[go: up one dir, main page]

JPH11151703A - Manufacture of modified timber - Google Patents

Manufacture of modified timber

Info

Publication number
JPH11151703A
JPH11151703A JP33630797A JP33630797A JPH11151703A JP H11151703 A JPH11151703 A JP H11151703A JP 33630797 A JP33630797 A JP 33630797A JP 33630797 A JP33630797 A JP 33630797A JP H11151703 A JPH11151703 A JP H11151703A
Authority
JP
Japan
Prior art keywords
wood
solution
pressure
compression
timber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP33630797A
Other languages
Japanese (ja)
Inventor
Toshio Muraki
俊夫 村木
Akiko Hoshino
亜紀子 星野
Masahiro Funato
正宏 船戸
Tamio Arakawa
民雄 荒川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mywood KK
Original Assignee
Mywood KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mywood KK filed Critical Mywood KK
Priority to JP33630797A priority Critical patent/JPH11151703A/en
Publication of JPH11151703A publication Critical patent/JPH11151703A/en
Pending legal-status Critical Current

Links

Landscapes

  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To uniformly inject a drug in a timber with a small amount of a chemical injection by pressure-injecting a solution for dissolving the drug in the timber to be fixed after a compression molding, and hence improving dynamic physical properties of the timber such as a conifer material or the like, thereby preventing a deformation such as a collapse or the like. SOLUTION: After a timber is compression-molded by a press molding machine by using a sealable mold, the timber 40a to be fixed by sufficiently cooling is contained in a pressure resistant container 20, and the container 20 is then evacuated to vacuum by a vacuum pump 25. Then, solution is introduced to be fully filled in the container 20, and a drug solution is then introduced by using a solution supply pump 13 until the container 20 becomes a predetermined pressure therein. In this case, the pressure drops in the container 20 due to invasion of the solution into the timber 40a. But, the introduction of the solution is continued to maintain a predetermined pressure in the container 20. Thus, the solution is press injected into the timber 40a, and the solution can be efficiently invaded into a center of the timer 40a.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、圧縮成形された
木材に薬剤を注入する方法に関するもので、特には、ス
ギ、カラマツ等の針葉樹に効率よく防腐剤、難燃剤等の
薬剤を注入して耐生物劣化や耐火性を高めるとともに、
力学的物性を向上させた優れた木材を製造する方法に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for injecting chemicals into compression-molded wood, and more particularly, to a method for efficiently injecting chemicals such as preservatives and flame retardants into conifers such as cedar and larch. In addition to increasing biodegradation and fire resistance,
The present invention relates to a method for producing excellent wood with improved mechanical properties.

【0002】[0002]

【従来の技術】例えば、木材の生物劣化を抑制して耐用
年数を高める手段として、防腐剤、防虫剤等の化学薬品
を木材組織中に含浸させる方法が広く実施されてる。ま
た、防腐剤や防虫剤の代わりに難燃剤等を含浸させ、木
材の耐火性を向上させることもある。これらの薬品は、
水または有機溶媒などに溶解または分散させて薬液とし
て用いられる。
2. Description of the Related Art For example, a method of impregnating wood tissue with chemicals such as preservatives and insect repellents has been widely practiced as a means for suppressing biological deterioration of wood and increasing its useful life. Further, a fire retardant or the like may be impregnated in place of a preservative or an insect repellent to improve the fire resistance of wood. These drugs
It is used as a drug solution by dissolving or dispersing in water or an organic solvent.

【0003】木材組織中に効率よく薬液等を含浸させる
方法としては、減圧・加圧注入法が知られている。この
減圧・加圧注入法では、被処理木材を適度の含水率まで
乾燥させた後密閉容器中に入れ、その容器内を減圧にし
て木材組織中の空気を除去する。そして、減圧状態を保
持しつつ薬液を密閉容器中に導入し、薬液を木材組織中
に加圧注入するものである。
As a method for efficiently impregnating a wood tissue with a chemical solution or the like, a reduced pressure / pressure injection method is known. In this depressurized / pressurized injection method, the wood to be treated is dried to an appropriate moisture content, placed in a closed container, and the pressure in the container is reduced to remove air in the wood structure. Then, the chemical is introduced into the closed container while maintaining the reduced pressure, and the chemical is injected under pressure into the wood tissue.

【0004】しかしながら、この方法では、木材の寸法
がある程度以上になると木材の中心部まで薬液を含浸さ
せるのが困難になる。即ち、針葉樹等に薬液を注入する
場合、落ち込み等の変形を回避するために加圧注入圧力
は10気圧程度に抑えられることから、ある程度以上の
寸法を有する木材に対しては、圧力不足となって木口付
近にしか薬液を注入できず、木材中央部まで薬液が浸透
しない現象を生じる。その結果、このような木材は使用
中に割れが入ると、薬剤の注入されていない中央部分が
露出して木材腐朽菌や蟻等の被害を受けるようになる。
However, according to this method, when the size of the wood becomes a certain size or more, it becomes difficult to impregnate the center of the wood with the chemical. That is, when injecting a chemical solution into conifers or the like, since the pressure injection pressure is suppressed to about 10 atm in order to avoid deformation such as dropping, there is insufficient pressure for wood having a certain size or more. The chemical can only be injected near the mouth, and the chemical does not penetrate to the center of the wood. As a result, if such wood is cracked during use, the central part where the chemical is not injected is exposed and damaged by wood rot fungi and ants.

【0005】これを改善するために、薬液の木材への注
入に先立って、例えば板目材の表面に深さ1cm程度の
溝を多数彫り込んだ、いわゆるインサイジング加工した
木材を使用する方法が採用されている。しかし、このイ
ンサイジング加工では木材の表面に刺傷がつくために表
面意匠性が損なわれ、さらには厚さが数cm以上の板目
材や柱材では木材内部への注入性が充分とはいえなかっ
た。
In order to improve this, prior to injecting the chemical into the wood, for example, a method of using so-called insizing wood, in which a large number of grooves having a depth of about 1 cm are engraved in the surface of the board material, for example, is adopted. Have been. However, in this insizing process, the surface design is impaired due to the puncture on the surface of the wood, and even if the thickness is more than several centimeters, the injectability into the wood is sufficient. Did not.

【0006】木材へ薬液を注入する別の方法として、圧
縮回復法がある。この圧縮回復法は、木材を圧縮成形し
てその圧縮状態を一次的に保持した状態で薬液を注入
し、木材の圧縮変形の回復による吸引力を利用して薬液
の注入の促進を図っている。例えば「木材学会誌41巻
9号811〜819頁」の論文によれば、針葉樹、広葉
樹合計7樹種についての圧縮回復法による薬液の含浸を
試みたところ、いずれの場合も薬液含浸が促進されるこ
とが報告されている。ところが、この圧縮回復法は薬液
の注入性の問題は多少改善されるもののいまだ充分とは
言えず、さらに、木材内部に均一に注入するためには大
量の薬液が必要となる。そのため、注入後には薬液中の
水などの大量の溶媒を木材から乾燥除去する必要があ
り、その乾燥除去に大きなエネルギーを要し、経済性に
問題がある。
Another method of injecting a chemical solution into wood is a compression recovery method. In this compression recovery method, wood is compression-molded, a chemical solution is injected while the compressed state is temporarily held, and the injection of the chemical solution is promoted by using suction force due to recovery of the compression deformation of the wood. . For example, according to a paper in "Mokuzai Gakkaishi Vol. 41, No. 9, pp. 811-819", when impregnation of a chemical solution by a compression recovery method for a total of seven coniferous and hardwood species was attempted, the impregnation with the chemical solution was promoted in any case. It has been reported. However, although this compression recovery method slightly improves the problem of injectability of chemicals, it cannot be said that it is still sufficient, and furthermore, a large amount of chemicals is required to uniformly inject wood. For this reason, after injection, a large amount of solvent such as water in the chemical solution needs to be dried and removed from the wood, which requires a large amount of energy to remove, and is economically problematic.

【0007】また、圧密化処理した針葉樹に薬液を注入
する例が、特開平3−24904号に開示されている。
これによると、厚さ1mm程度のヒノキ単板を圧縮処理
した後、特定の水溶性樹脂を含浸硬化させることにより
木材本来の素材感を保持したヒノキ強化材が得られる。
しかし、圧密化処理したヒノキ材は前記公報に記載され
ているように、吸湿時に厚さ方向の戻りが生じるという
問題があり、これを防ぐためには特定の樹脂液を注入硬
化する必要がある。
An example of injecting a chemical solution into condensed softwood is disclosed in JP-A-3-24904.
According to this, after compressing a single cypress veneer having a thickness of about 1 mm, a specific water-soluble resin is impregnated and hardened to obtain a hinoki cypress reinforcing material that retains the original feel of wood.
However, as described in the above-mentioned publication, there is a problem that the cypress material subjected to the consolidation treatment is caused to return in the thickness direction at the time of absorbing moisture. To prevent this, it is necessary to inject and harden a specific resin liquid.

【0008】[0008]

【発明が解決しようとする課題】そこでこの発明はこの
ような状況に鑑みてなされたもので、針葉樹材等の木材
に、落ち込み等の変形を生じさせることなく、少量の薬
液注入量で木材内部に均一に薬剤を注入でき、しかも木
材の力学的物性を向上させることのできる改質木材の製
造方法を提供しようとするものである。
SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of such a situation, and a small amount of chemical solution is injected into wood such as softwood without causing deformation such as dropping. It is an object of the present invention to provide a method for producing modified wood that can uniformly inject a chemical into the wood and improve the mechanical properties of the wood.

【0009】[0009]

【課題を解決するための手段】請求項1に係る発明は、
木材を圧縮成形する工程と、前記圧縮成形された木材を
固定化する工程と、前記固定化された木材に薬剤が溶解
した溶液を加圧注入する工程とからなることを特徴とす
る改質木材の製造方法に係る。
The invention according to claim 1 is
Modified wood characterized by comprising a step of compression-molding wood; a step of fixing the compression-molded wood; and a step of pressure-injecting a solution in which a drug is dissolved in the fixed wood. Pertaining to the method of manufacturing.

【0010】請求項2に係る発明は、前記固定化された
木材の全乾比重を0.45〜0.85の範囲とすること
を特徴とし、また請求項3に係る発明は、前記薬剤とし
て、防腐剤、防虫剤、難燃剤、樹脂の少なくとも1種を
用いることを特徴とし、さらに請求項4に係る発明は、
前記加圧注入圧力が15〜30気圧の範囲にあることを
特徴とする。
The invention according to claim 2 is characterized in that the total specific gravity of the immobilized wood is in the range of 0.45 to 0.85, and the invention according to claim 3 is characterized in that Characterized in that at least one of a preservative, an insect repellent, a flame retardant, and a resin is used.
The injection pressure is in a range of 15 to 30 atmospheres.

【0011】[0011]

【発明の実施の形態】本発明の改質木材の製造方法は、
圧縮成形工程、固定化工程、及び加圧注入工程からな
る。以下、各工程に従って説明する。
BEST MODE FOR CARRYING OUT THE INVENTION The method for producing modified wood according to the present invention comprises:
It consists of a compression molding step, a fixing step, and a pressure injection step. Hereinafter, each step will be described.

【0012】圧縮成形工程は、木材を圧縮してその力学
的性質を高めるとともに、木材の体積を減少させてその
後に行う加圧注入工程時の溶液注入量を少なくするため
に行われる。この圧縮工程では、処理する木材が適度に
乾燥されて水分が少なくされていることが必要である。
木材の乾燥程度は、樹種やその大きさや液体の組織内へ
の浸透性等によって異なるが、木材中に自由水のない状
態、いわゆる繊維飽和点以下の含水率まで乾燥されてい
ることが好ましい。また、木材に割れなどが生じる恐れ
のある場合には、自由水を多少存在させてもよい。な
お、木材中の自由水とは、木材構成物質と結合すること
なく、仮道管などの粗大空隙中に存在する水分を言う。
この木材の乾燥方法としては、大気中に木材を放置して
乾燥させる自然乾燥法の他、制御された温度及び湿度下
で木材中の水分を蒸発させる人工乾燥法が知られていお
り、いずれを使用してもよい。
The compression molding step is performed to compress the wood to enhance its mechanical properties and to reduce the volume of the wood so as to reduce the amount of solution injected during the subsequent pressure injection step. In this compression step, it is necessary that the wood to be treated is appropriately dried to reduce the water content.
The degree of drying of the wood varies depending on the species of the tree, its size, the permeability of liquid into the tissue, and the like. In addition, when there is a possibility that cracks or the like may occur in the wood, some free water may be present. Note that free water in wood refers to water present in coarse pores such as tracheids without binding to wood constituents.
As a method for drying the wood, there are known a natural drying method in which the wood is left to dry in the atmosphere and an artificial drying method in which the water in the wood is evaporated at a controlled temperature and humidity. May be used.

【0013】使用する木材としては、針葉樹、広葉樹の
いずれでもよく、また、その形態は、板目材が好ましい
が角材等でもよい。
The wood to be used may be any of softwood and hardwood. The form of the wood is preferably a board material, but may be a square wood or the like.

【0014】この圧縮成形工程では、加熱軟化後に圧縮
が行われる。その方法としては、あらかじめ木材を恒温
恒湿槽やオーブン中で加熱軟化した後、プレス成形機で
圧縮成形する方法、木材を加熱したプレス成形機の圧盤
の間に挿入して、充分に加熱軟化された後に圧縮成形す
る方法などがある。前記加熱軟化においては、木材をそ
の軟化点以上の温度にする必要があり、圧縮成形する木
材の樹種によって異なるが、通常50〜100℃前後が
適している。なお、圧縮成形を木材の軟化点より低い温
度で行う場合には、高い圧力を必要とし、また、圧縮成
形によって木材の微細組織が損傷を受けやすく、強度低
下等の好ましくない現象を派生し易くなる。
In the compression molding step, compression is performed after softening by heating. As a method, the wood is heated and softened in advance in a thermo-hygrostat or oven, and then compression-molded by a press molding machine.The wood is inserted between the platens of the heated press molding machine and fully heated and softened. After that, there is a method of compression molding. In the heat softening, the temperature of the wood must be higher than its softening point, and although it depends on the type of wood to be compression-molded, usually about 50 to 100 ° C is suitable. In the case where compression molding is performed at a temperature lower than the softening point of wood, a high pressure is required, and the fine structure of the wood is easily damaged by compression molding, and undesired phenomena such as a decrease in strength are easily caused. Become.

【0015】この圧縮成形工程では、木材の全乾比重が
0.45〜0.85の範囲になるように木材を圧縮する
ことが好ましい。これを達成するための圧縮率は、圧縮
成形前の木材の全乾比重が0.35程度の場合、およそ
20〜60%となる。ここで全乾比重とは、木材を取り
扱う分野で通常使用されている特性であり、具体的には
次の方法で測定する。すなわち、所定の寸法で切り出し
た試験体をJIS Z2102に準拠して、換気の良好
な乾燥機の中で温度100〜105℃で恒量になるまで
乾燥して全乾重量(W)を測定する。同じくこの乾燥さ
れた試験体についてその体積(V)を測定して、両者の
比W/Vから全乾比重を求める。また圧縮率は、板目材
の場合、圧縮前の厚さに対して圧縮により減少した厚さ
の百分率を言う。例えば、厚さ5cmのものが圧縮され
て厚さ2cmになった場合、圧縮率は(5−2)÷5×
100=60(%)である。圧縮率が前記範囲にある圧
縮木材は、力学的性質が向上しているとともに薬液の注
入性もよい。また、木材を圧縮すると、その比重は増大
する。本発明者らは、木材の圧縮率及び比重と前記特徴
(力学的性質及び溶液の注入性)との関係を詳細に試験
した結果、前記特徴と比重の間に密接な関係があり、圧
縮木材の全乾比重が0.45〜0.85の範囲にある場
合に前記特徴が最も好ましく発現することが明らかとな
った。すなわち、圧縮木材の全乾比重が0.45未満の
場合には、力学的物性が充分に高くなく、一方全乾比重
が0.85より大の場合には、力学的物性は高いものの
溶液の注入性が悪くなる。
In the compression molding step, the wood is preferably compressed so that the total dry specific gravity of the wood is in the range of 0.45 to 0.85. The compression ratio for achieving this is approximately 20 to 60% when the total dry specific gravity of the wood before compression molding is about 0.35. Here, the total dry specific gravity is a characteristic generally used in the field of handling wood, and is specifically measured by the following method. That is, a test piece cut out to a predetermined size is dried in a well-ventilated dryer at a temperature of 100 to 105 ° C. until a constant weight is obtained in accordance with JIS Z2102, and the total dry weight (W) is measured. Similarly, the volume (V) of the dried specimen is measured, and the total dry specific gravity is determined from the ratio W / V of the two. In the case of a board material, the compression ratio refers to the percentage of the thickness reduced by compression with respect to the thickness before compression. For example, when a material having a thickness of 5 cm is compressed to a thickness of 2 cm, the compression ratio is (5-2) ÷ 5 ×
100 = 60 (%). Compressed wood having a compressibility in the above-mentioned range has improved mechanical properties and good injectability of a chemical solution. Also, compressing wood increases its specific gravity. The present inventors have conducted a detailed examination of the relationship between the compressibility and specific gravity of wood and the characteristics (mechanical properties and solution injection properties). As a result, there is a close relationship between the characteristics and the specific gravity. It has been found that the above characteristics are most preferably exhibited when the total dry specific gravity of the sample is in the range of 0.45 to 0.85. That is, when the total dry specific gravity of the compressed wood is less than 0.45, the mechanical properties are not sufficiently high, while when the total dry specific gravity is more than 0.85, the mechanical properties are high, but the mechanical properties are high. Poor injectability.

【0016】前記圧縮成形工程に続く固定化工程は、前
記木材の圧縮状態を固定し、それにより長期に渡って木
材に高い力学的物性を保持させるとともに、後に行う加
圧注入工程時に溶液の注入を少ない量で行えるように木
材の圧縮状態を維持するために行われる。この固定化工
程では前記圧縮成形された木材に対し、その圧縮状態を
維持しながら加熱を行い、次いで前記圧縮状態を維持し
ながら冷却することにより木材の圧縮状態を固定する。
In the fixing step following the compression molding step, the compressed state of the wood is fixed, whereby the wood retains high mechanical properties for a long period of time. This is done in order to maintain the compressed state of the wood so that it can be performed in a small amount. In the fixing step, the compression-molded wood is heated while maintaining the compressed state, and then cooled while maintaining the compressed state to fix the compressed state of the wood.

【0017】圧縮成形された木材の固定化の態様として
次のものがある。その一つは、例えば前記圧縮成形工程
において、プレス成形機で圧縮成形された木材をその圧
縮状態を維持しながら充分冷却した後、プレス成形機か
ら取り出し、続くこの固定化工程において、まず、上下
一対の平板状の圧締型の間に前記木材を挿入して、型周
辺をボルトなどで締め付け、木材が完全に圧締型と接触
するようにセットする。次いで、このようにセットした
木材を耐圧密閉容器の中に入れた後、容器内に高温高圧
の水蒸気を吹き込んで、木材を高温水蒸気で処理する。
所望の温度で所望時間処理した後、容器内を常圧にまで
解圧し、容器内から圧締型をそれにセットされた木材と
ともに取り出し、充分冷却することにより固定化を行
う。その後木材を圧締型から取り出す。
There are the following modes of immobilizing compression-molded wood. One is, for example, in the above-mentioned compression molding step, after sufficiently cooling the wood that has been compression-molded by the press molding machine while maintaining its compressed state, take it out of the press molding machine, and in this subsequent fixing step, firstly, The wood is inserted between a pair of flat clamping dies, and the periphery of the dies is tightened with bolts or the like, so that the wood is completely set in contact with the clamping dies. Next, the wood thus set is placed in a pressure-resistant airtight container, and high-temperature and high-pressure steam is blown into the container to treat the wood with high-temperature steam.
After the treatment at a desired temperature for a desired time, the inside of the container is depressurized to normal pressure, the clamping die is taken out of the container together with the wood set therein, and the container is sufficiently cooled to be fixed. The wood is then removed from the clamping mold.

【0018】また、圧縮成形された木材の固定化の様態
の他の一つは、前記圧縮成形工程において、密閉可能な
金型を用いて木材をプレス成形機で圧縮成形した後、こ
の固定化工程において、前記圧縮状態を保持しながら金
型の圧盤の温度をさらに上げて金型内部が高温高圧の水
蒸気で満たされた状態にし、この高温水蒸気下で圧縮木
材を処理する。そして、所望の温度で所望の時間かけて
処理した後、圧盤面を冷却することにより木材を充分冷
却することにより固定化を行う。その後解圧して固定化
された木材を取り出す。
Another aspect of the mode of immobilizing the compression-molded wood is that in the compression molding step, the wood is compression-molded by a press molding machine using a mold that can be sealed, and then the immobilization is performed. In the step, the temperature of the platen of the mold is further raised while maintaining the above-mentioned compressed state, so that the inside of the mold is filled with high-temperature and high-pressure steam, and the compressed wood is treated under the high-temperature steam. Then, after processing at a desired temperature for a desired time, the wood is sufficiently cooled by cooling the platen surface, thereby immobilizing the wood. Then the pressure is released and the fixed wood is taken out.

【0019】この固定化工程によって、木材は厚さ方向
の戻りの抑制が達成されるため、特定の樹脂を木材に含
浸硬化させて固定する必要がなくなり、後の加圧注入工
程時に使用する溶液が特定の樹脂液またはその樹脂液と
薬剤液との併用に限定されなくなる。
By this fixing step, the return of the wood in the thickness direction is suppressed, so that it is not necessary to impregnate and harden the wood with a specific resin and fix it. Is not limited to a specific resin solution or a combination of the resin solution and a drug solution.

【0020】加圧注入工程は、前記圧縮状態の固定化さ
れた木材を、薬剤が溶解した溶液で加圧して該溶液を木
材中に効率よく注入する工程である。この発明で使用さ
れる薬剤としては、木材の改質材として知られている各
種の薬剤を使用することができる。その中でも防腐剤、
防虫剤、難燃剤などは、特に要望の高い耐生物劣化や耐
火性を向上させることができるため望ましい。これらの
薬剤は、水や比較的低沸点の有機溶剤に均一に溶解し、
または微細分散させた溶液として使用される。
The pressure injection step is a step of pressurizing the compressed and immobilized wood with a solution in which a drug is dissolved and efficiently injecting the solution into the wood. As the chemicals used in the present invention, various chemicals known as wood modifying materials can be used. Among them, preservatives,
Insect repellents, flame retardants, and the like are desirable because they can improve particularly high demands on biodeterioration resistance and fire resistance. These drugs are uniformly dissolved in water and relatively low boiling organic solvents,
Alternatively, it is used as a finely dispersed solution.

【0021】この加圧注入工程の態様の一例として次の
ものがある。まず、前記固定化された木材を耐圧容器に
収容し、真空ポンプによって耐圧容器内部を減圧にす
る。次いで、溶液を耐圧容器内に導入して耐圧容器内を
溶液で満たした後、さらに加圧送液ポンプを用いて耐圧
容器内が所定の圧力になるまで薬剤溶剤を導入する。そ
れによって、木材内に溶液が圧入され、木材内の中央部
まで効率よく浸入するる。その際、木材内部への溶液の
浸入によって耐圧容器内では圧力の低下を生じるが、前
記耐圧容器内への溶液の導入を継続することにより所定
の圧力を維持する。これによって、溶液は木材の中央部
まで効率よく注入される。
The following is an example of the mode of the pressure injection step. First, the immobilized wood is accommodated in a pressure vessel, and the inside of the pressure vessel is evacuated by a vacuum pump. Next, after introducing the solution into the pressure-resistant container and filling the inside of the pressure-resistant container with the solution, a drug solvent is further introduced using a pressurized liquid sending pump until the inside of the pressure-resistant container reaches a predetermined pressure. As a result, the solution is pressed into the wood and efficiently penetrates to the center of the wood. At this time, the pressure decreases in the pressure vessel due to the infiltration of the solution into the wood, but the predetermined pressure is maintained by continuing the introduction of the solution into the pressure vessel. This allows the solution to be efficiently injected into the center of the wood.

【0022】前記溶液の注入時の圧力は、10気圧以上
の圧力が適しており、特に15〜30気圧の注入圧力が
好ましい。このような高圧条件で注入することにより、
木材の内部中央まで溶液が均一に注入されるようにな
る。なお、圧縮成形を行わない木材に対して、このよう
な高圧注入を行うと、早材等の軟らかい部分の落ち込み
や木材全体の変形などを生じるが、本発明においては、
圧縮成形工程および固定化工程により、木材は前もって
充分に圧縮および固定化されて力学的物性が向上してい
るため、そのような寸法変化を生じることがない。ただ
し、注入圧力が30気圧を越すと、圧縮固定された木材
であっても木材に大きな変形を生じ易くなるため、注入
圧力は前記10〜30気圧の範囲とするのが好ましい。
The pressure at the time of injecting the solution is suitably 10 atm or more, particularly preferably 15 to 30 atm. By injecting under such high pressure conditions,
The solution is evenly injected into the center of the wood. In addition, when such high-pressure injection is performed on wood that is not subjected to compression molding, a drop in a soft portion such as an early wood or deformation of the entire wood occurs, but in the present invention,
Since the wood is sufficiently compressed and fixed in advance by the compression molding step and the fixing step to improve the mechanical properties, such dimensional change does not occur. However, if the injection pressure exceeds 30 atm, even if the wood is compressed and fixed, the wood is liable to undergo large deformation. Therefore, the injection pressure is preferably in the range of 10 to 30 atm.

【0023】また、この加圧注入工程において、圧縮成
形された木材は固定化処理されているため、溶液の注入
によって木材中に多量の水分が入っても圧縮成形された
状態が保持される。従って、木材は高い力学的物性を保
持することができる。特に、溶液の注入を室温より高い
温度で行う場合には、この固定化による圧縮状態の維持
効果が顕著に発揮される。
Further, in the pressure injection step, the compression molded wood is fixed, so that even if a large amount of water enters the wood by the injection of the solution, the compression molded state is maintained. Therefore, wood can maintain high mechanical properties. In particular, when the solution is injected at a temperature higher than room temperature, the effect of maintaining the compressed state by this immobilization is remarkably exhibited.

【0024】さらに、前記木材への注入に使用される溶
液の量は、木材が圧縮および固定化により、圧縮前の状
態よりも体積が減少しているため、少量の溶液で木材内
の中央部まで均一に中央することができる。例えば、圧
縮成形されていないスギ材(全乾比重0.33)の内部
まで薬液を均一に注入しようとすると、通常全乾木材重
量100kgあたり167kgの溶液(体積あたりにし
て550kg/m3)が必要であるのに対し、体積が1/
2になるように圧縮および固定化されている木材であれ
ば、全乾木材重量100kgあたり68kg(体積あた
り450kg/m3)で内部までの均一注入が可能とな
る。
Further, since the volume of the solution used for the injection into the wood is smaller than that before compression due to the compression and immobilization of the wood, a small amount of the solution may be used at the center of the wood. Can be evenly centralized. For example, when trying to uniformly inject a chemical solution into the interior of a cedar wood (total dry specific gravity 0.33) that has not been compression-molded, usually a solution of 167 kg (550 kg / m 3 per volume) per 100 kg of total dry wood weight is produced. It is necessary, but the volume is 1 /
If the wood is compressed and immobilized so as to be 2, it can be uniformly injected into the interior at a weight of 68 kg (450 kg / m 3 per volume) per 100 kg of total dry wood weight.

【0025】前記耐圧容器の溶液中に木材を所要時間保
持した後、耐圧容器内への薬液の導入を停止して薬液を
耐圧容器から排出する。その後、前記溶液が内部に注入
された木材を耐圧容器から取り出し、自然乾燥または人
工乾燥あるいは両者を組み合わせて木材中の水分を所望
の含水率になるように乾燥すれば、所望の改質木材が得
られる。
After keeping the wood in the solution in the pressure vessel for a required time, the introduction of the chemical solution into the pressure vessel is stopped and the chemical solution is discharged from the pressure vessel. Thereafter, the wood into which the solution has been injected is taken out of the pressure-resistant container and naturally dried or artificially dried or a combination of the two and dried so that the water in the wood has a desired moisture content. can get.

【0026】[0026]

【実施例】以下添付の図面に従ってこの発明の実施例を
詳細に説明する。図1は本発明の改質木材の製造方法の
一実施例におけるプレス成形機の断面図、図2は加圧注
入工程における溶液注入装置を示す概略図である。
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is a sectional view of a press molding machine in one embodiment of the method for producing modified wood of the present invention, and FIG. 2 is a schematic view showing a solution injection device in a pressure injection step.

【0027】図1に示すように、本実施例において使用
するプレス成形機50は、上部の可動盤55と下部の固
定盤56とを備え、前記可動盤55と固定盤56に互い
に向かい合う一対の圧盤51a,51bが取付けられて
おり、また圧盤51bの周縁には密閉用パッキングを備
えたスペーサー57が圧盤51aに向けて立設されてい
る。前記可動盤55は固定盤56に対して上下動可能に
形成されていて、前記可動盤55とともに圧盤51aが
上下動し、それによって両圧盤51a,51bが互いに
接近したり離れるように構成されている。
As shown in FIG. 1, the press molding machine 50 used in the present embodiment includes an upper movable plate 55 and a lower fixed plate 56, and a pair of movable plates 55 and fixed plates 56 facing each other. The platens 51a and 51b are mounted, and a spacer 57 having a sealing packing is provided upright on the periphery of the platen 51b toward the platen 51a. The movable platen 55 is formed so as to be able to move up and down with respect to the fixed platen 56, and the platen 51a moves up and down together with the movable platen 55 so that the two platen plates 51a and 51b approach and separate from each other. I have.

【0028】また、図2に示す溶液注入装置は、溶液タ
ンク10、耐圧容器20を有し、前記溶液タンク10に
設けられたヒーター11によって溶液Lが温度調節機1
2で所望の温度に制御されている。符号13は溶液供給
ポンプである。また、耐圧容器20は、木材40aを出
し入れするための蓋21、圧力調節機22、温度調節機
23、圧力計24、真空ポンプ25、加熱用ヒーター2
6を備えている。
The solution injection device shown in FIG. 2 has a solution tank 10 and a pressure-resistant container 20, and a solution L is supplied to the temperature controller 1 by a heater 11 provided in the solution tank 10.
2 is controlled to a desired temperature. Reference numeral 13 denotes a solution supply pump. The pressure vessel 20 includes a lid 21 for taking in and out the wood 40a, a pressure regulator 22, a temperature regulator 23, a pressure gauge 24, a vacuum pump 25, and a heater 2 for heating.
6 is provided.

【0029】(実施例1)人工乾燥により含水率を23
%に調整した長さ100cm、幅15cm、厚さ4cm
のスギ板目材の両木口から長さ1cmの比重測定試験片
を切り取り、105℃のオーブンで恒量(全乾)まで乾
燥した後、その比重測定試験片の体積と重量を測定し比
重を求めた。その結果、全乾比重は0.33であった。
(Example 1) The water content was 23 by artificial drying.
% Adjusted length 100cm, width 15cm, thickness 4cm
A specific gravity measurement test piece of 1 cm in length was cut out from both mouths of the Japanese cedar board material, dried in an oven at 105 ° C. to constant weight (total dryness), and the volume and weight of the specific gravity measurement test piece were measured to determine the specific gravity. Was. As a result, the total dry specific gravity was 0.33.

【0030】前記比重測定試験片を切り取った残りの板
目材40を、110℃に加熱したプレス成形機50の圧
盤51a,51b間に挿入し、30分経過後に可動盤5
5を下降させて圧盤51a,51bで圧縮成形工程を行
った。この際、厚さ調節用スペーサー57により板目材
40が2.2cmになるように圧縮成形した。次に固定
化工程により、前記圧縮状態を保持しながら圧盤51
a,51bの温度を160℃まで上昇させ、同温度で3
0分間保持して固定化工程を行った。次いで前記圧縮状
態を保持しながら圧盤51a,51bを40℃まで冷却
した後、解圧して圧縮状態が固定化された板目材を取り
出した。得られた板目材は、長さおよび幅が圧縮成形前
と同じであるのに対して、厚さが2.2cmに減少して
おり(圧縮率は元の45%に相当する)、割れなどの欠
陥がなく表面平滑性の良いものであった。得られた板目
材の両木口から長さ1cmの比重測定試験片を切り取
り、105℃のオーブンで恒量まで乾燥した後、その比
重測定試験片の体積と重量を測定して比重を求めた結
果、全乾比重は0.60であった。
The remaining plate material 40 from which the specific gravity measurement test piece was cut was inserted between the platens 51a and 51b of the press molding machine 50 heated to 110 ° C., and after 30 minutes, the movable plate 5
5, the compression molding process was performed on the platens 51a and 51b. At this time, compression molding was performed by the thickness adjusting spacer 57 so that the sheet material 40 became 2.2 cm. Next, in the fixing step, the platen 51 is maintained while maintaining the compressed state.
a, 51b to 160 ° C.
The holding was performed for 0 minutes to perform an immobilization step. Next, the platens 51a and 51b were cooled to 40 ° C. while maintaining the compressed state, and then depressurized to take out the sheet material in which the compressed state was fixed. The obtained grained material had the same length and width as before compression molding, but had a thickness reduced to 2.2 cm (compression rate was equivalent to 45% of the original), and had cracks. No surface defects and good surface smoothness. A specific gravity measurement test piece having a length of 1 cm was cut out from both ends of the obtained board material and dried to a constant weight in an oven at 105 ° C., and then the specific gravity measurement test piece was measured for volume and weight to determine the specific gravity. , The total dry specific gravity was 0.60.

【0031】次いで、前記固定化工程が済んで比重測定
試験片の切除された残りの板目材に対して図2に示すよ
うに加圧注入工程を行った。この実施例では、溶液の板
目材内への浸入具合を視覚的に判断できるようにするた
め、溶液Lとしてはパテントブルーを0.5%濃度で溶
解した染料水溶液を用いた。まず、前記固定化工程が済
んだ板目材40aを耐圧容器20内に入れ、真空ポンプ
25により真空度25mmHgで1時間減圧処理した。
次いで、前記パテントブルー水溶液Lを溶液タンク10
から供給ポンプ13を用いて耐圧容器20に送液した。
耐圧容器20内を溶液Lで満たした後、さらにパテント
ブルー水溶液Lを圧入し続けて20気圧で3時間維持し
た。その後、耐圧容器内の溶液Lを排出して耐圧容器2
0内の圧力を大気圧まで徐々に降圧させ、注入処理され
た板目材を取り出した。取り出した板目材は、早材部の
落ち込み等変形・破壊が全くなかった。また、この得ら
れた板目材の重量を測定した結果、溶液の注入量は固定
化後の板目材全乾重量100gあたり68gであった。
Then, a pressure injection step was performed as shown in FIG. 2 on the remaining plate material from which the specific gravity measurement test piece was cut off after the fixing step. In this example, a dye aqueous solution in which patent blue was dissolved at a concentration of 0.5% was used as the solution L so that the degree of penetration of the solution into the board material could be visually determined. First, the sheet material 40a that had been subjected to the fixing step was placed in a pressure-resistant container 20, and subjected to a pressure reduction treatment at a degree of vacuum of 25 mmHg by a vacuum pump 25 for 1 hour.
Next, the patent blue aqueous solution L is added to the solution tank 10.
From the pressure pump 20 using the supply pump 13.
After the inside of the pressure-resistant container 20 was filled with the solution L, the aqueous solution of patent blue L was further kept under pressure and maintained at 20 atm for 3 hours. Thereafter, the solution L in the pressure vessel is discharged and the pressure vessel 2
The pressure in 0 was gradually reduced to atmospheric pressure, and the sheet material subjected to the injection treatment was taken out. The removed strip material had no deformation or destruction such as dropping of the early part. Further, as a result of measuring the weight of the obtained board material, the amount of the solution injected was 68 g per 100 g of the total dry weight of the board material after immobilization.

【0032】この溶液が注入された板目材(注入処理
材、以下同様。)を5日間自然乾燥したあと、70℃の
オーブン中で3日間乾燥して含水率23%の乾燥材を得
た。この乾燥した板目材について、幅方向中央部を繊維
方向に沿って縦切りして、材内部の柾目面の染色状態を
調べた結果、木口に近い部分は完全に染色されており、
また長さ方向中央部も面積比で80%が染色されてい
た。
The mesh material (injection-treated material, hereinafter the same) into which the solution was poured was naturally dried for 5 days, and then dried in an oven at 70 ° C. for 3 days to obtain a dried material having a water content of 23%. . As for this dried board material, the center part in the width direction was cut vertically along the fiber direction, and as a result of examining the dyeing condition of the straight grain surface inside the wood, the part close to Kiguchi was completely dyed,
Also, 80% of the area at the center in the length direction was dyed.

【0033】この乾燥された板目材の曲げ強さをJIS
Z2101に準拠して測定したところ74N/mm2
であったのに対し、圧縮成形前の人工乾燥のみを行った
板目材では50N/mm2 であり、この実施例では圧縮
成形前のものに対して約1.5倍曲げ強度が増大してい
た。
[0033] The flexural strength of the dried sheet material is determined by JIS.
74 N / mm 2 when measured according to Z2101
On the other hand, it was 50 N / mm 2 in the sheet material subjected to only the artificial drying before the compression molding, and in this example, the bending strength was increased by about 1.5 times as compared with that before the compression molding. I was

【0034】(比較例1) ・圧縮成形工程と固定化工程を省略し、加圧注入圧力が
低い例 人工乾燥によって含水率を24%に調整した長さ100
cm、幅15cm、厚さ4cmのスギ板目材の両木口か
ら長さ1cmの比重測定試験片を切り取り、105℃の
オーブンで恒量まで乾燥した後、比重測定試験片の体積
と重量を測定して比重を求めた結果、全乾比重は0.3
5であった。両木口から前記比重測定試験片を切り取っ
た残りのスギ板目材からなる試験片を、圧縮成形工程お
よび固定化工程を行うことなく、耐圧容器20内に入
れ、実施例1と同様の真空度25mmHgで1時間減圧
処理した後、パテントブルー水溶液Lを耐圧容器20に
満たし、さらにパテントブルー水溶液Lを圧入し続け、
実施例1より圧力の低い8気圧で3時間維持した。その
後、耐圧容器20内の溶液Lを排出して耐圧容器20内
の圧力を大気圧まで徐々に降圧し、注入処理した板目材
を取り出した。取り出した板目材は、早材部の落ち込み
等変形・破壊が全くなかった。また、この板目材の重量
を測定した結果、溶液Lの注入量は板目材の全乾重量1
00gあたり34gであり、実施例1の半分の量であっ
た。さらに、この注入処理された板目材を実施例1と同
様の方法で乾燥させ、材内部の柾目面の染色状態を調べ
た結果、木口付近しか染色されておらず、長さ方向中央
部については全く染色されていなかった。
(Comparative Example 1) An example in which the compression molding step and the fixing step are omitted, and the pressure for injection is low. The length 100 in which the water content is adjusted to 24% by artificial drying
cm, width 15cm, thickness 4cm cut a specific gravity measurement test piece of length 1cm from both ends of the cedar board material, dried to constant weight in an oven at 105 ℃, measured the volume and weight of the specific gravity measurement test piece As a result of determining the specific gravity, the total dry specific gravity was 0.3
It was 5. The test piece consisting of the remaining Japanese cedar board material obtained by cutting the specific gravity measurement test piece from both lips was placed in the pressure-resistant container 20 without performing the compression molding step and the fixing step, and the same vacuum degree as in Example 1 was used. After performing a pressure reduction treatment at 25 mmHg for 1 hour, the pressure-resistant container 20 is filled with the aqueous solution of patent blue L, and the pressure of the aqueous solution of patent blue L is further maintained.
The pressure was maintained at 8 atm, which was lower than in Example 1, for 3 hours. Thereafter, the solution L in the pressure-resistant container 20 was discharged, the pressure in the pressure-resistant container 20 was gradually reduced to the atmospheric pressure, and the sheet material subjected to the injection treatment was taken out. The removed strip material had no deformation or destruction such as dropping of the early part. Also, as a result of measuring the weight of the board material, the injection amount of the solution L was 1% of the total dry weight of the board material.
The weight was 34 g per 00 g, which was half the amount of Example 1. Further, the infused sheet material was dried in the same manner as in Example 1 and the stained state of the straight grain surface inside the material was examined. As a result, only the kiguchi was stained, and the central part in the length direction was not stained. Was not stained at all.

【0035】(比較例2) ・圧縮成形工程と固定化工程を省略し、加圧注入圧力が
実施例1と同じ例 人工乾燥によって含水率21%に調整した長さ100c
m、幅15cm、厚さ4cmのスギ板目材の両小口から
長さ1cmの比重測定試験片を切り取り、105℃のオ
ーブンで恒量まで乾燥した後、比重測定試験片の体積と
重量を測定して比重を求めた結果、全乾比重は0.32
であった。両木口から前記比重測定試験片を切り取った
残りのスギ板目材からなる試験片を、圧縮成形工程およ
び固定化工程を行うことなく、耐圧容器20に入れ、実
施例1と同様の真空度25mmHgで1時間減圧処理し
た後、パテントブルー水溶液Lを耐圧容器20に満た
し、さらにパテントブルー水溶液Lを圧入し続け、実施
例1と同じ20気圧で3時間維持した。その後、耐圧容
器L内の溶液Lを排出して耐圧容器内の圧力を大気圧ま
で徐々に降圧し、注入処理した板目材を取り出した。取
り出した板目材は、年輪剥離、割れが生じ、破壊が著し
かった。
(Comparative Example 2) Example in which the compression molding step and the fixing step were omitted, and the pressure and injection pressure were the same as in Example 1. Length 100c adjusted to 21% water content by artificial drying
m, width 15 cm, thickness 4 cm, cut out a specific gravity measurement test piece of 1 cm in length from both edges of a cedar board material, dried in an oven at 105 ° C. to constant weight, measured the volume and weight of the specific gravity measurement test piece The specific gravity was found to be 0.32
Met. The test piece consisting of the remaining cedar wood material obtained by cutting the specific gravity measurement test piece from both lips was put into the pressure-resistant container 20 without performing the compression molding step and the fixing step, and the degree of vacuum was 25 mmHg as in Example 1. , The pressure-resistant container 20 was filled with the aqueous solution of patent blue, and the aqueous solution of patent blue L was continuously injected under pressure and maintained at the same 20 atm as in Example 1 for 3 hours. Thereafter, the solution L in the pressure-resistant container L was discharged, the pressure in the pressure-resistant container was gradually reduced to atmospheric pressure, and the sheet material subjected to the injection treatment was taken out. The removed graining material had annual ring peeling and cracking, and was extremely destructive.

【0036】(比較例3) ・固定化後の全乾比重が高い例 実施例1と同様の方法で、長さ100cm、幅15c
m、厚さ4cmの板目材を厚さ1.4cm(圧縮率は6
5%に相当する)に圧縮成形・固定化を行い、固定化後
の全乾比重を測定したところ、全乾比重は0.91であ
った。この板目材に実施例1と同様の方法でパテントブ
ルー水溶液Lを圧入し続け、20気圧で3時間維持し
た。その後、耐圧容器20内の溶液Lを排出して耐圧容
器20内の圧力を大気圧まで徐々に降圧し、注入処理し
た板目材を取り出した。取り出した板目材は、早材部の
落ち込み等変形・破壊が全くなかった。また、この板目
材の重量を測定した結果、溶液Lの注入量は板目材の全
乾重量100gあたり14gであり、実施例1の68g
に対して約5分の1であった。また、実施例1と同様の
方法で乾燥させ、材内部の柾目面の染色状態を調べた結
果、木口付近しか染色されておらず、長さ方向中央部は
全く染色されていなかった。
(Comparative Example 3) Example in which specific gravity after immobilization is high In the same manner as in Example 1, a length of 100 cm and a width of 15 c
m, a 4cm-thick sheet material is 1.4cm thick (compressibility is 6
(Corresponding to 5%), compression molding and immobilization were performed, and the total dry specific gravity after the immobilization was measured. The total dry specific gravity was 0.91. The aqueous solution of patent blue L was continuously injected into the sheet material in the same manner as in Example 1 and maintained at 20 atm for 3 hours. Thereafter, the solution L in the pressure-resistant container 20 was discharged, the pressure in the pressure-resistant container 20 was gradually reduced to the atmospheric pressure, and the sheet material subjected to the injection treatment was taken out. The removed strip material had no deformation or destruction such as dropping of the early part. Also, as a result of measuring the weight of the board material, the injection amount of the solution L was 14 g per 100 g of the total dry weight of the board material, and 68 g of Example 1.
About 1/5. Further, the material was dried in the same manner as in Example 1, and as a result of examining the dyeing condition of the grain surface inside the material, only the kiguchi was dyed, and the central part in the length direction was not dyed at all.

【0037】(比較例4) ・固定化後の全乾比重が低い例 実施例1と同様の方法で、長さ100cm、幅15c
m、厚さ4cmの板目材を厚さ3.4cm(圧縮率は1
5%に相当する)に圧縮成形・固定化し、固定化後の全
乾比重を測定したところ、全乾比重は0.38であっ
た。この板目材に実施例1と同様の方法でパテントブル
ー水溶液を注入し続け、20気圧で3時間維持した。そ
の後、耐圧容器20内の溶液を排出して内圧を徐々に大
気圧まで降圧し、注入処理した板目材を取り出した。取
り出した板目材は早材部の落ち込み、割れ、圧縮等の変
形・破壊が発生していた。
(Comparative Example 4) Example in which the total specific gravity after immobilization is low In the same manner as in Example 1, a length of 100 cm and a width of 15 c
m, a 4cm-thick sheet material is 3.4cm thick (compression rate is 1
(Corresponding to 5%), compression molded and fixed, and the total dry specific gravity after the fixation was measured. The total dry specific gravity was 0.38. An aqueous solution of patent blue was continuously injected into the sheet material in the same manner as in Example 1 and maintained at 20 atm for 3 hours. Thereafter, the solution in the pressure-resistant container 20 was discharged, the internal pressure was gradually reduced to atmospheric pressure, and the sheet material subjected to the injection treatment was taken out. The taken-out sheet material had deformation and destruction such as dropping, cracking, and compression of the early part.

【0038】(実施例2)人工乾燥によって含水率19
%に調整した長さ80cm、幅15cm、厚さ4cmの
スギ板目材の両木口から長さ1cmの比重測定試験片を
切り取り、105℃のオーブンで恒量まで乾燥した後、
比重測定試験片の体積と重量を測定し比重を求めた結
果、全乾比重は0.35であった。両木口から前記比重
測定試験片を切り取った残りのスギ板目材を使用して実
施例と同様の方法で圧縮成形工程および固定化工程を行
い、厚さ2.2cmの板目材を作製した。この板目材の
両木口から長さ1cmの比重測定試験片を切り取り、実
施例1と同様の方法で求めた固定化後の全乾比重は0.
63であった。
Example 2 Water content 19 by artificial drying
%, A specific gravity measurement test piece of 1 cm in length was cut out from both ends of a cedar board material having a length of 80 cm, a width of 15 cm, and a thickness of 4 cm, and was dried to a constant weight in an oven at 105 ° C.
As a result of measuring the volume and weight of the test piece for specific gravity measurement and determining the specific gravity, the total dry specific gravity was 0.35. A compression molding step and a fixing step were performed in the same manner as in the example using the remaining cedar board material obtained by cutting out the specific gravity measurement test piece from both lips to produce a 2.2 cm thick board material. . A 1 cm long specific gravity measurement test piece was cut out from both edges of the panel material, and the total dry specific gravity after immobilization obtained by the same method as in Example 1 was 0.
63.

【0039】固定化後前記比重測定用試験片を切り取っ
た残りの板目材に対し次のようにして加圧注入工程を行
った。すなわち、前記残りの板目材を耐圧容器20に入
れ、真空ポンプ25により真空度25mmHgで1時間
減圧処理した。次いで、60℃に加熱した濃度5重量%
のホウ酸水溶液Lを溶液タンク10から供給ポンプ13
を用いて耐圧容器20に送液して耐圧容器20内をホウ
酸水溶液で満たした。そして、前記耐圧容器20をその
外周に設置したヒーター26で加熱しながら、さらにホ
ウ酸水溶液Lを耐圧容器20に圧入し続けて20気圧、
60℃で3時間維持した。その後耐圧容器20内のホウ
酸水溶液Lを排出して、注入処理した板目材を取り出し
た。取り出した板目材は、早材部の落ち込み等変形や割
れが全く見られなかった。この得られた板目材の重量を
測定した結果、ホウ酸水溶液の注入量は板目材の全乾重
量100kgあたり64kgであった、この溶液注入量
はホウ酸量としては板目材の全乾重量100kg当たり
3.2kgに相当する。
After the fixation, the pressure-injection step was performed as follows on the remaining sheet material obtained by cutting the test piece for specific gravity measurement. That is, the remaining plate material was placed in a pressure-resistant container 20 and subjected to a pressure reduction treatment with a vacuum pump 25 at a degree of vacuum of 25 mmHg for 1 hour. Then, the concentration of 5% by weight heated to 60 ° C.
Of boric acid aqueous solution L from solution tank 10 to supply pump 13
Then, the solution was fed to the pressure vessel 20 to fill the interior of the pressure vessel 20 with a boric acid aqueous solution. Then, while the pressure vessel 20 is being heated by the heater 26 installed on the outer periphery thereof, the boric acid aqueous solution L is further pressed into the pressure vessel 20 to maintain the pressure at 20 atm.
Maintained at 60 ° C. for 3 hours. Thereafter, the boric acid aqueous solution L in the pressure-resistant container 20 was discharged, and the sheet material subjected to the injection treatment was taken out. No deformation or cracking such as dropping of the early wood portion was observed in the removed sheet metal. As a result of measuring the weight of the obtained paneling material, the amount of the boric acid aqueous solution injected was 64 kg per 100 kg of the total dry weight of the paneling material. This corresponds to 3.2 kg per 100 kg of dry weight.

【0040】次に、前記ホウ酸水溶液を注入した板目材
を、5日間自然乾燥したあと、70℃のオーブン中で3
日間乾燥した。この乾燥した板目材について、幅方向中
央部を繊維方向に沿って縦切りし、材内部のホウ酸の注
入状態を「針葉樹の造作用製材の日本農林規格」の呈色
法で調べた。すなわち、切断面にクルクミンのエタノー
ル溶液を塗布し、乾燥させた後、サリチル酸の希塩酸水
溶液を塗布して色の変化を調べた。その結果、切断面全
体が赤色に呈色し、板目材の内部全体にホウ酸が注入さ
れていることが確認された。
Next, the sheet material into which the boric acid aqueous solution was poured was naturally dried for 5 days, and then dried in an oven at 70 ° C. for 3 days.
Dried for days. The central portion of the dried board material in the width direction was longitudinally cut along the fiber direction, and the state of boric acid injection in the wood material was examined by a coloration method according to "Japanese Agricultural Standards for the Production of Softwood Lumber." That is, an ethanol solution of curcumin was applied to the cut surface and dried, and then a change in color was examined by applying a dilute hydrochloric acid aqueous solution of salicylic acid. As a result, the entire cut surface was colored red, and it was confirmed that boric acid was injected into the entire inside of the sheet material.

【0041】[0041]

【発明の効果】以上図示し説明したように、本発明の改
質木材の製造方法によると、圧縮成形・固定化された木
材に薬剤が溶解した溶液を加圧注入するものであるか
ら、力学的物性が優れた木材が製造できる。また、力学
的物性が優れているものであるから、高圧で薬液を注入
しても、その注入時に木材の落ち込み等の変形を生じる
ことがない。さらに、圧縮成形された木材は、仮道管等
の空隙体積が小さくなっているために、溶液が木材の内
部に均一に注入された場合も注入過剰になることなく注
入後の乾燥エネルギーを少なくできる。しかも、圧縮成
形された木材は体積が元に比べて小さくなっているた
め、少ない溶液注入量でもって木材中に溶液を均一に注
入することができ、経済的である。
As shown and described above, according to the method for producing modified wood of the present invention, a solution in which a drug is dissolved is injected into compression-molded and fixed wood by pressure. Wood with excellent physical properties can be manufactured. In addition, since the material is excellent in mechanical properties, even when a chemical solution is injected at a high pressure, deformation such as dropping of wood does not occur at the time of the injection. Furthermore, since the compression molded wood has a small void volume such as a tracheid, even when the solution is uniformly injected into the wood, the drying energy after the injection is reduced without excessive injection. it can. In addition, since the volume of the compression-molded wood is smaller than the original volume, the solution can be uniformly injected into the wood with a small solution injection amount, which is economical.

【0042】また、本発明において、固定化された木材
の全乾比重を0.45〜0.85の範囲とすれば、得ら
れる木材の力学的物性が優れると同時に、木材が過度に
圧縮されていないため、加圧注入工程時に溶液の注入性
が妨げるおそれがなく効率よく注入を行える。
In the present invention, when the total dry specific gravity of the immobilized wood is in the range of 0.45 to 0.85, the mechanical properties of the obtained wood are excellent, and at the same time, the wood is excessively compressed. Therefore, the injection can be performed efficiently without the risk that the injectability of the solution is hindered during the pressure injection step.

【0043】さらに、この発明において溶液の加圧注入
圧力を15〜30気圧とすれば、圧縮成形・固定化され
た木材に対して、効率よく溶液を注入させることがで
き、しかも注入時に木材内部が圧力で落ち込む等の不具
合を防ぐこともできる。
Further, in the present invention, if the pressure of the solution is set to 15 to 30 atm, the solution can be efficiently injected into the compression-molded and fixed wood. Can be prevented from falling due to pressure.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明における改質木材の製造方法の一実施
例におけるプレス成形機の断面図である。
FIG. 1 is a sectional view of a press molding machine in one embodiment of a method for producing modified wood according to the present invention.

【図2】この発明における加圧工程に使用する溶液注入
装置を示す概略図である。
FIG. 2 is a schematic view showing a solution injection device used in the pressurizing step in the present invention.

【符号の説明】[Explanation of symbols]

10 溶液タンク 11 ヒーター 12 温度調節機 13 溶液供給ポンプ 20 耐圧容器 21 蓋 22 圧力調節機 23 温度調節機 24 圧力計 25 真空ポンプ 26 加熱用ヒーター 40,40a 木材 50 プレス成形機 51a,51b 一対の圧盤 55 可動盤 56 固定盤 DESCRIPTION OF SYMBOLS 10 Solution tank 11 Heater 12 Temperature controller 13 Solution supply pump 20 Pressure-resistant container 21 Lid 22 Pressure controller 23 Temperature controller 24 Pressure gauge 25 Vacuum pump 26 Heater for heating 40, 40a Wood 50 Press molding machine 51a, 51b A pair of platens 55 movable board 56 fixed board

───────────────────────────────────────────────────── フロントページの続き (72)発明者 荒川 民雄 愛知県岩倉市井上町種畑20番地 マイウッ ド株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Tamio Arakawa 20 in Tanehata, Inoue-cho, Iwakura City, Aichi Prefecture Inside My Wood Co., Ltd.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 木材を圧縮成形する工程と、 前記圧縮成形された木材を固定化する工程と、 前記固定化された木材に薬剤が溶解した溶液を加圧注入
する工程とからなることを特徴とする改質木材の製造方
法。
1. A step of compression-molding wood, a step of fixing the compression-molded wood, and a step of pressure-injecting a solution in which a drug is dissolved in the fixed wood. Method for producing modified wood.
【請求項2】 請求項1において、固定化された木材の
全乾比重が0.45〜0.85の範囲にあることを特徴
とする改質木材の製造方法。
2. The method for producing modified wood according to claim 1, wherein the fixed wood has a total specific gravity in the range of 0.45 to 0.85.
【請求項3】 請求項1または2において、薬剤が防腐
剤、防虫剤、難燃剤、樹脂の少なくとも1種であること
を特徴とする改質木材の製造方法。
3. The method for producing modified wood according to claim 1, wherein the chemical is at least one of a preservative, an insecticide, a flame retardant, and a resin.
【請求項4】 請求項1ないし3のいずれかにおいて、
加圧注入圧力が15〜30気圧の範囲にあることを特徴
とする改質木材の製造方法。
4. The method according to claim 1, wherein
A method for producing modified wood, wherein a pressurized injection pressure is in a range of 15 to 30 atm.
JP33630797A 1997-11-19 1997-11-19 Manufacture of modified timber Pending JPH11151703A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33630797A JPH11151703A (en) 1997-11-19 1997-11-19 Manufacture of modified timber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33630797A JPH11151703A (en) 1997-11-19 1997-11-19 Manufacture of modified timber

Publications (1)

Publication Number Publication Date
JPH11151703A true JPH11151703A (en) 1999-06-08

Family

ID=18297768

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33630797A Pending JPH11151703A (en) 1997-11-19 1997-11-19 Manufacture of modified timber

Country Status (1)

Country Link
JP (1) JPH11151703A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009220279A (en) * 2008-03-13 2009-10-01 Dainihon Wood-Preserving Co Ltd Exterior wood
JP2011183631A (en) * 2010-03-08 2011-09-22 Mywood 2 Kk Consolidation molding wood board, method for manufacturing the same, method for shaping deformed wood board
US8191589B2 (en) 2005-09-29 2012-06-05 Olympus Corporation Method of processing wood and compressed wood product
JP2014019035A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Oil palm consolidated wood
JP2014019032A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Production method of laminated plywood
JP2014019029A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Joint composition of oil palm thin board and joining method of the oil palm thin board
JP2014019036A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Oil palm consolidated wood
JP2014124801A (en) * 2012-12-25 2014-07-07 Mywood 2 Kk Molded product of plant, and method for molding the product
EP3812113A1 (en) 2019-10-22 2021-04-28 Metadynea Austria GmbH Method for preparation of densified wood article

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8191589B2 (en) 2005-09-29 2012-06-05 Olympus Corporation Method of processing wood and compressed wood product
JP2009220279A (en) * 2008-03-13 2009-10-01 Dainihon Wood-Preserving Co Ltd Exterior wood
JP2011183631A (en) * 2010-03-08 2011-09-22 Mywood 2 Kk Consolidation molding wood board, method for manufacturing the same, method for shaping deformed wood board
JP2014019035A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Oil palm consolidated wood
JP2014019032A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Production method of laminated plywood
JP2014019029A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Joint composition of oil palm thin board and joining method of the oil palm thin board
JP2014019036A (en) * 2012-07-17 2014-02-03 Mywood 2 Kk Oil palm consolidated wood
JP2014124801A (en) * 2012-12-25 2014-07-07 Mywood 2 Kk Molded product of plant, and method for molding the product
EP3812113A1 (en) 2019-10-22 2021-04-28 Metadynea Austria GmbH Method for preparation of densified wood article

Similar Documents

Publication Publication Date Title
RU2360791C2 (en) Method for impregnation of wood or material on wood basis
US5652065A (en) Wood veneers and products therefrom having enhanced strength and stiffness
CN107405784B (en) Treatment of wood
WO1991009713A1 (en) Method and apparatus for treating wood
DE19743703A1 (en) Hydrostatic method for compressing wood in liquid
JPH11151703A (en) Manufacture of modified timber
US6250350B1 (en) Method of impregnating wood with liquid
JP3397306B2 (en) Compression permanent fixing of wood
JPH07132504A (en) Wood modification method
EP4048493B1 (en) Method for preparation of densified wood article
EP0197674B1 (en) Process for densifying low density woods
EP1597039B1 (en) Process for upgrading wood parts
US20020178608A1 (en) Method and apparatus for the production of lumber identical to natural Bog oak
JPH10329110A (en) Wood drying method and impregnation method
JPH1148216A (en) Method for working wood
JP3152894B2 (en) How to inject liquid into wood
GB2071715A (en) Method for treating wood
JPH03173604A (en) Conditioning process for timber and pressure vessel therefor
JPH0414404A (en) Processing apparatus for treating wood under high temperature and high pressure steam
JP2002046107A (en) Wood forming apparatus and wood forming method
JP3643436B2 (en) Wood impregnation method
JPH07132505A (en) Wood modification method
JP2928800B2 (en) Wood treatment method
FI92919B (en) Method for the manufacture of hard-pressed wood
EP1198329A1 (en) Process for producing compressed wood pieces