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JPH03203626A - Preparation of cushion sheet - Google Patents

Preparation of cushion sheet

Info

Publication number
JPH03203626A
JPH03203626A JP34459989A JP34459989A JPH03203626A JP H03203626 A JPH03203626 A JP H03203626A JP 34459989 A JP34459989 A JP 34459989A JP 34459989 A JP34459989 A JP 34459989A JP H03203626 A JPH03203626 A JP H03203626A
Authority
JP
Japan
Prior art keywords
cushion
skin material
cushion material
sensitive adhesive
adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP34459989A
Other languages
Japanese (ja)
Inventor
Yasushi Ushiyama
牛山 泰
Yoshiharu Nakazawa
中沢 芳春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyoritsu Chemical and Co Ltd
Original Assignee
Kyoritsu Chemical and Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyoritsu Chemical and Co Ltd filed Critical Kyoritsu Chemical and Co Ltd
Priority to JP34459989A priority Critical patent/JPH03203626A/en
Publication of JPH03203626A publication Critical patent/JPH03203626A/en
Pending legal-status Critical Current

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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To enhance the adhesiveness of a skin material to a cushion material and to simplify a process by arranging the skin material whose rear is precoated with an aqueous heat-sensitive adhesive on the cushion material under pressure to integrate both of them. CONSTITUTION:A press mold 1 is used to mount a cushion material 6 on a lower mold 3 at first to hold the same. This cushion material is composed of arbitrary resin foam such as polyurethane foam. Subsequently, a skin material 8 whose rear is precoated with an aqueous heat-sensitive adhesive 7 is arranged on the cushion material 6 so that the rear thereof, that is, the layer of the adhesive 7 is opposed to the cushion material 6. Thereafter, the skin material 8 is heated and pressed from the pressing surface 5 of a heated upper mold 2 to be thermally bonded to the cushion material 6 under pressure to generate the crosslinking reaction of the aqueous heat-sensitive adhesive 7 and the skin material 8 is strongly bonded to the cushion material 6 in a predetermined shape to prepare a cushion sheet 9.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は表皮材とクッション材の接着により製造され、
主として車輌等に用いられるクッションシートの製造方
法に係り、特に表皮材とクッション材の接着性が向上さ
れるとともに製造工程も簡略化されるクッションシート
の製造方法に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention is manufactured by adhering a skin material and a cushion material,
The present invention relates to a method of manufacturing a cushion sheet mainly used for vehicles and the like, and particularly to a method of manufacturing a cushion sheet that improves the adhesion between a skin material and a cushion material and simplifies the manufacturing process.

〔従来の技術〕[Conventional technology]

従来、車輌等のシートとしてクッション材の表面に表皮
材を被着させた一体成形シートを製造するには所定形状
に形成したクッション材の表面に粘着性接着剤を塗布し
て表皮材を圧着してクッション材と表皮材を一体化する
か、表皮材とクッション材の層間に熱可□性樹脂から戒
る感熱性接着シートを設置し、加熱型により、加熱圧着
し、クッション材と表皮材を一体化する製造方法が採用
されている。
Conventionally, in order to manufacture an integrally molded sheet in which a skin material is attached to the surface of a cushion material as a seat for a vehicle, etc., an adhesive adhesive is applied to the surface of the cushion material formed into a predetermined shape and the skin material is crimped. Either integrate the cushion material and the skin material, or install a heat-sensitive adhesive sheet made from thermoplastic resin between the layers of the skin material and the cushion material, and heat and press the cushion material and the skin material using a heating mold. An integrated manufacturing method is used.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

このような製造方法によるときは、成形装置が大形で、
かつ構成が複雑であるため、設備費が高く、また粘着性
接着剤を使用する場合、有機溶剤の作業場および大気へ
の拡散を防止するための換気装置が必要であったり、接
着剤の塗布作業のバラツキから接着に関する工程管理に
多大の経費を必要とした。それにもかかわらず接着不良
から表皮材にしわや浮上り部が生じ易く、体裁はもとよ
り、座り心地の点でも不具合があった。
When using this manufacturing method, the molding equipment is large and
Because the structure is complex, equipment costs are high, and when adhesive adhesives are used, ventilation equipment is required to prevent organic solvents from dispersing into the workplace and the atmosphere, and adhesive application work is required. Due to variations in the bonding process, a large amount of expense was required for process control. Despite this, wrinkles and raised areas tend to occur in the skin material due to poor adhesion, resulting in problems not only in terms of appearance but also in terms of comfort.

最近これらの問題点を解決する一つの方法として熱可塑
性樹脂から成る感熱性接着シートを介して加熱型により
加熱圧着し、接着する製造方法が開発されたが、有機溶
剤の大気汚染対策はできたものの、熱可塑性樹脂接着シ
ートに依る接合であるため、耐熱性の点で充分でなく、
夏場、直射日光の照射する状況下に駐車した場合など、
表皮材とクッション材との間にハガレが生じ、体裁も座
り心地の面でも問題は解決されていない。
Recently, as a way to solve these problems, a manufacturing method has been developed in which heat-sensitive adhesive sheets made of thermoplastic resin are bonded using a heating mold, but this method has not been able to prevent air pollution caused by organic solvents. However, since the bonding is based on a thermoplastic resin adhesive sheet, it does not have sufficient heat resistance.
In the summer, when the vehicle is parked in direct sunlight, etc.
Peeling occurs between the upholstery material and the cushioning material, and the problem remains unresolved in terms of appearance and comfort.

本発明の目的は表皮材とクッション材との接合を簡単に
、かつ確実に行え、しかも表皮材とクッション材の一体
形シートの製造工程簡略化に基づくコスト低減化をも可
能としたクッションシートの製造方法を提供するもので
ある。
The object of the present invention is to provide a cushion sheet that can easily and reliably join a skin material and a cushion material, and that also enables cost reduction by simplifying the manufacturing process of an integrated sheet of the skin material and cushion material. A manufacturing method is provided.

〔問題点を解決するための手段〕[Means for solving problems]

前述の目的を達成するため、本発明によれば、裏面に水
系感熱性接着剤のプレコートされた表皮材をクッション
材上に配置し、熱圧着して両者を一体化することを特徴
とする。
In order to achieve the above-mentioned object, the present invention is characterized in that a skin material whose back surface is pre-coated with a water-based heat-sensitive adhesive is placed on the cushion material, and the two are bonded together by thermocompression.

以下、本発明を添付図面を用いて具体的に詳述する。Hereinafter, the present invention will be specifically explained in detail using the accompanying drawings.

第1図は本発明に用いられる押圧成形型の一興体例の断
面図を示し、第2図は本発明における加熱押圧状態の断
面図を示し、第3図は本発明方法によって製造されたク
ッションシート−具体例の断面図を示す。
FIG. 1 shows a cross-sectional view of an example of a press-molding mold used in the present invention, FIG. 2 shows a cross-sectional view of a heated and pressed state in the present invention, and FIG. 3 shows a cushion sheet manufactured by the method of the present invention. - Shows a cross-sectional view of a specific example.

第1図において、1は押圧tL形型であって、加熱上型
2と下型3とから構成される。加熱上型2は内部にヒー
タ4.4、・・4の内蔵された押圧面5を有しており、
この押圧面5は得られるクッションシートの形状に従い
、任意の形状である。
In FIG. 1, reference numeral 1 denotes a pressing tL-shaped mold, which is composed of a heating upper mold 2 and a lower mold 3. The heating upper mold 2 has a pressing surface 5 with built-in heaters 4.4, . . . 4,
This pressing surface 5 has an arbitrary shape depending on the shape of the cushion sheet to be obtained.

下型3はクッション材6を保持するスペースを有し、加
熱上型2と対をなすように構成される。
The lower mold 3 has a space for holding the cushion material 6, and is configured to form a pair with the heating upper mold 2.

本発明はこのような押圧成形型1を用い、まず、下型3
にクッション材6を装填して保持する。このクッション
材はポリウレタンフォーム等、任意の樹脂発泡体である
The present invention uses such a press molding die 1, and first, the lower die 3 is
The cushioning material 6 is loaded and held. This cushioning material is any resin foam such as polyurethane foam.

次いで、クッション材6上に、裏面に水系感熱性接着剤
7のプレコートされた表皮材8を、裏面、すなわち接着
剤7側がクッション材6に対面するように配置する。
Next, a skin material 8 whose back surface is precoated with a water-based heat-sensitive adhesive 7 is placed on the cushion material 6 so that the back surface, that is, the adhesive 7 side faces the cushion material 6.

上述の表皮材8は不織布表皮材であって、次のようにし
て製造される。
The skin material 8 described above is a nonwoven fabric skin material, and is manufactured as follows.

まず、不織布の原料となるポリエステル等の繊維を用い
てカード法またはガーネット法、エアレイ法などの方法
によりウェブを形威し、このウェブをニードルパンチ機
に供給し、特殊デザインの針でウェブの繊維を平面から
垂直方向に突き刺して平面的に二次元のランダム配列を
形式している繊維の一部を三次元ランダム拝礼に変える
ことにより繊維のからみ合わせを増大させ、機械的に繊
維同志を結合する。次いで、製品に強さと耐磨耗性を付
与するために裏面側に従来のバッキング剤の代わりに水
性樹脂分散液等の水系感熱性接着剤を塗布し、加熱乾燥
してプレコートする。このプレコートは接着剤の一部が
不織布表皮材中に含浸されるとともにその大部分が不織
布表面に残存するように行う。具体的には感熱性接着剤
に整泡剤を添加してオークスミキサ−で3〜10倍に連
続的に発泡させ、これをドクターナイフもしくはロール
コータ−で塗布することにより理想的に塗布される。さ
らにプリントローラ用いてコーティングすることもでき
る。すなわち、従来、不織布の繊維からみ合い強度を補
強する目的に使用されていたバッキング剤塗布と同様に
、ポリエステル系繊維やナイロンまたはウールの繊維を
ニット系、Wラッセル織、トリコット、ジャージ等の噛
み方または不織布等より成る表皮材中に接着剤の一部が
含浸されるとともに、その大部分が表皮材表面に残存す
るように水系感熱性接着剤を塗布し、加熱乾燥してプレ
コートする。このようにしてプレコートされた表皮材は
通常の外気温(40℃以下)では安定で一ケ月以上放置
してもブロッキング現象が表れないばかりか、充分な接
着性能を保持する。
First, a web is formed using fibers such as polyester, which are the raw material for nonwoven fabric, by a method such as a card method, a garnet method, or an airlay method.The web is then fed to a needle punch machine, and the fibers of the web are formed using specially designed needles. By piercing the fibers vertically from a plane and changing some of the fibers that form a two-dimensional random arrangement on a plane into a three-dimensional random arrangement, the entanglement of the fibers is increased and the fibers are mechanically bonded together. . Next, in order to impart strength and abrasion resistance to the product, a water-based heat-sensitive adhesive such as an aqueous resin dispersion is applied to the back side instead of a conventional backing agent, and the product is precoated by heating and drying. This precoating is performed so that a portion of the adhesive is impregnated into the nonwoven fabric skin material, and most of the adhesive remains on the surface of the nonwoven fabric. Specifically, it is ideally applied by adding a foam stabilizer to a heat-sensitive adhesive, continuously foaming it to a size of 3 to 10 times using an oak mixer, and applying this using a doctor knife or roll coater. . Furthermore, coating can also be performed using a print roller. In other words, in the same way as applying a backing agent, which has conventionally been used to strengthen the fiber entanglement of non-woven fabrics, it is possible to apply polyester fibers, nylon or wool fibers to knits, double raschel weave, tricot, jersey, etc. Alternatively, a water-based heat-sensitive adhesive is applied so that a part of the adhesive is impregnated into a skin material made of non-woven fabric or the like, and most of it remains on the surface of the skin material, and the adhesive is precoated by heating and drying. The skin material precoated in this way is stable at normal outside temperatures (below 40° C.), does not exhibit any blocking phenomenon even after being left for one month or more, and maintains sufficient adhesion performance.

上述の水系感熱性接着剤は乾燥固化物の溶融粘度が10
0℃以下の温度で106ポイズ以下の水性樹脂分散液(
水系エマルジョン樹脂)であり、例えば、80℃付近の
温度で充分に軟化し、流動性を呈する水性樹脂分散液で
あって、具体的には、例えば水性ポリウレタン樹脂、水
性ポリエステル樹脂、水性エポキシ樹脂、エチレン−酢
酸ビニル共重合体エマルジョン、ポリ塩化ビニルエマル
ジョン、アクリルエマルジョン、特殊ゴムエマルジョン
等が挙げられ、さらに具体的にはアイゼラックシリーズ
(保土谷化学工業■製)、ハイトランHWシリーズ(大
日本インキ化学工業■製)、パイロナール(東洋紡績■
製)等が挙げられる。これらは一種類で使用してもよく
、また、複数種ブレンドして用いてもよい。
The above-mentioned water-based heat-sensitive adhesive has a dry solidified melt viscosity of 10
Aqueous resin dispersion (106 poise or less at a temperature of 0°C or less)
For example, it is an aqueous resin dispersion that sufficiently softens and exhibits fluidity at a temperature of around 80°C, and specifically includes, for example, an aqueous polyurethane resin, an aqueous polyester resin, an aqueous epoxy resin, Examples include ethylene-vinyl acetate copolymer emulsion, polyvinyl chloride emulsion, acrylic emulsion, special rubber emulsion, etc., and more specifically, the Izerac series (manufactured by Hodogaya Chemical Co., Ltd.), Hytran HW series (manufactured by Dainippon Ink Chemical Co., Ltd.), etc. Industrial ■), Pyronal (Toyobo ■)
(manufactured by), etc. These may be used alone or in combination.

前述の水系感熱性接着剤にはさらに、ポリイソシアネー
ト硬化剤が該接着剤100重量部に対して、1〜10重
量部含有される。この硬化剤は例えばポリイソシアネー
トをフェノール等の活性水素化合物でブロックしてなる
潜在性硬化剤である。この種の硬化剤は接着剤液中ある
いは乾燥後も通常の温度条件(40℃以下)では安定で
あるが、後述の熱圧着による熱で急速に硬化反応を引き
起し、接着剤に耐熱性を付与する。
The water-based heat-sensitive adhesive described above further contains 1 to 10 parts by weight of a polyisocyanate curing agent based on 100 parts by weight of the adhesive. This curing agent is, for example, a latent curing agent formed by blocking polyisocyanate with an active hydrogen compound such as phenol. This type of curing agent is stable in the adhesive solution or after drying under normal temperature conditions (below 40°C), but the heat from thermocompression bonding described below causes a rapid curing reaction, causing the adhesive to become heat resistant. Grant.

その後、第21!lに示されるように、加熱上型2の押
圧面5より表皮材8を加熱押圧し、熱圧着することによ
り、水系感熱性接着剤7が架橋反応を起こし、これによ
り表皮材8をクッション材6上に所定形状で強固に接着
させ、第31!l示のようなりッヨンシート9を製造す
る。
After that, the 21st! As shown in FIG. 1, by heating and pressing the skin material 8 from the pressing surface 5 of the heating upper mold 2 and bonding it by thermocompression, the water-based heat-sensitive adhesive 7 causes a crosslinking reaction, thereby converting the skin material 8 into a cushioning material. 6, firmly adhere it in a predetermined shape, and 31st! A sheet 9 as shown in FIG. 1 is manufactured.

〔作用〕[Effect]

本発明による接着剤プレコート表皮材を用いた方法は接
着強度において、また環境耐久性試験および耐熱性にお
いて極めて優れた性能を示す。また本発明接着剤は作成
機20℃に3ケ月放置した後でも液の粘度変化は起こら
ず、使用時において充分な発泡性を示す。さらに本発明
接着剤を用いてプレコートした表皮材を40℃に1ケ月
放置した後被着材に熱圧着した場合でも、剥離試験にお
いて被着材が打破を示す程の充分な接着性能を保持する
ことから、安定性においても優れた性能を示すものであ
る。
The method using the adhesive pre-coated skin material according to the present invention shows extremely excellent performance in adhesive strength, environmental durability tests and heat resistance. Further, the adhesive of the present invention does not change the viscosity of the liquid even after being left in the making machine at 20° C. for 3 months, and exhibits sufficient foaming properties during use. Furthermore, even when a skin material pre-coated with the adhesive of the present invention is left at 40°C for one month and then thermocompression bonded to an adherend, it maintains sufficient adhesion performance to the extent that the adherend shows breakage in a peel test. Therefore, it shows excellent performance in terms of stability.

〔発明の効果〕〔Effect of the invention〕

以上のとおり、本発明方法は表皮材とクッション材との
接着性が向上されるとともに、工程省略化を図ることが
でき、トータルなコストダウンと相まって実用上有効な
発明である。
As described above, the method of the present invention not only improves the adhesion between the skin material and the cushion material, but also enables process simplification, which, combined with total cost reduction, is a practically effective invention.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に用いられる押圧成形型の一具体例の断
面図を示し、第2図は本発明における加熱押圧状態の断
面図を示し、第31!lは本発明方法によって製造され
たクッショシートの一員体例の断面図を示す。 制 御・・押圧成形型、2・・加熱上型、3・・下型、5・
・押圧面、 6・・クッション材、7・・水系感熱性接
着剤、 8・・表皮材、 9・・クッションシート。 →怪
FIG. 1 shows a cross-sectional view of a specific example of a press molding die used in the present invention, and FIG. 2 shows a cross-sectional view of a heated and pressed state in the present invention. 1 shows a cross-sectional view of an example of a cushion sheet manufactured by the method of the present invention. Control: Pressing mold, 2: Heating upper mold, 3: Lower mold, 5:
・Press surface, 6. Cushion material, 7. Water-based heat-sensitive adhesive, 8. Skin material, 9. Cushion sheet. →Mystery

Claims (2)

【特許請求の範囲】[Claims] (1)裏面に水系感熱性接着剤のプレコートされた表皮
材をクッション材上に配置し、熱圧着して両者を一体化
することを特徴とするクッションシートの製造方法。
(1) A method for producing a cushion sheet, which comprises placing a skin material whose back surface is pre-coated with a water-based heat-sensitive adhesive on a cushion material, and bonding the two together by thermocompression.
(2)請求項第1項に記載の製造方法において、押圧面
を有する加熱上型と、クッション材を保持する下型とか
らなる押圧成形型を用い、まず、前記下型にクッション
材を装填して保持し、次いで、前記クッション材上に、
裏面に水系感熱性接着剤のプレコートされた表皮材を裏
面がクッション材に対面するように配置し、その後、前
記加熱上型の押圧面より前記表皮材を加熱押圧して熱圧
着することを特徴とするクッションシートの製造方法。
(2) In the manufacturing method according to claim 1, using a press mold consisting of a heating upper mold having a pressing surface and a lower mold holding the cushioning material, first, the cushioning material is loaded into the lower mold. and then hold it on the cushion material,
A skin material pre-coated with a water-based heat-sensitive adhesive on the back side is arranged so that the back side faces the cushion material, and then the skin material is heated and pressed from the pressing surface of the heating upper mold to bond by thermocompression. A method for manufacturing a cushion sheet.
JP34459989A 1989-12-29 1989-12-29 Preparation of cushion sheet Pending JPH03203626A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34459989A JPH03203626A (en) 1989-12-29 1989-12-29 Preparation of cushion sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34459989A JPH03203626A (en) 1989-12-29 1989-12-29 Preparation of cushion sheet

Publications (1)

Publication Number Publication Date
JPH03203626A true JPH03203626A (en) 1991-09-05

Family

ID=18370519

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34459989A Pending JPH03203626A (en) 1989-12-29 1989-12-29 Preparation of cushion sheet

Country Status (1)

Country Link
JP (1) JPH03203626A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5759324A (en) * 1995-03-06 1998-06-02 Roth Freres (Societe Anonyme) Process for bonding by adhesion of a cover to a shaped padding, in particular of polyurethane foam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5759324A (en) * 1995-03-06 1998-06-02 Roth Freres (Societe Anonyme) Process for bonding by adhesion of a cover to a shaped padding, in particular of polyurethane foam
AU694311B2 (en) * 1995-03-06 1998-07-16 Johnson Controls-Roth Process for bonding by adhesion of a cover to a shaped padding, in particular of polyurethane foam

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