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JPH1116586A - Manufacture of high polymer electrolyte film-gas diffusion electrode body - Google Patents

Manufacture of high polymer electrolyte film-gas diffusion electrode body

Info

Publication number
JPH1116586A
JPH1116586A JP9180392A JP18039297A JPH1116586A JP H1116586 A JPH1116586 A JP H1116586A JP 9180392 A JP9180392 A JP 9180392A JP 18039297 A JP18039297 A JP 18039297A JP H1116586 A JPH1116586 A JP H1116586A
Authority
JP
Japan
Prior art keywords
polymer electrolyte
gas diffusion
reaction
catalyst
reaction part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9180392A
Other languages
Japanese (ja)
Inventor
Kazuhide Totsuka
戸塚  和秀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Storage Battery Co Ltd
Original Assignee
Japan Storage Battery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Storage Battery Co Ltd filed Critical Japan Storage Battery Co Ltd
Priority to JP9180392A priority Critical patent/JPH1116586A/en
Publication of JPH1116586A publication Critical patent/JPH1116586A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Fuel Cell (AREA)
  • Inert Electrodes (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve the supplying property of reaction gas, reactive activity and catalytic activity, and proton conductivity of a high polymer electrolyte by applying a catalyst dispersion to a reaction part forming means while regulating its viscosity, pressing the reaction part forming means to an electrolyte, thereafter removing the reaction part forming means, and connecting a gas diffusing means to the reaction part. SOLUTION: A catalyst powder is added to a solution of high polymer electrolyte resin followed by stirring and mixing to prepare a catalyst dispersion. The temperature is raise while continuing the stirring to regulate the viscosity so as to be suitable to application. The catalyst dispersion is applied to a reaction part forming means less affinitive to the catalyst dispersion, for example, a sheet having excellent releasability. A reaction part is laminated on both sides or one side of a high polymer electrolyte film and pressed. The reaction part is transferred to the high polymer electrolyte film, and a polymer electrolyte-reaction part connected body is formed. The reaction part forming means is removed, the high polymer electrolyte film-reaction part connected body is laminated on a gas diffusion part, and connected by hot press to form a high polymer electrolyte film-gas diffusion electrode body.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、固体高分子電解質
型燃料電池に属するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solid polymer electrolyte fuel cell.

【0002】[0002]

【従来の技術】固体高分子電解質型燃料電池は、イオン
交換膜(固体高分子電解質)の両面にガス拡散電極が配
された構造をしており、反応ガスである酸素と水素とを
電気化学的に反応させて、電力を得る装置である。ガス
拡散電極は、ガス拡散部と反応部とからなり、アノード
およびカソードのそれぞれの反応部には白金系の金属粒
子あるいはこれらの粒子を担持したカーボン粒子などが
触媒として付与されている。
2. Description of the Related Art A solid polymer electrolyte fuel cell has a structure in which gas diffusion electrodes are arranged on both sides of an ion exchange membrane (solid polymer electrolyte). It is a device that obtains electric power by reacting in an appropriate manner. The gas diffusion electrode includes a gas diffusion section and a reaction section. Platinum-based metal particles or carbon particles carrying these particles are applied as catalysts to the respective reaction sections of the anode and the cathode.

【0003】アノードでは、 2H2 → 4H+ + 4e- カソードでは、 O2 + 4H+ + 4e- → 2H2O の電気化学反応が進行する。ガス拡散部は反応部への反
応ガス供給と集電との機能を有している。カソード側で
の反応によって生成する水は、ガス拡散部を介して排出
される。このため、ガス拡散部はガス透過性、導電性お
よび撥水性が要求される。ガス拡散部として、撥水性を
付与したカーボンペーパーなどが用いられる。
[0003] At the anode, 2H 2 → 4H + + 4e - At the cathode, O 2 + 4H + + 4e - → 2H 2 O electrochemical reaction proceeds. The gas diffusion section has a function of supplying a reaction gas to the reaction section and collecting current. Water generated by the reaction on the cathode side is discharged through the gas diffusion unit. Therefore, the gas diffusion portion is required to have gas permeability, conductivity, and water repellency. As the gas diffusion part, carbon paper or the like having water repellency is used.

【0004】高分子電解質膜に反応部を形成する方法と
して、白金粉末や白金を担持したカーボン粉末などの触
媒粉末とポリテトラフロロエチレン(PTFE)などの
結着剤との混合物を電解質膜に加熱圧着する方法(例え
ば、アメリカ特許3134697、特公昭58-15544号)や触媒
金属を電解質膜に無電解メッキする方法(例えば特公昭
55-38934号)などがある。
[0004] As a method of forming a reaction part in a polymer electrolyte membrane, a mixture of a catalyst powder such as platinum powder or carbon powder carrying platinum and a binder such as polytetrafluoroethylene (PTFE) is heated on the electrolyte membrane. A method of pressure bonding (for example, US Pat. No. 3,134,697, Japanese Patent Publication No. 58-15544) and a method of electroless plating a catalyst metal on an electrolyte membrane (for example, Japanese Patent Publication No.
55-38934).

【0005】電気化学反応は、反応部中の触媒と電解質
との界面で起こり、そのガス拡散電極を用いたセルの電
流−電圧特性は触媒と電解質との接触面積に大きく影響
される。電解質が液体である場合には、電解質が反応部
に浸透し、触媒と電解質との接触部分が三次元的に広が
ってその接触面積が大きいのに対し、電解質が高分子電
解質膜のような固体の場合には、触媒と電解質との接触
部分は二次元的な界面に限定されて接触面積が相対的に
小さい。つまり、上記の方法では、電極と電解質との接
触部分が二次元的な接触界面に限定され接触面積が小さ
い。
The electrochemical reaction occurs at the interface between the catalyst and the electrolyte in the reaction section, and the current-voltage characteristics of the cell using the gas diffusion electrode are greatly affected by the contact area between the catalyst and the electrolyte. When the electrolyte is a liquid, the electrolyte penetrates into the reaction part, and the contact area between the catalyst and the electrolyte spreads three-dimensionally and the contact area is large, whereas the electrolyte is a solid such as a polymer electrolyte membrane. In the case of, the contact portion between the catalyst and the electrolyte is limited to a two-dimensional interface, and the contact area is relatively small. That is, in the above method, the contact portion between the electrode and the electrolyte is limited to a two-dimensional contact interface, and the contact area is small.

【0006】一方、電極と電解質との接触面積を大きく
しセルの電流−電圧特性を向上するために、反応部に高
分子電解質樹脂の溶液を添加して、反応部での触媒と電
解質との接触部分を三次元的に形成して接触面積を増大
する方法がある。
On the other hand, in order to increase the contact area between the electrode and the electrolyte and improve the current-voltage characteristics of the cell, a solution of a polymer electrolyte resin is added to the reaction section, and the reaction between the catalyst and the electrolyte in the reaction section is performed. There is a method of forming a contact portion three-dimensionally to increase a contact area.

【0007】[0007]

【発明が解決しようとする課題】たとえば、触媒粉末と
PTFEと高分子電解質樹脂の溶液の混合物から反応部
を形成する方法(特公平2-7398)が提案された。しか
し、この方法ではPTFEなどのバインダーは、プロト
ン伝導性がなく、また高分子電解質樹脂より反応ガスの
透過性が小さいため、反応部にPTFEなどのバインダ
ーが存在すると反応部中の触媒へのプロトンおよび反応
ガスの供給が妨げられてしまうといった問題や、反応部
におけるPTFEの占める割合が多くなるにしたがい触
媒−電解質との接触面積が低減するという問題があっ
た。
For example, there has been proposed a method of forming a reaction part from a mixture of a solution of a catalyst powder, PTFE and a polymer electrolyte resin (Japanese Patent Publication No. 2-7398). However, in this method, the binder such as PTFE has no proton conductivity and has a lower permeability of the reaction gas than the polymer electrolyte resin. Therefore, if a binder such as PTFE is present in the reaction section, protons to the catalyst in the reaction section are not present. In addition, there is a problem that the supply of the reaction gas is hindered, and a problem that the contact area between the catalyst and the electrolyte decreases as the proportion of PTFE in the reaction section increases.

【0008】また、反応部にPTFEを含有せず触媒粉
末と高分子電解質樹脂からなる反応部を形成する方法
(特公表5-507583号)が提案された。この製造において
は、触媒粉末と高分子電解質樹脂との分散媒の粘度を適
度なものにするため、グリセロールなどの比較的粘度の
高い分散媒を用いて触媒分散物を調製する。ところが、
この方法では、この分散物を塗布して反応部を形成し、
135℃まで加熱してこれらの分散媒を除去する工程が必
要不可欠であり、高分子電解質であるパーフルオロカー
ボンスルホン酸のスルホン基は125℃で分解がはじまる
ため、この加熱工程により電解質が劣化しプロトン伝導
性が低下するといった問題があった。また、電解質膜の
劣化を回避するために高分子電解質のイオン交換基を比
較的熱に安定なナトリウムイオン型に置換する処理がお
こなわれているが、煩雑な工程を用いるにもかかわら
ず、根本的に電解質の劣化は避けられないなどの問題が
あった。
In addition, a method has been proposed in which a reaction section is formed of a catalyst powder and a polymer electrolyte resin without containing PTFE in the reaction section (Japanese Patent Publication No. 5-507583). In this production, a catalyst dispersion is prepared using a dispersion medium having a relatively high viscosity such as glycerol in order to make the viscosity of the dispersion medium of the catalyst powder and the polymer electrolyte resin appropriate. However,
In this method, the dispersion is applied to form a reaction part,
A step of heating to 135 ° C to remove these dispersion media is indispensable, and the sulfon group of perfluorocarbon sulfonic acid, which is a polymer electrolyte, starts to decompose at 125 ° C. There is a problem that conductivity is reduced. In addition, in order to avoid deterioration of the electrolyte membrane, a process of replacing the ion exchange group of the polymer electrolyte with a relatively heat-stable sodium ion type has been carried out. There is a problem that deterioration of the electrolyte is inevitable.

【0009】そこで、本発明は上記課題を解決するもの
であり、その目的とするところは、反応ガスの供給性に
優れ、反応活性及び触媒活性が高く、しかも高分子電解
質のプロトン伝導性が高い、発電能力の優れた高分子電
解質膜−ガス拡散電極体並びにこの電極体を用いて、優
れた発電能力を有する固体高分子電解質型燃料電池を提
供することにある。
Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide an excellent reaction gas supply property, a high reaction activity and a high catalytic activity, and a high proton conductivity of a polymer electrolyte. Another object of the present invention is to provide a polymer electrolyte membrane-gas diffusion electrode having excellent power generation capability and a solid polymer electrolyte fuel cell having excellent power generation capability using the electrode.

【0010】[0010]

【課題を解決するための手段】本発明は、反応部とガス
拡散部とを有するガス拡散電極を高分子電解質膜の少な
くとも一方に備えた高分子電解質膜−ガス拡散電極体の
製造方法において、触媒と高分子電解質樹脂と分散媒と
を有する触媒分散物が、高分子電解質樹脂の分解温度よ
りも低い温度で加熱され、粘度調整される工程と、前記
触媒分散物が反応部成形手段に塗布され、反応部が形成
される工程と、前記反応部が高分子電解質膜と対向する
よう、反応部成形手段と電解質膜とが圧接され、反応部
成形手段を除去して高分子電解質膜−反応部接合体が形
成される工程と、前記高分子電解質膜−反応部接合体の
反応部にガス拡散手段が接合される工程とを、備えてな
ることを特徴とする。
SUMMARY OF THE INVENTION The present invention relates to a method for producing a polymer electrolyte membrane-gas diffusion electrode body comprising a gas diffusion electrode having a reaction section and a gas diffusion section provided on at least one of the polymer electrolyte membranes. A step of heating a catalyst dispersion having a catalyst, a polymer electrolyte resin and a dispersion medium at a temperature lower than the decomposition temperature of the polymer electrolyte resin to adjust the viscosity, and applying the catalyst dispersion to a reaction section molding means; Forming a reaction section, and pressing the reaction section forming means and the electrolyte membrane so that the reaction section faces the polymer electrolyte membrane; removing the reaction section forming means; and polymer electrolyte membrane-reaction. A step of forming a partial junction, and a step of joining gas diffusion means to a reaction section of the polymer electrolyte membrane-reaction junction.

【0011】第1の発明にかかる第2の発明は、反応部
成形手段が剥離シートであることを特徴とする。
A second invention according to the first invention is characterized in that the reaction section forming means is a release sheet.

【0012】第1又は2の発明にかかる第3の発明は、
触媒分散物を反応部成形手段に塗布したのち、高分子電
解質樹脂の分解温度よりも低い温度で乾燥されることを
特徴とする。
A third invention according to the first or second invention is:
The method is characterized in that after the catalyst dispersion is applied to the reaction section molding means, the catalyst dispersion is dried at a temperature lower than the decomposition temperature of the polymer electrolyte resin.

【0013】第1、2又は3の発明にかかる第4の発明
は、粘度調整された触媒分散物の粘度が、10000〜
15000cPであることを特徴とする。
[0013] A fourth invention according to the first, second or third invention is characterized in that the viscosity of the catalyst dispersion whose viscosity has been adjusted is 10,000 to 10,000.
It is 15000 cP.

【0014】また、本発明は上記発明をそれぞれ組み合
わせることを特徴とする。
Further, the present invention is characterized by combining the above inventions.

【0015】[0015]

【作用】本発明によれば、PTFEなどのバインダーを
含有しない触媒粉末と高分子電解質樹脂との分散物を高
分子電解質樹脂の分解温度よりも低い温度で加熱し粘度
をあらかじめ調整し、その分散物から反応部を構成する
ことで、単位体積あたりの触媒量を多くして反応部の活
性を高め、特にスクリーン印刷により厚みが薄くてかつ
均一な反応部を形成することで反応ガスの供給性を向上
し、さらに反応部の作製工程における熱による高分子電
解質樹脂の劣化がないため、プロトン伝導性をさらに向
上させた優れた電流−電圧特性の反応部を提供すること
ができる。加えて、反応部を形成する分散物の粘度を特
定のものとすることにより、より優れた高分子電解質膜
−ガス拡散電極体および燃料電池を提供することができ
る。
According to the present invention, a dispersion of a catalyst powder containing no binder such as PTFE and a polymer electrolyte resin is heated at a temperature lower than the decomposition temperature of the polymer electrolyte resin to adjust the viscosity in advance, and By constructing the reaction section from the product, the amount of catalyst per unit volume is increased to increase the activity of the reaction section, and in particular, the thin and uniform reaction section is formed by screen printing to supply the reaction gas. In addition, since the polymer electrolyte resin is not deteriorated by heat in the process of forming the reaction portion, a reaction portion having excellent current-voltage characteristics and further improved proton conductivity can be provided. In addition, by setting the viscosity of the dispersion forming the reaction part to a specific value, it is possible to provide a more excellent polymer electrolyte membrane-gas diffusion electrode body and a fuel cell.

【0016】一般に、高分子電解質樹脂の溶液は、その
溶媒が蒸発するとその溶質である高分子電解質樹脂の被
膜が生じるという性質を有している。この性質を用い
て、高分子電解質樹脂の溶液からこの高分子電解質樹脂
のキャスト膜を作製することができる。本発明は、この
特性を利用したものであり、高分子電解質樹脂のキャス
ト膜に触媒粉末を分散させたものである。言い換える
と、高分子電解質樹脂の溶液由来の高分子電解質樹脂が
触媒粉末のバインダーとなり、本発明の反応部は高分子
電解質樹脂と触媒粉末とから構成される。したがって、
PTFEなどのバインダーが不要となり、単位体積あた
りの触媒付与量が増大して活性の高い反応部を形成する
ことができる。
Generally, a solution of a polymer electrolyte resin has a property that when the solvent evaporates, a film of the polymer electrolyte resin as a solute is formed. Using this property, a cast film of the polymer electrolyte resin can be produced from a solution of the polymer electrolyte resin. The present invention makes use of this characteristic, in which a catalyst powder is dispersed in a cast membrane of a polymer electrolyte resin. In other words, the polymer electrolyte resin derived from the solution of the polymer electrolyte resin serves as a binder for the catalyst powder, and the reaction section of the present invention is composed of the polymer electrolyte resin and the catalyst powder. Therefore,
A binder such as PTFE becomes unnecessary, and the amount of catalyst applied per unit volume increases, so that a highly active reaction portion can be formed.

【0017】また、触媒粉末と高分子電解質樹脂と分散
媒とを有する触媒分散物から反応部を作製するとき、こ
の触媒分散物の分散媒(通常、水とアルコールの混合
物)に対する触媒粉末と高分子電解質樹脂との割合が重
要である。例えば、分散媒の割合が過剰になると、キャ
スト膜を形成するときに混合物の体積変化が大きくなり
キャスト膜にひび割れが生じ、均一な反応部の形成が困
難となる。しかし、本発明においては、触媒粉末と高分
子電解質樹脂とに対する分散媒の割合を調整することに
より、ひび割れが生じず、反応ガスの供給性に優れた均
一な反応部が形成できる。
When a reaction section is prepared from a catalyst dispersion having a catalyst powder, a polymer electrolyte resin, and a dispersion medium, the catalyst dispersion and the catalyst powder relative to the dispersion medium (usually a mixture of water and alcohol) of the catalyst dispersion are prepared. The ratio with the molecular electrolyte resin is important. For example, when the proportion of the dispersion medium is excessive, the volume change of the mixture during formation of the cast film becomes large, causing cracks in the cast film and making it difficult to form a uniform reaction portion. However, in the present invention, by adjusting the ratio of the dispersion medium to the catalyst powder and the polymer electrolyte resin, a uniform reaction portion excellent in the supply of the reaction gas can be formed without cracking.

【0018】さらに、反応部を形成するための塗布方法
によっては混合物の粘度の調製が必要となるが、一般的
には粘度調製のために増粘剤、たとえばグリセロールな
どを用いるであろうが、本発明においては触媒粉末と高
分子電解質樹脂と分散媒とを有する触媒分散物にグリセ
ロールなどの増粘剤を添加せずに触媒分散物を高分子電
解質樹脂の分解温度より低い温度で加熱して粘度調製す
るので、高分子電解質樹脂の劣化をまねくことなく、し
かもプロトン伝導性に優れた反応部が形成でき、また水
の沸点以下の温度で反応部を形成するため、分散媒の急
激な気化による体積変化が回避でき、もって均一な反応
部を形成することができる。
Further, depending on the coating method for forming the reaction part, it is necessary to adjust the viscosity of the mixture. Generally, a thickener such as glycerol will be used for adjusting the viscosity. In the present invention, the catalyst dispersion is heated at a temperature lower than the decomposition temperature of the polymer electrolyte resin without adding a thickener such as glycerol to the catalyst dispersion having the catalyst powder, the polymer electrolyte resin and the dispersion medium. Because the viscosity is adjusted, a reaction part with excellent proton conductivity can be formed without causing deterioration of the polymer electrolyte resin, and a reaction part is formed at a temperature below the boiling point of water, so rapid vaporization of the dispersion medium Thus, a change in volume due to the reaction can be avoided, and thus a uniform reaction portion can be formed.

【0019】加えて、一般的に反応部の形成では、触媒
分散物を電解質膜やガス拡散部であるカーボンペーパー
などに塗布して反応部を形成する。塗布方法としては、
ハケ塗り法、スプレー法、沈殿法、ドクターブレード
法、あるいはスクリーン印刷法などが知られている。し
かしながら、ハケ塗り法では塗りムラが生じること避け
られず、数ミクロンオーダでの塗布厚みの制御は困難で
あり、スプレー法や沈殿法では電極ごとに塗布量や厚み
を均一にすることが困難であり、そしてドクターブレー
ド法では十分に厚みの薄い反応部を形成することが困難
である。
In addition, in general, in the formation of a reaction part, a catalyst dispersion is applied to an electrolyte membrane or carbon paper as a gas diffusion part to form a reaction part. As the application method,
A brush coating method, a spray method, a precipitation method, a doctor blade method, a screen printing method and the like are known. However, it is inevitable that coating unevenness occurs in the brush coating method, it is difficult to control the coating thickness on the order of several microns, and it is difficult to make the coating amount and thickness uniform for each electrode by the spray method or the precipitation method. Yes, and it is difficult to form a reaction part having a sufficiently small thickness by the doctor blade method.

【0020】これに対して、スクリーン印刷法では、触
媒分散物の粘度やスクリーンのメッシュサイズを適宜選
択することにより、厚みが10μm程度と薄くかつ均一
な反応部を形成することができる。ところが、スクリー
ン印刷を用いた場合でも、乾燥状態の高分子電解質膜に
触媒分散物を塗布すると、分散媒による膜の湿潤と変形
が起こり、またプロトン型の湿潤状態の高分子電解質膜
と触媒分散物との相性が非常に悪く、高分子電解質と触
媒粉末と分散媒とを有する触媒分散物を高分子電解質膜
に直接かつ均一に塗布することは困難である。
On the other hand, in the screen printing method, a thin and uniform reaction portion having a thickness of about 10 μm can be formed by appropriately selecting the viscosity of the catalyst dispersion and the mesh size of the screen. However, even when screen printing is used, when the catalyst dispersion is applied to the dry polymer electrolyte membrane, the membrane is wetted and deformed by the dispersion medium, and the proton-type wet polymer electrolyte membrane and the catalyst dispersion are dispersed. It is difficult to apply a catalyst dispersion having a polymer electrolyte, a catalyst powder, and a dispersion medium directly and uniformly to a polymer electrolyte membrane.

【0021】そこで、触媒分散物と親和性の低い、反応
部成形手段、たとえば剥離性に優れたシート上に、あら
かじめ厚みが薄くかつ均一な反応部を形成し、これを高
分子電解質膜にたとえば当接し、ロールプレス等で転写
することにより、高分子電解質膜上に非常に薄くかつ均
一な反応部を形成できる。このとき、触媒分散物の分散
媒は、室温で揮発性であるから加熱の工程を要しない。
Therefore, a thin and uniform reaction section is formed in advance on a reaction section forming means having a low affinity for the catalyst dispersion, for example, a sheet having excellent releasability, and this is formed on the polymer electrolyte membrane, for example. By contacting and transferring by a roll press or the like, a very thin and uniform reaction portion can be formed on the polymer electrolyte membrane. At this time, since the dispersion medium of the catalyst dispersion is volatile at room temperature, a heating step is not required.

【0022】さらに、分散物の粘度調整を特定のものに
することにより、各工程での歩留まりをなくし、電極体
並びに燃料電池の特性が向上できる。
Further, by adjusting the viscosity of the dispersion to a specific value, the yield in each step can be eliminated, and the characteristics of the electrode body and the fuel cell can be improved.

【0023】[0023]

【発明の実施の形態】次に、本発明にかかる製造方法の
一実施の形態を好適な図面を用いて説明する。
Next, an embodiment of a manufacturing method according to the present invention will be described with reference to the drawings.

【0024】図1は、本発明である高分子電解質膜−ガ
ス拡散電極体の製造方法の一実施の形態であるフロー図
である。
FIG. 1 is a flow chart showing one embodiment of the method for producing a polymer electrolyte membrane-gas diffusion electrode body according to the present invention.

【0025】まず、触媒粉末と、高分子電解質樹脂と分
散媒との溶液とをそれぞれ適宜規定量秤量し、触媒粉末
を高分子電解質樹脂の溶液に加え、十分に撹拌混合して
触媒分散物を調製する。また、触媒粉末と、高分子電解
質樹脂と、分散媒とをそれぞれ適宜、規定量秤量し、触
媒粉末を高分子電解質樹脂の溶液に加え、十分に撹拌混
合して触媒分散物を調製してもよい。
First, a catalyst powder, a solution of a polymer electrolyte resin and a dispersion medium are weighed appropriately as appropriate, and the catalyst powder is added to a solution of the polymer electrolyte resin. Prepare. Alternatively, the catalyst powder, the polymer electrolyte resin, and the dispersion medium are each appropriately weighed, and the catalyst powder is added to the polymer electrolyte resin solution, and the catalyst dispersion is prepared by sufficiently stirring and mixing. Good.

【0026】このとき、撹拌を続けながら温度を上昇
(例えば、70℃)させ、高分子電解質樹脂の溶液由来
の水とアルコール類の混合物からなる分散媒の一部を除
去する部分乾燥を行う。この部分乾燥を行うと触媒分散
物の粘度の上昇がみられ、塗布に適した粘度(好適には
10000〜15000cP)の触媒分散物を容易に調製すること
ができる。
At this time, the temperature is increased (for example, 70 ° C.) while the stirring is continued, and partial drying is performed to remove a part of the dispersion medium composed of the mixture of water and alcohol derived from the solution of the polymer electrolyte resin. When this partial drying is performed, the viscosity of the catalyst dispersion increases, and the viscosity suitable for coating (preferably,
A catalyst dispersion of 10,000-15,000 cP) can be easily prepared.

【0027】この分散物を分散物と親和性の低い反応部
成形手段、たとえば剥離性に優れたシートに塗布する。
剥離性に優れたシートとしては、テトラフロロエチレン
−ヘキサフロロプロピレン共重合体、ポリテトラフルオ
ロエチレン、ポリクロロトリフルオロエチレン又は/及
びクロロトリフルオロエチレン−エチレン共重合体のシ
ート(ここでは、商品名、ダイキン工業〓ネオフロンを
用いた)を用いることができ、スクリーン印刷によりこ
のシートに粘度を調製した触媒分散物を塗布する。塗布
後、室温で数分間放置して乾燥し、剥離シート上に約1
0μm厚の反応部を形成する。このとき、使用するスク
リーンのメッシュサイズあるいは触媒分散物の粘度を適
宜選択することで、この反応部の厚みを選択的に変更す
ることができ、数μm〜数十μmの反応部を形成するこ
とができる。
This dispersion is applied to a reaction part forming means having a low affinity for the dispersion, for example, a sheet having excellent releasability.
As the sheet having excellent releasability, a sheet of tetrafluoroethylene-hexafluoropropylene copolymer, polytetrafluoroethylene, polychlorotrifluoroethylene or / and chlorotrifluoroethylene-ethylene copolymer (here, trade name And Daikin Industries Co., Ltd. (neoflon) can be used, and the catalyst dispersion having the adjusted viscosity is applied to this sheet by screen printing. After coating, leave it at room temperature for several minutes to dry it,
A reaction part having a thickness of 0 μm is formed. At this time, by appropriately selecting the mesh size of the screen to be used or the viscosity of the catalyst dispersion, the thickness of the reaction part can be selectively changed, and a reaction part of several μm to several tens μm can be formed. Can be.

【0028】次に、この剥離シート上に形成した反応部
が高分子電解質膜と接触するように、高分子電解質膜の
両面もしくは片側に積層して、プレス又はホットプレス
する。すると反応部が高分子電解質膜に転写され、高分
子電解質膜−反応部の接合体が形成される。
Next, the polymer electrolyte membrane is laminated on both sides or one side thereof and pressed or hot-pressed so that the reaction section formed on the release sheet comes into contact with the polymer electrolyte membrane. Then, the reaction part is transferred to the polymer electrolyte membrane, and a joined body of the polymer electrolyte membrane and the reaction part is formed.

【0029】次に、この高分子電解質膜−反応部接合体
とガス拡散部(例えば、撥水性カーボンペーパー等)を
積層して、ホットプレスによりこれらを接合し高分子電
解質膜−ガス拡散電極体を形成する。
Next, the polymer electrolyte membrane-reaction unit assembly and a gas diffusion unit (for example, water-repellent carbon paper) are laminated and joined by hot pressing to form a polymer electrolyte membrane-gas diffusion electrode assembly. To form

【0030】図2は、本発明にかかる一実施の形態であ
る高分子電解質膜−ガス拡散電極体断面の概略図であ
る。
FIG. 2 is a schematic view of a cross section of a polymer electrolyte membrane-gas diffusion electrode body according to an embodiment of the present invention.

【0031】図によれば、高分子電解質膜の両側に厚さ
約10μmの反応部とガス拡散部とが配されている。反
応部は、触媒粉末と高分子電解質樹脂とを有しており、
ガス拡散部はPTFEにより撥水性を付与したカーボンペー
パーで構成されている。触媒粉末としてカーボン粉末
(たとえば、VULCAN CX72等)の担体に白金の微細粉末
(平均粒径、約数十Å)を付与した白金担持カーボン触
媒を使用しており、この触媒粉末に対して高分子電解質
樹脂が乾燥重量で15〜50wt%含有されている。
As shown in the figure, a reaction section having a thickness of about 10 μm and a gas diffusion section are arranged on both sides of the polymer electrolyte membrane. The reaction section has a catalyst powder and a polymer electrolyte resin,
The gas diffusion portion is made of carbon paper provided with water repellency by PTFE. As a catalyst powder, a platinum-supported carbon catalyst in which a fine powder of platinum (average particle size, about several tens of millimeters) is provided on a carrier of carbon powder (for example, VULCAN CX72) is used. The electrolyte resin contains 15 to 50% by dry weight.

【0032】この反応部において、白金を担持している
カーボン粉末が電子の移動経路を形成し、高分子電解質
樹脂がプロトンの移動経路を形成する。また、反応部の
厚みが薄いので、反応ガスは高分子電解質樹脂中を透過
して触媒まで速やかに供給される。
In this reaction part, the carbon powder carrying platinum forms a path for moving electrons, and the polymer electrolyte resin forms a path for moving protons. Further, since the thickness of the reaction part is small, the reaction gas permeates through the polymer electrolyte resin and is quickly supplied to the catalyst.

【0033】[0033]

【実施例】【Example】

[実施例1]カーボン粉末(VULCAN CX72)の担体に白
金の微細粉末(平均粒径、約24Å)を30wt%付与した白
金担持カーボン触媒と高分子電解質樹脂の溶液として市
販のNafion溶液(5wt%、アルドリッチケミカル社)を
用いて反応部を作製した。すなわち、15gのNafion溶
液に2g触媒粉末を加えて十分に撹拌混合した。この触
媒分散物に含有される高分子電解質樹脂(Nafion)は27
wt%である。この状態では、触媒分散物は粘度の低い液
状である。容器を70℃に昇温して撹拌しながらNafion溶
液に由来する水とアルコール類との混合物からなる分散
媒の一部を蒸発させて部分乾燥し、触媒分散物の粘度が
約12000cPに達するまで行った。
[Example 1] A commercially available Nafion solution (5 wt% , Aldrich Chemical Co., Ltd.). That is, 2 g of the catalyst powder was added to 15 g of the Nafion solution, and the mixture was sufficiently stirred and mixed. The polymer electrolyte resin (Nafion) contained in this catalyst dispersion was 27
wt%. In this state, the catalyst dispersion is a liquid having a low viscosity. While the vessel is heated to 70 ° C and agitated, part of the dispersion medium consisting of a mixture of water and alcohol derived from the Nafion solution is evaporated and partially dried, until the viscosity of the catalyst dispersion reaches about 12000 cP. went.

【0034】この粘度を調整した触媒分散物をスクリー
ン印刷により、ネオフロンシート(ネオフロンは、ダイ
キン工業〓の商品名)に塗布、乾燥し、このシート上に
約10μm厚の膜状の反応部を形成した。白金量は、約
0.1mg/cm2であった。この反応部を5cm×5cmの電極サイ
ズに裁断し、高分子電解質膜の両側に反応部面が対向す
るよう配し、80℃、150kg/cm2、2分間の条件でプレス
して高分子電解質膜に反応部を転写した。ついで、剥離
シートを取り除き高分子電解質膜−反応部の接合体を得
た。
The catalyst dispersion having the adjusted viscosity is applied by screen printing to a neoflon sheet (neoflon is a trade name of Daikin Industries, Ltd.) and dried, and a film-like reaction part having a thickness of about 10 μm is formed on the sheet. Formed. The amount of platinum is about
It was 0.1 mg / cm2. This reaction part was cut into an electrode size of 5 cm x 5 cm, placed on both sides of the polymer electrolyte membrane so that the reaction parts faced, and pressed at 80 ° C and 150 kg / cm2 for 2 minutes. The reaction part was transcribed. Subsequently, the release sheet was removed to obtain a polymer electrolyte membrane-reacted part assembly.

【0035】このとき、高分子電解質膜としてNafion11
5膜(デュポン社)を用いた。さらに、この高分子電解
質膜−反応部の接合体の両側にPTFEで撥水性を付与
したカーボンペーパーを積層し、120℃、150kg/cm2、2
分間の条件でプレスして高分子電解質膜−ガス拡散電極
体を作製した。以下、これを本発明にかかる高分子電解
質膜−ガス拡散電極体Aとする。
At this time, Nafion 11 was used as the polymer electrolyte membrane.
Five membranes (DuPont) were used. Further, carbon paper provided with water repellency by PTFE was laminated on both sides of the joined body of the polymer electrolyte membrane and the reaction part,
The polymer electrolyte membrane-gas diffusion electrode body was prepared by pressing under the conditions of minutes. Hereinafter, this is referred to as a polymer electrolyte membrane-gas diffusion electrode body A according to the present invention.

【0036】[比較例1]スクリーン印刷により、実施
例1で調製した触媒分散物を、プロトン型に処理した湿
潤状態の高分子電解質膜:Nafion115に直接塗布した。
このとき触媒分散物と高分子電解質との相性が悪く、一
度の塗布では白金の付与量を0.1mg/cm2とすることがで
きないので、数回に分けて塗布した。
Comparative Example 1 The catalyst dispersion prepared in Example 1 was directly applied to a proton-treated wet polymer electrolyte membrane: Nafion 115 by screen printing.
At this time, the compatibility between the catalyst dispersion and the polymer electrolyte was poor, and the amount of platinum applied could not be 0.1 mg / cm2 in a single application.

【0037】しかしながら、塗布された反応部は均一と
はならなかった。このようにして作製された高分子電解
質−反応部接合体(塗布)に、実施例と同様の撥水性カ
ーボンペーパーを120℃、150kg/cm2、2分間の条件でプ
レスして接合し、高分子電解質膜−ガス拡散電極体Bを
作製した。
However, the applied reaction area was not uniform. The same water-repellent carbon paper as in the example was pressed onto the polymer electrolyte-reactor junction assembly (coated) thus produced at 120 ° C. and 150 kg / cm 2 for 2 minutes, and joined. An electrolyte membrane-gas diffusion electrode body B was produced.

【0038】[比較例2]スクリーン印刷により、実施
例で調製した触媒分散物を実施例と同様の撥水性カーボ
ンペーパに直接塗布した。白金の付与量は0.1mg/cm2と
した。
Comparative Example 2 The catalyst dispersion prepared in the example was directly applied to the same water-repellent carbon paper as in the example by screen printing. The amount of platinum applied was 0.1 mg / cm2.

【0039】しかしながら、カーボンペーパの表面が平
滑でないため、均一な反応部を形成することができなか
った。この反応部とガス拡散部とからなるガス拡散電極
を高分子電解質膜:Nafion115に120℃、150kg/cm2、2
分間の条件でプレスして接合し、高分子電解質膜−ガス
拡散電極体Cを作製した。
However, since the surface of the carbon paper was not smooth, a uniform reaction portion could not be formed. A gas diffusion electrode composed of this reaction part and a gas diffusion part is applied to a polymer electrolyte membrane: Nafion 115 at 120 ° C., 150 kg / cm 2,
Then, the polymer electrolyte membrane-gas diffusion electrode assembly C was formed by pressing and joining under the conditions of minutes.

【0040】[比較例3]ハケ塗り法により、実施例で
調製した触媒分散物を実施例と同様の撥水性カーボンペ
ーパーに直接塗布して、反応部とガス拡散部とからなる
ガス拡散電極を作製した。白金の付与量を約0.1mg/cm2
とした。このガス拡散電極と高分子電解質膜:Nafion11
5とを120℃、150kg/cm2、2分間の条件でプレスして接
合し、高分子電解質膜−ガス拡散電極体Dを作製した。
[Comparative Example 3] The catalyst dispersion prepared in the example was directly applied to the same water-repellent carbon paper as in the example by a brush coating method, and a gas diffusion electrode comprising a reaction part and a gas diffusion part was formed. Produced. About 0.1mg / cm2 of applied platinum
And This gas diffusion electrode and polymer electrolyte membrane: Nafion11
5 and 120 ° C., 150 kg / cm 2, and pressed together for 2 minutes to form a polymer electrolyte membrane-gas diffusion electrode D.

【0041】[比較例4]従来公知の方法、すなわち、
高分子電解質樹脂の溶液と触媒粉末との重量比が1:3
の混合物に、炭素:水:グリセロールとの重量比が1:
5:20になるよう水とグリセロールを添加して分散液
の粘度を調製し、この分散液を白金量が0.1mg/cm2とな
るよう剥離シートにスプレーし、135℃で乾燥して反応
部を作製した。白金の付与量は0.1mg/cm2とした。この
ようにして作製した反応部を実施例と同じ条件で高分子
電解質膜(Nafion115)に転写し、撥水性カーボンペー
パーを接合して、高分子電解質膜−ガス拡散電極体Eを
作製した。
Comparative Example 4 A conventionally known method, that is,
The weight ratio of the polymer electrolyte resin solution to the catalyst powder is 1: 3
In a mixture of carbon: water: glycerol in a weight ratio of 1:
Water and glycerol were added to adjust the viscosity of the dispersion to 5:20, and the dispersion was sprayed on a release sheet so that the amount of platinum was 0.1 mg / cm2, dried at 135 ° C. Produced. The amount of platinum applied was 0.1 mg / cm2. The reaction section thus produced was transferred to a polymer electrolyte membrane (Nafion 115) under the same conditions as in the example, and a water-repellent carbon paper was joined thereto to produce a polymer electrolyte membrane-gas diffusion electrode E.

【0042】[実験及び結果]上記作製した本発明にか
かる高分子電解質膜−ガス拡散電極体Aを用いて燃料電
池を構成した。この電池を本発明にかかる固体高分子型
電解質燃料電池Aとする。また、上記比較例1〜4で作
製した高分子電解質膜−ガス拡散電極体B、C、Dおよ
びEを用いてそれぞれ固体高分子型燃料電池を構成し
た。これらの電池をそれぞれ比較燃料電池B、C、Dお
よびEとする。
[Experiment and Results] A fuel cell was constructed using the polymer electrolyte membrane-gas diffusion electrode body A according to the present invention produced as described above. This battery is referred to as a polymer electrolyte fuel cell A according to the present invention. Further, polymer electrolyte membrane-gas diffusion electrode bodies B, C, D and E prepared in Comparative Examples 1 to 4 were used to constitute solid polymer fuel cells. These cells are referred to as comparative fuel cells B, C, D and E, respectively.

【0043】そして、燃料ガスとして水素ガス、酸化剤
ガスとして酸素ガスを大気圧で供給し、本発明燃料電池
Aと比較燃料電池B、C、DおよびEとの電池電圧と電
流密度の関係を調べた。
Then, hydrogen gas as a fuel gas and oxygen gas as an oxidizing gas are supplied at atmospheric pressure, and the relationship between the cell voltage and current density of the fuel cell A of the present invention and the comparative fuel cells B, C, D and E is determined. Examined.

【0044】下記に作動条件を示す。The operating conditions are shown below.

【0045】作動温度65℃ 酸素加湿温度60℃、水素加湿温度60℃ 酸素利用率50%、水素利用率70% その結果を3図に示す。図3から明らかなように、本発
明燃料電池Aはいずれの比較電池よりも優れた電池電圧
−電流密度特性を有している。比較電池B、CおよびD
は白金の付与量は同一であるが反応部が均一でないた
め、有効に作用している触媒が少ないことが特性低下の
原因であると考えられる。また、比較電池Eの反応部は
比較的均一であるから、他の比較電池B、CおよびDよ
りは優れた電池電圧−電流密度特性を有しているが、本
発明の燃料電池Aはさらに優れた特性を有している。こ
れは、比較例高分子電解質膜−ガス拡散電極体Eの反応
部を作製するとき、グリセロールを乾燥するために135
℃の加熱工程において、熱により反応部に含有される高
分子電解質が劣化し、反応部でのプロトン伝導性が低下
したことが電池特性の低下の原因であると考えられる。
したがって、高分子電解質樹脂の劣化温度以下での高分
子電解質膜−ガス拡散電極体の作製方法が有効であるこ
とが確認できる。
Operating temperature 65 ° C. Oxygen humidification temperature 60 ° C., hydrogen humidification temperature 60 ° C. Oxygen utilization rate 50%, hydrogen utilization rate 70% The results are shown in FIG. As is clear from FIG. 3, the fuel cell A of the present invention has better cell voltage-current density characteristics than any of the comparative cells. Comparative batteries B, C and D
Although the amount of platinum applied is the same, but the reaction zone is not uniform, it is considered that a small amount of the catalyst that is effectively acting is the cause of the deterioration in characteristics. In addition, since the reaction section of the comparative battery E is relatively uniform, the comparative battery B has better cell voltage-current density characteristics than the other comparative batteries B, C, and D, but the fuel cell A of the present invention further has Has excellent properties. This is because the glycerol was dried to prepare the reaction part of the comparative polymer electrolyte membrane-gas diffusion electrode body E.
In the heating process at a temperature of ° C., the polymer electrolyte contained in the reaction part was degraded by heat, and the proton conductivity in the reaction part was reduced, which is considered to be the cause of the deterioration in battery characteristics.
Therefore, it can be confirmed that the method for producing the polymer electrolyte membrane-gas diffusion electrode body at a temperature lower than the deterioration temperature of the polymer electrolyte resin is effective.

【0046】[実施例2]実施例1と同様の製法により
白金担持カーボン触媒と高分子電解質樹脂の溶液からな
る粘度の低い液状の触媒分散物を調製した。ついで、こ
の分散媒の一部を部分乾燥の度合いを調製することで、
粘度が異なる種々の触媒分散物を調製した。調製した触
媒分散物の粘度は、それぞれ5000cP、10000
cP、12000cP、13500cP、15000c
P、17000cPおよび20000cPである。
Example 2 A low-viscosity liquid catalyst dispersion comprising a solution of a platinum-supported carbon catalyst and a polymer electrolyte resin was prepared in the same manner as in Example 1. Then, by adjusting the degree of partial drying of a part of this dispersion medium,
Various catalyst dispersions with different viscosities were prepared. The viscosities of the prepared catalyst dispersions were 5000 cP and 10,000, respectively.
cP, 12000cP, 13500cP, 15000c
P, 17000 cP and 20000 cP.

【0047】これらの粘度の異なる触媒分散物を用い
て、実施例1と同様の製法でそれぞれ高分子電解質膜−
ガス拡散電極体を作製し、これから燃料電池をそれぞれ
構成した。
Using these catalyst dispersions having different viscosities, a polymer electrolyte membrane was prepared in the same manner as in Example 1.
A gas diffusion electrode body was produced, and a fuel cell was respectively constructed from the gas diffusion electrode body.

【0048】[実験及び結果]実施例1の実験及び結果
に記載された条件で、実施例2で構成したそれぞれの燃
料電池の電池電圧−電流密度との関係を調べ、反応部を
形成するときの触媒分散物の粘度が及ぼす電池特性への
影響を調べた。
[Experiment and Result] Under the conditions described in the experiment and result of Example 1, the relationship between the cell voltage and the current density of each of the fuel cells constructed in Example 2 was examined to form a reaction part. The effect of the viscosity of the catalyst dispersion on the battery characteristics was investigated.

【0049】その結果を図4に示す。図4は横軸に反応
部を形成するときに用いた触媒分散物の粘度を示し、そ
の縦軸は800mA/cm2における電池電圧を示す。
FIG. 4 shows the result. In FIG. 4, the abscissa indicates the viscosity of the catalyst dispersion used when forming the reaction part, and the ordinate indicates the battery voltage at 800 mA / cm 2.

【0050】図から明らかなように、触媒分散物の粘度
と電池特性との相関がみられ、粘度が12000cPの
場合と比較して、粘度が低い場合:5000cPあるい
は粘度が高い場合:20000cPには電池特性が低下
することがわかる。これは、比較的粘度が低い触媒分散
物を用いた場合、反応部形成手段にスクリーン印刷して
乾燥するとき、この分散物は相対的に分散媒が多いため
に体積変化が大きく、ひび割れが生じて反応部の均一が
損なわれたことが考えられ、また比較的粘度が高い触媒
分散物を用いた場合、反応部形成手段にスクリーン印刷
するとき、触媒分散物がスクリーンに残留するために均
一な反応部が形成されなかったことに起因するものと考
えられる。
As can be seen from the figure, there is a correlation between the viscosity of the catalyst dispersion and the battery characteristics. Compared with the case where the viscosity is 12000 cP, the case where the viscosity is low: 5000 cP or the case where the viscosity is high: 20000 cP It can be seen that the battery characteristics deteriorate. This is because when a catalyst dispersion having a relatively low viscosity is used, when the screen is printed on the reaction section forming means and dried, the dispersion has a large volume change due to a relatively large amount of a dispersion medium, and cracks are generated. It is considered that the uniformity of the reaction part was impaired, and when a catalyst dispersion having a relatively high viscosity was used, when the screen printing was performed on the reaction part forming means, the catalyst dispersion remained on the screen, so that the uniformity was obtained. This is considered to be due to the fact that no reaction zone was formed.

【0051】よって、反応部を形成する触媒触媒分散物
の粘度と電池特性との関係を調べた結果、触媒分散物の
粘度が10000cP〜15000cPで良好な電池電
圧−電流特性が得られることがわかった。
As a result of examining the relationship between the viscosity of the catalyst-catalyst dispersion forming the reaction part and the battery characteristics, it was found that good battery voltage-current characteristics were obtained when the viscosity of the catalyst dispersion was 10,000 cP to 15000 cP. Was.

【0052】[0052]

【発明の効果】以上説明したように、高分子電解質膜−
ガス拡散電極体の反応部は、薄くて均一あるので反応ガ
スの供給性に優れ、単位体積あたりの触媒量が多いので
反応活性が高く、触媒活性が高く、高分子電解質樹脂の
劣化がおこる温度以下で作製されるのでプロトン伝導性
が高くなる。したがって、発電能力の優れた高分子電解
質膜−ガス拡散電極体をなすことが可能となり、この接
合体を用いて、優れた発電能力を有する固体高分子電解
質型燃料電池を提供することができる。
As described above, the polymer electrolyte membrane-
The reaction part of the gas diffusion electrode body is thin and uniform, so it is excellent in the supply of reaction gas, and the amount of catalyst per unit volume is large, so the reaction activity is high, the catalyst activity is high, and the temperature at which the polymer electrolyte resin deteriorates Produced below, the proton conductivity increases. Therefore, it is possible to form a polymer electrolyte membrane-gas diffusion electrode body having excellent power generation capability, and it is possible to provide a solid polymer electrolyte fuel cell having excellent power generation capability using this assembly.

【0053】[0053]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明高分子電解質膜−ガス拡散電極体の作製
のフローシートを表す図である。
FIG. 1 is a diagram showing a flow sheet for producing a polymer electrolyte membrane-gas diffusion electrode body of the present invention.

【0054】[0054]

【図2】本発明高分子電解質膜−ガス拡散電極体の模式
図である。
FIG. 2 is a schematic view of a polymer electrolyte membrane-gas diffusion electrode body of the present invention.

【0055】[0055]

【図3】本発明の燃料電池Aと比較電池B、C、Dおよ
びEの電池電圧−電流密度特性の比較
FIG. 3 is a comparison of cell voltage-current density characteristics of a fuel cell A of the present invention and comparative cells B, C, D and E.

【図4】触媒分散物の粘度と各燃料電池の800mAcm2にお
ける電池電圧との関係を示す図である。
FIG. 4 is a diagram showing the relationship between the viscosity of a catalyst dispersion and the cell voltage at 800 mAcm 2 of each fuel cell.

【0056】[0056]

【符号の説明】[Explanation of symbols]

1 高分子電解質膜 2 反応部 3 ガス拡散部 1 polymer electrolyte membrane 2 reaction section 3 gas diffusion section

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 反応部とガス拡散部とを有するガス拡散
電極を高分子電解質膜の少なくとも一方に備えた高分子
電解質膜−ガス拡散電極体の製造方法において、触媒と
高分子電解質樹脂と分散媒とを有する触媒分散物が、高
分子電解質樹脂の分解温度よりも低い温度で加熱され、
粘度調整される工程と、前記触媒分散物が反応部成形手
段に塗布され、反応部が形成される工程と、前記反応部
が高分子電解質膜と対向するよう、反応部成形手段と高
分子電解質膜とが圧接され、反応部成形手段を除去して
高分子電解質膜−反応部接合体が形成される工程と、 前記高分子電解質膜−反応部接合体の反応部にガス拡散
手段が接合される工程とを、備えてなることを特徴とす
る高分子電解質膜−ガス拡散電極体の製造方法。
1. A method for producing a polymer electrolyte membrane-gas diffusion electrode body comprising a gas diffusion electrode having a reaction part and a gas diffusion part on at least one of the polymer electrolyte membranes, wherein the catalyst, the polymer electrolyte resin and the catalyst are dispersed. The catalyst dispersion having a medium is heated at a temperature lower than the decomposition temperature of the polymer electrolyte resin,
A step of adjusting the viscosity, a step of applying the catalyst dispersion to the reaction section molding means to form a reaction section, and a step of forming the reaction section and the polymer electrolyte so that the reaction section faces the polymer electrolyte membrane. A step of pressing the membrane and removing the reaction section molding means to form a polymer electrolyte membrane-reaction section assembly; and a gas diffusion means joined to the reaction section of the polymer electrolyte membrane-reaction section assembly. And a method for producing a polymer electrolyte membrane-gas diffusion electrode assembly.
【請求項2】 反応部成形手段が剥離シートであること
を特徴とする請求項1記載の高分子電解質膜−ガス拡散
電極体の製造方法。
2. The method for producing a polymer electrolyte membrane-gas diffusion electrode body according to claim 1, wherein the reaction section forming means is a release sheet.
【請求項3】 触媒分散物を反応部成形手段に塗布した
のち、高分子電解質樹脂の分解温度よりも低い温度で乾
燥されることを特徴とする請求項1又は2記載の高分子
電解質膜−ガス拡散電極体の製造方法。
3. The polymer electrolyte membrane according to claim 1, wherein the catalyst dispersion is applied to a reaction section molding means and then dried at a temperature lower than a decomposition temperature of the polymer electrolyte resin. A method for manufacturing a gas diffusion electrode body.
【請求項4】 粘度調整された触媒分散物の粘度が、1
0000〜15000cPであることを特徴とする請求
項1、2又は3記載の高分子電解質膜−ガス拡散電極体
の製造方法。
4. The viscosity-controlled catalyst dispersion has a viscosity of 1
4. The method for producing a polymer electrolyte membrane-gas diffusion electrode body according to claim 1, wherein the pressure is 0000 to 15000 cP.
JP9180392A 1997-06-20 1997-06-20 Manufacture of high polymer electrolyte film-gas diffusion electrode body Pending JPH1116586A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9180392A JPH1116586A (en) 1997-06-20 1997-06-20 Manufacture of high polymer electrolyte film-gas diffusion electrode body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9180392A JPH1116586A (en) 1997-06-20 1997-06-20 Manufacture of high polymer electrolyte film-gas diffusion electrode body

Publications (1)

Publication Number Publication Date
JPH1116586A true JPH1116586A (en) 1999-01-22

Family

ID=16082443

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9180392A Pending JPH1116586A (en) 1997-06-20 1997-06-20 Manufacture of high polymer electrolyte film-gas diffusion electrode body

Country Status (1)

Country Link
JP (1) JPH1116586A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002058178A1 (en) * 2001-01-19 2002-07-25 Matsushita Electric Industrial Co., Ltd. Method for manufacturing fuel cell elecrolyte film-electrode bond
WO2002075834A1 (en) * 2001-03-15 2002-09-26 Matsushita Electric Industrial Co., Ltd. Method of manufacturing electrolytic film electrode connection body for fuel cell
JP2005174861A (en) * 2003-12-15 2005-06-30 Asahi Glass Co Ltd Method for producing membrane electrode assembly for polymer electrolyte fuel cell
CN1310362C (en) * 2001-03-15 2007-04-11 松下电器产业株式会社 Method of manufacturing for electrolyte membrane electrode joint body for fuel cell
US7316860B2 (en) 2001-03-07 2008-01-08 Matsushita Electric Industrial Co., Ltd. Polymer electrolyte fuel cell and production method of the same
EP1665422A4 (en) * 2003-08-05 2009-09-30 Lg Chemical Ltd HYBRID MEMBRANE ELECTRODE MODULE WITH MINIMAL INTERFACE RESISTANCE AND METHOD OF MANUFACTURING THEREOF
JP2012064502A (en) * 2010-09-17 2012-03-29 Toppan Printing Co Ltd Slurry for fuel cell electrode catalyst layer

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002058178A1 (en) * 2001-01-19 2002-07-25 Matsushita Electric Industrial Co., Ltd. Method for manufacturing fuel cell elecrolyte film-electrode bond
US6977234B2 (en) 2001-01-19 2005-12-20 Matsushita Electric Industrial Co., Ltd. Method for manufacturing fuel cell electrolyte film-electrode bond
USRE41651E1 (en) * 2001-01-19 2010-09-07 Panasonic Corporation Method for manufacturing fuel cell electrolyte film-electrode bond
US7316860B2 (en) 2001-03-07 2008-01-08 Matsushita Electric Industrial Co., Ltd. Polymer electrolyte fuel cell and production method of the same
WO2002075834A1 (en) * 2001-03-15 2002-09-26 Matsushita Electric Industrial Co., Ltd. Method of manufacturing electrolytic film electrode connection body for fuel cell
CN1310362C (en) * 2001-03-15 2007-04-11 松下电器产业株式会社 Method of manufacturing for electrolyte membrane electrode joint body for fuel cell
EP1665422A4 (en) * 2003-08-05 2009-09-30 Lg Chemical Ltd HYBRID MEMBRANE ELECTRODE MODULE WITH MINIMAL INTERFACE RESISTANCE AND METHOD OF MANUFACTURING THEREOF
US8338059B2 (en) 2003-08-05 2012-12-25 Lg Chem, Ltd. Hybrid membrane-electrode assembly with minimal interfacial resistance and preparation method thereof
JP2005174861A (en) * 2003-12-15 2005-06-30 Asahi Glass Co Ltd Method for producing membrane electrode assembly for polymer electrolyte fuel cell
JP2012064502A (en) * 2010-09-17 2012-03-29 Toppan Printing Co Ltd Slurry for fuel cell electrode catalyst layer

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