JPH0353754Y2 - - Google Patents
Info
- Publication number
- JPH0353754Y2 JPH0353754Y2 JP8763888U JP8763888U JPH0353754Y2 JP H0353754 Y2 JPH0353754 Y2 JP H0353754Y2 JP 8763888 U JP8763888 U JP 8763888U JP 8763888 U JP8763888 U JP 8763888U JP H0353754 Y2 JPH0353754 Y2 JP H0353754Y2
- Authority
- JP
- Japan
- Prior art keywords
- box
- slag
- hollow
- desulfurization
- calcium carbide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Processing Of Solid Wastes (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本願考案は製銑工場や鋳物工場における溶銑の
脱硫滓の処理方法に関するもので具体的には溶銑
の脱硫処理後の脱硫滓(排滓)、特に残留カルシ
ウムカーバイト(CaC2)を無害に処理するため
の処理装置に関するものである。[Detailed description of the invention] [Industrial application field] The present invention relates to a method for treating hot metal desulfurization slag in pig iron factories and foundries, and specifically, desulfurization slag (waste slag) after hot metal desulfurization treatment. In particular, it relates to a processing device for harmlessly processing residual calcium carbide (CaC 2 ).
[従来の技術]
従来、溶銑中に含まれる硫黄分は、製品に対し
て材質的に悪影響を及ぼし、特にダクタイル鋳鉄
を溶製するときは、炭素の球状化処理に際して大
きな阻害要素であるから、事前に除去しておく必
要がある。硫黄の取除き処理(以下「脱硫」とい
う)は、カルシウムカーバイトを主体とする市販
の脱硫剤を、第2図Aのようにキユポラなど溶銑
炉の出銑桶14aから取鍋15aへ受湯する際に
同時に投入し、取鍋底に嵌めこんだポーラスプラ
グ16aからN2ガスを噴込んで溶湯をはげしく
バブリングさせて十分に接触させる。このとき溶
湯中の硫黄は、分離して溶湯の上に浮動する溶滓
中へ移るので、第2図Bのようにこの溶滓を溶湯
の上から掻き取れば脱硫が完成する。[Prior Art] Conventionally, the sulfur content contained in hot metal has an adverse effect on the material quality of products, and is a major impediment to the carbon spheroidization process, especially when melting ductile cast iron. It must be removed in advance. Sulfur removal treatment (hereinafter referred to as "desulfurization") is performed by applying a commercially available desulfurization agent mainly composed of calcium carbide to the ladle 15a from the tap bucket 14a of a hot metal furnace such as a cupola as shown in Fig. 2A. At the same time, N2 gas is injected from the porous plug 16a fitted into the bottom of the ladle to vigorously bubble the molten metal and bring it into sufficient contact. At this time, the sulfur in the molten metal is separated and transferred to the molten slag floating on top of the molten metal, so if this slag is scraped off from above the molten metal as shown in FIG. 2B, desulfurization is completed.
[考案が解決しようとする課題]
溶滓はカルシウムカーバイト等の投入剤が高温
で滓化され、その中に溶鉄から移動した硫黄分を
大量に含むため職場の安全・環境上好ましくない
問題が生じる。[Problem that the invention aims to solve] Molten slag is made by turning input materials such as calcium carbide into slag at high temperatures, and it contains a large amount of sulfur that has migrated from the molten iron, which poses undesirable safety and environmental problems in the workplace. arise.
即ち脱硫滓、特にカルシウムカーバイトは溶鉄
と接触して以下の組成となる。 That is, desulfurization slag, especially calcium carbide, comes into contact with molten iron and has the following composition.
酸化カルシウム(CaO),硫化カルシウム
(CaS),リン化カルシウム(Ca3P2),未反応の
カルシウムカーバイト(CaC2)その他である。
特にカルシウムカーバイト及びリン化カルシウム
は大気中の水分あるいはその他の水分と接触して
急激に反応を起す。 These include calcium oxide (CaO), calcium sulfide (CaS), calcium phosphide (Ca 3 P 2 ), unreacted calcium carbide (CaC 2 ), and others.
In particular, calcium carbide and calcium phosphide react rapidly when they come into contact with atmospheric moisture or other moisture.
C2H2即ちアセチレンガスは、爆発性の気体で
あり、危険であると共に廃棄される脱硫滓の残熱
で容易に引火し燃焼するので危険であり、又H3
P即ちリン化水素別名ホスフインも、有毒ガスで
ありかつ悪臭を放つものである。 C 2 H 2 , or acetylene gas, is an explosive gas and is dangerous because it easily ignites and burns with the residual heat of the desulfurization slag that is discarded .
P, or hydrogen phosphide, also known as phosphine, is a toxic gas and has a foul odor.
したがつて脱硫滓をそのまま廃棄することは好
ましくないのでCaC2やCa3P2を滓中で消滅するた
めに、現場的に工法が加えられてきた。その目的
を達成する為には、装入カルシウムカーバイト脱
硫剤と溶銑中の硫黄とを完全に反応させて残留カ
ルシウムカーバイト(CaC2)をなくすれば良い
のであるが、溶銑とカルシウムカーバイト脱硫剤
との接触効率及び処理時間を考えた場合、どうし
てもカルシウムカーバイト脱硫剤が未反応のまま
スラグ中に残存することは避けられない。またリ
ン化カルシウム(Ca3P2)についても、カルシウ
ムカーバイト製造過程で入つてくる不純物として
のリン(P)が起因しており、これも避けえるこ
とは出来ない、など問題の解決には至っていな
い。 Therefore, it is not preferable to dispose of the desulfurization slag as it is, so on-site construction methods have been added to eliminate CaC 2 and Ca 3 P 2 in the slag. In order to achieve this purpose, the charged calcium carbide desulfurization agent should completely react with the sulfur in the hot metal to eliminate residual calcium carbide (CaC 2 ). Considering the contact efficiency with the desulfurizing agent and the treatment time, it is inevitable that the calcium carbide desulfurizing agent remains unreacted in the slag. Calcium phosphide (Ca 3 P 2 ) is also caused by phosphorus (P) as an impurity introduced during the calcium carbide manufacturing process, and this cannot be avoided, so there is no way to solve the problem. Not yet reached.
本願考案は以上に述べた問題を解決するため
に、取鍋中の反応などに依存することなく、発生
した溶滓を完全に処理する別装置を提供すること
を目的とする。 In order to solve the above-mentioned problems, the present invention aims to provide a separate device that completely processes the generated slag without depending on the reaction in the ladle.
[課題を解決するための手段]
本願考案に係る脱硫滓処理装置は、中空部を隔
てて二重に立設した内外壁で箱体の四周を密封的
に形成し、当該箱体の下底部に上面のみ多孔板で
ある中空箱を脱着自在に係止し、前記箱体の中空
部には循環冷却水の給排口を、また底部中空箱に
は圧搾空気の給気口をそれぞれ装着することによ
り前に述べた課題を解決した。[Means for Solving the Problems] The desulfurization slag processing device according to the present invention has a box whose four circumferences are hermetically formed with double inner and outer walls separated by a hollow part, and a lower bottom of the box. A hollow box whose top surface is a perforated plate is removably locked to the box body, and a circulating cooling water supply/discharge port is installed in the hollow part of the box body, and a compressed air supply port is installed in the bottom hollow box. This solved the problem mentioned earlier.
[作用・実施例]
本願考案の作用を実施例を示す第1図において
説明する。図において処理装置1は、中空部2を
隔てて二重に立設する内壁3および外壁4とによ
つて、箱体5を形成している。箱体5の下底部に
は、上面のみが多孔板6である中空箱7を蝶番8
によつて、脱着自在に係止している。箱体5に
は、冷却水の給水口9と排水口10とが装着さ
れ、一方底部の中空箱7には、圧搾空気の給気口
11が装着している。なお、本図の実施例では、
中間に仕切壁12を立設し、周囲の側壁と同様二
重構造によつて中空部13を形成している。かつ
実施上は、図のにように壁が下窄みに若干の傾斜
をつけておくのが好ましい。[Operation/Example] The operation of the present invention will be explained with reference to FIG. 1 showing an example. In the figure, the processing apparatus 1 forms a box body 5 with an inner wall 3 and an outer wall 4 that are vertically arranged in a double manner with a hollow portion 2 in between. A hollow box 7 whose only upper surface is a perforated plate 6 is mounted on a hinge 8 at the bottom of the box 5.
It is removably locked. A cooling water supply port 9 and a drain port 10 are attached to the box body 5, while a compressed air supply port 11 is attached to the hollow box 7 at the bottom. In addition, in the example shown in this figure,
A partition wall 12 is erected in the middle, and a hollow portion 13 is formed by a double structure similar to the surrounding side walls. In practical terms, it is preferable that the walls be slightly sloped at the bottom, as shown in the figure.
溶銑Fは、溶銑炉の出銑樋14から取鍋15へ
受湯されるが、このときCaC2+CaOを主成分と
する脱硫剤Dが同時に投入添加されて鍋中へ入
る。取鍋15の底には公知のポーラスプラグ16
が嵌め込まれ、この先に窒素ガスを噴出する給気
管17が装着されていて、ここから溶銑中へ窒素
ガスがはげしく噴込まれる。このため溶湯は沸騰
状態(バツブリング)となつて反応がはげしく行
われるが、受湯の進行と共にその表面が次第に迫
り上つてきて、取鍋15の上端に達すると溶湯F
の上面に浮動している溶滓Sのみが、端から零れ
落ちて下に置いた処理装置1の内部へ流下してく
る。溶滓Sの最初の温度は、溶銑と殆ど変らない
1000℃以上であり、赤白色を呈して流動性の高い
液状であるが、処理装置1内へ入ると周囲の内壁
に触れて急速に冷却され降温しつつ累積する。適
当な量が累積し適当な温度に降下したときに、給
気口11を開いて適量の空気を底部の多孔板6か
ら全面均等に噴出させる。降温と共に急速に発生
しつつある可燃性ガスは、この噴出ガスとはげし
く反応して燃焼現象がはじまり、上からの新しい
溶滓の流入と、下からの空気の噴出とがよくバラ
ンスするときは、この現象が最高に発現しかつ持
続する。 The hot metal F is received from the tap trough 14 of the hot metal furnace into the ladle 15, and at this time, a desulfurization agent D containing CaC 2 +CaO as a main component is added at the same time and enters the ladle. A known porous plug 16 is installed at the bottom of the ladle 15.
is fitted, and an air supply pipe 17 for blowing out nitrogen gas is attached to the tip, from which nitrogen gas is vigorously injected into the hot metal. For this reason, the molten metal enters a boiling state (bubbling) and the reaction takes place rapidly, but as the receiving progresses, the surface of the molten metal gradually rises, and when it reaches the upper end of the ladle 15, the molten metal F
Only the molten slag S floating on the upper surface falls from the edge and flows down into the processing apparatus 1 placed below. The initial temperature of slag S is almost the same as that of hot metal.
The temperature is 1000°C or more, and it is a reddish-white liquid with high fluidity, but when it enters the processing device 1, it touches the surrounding inner walls and is rapidly cooled and accumulates while decreasing in temperature. When an appropriate amount of air accumulates and the temperature drops to an appropriate level, the air supply port 11 is opened to uniformly blow out an appropriate amount of air from the perforated plate 6 at the bottom over the entire surface. The flammable gas, which is rapidly being generated as the temperature falls, reacts violently with this ejected gas, and the combustion phenomenon begins. When the inflow of new slag from above and the ejection of air from below are in good balance, This phenomenon manifests itself best and lasts for a long time.
このバランスのためには、圧縮空気の吹付け圧
力と流量とを良く調節しなければならない。その
吹付け圧力及び流量の好ましい範囲は脱硫滓が飛
散せず、かつ圧搾空気と脱硫滓とがあまり効率悪
くなく反応する程度である。よつて容器下部のノ
ズル口径及び形状により圧力および流量は差異が
あり、更に噴上げを特に容器内で実施する際に
は、燃焼容器の形状と寸法及びノズルと燃焼容器
との相対的な位置関係にもより差異があるため、
適宜決定しなければならない。又圧搾空気を噴上
げることにより容器内のカルシウムカーバイトが
残熱によつて燃焼し発熱するから、この熱を四周
の隔壁を介して循環する冷却水によつて吸収さ
せ、高温による箱体5や中空箱7の変形やこれに
伴う亀裂発生などのトラブルを未然に防ぐことが
必須の要件である。またカルシウムカーバイト及
びリン化カルシウムを皆無にすることが出来る脱
硫の温度は下限値は300℃〜600℃程度ということ
から考えても、脱硫滓を残熱により処理する時に
は高熱にする必要はない。 To achieve this balance, the blowing pressure and flow rate of compressed air must be well adjusted. The preferable range of the blowing pressure and flow rate is such that the desulfurization slag does not scatter and the compressed air and the desulfurization slag react without being too efficient. Therefore, the pressure and flow rate differ depending on the nozzle diameter and shape at the bottom of the vessel. Furthermore, when jetting is performed inside the vessel, the shape and dimensions of the combustion vessel and the relative positional relationship between the nozzle and the combustion vessel are important. There are also differences, so
Decisions must be made accordingly. Also, by blowing up compressed air, the calcium carbide inside the container burns with residual heat and generates heat, so this heat is absorbed by the cooling water circulating through the partition walls around the four sides, and the box body 5 due to the high temperature is absorbed. It is essential to prevent troubles such as deformation of the hollow box 7 and the occurrence of cracks caused by this. Also, considering that the lower limit of the temperature for desulfurization that can completely eliminate calcium carbide and calcium phosphide is about 300℃ to 600℃, there is no need to heat it to high temperatures when treating desulfurization slag with residual heat. .
十分に反応が進んで、溶滓も凝固して黒く変色
し特有の異臭もほぼ消滅した段階で、装置の下部
に受皿(ノ口箱、図示せず)を置き、箱体5と中
空箱7の係止を外すと、箱体内の滓Sは隔壁内を
滑り落ちて受皿内へ移るから、受皿ごと所定の捨
て場へ搬送して処理する。本実施例では、蝶番8
で両者を上下に係合しているから、箱体5を吊り
上げると蝶番8が開いて、ここを軸として中空箱
7が旋回し、底部が自ら開かれた状態となる。ま
た前述のように四周の内壁3や中間の仕切壁12
は下窄みの傾斜を設けているので滓Sの滑動が円
滑である特有の作用も生じる。 When the reaction has sufficiently progressed, the slag has solidified and turned black, and the peculiar odor has almost disappeared, a saucer (noguchi box, not shown) is placed at the bottom of the apparatus, and the box 5 and hollow box 7 are When the lock is released, the slag S inside the box slides down the partition wall and moves into the receiving tray, and the entire receiving tray is transported to a predetermined disposal site for disposal. In this embodiment, the hinge 8
Since the two are engaged vertically, when the box body 5 is lifted up, the hinge 8 opens, and the hollow box 7 pivots around this hinge, so that the bottom part opens by itself. In addition, as mentioned above, the inner walls 3 on the four peripheries and the partition wall 12 in the middle
Since the slope is tapered downward, a unique effect of smooth sliding of the slag S is produced.
[考案の効果]
本願考案は以上に述べたように、取鍋から溶滓
を受け簡単に処理することによつて作業環境を著
しく改善し、作業員の健康と安全に貢献すること
ができる。当然溶銑やその脱硫処理には何の影響
も及ぼすことはなく、連続的な本来の作業手順と
一部重複して進める付帯作業で足りるから、実施
が容易であることもメリツトの一つである。[Effects of the invention] As described above, the invention of the present application can significantly improve the working environment by easily disposing of the slag from the ladle, thereby contributing to the health and safety of workers. Naturally, it does not have any effect on the hot metal or its desulfurization treatment, and one of its advantages is that it is easy to implement, as it only requires ancillary work that overlaps with the continuous original work procedure. .
第1図は本願実施例を示す正面断面図、第2図
A,Bは従来の技術を示す正面断面図。
1……処理装置、2……中空部、3……内壁、
4……外壁、5……箱体、6……多孔板7……中
空部、8……蝶番、9……給水口、10……排水
口、11……給気口、D……脱硫剤、F……溶
銑、S……溶滓。
FIG. 1 is a front sectional view showing an embodiment of the present application, and FIGS. 2A and 2B are front sectional views showing a conventional technique. 1... Processing device, 2... Hollow part, 3... Inner wall,
4... Outer wall, 5... Box body, 6... Perforated plate 7... Hollow part, 8... Hinge, 9... Water supply port, 10... Drain port, 11... Air supply port, D... Desulfurization agent, F... hot metal, S... slag.
Claims (1)
四周を密封的に形成し、当該箱体の下底部に上面
のみ多孔板である中空箱を脱着自在に係止し、前
記箱体の中空部には循環冷却水の給排口を、また
底部中空箱には圧搾空気の給気口をそれぞれ装着
したことを特徴とする脱硫滓処理装置。 The four peripheries of the box are sealed with inner and outer walls that are erected twice across the hollow part, and a hollow box whose top surface is a perforated plate is removably locked to the bottom of the box. A desulfurizing slag processing device characterized in that a circulating cooling water supply/discharge port is installed in the hollow part of the body, and a compressed air supply port is installed in the hollow bottom box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8763888U JPH0353754Y2 (en) | 1988-06-30 | 1988-06-30 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8763888U JPH0353754Y2 (en) | 1988-06-30 | 1988-06-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH028593U JPH028593U (en) | 1990-01-19 |
| JPH0353754Y2 true JPH0353754Y2 (en) | 1991-11-25 |
Family
ID=31312242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8763888U Expired JPH0353754Y2 (en) | 1988-06-30 | 1988-06-30 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0353754Y2 (en) |
-
1988
- 1988-06-30 JP JP8763888U patent/JPH0353754Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPH028593U (en) | 1990-01-19 |
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