JPH01156008A - Press molding device - Google Patents
Press molding deviceInfo
- Publication number
- JPH01156008A JPH01156008A JP62317195A JP31719587A JPH01156008A JP H01156008 A JPH01156008 A JP H01156008A JP 62317195 A JP62317195 A JP 62317195A JP 31719587 A JP31719587 A JP 31719587A JP H01156008 A JPH01156008 A JP H01156008A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- raw material
- pressurizing
- holding case
- circumferential surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 75
- 239000012530 fluid Substances 0.000 claims abstract description 69
- 230000002093 peripheral effect Effects 0.000 claims description 20
- 239000013013 elastic material Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 abstract description 8
- 238000007689 inspection Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000008602 contraction Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 6
- 239000005060 rubber Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920001084 poly(chloroprene) Polymers 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000011162 core material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/22—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using a flexible member, e.g. diaphragm, urged by fluid pressure
- B30B9/225—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using a flexible member, e.g. diaphragm, urged by fluid pressure the diaphragm being tubular
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
本発明は、当接したときに型面で原料充填空間を囲繞す
るように2個一組の型を離接可能に備え、原料充填空間
に充填済みの原料を両型で加圧成形する加圧成形装置に
関し、型を加圧する加圧手段−の改良に係るものである
。原料としては、スラリー、練土又はバインダーを含有
させた粉体等を対象とする。The present invention includes a set of two molds that can be moved into and out of contact with each other so that the mold surfaces surround the raw material filling space when they come into contact with each other, and the raw material that has been filled in the raw material filling space is press-molded by both molds. This invention relates to a pressure molding device, and relates to an improvement in a pressure means for pressurizing a mold. The raw materials used include slurry, clay, and powder containing a binder.
従来、加圧成形装置1は、第13図に示す如く、固定の
下型2と、下型2に対して離接可能に配δされた上型3
と、接近した下型2と上型3との間に型面2a、3aど
て囲繞した原料充填空間Aを形成する昇降自在の枠体4
と、上型3を昇降させる油圧シリンダーからなる加圧手
段5と、加圧手段5及び下型3を連結する剛体の支持柱
6.6・・・とを備えている。
加圧成形装置1は、加圧手段5を構成するシリンダー5
a内に加圧油を供給してピストン5bを降下させ、ピス
トンロッド5Cの出力を上型3に伝達して原料充填空間
Aに供給済みの原料Sを加圧成形するものである。Conventionally, a pressure molding apparatus 1 includes a fixed lower mold 2 and an upper mold 3 disposed so as to be separable from the lower mold 2, as shown in FIG.
and a frame 4 that can be raised and lowered to form a raw material filling space A surrounded by mold surfaces 2a and 3a between the lower mold 2 and upper mold 3 that are close to each other.
, a pressurizing means 5 consisting of a hydraulic cylinder that raises and lowers the upper die 3, and rigid support columns 6, 6, which connect the pressurizing means 5 and the lower die 3. The pressure molding device 1 includes a cylinder 5 constituting a pressure means 5.
Pressurized oil is supplied into the space A to lower the piston 5b, and the output of the piston rod 5C is transmitted to the upper die 3 to pressure-form the raw material S that has been supplied to the raw material filling space A.
しかし、従来の加圧成形装置1には、次の如き問題点が
ある。
(a) 上型3の上方に剛体の加圧手段5が配置され
ているので、装置全体の背丈が高くなる。そのため、成
形装置を設置する工場の天井を高くする必要があるので
工場設置費用が増大すると共に、加圧手段の保守点検が
難しくなり生産能率の低下を招く。
+1)) 近年、原料成形の進展に伴ない、成形加圧
応力及び成形面積が増大する傾向にある。この傾向に対
処するためには、剛体の加圧手段5を大型化すると共に
、剛体の支持柱6を太くする必要がある。しかし、加圧
手段5の大型化及び支持柱6の大径化は、装置全体のf
litを増大させることになり、装置設@基礎の強化に
伴なう設置費用の増大及び保守点検の困難に伴なう生産
能率の低下を招く結果となる。However, the conventional pressure molding apparatus 1 has the following problems. (a) Since the rigid pressurizing means 5 is arranged above the upper die 3, the height of the entire apparatus becomes taller. Therefore, it is necessary to raise the ceiling of the factory where the molding device is installed, which increases the factory installation cost, and makes maintenance and inspection of the pressurizing means difficult, resulting in a decrease in production efficiency. +1)) In recent years, with the progress of raw material molding, there is a tendency for molding pressure stress and molding area to increase. In order to cope with this tendency, it is necessary to increase the size of the rigid pressurizing means 5 and to increase the thickness of the rigid support column 6. However, increasing the size of the pressurizing means 5 and the diameter of the support column 6 means that the overall f.
Lit increases, resulting in an increase in installation costs due to reinforcement of equipment @ foundations and a decrease in production efficiency due to difficulty in maintenance and inspection.
【発明の目的1
本発明は、上記問題点に鑑み、成形装は全体を大型化さ
せることなく且つ高い成形加圧応力下で大面積の成形を
可能とする加圧成形装置の提供を目的とする。
【問題点を解決するための手段】
本発明の要旨は、当接したときに型面で原料充填空間を
囲繞するように離接可能に配置された2個の型と、型を
加圧する加圧手段とを備えた加圧成形装置において、前
記加圧手段は、中刳りされた剛体の保持ケースと、可撓
性の弾性素材で柱状に形成されたものであって保持ケー
スの凹部内に配置され、保持ケースに固定端部を保持さ
せると共に自由端部で前記型の一方を押圧する加圧力伝
達体と、保持ケースの凹部内周面に形成され且つ加圧流
体供給口を開口した加圧流体案内面と加圧力伝達体の外
周面との間に配置され、外周面を加圧流体案内面とした
可撓性の弾性素材よりなる締付は固体とを備えているこ
とである。Purpose of the Invention 1 In view of the above-mentioned problems, the present invention aims to provide a pressure molding device that is capable of molding a large area under high molding pressure stress without increasing the size of the molding device as a whole. do. [Means for Solving the Problems] The gist of the present invention is to provide two molds that are arranged so as to be separable so that their mold surfaces surround a raw material filling space when they come into contact with each other, and a pressurizer that pressurizes the molds. In the pressure molding apparatus, the pressure forming device includes a hollow rigid holding case and a columnar shape made of a flexible elastic material, and the pressurizing means is formed into a columnar shape made of a flexible elastic material, and the pressurizing means includes a hollow rigid holding case and a columnar shape made of a flexible elastic material. a pressurizing force transmitting body which is arranged so that the holding case holds the fixed end and presses one of the molds with its free end; The fastener is disposed between the pressurized fluid guide surface and the outer circumferential surface of the pressurized force transmitting body, and is made of a flexible elastic material with the outer circumferential surface serving as the pressurized fluid guide surface.
締付は筒体の外周面は、締付は筒体の外周面と保持ケー
スの内周面との間に加圧流体供給口から加圧流体が供給
されると、求心方向に押圧され縮径する。加圧力伝達体
は、締付は筒体の縮径に伴ない外周面が締付けられ、自
由端に加圧力を発生する。この加圧力を受けた型は、原
料充填空間に充填済みの原料を加圧成形する。When pressurized fluid is supplied from the pressurized fluid supply port between the outer circumferential surface of the cylinder and the inner circumferential surface of the holding case, the outer circumferential surface of the cylinder is compressed and compressed in the centripetal direction. diameter. The pressurizing force transmitting body is tightened at its outer peripheral surface as the diameter of the cylindrical body is reduced, and a pressurizing force is generated at the free end. The mold that receives this pressure presses and molds the raw material that has been filled into the raw material filling space.
次に、本発明に係る加圧成形装置(以下、「本発明装置
」という)を図面に示す実施例に基づいて説明する。
(第1実施例)
第1図乃至第5図は、第1実施例の本発明装置11を示
すものである。本発明装置11は、中刳りされた剛体の
保持ケース12と、保持ケース12の凹部部に収嵌され
た締付は筒体13と、締付は筒体13に収嵌された上下
の加圧力伝達体14.15と、加圧力伝達体14.15
の自由端部14a、 15aに当接する上下の型16.
17と、下型11の上に載匠されたデイスタントリング
18とを備えている。
前記保持ケース11は、筒状の基部19と、基部19の
上下端に螺着された保持具20.21と、上方の保持具
20に螺着されたプラグ22と、下方の保持具21の貫
通孔21aに挿入される支持盤23とからなる。
筒状の基部19は、内周面19aが加圧流体案内面とさ
れ、内周面19aの上下端寄りに加圧流体供給口24、
25が開口されている。基部19と支持盤23との間に
は、連結具28が適数組配置されている。
前記締付は筒体13は、可撓性の弾性素材(例えば、ネ
オプレンゴム、ウレタン樹脂等)より形成され、その上
下端が前記保持具20.21で水密状態に保持されてい
る。締付は筒体13は、外周面13aが加圧流体案内面
とされ、前記筒状の基部19の内周面19aとの間に流
体導入空間26を形成している。
締付は筒体13は、内周面13bに、可撓性の弾性素材
で形成された保護筒27を必要に応じて内嵌しである。
前記加圧力伝達体14.15は、可撓性の弾性素材(例
えば、ネオプレンゴム、ウレタン樹脂等)より形成され
た柱状のものであって、その硬度がJIsゴム硬度40
〜90度の範囲で適宜選択される。
上方の加圧力伝達体14は、上方の固定端部14bを前
記プラグ22に当接すると共に、下方の自由端部14a
に上型16を当接しである。下方の加圧力伝達体15は
、下方の固定端部15bを前記支持盤23の上面に当接
すると共に、上方の自由端部15aに下型16を当接し
である。
前記上下の型16.17は、ゴム、合成樹脂又は金属等
の弾性素材から適宜肉厚の板状に形成され、型面16a
、17aが成形対象の表面形状に対応した任意形状とな
っている。下型17の上に載置されたデイスタントリン
グ18は、可撓性の弾性素材よりなり、原料充填空間A
の外周を形成するものである。
なお、このデスタントリング18は、必要に応じて載置
されるものであって、図示は省略したが、下型17の型
面17aに原料充填空間Aを形成する凹部が設けられて
いる場合には必要としないことがある。更に、本実施例
では、加圧力伝達体14 (15)と型16(17)と
を別体に形成しであるが、何らこれに限定されるもので
はなく、図示は省略したが、加圧力伝達体14(15)
と型1G(17)とを一体に形成することも勿論可能で
ある。
次に、本発明装置11の動作をその用法に基づいて説明
する。先ず、第3図に示す如く、保持ケース12は、筒
状の基部19と支持盤23とを分離して上下の型16.
17を離反させる。下型17の片面17a上に形成され
た原料充填空間Aには、セラミック粉体等の原料を充填
する原料充填具29を用いて原料Sが充填される。原料
Sの充填が終了したならば、保護筒体27の中に、デイ
スタントリング18.下方の型17.加圧力伝達体15
及び支持盤23の上部が挿入され、デスタントリング1
8は上下の型16.17で挾持される。その後、第1図
に示す如く、保持ケース12は筒状の基部19と支持盤
23とが連結具28で連結される。次に、加圧流体供給
装置(図示は省略)から供給された加圧流体30(例え
ば、油、グリセリン、はう耐水又は空気等)は、保持ケ
ース12の流体供給口24.25を介して流体導入空間
26に導入される。加圧流体30は、供給量の増大に伴
ない圧力が上昇すると、第4図に示す如く、締付は筒体
13の外周面13aを押圧して縮径させる。加圧力伝達
体14.15は、締付は筒体13の縮径に伴ない外周面
14c、15cが締付けられ、夫々の自由端部14a、
15aに加圧力を発生する。この加圧力を受けた上下の
型16.17は、昇圧した加圧流体30の圧力P1 (
例えば、500〜5,000kq / c+7 )を受
けて、原料充填空間Aに充填済みの原料Sを加圧応力P
2で加圧成形する。PsとP2との間には、例えば締付
は筒体13及び加圧力伝達体14.15がポアソン比ν
のときには、次の関係式が成立する。
P2=P1(1−ν)/ν
締付は筒体13及び加圧力伝達体14.15がゴムで形
成されているときには、ポアソン比νが約0.5となる
ので、P2−Ptとなる。
所定の加圧時間が経過したならば、流体導入空間26内
に供給されている加圧流体30は、加圧流体供給口24
.25から外部に排出されて減圧する。加圧変形してい
た締付は筒体13及び加圧力伝達体14゜15は、第5
図に示す四り、加圧流体30の減圧に伴ない自動的に弾
性復帰する。最模に、保持ケース12の基部19と支持
盤23とを分離して上下の型16゜17を離反させ、下
型17の型面17a上に成形品31を得る。なお、弾性
素材で成形されたデスタントリング18は、第4図に示
すように上下の型16.17で挟圧されると内周面18
aが縮径し、逆に第5図に示すように上下の型16.1
7の挟圧が解除されると拡径して成形品31の脱型を円
滑にする。
(第2実施例)
第6図乃至第10図は、第2実施例の本発明装置41を
示すものである。
本発明装置41は、原料充填空間Aに充填された原nS
の初期加圧を、第7図及び第8図に示す如く、原料充填
空間Aの中央寄り領域から周縁部に向って時間的に順次
拡大させることにより、原料Sに含まれている成形障害
物(例えば、原料が粉体の場合は空気、原料が練土の場
合は水)を原料充填空間Aの周縁部に絞り寄せて障害物
排除を完全にし、大径の成形品を加圧成形できるように
したものである。
本発明装置41が前記第1実施例の本発明装置11と異
る所は、締付は筒体43である。締付は筒体43は、第
6図に示す如く、可撓性の弾性素材(例えば、ネオプレ
ンゴム、ウレタン樹脂等)より形成されたものであって
、その硬度がJISゴム硬度40〜90度の範囲で適宜
選択される。締付は筒体43の外周面43aには、外周
面長手方向に沿って適宜ピッチP毎(例えば、P −1
0〜100mm )に環状凹溝43c、43c・・・が
凹設され、5分割された加圧領域43a−1,43a−
2・・・、 43a−5が形成されている。これら加圧
領域のうち上下の加圧領域43a−1、43a−5は、
初期加圧領域とされている。環状凹溝43c、 43C
・・・の夫々には、弾性シールリング44.44・・・
が締まりばめ状態に嵌着されている。更に、締付は筒体
43の外周面43aの上下端寄りには、環状凹溝43d
、43dが凹設されていると共に、環状凹溝43d、4
3dに弾性シールリング45.45が嵌着されている。
弾性シールリング45.45は、その内周面を基部19
の内周面19aに密着当接させである。弾性シールリン
グ44.45は、断面をO状に限定するものではなく、
図示は省略が、断面がV状又はX状等の適宜形状のもの
を選択することも勿論可能である。
前記保持ケース12を構成する筒状の基部19の内周面
19aは、弾性シールリング44.44・・・の夫々に
密着当接す−る加圧流体案内面とされていると共、に、
前記締付は筒体43の初期加圧領域43a−1,43a
−5及び中央の加圧領域43a−3に対向する部位に、
加圧流体供給口24,25.46が開口されている。
なお、前記締付は筒体43の外周面43aに形成される
加圧領域の分割数は、図示実施例の如き5分割されたも
のに限定するものではなく、図示は省略したが、1個の
加圧力伝達体14(15)に対して2分割以上のもので
あればよい。
本発明装置41にオイルからなる加圧流体30を給排す
る加圧流体給排装置50を説明する。初期加圧用ポンプ
51及びブース用ポンプ52は、オイルタンク53に吸
引口51a、52aを臨ませである。初期加圧用ポンプ
51の吐出口51bは、チエツクバルブ54及びソレノ
イドバルブ55.55を介して加圧流体供給口24.2
5に接続配管されている。初期加圧用ポンプ51の吐出
口51bとチエツクバルブ54との間には、圧力スイッ
チ56及びリリーフバルブ57が接続配管されている。
ブース用ポンプ52の吐出口52bは、ブーストシリン
ダ58の流入口58a及びリリーフバルブ60に接続配
管されている。ブーストシリンダ58の吐出口58bは
、チエツクバルブ61を介して前記ソレノイドバルブ5
5.55に接続配管されている。
ブーストシリンダ58の吐出口58bとチエツクバルブ
61との間には、圧力スイッチ62が接続配管されてい
る。初期加圧用ポンプ51及びブース用ポンプ52を起
動停止する操作回路63は、初期圧設定用の圧力スイッ
チ56が設定圧力検知信号を出力するまで初期加圧用ポ
ンプ51のみを起動させ、圧力スイッチ56が出力する
設定圧力検知信号を受けたときに、初期加圧用ポンプ5
1を停止する共にブース用ポンプ52を起動させる。更
に、操作回路63は、^圧設定用の圧力スイッチ62が
設定検知信号を出力するまでブース用ポンプ52を起動
させ、圧力スイッチ62が出力する設定圧力検知信号を
受けたとき、ブース用ポンプ52を停止させる。前記オ
イルタンク53に通じるドレン配管63は、ソレノイド
バルブ64.65.66を介して加圧流体排出口24,
25.46に接続されている。オイルタンク53には、
液面検出スイッチ67が配置されている。
次に、第2実施例における本発明装置41の動作を、加
圧流体給排袋a50の動作と共に説明する。
先ず、第6図に示す如く、原料充填空間Aに充填され原
料Sを上下の型16.17で挾む。加圧流体袷排装置5
0は、ドレン用のソレノイドバルブ64 、65 。
66を閉じる共に、給油用のソレノイドバルブ55゜5
5を開く。初期加圧用ポンプ51は、操作回路63の出
力信号により起動して、加圧流体供給口24.25に加
圧流体30を供給する。加圧流体30は、所定圧力(例
えば、50〜200kg/cj)になると、加圧流体供
給口24.25から締付は筒体43に向って流出し、締
付は筒体43の初期加圧領域43a−1,43a−5と
基部19の内周面19aとの間に入る。初期加圧領域4
3a−1,43a−5に流出した加圧流体30は、第7
図に示す如く、初期加圧領域43a−1(43a−5)
と隣接する加圧領域43a−2(43a−4)とが夫々
弾性シールリング44で区画されているため、初期加圧
領域43a−1、43a−5のみを押圧して初期加圧領
域43a−1、43a−5を縮径させる。上下の加圧力
伝達体14(15)は、締付は筒体43の初期加圧領域
43a−1(43a−5)と対向する領域の外周面14
C(150)のみが締付けられるため、自由端部14a
(15a )の中央領域を原料充填空間Aに向って
膨出して、型16(17)の中央領域を強く加圧する。
中央領域が強く加圧された上下の型16.17は、原料
充填空間Aの中央寄り領域に充填されている原料Sを特
に強く加圧する。原料S中の前記成形障害物(図示は省
略)は、成形障害物に対する圧力が上昇するため、加圧
されていない原料中の大きな粒子間隙で形成された排出
路へ急速に流出し、加圧された原料S中に圧縮された状
態で残留することはない。締付は筒体43の初期加圧領
域43a−1、43a−5は、加圧流体3oの供給量が
増大するに伴ない縮径量が大きくなる。
締付は筒体43における初期加圧領域43a−1(43
a−5)と隣接する加圧領域43a−2(43a−4)
との間に凹設された環状凹溝43b (43b )の
部分は、第8図に示す如く、内方へ変形して縮径する。
環状凹溝43b、43bに締まりばめ状態で嵌着された
弾性シールリング44.44は、環状凹溝43b、43
bの縮径に伴ないリング外径を減少させ、基部19の内
周面19aとの間に間隙を形成してシール機能を喪失す
る。加圧流体30は、弾性シールリング44.44のシ
ール機能の喪失に伴ない、締付は筒体43の初期加圧領
域43a−1,438−5に隣接する加圧領域43a−
2,43a−4に流出し、この加圧領域43a−2,4
3a−4を押圧する。上下の加圧力伝達体14 (15
)は、締付は筒体43の加圧領ti43a−2(43a
−4)と対向する外周面14c (150)の領域が
締付けられて締付は領域 。
を拡大させるのに伴ない、自由端部14a (15a
)の膨出領域を中央領域から半径方向に向って拡大さ
せ、型16(17)に対する加圧領域を中央領域から半
径方向に向って拡大させる。上下の型16.17は、加
圧領域の拡大に伴ない原料充填空間Aに充填されている
原料Sを、中央寄り領域から半径方向に向って恰も波紋
が拡がるように順次加圧する。
原料S中の成形障害物は、この順次加圧により、成形の
障害とならない原料充填空間A内の周縁部に絞り寄せら
れる。
初期加圧用ポンプ51の吐出圧力は、原料Sの全体の初
期加圧が終了すると上昇する。圧力スイッチ56は、こ
の吐出圧力の上昇に伴ない、設定圧力検知信号を操作回
路63に出力して、初期加圧用ポンプ51を停止する共
に、ブース用ポンプ52を起動させる。ブース用ポンプ
52は、高圧(例えば、500〜5,000kg/ d
r )の加圧流体30を、締付<t m体43の外周面
43aと基部19の内周面19aとの間に供給して、第
9図に示す如く、締付は筒体43における流体受圧領域
の全領域を縮径させる。上下の加圧力伝達体14.15
は、締付は筒体43の全領域縮径により外周面14c、
15cの全体が均等に締付けられ、上下の型16.17
を均等に加圧する。原料Sは、上下16.17の均等加
圧により全体が加圧成形される。
第6図に示す圧力スイッチ62は、高圧の加圧流体30
が所定圧力に達すると、設定圧力検知信号を操作回路5
3に出力してブース用ポンプ52を停止する。
所定の高圧加圧vI間が経過したならば、ソレノイドパ
ルプ55を閉じると共に、ドレン用のソレノイドパルプ
64.65.66を開く。締付は筒体43の外周面43
aと基部19の内周面19aとの間にある加圧流体30
は、加圧力伝達体14.15及び締付は筒体43の弾性
復帰(第10図参照)により、ドレン配管63を通過し
てオイルタンク53内に戻る。オイルタンク53に配置
した液面検出スイッチ67は、加圧流体30の帰還が所
定口となったことを検知する。検知されたならば、保持
ケース12の基部19と支持盤23とを分離して上下の
型16.17を離反させ、下型17の型面17a上に成
形品31(第10図参照)を得る。
(第3実施例)
第11図は、第3実施例の本発明装置71を示すもので
ある。
本発明装置71は、前記第2実施例の本発明装置41と
同様に、原料Sに含まれている成形障害物を原料充填空
間Aにおける成形の障害にならない周縁部に絞り寄せて
障害物排除を完全にし、大径の成形品を加圧成形できる
ようにしたものである。
本発明装置71が前記第1実施例の本発明装置11と異
なる所は、締付は筒体73である。締付は筒体73は、
可撓性の素材(例えば、ネオプレンゴム。
ウレタン樹脂等)より形成され、芯材層74を被覆@7
5で被覆したものである。芯材層14は、別個に形成さ
れた適宜長さしく例えば、し−10〜100mm)のリ
ング材74a、74b・・・741を、夫々の端面同志
を当接した状態で一列状に配置したものである。各リン
グ材74a、 74b・・・74iは、上下のリング材
74a。
74iから中央のリング材74eに向って行く程に、弾
性係数が段階的に大きくなるようにしである。
−所望の弾性係数を得るには、リング材74a、 74
b・・・741のゴム硬度(例えば、JISゴム硬度4
0〜90度)を適宜選択することにより行なうのが一般
的である。締付は筒体73の外周面73aは、9分割さ
れた加圧領域73−1.73−2・・−73−9が形成
され、上下の加圧領域73−1.73−9を初期加圧領
域とする。前記保持ケース12を構成する基部19は、
締付は筒体43の外周面43aに密着当接する内周面1
9aが加圧流体案内面として形成されている。内周面1
9aには、前記締付は筒体73の初期加圧領域73−1
.73−9に対向する部位に加圧流体供給口24.25
を開口すると共に、中央の加圧領域73−5に対向する
部位に加圧流体排出口46を開口しである。
なお、前記締付は筒体73に形成される加圧領域の分割
数は、図示実施例の如き9分割されたものに限定するも
のではなく、図示は省略したが、1個の加圧力伝達体1
4(15)に対して2分割以上のものであればよい。
次に、第3実施例における本発明装置71の動作を説明
する。先ず、原料充填空間Aに充填され原料14を上下
の型16.17で挾む。加圧流体給排装置(図示は省略
)から加圧流体供給口24.25に加圧流体30を供給
する。加圧流体30は、所定圧力(例えば、50〜20
0ki/ci)になると、加圧流体供給口24.25か
ら締付は筒体73に向って流出し、締付は筒体73の初
期加圧領域73−1.73−9と基部19の内周面19
aとの間に入る。初期加圧領域73−1.73−9に流
出した加圧流体30は、初期加圧領域73−1.73−
9のみを縮径させる。その理由は、初期加圧領域73−
1.73−9の弾性係数が隣接する加圧領域73−2゜
73−8の弾性係数に比べて小さいことから、初期加圧
領域73−1.73−9が容易に変形するためである。
上下の加圧力伝達体14(15)は、締付は筒体13の
初期加圧領域731 (73−9)と対向する領域の外
周面14a (15a )のみが締付けられるため、
自由端部14a (15a )の中央領域を原料充填
空間Aに向って膨出して、型16(17)の中央領域を
強く加圧する。中央領域が強く加圧された上下の型16
.17は、原料充填空間Aの中央寄りに充填されている
原料Sを特に強く加圧する。原料S中の成形障害物(図
示は省略)は、障害物に対する圧力が上昇するため、加
圧されていない原料中の大きな粒子間隙等で形成された
排出路へ急速に流出し、加圧された原料S中に圧縮され
た状態で残留することはない。
締付は筒体73は、加圧流体30の供給圧力が増大する
に伴ない、初期加圧領域73−1.73−9に隣接する
次期加圧領域73−2.73−8に加圧流体30が流出
し、この次期加圧領域73−2.73−8が押圧される
。各加圧力伝達体14 (15)は、締付は筒体73の
次期加圧領域73−2 (73−8>と対向する領域の
外周面14C(15c)が締付けられて締付は領域を拡
大させるのに伴ない、自由端部14a (15a )
の膨出領域を中央領域から半径方向に向って拡大させ、
型16(17)に対する加圧領域を中央領域から半径方
向に向って拡大させる。上下の型16.17は、加圧領
域の拡大に伴ない原料充填空間Aに充填されている原料
Sに対する加圧領域を中央寄り領域から半径方向に向っ
て一定環状幅寸法だけ拡大させる。
原料S中の成形障害物は、この順次加圧により、原料充
填空間A内の周縁部に絞り寄せられ原料S中に圧縮状態
で残留することはない□。なお、加圧流体30の圧力は
、締付は筒体73の初期加圧領域73−1.73−8の
みを加圧する場合より、次期加圧領域73−2.73−
8を加圧する場合の方が増大する。加圧力の増大現象に
より、上下型16.17の中央領域で初期加圧された原
料Sは、更に加圧される。この加圧力の増大現象は、最
初に加圧された原料S中に残存する成形障害物をも排出
することになり、障害物排除を完全なものにする。加圧
流体30の供給圧力が更に増大すると、加圧流体30は
、締付は筒体73の外周面73aにおける加圧領域73
−3.73−4及び加圧領域73−7.73−6を前記
同様に順次加圧する。締付は筒体73の順次加圧に伴な
い、原料充填空間A内に充填されている原料Sは、上下
の型16.17の中央領域と対向する原料充填空間A内
の領域から周縁部に向って恰も波紋が拡がるように順次
加圧される。原料充填空間1内に充填されている原料S
中に介在する成形障害物は、原料Sの順次加圧に伴ない
、原料充填空間Aの周縁部に向ってに向って絞り寄せら
れる。原料Sの全体の初期加圧が終了すると高圧(例え
ば、500〜s、oo。
)cg/J)の加圧流体30は、締付は筒体43の外周
面43aと基部19の内周面19aとの間に供給され、
締付は筒体13における流体受圧領域の全領域を縮径さ
せる。上下の加圧力伝達体14.14は、締付は筒体4
3の全領域縮径によりの外周面14c (15c )
の全体が均等に締付けられ、上下の型16(17)を均
等に加圧する。原料Sは、上下の型16.17の均等加
圧により全体が加圧成形される。所定の高圧加圧時間が
経過したならば加圧流体30が排出され、加圧力伝達体
14.15及び締付は筒体73が元の形状に弾性復帰す
る。最後に、保持ケース12の基部19と支持盤23と
を分離して上下の型16.17を離反させ、下型17の
型面17a上に成形品を得る。
(第4実施例)
第12図は、第4実施例の本発明装置81を示すもので
ある。本発明装置81が前記第1実施例の本発明装置1
1(第1図参照)と大きく異なる所は、加圧力伝達体1
4を上方に1個だけ配置すると共に、支持盤23の上面
を下型とした点である。
(その他の実施例)
第3実施例の本発明装置71における弾性率の変化した
締付は筒体73の外周に、図示は省略したが、第1実施
例の締付は筒体43の如く適宜ピッチ毎に環状凹溝を凹
設すると共に該環状凹溝に弾性シールリング44を嵌着
させ、弾性シールリング44を基部19の内周面に密着
させて本発明装置を構成することも勿論可能である。
更に、別懇様の実施例として、図示は省略したが、第2
実施例の本発明装置41及び第3実施例の水元開裂@7
1における下方の加圧力伝達体15及び下型17を設け
ることなく、第4実施例(第12図参照)に示すように
支持盤27の上面を下型とすることも勿論可能である。Next, a pressure molding apparatus according to the present invention (hereinafter referred to as "the present invention apparatus") will be described based on an embodiment shown in the drawings. (First Embodiment) FIGS. 1 to 5 show an apparatus 11 of the present invention according to a first embodiment. The device 11 of the present invention includes a holding case 12 which is a hollow rigid body, a cylindrical body 13 fitted in a recessed part of the holding case 12, and upper and lower parts fitted in the cylindrical body 13 for tightening. Pressure transmitting body 14.15 and pressing force transmitting body 14.15
upper and lower molds 16. which abut against the free ends 14a, 15a of the upper and lower molds 16.
17, and a distant ring 18 placed on the lower mold 11. The holding case 11 includes a cylindrical base 19, holders 20 and 21 screwed to the upper and lower ends of the base 19, a plug 22 screwed to the upper holder 20, and a lower holder 21. It consists of a support plate 23 inserted into the through hole 21a. The cylindrical base 19 has an inner circumferential surface 19a serving as a pressurized fluid guide surface, and a pressurized fluid supply port 24 near the upper and lower ends of the inner circumferential surface 19a.
25 is open. An appropriate number of sets of connectors 28 are arranged between the base 19 and the support plate 23. The tightening cylinder 13 is made of a flexible elastic material (eg, neoprene rubber, urethane resin, etc.), and its upper and lower ends are held in a watertight state by the holders 20 and 21. The tightening cylinder 13 has an outer circumferential surface 13a serving as a pressurized fluid guide surface, and forms a fluid introduction space 26 between it and the inner circumferential surface 19a of the cylindrical base 19. For tightening, the cylindrical body 13 is fitted with a protective cylinder 27 made of a flexible elastic material on the inner circumferential surface 13b, if necessary. The pressing force transmitting body 14.15 is a columnar body made of a flexible elastic material (for example, neoprene rubber, urethane resin, etc.), and has a hardness of JIs rubber hardness of 40.
The angle is appropriately selected within the range of ~90 degrees. The upper pressurizing force transmitting body 14 has an upper fixed end 14b in contact with the plug 22, and a lower free end 14a.
The upper die 16 is brought into contact with the upper die 16. The lower fixed end 15b of the lower pressing force transmitting body 15 is in contact with the upper surface of the support plate 23, and the lower die 16 is in contact with the upper free end 15a. The upper and lower molds 16 and 17 are formed from elastic materials such as rubber, synthetic resin, or metal into appropriately thick plate shapes, and have mold surfaces 16a.
, 17a have an arbitrary shape corresponding to the surface shape of the object to be molded. The distant ring 18 placed on the lower die 17 is made of a flexible elastic material, and fills the raw material filling space A.
It forms the outer periphery of. Note that this destand ring 18 is placed as necessary, and although not shown in the drawings, if a recessed portion forming the raw material filling space A is provided in the mold surface 17a of the lower mold 17. may not be necessary. Furthermore, in this embodiment, the pressurizing force transmitting body 14 (15) and the mold 16 (17) are formed separately, but the present invention is not limited to this in any way. Transmission body 14 (15)
Of course, it is also possible to form the mold 1G (17) integrally. Next, the operation of the device 11 of the present invention will be explained based on its usage. First, as shown in FIG. 3, the holding case 12 is constructed by separating the cylindrical base 19 and the support plate 23, and then forming the upper and lower molds 16.
17 to defect. A raw material filling space A formed on one side 17a of the lower mold 17 is filled with a raw material S using a raw material filling tool 29 for filling raw materials such as ceramic powder. After filling the raw material S, insert the distant ring 18. into the protective cylinder 27. Lower mold 17. Pressure force transmitting body 15
and the upper part of the support plate 23 is inserted, and the distant ring 1
8 is held between upper and lower molds 16 and 17. Thereafter, as shown in FIG. 1, the cylindrical base 19 and support plate 23 of the holding case 12 are connected by a connecting tool 28. Next, a pressurized fluid 30 (for example, oil, glycerin, water resistant or air, etc.) supplied from a pressurized fluid supply device (not shown) is passed through the fluid supply port 24.25 of the holding case 12. The fluid is introduced into the fluid introduction space 26. When the pressure of the pressurized fluid 30 increases as the supply amount increases, as shown in FIG. 4, the pressurized fluid 30 presses the outer circumferential surface 13a of the cylindrical body 13 to reduce its diameter. The pressurizing force transmitting body 14.15 is tightened by tightening the outer circumferential surfaces 14c and 15c as the diameter of the cylindrical body 13 decreases, and the free ends 14a and 15c, respectively, are tightened.
A pressurizing force is generated at 15a. The upper and lower molds 16 and 17 that have received this pressurizing force pressurize the pressurized fluid 30 at a pressure P1 (
For example, 500 to 5,000 kq/c+7) is applied to pressurize the raw material S filled into the raw material filling space A under stress P.
Pressure mold in step 2. Between Ps and P2, for example, the cylindrical body 13 and the pressurizing force transmitting body 14, 15 have Poisson's ratio ν.
When , the following relational expression holds true. P2=P1(1-ν)/ν When the cylindrical body 13 and pressure transmitting body 14.15 are made of rubber, Poisson's ratio ν is approximately 0.5, so the tightening becomes P2-Pt. . After the predetermined pressurization time has elapsed, the pressurized fluid 30 supplied into the fluid introduction space 26 is transferred to the pressurized fluid supply port 24.
.. 25 to the outside and the pressure is reduced. The cylindrical body 13 and the pressure transmitting body 14, 15, which had been deformed under pressure, are
As shown in the figure, as the pressure of the pressurized fluid 30 is reduced, the elastic return occurs automatically. At its best, the base 19 of the holding case 12 and the support plate 23 are separated, the upper and lower molds 16° 17 are separated, and the molded product 31 is obtained on the mold surface 17a of the lower mold 17. Note that when the detent ring 18 molded from an elastic material is compressed by the upper and lower molds 16 and 17, the inner circumferential surface 18
a is reduced in diameter, and conversely, as shown in Fig. 5, the upper and lower molds 16.1
When the clamping pressure 7 is released, the diameter is expanded to facilitate demolding of the molded product 31. (Second Embodiment) FIGS. 6 to 10 show an apparatus 41 of the present invention according to a second embodiment. The device 41 of the present invention is a raw nS filled in a raw material filling space A.
As shown in FIGS. 7 and 8, by increasing the initial pressure sequentially from the central area of the raw material filling space A toward the peripheral edge, forming obstacles contained in the raw material S can be removed. (For example, air if the raw material is powder, or water if the raw material is kneaded clay) is squeezed to the periphery of the raw material filling space A to completely eliminate obstacles and make it possible to pressure mold large-diameter molded products. This is how it was done. The present invention device 41 differs from the present invention device 11 of the first embodiment in that the cylindrical body 43 is tightened. As shown in Fig. 6, the tightening cylinder 43 is made of a flexible elastic material (for example, neoprene rubber, urethane resin, etc.), and its hardness is JIS rubber hardness of 40 to 90 degrees. be selected as appropriate within the range. The tightening is performed on the outer peripheral surface 43a of the cylindrical body 43 at appropriate pitches P (for example, P-1) along the longitudinal direction of the outer peripheral surface.
Pressure areas 43a-1, 43a- are divided into 5 areas with annular grooves 43c, 43c... (0 to 100mm).
2..., 43a-5 are formed. Among these pressure areas, the upper and lower pressure areas 43a-1 and 43a-5 are as follows:
This is considered to be the initial pressurization area. Annular groove 43c, 43C
Each of... has an elastic seal ring 44, 44...
are fitted in a tight fit. Furthermore, the tightening is performed using annular grooves 43d near the upper and lower ends of the outer circumferential surface 43a of the cylindrical body 43.
, 43d are recessed, and the annular grooves 43d, 4
An elastic seal ring 45.45 is fitted to 3d. The elastic sealing ring 45.45 has its inner peripheral surface connected to the base 19.
It is brought into close contact with the inner circumferential surface 19a of. The elastic seal rings 44, 45 are not limited to an O-shaped cross section;
Although not shown, it is of course possible to select a cross section having an appropriate shape such as a V-shape or an X-shape. The inner peripheral surface 19a of the cylindrical base 19 constituting the holding case 12 serves as a pressurized fluid guide surface that comes into close contact with each of the elastic seal rings 44, 44, and so on. ,
The tightening is performed in the initial pressurized areas 43a-1 and 43a of the cylinder 43.
-5 and the part facing the central pressurizing area 43a-3,
Pressurized fluid supply ports 24, 25, and 46 are open. In addition, the number of divisions of the pressurizing area formed on the outer circumferential surface 43a of the cylindrical body 43 is not limited to five divisions as in the illustrated embodiment; The pressure transmitting body 14 (15) may be divided into two or more. A pressurized fluid supply and discharge device 50 that supplies and discharges a pressurized fluid 30 made of oil to and from the device 41 of the present invention will be described. The initial pressurization pump 51 and the booth pump 52 have suction ports 51a and 52a facing the oil tank 53. The discharge port 51b of the initial pressurization pump 51 is connected to the pressurized fluid supply port 24.2 via the check valve 54 and the solenoid valve 55.55.
5 is connected to the piping. A pressure switch 56 and a relief valve 57 are connected between the discharge port 51b of the initial pressurization pump 51 and the check valve 54. A discharge port 52 b of the booth pump 52 is connected to an inlet 58 a of the boost cylinder 58 and a relief valve 60 . The discharge port 58b of the boost cylinder 58 is connected to the solenoid valve 5 via the check valve 61.
5.55 is connected to the piping. A pressure switch 62 is connected between the discharge port 58b of the boost cylinder 58 and the check valve 61. The operation circuit 63 that starts and stops the initial pressurization pump 51 and the booth pump 52 starts only the initial pressurization pump 51 until the initial pressure setting pressure switch 56 outputs a set pressure detection signal, and then When receiving the set pressure detection signal to be output, the initial pressurization pump 5
At the same time, the booth pump 52 is started. Further, the operation circuit 63 starts the booth pump 52 until the pressure switch 62 for pressure setting outputs a setting detection signal, and when the pressure switch 62 receives the setting pressure detection signal, the booth pump 52 starts. to stop. A drain pipe 63 leading to the oil tank 53 is connected to the pressurized fluid outlet 24 through a solenoid valve 64, 65, 66.
Connected to 25.46. In the oil tank 53,
A liquid level detection switch 67 is arranged. Next, the operation of the device 41 of the present invention in the second embodiment will be explained together with the operation of the pressurized fluid supply/discharge bag a50. First, as shown in FIG. 6, the raw material S filled in the raw material filling space A is sandwiched between upper and lower molds 16 and 17. Pressurized fluid drainage device 5
0 are solenoid valves 64 and 65 for drains. At the same time as closing 66, solenoid valve 55°5 for oil supply
Open 5. The initial pressurization pump 51 is activated by the output signal of the operation circuit 63 and supplies the pressurized fluid 30 to the pressurized fluid supply ports 24 and 25. When the pressurized fluid 30 reaches a predetermined pressure (for example, 50 to 200 kg/cj), it flows out from the pressurized fluid supply port 24.25 toward the cylindrical body 43, and the tightening occurs when the cylindrical body 43 is initially applied. It enters between the pressure areas 43a-1, 43a-5 and the inner circumferential surface 19a of the base 19. Initial pressure area 4
The pressurized fluid 30 that has flowed out to 3a-1 and 43a-5 is
As shown in the figure, initial pressure area 43a-1 (43a-5)
and the adjacent pressurizing area 43a-2 (43a-4) are each partitioned by an elastic seal ring 44, so only the initial pressurizing areas 43a-1 and 43a-5 are pressed and the initial pressurizing area 43a- 1, reduce the diameter of 43a-5. The upper and lower pressurizing force transmitting bodies 14 (15) are tightened on the outer peripheral surface 14 of the area facing the initial pressurizing area 43a-1 (43a-5) of the cylindrical body 43.
Since only C (150) is tightened, the free end 14a
The central region of the mold 16 (15a) is expanded toward the raw material filling space A, and the central region of the mold 16 (17) is strongly pressurized. The upper and lower molds 16 and 17, whose central regions are strongly pressurized, particularly strongly press the raw material S filled in the central region of the raw material filling space A. The forming obstacles (not shown) in the raw material S rapidly flow out into the discharge path formed by the large particle gaps in the unpressurized raw material because the pressure against the forming obstacles increases, and the pressurized The raw material S will not remain in a compressed state. During tightening, the diameter of the initially pressurized regions 43a-1 and 43a-5 of the cylindrical body 43 increases as the supply amount of the pressurized fluid 3o increases. The tightening is performed in the initial pressurized area 43a-1 (43
Pressure area 43a-2 (43a-4) adjacent to a-5)
As shown in FIG. 8, a portion of the annular groove 43b (43b) formed between the two deforms inward and reduces in diameter. The elastic seal rings 44.44 are tightly fitted into the annular grooves 43b, 43b.
As the diameter of b decreases, the outer diameter of the ring decreases, and a gap is formed between the ring and the inner circumferential surface 19a of the base 19, and the sealing function is lost. The pressurized fluid 30 is tightened in the pressurized areas 43a-1 and 438-5 adjacent to the initial pressurized areas 43a-1 and 438-5 of the cylinder 43 due to the loss of the sealing function of the elastic seal rings 44.44.
2,43a-4, and this pressurized area 43a-2,4
Press 3a-4. Upper and lower pressing force transmitting bodies 14 (15
), the tightening is done in the pressure area ti43a-2 (43a
-4) The area of the outer circumferential surface 14c (150) facing the area is tightened. As the free end 14a (15a
) is expanded in the radial direction from the central area, and the pressurizing area for the mold 16 (17) is expanded in the radial direction from the central area. The upper and lower molds 16 and 17 sequentially press the raw material S filled in the raw material filling space A as the pressurized area expands so that ripples spread in the radial direction from the central area. By this sequential pressurization, the forming obstacles in the raw material S are squeezed to the peripheral portion in the raw material filling space A where they do not interfere with forming. The discharge pressure of the initial pressurization pump 51 increases when the initial pressurization of the entire raw material S is completed. As the discharge pressure increases, the pressure switch 56 outputs a set pressure detection signal to the operating circuit 63 to stop the initial pressurization pump 51 and start the booth pump 52. The booth pump 52 has high pressure (for example, 500 to 5,000 kg/d
r ) is supplied between the outer circumferential surface 43a of the body 43 and the inner circumferential surface 19a of the base 19 with tightening<t m, and as shown in FIG. The entire area of the fluid pressure receiving area is reduced in diameter. Upper and lower pressing force transmitters 14.15
The tightening is performed by reducing the diameter of the entire cylindrical body 43 on the outer circumferential surface 14c,
The entire part of 15c is tightened evenly, and the upper and lower molds 16.17
Apply pressure evenly. The entire raw material S is pressure-molded by applying equal pressure 16.17 times above and below. The pressure switch 62 shown in FIG.
When the pressure reaches a predetermined pressure, the set pressure detection signal is sent to the operating circuit 5.
3 to stop the booth pump 52. When a predetermined high pressure vI period has elapsed, the solenoid pulp 55 is closed and the drain solenoid pulps 64, 65, 66 are opened. Tightening is done on the outer peripheral surface 43 of the cylindrical body 43.
pressurized fluid 30 between a and the inner circumferential surface 19a of the base 19
Due to the elastic return of the pressurizing force transmitting body 14, 15 and the tightening cylinder 43 (see FIG. 10), it passes through the drain pipe 63 and returns into the oil tank 53. A liquid level detection switch 67 arranged in the oil tank 53 detects that the pressurized fluid 30 has returned to a predetermined outlet. If detected, the base 19 of the holding case 12 and the support plate 23 are separated, the upper and lower molds 16 and 17 are separated, and the molded product 31 (see FIG. 10) is placed on the mold surface 17a of the lower mold 17. obtain. (Third Embodiment) FIG. 11 shows an apparatus 71 of the present invention according to a third embodiment. Similar to the inventive device 41 of the second embodiment, the present invention device 71 eliminates obstacles by squeezing forming obstacles contained in the raw material S to a peripheral portion of the raw material filling space A that does not interfere with forming. This makes it possible to pressurize large-diameter molded products. The difference between the device 71 of the present invention and the device 11 of the present invention of the first embodiment is that the cylindrical body 73 is tightened. Tightening the cylindrical body 73 is
It is formed from a flexible material (for example, neoprene rubber, urethane resin, etc.) and covers the core material layer 74 @7
5. The core material layer 14 is formed by separately forming ring materials 74a, 74b, 741 having an appropriate length (for example, -10 to 100 mm) arranged in a line with their respective end surfaces in contact with each other. It is something. Each ring material 74a, 74b...74i is an upper and lower ring material 74a. The elastic modulus increases stepwise from 74i toward the center ring member 74e. - To obtain the desired elastic modulus, ring materials 74a, 74
b...Rubber hardness of 741 (for example, JIS rubber hardness 4
This is generally done by selecting an appropriate angle (0 to 90 degrees). For tightening, the outer circumferential surface 73a of the cylindrical body 73 is divided into nine pressure areas 73-1.73-2...-73-9, and the upper and lower pressure areas 73-1.73-9 are initialized. It is a pressurized area. The base 19 that constitutes the holding case 12 is
Tightening is done by tightening the inner circumferential surface 1 that is in close contact with the outer circumferential surface 43a of the cylinder 43.
9a is formed as a pressurized fluid guide surface. Inner peripheral surface 1
9a, the tightening is performed in the initial pressurized area 73-1 of the cylinder 73.
.. Pressurized fluid supply ports 24 and 25 are located opposite to 73-9.
In addition, a pressurized fluid outlet 46 is opened at a portion facing the central pressurizing area 73-5. Note that the number of divisions of the pressurizing area formed in the cylinder body 73 is not limited to nine divisions as in the illustrated embodiment; body 1
4 (15), as long as it is divided into two or more. Next, the operation of the device 71 of the present invention in the third embodiment will be explained. First, the raw material filling space A is filled with the raw material 14, which is sandwiched between the upper and lower molds 16 and 17. Pressurized fluid 30 is supplied to pressurized fluid supply ports 24 and 25 from a pressurized fluid supply and discharge device (not shown). The pressurized fluid 30 has a predetermined pressure (for example, 50 to 20
0 ki/ci), the tightening flows out from the pressurized fluid supply port 24.25 toward the cylinder 73, and the tightening is applied to the initial pressurized area 73-1.73-9 of the cylinder 73 and the base 19. Inner peripheral surface 19
It goes between a. The pressurized fluid 30 that has flowed out into the initial pressurization area 73-1.73-9 is transferred to the initial pressurization area 73-1.73-
Only 9 is reduced in diameter. The reason is that the initial pressure area 73-
This is because the initial pressure region 73-1.73-9 is easily deformed because the elastic modulus of 1.73-9 is smaller than that of the adjacent pressure regions 73-2 and 73-8. . The upper and lower pressurizing force transmitting bodies 14 (15) are tightened only on the outer peripheral surface 14a (15a) of the area facing the initial pressurizing area 731 (73-9) of the cylindrical body 13.
The central region of the free end portion 14a (15a) is expanded toward the raw material filling space A, and the central region of the mold 16 (17) is strongly pressurized. Upper and lower molds 16 whose central areas are strongly pressurized
.. 17 applies particularly strong pressure to the raw material S filled near the center of the raw material filling space A. Molding obstacles (not shown) in the raw material S rapidly flow out to the discharge path formed by large particle gaps in the unpressurized raw material as the pressure against the obstacles increases, and It does not remain in a compressed state in the raw material S. During tightening, as the supply pressure of the pressurized fluid 30 increases, the cylinder body 73 applies pressure to the next pressurization area 73-2.73-8 adjacent to the initial pressurization area 73-1.73-9. The fluid 30 flows out and presses this next pressurized area 73-2, 73-8. Each pressurizing force transmitting body 14 (15) is tightened by tightening the outer peripheral surface 14C (15c) of the area facing the next pressurizing area 73-2 (73-8>) of the cylindrical body 73. As it expands, the free end 14a (15a)
expanding the bulging area from the central area in the radial direction,
The pressurizing area for the mold 16 (17) is expanded in the radial direction from the central area. The upper and lower molds 16 and 17 expand the pressurizing area for the raw material S filled in the raw material filling space A by a constant annular width dimension in the radial direction from the central area as the pressurizing area expands. By this sequential pressurization, the forming obstacles in the raw material S are squeezed to the peripheral edge of the raw material filling space A, and do not remain in the raw material S in a compressed state □. Note that the pressure of the pressurized fluid 30 is higher than that in the case where only the initial pressurizing area 73-1.73-8 of the cylinder body 73 is pressurized.
The amount increases when 8 is pressurized. Due to the phenomenon of increasing pressure, the raw material S, which was initially pressurized in the central region of the upper and lower molds 16 and 17, is further pressurized. This phenomenon of increase in pressurizing force also discharges any forming obstacles remaining in the initially pressurized raw material S, thereby completing the elimination of the obstacles. When the supply pressure of the pressurized fluid 30 increases further, the pressurized fluid 30 is tightened in the pressurized area 73 on the outer peripheral surface 73a of the cylinder 73.
-3.73-4 and pressurized area 73-7.73-6 are sequentially pressurized in the same manner as above. The tightening is performed as the cylinder 73 is sequentially pressurized, and the raw material S filled in the raw material filling space A is moved from the area in the raw material filling space A facing the central area of the upper and lower molds 16 and 17 to the peripheral edge. Pressure is applied one after another as if ripples are spreading towards the area. Raw material S filled in raw material filling space 1
As the raw material S is sequentially pressurized, the molding obstacles present therein are squeezed toward the periphery of the raw material filling space A. When the initial pressurization of the entire raw material S is completed, the pressurized fluid 30 of high pressure (for example, 500~s, oo.cg/J) is tightened on the outer circumferential surface 43a of the cylinder 43 and the inner circumferential surface of the base 19. 19a,
The tightening reduces the diameter of the entire fluid pressure receiving area in the cylindrical body 13. The upper and lower pressing force transmitting bodies 14.14 are tightened by the cylindrical body 4.
Outer peripheral surface 14c (15c) due to diameter reduction in all areas of 3.
The entire body is evenly tightened, and the upper and lower molds 16 (17) are equally pressurized. The entire raw material S is pressure-molded by applying equal pressure from the upper and lower molds 16 and 17. When a predetermined high pressure pressurization time has elapsed, the pressurized fluid 30 is discharged, and the pressurized force transmitting body 14, 15 and the tightened cylinder 73 elastically return to their original shapes. Finally, the base 19 of the holding case 12 and the support plate 23 are separated, the upper and lower molds 16 and 17 are separated, and a molded product is obtained on the mold surface 17a of the lower mold 17. (Fourth Embodiment) FIG. 12 shows an apparatus 81 of the present invention according to a fourth embodiment. The present invention device 81 is the present invention device 1 of the first embodiment.
1 (see Figure 1) is that the pressurizing force transmitting body 1
4 is disposed above, and the upper surface of the support plate 23 is used as a lower mold. (Other Examples) In the device 71 of the present invention in the third embodiment, the tightening with a changed elastic modulus is applied to the outer periphery of the cylinder 73. Although not shown in the drawings, the tightening in the first embodiment is similar to that of the cylinder 43. It goes without saying that the device of the present invention may be constructed by forming annular grooves at appropriate pitches, fitting the elastic seal ring 44 into the annular groove, and bringing the elastic seal ring 44 into close contact with the inner circumferential surface of the base 19. It is possible. Furthermore, as a separate embodiment, although not shown, the second
Example of the device of the present invention 41 and water source cleavage of the third example @7
Of course, it is also possible to use the upper surface of the support plate 27 as the lower mold, as shown in the fourth embodiment (see FIG. 12), without providing the lower pressurizing force transmitting body 15 and the lower mold 17 in Embodiment 1.
【木兄p1の効果】
以上詳述の如く、本発明装置は、次の如き優れた効果を
有する。
■ 保持ケースの内部に加圧手段が配置されているため
、装置全体の背丈を従来に比べて格段に低くすることが
可能となる。その結果、成形装置を設置する工場の天井
を低くすることが可能とな”す、工場設置費用を低減で
きると共に、装置全体の保守点検が簡単となり生産能率
を向上させることができる。
■ 保持ケースが加圧手段のハウジンを兼ねるため、装
置全体を一量且つ小型化することが可能となる。その結
果、強固な設置基礎を必要としないため設置費用−低減
を図ることができると共に、保守点検が簡単となり前記
■の効果と相俟って生産能率の飛躍的向上を図ることが
できる。[Effects of Kien p1] As detailed above, the device of the present invention has the following excellent effects. - Since the pressurizing means is placed inside the holding case, the height of the entire device can be made much shorter than in the past. As a result, it is possible to lower the ceiling of the factory where the molding equipment is installed, reducing factory installation costs, and making maintenance and inspection of the entire equipment easier, improving production efficiency. ■ Holding case Since it also serves as the housing for the pressurizing means, it is possible to reduce the size and size of the entire device.As a result, installation costs can be reduced as a strong installation foundation is not required, and maintenance and inspection costs can be reduced. This simplifies the process, and together with the effect (2) above, it is possible to dramatically improve production efficiency.
第1図乃至第6図は本発明装置の第1実施例を示すもの
であって、第1図は縦断面図、第2図は第1図のI−I
I線における′j工面図、第3図は原料充填空間に原料
を充填している状態を示す縦断面図、第4図は初期加圧
状態を示す縦断面図、第5図は加圧成形後に加圧流体を
排除した状態を示ザ縦断面図、第6図は図中の左側に本
発明装置の第2実施例の縦断面図を示すと共に、右側に
加圧流体給排装置の模式図を示すものであり、第7図は
初期加圧状態の第1段階を示す縦断面図、第8図は初期
加圧状態の第2段階を示す縦断面図、第9図は高圧加圧
状態を示す縦断面図、第10図は加圧成形後に加圧流体
を排除した状態を示す縦断面図、第11図は本発明装置
の第3実施例を示す縦断面図、第12図は本発明装置の
第4実施例を示す縦断面図、第13図は従来の加圧成形
装置の全体を示す部分縦断面図である。
A・・・原料充填空間 12・・・保持ケース13
(43,73)・・・締付は筒体
14(15)・・・加圧力伝達体
16(,17)・・・型
24(25)・・・加圧流体供給口
第3図
第10図1 to 6 show a first embodiment of the device of the present invention, in which FIG. 1 is a longitudinal sectional view, and FIG. 2 is an I-I in FIG. 1.
Figure 3 is a vertical cross-sectional view showing the state in which the raw material is filled in the raw material filling space, Figure 4 is a vertical cross-sectional view showing the initial pressurized state, and Figure 5 is the pressure forming. FIG. 6 is a vertical cross-sectional view showing the state in which the pressurized fluid has been removed, and FIG. Fig. 7 is a longitudinal cross-sectional view showing the first stage of the initial pressurized state, Fig. 8 is a longitudinal cross-sectional view showing the second stage of the initial pressurized state, and Fig. 9 is a high-pressure pressurized state. Fig. 10 is a longitudinal sectional view showing the state in which the pressurized fluid is removed after pressure forming, Fig. 11 is a longitudinal sectional view showing the third embodiment of the device of the present invention, and Fig. 12 is a longitudinal sectional view showing the state in which the pressurized fluid is removed after pressure forming. A longitudinal sectional view showing a fourth embodiment of the apparatus of the present invention, and FIG. 13 is a partial longitudinal sectional view showing the entire conventional pressure molding apparatus. A... Raw material filling space 12... Holding case 13
(43, 73)... Tightening is performed on cylinder 14 (15)... Pressurized force transmitting body 16 (, 17)... Mold 24 (25)... Pressurized fluid supply port Fig. 3 Fig. 10 figure
Claims (1)
に離接可能に配置された2個の型と、型を加圧する加圧
手段とを備えた加圧成形装置において、前記加圧手段は
、中刳りされた剛体の保持ケースと、可撓性の弾性素材
で柱状に形成されたものであつて保持ケースの凹部内に
配置され、保持ケースに固定端部を保持させると共に自
由端部で前記型の一方を押圧する加圧力伝達体と、保持
ケースの凹部内周面に形成され且つ加圧流体供給口を開
口した加圧流体案内面と加圧力伝達体の外周面との間に
配置され、外周面を加圧流体案内面とした可撓性の弾性
素材よりなる締付け筒体とを備えていることを特徴とす
る加圧成形装置。 2、前記加圧手段は前記型の何れか一方又は両方に備え
られている特許請求の範囲第1項記載の加圧成形装置。 3、前記両方の型の間には可撓性の弾性素材よりなるデ
イスタントリングが前記原料充填空間の外周を形成する
ように配置されている特許請求の範囲第1項又は第2項
記載の加圧成形装置。 4、前記締付け筒体は、前記加圧力伝達体の外周面に対
する締付け領域を、前記原料充填空間から遠い外周面領
域から原料充填空間に近い外周面領域に向って時間的に
順次拡大させていく特許請求の範囲第1項、第2項又は
第3項記載の加圧成形装置。[Claims] 1. A pressurizer comprising two molds that are separably arranged so that their mold surfaces surround a raw material filling space when they come into contact with each other, and a pressurizing means that pressurizes the molds. In the molding device, the pressurizing means includes a hollowed-out rigid holding case and a column-shaped member made of a flexible elastic material, and is disposed within the recess of the holding case, and has a fixed end attached to the holding case. a pressurizing force transmitting body that holds the part and presses one of the molds with its free end; and a pressurizing fluid guide surface formed on the inner circumferential surface of the recess of the holding case and having a pressurized fluid supply port opening, and a pressurizing force transmitting body. 1. A pressure molding device comprising: a tightening cylinder made of a flexible elastic material, disposed between the outer peripheral surface of the body and the outer peripheral surface serving as a pressurized fluid guide surface. 2. The pressure molding apparatus according to claim 1, wherein the pressure means is provided in one or both of the molds. 3. A distant ring made of a flexible elastic material is arranged between the two molds so as to form an outer periphery of the raw material filling space. Pressure molding equipment. 4. The tightening cylindrical body gradually expands the tightening area on the outer circumferential surface of the pressurizing force transmitting body from an outer circumferential surface area far from the raw material filling space to an outer circumferential surface area close to the raw material filling space. A pressure molding apparatus according to claim 1, 2, or 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62317195A JPH07102561B2 (en) | 1987-12-14 | 1987-12-14 | Pressure molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62317195A JPH07102561B2 (en) | 1987-12-14 | 1987-12-14 | Pressure molding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01156008A true JPH01156008A (en) | 1989-06-19 |
| JPH07102561B2 JPH07102561B2 (en) | 1995-11-08 |
Family
ID=18085517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62317195A Expired - Lifetime JPH07102561B2 (en) | 1987-12-14 | 1987-12-14 | Pressure molding equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07102561B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023515074A (en) * | 2020-02-20 | 2023-04-12 | シェフラー テクノロジーズ アー・ゲー ウント コー. カー・ゲー | Press tool and method for manufacturing spherical green bodies |
-
1987
- 1987-12-14 JP JP62317195A patent/JPH07102561B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023515074A (en) * | 2020-02-20 | 2023-04-12 | シェフラー テクノロジーズ アー・ゲー ウント コー. カー・ゲー | Press tool and method for manufacturing spherical green bodies |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07102561B2 (en) | 1995-11-08 |
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