JPH03200218A - Function member having intra-surface oriented and polymerized thin film and its production - Google Patents
Function member having intra-surface oriented and polymerized thin film and its productionInfo
- Publication number
- JPH03200218A JPH03200218A JP34086289A JP34086289A JPH03200218A JP H03200218 A JPH03200218 A JP H03200218A JP 34086289 A JP34086289 A JP 34086289A JP 34086289 A JP34086289 A JP 34086289A JP H03200218 A JPH03200218 A JP H03200218A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- film
- plane
- polymer
- orientation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010409 thin film Substances 0.000 title claims description 40
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000758 substrate Substances 0.000 claims description 166
- 239000010408 film Substances 0.000 claims description 146
- 239000000178 monomer Substances 0.000 claims description 85
- 229920006254 polymer film Polymers 0.000 claims description 75
- 229920000642 polymer Polymers 0.000 claims description 43
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 125000000524 functional group Chemical group 0.000 claims description 8
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims description 8
- 238000012643 polycondensation polymerization Methods 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000007142 ring opening reaction Methods 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 3
- 238000007738 vacuum evaporation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 58
- 239000000463 material Substances 0.000 description 56
- 239000004973 liquid crystal related substance Substances 0.000 description 38
- 230000000052 comparative effect Effects 0.000 description 37
- 238000006116 polymerization reaction Methods 0.000 description 36
- 238000001228 spectrum Methods 0.000 description 36
- 239000004952 Polyamide Substances 0.000 description 26
- 229920002647 polyamide Polymers 0.000 description 26
- 238000007740 vapor deposition Methods 0.000 description 21
- 238000002329 infrared spectrum Methods 0.000 description 18
- 238000001179 sorption measurement Methods 0.000 description 17
- 238000005259 measurement Methods 0.000 description 16
- 239000000126 substance Substances 0.000 description 15
- 239000013078 crystal Substances 0.000 description 14
- -1 polytetrafluoroethylene Polymers 0.000 description 14
- 239000011521 glass Substances 0.000 description 12
- 229920001721 polyimide Polymers 0.000 description 12
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 11
- 239000004760 aramid Substances 0.000 description 11
- 229920003235 aromatic polyamide Polymers 0.000 description 11
- 229920002239 polyacrylonitrile Polymers 0.000 description 11
- 239000002861 polymer material Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 10
- 238000006068 polycondensation reaction Methods 0.000 description 10
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 10
- 238000007796 conventional method Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 7
- 239000000975 dye Substances 0.000 description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 235000012431 wafers Nutrition 0.000 description 6
- 239000002033 PVDF binder Substances 0.000 description 5
- 229920002125 Sokalan® Polymers 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 229920005575 poly(amic acid) Polymers 0.000 description 5
- 239000004584 polyacrylic acid Substances 0.000 description 5
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 5
- 239000004642 Polyimide Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229920001477 hydrophilic polymer Polymers 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 229920001600 hydrophobic polymer Polymers 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 230000010287 polarization Effects 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 229920000547 conjugated polymer Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- WMPOZLHMGVKUEJ-UHFFFAOYSA-N decanedioyl dichloride Chemical compound ClC(=O)CCCCCCCCC(Cl)=O WMPOZLHMGVKUEJ-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 125000005462 imide group Chemical group 0.000 description 2
- 238000002188 infrared transmission spectroscopy Methods 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002338 polyhydroxyethylmethacrylate Polymers 0.000 description 2
- 229920005597 polymer membrane Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- KUCOHFSKRZZVRO-UHFFFAOYSA-N terephthalaldehyde Chemical compound O=CC1=CC=C(C=O)C=C1 KUCOHFSKRZZVRO-UHFFFAOYSA-N 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- 238000005019 vapor deposition process Methods 0.000 description 2
- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical compound O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 description 1
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- NCQCQZXQBYAHBZ-UHFFFAOYSA-N 4-hydroxy-2-methylbut-2-enoic acid Chemical compound OC(=O)C(C)=CCO NCQCQZXQBYAHBZ-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical class N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002377 Polythiazyl Polymers 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- LLCSWKVOHICRDD-UHFFFAOYSA-N buta-1,3-diyne Chemical group C#CC#C LLCSWKVOHICRDD-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 210000002858 crystal cell Anatomy 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- KIQKWYUGPPFMBV-UHFFFAOYSA-N diisocyanatomethane Chemical compound O=C=NCN=C=O KIQKWYUGPPFMBV-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000162 poly(ureaurethane) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000343 polyazomethine Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006798 ring closing metathesis reaction Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Liquid Crystal (AREA)
- Physical Vapour Deposition (AREA)
- Inorganic Insulating Materials (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、面内配向性に優れた重合薄膜を有する機能部
材およびその製造方法に関し、さらに詳しくは、偏光子
や強誘電体、非線形光学体等に用いられる均質で面内配
向性に優れた重合薄膜を有する機能部材およびその製造
方法に関するものである。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a functional member having a polymeric thin film with excellent in-plane orientation and a method for manufacturing the same, and more specifically relates to a functional member having a polymeric thin film with excellent in-plane orientation, and more specifically relates to a polarizer, ferroelectric material, nonlinear optical material, etc. The present invention relates to a functional component having a homogeneous polymeric thin film with excellent in-plane orientation for use in bodies, etc., and a method for producing the same.
従来より、絶縁膜、誘電体膜の作製を目的として、種々
の有機薄膜成膜法が検討されている。その一つに、耐熱
性、絶縁性の高い重合薄膜を形成するため、縮重合反応
または重付加反応を起こすモノマー二種を同時に真空蒸
着し固体表面上で重合させる手法(以下、蒸着重合とい
う)がある(特開昭61−78463号、特開昭63−
62869号、特開昭63−166962号)。この手
法は、通常の化学的手法で作製された重合物と同様に化
学構造の制御ができ、また気相系で重合を行うため湿式
法で見られる不純物の混入や廃液処理といった問題点が
ないという特徴がある。Conventionally, various organic thin film formation methods have been studied for the purpose of producing insulating films and dielectric films. One method is to simultaneously vacuum evaporate two types of monomers that cause condensation polymerization or polyaddition reactions and polymerize them on a solid surface (hereinafter referred to as evaporation polymerization) in order to form a polymerized thin film with high heat resistance and insulation properties. There are (JP-A-61-78463, JP-A-63-
No. 62869, JP-A-63-166962). This method allows the chemical structure to be controlled in the same way as polymers produced using normal chemical methods, and since polymerization is performed in a gas phase system, there are no problems such as contamination with impurities or waste liquid treatment that occur with wet methods. There is a characteristic that
一方、単なる絶縁膜、誘電体膜への応用だけでなく、非
線形光学膜、強誘電体膜等の機能性有機薄膜の開発が盛
んに行われている。この機能性有機薄膜を得るためには
、化学構造のみならず、配向性、結晶性といった高次構
造の制御が重要となる。特に、配向性に関し、膜厚方向
の配向性のみならず面内配向性の制御を可能にすること
が、三次元の配向制御を実現するために必須である。し
かしながら前記従来方法では、化学構造は制御されてい
るものの、配向性に関する高次構造は制御できないか、
例えできたとしても膜厚方向の配向性の例があるのみで
あるため、より高い機能を有する機能性有機薄膜を作製
することができなかった。このほか、高次構造の制御の
うち膜厚方向の配向制御の例としては、LB法、クラス
ター法、真空蒸着法と数多くの手法が知られているが、
これらの手法で面内配向を実現した例はなく、より高い
機能を有する機能性有機薄膜の開発が俟たれていた。On the other hand, in addition to applications in simple insulating films and dielectric films, functional organic thin films such as nonlinear optical films and ferroelectric films are being actively developed. In order to obtain this functional organic thin film, it is important to control not only the chemical structure but also the higher order structure such as orientation and crystallinity. In particular, regarding orientation, it is essential to be able to control not only the orientation in the film thickness direction but also the in-plane orientation in order to realize three-dimensional orientation control. However, in the conventional method, although the chemical structure is controlled, the higher-order structure related to orientation cannot be controlled.
Even if it were possible to do so, there would only be an example of orientation in the film thickness direction, and therefore a functional organic thin film with higher functionality could not be produced. In addition, there are many other known methods for controlling orientation in the film thickness direction, including the LB method, cluster method, and vacuum evaporation method.
There have been no examples of achieving in-plane orientation using these methods, and the development of functional organic thin films with higher functionality has been delayed.
そこで、三次元の配向を有する高機能薄膜を得べく、こ
の面内方向の配向性を実現する方法の開発が行われてい
る。その一つに、ポリイミド膜をラビング処理し該ラビ
ング方向のきずに沿って液晶分子を配向させる手法を成
膜法に発展させた方法で、ポリイミドラビング膜上に低
分子量(MW=542)のオリゴ−(p−)ユニしンス
ルフイド)を蒸着して面内配向を実現させた例(応用物
理学会1989秋季大会予稿集、P、P、 996〜9
97)がある。また、他の面内配向を実現する方法とし
て、ポリテトラフルオロエチレン、マイラー、ポリエチ
レンシートを延伸後、紙で擦り傷を与えた膜上に82N
2を蒸着し、(SN)x面内配向膜を作製する例(A、
A、 Bright他、Appl、 Phys、 L
ett。Therefore, in order to obtain a highly functional thin film with three-dimensional orientation, methods are being developed to achieve this in-plane orientation. One of these is a method that develops the method of rubbing a polyimide film and orienting liquid crystal molecules along the scratches in the rubbing direction into a film formation method. An example of achieving in-plane orientation by vapor deposition of -(p-)unisinsulfide) (Proceedings of the Japan Society of Applied Physics 1989 Autumn Conference, P, P, 996-9
97). In addition, as another method to achieve in-plane orientation, after stretching a polytetrafluoroethylene, mylar, or polyethylene sheet, 82N
Example (A,
A, Bright et al., Appl, Phys, L
ett.
26、612(1975) )がある。しかしながらこ
れら方法は、基板に高分子膜を用いており、特に後者で
はガラス基板を用いた例も示しているものの均一な配向
膜は作製できていない。すなわち、これら方法では、高
分子表面のキズに沿って結晶の核が生成し、蒸着分子が
配向して面内配向性の膜を作製しており、キズの付きに
(い無機基板に適用できないためと考えられる。従って
、これら方法では、無機基板上に面内配向膜を作製する
ことは困難であるという問題点を有する。26, 612 (1975)). However, these methods use a polymer film as a substrate, and in the latter case in particular, although an example using a glass substrate has been shown, a uniform alignment film cannot be produced. In other words, in these methods, crystal nuclei are generated along the scratches on the polymer surface, and the vapor-deposited molecules are oriented to create a film with in-plane orientation. Therefore, these methods have the problem that it is difficult to produce an in-plane alignment film on an inorganic substrate.
また、無機基板上に面内配向膜を成膜した例としては、
蒸着により作製した(SN)X薄膜をラビングした後、
再び(SN)x膜を成膜する方法(T、\(itani
他、 J、 Phy、 Soc、 Jap、、 47.
679(1979))や、同様の手法によりジアセチレ
ン化合物の面内配向膜を作製する方法(T、 Kane
take他、 Appl、 Phys、 Lett、
51. 1957(1987))がある。しかしながら
これら方法は、真空蒸着を2度行わなければならないと
いう欠点がある。このことからも、無機基板上に一段階
で面内配向膜を作製することは困難であることが分る。In addition, as an example of forming an in-plane alignment film on an inorganic substrate,
After rubbing the (SN)X thin film prepared by vapor deposition,
Method of forming (SN)x film again (T, \(itani
et al., J, Phy, Soc, Jap, 47.
679 (1979)), and a method for producing in-plane alignment films of diacetylene compounds by a similar method (T, Kane
take et al., Appl, Phys, Lett,
51. 1957 (1987)). However, these methods have the disadvantage that vacuum deposition must be performed twice. This also shows that it is difficult to produce an in-plane alignment film on an inorganic substrate in one step.
ところで、有機配向膜のコーティングを考えた場合、電
極上に直接成膜するなど無機基板上への成膜が必要な場
合が多く、無機基板上での面内配向膜作製法の確立が重
要である。By the way, when considering coating an organic alignment film, it is often necessary to form the film on an inorganic substrate, such as directly on an electrode, so it is important to establish a method for producing an in-plane alignment film on an inorganic substrate. be.
また、上記従来の面内配向膜成膜法において、適用物質
は結晶性の高い導電性物質もしくはそのモノマーに限ら
れている。これら方法のうち、最終的には高分子体が得
られているものもあるが、これはモノマーが固相重合を
起こす性質を利用したものであり、一般の高分子、例え
ば本発明に見られる縮重合、重付加重合体とは全く異な
る機構による。Furthermore, in the conventional in-plane alignment film forming method described above, the applicable substances are limited to highly crystalline conductive substances or their monomers. Some of these methods ultimately yield polymers, but these take advantage of the property of monomers to undergo solid phase polymerization, which can be seen in general polymers, for example in the present invention. The mechanism is completely different from condensation polymerization and polyaddition polymerization.
通常昇華法により結晶成長させると個々の結晶は、分子
の方向性が揃った、すなわち配向状態のの結晶となるが
、全体としてみると各結晶の方位がランダムである。前
記従来の面内配向膜成膜法では、高分子膜上の傷または
既に蒸着した同一物質をラビングして残った所望方向の
結晶のみを核として、昇華により結晶成長させ面内配向
性の膜を成膜する。従って、適用物質が単一な結晶性の
高い導電物質に現在のところ限られているのはこのため
であり、電荷移動錯体といった特殊な例を除けば2種以
上の物質を同時に蒸着し、十分に混和した状態で配向性
を制御することは各物質の結晶型が異なることから困難
と考えられる。特に、高分子材を成膜する場合に、結晶
性がないか、あっても低い場合が多く、モノマーの結晶
型とは通常大きく異なるためその困難さはさらに大きい
と予想される。このため、無機基板上に直接形成された
面内配向性を有する絶縁性の重合膜は、現在のところ作
製されていない。Normally, when crystals are grown by the sublimation method, individual crystals become crystals in which the molecular directionality is aligned, that is, in an oriented state, but when viewed as a whole, the orientation of each crystal is random. In the conventional in-plane oriented film formation method, crystals in the desired direction that remain after rubbing scratches on a polymer film or the same substance that has already been deposited are used as nuclei to grow crystals by sublimation to form an in-plane oriented film. Deposit a film. Therefore, at present, the applicable materials are limited to a single highly crystalline conductive material, and with the exception of special cases such as charge transfer complexes, two or more materials can be simultaneously deposited and It is considered difficult to control the orientation in a state where the substances are mixed together because the crystal types of each substance are different. In particular, when forming a film of a polymeric material, the difficulty is expected to be even greater because the crystallinity is often absent or low, and the crystalline type is usually significantly different from that of the monomer. For this reason, an insulating polymer film with in-plane orientation that is directly formed on an inorganic substrate has not yet been produced.
そこで、本発明者らは、上述の如き従来技術の問題点を
解決すべく鋭意研究し、各種の系統的実験を重ねた結果
、本発明を成すに至ったものである。Therefore, the present inventors conducted intensive research to solve the problems of the prior art as described above, and as a result of conducting various systematic experiments, they came up with the present invention.
本発明の目的は、均質で面内配向性に優れた重合薄膜を
有する機能部材およびその製造方法を提供するにある。An object of the present invention is to provide a functional member having a polymeric thin film that is homogeneous and has excellent in-plane orientation, and a method for manufacturing the same.
本発明者らは、上述の従来技術の問題に関し、以下のこ
とに着眼した。The present inventors have focused on the following regarding the problems of the prior art described above.
すなわち、基板、特に無機基板上に直接面内配向性を有
する重合膜(特に、絶縁性の重合膜)が形成できれば、
例えば液晶配向膜といった用途が考えられる。また、耐
熱性、耐絶縁性の高いことで知られる縮重合、重付加重
合物で面内配向膜が実現できれば、上記用途にも最適で
あり、また従来技術でなしえなかった部分の補完になる
と考えた。That is, if a polymeric film (especially an insulating polymeric film) having in-plane orientation can be formed directly on a substrate, especially an inorganic substrate,
For example, it can be used as a liquid crystal alignment film. In addition, if an in-plane alignment film can be realized using polycondensation or polyaddition polymers, which are known to have high heat resistance and insulation resistance, it would be ideal for the above applications, and could also be used to supplement areas that could not be achieved with conventional technology. I thought it would be.
より具体的には、異方性を付与した基板上に、縮重合ま
たは重付加反応を起こすモノマーを少なくとも二種蒸着
し、基板の情報を反映した形での各モノマーの吸着が可
能で且つ重合物が剛直な分子であれば、蒸着初期には少
なくとも基板の情報に従って面内配向が実現でき、また
更に続いて面内異方性を持つ重合物上にも同様に異方性
を有する重合物が生成すると考えた。これが可能であれ
ば、面内配向性を有する重合薄膜の提供が可能となる。More specifically, at least two types of monomers that cause condensation polymerization or polyaddition reactions are deposited on a substrate that has been given anisotropy, and each monomer can be adsorbed in a manner that reflects the information of the substrate, and the monomers can be polymerized. If the object is a rigid molecule, it is possible to achieve in-plane orientation at least according to the information of the substrate at the initial stage of vapor deposition, and subsequently, even on a polymer with in-plane anisotropy, a polymer with similar anisotropy can be formed. was thought to be generated. If this is possible, it will be possible to provide a polymeric thin film with in-plane orientation.
〔第1発明の説明〕
第1発明の構成
本第1発明の面内配向重合薄膜を有する機能部材は、少
なくとも表面に面内異方性を有する基板と、該基板の面
内異方性部上に直接形成され、該基板面内異方性部に形
成された面内異方性の情報を、高分子主鎖または官能基
の向きが面内異方性である形で膜表面まで伝達されて形
成された。開環重合体を除く重付加重合膜または縮重合
体膜からなる重合膜とからなることを特徴とする。[Description of the first invention] Structure of the first invention The functional member having the in-plane oriented polymeric thin film of the first invention comprises a substrate having in-plane anisotropy at least on the surface, and an in-plane anisotropy portion of the substrate. Information on the in-plane anisotropy formed directly on the substrate and in the in-plane anisotropic portion of the substrate is transmitted to the film surface in a form in which the orientation of the polymer main chain or functional group is in-plane anisotropy. was formed. It is characterized by consisting of a polymer film consisting of a polyaddition polymer film or a condensation polymer film excluding a ring-opening polymer.
第1発明の作用および効果
本第1発明の面内配向重合薄膜を有する機能部材は、均
質で面内配向性に優れた重合膜を有する。Functions and Effects of the First Invention The functional member having an in-plane oriented polymeric thin film according to the first invention has a homogeneous polymeric film with excellent in-plane orientation.
本第1発明の面内配向重合薄膜が上述の如き効果を発揮
するメカニズムについては、未だ必ずしも明らかではな
いが、次のように考えられる。The mechanism by which the in-plane oriented polymeric thin film of the first invention exhibits the above-mentioned effects is not necessarily clear yet, but it is thought to be as follows.
すなわち、従来技術である蒸着重合法では、吸着したモ
ノマーにより重合が進行すると考えられるが、吸着の方
向性は基板面内では等方的であるため面内異方性の重合
膜は形成されていない。これに対し本発明では、吸着分
子の面内の方向性を制御できるように面内異方性を付与
した基板上に重合薄膜を直接形成した構造となっている
。そして、該基板に直接吸着したモノマーの方向、すな
わち重合に関与する官能基の方向性は、前記基板上に付
与されている面内異方性により決定され、これより、基
板に直接接した重合薄膜の面内異方性が実現されている
。さらに、該基板に直接形成された重合膜の表面に累積
した重合膜は、基板表面直接形成重合膜が異方性を有し
ているため、その情報を反映した形で吸着・重合した構
造となっているので、膜表面まで配向性を有した状態で
重合膜が形成されている。In other words, in the conventional vapor deposition polymerization method, polymerization is thought to proceed due to the adsorbed monomers, but since the direction of adsorption is isotropic within the substrate plane, a polymer film with in-plane anisotropy is not formed. do not have. In contrast, the present invention has a structure in which a polymeric thin film is directly formed on a substrate provided with in-plane anisotropy so that the in-plane directionality of adsorbed molecules can be controlled. The direction of the monomer directly adsorbed on the substrate, that is, the directionality of the functional groups involved in polymerization, is determined by the in-plane anisotropy imparted to the substrate. In-plane anisotropy of thin films has been achieved. Furthermore, since the polymer film directly formed on the substrate surface has anisotropy, the polymer film accumulated on the surface of the polymer film formed directly on the substrate has an adsorbed and polymerized structure that reflects that information. Therefore, the polymer film is formed with orientation up to the film surface.
しかも、本発明では、重合膜が開環重合体を除く重付加
重合膜または縮重合体膜からなり、該縮重合または重付
加重合物は、カルボニル基、アミノ基、アミド基等の極
性基をモノマーおよび重合物に持つため、水素結合能力
があり、且つ剛直な高分子であることから、優れた面内
異方性を有する重合膜となっている。Moreover, in the present invention, the polymer film is composed of a polyaddition polymer film or a condensation polymer film excluding a ring-opening polymer, and the polycondensation or polyaddition polymer has polar groups such as carbonyl groups, amino groups, and amide groups. Because it is a monomer and a polymer, it has hydrogen bonding ability and is a rigid polymer, resulting in a polymer film with excellent in-plane anisotropy.
また、面内配向を実現するには剛直性が必要なことから
、前述の蒸着面内配向で高分子膜を作製する場合、対象
物にはπ共役系の高分子、すなわち所謂導電性高分子で
ある必要がある。これに対し、本発明では、縮重合また
は重付加重合体からなる重合膜は、絶縁性であり、従来
法とは全く異なる性質の配向膜の提供が可能となる。Furthermore, since rigidity is required to achieve in-plane orientation, when producing a polymer film with the above-mentioned vapor-deposited in-plane orientation, the target object is a π-conjugated polymer, that is, a so-called conductive polymer. It must be. In contrast, in the present invention, the polymer film made of a polycondensation or polyaddition polymer is insulative, making it possible to provide an alignment film with properties completely different from those of conventional methods.
本発明の面内配向重合薄膜を有する機能部材は、非常に
有用な高分子材である。The functional component having the in-plane oriented polymeric thin film of the present invention is a very useful polymeric material.
従来法では、液晶紡糸、延伸といった複雑な手法で配向
性を確保し、高強度繊維として開発していた。しかしな
がら、こういった素材性は融点が非常に高い場合や溶媒
不溶な場合が多く、薄膜化は困難である。一方、蒸着重
合はこの薄膜化は容易であるものの、面内配向性は付与
できない。従って、従来の面内配向法は、導電性物質と
いった特殊な例に限られており、本発明のごとき上記縮
重合、重付加重合体のような耐熱性および絶縁性に優れ
た高分子膜の配向制御の例は知られていない。以上のこ
とから、本発明により新規な高次構造、化学構造、物性
を有した面内配向膜を有する機能部材が初めて可能にな
ったことは明らかである。In conventional methods, complex techniques such as liquid crystal spinning and stretching were used to ensure orientation and to develop high-strength fibers. However, these materials often have very high melting points or are insoluble in solvents, making it difficult to make them into thin films. On the other hand, although vapor deposition polymerization can easily form a thin film, it cannot impart in-plane orientation. Therefore, the conventional in-plane alignment method is limited to special cases such as conductive materials, and the method of the present invention is limited to special cases such as conductive materials. There are no known examples of orientation control. From the above, it is clear that the present invention has made possible for the first time a functional member having an in-plane alignment film with a novel higher-order structure, chemical structure, and physical properties.
また、この面内配向膜を無機基板上に直接形成した構造
では、電極の保護膜、絶縁膜として使用でき、しかも配
向性を有することから電極系を必要とする液晶配向膜、
光素子等への応用が期待される。In addition, in a structure in which this in-plane alignment film is directly formed on an inorganic substrate, it can be used as a protective film or an insulating film for electrodes, and since it has alignment properties, it can be used as a liquid crystal alignment film that requires an electrode system.
It is expected to be applied to optical devices, etc.
〔第1発明のその他の発明の説明〕
以下に、前記第1発明のその他の発明について説明する
。[Description of other inventions of the first invention] Other inventions of the first invention will be described below.
本第1発明の面内配向重合薄膜において、基板は、配向
性を有する重合薄膜の面内の方向性を制御・決定するた
めの情報である面内異方性が付与された面内配向情報保
有/伝達手段であり、これを満足する材料であれば特に
限定されるものではない。具体的に例示すれば、各種結
晶、ガラス、石英等の絶縁物、シリコン等の半導体、酸
化インジウムスズ、酸化スズ等の透明電極、アルミニウ
ム、金等の金属などの無機質物質からなる無機材料が挙
げられる。該基板は、有機質物質からなる有機材料とし
て高分子材料も同様に用いることができるが、傷がつき
にくく、基板表面に形成される重合膜の臨界表面張力と
大きく異なるものを用いる。また、基板の構造は、特に
限定されるものではなく、単一構造、また、有機、無機
の支持材上に蒸着、スパッタ、湿式成膜等で、電極や絶
縁層がコーティングされている積層構造でもよい。In the in-plane oriented polymer thin film of the first invention, the substrate has in-plane orientation information imparted with in-plane anisotropy, which is information for controlling and determining the in-plane directionality of the oriented polymer thin film. It is a holding/transmission means, and any material that satisfies this is not particularly limited. Specific examples include various crystals, insulators such as glass and quartz, semiconductors such as silicon, transparent electrodes such as indium tin oxide and tin oxide, and inorganic materials made of inorganic substances such as metals such as aluminum and gold. It will be done. Although a polymeric material can be similarly used as the organic material for the substrate, one that is resistant to scratches and has a critical surface tension that is significantly different from the critical surface tension of the polymer film formed on the substrate surface is used. The structure of the substrate is not particularly limited, and may be a single structure or a laminated structure in which electrodes and insulating layers are coated on an organic or inorganic support material by vapor deposition, sputtering, wet film formation, etc. But that's fine.
また、基板の形状は、通常平面であるが、これに限定さ
れるものではなく、円筒状、球面状、波状でもよい。ま
た、基板の平滑度は、面内異方性を全面に付与できる程
度であればよい。厚さに関しては、表面状態が重要であ
り、限定されるものではない。基板の表面状態に関して
は、面内異方性が付与されている必要があり、単結晶等
の特殊なものを使用できるが、基板状を一方向に高分子
材でラビングし、高分子を一部付着させたものが好まし
い。また、斜めの蒸着等により、基板表面の一方向に微
細な溝や、組成分布を形成したものを用いることができ
る。Further, the shape of the substrate is usually flat, but is not limited to this, and may be cylindrical, spherical, or wavy. Further, the smoothness of the substrate may be such that in-plane anisotropy can be imparted to the entire surface. Regarding the thickness, the surface condition is important and is not limited. Regarding the surface condition of the substrate, it is necessary to impart in-plane anisotropy, and special materials such as single crystals can be used. Preferably, it is attached. Further, a substrate having fine grooves or a composition distribution formed in one direction on the substrate surface by oblique vapor deposition or the like can be used.
また、面内配向重合膜は、開環重合を除く重付加重合体
または縮重合体膜である。前者の重付加重合体としては
、ポリュリアやポリウレタンがあり、後者の縮重合体と
しては、ポリアミド、ポリアゾメチン、ポリエステルが
ある。各高分子体は、それぞれ二官能性イソシアネート
、酸クロライド、アルデヒドとジアミン、二官能性アル
コールとの反応によって生成する。そのうち最も好まし
いのは、ポリアミドである。これは、高分子とモノマー
との水素結合性に起因すると考えられる。Further, the in-plane oriented polymer film is a polyaddition polymer film or a condensation polymer film excluding ring-opening polymerization. Examples of the former polyaddition polymer include polyurea and polyurethane, and examples of the latter condensation polymer include polyamide, polyazomethine, and polyester. Each polymer is produced by reacting a difunctional isocyanate, an acid chloride, an aldehyde with a diamine, or a difunctional alcohol. The most preferred among them is polyamide. This is considered to be due to the hydrogen bonding between the polymer and the monomer.
なお、蒸着重合法では、ポリイミド膜の作製例が最も多
(報告されているが、ポリアミド配向膜の作製を本発明
の手法に従って行ったところ、このものは数千Å以上の
膜厚では少なくとも面内配向性を有さない。このことか
らも、本発明は、単なる蒸着重合の転用ではないことが
明らかである。It should be noted that in the vapor deposition polymerization method, polyimide films have been produced most frequently (it has been reported that polyamide alignment films have been produced according to the method of the present invention, and that at least the surface of the polyamide alignment film has a thickness of several thousand Å or more). It does not have internal orientation. This also makes it clear that the present invention is not a mere diversion of vapor deposition polymerization.
このポリイミドは、アミンの酸無水物へのにより開環重
合し、前駆体としてポリアミック酸を生成した後、加熱
脱水閉環し、イミド化され、生成する。ポリアミック酸
の状態でも面内配向性を有していないことから、ポリイ
ミドで面内配向膜が作製できない理由は、前駆体のポリ
アミック酸が側鎖にカルボキシル基という極性基を有し
ているためその影響が強く主鎖の情報が消されてしまう
ためか、一部間環イミド化する時に主鎖の移動が起こり
情報が消されてしまうためと推察される。This polyimide is produced by ring-opening polymerization by converting an amine into an acid anhydride to produce a polyamic acid as a precursor, followed by thermal dehydration ring-closure and imidization. Even in the polyamic acid state, it does not have in-plane orientation, so the reason why an in-plane orientation film cannot be created with polyimide is because the precursor polyamic acid has a polar group called a carboxyl group in its side chain. It is speculated that this is because the influence is strong and the information on the main chain is erased, or because the information is erased due to movement of the main chain during partial ring imidization.
また、本発明でいう面内配向性とは、基板を上から見た
ときに基板に付与された情報、例えばラビング方向に平
行もしは垂直方向に主鎖またはカルボニル基等の官能基
が並んでいる状態をさす。In addition, in-plane orientation as used in the present invention refers to information imparted to the substrate when viewed from above, such as the fact that main chains or functional groups such as carbonyl groups are arranged parallel to or perpendicular to the rubbing direction. Refers to the state of being.
従って、主鎖および官能基が総て基板に対して平行であ
る必要はなく、ある角度を基板との間に保ちながら、一
定の方向に傾いている状態も採りつる。Therefore, it is not necessary that the main chain and the functional groups are all parallel to the substrate, but it is also possible for the main chain and the functional group to be tilted in a certain direction while maintaining a certain angle with the substrate.
また、液晶の配向等への応用を考えた場合には、総ての
分子が一定方向を向いている必要もなく、個々の分子は
ある程度ランダムでも全体として異方性方向に配向して
いる状態もさす。従って、ここでいう面内配向性とは、
赤外分光法により基板情報、例えばラビング方向と平行
および垂直方向の偏光を基板に垂直に照射透過させ測定
した透過スペクトル間の差スペクトルを観察し、官能基
の吸収の2色性が検出された場合、および直交ニコルの
偏光子間に膜を配設し、基板情報、例えばラビング方向
が偏光子と平行および45°の角度をとるように膜を回
転させ複屈折性が確認できた場合、およびゲストホスト
型の液晶を2枚の膜を基板情報、例えばラビング方向が
互いに平行に位置するように一定間隔に固定したセル内
に注入し、液晶の配向性を確認することにより、膜の配
向性を間接的に確認できた場合をいう。In addition, when considering applications such as liquid crystal alignment, it is not necessary for all molecules to be oriented in a fixed direction, and even if individual molecules are to some extent random, they are oriented in an anisotropic direction as a whole. Also. Therefore, the in-plane orientation here is
Infrared spectroscopy was used to obtain substrate information, such as dichroism in the absorption of functional groups, which was detected by observing the difference spectrum between the transmission spectra measured by irradiating and transmitting polarized light parallel and perpendicular to the rubbing direction perpendicularly to the substrate. In this case, a film is placed between crossed Nicol polarizers, and birefringence is confirmed by rotating the film so that the rubbing direction is parallel to the polarizer and at an angle of 45°, and The orientation of the film can be determined by injecting two films of guest-host type liquid crystal into a cell fixed at regular intervals so that the substrate information, for example, the rubbing directions are parallel to each other, and checking the orientation of the liquid crystal. This refers to cases where it is possible to indirectly confirm that
前記面内配向重合膜は、表面まで配向性を有しておれば
よく、膜厚には特に限定されるものではないが、機能部
材として、10Å以上100μm以下が好ましく、さら
に100Å以上10μm以下がより好適である。The in-plane oriented polymer film only needs to have orientation up to the surface, and the film thickness is not particularly limited, but as a functional member, it is preferably 10 Å or more and 100 μm or less, and more preferably 100 Å or more and 10 μm or less. More suitable.
次に、本発明の面内配向重合膜の製造方法について、そ
の具体的な一例を簡単に説明すると以下のようである。Next, a specific example of the method for producing an in-plane oriented polymer film of the present invention will be briefly described below.
すなわち、先ず、基板として、シリコンウェハー、ガラ
ス、酸化インジウムスズ透明電極をコーティングしたガ
ラス等を用い、その表面を一方向に高分子材料、例えば
綿、ポリアクリロニトリル、ポリアクリル酸、ヒドロキ
シエチルポリメタクレート、ポリテトラフルオロエチレ
ンの繊維またはシートで擦る。この基板を、真空槽内に
設置し、必要に応じて所定の温度に保つ。基板と対向し
た位置に、縮重合、重付加反応を起こすモノマー2種、
例えばテレフタル酸クロライド、セバシン酸ジクロライ
ド、メチレンジフェニルイソシアネート、テレフタルア
ルデヒド等から一種とデカメチレンジアミン、ヘキサメ
レンジアミン等の脂肪酸ジアミンおよびパラフェニレン
ジアミン、4,4′−ジアミノジフェニルエーテル等の
芳香族ジアミン、エチレングリコール、バラヒドロキシ
フェノール等の二官能性アルコールから一種をそれぞれ
別の系の容器内に入れる。各容器はヒーターにより温度
を調節でき、また容器の開口部、すなわちモノマー蒸気
の噴出口は必要に応じシャッターによりその開閉度を調
節できる機構にする。真空槽内を油拡散ポンプ等でl
X 10−5Torr以下に排気した後、各モノマー容
器を所定温度まで昇温し、シャッターを開は両モノマー
を噴出する。この時、両モノマーの噴出量が極端に異な
らないようにシャッターの開閉度、または各モノマー容
器温度を微調する。蒸着時の圧力は、lXl0−5〜1
×1O−3Torrで行っている。各モノマーの噴出量
の制御は、厳密に行う場合は、水晶発振器を用いた膜厚
モニターを各モノマー噴出口の近傍に設置して行えばよ
く、また比較的揮発性が高いモノマーに関しては、噴出
量の少ない、すなわちそのモノマー温度での蒸気圧の低
い方のモノマー容器噴出口を全開した状態で、もう一方
のモノマー容器噴出口のシャッターの開閉度を微調整し
、イオンゲージで測定した圧力が最低になるように設定
してもよい。これは、重合反応が進行すると揮発性が低
下するため系の圧力が低下することと、縮重合反応によ
り生成する低分子量ガスのイオンゲージにおけるモノマ
ーに対する相対感度が低いため、重合反応が進行すると
イオンゲージで測定した圧力が低下することから、圧力
が最低であることは両モノマーがほぼ1対1に存在する
ことを示すことになる。また、一方のモノマーの揮発性
が非常に高い場合には、上記と同様に揮発性の低いモノ
マーを全開にし、圧力が最低となる条件よりもやや高く
、かつ揮発性の高いモノマーを過剰に供給する状態に保
ってよい。この状態は、揮発性の低いモノマーの供給を
止めた場合に圧力が単調に上昇し、供給すると圧力が単
調に低下することで確認できる。このようにして所定時
開成膜を行うことにより、面内配向膜を得ることができ
る。その時間は、重合速度、基板温度、系の圧力、目的
の膜厚によって異なるのは当然である。面内配向性の評
価は、前述の如く赤外分光法、複屈折性の測定、液晶配
向能によって確認する。特に、表面まで面内配向性を有
しているかは、液晶配向能によって確認できる。That is, first, a silicon wafer, glass, glass coated with an indium tin oxide transparent electrode, etc. is used as a substrate, and its surface is unidirectionally coated with a polymeric material such as cotton, polyacrylonitrile, polyacrylic acid, hydroxyethyl polymethacrylate. , rubbed with polytetrafluoroethylene fibers or sheets. This substrate is placed in a vacuum chamber and maintained at a predetermined temperature as necessary. Two types of monomers that cause polycondensation and polyaddition reactions are placed opposite the substrate.
Examples include terephthalic acid chloride, sebacic acid dichloride, methylene diphenyl isocyanate, terephthalaldehyde, etc., fatty acid diamines such as decamethylene diamine and hexamenediamine, aromatic diamines such as paraphenylene diamine, 4,4'-diaminodiphenyl ether, and ethylene glycol. , difunctional alcohols such as rose hydroxyphenol are placed in separate containers. The temperature of each container can be adjusted by a heater, and the opening of the container, that is, the spout of monomer vapor, has a mechanism in which the degree of opening and closing can be adjusted by a shutter as necessary. Inside the vacuum chamber, use an oil diffusion pump, etc.
After exhausting to a temperature below X 10-5 Torr, each monomer container is heated to a predetermined temperature, and the shutter is opened to blow out both monomers. At this time, the degree of opening and closing of the shutter or the temperature of each monomer container is finely adjusted so that the amounts of the two monomers do not differ significantly. The pressure during vapor deposition is lXl0-5~1
×1O-3 Torr. If you want to strictly control the spouting amount of each monomer, you can do so by installing a film thickness monitor using a crystal oscillator near each monomer spout, and for monomers with relatively high volatility, With the spout of the monomer container containing the smaller amount, that is, the one with the lower vapor pressure at the monomer temperature, fully open, finely adjust the opening/closing degree of the shutter of the other monomer container spout, so that the pressure measured with the ion gauge is It may be set to the lowest value. This is because as the polymerization reaction progresses, the pressure in the system decreases due to a decrease in volatility, and the relative sensitivity of the low molecular weight gas produced by the condensation reaction to the monomer on the ion gauge is low. Since the pressure measured by the gauge decreases, the lowest pressure indicates an approximately 1:1 ratio of both monomers. In addition, if one monomer is extremely volatile, the less volatile monomer is fully opened in the same manner as above, and the pressure is slightly higher than the minimum, and the highly volatile monomer is supplied in excess. You can keep it in the same condition as it is. This state can be confirmed by the fact that when the supply of the monomer with low volatility is stopped, the pressure monotonically increases, and when the monomer is supplied, the pressure monotonically decreases. By performing open film formation at predetermined times in this manner, an in-plane alignment film can be obtained. Naturally, the time will vary depending on the polymerization rate, substrate temperature, system pressure, and desired film thickness. Evaluation of in-plane orientation is confirmed by infrared spectroscopy, measurement of birefringence, and liquid crystal alignment ability as described above. In particular, whether or not the material has in-plane orientation up to the surface can be confirmed by the liquid crystal orientation ability.
本発明の面内配向膜は、前記性質を利用できる製品であ
れば特に適用分野が限定されるものではないが、例えば
、液晶配向膜、機能性有機物の配向膜、非線形光学材、
などが好適な用途として挙げられる。The field of application of the in-plane alignment film of the present invention is not particularly limited as long as it is a product that can utilize the above properties, but examples include liquid crystal alignment films, functional organic alignment films, nonlinear optical materials,
Suitable applications include:
また、本発明の面内配向重合薄膜を有する機能部材は、
無機基板上に面内配向膜を作製する従来法と比較すると
、膜物質、性質が異なるのみならず、従来法では2回蒸
着を行わなければならなかったが一度で済むという簡略
化の効果もある。Furthermore, the functional member having the in-plane oriented polymeric thin film of the present invention is
Compared to the conventional method of producing an in-plane alignment film on an inorganic substrate, not only are the film materials and properties different, but the method also simplifies the process by requiring only one deposition, whereas the conventional method required two depositions. be.
また、有機基板をラビング処理すると、柔らかいために
傷の生成が避けられず、配向膜が薄い場合には配向膜表
面が荒れることになる。この点、本発明の手法では、無
機基板上に作製できることから、表面が平滑な配向膜が
得られるという特徴がある。Furthermore, when an organic substrate is rubbed, scratches are inevitably generated due to its softness, and if the alignment film is thin, the surface of the alignment film becomes rough. In this regard, the method of the present invention is characterized in that an alignment film with a smooth surface can be obtained since it can be produced on an inorganic substrate.
また、本発明は基本的なモノマーについて行ったもので
あるが、機能性の置換基、例えば色素や極性基をモノマ
ーに導入し重合膜を作製すれば、偏光子や強誘電体、非
線形光子体高分子配向膜も実現できると考えられる。Furthermore, although the present invention was carried out using basic monomers, if a functional substituent, such as a dye or a polar group, is introduced into the monomer and a polymer film is prepared, polarizers, ferroelectric materials, and nonlinear photon materials can be used. It is thought that molecular alignment films can also be realized.
〔第2発明の説明〕
本第2発明は、前記第1発明の面内配向重合薄膜を有す
る機能部材を製造するに好適な方法である。[Description of the Second Invention] The second invention is a method suitable for producing a functional member having the in-plane oriented polymeric thin film of the first invention.
玉主R皿0旦煎 前記発明の目的に加えて、次のような目的を有する。Tamanushi R plate 0 times roasted In addition to the above objects, the invention has the following objects.
本第2発明の他の目的は、均質で面内配向性に優れた重
合薄膜を有する機能部材を簡便に得ることができる方法
を提供するにある。Another object of the second invention is to provide a method for easily obtaining a functional member having a polymeric thin film that is homogeneous and has excellent in-plane orientation.
第2発明の構成
本第2発明の面内配向重合薄膜を有する機能部材の製造
方法は、基板の表面をラビング処理して該基板表層部に
面内異方性を付与する工程と、該面内異方性を付与した
基板を真空蒸着装置内に配設し、該基板表面に開環重合
を除く重付加反応または縮重合反応を起こす二種類以上
のモノマーを同時に蒸着して、前記基板表層部に形成さ
れた面内異方性の情報を該蒸着膜の表面に伝達させるこ
とにより面内配向した重合膜を形成する重合薄膜形成工
程と、からなることを特徴とする。Constitution of the Second Invention The method for manufacturing a functional member having an in-plane oriented polymeric thin film according to the second invention includes a step of rubbing the surface of a substrate to impart in-plane anisotropy to the surface layer of the substrate; A substrate imparted with internal anisotropy is placed in a vacuum evaporation apparatus, and two or more types of monomers that cause a polyaddition reaction or a polycondensation reaction excluding ring-opening polymerization are simultaneously vapor-deposited on the surface of the substrate to form a surface layer of the substrate. The method is characterized by comprising a polymeric thin film forming step of forming an in-plane oriented polymeric film by transmitting information on in-plane anisotropy formed in the deposited film to the surface of the vapor-deposited film.
!左魚服Ω作里
本第2発明の面内配向重合薄膜を有する機能部材の製造
方法により得られる効果を発揮するメカニズムについて
は、未だ必ずしも明らかではないが、次のように考えら
れる。! The mechanism by which the method for manufacturing a functional member having an in-plane oriented polymeric thin film of the second invention produces the effects is not necessarily clear yet, but it is thought to be as follows.
通常、基板は、面内配向性を有さないため、面内異方性
、特に有機物質の吸着の方向の異方性を実現させるため
に、基板表面をラビング処理する。Since a substrate usually does not have in-plane orientation, the surface of the substrate is subjected to a rubbing treatment in order to achieve in-plane anisotropy, particularly anisotropy in the direction of organic substance adsorption.
これによって、はぼすべての種類の基板、好ましくは無
機基板に異方性の付与が可能になる。該基板を有機ガス
の吸脱着が容易になるように真空装置内に設置する。真
空下で開環重合を除く重付加反応若しくは縮重合反応を
起こすモノマー2種以上を蒸着すると、各モノマーが交
互に結合した重合膜が固体表面上に形成できる。このと
き、基板方面は、面内異方性を有するため、モノマーの
吸着の方向に異方性が生じ、その異方的に吸着したモノ
マーが別の種類のモノマーと反応重合することにより面
内配向性を有する重合物が生成することになる。こうし
て、基板表面を面内配向性を有する重合物が直接覆うこ
とになる。This makes it possible to impart anisotropy to virtually all types of substrates, preferably inorganic substrates. The substrate is placed in a vacuum device so that organic gas can be easily adsorbed and desorbed. When two or more types of monomers that cause polyaddition reactions or condensation reactions other than ring-opening polymerization are deposited under vacuum, a polymer film in which each monomer is alternately bonded can be formed on the solid surface. At this time, since the substrate has in-plane anisotropy, anisotropy occurs in the direction of monomer adsorption, and the anisotropically adsorbed monomer reacts and polymerizes with another type of monomer, resulting in in-plane anisotropy. A polymer having orientation will be produced. In this way, the substrate surface is directly covered with a polymer having in-plane orientation.
続いて、モノマーは重合膜が基板の情報を反映した異方
性を有しているため、その異方性を反映した形で吸着、
重合し、膜表面まで基板の情報を伝達した形、すなわち
重合膜全体が面内配向性を有する状態で重合薄膜が形成
できる。Next, since the polymer film has anisotropy that reflects the information of the substrate, the monomer is adsorbed in a manner that reflects that anisotropy.
It is possible to form a polymer thin film in a state in which information about the substrate is transmitted to the film surface through polymerization, that is, in a state in which the entire polymer film has in-plane orientation.
この時、重合体が剛直な分子でなく屈曲性に富む場合に
は、膜表面に至るまでに配向性の乱れを生じランダムな
構造となる。また、高分子上にモノマーが吸着し重合を
起こす過程において、高分子鎖と水素結合等を起こし、
吸着の方向性が決定できるよう、重合物とモノマーとの
相互作用が大きいことも必要である。この点、縮重合、
重付加重合物は、カルボニル基、アミノ基、アミド基等
の極性基をモノマーおよび重合物に持つため、水素結合
能力があり、且つ剛直な高分子であることから面内異方
性を有する重合膜が作製できることになる。高分子反応
には、縮重合、重付加、開環重合、高重合がある。通常
重合反応を起こさせるためには、活性化が必要なため、
従来技術である蒸着面内配向法のように固相重合を起こ
す場合を除けば、反応性が高く且つラジカル、イオン種
といった開始剤を必要としない縮重合、重付加反応が蒸
着により重合できる主な反応となる。面内配向を実現す
るには剛直性が必要なことから、前記従来技術の蒸着面
内配向で高分子膜を作製する場合、対象物にはπ共役系
の高分子、すなわち所謂導電性高分子である必要がある
。これに対し、縮重合、重付加重合体は、絶縁性であり
、従来法とは全く異なる性質の配向膜の提供が可能とな
る。At this time, if the polymer is not a rigid molecule but has high flexibility, the orientation will be disturbed until it reaches the membrane surface, resulting in a random structure. In addition, in the process of adsorption of monomers onto polymers and polymerization, hydrogen bonds are formed with polymer chains, etc.
It is also necessary that the interaction between the polymer and the monomer be large so that the directionality of adsorption can be determined. In this respect, condensation polymerization,
Polyaddition polymers have polar groups such as carbonyl groups, amino groups, and amide groups in monomers and polymers, so they have hydrogen bonding ability and are rigid polymers, so they can be polymerized with in-plane anisotropy. This means that a membrane can be produced. Polymer reactions include polycondensation, polyaddition, ring-opening polymerization, and high polymerization. Normally, activation is required to cause a polymerization reaction, so
Except for cases where solid phase polymerization occurs as in the conventional vapor deposition in-plane orientation method, condensation polymerization and polyaddition reactions, which are highly reactive and do not require initiators such as radicals and ionic species, are the main methods that can be polymerized by vapor deposition. This is a reaction. Since rigidity is required to achieve in-plane orientation, when producing a polymer film using vapor deposition in-plane orientation using the conventional technique, the target object is a π-conjugated polymer, that is, a so-called conductive polymer. It must be. On the other hand, polycondensation and polyaddition polymers are insulative and can provide alignment films with properties completely different from those of conventional methods.
第2発明の効果
本第2発明の面内配向重合薄膜を有する機能部材の製造
方法により、均質で面内配向性に優れた重合薄膜を有す
る機能部材を簡便に得ることができる。Effects of the Second Invention By the method for manufacturing a functional member having an in-plane oriented polymeric thin film according to the second invention, a functional member having a homogeneous polymeric thin film with excellent in-plane orientation can be easily obtained.
また、本第2発明の方法により、基板上に直接形成され
た面内異方性を有する膜が提供できる。Further, by the method of the second invention, a film having in-plane anisotropy formed directly on a substrate can be provided.
従来法では、高強度、高耐熱性、高絶縁性を有する縮重
合、重付加重合体の配向膜を基板上に直接形成する技術
はなかったが、この第2発明の方法によりそれが可能と
なった。In the conventional method, there was no technology to directly form an alignment film of polycondensation or polyaddition polymer having high strength, high heat resistance, and high insulation property on a substrate, but it is now possible with the method of the second invention. became.
また、本第2発明の方法により、無機基板上へ直接面内
配向膜の作製を可能にしたので、蒸着処理を1回ですみ
、工程の簡略化が図れる。すなわち、従来法で配向膜を
作製するためには、有機基板をラビングする方法、およ
び−度蒸着した基板をラビングし方向性の揃った結晶を
残した後、再度蒸着する方法がとられているが、前者は
無機基板ではなくラビングによる傷のため配向膜表面が
荒れる虞があり、後者は蒸着を2回行わなければならず
、作業性に劣るという欠点があった。これに対し、本第
2発明の方法では、無機基板上へ直接形成して、面内配
向膜の作製を可能にしたことにより、これら従来技術の
欠点を解消した。Furthermore, since the method of the second invention enables the production of an in-plane alignment film directly on an inorganic substrate, a single vapor deposition process is required, thereby simplifying the process. In other words, in order to produce an alignment film using conventional methods, two methods are used: one is to rub an organic substrate, and the other is to rub a substrate that has been vapor-deposited to leave crystals with uniform orientation, and then vapor-deposit them again. However, the former method is not an inorganic substrate and is scratched by rubbing, so there is a risk that the surface of the alignment film may become rough, and the latter method requires vapor deposition twice, resulting in poor workability. In contrast, the method of the second invention eliminates these drawbacks of the prior art by making it possible to produce an in-plane alignment film by directly forming it on an inorganic substrate.
また、本第2発明の方法により、基板の処理面積が広く
、均一な大面積の重合膜の作製ができる。Further, by the method of the second invention, the processing area of the substrate is wide, and a uniform large-area polymer film can be produced.
従って、本発明は、この利点を生かし、かつ面内配向性
を付与できる点で優れた手法といえる。Therefore, the present invention can be said to be an excellent method in that it can take advantage of this advantage and provide in-plane orientation.
〔第2発明のその他の発明の説明〕
以下に、前記第2発明のその他の発明について説明する
。[Description of other inventions of the second invention] Below, other inventions of the second invention will be described.
本発明の面内配向重合薄膜を有する機能部材の製造方法
は、先ず、基板の表面をラビング処理して該基板表層部
に面内異方性を付与する(面内異方性付与工程)。In the method of manufacturing a functional member having an in-plane oriented polymeric thin film according to the present invention, first, the surface of a substrate is subjected to a rubbing treatment to impart in-plane anisotropy to the surface layer of the substrate (in-plane anisotropy imparting step).
基板は、配向性を有する重合薄膜を有する機能部材の面
内の方向性を制御・決定するための情報である面内異方
性が付与された面内配向情報保有/伝達手段であり、こ
れを満足する材料であれば特に限定されるものではない
。具体的に例示すれば、各種結晶、ガラス、石英等の絶
縁物、シリコン等の半導体、酸化インジウムスズ、酸化
スズ等の透明電極、アルミニウム、金等の金属などの無
機質物質からなる無機材料が挙げられる。このうち、面
内異方性付与工程において傷がつかないものが好ましい
。有機質物質からなる有機材料として、高分子材料も同
様に用いることができるが、この場合は、面内異方性付
与時に傷のつきにくいもの、および高分子材の臨界表面
張力が異方性付与を行う材質の臨界表面張力と大きく異
なることが必要である。The substrate is a means for holding/transmitting in-plane orientation information imparted with in-plane anisotropy, which is information for controlling and determining the in-plane orientation of a functional member having an oriented polymeric thin film. There are no particular limitations as long as the material satisfies the following. Specific examples include various crystals, insulators such as glass and quartz, semiconductors such as silicon, transparent electrodes such as indium tin oxide and tin oxide, and inorganic materials made of inorganic substances such as metals such as aluminum and gold. It will be done. Among these, those that are not damaged in the step of imparting in-plane anisotropy are preferred. A polymer material can be used similarly as an organic material made of an organic substance, but in this case, it is necessary to use a material that is difficult to scratch when imparting in-plane anisotropy, and the critical surface tension of the polymer material to impart anisotropy. It is necessary that the critical surface tension of the material is significantly different from the critical surface tension of the material.
基板の構造は、特に限定されるものではなく、単一構造
、また、有機、無機の支持材上に蒸着、スパッタ、湿式
成膜等で、電極や絶縁層がコーティングされている積層
構造でもよい。The structure of the substrate is not particularly limited, and may be a single structure or a laminated structure in which an electrode or an insulating layer is coated on an organic or inorganic support material by vapor deposition, sputtering, wet film formation, etc. .
基板の形状は、通常平面であるが、これに限定されるも
のではなく、円筒状、球面状、波状でもよい。The shape of the substrate is usually flat, but is not limited to this, and may be cylindrical, spherical, or wavy.
基板の平滑度は、面内異方性を全面に付与できる程度で
あればよい。厚さに関しては、表面状態が重要であり、
限定されるものではない。基板の表面状態に関しては、
面内異方性が付与されている必要があり、単結晶等の特
殊なものを使用できるが、基板状を一方向に高分子材で
ラビングし、高分子を一部付着させたものが好ましい。The smoothness of the substrate may be such that in-plane anisotropy can be imparted to the entire surface. Regarding thickness, surface condition is important;
It is not limited. Regarding the surface condition of the substrate,
It is necessary to have in-plane anisotropy, and special materials such as single crystals can be used, but it is preferable to rub the substrate in one direction with a polymer material and partially adhere the polymer. .
また、斜めの蒸着等により、基板表面の一方向に微細な
溝や、組成分布を形成したものを用いることができる。Further, a substrate having fine grooves or a composition distribution formed in one direction on the substrate surface by oblique vapor deposition or the like can be used.
ラビング処理で用いるラビング材の材質は、ラビング材
が基板表面に僅かに付着する必要があることから、有機
物質が望ましい。特に、成膜条件下で揮発もしくは溶融
すると異方性付与が実質的に成されなくなるため、高分
子材であることがさらに望ましい。高分子材のうちでは
、基板との組合せ、モノマーとの親和性により異なるた
め、−概には言えないが、モノマーの吸着能力が高いと
予想される親水性高分子材料、または基板との吸着能の
差が大きくなる疎水性高分子材料を用いることができる
。特に、臨界表面張力が356yn/am以上の親水性
高分子材料、または、20 dyn/am以下の疎水性
高分子材料が好適である。具体的には、親水性高分子材
料として、ポリアクリロニトリル、綿、ポリアクリル酸
、ヒドロキシメチルメタクリル酸、ポリビニルアルコー
ル、ポリアミド、ポリアクリルアミド等が、疎水性高分
子材料として、ポリテトラフルオロエチレンが挙げられ
る。また、その中間にあっても、上記親水性高分子材料
および疎水性高分子材料に比べて配向性は劣るものの、
ある程度配向性を示す場合もあり、要求される特性によ
り適宜選択することができる。The material of the rubbing material used in the rubbing process is preferably an organic material because the rubbing material needs to slightly adhere to the substrate surface. In particular, it is more desirable to use a polymeric material because anisotropy will not be imparted substantially if it volatilizes or melts under the film forming conditions. Among polymer materials, it depends on the combination with the substrate and the affinity with the monomer. Although it is difficult to generalize, hydrophilic polymer materials that are expected to have high monomer adsorption ability or adsorption with the substrate Hydrophobic polymeric materials with large differences in performance can be used. In particular, a hydrophilic polymer material with a critical surface tension of 356 dyn/am or more or a hydrophobic polymer material with a critical surface tension of 20 dyn/am or less is suitable. Specifically, hydrophilic polymer materials include polyacrylonitrile, cotton, polyacrylic acid, hydroxymethyl methacrylic acid, polyvinyl alcohol, polyamide, polyacrylamide, etc., and hydrophobic polymer materials include polytetrafluoroethylene. . In addition, even in the middle, although the orientation is inferior to the above hydrophilic polymer materials and hydrophobic polymer materials,
It may exhibit some degree of orientation, and can be selected as appropriate depending on the required properties.
また、ラビング処理は、基板全面に行う必要はなく、配
向膜を作製したい部分のみに行ってもよい。また、ラビ
ング材の形状は、繊維状、フィルム状、塊状など、どの
ようであってもよい。Further, the rubbing treatment does not need to be performed on the entire surface of the substrate, and may be performed only on the portion where the alignment film is desired to be formed. Moreover, the shape of the rubbing material may be any shape, such as fibrous, film, or block.
高分子材でラビングを行うことにより、基板表面に一部
線状に高分子材が付着すると考えられる。It is thought that by rubbing with a polymeric material, the polymeric material is partially attached to the substrate surface in a linear manner.
その情報をもとに、基板全面に配向性重合膜が形成され
ることになるため、基板全面を高分子ラビング材でおお
っているわけではない。従って、基板に密着した状態で
重合膜が形成されることになる。また、ラビング回数に
は限定されるものではなく、通常数回〜数千回行えば十
分である。また、ラビングの方向は、常に平行方向に行
う必要があり、そのずれにより当然重合膜の配向性に乱
れを生じる。また、基板全体を同一方向にラビングする
だけでなく、一部のみをラビング方向を変化させ、重合
膜の配向の向きを変化させたり、曲線状にラビングし、
それに沿った配向膜を得ることもできる。Based on this information, an oriented polymer film is formed on the entire surface of the substrate, so the entire surface of the substrate is not covered with a polymer rubbing material. Therefore, the polymer film is formed in close contact with the substrate. Further, the number of times of rubbing is not limited, and it is usually sufficient to perform the rubbing several times to several thousand times. Furthermore, the direction of rubbing must always be parallel, and any deviation will naturally disrupt the orientation of the polymer film. In addition to rubbing the entire substrate in the same direction, we can also change the rubbing direction of only a part of the substrate, change the orientation of the polymer film, or rub it in a curved shape.
It is also possible to obtain an alignment film that conforms to this.
次に、該面内異方性を付与した基板を真空蒸着装置内に
配設し、該基板表面に開環重合を除く重付加反応または
縮重合反応を起こす二種類以上のモノマーを同時に蒸着
して、前記基板表層部に形成された面内異方性の情報を
該蒸着膜の表面に伝達させることにより面内配向した重
合膜を形成する(重合薄膜形成工程)。Next, the substrate imparted with the in-plane anisotropy is placed in a vacuum evaporation apparatus, and two or more types of monomers that cause a polyaddition reaction or a polycondensation reaction excluding ring-opening polymerization are simultaneously evaporated onto the surface of the substrate. Then, information about the in-plane anisotropy formed on the surface layer of the substrate is transmitted to the surface of the deposited film, thereby forming an in-plane oriented polymer film (polymerized thin film forming step).
ここで用いるモノマーは、開環重合を除く重付加または
縮重合反応を起こす2種以上のモノマーである。具体的
には、テレフタル酸クロライド、セバシン酸クロライド
等の二官能性酸クロライド、フエニルジイソシアネート
、メチレンジイソシアネート等のジイソシアネート化合
物、テレフタルアルデヒド等のジアルデヒド化合物から
一種と、デカメチレンジアミン、ヘキサメレンジアミン
等の脂肪酸ジアミン、パラフェニレンジアミン、4゜4
゛−ジアミノジフェニルエーテル等の芳香族ジアミンか
ら1種を用いる。その他、ポリウレタンを作製する場合
には、ジイソシアネートとパラヒドロキシフェノール、
エチレングリコール系の二官能性アルコールとを、また
ポリエステルを作製する場合には、二官能性酸クロライ
ドと二官能性アルコールが挙げられる。さらに、前記モ
ノマー以外に、重合反応を阻害しない範囲で、これらモ
ノマーにニトロ基等の極性基、色素等の官能基を置換し
た誘導体を用いてもよい。The monomers used here are two or more types of monomers that cause polyaddition or polycondensation reactions other than ring-opening polymerization. Specifically, difunctional acid chlorides such as terephthalic acid chloride and sebacic acid chloride, diisocyanate compounds such as phenyl diisocyanate and methylene diisocyanate, dialdehyde compounds such as terephthalaldehyde, and decamethylene diamine, hexamenediamine, etc. fatty acid diamine, paraphenylenediamine, 4゜4
゛-One type of aromatic diamine such as diaminodiphenyl ether is used. In addition, when producing polyurethane, diisocyanate and parahydroxyphenol,
Examples include ethylene glycol-based difunctional alcohols, and in the case of producing polyester, difunctional acid chlorides and difunctional alcohols. Furthermore, in addition to the above-mentioned monomers, derivatives obtained by substituting polar groups such as nitro groups or functional groups such as dyes on these monomers may be used within the range that does not inhibit the polymerization reaction.
なお、重合初期には基板に付与された面内異方性に、ま
たその後は重合膜の異方性に従い、モノマーの吸着の方
向性が決定されなければならない。Note that the directionality of monomer adsorption must be determined according to the in-plane anisotropy imparted to the substrate at the initial stage of polymerization, and according to the anisotropy of the polymerized film thereafter.
従って、重合速度が高い場合には、ランダムな方向に吸
着した分子が重合に関与する可能性がある。Therefore, when the polymerization rate is high, molecules adsorbed in random directions may be involved in the polymerization.
この場合、モノマーの供給が重合速度を律速することに
なる。面内異方性を発現するためには、このようなモノ
マー供給律速ではなく、モノマーの吸・脱着が激しく起
こっている状態で重合を行う必要がある。これは、より
安定な状態で吸着したモノマーは、吸着のライフタイム
(吸着時間)が長くなり、重合反応に関与する確率が高
いのに対し、不安定な方向、状態で吸着したモノマーは
ライフタイムが短く、重合反応に関与できなくするため
である。従って、安定な状態、すなわちこの場合は、基
板の異方性および重合膜の異方性に従った状態で吸着し
た分子が反応に関与し面内配向性を実現できるようにな
る。モノマーの吸着量を減少させる方法としては、基板
温度を上昇させるか、もしくは分圧を低下させる方法が
ある。In this case, the monomer supply determines the polymerization rate. In order to develop in-plane anisotropy, it is necessary to conduct polymerization in a state where monomer adsorption and desorption are occurring vigorously, rather than being rate-limited by monomer supply. This is because monomers that are adsorbed in a more stable state have a longer adsorption lifetime (adsorption time) and are more likely to participate in the polymerization reaction, whereas monomers that are adsorbed in an unstable direction have a longer lifetime. This is because it is short and cannot participate in the polymerization reaction. Therefore, the molecules adsorbed in a stable state, that is, in this case, in a state according to the anisotropy of the substrate and the anisotropy of the polymeric film, participate in the reaction and can achieve in-plane orientation. Methods for reducing the amount of monomer adsorption include increasing the substrate temperature or decreasing the partial pressure.
この重合薄膜形成工程において、面内配向膜を得るには
、基板温度を高くし、モノマー供給律速より重合速度を
遅くすればよい。但し、温度が高すぎると重合速度が極
めて低下するため、実際的ではない。その温度範囲は、
重合性、吸着性により特定できないので、各モノマー系
列について、重合速度と基板温度との関係を測定し、基
板温度を低下させてもそれ以上の場合と重合速度があま
り変化しなくなる温度(モノマー供給律速の温度)を求
める必要があり、そのモノマー供給律速の温度より基板
温度を高くすることが好ましい。In this polymerized thin film forming step, in order to obtain an in-plane oriented film, the substrate temperature may be raised and the polymerization rate may be made slower than the rate-determining rate of monomer supply. However, if the temperature is too high, the polymerization rate will drop significantly, which is not practical. Its temperature range is
Since it cannot be determined based on polymerization and adsorption properties, we measured the relationship between the polymerization rate and substrate temperature for each monomer series, and determined the temperature above which the polymerization rate does not change much even if the substrate temperature is lowered (monomer supply). It is necessary to determine the rate-determining temperature), and it is preferable to set the substrate temperature higher than the monomer supply rate-determining temperature.
一方、あるモノマー供給条件では、モノマー供給律速と
なる温度でも、モノマー供給Iを減らす、即ち系のモノ
マー分圧を低下させると、モノマーの吸着量が減少し、
吸・脱着が激しく起こるため、好適な温度となりえる。On the other hand, under certain monomer supply conditions, even at the temperature that determines the monomer supply rate, when monomer supply I is reduced, that is, when the monomer partial pressure of the system is lowered, the amount of monomer adsorption decreases.
Since adsorption and desorption occur vigorously, this temperature can be suitable.
この場合も、重合性、吸着性により条件は特定できない
。従って、上記と同様にモノマー供給律速となる温度範
囲を各供給条件について把握し、温度を決定しなければ
ならない。ただ、傾向としては、基板温度を低くし、配
向膜を作製したい場合には、モノマー供給、すなわちモ
ノマー分圧を低下させる必要があるといえる。また、一
方のモノマーの揮発性が悪い場合には、揮発性の高いモ
ノマーを過剰にし、揮発性の低いモノマーを減らした状
態で、上記基板温度、モノマー供給量を決定する必要が
ある。両方のモノマーの揮発性が悪い場合は、吸着性が
高くなるため当然基板温度を上げるか、モノマー供給量
を減らし上記条件を満足させる必要がある。In this case as well, conditions cannot be specified depending on polymerization and adsorption properties. Therefore, similarly to the above, the temperature range that determines the rate of monomer supply must be determined for each supply condition, and the temperature must be determined. However, the trend is that when it is desired to lower the substrate temperature and produce an alignment film, it is necessary to lower the monomer supply, that is, the monomer partial pressure. In addition, if one of the monomers has poor volatility, it is necessary to determine the substrate temperature and monomer supply amount while increasing the amount of the highly volatile monomer and decreasing the amount of the less volatile monomer. If the volatility of both monomers is poor, the adsorptivity will increase, so naturally it is necessary to raise the substrate temperature or reduce the monomer supply amount to satisfy the above conditions.
以上のように作製した重合膜は、基板情報を膜表面まで
伝達した重合膜となる。その他、他の分子、例えば色素
等をモノマーとは別に同時に蒸着し、色素の配向および
重合膜の配向を両方実現することも可能であるし、モノ
マーとして2種以上複数のものを用い、それらモノマー
がそれぞれ重合体分子中に含まれる配向膜を作製するこ
ともできる。The polymer film produced as described above is a polymer film that transmits substrate information to the film surface. In addition, it is also possible to simultaneously vapor-deposit other molecules, such as a dye, separately from the monomer to achieve both the dye orientation and the orientation of the polymer film, or to use two or more types of monomers and It is also possible to fabricate an alignment film in which each of these is contained in a polymer molecule.
以下に、本発明の詳細な説明する。 The present invention will be explained in detail below.
大塵皿上
基板としてシリコンウェハー、酸化インジウムスズ透明
電極コーティングガラス、およびガラスを用い、ラビン
グ処理を行った後、該基板の処理面に蒸着処理により重
合膜を形成して本発明にかかる面内配向重合薄膜を有す
る機能部材を作製し、該機能部材の性能評価試験を行っ
た。A silicon wafer, indium tin oxide transparent electrode coated glass, and glass are used as a substrate on a large dust tray, and after a rubbing process is performed, a polymer film is formed on the treated surface of the substrate by vapor deposition process. A functional component having an oriented polymerized thin film was produced, and a performance evaluation test of the functional component was conducted.
先ず、基板として、2 cmX 2 、5cmのシリコ
ンウェハー、酸化インジウムスズ透明電極コーティング
ガラス(以下、ITOとする)、およびガラスを用意し
、該基板の片面をポリテトラフルオロエチレン板(臨界
表面張力18.5 dyn/cm )の端で一方方向に
50回擦り面内異方性を付与した。このとき、該基板の
面内異方性付与部分に息を吹きかけ、基板のくもり方に
異方性があることにより、基板のラビング処理面に面内
異方性が付与されていることを確認した。First, a 2 cm x 2, 5 cm silicon wafer, indium tin oxide transparent electrode coated glass (hereinafter referred to as ITO), and glass were prepared as substrates, and one side of the substrate was coated with a polytetrafluoroethylene plate (critical surface tension 18 .5 dyn/cm ) was rubbed 50 times in one direction to impart in-plane anisotropy. At this time, blow on the part of the substrate to which in-plane anisotropy has been imparted, and confirm that in-plane anisotropy has been imparted to the rubbed surface of the substrate by checking that there is anisotropy in the way the substrate is clouded. did.
次に、これら基板を真空装置内に配設し、ヒーターで6
2〜65°Cに加熱保持しながら1×1゜5Torr(
イオンゲージにより測定)以下まで排気した。Next, these substrates are placed in a vacuum device, and a heater is used to heat them.
While heating and maintaining at 2 to 65°C, heat at 1×1°5 Torr (
(measured using an ion gauge).
次に、該真空装置に配設した基板に対向した位置に設置
され、テレフタル酸クロライド、デカメチレンジアミン
をそれぞれ入れたモノマー容器2個をシャッターを閉じ
た状態で、テレフタル酸クロライドの容器を35〜45
℃に、デカメチレンジアミンの容器を55〜75℃にそ
れぞれ加熱した。Next, with the shutters closed, the two monomer containers containing terephthalic acid chloride and decamethylene diamine, which were installed in a position facing the substrate arranged in the vacuum device, were placed in a position facing the substrate, and the terephthalic acid chloride container was 45
The containers of decamethylene diamine were heated to 55-75°C, respectively.
次に、基板、モノマー容器温度をそれぞれ前記温度に保
ちながら、デカメチレンジアミン容器のシャッターを全
開にした後、テレフタル酸クロライド容器を一部開き、
真空装置内の圧力が5×1O−5Torr以下になるよ
うにテレフタル酸クロライド容器のシャッター開閉度を
微調整した。なお、いずれのシャッターを閉じても、一
方が開状態であると圧力の上昇が観察された。圧力は時
間とともに変動するため、10〜30分毎にテレフタル
酸クロライド容器のシャッターを微調整し圧力が最も低
くなるようにした(成膜初期は5X10”Torr以下
、その後2 X 10” Torr以下)。この状態で
2時開成膜を行い、膜厚が約6000人の重合膜を基板
上に形成することにより、本実施例の機能部材を得た。Next, while keeping the substrate and monomer container temperatures at the above temperatures, the shutter of the decamethylene diamine container was fully opened, and the terephthalic acid chloride container was partially opened.
The degree of opening and closing of the shutter of the terephthalic acid chloride container was finely adjusted so that the pressure inside the vacuum device was 5×1 O −5 Torr or less. Note that no matter which shutter was closed, an increase in pressure was observed when one of the shutters was open. Since the pressure fluctuates over time, the shutter of the terephthalic acid chloride container was finely adjusted every 10 to 30 minutes so that the pressure was at its lowest level (below 5 x 10" Torr at the beginning of film formation, and below 2 x 10" Torr thereafter). . In this state, 2-hour open film formation was performed to form a polymer film having a thickness of approximately 6000 on the substrate, thereby obtaining the functional member of this example.
この機能部材の性能評価試験を、透過IRスペクトル測
定、面内配向性評価により行った。A performance evaluation test of this functional member was conducted by measuring transmission IR spectrum and evaluating in-plane orientation.
シリコンウェハー上に形成した重合膜について、ラビン
グ方向に平行および垂直の偏光を用い、基板に垂直入射
の条件で透過IRスペクトルを測定した。その結果を、
第1図に示す。同図中、「ll」および「12」は該重
合膜の偏光IRスペクトルで、「ll」はラビング方向
に垂直偏光、「12」はラビング方向に平行偏光で得ら
れたスペクトル、「13」はこの差スペクトル、すなわ
ち(ラビング方向に垂直な偏光IRスペクトル)−(平
行な偏光IRスペクトル)を、それぞれ示す。第1図よ
り、これらのスペクトルから重合膜はポリアミド膜の構
造であることが分かった。さらに、この差スペクトルか
ら明らかのように、2色性が観察され、ラビング方向に
垂直方向のカルボニル基の吸収(1635cm−’)が
強いことから、ラビング方向にポリアミド高分子の主鎖
が平行に配向していることが分かった。これより、基板
のラビングの情報を反映した面内配向ポリアミド膜が作
製できていることが確認された。The transmission IR spectrum of a polymer film formed on a silicon wafer was measured using polarized light parallel and perpendicular to the rubbing direction under conditions of normal incidence on the substrate. The result is
Shown in Figure 1. In the figure, "ll" and "12" are the polarized IR spectra of the polymer film, "ll" is the spectrum obtained with polarized light perpendicular to the rubbing direction, "12" is the spectrum obtained with polarized light parallel to the rubbing direction, and "13" is the spectrum obtained with polarized light parallel to the rubbing direction. The difference spectra, that is, (polarized IR spectrum perpendicular to the rubbing direction) - (polarized IR spectrum parallel to the rubbing direction) are shown, respectively. From FIG. 1, it was found from these spectra that the polymer film had the structure of a polyamide film. Furthermore, as is clear from this difference spectrum, dichroism is observed, and the absorption of the carbonyl group in the direction perpendicular to the rubbing direction (1635 cm-') is strong, so the main chain of the polyamide polymer is parallel to the rubbing direction. It was found that it was oriented. From this, it was confirmed that an in-plane oriented polyamide film that reflected the rubbing information of the substrate could be produced.
また、基板としてITOおよびガラスを用いたものに関
して、液晶配向能の有無により重合膜の面内配向性、特
に膜表面の面内配向性を評価した。In addition, for those using ITO and glass as substrates, the in-plane orientation of the polymerized film, particularly the in-plane orientation of the film surface, was evaluated based on the presence or absence of liquid crystal alignment ability.
重合膜を形成した基板それぞれ2枚を重合膜を内面に向
け、ラビング方向が平行になるように重ね合わせ、重合
膜間の間隔が10μmの液晶セルを作製した。このセル
をクリアポイント以上の温度(1008C)に保ち、ゲ
ストホスト型の液晶(ホスト液晶:メルク社製ZLI−
1840、染料二三菱化成(株制アントラキノン系アゾ
系数種の混合物である黒色2色性染料)を封入した。室
温まで冷却後、偏光子を用い、液晶の配向を観察した。Two substrates each having a polymeric film formed thereon were stacked one on top of the other with the polymeric film facing the inner surface and the rubbing directions parallel to each other to produce a liquid crystal cell with an interval between the polymeric films of 10 μm. This cell is kept at a temperature above the clear point (1008C), and a guest-host type liquid crystal (host liquid crystal: Merck ZLI-
1840, Dye 2 Mitsubishi Kasei (black dichroic dye, which is a mixture of several anthraquinone-based azo-based dyes) was sealed. After cooling to room temperature, the alignment of the liquid crystal was observed using a polarizer.
その結果、基板のラビング方向に平行に配向しているこ
とが分かり、重合膜表面に基板情報が伝達した面内配向
性ポリアミド膜が作製できていることが分かった。As a result, it was found that the orientation was parallel to the rubbing direction of the substrate, and it was found that an in-plane oriented polyamide film in which substrate information was transmitted to the surface of the polymerized film had been produced.
衷旌剋又旦主プユ
ラビング材として、ポリテトラフルオロエチレンの代わ
りにポリアクリロニトリル(臨界表面張力44 dyn
/cm ) 、および脱脂綿(臨界表面張力44 dy
n/am )を用い、その他の条件は実施例1と同様に
して、基板上にポリアミド膜を形成し、本実施例の機能
部材を得た。Polyacrylonitrile (critical surface tension 44 dyn
/cm ), and absorbent cotton (critical surface tension 44 dy
n/am), and other conditions were the same as in Example 1, a polyamide film was formed on the substrate to obtain the functional member of this example.
得られた機能部材の重合膜について、偏光IRスペクト
ルを実施例1同様に測定した。その結果より得られた差
スペクトルを、第2図に示す。同図中、「21」はラビ
ング材としてポリアクリロニトリルを用いた場合(実施
例2)の結果を、「31」はラビング材として脱脂綿を
用いた場合(実施例3)の結果を、それぞれ示す。第2
図より明らかの如く、ラビング材としてポリアクリロニ
トリルを用いた場合は、実施例1と同様にラビング方向
に平行にポリアミド高分子鎖が配向した面内配向ポリア
ミド膜が得られていることが分かった。また、ラビング
材として脱脂綿を用いた場合には、ポリアクリロニトリ
ルとは逆に2色性が観察されることから、ラビング方向
に垂直にポリアミド高分子鎖が配向した面内配向ポリア
ミド膜が得られていることが分かった。The polarized IR spectrum of the obtained functional member polymer film was measured in the same manner as in Example 1. The difference spectrum obtained as a result is shown in FIG. In the figure, "21" indicates the results when polyacrylonitrile was used as the rubbing material (Example 2), and "31" indicates the results when absorbent cotton was used as the rubbing material (Example 3). Second
As is clear from the figure, it was found that when polyacrylonitrile was used as the rubbing material, an in-plane oriented polyamide film in which the polyamide polymer chains were oriented parallel to the rubbing direction was obtained as in Example 1. In addition, when absorbent cotton is used as a rubbing material, dichroism is observed, contrary to polyacrylonitrile, so it is possible to obtain an in-plane oriented polyamide film in which polyamide polymer chains are oriented perpendicular to the rubbing direction. I found out that there is.
次に、それぞれ実施例1と同様に液晶配向能を測定した
ところ、ポリアクリロニトリルの場合は、ラビング方向
と平行に、脱脂綿の場合はラビング方向に垂直に液晶が
配向していることが分かった。Next, the liquid crystal alignment ability was measured in the same manner as in Example 1, and it was found that in the case of polyacrylonitrile, the liquid crystal was aligned parallel to the rubbing direction, and in the case of absorbent cotton, the liquid crystal was aligned perpendicular to the rubbing direction.
以上より、配向の向きはラビング材で異なるものの、基
板に付与された面内異方性の情報を重合膜表面に伝達し
た面内異方性を有する重合膜が作製できていることが分
かった。From the above, it was found that although the orientation direction differs depending on the rubbing material, a polymer film with in-plane anisotropy that transmitted the information of in-plane anisotropy imparted to the substrate to the polymer film surface was fabricated. .
実施例4〜6
ラビング材として、ポリテトラフルオロエチレンの代わ
りにポリメタクリル酸ヒドロキシエチル板(臨界表面張
力40 dyn/cm以上:実施例4)、ポリビニルア
ルコールシート(臨界表面張力37dyn/cm :実
施例5)、および糸状のポリアクリル酸(臨界表面張力
35 dyn/cm :実施例6)を用い、基板として
ガラス基板のみを用いたほかは、前記実施例1と同様に
して、基板上にポリアミド膜を形成し、本実施例の機能
部材を得た。Examples 4 to 6 As a rubbing material, instead of polytetrafluoroethylene, polyhydroxyethyl methacrylate plate (critical surface tension: 40 dyn/cm or more: Example 4), polyvinyl alcohol sheet (critical surface tension: 37 dyn/cm: Example) 5) and filamentous polyacrylic acid (critical surface tension 35 dyn/cm: Example 6), and a polyamide film was formed on the substrate in the same manner as in Example 1, except that only a glass substrate was used as the substrate. was formed to obtain the functional member of this example.
得られた機能部材について、実施例1と同様に液晶配向
能の有無により重合膜の面内配向性、特に膜表面の面内
配向性を評価した。その結果、ラビング材としてポリメ
タクリル酸ヒドロキシエチル板およびポリビニルアルコ
ールシートを用いた場合はラビング方向に平行に、ポリ
アクリル酸を用いた場合はラビング方向に垂直に液晶が
配向することが分かった。Regarding the obtained functional member, in the same manner as in Example 1, the in-plane orientation of the polymer film, particularly the in-plane orientation of the film surface, was evaluated based on the presence or absence of liquid crystal alignment ability. As a result, it was found that when a polyhydroxyethyl methacrylate plate and a polyvinyl alcohol sheet were used as the rubbing material, the liquid crystal was oriented parallel to the rubbing direction, and when polyacrylic acid was used, the liquid crystal was oriented perpendicular to the rubbing direction.
以上より、配向の向きはラビング材で異なるものの、基
板に付与された面内異方性の情報を重合膜表面に伝達し
た面内異方性を有するポリアミド重合膜が得られている
ことが分かった。From the above, it was found that although the orientation direction differs depending on the rubbing material, a polyamide polymer film with in-plane anisotropy was obtained that transmitted information on the in-plane anisotropy imparted to the substrate to the polymer film surface. Ta.
比較例1〜4
ラビング材として、ポリテトラフルオロエチレンの代わ
りにポリプロピレン糸(臨界表面張力29 dyn/c
m :比較例1)、5ポリフツ化ビニリデン板(臨界表
面張力25 dyn/am :比較例−2)、およびポ
リスチレン板(臨界表面張力33 dyn/Cm:比較
例3)を用い、若しくはラビング処理を行わなかった(
比較例4)、以外のその他の条件は実施例1と同様にし
て基板上にポリアミド膜を形成し、本比較例としての比
較用部材を得た。Comparative Examples 1 to 4 As a rubbing material, polypropylene thread (critical surface tension 29 dyn/c) was used instead of polytetrafluoroethylene.
m: Comparative Example 1), 5-polyvinylidene fluoride plate (critical surface tension 25 dyn/am: Comparative Example-2), and polystyrene plate (critical surface tension 33 dyn/Cm: Comparative Example 3), or rubbing treatment. I didn't do it (
Comparative Example 4) A polyamide film was formed on a substrate under the same conditions as in Example 1 except for Comparative Example 4) to obtain a comparative member as this comparative example.
得られた比較用部材について、偏光IRスペクトルを実
施例1同様に測定した。その結果、各膜とも偏光IRス
ペクトルの差スペクトルに2色性が観察されず、また実
施例1と同様に液晶配向能を測定したところ液晶配向能
も観察されなかった。The polarized IR spectrum of the obtained comparative member was measured in the same manner as in Example 1. As a result, no dichroism was observed in the difference spectrum of the polarized IR spectra for each film, and when the liquid crystal alignment ability was measured in the same manner as in Example 1, no liquid crystal alignment ability was observed.
実施例1〜6および比較例1〜4より、ラビング材を用
いないと配向性は得られず、また用いるラビング材とし
ては親水性(臨界表面張力が大)または疎水性(臨界表
面張力がtJりの強いラビング材が基板の面内異方性を
付与するのに適していることが分る。From Examples 1 to 6 and Comparative Examples 1 to 4, orientation cannot be obtained without using a rubbing material, and the rubbing material used is either hydrophilic (high critical surface tension) or hydrophobic (critical surface tension tJ It can be seen that a rubbing material with strong resistance is suitable for imparting in-plane anisotropy to the substrate.
比較例5〜7
それぞれ実施例1〜3と同じラビング材および基板を用
い、基板温度が室温(25°C)および蒸着処理時間が
30分である以外は実施例1と同様にして基板上にポリ
アミド膜を形成し、本比較例としての比較用部材を得た
。得られた比較用部材表面に生成されたポリアミド重合
膜の膜厚は、約5000人であった。これら重合膜の偏
光IRスペクトルの差スペクトルには2色性が観察され
ず、液晶配向能も観察されなかった。これより、重合速
度が速い場合、すなわち基板温度が低くモノマー供給律
速の条件下では、面内配向膜は得られないことが分かっ
た。Comparative Examples 5 to 7 Using the same rubbing material and substrate as in Examples 1 to 3, the substrate was coated in the same manner as in Example 1 except that the substrate temperature was room temperature (25°C) and the vapor deposition time was 30 minutes. A polyamide film was formed to obtain a comparative member as this comparative example. The thickness of the polyamide polymer film formed on the surface of the obtained comparison member was about 5,000. No dichroism was observed in the difference spectra of the polarized IR spectra of these polymer films, and no liquid crystal alignment ability was observed. From this, it was found that an in-plane oriented film could not be obtained when the polymerization rate was high, that is, under conditions where the substrate temperature was low and monomer supply was rate-limiting.
比較例8
実施例1と同じラビング材および基板を用い、基板温度
が80°Cおよび蒸着処理時間が4時間である以外は実
施例1と同様にして基板上にポリアミド膜の作製を試み
た結果、基板上には重合膜は形成されないことが分かっ
た。Comparative Example 8 Results of attempting to fabricate a polyamide film on a substrate in the same manner as in Example 1, using the same rubbing material and substrate as in Example 1, except that the substrate temperature was 80°C and the vapor deposition time was 4 hours. It was found that no polymeric film was formed on the substrate.
比較例5〜8の結果より、基板温度には適切な範囲があ
り、モノマー供給律速の条件より基板温度を高く、かつ
重合が進行する温度範囲にする必要があることが分かっ
た。From the results of Comparative Examples 5 to 8, it was found that there is an appropriate range of substrate temperature, and that it is necessary to set the substrate temperature higher than the monomer supply rate-limiting conditions and within a temperature range in which polymerization proceeds.
比較例9
基板として湿式法でポリイミドを成膜したものを用い、
該ポリイミド膜をナイロンブラシでラビングした以外は
、実施例1と同様の条件で基板上にポリアミド膜を形成
し、本比較例としての比較用部材を得た。この比較用部
材表面の重合膜は、液晶配向能を示さなかった。このこ
とから、基板は無機基板が適することが分かった。Comparative Example 9 Using a polyimide film formed by a wet method as a substrate,
A polyamide film was formed on a substrate under the same conditions as in Example 1, except that the polyimide film was rubbed with a nylon brush, and a comparative member as this comparative example was obtained. The polymer film on the surface of this comparative member did not exhibit liquid crystal alignment ability. From this, it was found that an inorganic substrate is suitable for the substrate.
実施例7
モノマーとしてデカメチレンジアミンの代わりにパラフ
ェニレンジアミンを用いて、基板温度を50°C〜35
℃に1時間かけて降温し、該温度に2時間保ちながら、
パラフェニレンジアミンの容器の温度を758C〜85
℃に保ち、該パラフェニレンジアミンの容器のシャッタ
ーは全開の状態でテレフタル酸クロライド容器のシャッ
ターを調節することにより、テレフタル酸クロライドの
供給量をパラフェニレンジアミンの供給量よりも過剰に
供給し、成膜重合時の圧力を5〜10×1O−5Tor
rに保ちながら3時間蓋着処理した以外は、前記実施例
3と同様にして本実施例の機能部材を作製した。なお、
テレフタル酸クロライドの供給量が過剰であることは、
適時該供給量を減らす、すなわちシャッターを僅かに閉
じると圧力が低下し、またパラフェニレンジアミン容器
のシャッターを閉じると逆に圧力が単調に上昇し、再び
開くと単調に低下することから確認した。Example 7 Using paraphenylene diamine instead of decamethylene diamine as a monomer, the substrate temperature was varied from 50°C to 35°C.
While cooling the temperature to ℃ over 1 hour and keeping it at that temperature for 2 hours,
The temperature of the paraphenylene diamine container is 758C to 85C.
By adjusting the shutter of the terephthalic acid chloride container with the shutter of the para-phenylenediamine container fully open, the amount of terephthalic acid chloride supplied is in excess of the amount of para-phenylenediamine supplied. The pressure during membrane polymerization was 5 to 10 x 1O-5 Torr.
The functional member of this example was produced in the same manner as in Example 3 except that the capping process was carried out for 3 hours while maintaining the temperature at r. In addition,
Excess supply of terephthalyl chloride means that
It was confirmed that when the supply amount was reduced at an appropriate time, that is, when the shutter was slightly closed, the pressure decreased, and when the shutter of the paraphenylenediamine container was closed, the pressure monotonically increased, and when it was opened again, the pressure decreased monotonically.
この機能部材表面に形成された重合膜の性能評価試験を
、実施例1と同様にIRスペクトル測定を行ったところ
、該重合膜は芳香族ポリアミド膜、であることが分かっ
た。さらに、偏光IRスペクトルを実施例1と同様に測
定した。その結果を、第3図に示す。同図中、「71」
および「72」は該重合膜の偏光IRスペクトルで、「
71」はラビング方向に垂直偏光、「72」はラビング
方向に平行偏光により得られたスペクトル、「73」は
その差スペクトルをそれぞれ示す。カルボニル基の吸収
(1650cm”−’)がラビング方向゛に平行の偏光
スペクトルでは全く観察されないのに対し、垂直方向の
偏光スペクトルおよび差スペクトルでは観察されること
から、はぼ完全な面内配向性を有することが確認された
。また、面内配向の向きは、芳香族ポリアミド膜では脱
脂綿をラビング材に用いても、高分子鎖がラビング方向
に平行に配向していることが分かった。When the performance evaluation test of the polymer film formed on the surface of this functional member was carried out by IR spectrum measurement in the same manner as in Example 1, it was found that the polymer film was an aromatic polyamide film. Furthermore, the polarized IR spectrum was measured in the same manner as in Example 1. The results are shown in FIG. In the same figure, "71"
and “72” is the polarized IR spectrum of the polymer film, “
71'' indicates a spectrum obtained by polarization perpendicular to the rubbing direction, ``72'' indicates a spectrum obtained by polarization parallel to the rubbing direction, and ``73'' indicates a difference spectrum thereof. Carbonyl group absorption (1650 cm''-') is not observed at all in the polarized spectrum parallel to the rubbing direction, but is observed in the vertically polarized spectrum and the difference spectrum, indicating almost perfect in-plane orientation. It was also confirmed that the in-plane orientation of the aromatic polyamide film was such that even when absorbent cotton was used as the rubbing material, the polymer chains were oriented parallel to the rubbing direction.
また、ITO基板上およびガラス基板上に作製した重合
膜の複屈折性を、直行ニコルにした偏光子間に基板を挟
み基板を回転させることにより測定した。その結果、何
れか一方の偏光子とラビング方向が平行な場合は非常に
暗く、45度の角度をとるときに最も明るくなり、複屈
折性が確認できた。これより、芳香族ポリアミド膜は、
ラビング方向に非常に高度に配向していることが分かる
。In addition, the birefringence of polymer films prepared on ITO substrates and glass substrates was measured by sandwiching the substrate between polarizers made of orthogonal Nicols and rotating the substrate. As a result, it was very dark when the rubbing direction was parallel to one of the polarizers, and became brightest when the rubbing direction was at an angle of 45 degrees, confirming birefringence. From this, the aromatic polyamide membrane is
It can be seen that it is very highly oriented in the rubbing direction.
また、実施例1と同様に液晶配向能の有無により重合膜
の面内配向性、特に膜表面の面内配向性を評価した。そ
の結果、ラビング方向に平行に液晶が配向していること
が分かった。Further, as in Example 1, the in-plane orientation of the polymerized film, particularly the in-plane orientation of the film surface, was evaluated based on the presence or absence of liquid crystal alignment ability. As a result, it was found that the liquid crystal was oriented parallel to the rubbing direction.
以上より、脱脂綿でラビング処理し面内異方性を付与し
た基板上に、基板の情報を膜表面まで伝達した高度に配
向した芳香族ポリアミド膜が得られることが分かった。From the above, it has been found that a highly oriented aromatic polyamide film that transmits information from the substrate to the film surface can be obtained on a substrate that has been rubbed with absorbent cotton to impart in-plane anisotropy.
実施例8
基板温度が室温(25°C)である以外は前記実施例7
と同様にして、芳香族ポリアミド膜を1時間の蒸着処理
により作製した。得られた重合膜の偏光IRスペクトル
測定の結果を、第4図に示す。Example 8 Example 7 except that the substrate temperature is room temperature (25°C)
In the same manner as above, an aromatic polyamide film was produced by vapor deposition for 1 hour. The results of polarized IR spectrum measurement of the obtained polymer film are shown in FIG.
同図中、「81」および「82」は該重合膜の偏光IR
スペクトルで、「81」はラビング方向に垂直偏光、「
82」はラビング方向に平行偏光により得られたスペク
トル、「83」はその差スペクトルをそれぞれ示す。カ
ルボニル基の吸収(1650cm−’)がラビング方向
に平行の偏光スペクトルでも僅かに観察されることから
、高い配向性を有しているものの、前記実施例7に比べ
るとやや配向性が劣ることが分る。このことから、基板
温度は、高い方がよいことが分る。また液晶配向性を実
施例1と同様に測定したところ、液晶はラビング方向に
平行に配向しており、基板の情報を膜表面まで伝達した
高度に配向した芳香族ポリアミド膜が得られることが分
かった。なお、基板温度が50℃以上では、重合膜が形
成されない。また、比較例5〜7のポリアミド膜では室
温では配向膜が得られていない。本実施例のパラフェニ
レンジアミンのように反応性が低いモノマーでは、吸着
種の吸着時間が長(ないと重合反応に関与できなくなる
ため、モノマー供給律速となる温度が室温以下と低くな
り、室温領域でも面内配向膜が得られると考えられる。In the figure, "81" and "82" indicate the polarized IR of the polymer film.
In the spectrum, "81" is polarized light perpendicular to the rubbing direction, "
82'' is a spectrum obtained by polarization parallel to the rubbing direction, and ``83'' is a difference spectrum thereof. Since absorption of carbonyl groups (1650 cm-') is slightly observed even in the polarized light spectrum parallel to the rubbing direction, although it has high orientation, it is found that the orientation is slightly inferior compared to Example 7. I understand. From this, it can be seen that the higher the substrate temperature, the better. Furthermore, when the liquid crystal orientation was measured in the same manner as in Example 1, it was found that the liquid crystal was oriented parallel to the rubbing direction, and a highly oriented aromatic polyamide film was obtained that transmitted information from the substrate to the film surface. Ta. Note that when the substrate temperature is 50° C. or higher, no polymer film is formed. Further, in the polyamide films of Comparative Examples 5 to 7, no alignment film was obtained at room temperature. In the case of monomers with low reactivity such as para-phenylene diamine in this example, the adsorption time for adsorbed species is long (otherwise they cannot participate in the polymerization reaction, so the temperature that determines the rate of monomer supply is low, below room temperature, and However, it is thought that an in-plane oriented film can be obtained.
実施例9
ラビング材として脱脂綿の代わりにポリアクリロニトリ
ル糸を用い、その他は前記実施例7と同様にポリアミド
重合膜を作製した。得られた重合膜の偏光IRスペクト
ルの差スペクトルを、第5図に示す(「91」)。その
結果、IR2色性が確認された。また、複屈折性の測定
試験の結果、ややむらがあるものの、複屈折が確認され
、面内配向性(主鎖がラビング方向に平行)があること
が分った。また、実施例1と同様に液晶配向能を測定し
た結果、ラビング方向に平行に液晶が配向していること
が分かった。これらの結果より、基板のラビングによる
面内異方性の情報を膜表面まで伝達した面内配向膜が得
られることが分かった。Example 9 A polyamide polymer membrane was produced in the same manner as in Example 7 except that polyacrylonitrile thread was used instead of absorbent cotton as the rubbing material. The difference spectrum of the polarized IR spectrum of the obtained polymer film is shown in FIG. 5 ("91"). As a result, IR dichroism was confirmed. Furthermore, as a result of a birefringence measurement test, birefringence was confirmed, although it was somewhat uneven, and it was found that there was in-plane orientation (the main chain is parallel to the rubbing direction). Furthermore, as a result of measuring the liquid crystal alignment ability in the same manner as in Example 1, it was found that the liquid crystal was aligned parallel to the rubbing direction. From these results, it was found that an in-plane oriented film was obtained in which information on in-plane anisotropy due to substrate rubbing was transmitted to the film surface.
実施例1Oおよび11
ラビング材として脱脂綿の代わりにポリアクリル酸(実
施例10)およびポリテトラフルオロエチレン(実施例
11)を用い、それ以外は前記実施例7と同様にポリア
ミド重合膜を作製した。得られた重合膜の性能評価試験
を、複屈折性の測定試験および液晶配向能測定試験によ
り行った。複屈折性の測定試験の結果より面内配向性が
あることが、また液晶配向能測定試験の結果よりラビン
グ方向に平行に液晶が配向していることが分かった。こ
れより、基板のラビングによる面内異方性の情報を膜表
面まで伝達した芳香族ポリアミド膜が得られることが分
かった。Examples 1O and 11 Polyamide polymer membranes were produced in the same manner as in Example 7 except that polyacrylic acid (Example 10) and polytetrafluoroethylene (Example 11) were used as rubbing materials instead of absorbent cotton. A performance evaluation test of the obtained polymeric film was conducted by a birefringence measurement test and a liquid crystal alignment ability measurement test. The results of the birefringence measurement test showed that there was in-plane orientation, and the results of the liquid crystal alignment ability measurement test showed that the liquid crystal was aligned parallel to the rubbing direction. From this, it was found that an aromatic polyamide film was obtained in which information on in-plane anisotropy due to rubbing of the substrate was transmitted to the film surface.
実施例12および13
ラビング材としてポリアクリロニトリル(実施例12)
およびポリフッ化ビニリデン(実施例13)を用い、そ
れ以外は前記実施例8と同様の条件で、シリコーンウェ
ハー上に1時間蒸着重合処理して重合膜を作製した。得
られた重合膜の偏光IRスペクトルを測定し、その差ス
ペクトルを求めた結果を、第6図に示した。同図中、r
121」がラビング材としてポリアクリロニトリルを用
いた結果を、r131」がラビング材としてポリフッ化
ビニリデンを用いた結果を、それぞれ示す。2色性が確
認されることから、ラビング方向に平行に主鎖が配向し
た芳香族ポリアミド膜が得られることが分かった。比較
例2(ポリフッ化ビニリデン使用)のポリアミド膜では
配向膜が得られなかったのに対し、芳香族ポリアミド膜
ではポリアクリロニトリルに比べて配向度は劣るものの
、ポリフッ化ビニリデンでも高い配向性を有する面内配
向膜が得られることが分る。Examples 12 and 13 Polyacrylonitrile as rubbing material (Example 12)
and polyvinylidene fluoride (Example 13), and under the same conditions as in Example 8 above, a polymer film was produced by vapor deposition polymerization for 1 hour on a silicone wafer. The polarized IR spectrum of the obtained polymer film was measured, and the difference spectrum was obtained, and the results are shown in FIG. In the same figure, r
121'' shows the results using polyacrylonitrile as the rubbing material, and r131'' shows the results using polyvinylidene fluoride as the rubbing material. Since dichroism was confirmed, it was found that an aromatic polyamide film in which the main chains were oriented parallel to the rubbing direction was obtained. An oriented film could not be obtained with the polyamide film of Comparative Example 2 (using polyvinylidene fluoride), whereas an aromatic polyamide film had a surface with a high degree of orientation even with polyvinylidene fluoride, although the degree of orientation was inferior to that of polyacrylonitrile. It can be seen that an internally oriented film can be obtained.
比較例9および10
ポリスチレン板、ポリプロピレン糸をラビング材として
用いる他は、実施例8と同様の条件でシリコーウェハー
上に芳香族ポリアミド膜を作製した(比較例9.10)
。得られた重合膜の偏光IRスペクトル測定の結果とし
て該スペクトルの差のスペクトルを、第6図に示す。同
図中、「C91Jは比較例9を、rclolJは比較例
10をそれぞれ示す。この比較例の試験結果より、実施
例12および13の重合膜に比べて2色性が小さく、配
向性はかなり劣ることが分かった。但し、前記比較例1
および3のポリアミド膜で面内配向性を全く示さなかっ
たのに対して、本比較例9およびIOでは面内配向性を
僅かに示していることから、モノマーによっては、ラビ
ング材が親水性と疎水性の中間的な性質のもの(臨界表
面張カニ35 dyn/cm > > 20 dyn
/cm)を用いてもある程度の配向性を実現できること
が分る。ただし、配向の程度は、親水性または疎水性の
高いラビング材を用いた場合の方が高く、中間的なもの
ではやや劣ることになる。Comparative Examples 9 and 10 Aromatic polyamide films were produced on silicone wafers under the same conditions as in Example 8, except that polystyrene plates and polypropylene threads were used as rubbing materials (Comparative Examples 9 and 10).
. FIG. 6 shows the difference spectrum as a result of measuring the polarized IR spectrum of the obtained polymer film. In the same figure, "C91J indicates Comparative Example 9, and rclolJ indicates Comparative Example 10. From the test results of this Comparative Example, the dichroism is small compared to the polymerized films of Examples 12 and 13, and the orientation is considerably It was found that Comparative Example 1 was inferior.
The polyamide films of Comparative Examples 9 and 3 did not show any in-plane orientation, whereas Comparative Examples 9 and IO slightly showed in-plane orientation, so depending on the monomer, the rubbing material may be hydrophilic. Those with intermediate hydrophobic properties (critical surface tension 35 dyn/cm >> 20 dyn
It can be seen that a certain degree of orientation can be achieved even by using ./cm). However, the degree of orientation is higher when a rubbing material with high hydrophilicity or hydrophobicity is used, and slightly inferior when a rubbing material with high hydrophilicity or hydrophobicity is used.
ル校皿上土
ラビングを行わない他は、実施例8と同様に芳香族ポリ
アミド膜を作製した。この膜の偏光IRスペクトルを測
定した結果、2色性は観察されず、配向性はないことが
分かった。An aromatic polyamide membrane was produced in the same manner as in Example 8, except that rubbing with the soil on the plate was not performed. As a result of measuring the polarized IR spectrum of this film, no dichroism was observed and it was found that there was no orientation.
里秋皿土主二1上
基板温度を73〜77℃とし、テレフタル酸クロライド
の代わりにピロメリット酸二無水物を用い、該ピロメリ
ット酸二無水物の容器を200〜220℃に保ち、真空
容器内の蒸着時の圧力が4〜20 X 10−5Tor
rとした以外は実施例1〜6、比較例1〜4と同様の条
件で、基板上に重合膜を作製した。得られた膜のIR測
測定結果から、これら膜は何れもポリアミック酸(ポリ
イミド前駆体)であることが分かった。また、これら膜
の偏光IR測測定液晶配向能の測定を行った結果、面内
配向性は何れの場合も有していないことが分かった。Set the temperature of the upper substrate of Satoaki Plate Doshuji 1 to 73 to 77°C, use pyromellitic dianhydride instead of terephthalic acid chloride, keep the container of pyromellitic dianhydride at 200 to 220°C, and vacuum The pressure during vapor deposition inside the container is 4 to 20 x 10-5 Torr.
A polymer film was produced on a substrate under the same conditions as Examples 1 to 6 and Comparative Examples 1 to 4 except that r was used. From the IR measurement results of the obtained films, it was found that all of these films were made of polyamic acid (polyimide precursor). Furthermore, as a result of measuring the liquid crystal alignment ability of these films by polarized light IR measurement, it was found that none of them had in-plane alignment.
さらに、これら膜を200℃に30分間保ち、イミド化
した。得られた膜のIR測測定結果より、これらの膜は
何れもイミド構造であることを確認した。また、該ポリ
イミド膜について、偏光IR測測定液晶配向能の測定を
行った結果、何れの場合も面内配向性を有していないこ
とが分かった。Furthermore, these films were kept at 200° C. for 30 minutes to imidize them. From the IR measurement results of the obtained films, it was confirmed that all of these films had an imide structure. Furthermore, as a result of measuring the liquid crystal alignment ability of the polyimide film using polarized light IR measurement, it was found that the polyimide film did not have in-plane alignment in any case.
比較例22〜31
基板温度を35〜36°Cとし、デカメチレンジアミン
の代わりにパラフェニレンジアミンを用い、該パラフェ
ニレンジアミンの容器を70〜80°Cに保ち、ピロメ
リット酸二無水物容器のシャッターを全開とし、パラフ
ェニレンジアミン容器のシャッターの開閉度を微調する
ことにより、比較例12〜21と同様に基板上に重合膜
を作製した。Comparative Examples 22 to 31 The substrate temperature was set to 35 to 36°C, paraphenylenediamine was used instead of decamethylene diamine, the paraphenylenediamine container was kept at 70 to 80°C, and the temperature of the pyromellitic dianhydride container was A polymer film was produced on the substrate in the same manner as Comparative Examples 12 to 21 by fully opening the shutter and finely adjusting the degree of opening and closing of the shutter of the paraphenylenediamine container.
得られた膜のIR測測定結果から、これら膜は何れもポ
リアミック酸(ポリイミド前駆体)であることが分かっ
た。また、これら膜の偏光IR測測定液晶配向能の測定
を行った結果、面内配向性は何れの場合も有していない
ことが分かった。From the IR measurement results of the obtained films, it was found that all of these films were made of polyamic acid (polyimide precursor). Furthermore, as a result of measuring the liquid crystal alignment ability of these films by polarized light IR measurement, it was found that none of them had in-plane alignment.
さらに、これら膜を200℃に30分間保ち、イミド化
した。得られた膜のIR測測定結果より、これらの膜は
何れもイミド構造であることを確認した。また、該ポリ
イミド膜について、偏光IR測測定液晶配向能の測定を
行った結果、何れの場合も面内配向性を有していないこ
とが分かった。Furthermore, these films were kept at 200° C. for 30 minutes to imidize them. From the IR measurement results of the obtained films, it was confirmed that all of these films had an imide structure. Furthermore, as a result of measuring the liquid crystal alignment ability of the polyimide film using polarized light IR measurement, it was found that the polyimide film did not have in-plane alignment in any case.
以上、比較例12〜31の比較試験結果より、重付加反
応であっても、酸無機物の開環反応を伴う開環重合体で
は、面内配向膜が得られないことが分かった。As mentioned above, from the comparative test results of Comparative Examples 12 to 31, it was found that even in a polyaddition reaction, an in-plane oriented film could not be obtained with a ring-opening polymer accompanied by a ring-opening reaction of an acid-inorganic substance.
第1図は実施例1で得られた面内配向重合膜の偏光IR
スペクトルおよびその差スペクトル(ラビング方向に垂
直偏光スペクトル−平行偏光スペクトル)を示す線図、
第2図は実施例2および実施例3で得られた面内配向重
合膜の偏光IRスペクトルの差スペクトルを示す線図、
第3図は実施例7で得られた面内配向重合膜の偏光IR
スペクトルおよびその差スペクトルを示す線図、第4図
は実施例8で得られた面内配向重合膜の偏光IRスペク
トルおよびその差スペクトルを示す線図、第5図は実施
例9で得られた面内配向重合膜の偏光IRスペクトルの
差スペクトルを示す線図、第6図は実施例12および1
3、比較例C9およびC1Oで得られた重合膜の偏光I
Rスペクトルの差スペクトルを示す線図である。
1
2
7.7
8.8
21
31
91
l01
2.13 ・・・実施例1
・・・実施例2
・・・実施例3
2.73 ・・・実施例7
2.83 ・・・実施例8
・・・実施例9
・・・実施例12
・・・実施例13
・・・比較例C9
・・・比較例CIOFigure 1 shows the polarized IR of the in-plane oriented polymer film obtained in Example 1.
A diagram showing a spectrum and its difference spectrum (polarized spectrum perpendicular to the rubbing direction - polarized spectrum parallel to the rubbing direction),
FIG. 2 is a diagram showing the difference spectrum of the polarized IR spectra of the in-plane oriented polymer films obtained in Example 2 and Example 3;
Figure 3 shows the polarized IR of the in-plane oriented polymer film obtained in Example 7.
4 is a diagram showing the polarized IR spectrum and the difference spectrum of the in-plane oriented polymer film obtained in Example 8. FIG. 5 is a diagram showing the spectrum and the difference spectrum. A diagram showing the difference spectrum of polarized IR spectra of in-plane oriented polymer films, FIG. 6 is for Examples 12 and 1.
3. Polarized light I of polymer films obtained in Comparative Examples C9 and C1O
FIG. 3 is a diagram showing a difference spectrum of R spectra. 1 2 7.7 8.8 21 31 91 l01 2.13 ...Example 1 ...Example 2 ...Example 3 2.73 ...Example 7 2.83 ...Example 8...Example 9...Example 12...Example 13...Comparative example C9...Comparative example CIO
Claims (2)
方性部に形成された面内異方性の情報が、高分子主鎖ま
たは官能基の向きが面内異方性である形で膜表面まで伝
達されて形成された、開環重合体を除く重付加重合膜ま
たは縮重合体膜からなる重合膜と、 からなることを特徴とする面内配向重合薄膜を有する機
能部材。(1) A substrate having in-plane anisotropy at least on the surface, and information on the in-plane anisotropy formed directly on the in-plane anisotropic part of the substrate, and formed in the in-plane anisotropic part of the substrate. A polymer film consisting of a polyaddition polymer film or a condensation polymer film, excluding ring-opening polymers, which is formed by transferring the polymer main chain or functional group to the film surface with in-plane anisotropy. A functional component having an in-plane oriented polymeric thin film, comprising:
内異方性を付与する工程と、 該面内異方性を付与した基板を真空蒸着装置内に配設し
、該基板表面に開環重合を除く重付加反応または縮重合
反応を起こす二種類以上のモノマーを同時に蒸着して、
前記基板表層部に形成された面内異方性の情報を該蒸着
膜の表面に伝達させることにより面内配向した重合膜を
形成する重合薄膜形成工程と、 からなることを特徴とする面内配向重合薄膜を有する機
能部材の製造方法。(2) a step of rubbing the surface of the substrate to impart in-plane anisotropy to the surface layer of the substrate; placing the substrate imparted with the in-plane anisotropy in a vacuum evaporation device; By simultaneously depositing two or more monomers that cause polyaddition reactions or condensation polymerization reactions excluding ring-opening polymerization,
an in-plane polymer film forming step of forming a polymer film oriented in-plane by transmitting information about the in-plane anisotropy formed on the surface layer of the substrate to the surface of the deposited film; A method for producing a functional component having an oriented polymerized thin film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34086289A JPH03200218A (en) | 1989-12-28 | 1989-12-28 | Function member having intra-surface oriented and polymerized thin film and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34086289A JPH03200218A (en) | 1989-12-28 | 1989-12-28 | Function member having intra-surface oriented and polymerized thin film and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03200218A true JPH03200218A (en) | 1991-09-02 |
Family
ID=18340996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP34086289A Pending JPH03200218A (en) | 1989-12-28 | 1989-12-28 | Function member having intra-surface oriented and polymerized thin film and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03200218A (en) |
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