JPH0227974B2 - - Google Patents
Info
- Publication number
- JPH0227974B2 JPH0227974B2 JP58070069A JP7006983A JPH0227974B2 JP H0227974 B2 JPH0227974 B2 JP H0227974B2 JP 58070069 A JP58070069 A JP 58070069A JP 7006983 A JP7006983 A JP 7006983A JP H0227974 B2 JPH0227974 B2 JP H0227974B2
- Authority
- JP
- Japan
- Prior art keywords
- catalyst
- reaction
- hours
- selectivity
- methanol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003054 catalyst Substances 0.000 claims description 98
- -1 ortho-methylated phenol compound Chemical class 0.000 claims description 14
- 229910052720 vanadium Inorganic materials 0.000 claims description 13
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 13
- 229910052783 alkali metal Inorganic materials 0.000 claims description 10
- 150000002989 phenols Chemical group 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 150000001340 alkali metals Chemical class 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 230000001035 methylating effect Effects 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 96
- 238000006243 chemical reaction Methods 0.000 description 56
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- 239000011651 chromium Substances 0.000 description 24
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 24
- 238000000034 method Methods 0.000 description 21
- 239000000203 mixture Substances 0.000 description 21
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 description 20
- 230000000694 effects Effects 0.000 description 20
- 230000007423 decrease Effects 0.000 description 16
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 12
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 11
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 10
- 229910004298 SiO 2 Inorganic materials 0.000 description 10
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 8
- 229910052804 chromium Inorganic materials 0.000 description 8
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 7
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 7
- 229910000423 chromium oxide Inorganic materials 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 5
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229910001935 vanadium oxide Inorganic materials 0.000 description 5
- SZQUEWJRBJDHSM-UHFFFAOYSA-N iron(3+);trinitrate;nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O SZQUEWJRBJDHSM-UHFFFAOYSA-N 0.000 description 4
- IIPYXGDZVMZOAP-UHFFFAOYSA-N lithium nitrate Chemical compound [Li+].[O-][N+]([O-])=O IIPYXGDZVMZOAP-UHFFFAOYSA-N 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 235000010333 potassium nitrate Nutrition 0.000 description 3
- 239000004323 potassium nitrate Substances 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910016870 Fe(NO3)3-9H2O Inorganic materials 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 239000000017 hydrogel Substances 0.000 description 2
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 229910052701 rubidium Inorganic materials 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- BPRYUXCVCCNUFE-UHFFFAOYSA-N 2,4,6-trimethylphenol Chemical compound CC1=CC(C)=C(O)C(C)=C1 BPRYUXCVCCNUFE-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- 229910000608 Fe(NO3)3.9H2O Inorganic materials 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- GVHCUJZTWMCYJM-UHFFFAOYSA-N chromium(3+);trinitrate;nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GVHCUJZTWMCYJM-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229940100630 metacresol Drugs 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000011987 methylation Effects 0.000 description 1
- 238000007069 methylation reaction Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
本発明は、一般式()
(式中R1,R2,R3,R4は水素又はメチル、エチ
ル、イソプロピル、第3級ブチル等の飽和脂肪族
炭化水素基を表わす。)で示されるフエノール類
とメタノールとを気相接触させてフエノール類の
オルト位を選択的にメチル化するに際し、酸化バ
ナジウム、酸化鉄及び酸化クロムを主成分とし、
更に必要に応じて少量のアルカリ金属酸化物を加
えた触媒を用いる事を特徴とするオルト位メチル
化フエノール化合物の製造方法に関する。
オルト置換されたフエノール類中例えばオルト
クレゾール、2,6−キシレノールの製造は、そ
れ等がプラスチツクス原料になるため工業的に大
きな興味を持たれている。
これら合成方法に関しては古くから数多くの技
術が知られている。例えば酸化アルミニウムを触
媒とする方法(英国特許第717588号)、酸化マグ
ネシウムを触媒とする方法(米国特許第3446856
号)が提案されている。しかしながら、前者の触
媒を使用する場合は、活性およびオルト位選択性
が低く、メタ位、パラ位のメチル化フエノールが
副生している。これらの混合物から2,6−キシ
レノールを分離するには、複雑な分離、精製工程
を必要とし、工業的に実施する上で有利な方法で
はない。また、後者の触媒の場合、触媒活性が低
いため反応温度を475〜600℃ときわめて高温に保
つ必要があり、加えて活性の低下が速い欠点を有
している。
一方、これらの欠点を解決するために、酸化バ
ナジウムと酸化鉄を含む触媒が提案されている
(特公昭47−37943)。この触媒は活性が高く、300
〜400℃の比較的低温での反応が可能であり、ま
た、オルト位選択性も比較的高い特徴を有してい
るが、工業的に有利に実施する上で充分なオルト
位選択性を有してはいない。また、触媒活性の経
時的低下があるため、しばしば反応を止め、触媒
の再生を行う必要がある。
特願昭57−173852号にはバナジウム−鉄触媒に
アルカリ金属を添加する事で触媒のオルト位選択
性の向上と活性劣化の改良がなされるという技術
が示されている。
しかしながら本方法においてもメタノール選択
率が経時的に低下するという傾向を有し、かつ工
業的に実施する上では触媒の活性劣化の改良が充
分とはいえない。
特公昭51−12610号公報にはクロムに対して原
子比で9〜1/9の鉄を含む、クロムと鉄の酸化
物の存在下250〜550℃でフエノール又はオルトク
レゾールのオルト位をメタノールでメチル化する
方法が記載されている。この方法は触媒の活性が
低くメタノールのオルト位アルキル化選択率(以
下メタノール選択率と呼ぶ)、フエノールのオル
ト位選択率(以下フエノール選択率と呼ぶ)も低
い。又触媒寿命に関しても充分でない。
メタノールでフエノール化合物をオルトアルキ
ル化するに際し特公昭52−12690号公報には酸化
鉄、酸化クロム及びシリカを触媒とする方法、特
公昭52−12692号公報には酸化鉄、酸化クロム、
シリカ及びアルカリ金属酸化物を触媒とする方法
が記載されている。
しかしながらいずれもメタノールの分解率が高
くCO2、CO、CH4等のガスが多く発生し、メタ
ノール選択率が低く、更にメタノール選択率が経
時的に低下するという欠点を有している。
一般に本反応に関する従来技術は反応経過時間
にしたがいメタノール選択率が急速に低下する傾
向を示し、このため再生を頻繁に行う事を予儀な
くされる。
本発明者等はこれ等欠点を克服すべく検討した
結果、触媒として(V)1(Fe)a(Cr)b(A)c
(ここでAはLi、Na、K、Rb及びCsの元素の中
から選らばれる1種以上のアルカリ金属元素であ
り、a、b、cはバナジウム元素1に対する原子
比率であり、a=0.1〜10、bは0<b/1+a<
0.5を満足する数、c=0.2以下の数である)
で示される金属の酸化物を用いた場合、先行技術
から予想出来ないすぐれた特性を示す事を見い出
し、本発明をなすに到つた。
即ち、本発明は、一般式
(式中R1,R2,R3,R4は水素又はメチル、エチ
ル、イソプロピル、第3級ブチル等の飽和脂肪族
炭化水素基を表わす。)
で示されるフエノール類とメタノールとを気相接
触させてフエノール類のオルト位を選択的にメチ
ル化するに際し、触媒として(V)1(Fe)a(Cr)
b(A)c
(ここでAはアルカリ金属より選らばれる1種
以上の元素で添字a、b、cはバナジウム元素1
に対する原子比率であり、a=0.1〜10、bは0
<b/1+a<0.5を満足する数、c=0.2以下の数
である)
で示される金属の酸化物を用いるオルト位メチル
化フエノール化合物の製造方法である。
本発明の特徴は、
1) 触媒活性の経時的な低下が少ない。
2) メタノール選択率が初期から高くかつ経時
的な低下が少ない。
3) フエノール選択率が初期から高く、経時的
に低下しない。
というすぐれた特徴を持つている事である。
本発明の構成要件の一つである、酸化バナジウ
ム、酸化鉄に酸化クロムを添加する事は触媒の活
性の経時的な低下を少なくする上できわめて大き
な効果をもたらす。通常一定のフエノール転化率
を保持する運転において触媒の活性が経時的に低
下するため反応温度を0.5〜2℃/日程度の割合
で上げていかねばならないが本触媒を用いた場合
はこの温度の上げ幅がきわめて小さく0.1〜0.5
℃/日程度である。この事は一定スペツクの製品
を得る上で反応の運転管理がきわめて容易になる
という利点を生む。
本反応は経時的にメタノールの選択率が低下す
るのが一般的であり、経済性の観点より再生を予
儀なくされるのであるがおどろくべき事に本触媒
はその傾向が著しく小さくきわめて高い初期のメ
タノール選択率を長期にわたり保持出来る。
このように触媒活性の低下が少ない事、メタノ
ール選択率の低下傾向が著しく小さい事、から触
媒の再生までの期間が従来の観念からは想像出来
ないまでに長期化出来る。
本発明の触媒中の好ましいバナジウム、鉄、ク
ロムの組成は原子比でバナジウム元素1に対して
0.1〜10の鉄、バナジウムと鉄合計の元素を1に
した際0.5以下のクロムを用いた場合である。
より好適にはバナジウム元素1に対して0.3〜
2の鉄、バナジウムと鉄合計の元素を1にした際
0.2以下、0.001以上のクロムを用いた場合であ
る。
触媒中のクロムの量は少量で触媒活性の低下防
止に大きな効果をもたらすがバナジウムと鉄合計
の元素を1にした際0.5以上では触媒の活性が小
さくなる。
本発明の触媒は酸化バナジウム、酸化鉄、酸化
クロムに更にLi、Na、K、Rb及びCsの元素の中
から選ばれる1種以上のアルカリ金属酸化物を少
量含む。
アルカリ金属酸化物の添加は本発明の場合、触
媒のオルト位選択性の向上と触媒上への炭素析出
を抑制する上で有効である。アルカリ金属酸化物
を含む触媒はオルト位選択性が著しく向上し、
2,6−キシレノールとの分離が困難であるメタ
−クレゾール、パラ−クレゾールの生成が事実上
なくなり、極めて高純度な2,6−キシレノール
の製品を得る事が出来る。また、フエノールを原
料にして2,6−キシレノールを製造する場合、
フエノールの転化率を100%近くまで高めても、
2,4,6−トリメチルフエノールの生成量は少
ない。
さらにアルカリ金属酸化物を含む触媒は炭素析
出が激減するため酸化クロム添加による触媒寿命
の長期化という効果を相剰的に高める。
アルカリ金属酸化物の添加量は、触媒中のバナ
ジウム元素1に対し原子比でアルカリ金属元素は
0.2以下である。
アルカリ金属酸化物の量が本発明の範囲より多
い場合は触媒の活性が低くなる。
本発明の触媒は、無担持でも実施できるが、適
当な担体と共に用いることもできる。
担体と共に用いる場合は、触媒の強度の向上お
よびオルト位選択性を維持する上で、担体の種類
および担体の量を適正に選定しなければならない
が、この目的のためにシリカが好適であり、シリ
カの担持量は数%〜95%、特に好適には10〜80%
の範囲である。特に流動床反応器を用いて反応を
行う場合、固定床に比べ触媒の耐摩耗強度は著し
く高いことが要求されるが、シリカ担持量が10%
以上、好ましくは20%以上であれば、流動床にも
充分耐えうるものである。
触媒を調製するにあたり使用する酸化鉄、酸化
バナジウム及び酸化クロム、アルカリ金属酸化物
の原料としては、それぞれの金属の水酸化物、塩
化物等のハロゲン化物、硝酸塩、硫酸塩、有機酸
塩類等である。
触媒の調製法は公知の方法が各種可能である。
(無担持触媒調製例)
(1) バナジウム、鉄及びクロムの塩類の混合水溶
液をアンモニア等のアルカリで中和して得られ
る共沈物を水洗濾過後100〜200℃で乾燥してア
ルカリ金属塩の水溶液に浸漬し、蒸発乾固後焼
成して触媒を調整する方法。
(2) バナジウム、鉄、クロムとアルカリ金属の塩
類の混合水溶液を乾固後焼成する方法。
(3) 鉄及びクロムの塩類の水溶液より沈殿法によ
り水酸化物の沈殿ケーキを作り、これをメタバ
ナジン酸アンモニウム及びアルカリ金属塩の水
溶液に浸漬、混練しながら乾固焼成する方法等
が利用出来る。
(シリカを担体として用いた触媒調製例)
(1) 固定床用触媒の調製
メタバナジン酸アンモニウムを熱水に溶解さ
せた液に、硝酸第二鉄、硝酸クロムを加え溶解
させてアンモニア等のアルカリで中和する。生
成した沈殿を水洗、過し乾燥粉砕する。この
ものにアルカリ金属塩の水溶液及びシリカゾル
を加え、成型しやすい適当な水分量に調節後、
成型する。
あるいはメタバナジン酸アンモニウム、硝酸
第二鉄、硝酸クロム、アルカリ金属塩類を溶解
した水溶液を公知の噴霧乾燥機で乾燥し、乾燥
粒を低温で脱硝酸シリカゾルを加え混練後適当
な形に成型し、焼成し触媒として使用する。
(2) 流動床用触媒の調製
先ず原料スラリーの調製は、メタバナジン酸
アンモンを熱水に溶解した液に、撹拌しながら
硝酸第二鉄、硝酸クロム、成分Aの硝酸塩およ
びシリカゾルを加えることによつて好適に行な
うことができる。ここにシリカコロイドゾルに
均一に分散した微粒懸濁質のスラリーが得られ
る。次いで該スラリーは、公知の噴霧乾燥装置
を用いて乾燥することにより、球状の乾燥微粒
子として得られる。
原料スラリーの噴霧化は、通常工業的実施に
用いられる遠心方式、二流体ノズル方式あるい
は高圧ノズル方式のいずれによつても行いうる
が、特に遠心方式が好適である。粒子径は遠心
方式においてはデイスクの回転速度およびスラ
リーの供給速度を調節することによつて、流動
層反応器に用いるに適した10〜150ミクロンの
間に分布させることができる。
このようにして得た乾燥微粒子を低温で脱硝後
焼成し、流動床用触媒として使用する。
本発明の場合、供給原料中のフエノール類に対
するメタノールの比は1:1〜20、好ましくは
1:2〜8である。また、水蒸気または不活性ガ
スは必要に応じ導入することもできる。反応温度
は250〜500℃、好ましくは280〜400℃の範囲が適
している。反応の圧力は常圧でもよいが、必要に
応じて減圧または加圧下でも実施できる。ガスと
触媒との接触時間は0.5〜50秒、好ましくは1〜
20秒が適している。
以下実施例により本発明を更に詳しく説明する
が本発明の範囲がこれらのみに限定されない事は
もちろんである。
なお実施例においての反応成績は次式によつて
定義したものを使用した。
いずれもモル基準である。
フエノール類化合物転化率(%)=(1−反応したフ
エノール類化合物/供給したフエノール類化合物)×10
0
フエノール類化合物選択率(%)=オルト位のみメチ
ル化された化合物の合計/反応したフエノール類化合物
×100
メタノール選択率(%)=フエノール化合物のオルト
位と反応したメタノール/反応したメタノール×100
参考例 1
メタバナジン酸アンモニウム0.044モル、修酸
0.088モルを100mlの水に溶解する。
硝酸第二鉄9水和物0.044モル、硝酸クロム9
水和物8.8×10-4モルを300mlの水に溶解させた溶
液を上記溶液に加えた後スターラーで激しく撹拌
しながら25%のアンモニア水をビユーレツトより
滴下、PH8.0で滴下をストツプした。その後1時
間撹拌を続けた後生成した沈殿を過し150℃で
5時間乾燥した。
このものを450℃で3時間仮焼成後、600℃で4
時間焼成し、このものをくだき15〜35メツシユの
粒子を触媒とした。本触媒の組成はV1Fe1Cr0.02
であつた。
このようにして調製した触媒2.5gを内径18mm
のパイレツクス製反応器につめ、触媒層温度を
330℃に設定し、モル比でフエノール、メタノー
ル、水が1:5:3の反応液を接触時間3.0secに
なるように供給、反応せしめた。
反応生成物は空冷トラツプで補集後ガスクロマ
トグラフイーで反応成績を分析した。
この反応は240時間連続して行つた。その結果
を第1表に示す。
比較例 1
特公昭47−37943号公報の実施例4と同様な方
法で、あらかじめ硝酸第二鉄9水和物を溶解した
水溶液をアンモニア水で中和させて生成した沈殿
にメタバナジン酸アンモニウムと修酸の水溶液を
加え湯浴上で濃縮乾固した後、450℃で3時間仮
焼成し、更に600℃で4時間焼成して触媒を調製
した。
この触媒の組成はV1Fe1であつた。
このものを鉄−バナジウム二元系酸化物触媒と
して用いて参考例1と同様の反応を行つた。その
結果を第1表に示す。
比較例 2
参考例1とほぼ同様な方法で、硝酸第二鉄
(Fe(NO3)39H2O)0.05モル及び硝酸クロム(Cr
(NO3)39H2O)0.001モルを溶解した溶液を25%
アンモニア水で中和させて生成した沈殿を水洗
過後、110℃で一昼夜乾燥し、450℃で3時間仮焼
後、更に600℃で4時間焼成して触媒を調製した。
この触媒の組成はFe1Cr0.02であつた。
このものを鉄−クロム二元系酸化物触媒として
用いて参考例1と同様の反応を行つた。その結果
を第1表に示す。
The present invention is based on the general formula () (In the formula, R 1 , R 2 , R 3 , R 4 represent hydrogen or a saturated aliphatic hydrocarbon group such as methyl, ethyl, isopropyl, tertiary butyl, etc.) and methanol in a gas phase. When selectively methylating the ortho position of phenols by contacting them, vanadium oxide, iron oxide and chromium oxide are the main components,
Furthermore, the present invention relates to a method for producing an ortho-methylated phenol compound, which is characterized by using a catalyst to which a small amount of an alkali metal oxide is added, if necessary. The production of ortho-substituted phenols, such as ortho-cresol and 2,6-xylenol, is of great industrial interest because they can be used as raw materials for plastics. Many techniques regarding these synthesis methods have been known for a long time. For example, a method using aluminum oxide as a catalyst (British Patent No. 717588), a method using magnesium oxide as a catalyst (US Patent No. 3446856),
No.) has been proposed. However, when the former catalyst is used, the activity and ortho-position selectivity are low, and methylated phenols at the meta- and para-positions are produced as by-products. Separating 2,6-xylenol from these mixtures requires complicated separation and purification steps, and is not an advantageous method for industrial implementation. Moreover, in the case of the latter catalyst, since the catalytic activity is low, it is necessary to maintain the reaction temperature at an extremely high temperature of 475 to 600° C., and in addition, it has the disadvantage that the activity decreases quickly. On the other hand, in order to solve these drawbacks, a catalyst containing vanadium oxide and iron oxide has been proposed (Japanese Patent Publication No. 47-37943). This catalyst has high activity and 300
It is possible to carry out the reaction at a relatively low temperature of ~400℃, and it also has relatively high ortho-position selectivity, which is sufficient for industrially advantageous implementation. I haven't. Furthermore, since the catalyst activity decreases over time, it is often necessary to stop the reaction and regenerate the catalyst. Japanese Patent Application No. 57-173852 discloses a technique in which the ortho-position selectivity of the catalyst and the deterioration of its activity can be improved by adding an alkali metal to a vanadium-iron catalyst. However, even in this method, the methanol selectivity tends to decrease over time, and it cannot be said that the deterioration of catalyst activity is sufficiently improved in industrial implementation. Japanese Patent Publication No. 51-12610 discloses that the ortho position of phenol or ortho-cresol is removed with methanol at 250 to 550°C in the presence of an oxide of chromium and iron containing iron in an atomic ratio of 9 to 1/9 to chromium. A method for methylation is described. In this method, the activity of the catalyst is low, and the selectivity for methanol alkylation at the ortho position (hereinafter referred to as methanol selectivity) and the ortho position selectivity for phenol (hereinafter referred to as phenol selectivity) are also low. Also, the catalyst life is not sufficient. When ortho-alkylating a phenol compound with methanol, Japanese Patent Publication No. 52-12690 describes a method using iron oxide, chromium oxide, and silica as a catalyst; Japanese Patent Publication No. 52-12692 describes a method using iron oxide, chromium oxide,
Methods using silica and alkali metal oxide catalysts are described. However, all of these methods have the drawbacks of high methanol decomposition rates, generating a large amount of gases such as CO 2 , CO, and CH 4 , low methanol selectivity, and furthermore, methanol selectivity decreasing over time. In general, conventional techniques related to this reaction show a tendency for the methanol selectivity to decrease rapidly as the reaction time elapses, which makes it unavoidable to perform regeneration frequently. As a result of studies to overcome these drawbacks, the present inventors found that (V) 1 (Fe) a (Cr) b (A) c (where A is an element of Li, Na, K, Rb, and Cs) was used as a catalyst. one or more alkali metal elements selected from among; a, b, and c are the atomic ratios to vanadium element 1; a=0.1 to 10; b is a number satisfying 0<b/1+a<0.5; The present inventors have discovered that when an oxide of a metal represented by c=0.2 or less is used, it exhibits excellent properties that could not be predicted from the prior art, and has accomplished the present invention. That is, the present invention provides the general formula (In the formula, R 1 , R 2 , R 3 , R 4 represent hydrogen or a saturated aliphatic hydrocarbon group such as methyl, ethyl, isopropyl, tertiary butyl, etc.) (V) 1 (Fe)a(Cr) as a catalyst when selectively methylating the ortho position of phenols by contacting them.
b(A)c (Here, A is one or more elements selected from alkali metals, and subscripts a, b, and c are vanadium elements 1
atomic ratio, a=0.1 to 10, b is 0
<b/1+a<0.5, c=0.2 or less) This is a method for producing an ortho-methylated phenol compound using a metal oxide represented by the following formula. The features of the present invention are as follows: 1) There is little decline in catalyst activity over time. 2) Methanol selectivity is high from the beginning and decreases little over time. 3) Phenol selectivity is high from the beginning and does not decrease over time. It has this excellent feature. Adding chromium oxide to vanadium oxide and iron oxide, which are one of the constituent elements of the present invention, has a very large effect in reducing the decline in catalyst activity over time. Normally, in operation to maintain a constant phenol conversion rate, the activity of the catalyst decreases over time, so the reaction temperature must be raised at a rate of about 0.5 to 2°C/day, but when this catalyst is used, this temperature can be increased. The increase range is extremely small, 0.1 to 0.5
It is about ℃/day. This has the advantage that reaction operation management becomes extremely easy in order to obtain products with constant specifications. In this reaction, the methanol selectivity generally decreases over time, making regeneration inevitable from an economical point of view, but surprisingly, this tendency is extremely small for this catalyst, and the initial selectivity is extremely high. methanol selectivity can be maintained for a long period of time. As described above, since the decrease in catalyst activity is small and the tendency for decrease in methanol selectivity is extremely small, the period until regeneration of the catalyst can be extended to an extent unimaginable from the conventional concept. The preferred composition of vanadium, iron, and chromium in the catalyst of the present invention is an atomic ratio of 1 to 1 vanadium element.
This is the case when iron is 0.1 to 10, and chromium is 0.5 or less when the total elements of vanadium and iron are set to 1. More preferably 0.3 to 1 vanadium element
When the total elements of 2 iron, vanadium and iron are set to 1
This is the case when chromium of 0.2 or less and 0.001 or more is used. A small amount of chromium in the catalyst has a great effect on preventing a decrease in catalyst activity, but when the total element of vanadium and iron is 1, if it exceeds 0.5, the activity of the catalyst decreases. The catalyst of the present invention further contains a small amount of one or more alkali metal oxides selected from the elements Li, Na, K, Rb, and Cs in addition to vanadium oxide, iron oxide, and chromium oxide. In the case of the present invention, the addition of an alkali metal oxide is effective in improving the ortho-position selectivity of the catalyst and suppressing carbon deposition on the catalyst. Catalysts containing alkali metal oxides have significantly improved ortho position selectivity;
The production of meta-cresol and para-cresol, which are difficult to separate from 2,6-xylenol, is virtually eliminated, making it possible to obtain an extremely pure 2,6-xylenol product. In addition, when producing 2,6-xylenol using phenol as a raw material,
Even if the conversion rate of phenol is increased to nearly 100%,
The amount of 2,4,6-trimethylphenol produced is small. Furthermore, since the catalyst containing an alkali metal oxide drastically reduces carbon precipitation, the effect of extending the catalyst life by adding chromium oxide is mutually enhanced. The amount of alkali metal oxide added is the atomic ratio of the alkali metal element to 1 vanadium element in the catalyst.
It is 0.2 or less. If the amount of alkali metal oxide is greater than the range of the present invention, the activity of the catalyst will be reduced. The catalyst of the present invention can be carried out without any support, but it can also be used with a suitable support. When used with a support, the type and amount of support must be appropriately selected in order to improve the strength of the catalyst and maintain ortho-position selectivity, and silica is suitable for this purpose. The supported amount of silica is several percent to 95%, particularly preferably 10 to 80%.
is within the range of In particular, when conducting a reaction using a fluidized bed reactor, the wear resistance of the catalyst is required to be significantly higher than that of a fixed bed, but the amount of silica supported is 10%.
If it is above, preferably 20% or more, it can sufficiently withstand even a fluidized bed. Raw materials for iron oxide, vanadium oxide, chromium oxide, and alkali metal oxides used in preparing catalysts include hydroxides of the respective metals, halides such as chlorides, nitrates, sulfates, organic acid salts, etc. be. Various known methods can be used to prepare the catalyst. (Example of unsupported catalyst preparation) (1) A coprecipitate obtained by neutralizing a mixed aqueous solution of salts of vanadium, iron, and chromium with an alkali such as ammonia is washed with water, filtered, and dried at 100 to 200°C to obtain an alkali metal salt. A method of preparing a catalyst by immersing it in an aqueous solution, evaporating it to dryness, and then calcining it. (2) A method in which a mixed aqueous solution of vanadium, iron, chromium, and alkali metal salts is dried and then fired. (3) A method can be used in which a hydroxide precipitate cake is prepared by a precipitation method from an aqueous solution of iron and chromium salts, and this is immersed in an aqueous solution of ammonium metavanadate and an alkali metal salt, and then calcined to dryness while kneading. (Example of catalyst preparation using silica as a carrier) (1) Preparation of fixed bed catalyst Ferric nitrate and chromium nitrate are added to a solution in which ammonium metavanadate is dissolved in hot water, dissolved, and then treated with an alkali such as ammonia. Neutralize. The formed precipitate is washed with water, filtered, dried and ground. After adding an aqueous solution of alkali metal salt and silica sol to this material and adjusting the moisture content to an appropriate amount for easy molding,
Mold. Alternatively, an aqueous solution containing ammonium metavanadate, ferric nitrate, chromium nitrate, and alkali metal salts is dried in a known spray dryer, and the dried particles are kneaded with denitrifying silica sol at a low temperature, then molded into an appropriate shape, and fired. and used as a catalyst. (2) Preparation of catalyst for fluidized bed First, a raw material slurry is prepared by adding ferric nitrate, chromium nitrate, nitrate of component A, and silica sol to a solution of ammonium metavanadate in hot water while stirring. It can be carried out suitably. Here, a slurry of fine suspended solids uniformly dispersed in a silica colloid sol is obtained. The slurry is then dried using a known spray dryer to obtain spherical dry fine particles. Atomization of the raw material slurry can be carried out by any of the centrifugal, two-fluid nozzle, or high-pressure nozzle methods commonly used in industrial practice, but the centrifugal method is particularly preferred. In the centrifugal system, the particle size can be distributed between 10 and 150 microns, which is suitable for use in a fluidized bed reactor, by adjusting the rotation speed of the disk and the feed rate of the slurry. The dried fine particles thus obtained are denitrified and calcined at a low temperature and used as a catalyst for a fluidized bed. For the present invention, the ratio of methanol to phenols in the feed is from 1:1 to 20, preferably from 1:2 to 8. Moreover, water vapor or inert gas can also be introduced as necessary. The reaction temperature is suitably in the range of 250 to 500°C, preferably 280 to 400°C. The reaction pressure may be normal pressure, but it can also be carried out under reduced pressure or increased pressure, if necessary. The contact time between the gas and the catalyst is 0.5 to 50 seconds, preferably 1 to 50 seconds.
20 seconds is suitable. The present invention will be explained in more detail with reference to Examples below, but it goes without saying that the scope of the present invention is not limited to these. In addition, the reaction results in the Examples were defined by the following formula. All are on a molar basis. Phenol compound conversion rate (%) = (1-reacted phenol compound/supplied phenol compound) x 10
0 Phenol compound selectivity (%) = Total of compounds methylated only at ortho position / Reacted phenolic compound x 100 Methanol selectivity (%) = Methanol reacted with ortho position of phenolic compound / Reacted methanol x 100 Reference example 1 Ammonium metavanadate 0.044 mol, oxalic acid
Dissolve 0.088 mol in 100 ml of water. Ferric nitrate nonahydrate 0.044 mol, chromium nitrate 9
A solution of 8.8 x 10 -4 moles of hydrate dissolved in 300 ml of water was added to the above solution, and then 25% ammonia water was added dropwise from a biuret while vigorously stirring with a stirrer, and the dropping was stopped at pH 8.0. Thereafter, stirring was continued for 1 hour, and the resulting precipitate was filtered and dried at 150°C for 5 hours. After pre-calcining this material at 450℃ for 3 hours, it was heated to 600℃ for 4 hours.
The product was calcined for an hour, and the product was crushed to use particles of 15 to 35 mesh as a catalyst. The composition of this catalyst is V 1 Fe 1 Cr 0.02
It was hot. 2.5 g of the catalyst prepared in this way was 18 mm in inner diameter.
into a Pyrex reactor, and the temperature of the catalyst layer was
The temperature was set at 330°C, and a reaction solution containing phenol, methanol, and water in a molar ratio of 1:5:3 was supplied and reacted for a contact time of 3.0 seconds. The reaction products were collected in an air-cooled trap and the reaction results were analyzed using gas chromatography. This reaction was carried out continuously for 240 hours. The results are shown in Table 1. Comparative Example 1 In the same manner as in Example 4 of Japanese Patent Publication No. 47-37943, an aqueous solution in which ferric nitrate nonahydrate was dissolved in advance was neutralized with aqueous ammonia, and the resulting precipitate was treated with ammonium metavanadate. After adding an aqueous acid solution and concentrating to dryness on a hot water bath, the mixture was calcined at 450°C for 3 hours, and further calcined at 600°C for 4 hours to prepare a catalyst. The composition of this catalyst was V 1 Fe 1 . The same reaction as in Reference Example 1 was carried out using this product as an iron-vanadium binary oxide catalyst. The results are shown in Table 1. Comparative Example 2 0.05 mol of ferric nitrate (Fe(NO 3 ) 3 9H 2 O) and chromium nitrate (Cr
(NO 3 ) 3 9H 2 O) 25% solution of 0.001 mol
The precipitate generated by neutralization with aqueous ammonia was washed with water, dried at 110°C for a day and night, calcined at 450°C for 3 hours, and further calcined at 600°C for 4 hours to prepare a catalyst. The composition of this catalyst was Fe 1 Cr 0.02 . The same reaction as in Reference Example 1 was carried out using this product as an iron-chromium binary oxide catalyst. The results are shown in Table 1.
【表】
参考例1においては240時間でも触媒の活性低
下が全然見られず、メタノールの選択率も初期の
高選択率を維持したままである。
反面、比較例1、2は反応活性及びメタノール
の選択率が反応の経過と共に大幅に低下してい
る。
実施例 1
メタバナジン酸アンモニウム0.044モル%を90
℃に加温した純水110gに溶かし、激しく撹拌し
ながらこの中へ硝酸第二鉄(Fe(NO3)3・9H2O)
0.044モル、硝酸クロム(Cr(NO3)39H2O)8.8×
10-4モル、硝酸カリウム8.8×10-4モル及び30重
量%のSiO2を含むシリカゾル5.07g(日産化学
製、商品名スノーテツクスN)を加えた後、蒸発
乾固し、更に350℃で2時間予備乾燥後700℃で3
時間焼成した。
このものを粉砕し、15〜35メツシユのものを触
媒として使用した。
本触媒の組成はV1Fe1Cr0.02K0.02/20%SiO2で
あつた。
この触媒2.5gを用いた以外は参考例1と同様
の方法で操作を行つた。
その結果、24時間後、120時間後及び240時間後
のフエノール転化率は97%、96%、96%、フエノ
ール選択率は98.2%、98.7%、98.8%、メタノー
ル選択率は76.0、77.2、76.0%であつた。
アルカリ金属酸化物を添加する事でフエノール
選択率が向上しているのがわかる。
参考例 2〜6
実施例1と同様な方法により第2表に示した組
成の触媒を調製した。
これ等の触媒を用いて参考例1と同様の反応管
を用いてフエノール転化率が大体90%近傍になる
よう反応温度を設定して48時間反応させた。
反応液の組成はフエノール、メタノール、水が
1:7:3のものを用いた。その結果を、第2表
に示す。
比較例 3〜5
触媒中のバナジウム、鉄、クロムの組成が本発
明の範囲からはずれた触媒を実施例1と同様な方
法で調合し比較例3〜5の触媒として参考例2〜
6と同様な方法で反応させた。その結果を、第2
表に示す。[Table] In Reference Example 1, no decrease in catalyst activity was observed even after 240 hours, and the methanol selectivity remained at the initial high selectivity. On the other hand, in Comparative Examples 1 and 2, the reaction activity and methanol selectivity decreased significantly as the reaction progressed. Example 1 Ammonium metavanadate 0.044 mol% 90
Dissolve ferric nitrate (Fe(NO 3 ) 3・9H 2 O) in 110 g of pure water heated to ℃ and add it to the solution while stirring vigorously.
0.044 mol, chromium nitrate (Cr(NO 3 ) 3 9H 2 O) 8.8×
After adding 5.07 g of silica sol (manufactured by Nissan Chemical, trade name Snotex N) containing 10 -4 mol of potassium nitrate, 8.8 x 10 -4 mol of potassium nitrate, and 30% by weight of SiO 2 , it was evaporated to dryness and further heated at 350°C for 2 hours. 3 at 700℃ after pre-drying
Baked for an hour. This material was crushed and 15 to 35 mesh was used as a catalyst. The composition of this catalyst was V 1 Fe 1 Cr 0.02 K 0.02 /20% SiO 2 . The same procedure as in Reference Example 1 was carried out except that 2.5 g of this catalyst was used. As a result, the phenol conversion rate after 24 hours, 120 hours, and 240 hours was 97%, 96%, 96%, the phenol selectivity was 98.2%, 98.7%, 98.8%, and the methanol selectivity was 76.0, 77.2, 76.0. It was %. It can be seen that the phenol selectivity is improved by adding the alkali metal oxide. Reference Examples 2 to 6 Catalysts having the compositions shown in Table 2 were prepared in the same manner as in Example 1. Using these catalysts and using the same reaction tube as in Reference Example 1, the reaction temperature was set so that the phenol conversion rate was approximately 90%, and the reaction was carried out for 48 hours. The reaction solution used had a composition of phenol, methanol, and water in a ratio of 1:7:3. The results are shown in Table 2. Comparative Examples 3 to 5 Catalysts whose compositions of vanadium, iron, and chromium in the catalyst were outside the scope of the present invention were prepared in the same manner as in Example 1, and used as catalysts for Comparative Examples 3 to 5 in Reference Examples 2 to 5.
The reaction was carried out in the same manner as in 6. The results are shown in the second
Shown in the table.
【表】
本発明の範囲外の組成である触媒(比較例3〜
5)はいずれもやや反応活性が低く、反応温度が
高い。又フエノール転化率、メタノール選択率の
経時的な変化が大きい事がわかる。
実施例 2
メタバナジン酸アンモニウム0.0549モル、修酸
0.11モルを100mlの水に溶解する。
硝酸第二鉄9水和物0.044モル、硝酸クロム9
水和物1.1×10-3モルを300mlの水に溶解させた溶
液を上記溶液に加えた後スターラーで激しく撹拌
しながら25%のアンモニア水をビユーレツトより
滴下し、PH8.0で滴下をストツプした。その後1
時間撹拌を続けた後生成した沈殿を過し150℃
で5時間乾燥した。
このものを粉砕後、硝酸カリウム0.82mmolを
100mlの水に溶解した液に浸漬後、水浴上でかき
まぜながら蒸発乾固した。
このものを450℃、3時間仮焼後、600℃で4時
間焼成した。
15〜35メツシユのものを触媒として使用した。
本触媒の組成はV1Fe0.8Cr0.02K0.015であつた。
このように調製した触媒を参考例1と同様の反
応管につめ、モル比でフエノール、メタノール、
水が1:7:3の組成の反応液を接触時間6.0sec
で供給、反応温度を調節しほぼフエノール転化率
が90%近くに維持する運転を240時間行つた。そ
の結果を、第3表に示す。
比較例 6
特公昭52−12692号公報の実施例1と同様な方
法で硝酸第二鉄9水和物(Fe(NO3)3・9H2O)
0.74モル、硝酸クロム9水和物(Cr(NO3)3・
9H2O)0.0074モルを3の水に溶解し室温でか
きまぜつつ1.65gの水ガラス(SiO2分30%)を水
に希釈して加えた。ついで10%のアンモニア水で
中和し、1時間撹拌、ヒドロゲルを熟成させた。
ヒドロゲルの沈殿を過、水洗し180℃で10時間
予備乾燥した。ついで、乾燥ゲルを粉砕15〜35メ
ツシユにそろえ、これに炭酸カリウム0.127mモ
ルを溶解した75mlの水溶液中に16時間浸漬した。
その後浸漬ゲルを過し、180℃で4時間乾燥後、
470℃で7時間焼成して触媒を得た。
触媒組成はFe2O3:SiO2:Cr2O3:K2CO3=
100:2:1:0.018(モル比)であつた。
このものを比較例6の触媒として用いて実施例
2と同様の反応を行つた。その結果を第3表に示
す。[Table] Catalysts with compositions outside the scope of the present invention (Comparative Examples 3 to 3)
All of 5) have slightly low reaction activity and high reaction temperature. It can also be seen that the phenol conversion rate and methanol selectivity change significantly over time. Example 2 Ammonium metavanadate 0.0549 mol, oxalic acid
Dissolve 0.11 mol in 100 ml of water. Ferric nitrate nonahydrate 0.044 mol, chromium nitrate 9
A solution of 1.1 x 10 -3 moles of hydrate dissolved in 300 ml of water was added to the above solution, and then 25% ammonia water was added dropwise from a biuret while stirring vigorously with a stirrer, and the dropping was stopped at pH 8.0. . then 1
After stirring for an hour, the precipitate formed was filtered and heated to 150°C.
It was dried for 5 hours. After crushing this material, add 0.82 mmol of potassium nitrate.
After immersing it in a solution dissolved in 100 ml of water, it was evaporated to dryness while stirring on a water bath. This material was calcined at 450°C for 3 hours and then fired at 600°C for 4 hours. 15-35 meshes were used as catalysts. The composition of this catalyst was V 1 Fe 0.8 Cr 0.02 K 0.015 .
The catalyst thus prepared was packed in the same reaction tube as in Reference Example 1, and the molar ratio of phenol, methanol,
Contact time of 6.0 seconds for reaction solution with water composition of 1:7:3
Operation was carried out for 240 hours to maintain the phenol conversion rate close to 90% by adjusting the supply and reaction temperature. The results are shown in Table 3. Comparative Example 6 Ferric nitrate nonahydrate (Fe(NO 3 ) 3.9H 2 O) was prepared in the same manner as in Example 1 of Japanese Patent Publication No. 52-12692.
0.74 mol, chromium nitrate nonahydrate (Cr(NO 3 ) 3 .
0.0074 mol of 9H 2 O) was dissolved in 3 water, and 1.65 g of water glass (SiO 2 min 30%) was diluted in water and added while stirring at room temperature. The mixture was then neutralized with 10% aqueous ammonia and stirred for 1 hour to age the hydrogel.
The hydrogel precipitate was filtered, washed with water, and pre-dried at 180°C for 10 hours. Next, the dried gel was ground into 15 to 35 meshes and immersed in 75 ml of an aqueous solution containing 0.127 mmol of potassium carbonate for 16 hours.
After that, pass through the immersion gel and dry at 180℃ for 4 hours.
A catalyst was obtained by calcining at 470°C for 7 hours. The catalyst composition is Fe 2 O 3 : SiO 2 : Cr 2 O 3 : K 2 CO 3 =
The molar ratio was 100:2:1:0.018. Using this product as a catalyst in Comparative Example 6, the same reaction as in Example 2 was carried out. The results are shown in Table 3.
【表】
このように実施例2の触媒は、240時間の反応
で、反応温度及びフエノール転化率はほとんど変
化せず、またメタノール選択率もほぼ一定である
のに対して、比較例6の触媒は反応温度の上昇と
メタノール選択率の低下がいちじるしい。
実施例 3
メタバナジン酸アンモニウム(NH4VO3)0.2
モルを90℃に加温した純水500gに溶し、激しく
撹拌しながら、この中に硝酸第二鉄(Fe
(NO3)3・9H2O)0.2モル、硝酸クロム(Cr
(NO3)・9H2O)0.012モル、硝酸ナトリウム
0.005モルを加える事によつて得られる原料スラ
リーを湯浴上で蒸発乾固しのち、350℃で2時間
予備焼成した。これを20gとり粉砕後、30重量%
のSiO2を含むシリカゾル(日産化学製スノーテ
ツクスN)28.6gを加えて、湯浴上で加温しなが
ら充分に混練し、成型が可能な適当な水分濃度に
調節後、直径5mm、長さ5mmの円柱状に成型し
た。これを100℃で12時間乾燥後700℃で3時間焼
成した。
本触媒組成はV1Fe1Cr0.06Na0.025/SiO220重量
%であつた。
本触媒6gを内径2cmのガラス製反応管につ
め、モル比でフエノール、メタノール、水が1:
5:3の反応液を接触時間6.5secで供給し、312
℃で48時間反応させた。
48時間後の反応結果はフエノール転化率95.2
%、フエノール選択率98.9%、メタノール選択率
79.2%であつた。
また反応後、触媒を取り出し16メツシユのふる
いでふるい、全体の重量に対する網目を通過した
ものの割合を粉化率と定義すると、粉化率は0.1
%以下であり、触媒の粉化はまつたく生じていな
かつた。
実施例 4
メタバナジン酸アンモニウム(NH4VO3)0.20
モルを90℃に加温した純水500gに溶かし、激し
く撹拌しながらこの中へ硝酸第二鉄(Fe
(NO3)39H2O)0.20モル、硝酸クロム(Cr
(NO3)3・9H2O)0.01モル、硝酸カリウム
(KNO3)0.005モル及び30重量%のSiO2を含むシ
リカゾル(日産化学製スノーテツクスN)118g
を加えた後蒸発乾固し、更に350℃で2時間予備
乾燥し、700℃で3時間焼成した。
このものを粉砕し、15〜35メツシユのものを触
媒として使用した。
本触媒の組成はV1Fe1Cr0.05K0.025/SiO250重量
%であつた。
このように調製した触媒2.5gを参考例1と同
様の反応管につめた。
モル比でフエノール、メタノール、水が1:
7:3の組成の反応液を接触時間6.0secで供給し
反応温度315℃で48時間反応させた。
48時間後の反応結果は、フエノール転化率91.0
%、フエノール選択率98.2%、メタノール選択率
78.0%であつた。
実施例 5
メタバナジン酸アンモニウム(NH4VO3)585
gを90℃に加温した純水12400gに溶かし、激し
く撹拌しながら、この中に硝酸第二鉄〔Fe
(NO3)3・9H2O〕2020g、硝酸クロム(Cr
(NO3)39H2O)120g、硝酸カリウム(KNO3)
12.8g、硝酸リチウム(LiNO3)3.5gおよび30
重量%のSiO2を含むシリカゾル(日産化学製ス
ノーテツクスN)2950gを加えることによつて得
られる原料スラリーを、並流式の噴霧乾燥器に送
り乾燥した。得られた乾燥粉末を、トンネル型キ
ルンを用い、350℃で2時間予備焼成したのち、
700℃で3時間焼成を行つた。本触媒の組成は
V1Fe1Cr0.06Li0.01K0.025/50重量%SiO2として表
わされる。この触媒の表面積をBET法で測定す
ると4.0m2/gであり、電子顕微鏡の験察から流
動床法に通した球状を有していた。
本触媒300gを直径が1.5インチの流動床反応器
に投入し、反応温度を325℃、圧力は大気圧に保
ち、フエノールとメタノールと水の比が1:5:
3の原料液を蒸発器を通して反応器に導入した。
このとき原料ガスと触媒との接触時間が8.0秒と
なるように流量を調節した。
反応器から流出するガスを全量凝縮器に通して
凝縮した液をガスクロマトグラフイーで分析し
た。この反応は600時間連続して行つた。
反応結果を第4表にまとめて示す。
また、反応前及び反応後の触媒について耐摩耗
試験を行つた。耐摩耗試験は通常FCC触媒の試
験方法として行なわれているように、底部に1/
64インチの三つのオリフイスを有する有孔円板を
備えた内径1.5インチの垂直チユーブに、触媒約
50gを精秤投入し、有孔円板を通して毎時15立方
フイートの速度で空気を流し、激しく流動させ
た。
触媒の摩耗度を5〜20時間の間に微細化して垂
直チユーブの上部から逸散した触媒の重量の、初
期投入量に対する割合として求めた。[Table] In this way, the reaction temperature and phenol conversion rate of the catalyst of Example 2 hardly changed after 240 hours of reaction, and the methanol selectivity remained almost constant, whereas the catalyst of Comparative Example 6 The increase in reaction temperature and decrease in methanol selectivity are noticeable. Example 3 Ammonium metavanadate (NH 4 VO 3 ) 0.2
Dissolve the mole in 500 g of pure water heated to 90°C, add ferric nitrate (Fe
(NO 3 ) 3・9H 2 O) 0.2 mol, chromium nitrate (Cr
(NO 3 )・9H 2 O) 0.012 mol, sodium nitrate
The raw material slurry obtained by adding 0.005 mol was evaporated to dryness on a hot water bath, and then preliminarily calcined at 350°C for 2 hours. Take 20g of this and grind it to 30% by weight.
Add 28.6 g of silica sol (Snowtex N manufactured by Nissan Chemical Co., Ltd.) containing SiO 2 and knead thoroughly while heating on a hot water bath. After adjusting the moisture concentration to an appropriate level that allows molding, the mixture is 5 mm in diameter and 5 mm in length. It was molded into a cylindrical shape. This was dried at 100°C for 12 hours and then fired at 700°C for 3 hours. The catalyst composition was 20% by weight of V 1 Fe 1 Cr 0.06 Na 0.025 /SiO 2 . 6 g of this catalyst was packed in a glass reaction tube with an inner diameter of 2 cm, and the molar ratio of phenol, methanol, and water was 1:1.
A 5:3 reaction solution was supplied with a contact time of 6.5 seconds, and 312
The reaction was carried out at ℃ for 48 hours. The reaction result after 48 hours was a phenol conversion rate of 95.2.
%, phenol selectivity 98.9%, methanol selectivity
It was 79.2%. After the reaction, the catalyst is taken out and sieved through a 16-mesh sieve, and the powdering rate is defined as the ratio of the catalyst that passed through the mesh to the total weight.The powdering rate is 0.1.
% or less, and no powdering of the catalyst occurred. Example 4 Ammonium metavanadate (NH 4 VO 3 ) 0.20
Dissolve the mole in 500g of pure water heated to 90℃, and add ferric nitrate (Fe
(NO 3 ) 3 9H 2 O) 0.20 mol, chromium nitrate (Cr
(NO 3 ) 3・9H 2 O) 0.01 mol, potassium nitrate (KNO 3 ) 0.005 mol and 30% by weight of SiO 2 silica sol (Snowtex N manufactured by Nissan Chemical) 118 g
was added and evaporated to dryness, further pre-dried at 350°C for 2 hours, and calcined at 700°C for 3 hours. This material was crushed and 15 to 35 mesh was used as a catalyst. The composition of this catalyst was V 1 Fe 1 Cr 0.05 K 0.025 /SiO 2 50% by weight. 2.5 g of the catalyst thus prepared was packed into the same reaction tube as in Reference Example 1. Molar ratio of phenol, methanol, and water is 1:
A reaction solution having a composition of 7:3 was supplied for a contact time of 6.0 seconds, and the reaction was carried out at a reaction temperature of 315° C. for 48 hours. The reaction result after 48 hours was a phenol conversion rate of 91.0.
%, phenol selectivity 98.2%, methanol selectivity
It was 78.0%. Example 5 Ammonium metavanadate (NH 4 VO 3 ) 585
Dissolve g in 12,400 g of pure water heated to 90°C, add ferric nitrate [Fe
(NO 3 ) 3・9H 2 O〕2020g, Chromium nitrate (Cr
(NO 3 ) 3 9H 2 O) 120g, potassium nitrate (KNO 3 )
12.8g, 3.5g lithium nitrate ( LiNO3 ) and 30
A raw material slurry obtained by adding 2950 g of silica sol (Snowtex N, manufactured by Nissan Chemical Industries, Ltd.) containing % by weight of SiO 2 was sent to a co-current spray dryer and dried. The obtained dry powder was pre-calcined at 350°C for 2 hours using a tunnel kiln, and then
Firing was performed at 700°C for 3 hours. The composition of this catalyst is
It is expressed as V 1 Fe 1 Cr 0.06 Li 0.01 K 0.025 /50% by weight SiO 2 . The surface area of this catalyst was measured by the BET method and was 4.0 m 2 /g, and electron microscopic examination showed that it had a spherical shape that was consistent with the fluidized bed method. 300g of this catalyst was put into a fluidized bed reactor with a diameter of 1.5 inches, the reaction temperature was maintained at 325℃, the pressure was maintained at atmospheric pressure, and the ratio of phenol, methanol, and water was 1:5:
The raw material solution No. 3 was introduced into the reactor through the evaporator.
At this time, the flow rate was adjusted so that the contact time between the raw material gas and the catalyst was 8.0 seconds. All of the gas flowing out from the reactor was passed through a condenser, and the condensed liquid was analyzed by gas chromatography. This reaction was carried out continuously for 600 hours. The reaction results are summarized in Table 4. In addition, an abrasion resistance test was conducted on the catalyst before and after the reaction. The abrasion resistance test is carried out as a normal test method for FCC catalysts.
The catalyst was placed in a 1.5 inch inner diameter vertical tube with a perforated disc with three 64 inch orifices.
50 g was accurately weighed and air was forced through the perforated disk at a rate of 15 cubic feet per hour to create a vigorous flow. The degree of catalyst abrasion was determined as the ratio of the weight of the catalyst that atomized and escaped from the top of the vertical tube over a period of 5 to 20 hours to the initial input amount.
【表】
〓
結果 〓反応後触媒1.1
実施例 6〜7
実施例11と同様な方法によつて表5に示す組成
の触媒を調製した。
この触媒を用いて実施例5を繰り返した。その
結果を第5表に示す。[Table] 〓
Results 〓 Post-reaction catalyst 1.1
Examples 6-7 Catalysts having the compositions shown in Table 5 were prepared in the same manner as in Example 11. Example 5 was repeated using this catalyst. The results are shown in Table 5.
Claims (1)
ル、イソプロピル、第3級ブチル等の飽和脂肪族
炭化水素基を表わす。) で示されるフエノール類とメタノールとを気相接
触させてフエノール類のオルト位を選択的にメチ
ル化するに際し、触媒として (V)1(Fe)a(Cr)b(A)c (ここでAはアルカリ金属より選ばれる1種以上
の元素で添字a,b,cはバナジウム元素1に対
する原子比率であり、 a=0.1〜10 b=0<b/1+a<0.5を満足する数 c=0.2以下の数) で示される金属の酸化物を用いることを特徴とす
るオルト位メチル化フエノール化合物の製造方
法。[Claims] 1 General formula () (In the formula, R 1 , R 2 , R 3 , R 4 represent hydrogen or a saturated aliphatic hydrocarbon group such as methyl, ethyl, isopropyl, tertiary butyl, etc.) (V) 1 (Fe) a (Cr) b (A) c (where A is one or more elements selected from alkali metals) as a catalyst when selectively methylating the ortho position of phenols by contacting them. The subscripts a, b, and c are the atomic ratios to vanadium element 1, and the metal oxides shown are A method for producing an ortho-methylated phenol compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58070069A JPS59196834A (en) | 1983-04-22 | 1983-04-22 | Production of o-methylated phenolic compound |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58070069A JPS59196834A (en) | 1983-04-22 | 1983-04-22 | Production of o-methylated phenolic compound |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59196834A JPS59196834A (en) | 1984-11-08 |
| JPH0227974B2 true JPH0227974B2 (en) | 1990-06-20 |
Family
ID=13420876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58070069A Granted JPS59196834A (en) | 1983-04-22 | 1983-04-22 | Production of o-methylated phenolic compound |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59196834A (en) |
-
1983
- 1983-04-22 JP JP58070069A patent/JPS59196834A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59196834A (en) | 1984-11-08 |
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