufacturing solar cell, and liquid phase growth apparatus |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34270997 | 1997-12-12 | ||
| JP9-342709 | 1997-12-12 | ||
| JP10347029A JPH11292693A (en) | 1997-12-12 | 1998-12-07 | Liquid crystal growth method of silicon crystal, method of manufacturing solar cell, and liquid phase growth apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11292693A true JPH11292693A (en) | 1999-10-26 |
Family
ID=26577347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10347029A Withdrawn JPH11292693A (en) | 1997-12-12 | 1998-12-07 | Liquid crystal growth method of silicon crystal, method of manufacturing solar cell, and liquid phase growth apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11292693A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7118625B2 (en) | 2002-10-08 | 2006-10-10 | Canon Kabushiki Kaisha | Liquid phase growth method for silicon crystal, manufacturing method for solar cell and liquid phase growth apparatus for silicon crystal |
-
1998
- 1998-12-07 JP JP10347029A patent/JPH11292693A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7118625B2 (en) | 2002-10-08 | 2006-10-10 | Canon Kabushiki Kaisha | Liquid phase growth method for silicon crystal, manufacturing method for solar cell and liquid phase growth apparatus for silicon crystal |
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