[go: up one dir, main page]

JPH088528A - Vapor reflow soldering equipment - Google Patents

Vapor reflow soldering equipment

Info

Publication number
JPH088528A
JPH088528A JP13697494A JP13697494A JPH088528A JP H088528 A JPH088528 A JP H088528A JP 13697494 A JP13697494 A JP 13697494A JP 13697494 A JP13697494 A JP 13697494A JP H088528 A JPH088528 A JP H088528A
Authority
JP
Japan
Prior art keywords
heat medium
steam
vapor
carry
generation tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13697494A
Other languages
Japanese (ja)
Inventor
Haruo Sankai
春夫 三階
Shinya Yamama
伸也 山間
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Techno Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Techno Engineering Co Ltd filed Critical Hitachi Techno Engineering Co Ltd
Priority to JP13697494A priority Critical patent/JPH088528A/en
Publication of JPH088528A publication Critical patent/JPH088528A/en
Pending legal-status Critical Current

Links

Landscapes

  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

(57)【要約】 【目的】 被処理物上のはんだペーストから熱媒体に溶
融して混入するフラックスを除去することができ、稼働
率が高く、保守が容易で、信頼性の高いリフローはんだ
付け装置を提供する。 【構成】 熱媒体の飽和蒸気13を発生させる蒸気発生
槽4に被処理物16を搬送して、被処理物16に飽和蒸
気13を接触させ被処理物16のはんだを加熱溶融させ
てはんだ付けするベーパーリフローはんだ付け装置にお
いて、搬入側および搬出側の戻り通路17にフラックス
除去器36を交換可能に設けるとともに、蒸気発生槽4
の蒸気発生部の上方に位置し、少なくとも一方の戻り通
路17方向に傾斜して、液化した熱媒体を戻り通路17
へ案内するプレート39を設け、このプレート39に熱
媒体飽和蒸気13を通過させる蒸気口40を設け、この
蒸気口40に液化した熱媒体の蒸気発生槽4への落下を
防止する突出部41を設けた。
(57) [Abstract] [Purpose] Reflow soldering that can remove the flux that melts and mixes into the heat medium from the solder paste on the object to be processed, has a high operating rate, is easy to maintain, and has high reliability. Provide a device. An object to be processed 16 is conveyed to a steam generation tank 4 for generating a saturated steam 13 of a heat medium, and the saturated steam 13 is brought into contact with the object to be processed 16 to heat and melt the solder of the object to be processed 16 for soldering. In the vapor reflow soldering device, the flux remover 36 is replaceably provided in the return passage 17 on the carry-in side and the carry-out side, and the steam generating tank 4 is provided.
Of the liquefied heat medium located above the steam generating part of the
Is provided with a plate 39 for guiding the heat medium saturated steam 13 to the plate 39, and a protruding portion 41 for preventing the liquefied heat medium from falling into the steam generation tank 4 is provided in the plate 39. Provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、ベーパーリフローはん
だ付け装置に係り、特に、4方向に平面的に電極端子を
取り出した、いわゆるフラットパックICや、抵抗、コ
ンデンサ等の面付けチップ部品をプリント基板などの配
線板(以下、回路基板と総称する)上にはんだ付けする
高密度実装に適したベーパーリフローはんだ付け装置に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vapor reflow soldering apparatus, and in particular, prints so-called flat pack ICs in which electrode terminals are taken out in a plane in four directions, and imposition chip parts such as resistors and capacitors. The present invention relates to a vapor reflow soldering device suitable for high-density mounting by soldering on a wiring board such as a board (hereinafter collectively referred to as a circuit board).

【0002】[0002]

【従来の技術】近年、回路基板への電子部品の高密度実
装がますます進んでいるが、回路基板へIC、チップ部
品などの電子部品を接着するはんだ付け作業は、ライン
の最終工程に当たるために、はんだ付け技術はラインの
中で最も重要技術と見られるに至った。最近では、はん
だ付け作業を行う炉内の温度分布の均一性を高め、か
つ、電子部品に対する有害な加熱を避ける必要性から、
対空気比重の大きい蒸気を熱媒体として用い、その凝縮
潜熱を利用してはんだペーストを印刷した基板に電子部
品を搭載した回路基板などの被処理物を加熱するベーパ
ーリフローはんだ付け装置がある。
2. Description of the Related Art In recent years, high-density mounting of electronic parts on a circuit board is progressing more and more, but the soldering work for adhering electronic parts such as ICs and chip parts to the circuit board is the final step of the line. Moreover, the soldering technology has come to be regarded as the most important technology in the line. Recently, it is necessary to improve the uniformity of temperature distribution in the furnace for soldering work and to avoid harmful heating of electronic parts.
There is a vapor reflow soldering apparatus that uses a vapor having a large specific gravity against air as a heat medium and uses the condensation latent heat to heat an object to be processed such as a circuit board having electronic components mounted on a board on which a solder paste is printed.

【0003】この装置は、例えば、特開昭63−903
61号公報に記載されているように、回路基板を前述の
ように対空気比重の大きい熱媒体の飽和蒸気中を通すこ
とによってはんだ付けする蒸気発生槽を備えたはんだ付
け装置である。従来のベーパーリフローはんだ付け装置
について図10および図11を用いて説明する。図10
は、従来のベーパーリフローはんだ付け装置の縦断面
図、図11は、図10のD−D矢視断面図である。回路
基板などの被処理物16は、図10に示す装置内をコン
ベア15により図10の左側から右側に向って移動する
(以下、コンベア15の装置入口方向を搬入側、出口方
向を搬出側と称する)。
This device is disclosed, for example, in Japanese Patent Laid-Open No. 63-903.
As described in Japanese Patent Publication No. 61-61, it is a soldering apparatus provided with a steam generation tank for soldering a circuit board by passing it through saturated steam of a heat medium having a large specific gravity to air as described above. A conventional vapor reflow soldering apparatus will be described with reference to FIGS. 10 and 11. Figure 10
FIG. 11 is a vertical sectional view of a conventional vapor reflow soldering device, and FIG. 11 is a sectional view taken along the line DD of FIG. An object 16 to be processed such as a circuit board moves in the apparatus shown in FIG. 10 from the left side to the right side of FIG. 10 by the conveyor 15 (hereinafter, the apparatus inlet direction of the conveyor 15 is the carry-in side, and the outlet direction is the carry-out side. Called).

【0004】図10,11に示す装置は、蒸気発生槽
4、搬入側搬送路5、搬出側搬送路6、加熱ヒータ7、
搬入側冷却器8、搬出側冷却器9、搬入側排気口10、
搬出側排気口11からなるリフロー部1と、予熱ヒータ
14を備えた予熱部2と、冷却ファン18を備えた冷却
部3と、被処理物16を図10において左から右に搬送
するためのコンベア15、駆動スプロケット19、駆動
モータ20、アイドラ21などを含む駆動系と、配管2
2、冷却器24とデミスタ25をもつ回収装置23、水
酸除去器26、循環ポンプ27等を含む熱媒体回収系
と、温度センサ28、温度調節器29、電力調節器30
等を含む制御系と、蒸気発生槽4内の熱媒体12に混入
したフラックスを除去するフィルタリング系(図示せ
ず)などにより構成されている。
The apparatus shown in FIGS. 10 and 11 includes a steam generation tank 4, a carry-in side transport path 5, a carry-out side transport path 6, a heater 7.
Carry-in side cooler 8, carry-out side cooler 9, carry-in side exhaust port 10,
The reflow unit 1 including the discharge side exhaust port 11, the preheating unit 2 including the preheating heater 14, the cooling unit 3 including the cooling fan 18, and the object 16 to be conveyed from left to right in FIG. A drive system including a conveyor 15, a drive sprocket 19, a drive motor 20, an idler 21, and the like, and a pipe 2.
2, a heat medium recovery system including a recovery device 23 having a cooler 24 and a demister 25, a hydroxide remover 26, a circulation pump 27, and the like, a temperature sensor 28, a temperature controller 29, and a power controller 30.
And the like, and a filtering system (not shown) for removing the flux mixed in the heat medium 12 in the steam generation tank 4 and the like.

【0005】蒸気発生槽4は、蒸気発生部となる底部3
5に熱媒体12を溜め、搬入側冷却器8および搬出側冷
却器9のある室とは下部の開いた隔壁34で分離され、
底部35と隔壁34とで形成された戻り通路17を介し
て連結されている。
The steam generating tank 4 has a bottom portion 3 which serves as a steam generating portion.
The heat medium 12 is stored in 5 and is separated from the chamber in which the carry-in side cooler 8 and the carry-out side cooler 9 are located by the partition wall 34 opened at the bottom,
The bottom portion 35 and the partition wall 34 are connected to each other via a return passage 17.

【0006】このように構成された従来のベーパーリフ
ローはんだ付け装置の動作を説明する。装置の起動によ
り、予熱ヒータ14、加熱ヒータ7に電力が供給される
と蒸気発生槽4の底部35に溜められた熱媒体12は、
蒸発潜熱が水の1/25程度であるため、加熱ヒータ7
により加熱されて直ちに蒸発し飽和蒸気13が発生す
る。飽和蒸気13は蒸気発生槽4を上昇し、一部は下部
蒸気吐出口33から、残りは側壁通路31を経て上部蒸
気吐出口32から流入して、被処理物16をリフローす
るに必要な蒸気面を確保する。
The operation of the conventional vapor reflow soldering apparatus thus configured will be described. When power is supplied to the preheating heater 14 and the heating heater 7 by starting the apparatus, the heat medium 12 stored in the bottom portion 35 of the steam generation tank 4 is
Since the latent heat of vaporization is about 1/25 of water, the heater 7
Is heated and vaporized immediately to generate saturated vapor 13. Saturated steam 13 rises in the steam generation tank 4, part of which flows from the lower steam discharge port 33, and the remaining part of the steam that flows through the side wall passage 31 and the upper steam discharge port 32, and is the steam necessary for reflowing the workpiece 16. Secure the surface.

【0007】熱媒体12の飽和蒸気13の比重は空気の
約20倍と高いので、熱媒体12の飽和蒸気が被処理物
16に十分接触するように蒸気面を高くするためには、
多量の蒸気を蒸気発生槽4より発生させている。蒸気発
生槽4での飽和蒸気13の高さは、蒸気発生槽4内に移
動可能に設けた温度センサ28と温度調節器29により
所定の温度となるように、電力調節器30を介して加熱
ヒータ7への電力を制御することにより制御され所定の
値に保たれる。
Since the specific gravity of the saturated vapor 13 of the heat medium 12 is as high as about 20 times that of air, in order to raise the vapor surface so that the saturated vapor of the heat medium 12 is sufficiently in contact with the object to be treated 16,
A large amount of steam is generated from the steam generation tank 4. The height of the saturated steam 13 in the steam generation tank 4 is heated via a power controller 30 so that the saturated steam 13 reaches a predetermined temperature by a temperature sensor 28 and a temperature controller 29 movably provided in the steam generation tank 4. It is controlled by controlling the electric power to the heater 7 and kept at a predetermined value.

【0008】被処理物16はコンベア15により装置内
を搬入される。被処理物16は始めに予熱部2で予熱ヒ
ータ14により加熱され、続くリフロー部1に搬入され
飽和蒸気13の凝縮潜熱によりはんだが加熱溶融され、
搬出側搬送路6に入り次第に冷却されてはんだが固化
し、冷却部3に入って冷却ファン18によりさらに冷却
されて装置から搬出される。
The article to be processed 16 is carried in the apparatus by the conveyor 15. The object to be treated 16 is first heated by the preheater 14 in the preheating unit 2, is then carried into the reflow unit 1, and the solder is heated and melted by the latent heat of condensation of the saturated steam 13,
The solder is solidified as it enters the unloading-side transport path 6 and solidifies, enters the cooling unit 3, is further cooled by the cooling fan 18, and is unloaded from the apparatus.

【0009】飽和蒸気13は被処理物16上で凝縮液化
し、液化した熱媒体は被処理物16上から下部蒸気吐出
口33、搬入側搬送路5、搬出側搬送路6に向かって落
下する。下部蒸気吐出口33に向かって落下した熱媒体
は直接蒸気発生槽4に戻り、搬入側搬送路5、搬出側搬
送路6に向かって落下した熱媒体は、搬入側冷却器8お
よび搬出側冷却器9により冷却されて液化した残りの飽
和蒸気13とともに戻り通路17を通って蒸気発生槽4
の底部に戻る。わずかに残った熱媒体の蒸気は、搬入側
排気口10および搬出側排気口11から、また被処理物
16に付着し、その後蒸発して分離した蒸気は搬出側排
気口11から、いずれも配管22を通って回収装置23
に流入し、冷却器24で液化され、デミスター25で捕
集されて回収される。回収された熱媒体は水酸除去器2
6で水酸除去され、循環ポンプ27により蒸気発生槽4
に戻される。
The saturated vapor 13 is condensed and liquefied on the object to be treated 16, and the liquefied heat medium drops from the object to be treated 16 toward the lower vapor discharge port 33, the carrying-in side conveying path 5, and the carrying-out side conveying path 6. . The heat medium that has dropped toward the lower steam outlet 33 returns directly to the steam generation tank 4, and the heat medium that has dropped toward the carry-in side transport path 5 and the carry-out side transport path 6 cools the carry-in side cooler 8 and the carry-out side cooler. The steam generation tank 4 is passed through the return passage 17 together with the remaining saturated steam 13 that is cooled and liquefied by the vessel 9.
Return to the bottom of. A slight amount of the steam of the heat medium remaining remains from the carry-in side exhaust port 10 and the carry-out side exhaust port 11, and adheres to the object to be treated 16 and then vaporized and separated from the carry-out side exhaust port 11 through the piping. Recovery device 23 through 22
Flows into the chiller 24, is liquefied by the cooler 24, and is collected and collected by the demister 25. The recovered heat medium is a hydroxide remover 2
Hydrochloric acid is removed by 6 and the steam generation tank 4 is circulated by the circulation pump 27.
Is returned to.

【0010】次に、はんだ付け作業が終了すると熱媒体
の加熱を停止して、外部に設けたフィルタリング系に液
を回収し、熱媒体の温度を低下させ液中に析出してくる
フラックスをフィルタで除去していた。
Next, when the soldering work is completed, the heating of the heat medium is stopped, the liquid is collected in an externally provided filtering system, the temperature of the heat medium is lowered, and the flux deposited in the liquid is filtered. Had been removed.

【0011】[0011]

【発明が解決しようとする課題】上記のようなベーパー
リフローはんだ付け装置においては、次のような問題点
があった。 (1)リフロー室において、被処理物を加熱した熱媒体
の飽和蒸気は液化して、一部は被処理物の上面に溜るの
で、はんだペースト中のフラックスが熱媒体液に溶融し
て落下し、搬入側および搬出側の戻り通路や下部蒸気吐
出口を通って蒸気発生槽の底部に溜る。また、フラック
スの蒸発分は加熱中に蒸気となり大部分は装置外へ排気
されるが、フラックスの固形分も一部は加熱中に蒸気と
なり搬入側および搬出側の冷却器により熱媒体の蒸気と
ともに液化し、戻り通路から蒸気発生槽の底部に戻って
溜る。
The vapor reflow soldering apparatus as described above has the following problems. (1) In the reflow chamber, the saturated vapor of the heat medium that has heated the object to be processed is liquefied, and part of it accumulates on the upper surface of the object to be processed, so the flux in the solder paste melts into the heat medium liquid and falls. , Collects at the bottom of the steam generation tank through the return passage on the carry-in side and the carry-out side and the lower steam discharge port. Also, the evaporated part of the flux becomes steam during heating and most of it is exhausted to the outside of the equipment, but part of the solid part of the flux also becomes steam during heating, and the steam of the heat medium is absorbed by the coolers on the loading and unloading sides. It liquefies and returns from the return passage to the bottom of the steam generation tank where it accumulates.

【0012】上記により蒸気発生槽の下部に溜ったフラ
ックスは、蒸気発生槽の底部でヒータにより加熱され、
熱媒体とともに蒸気となり、搬入側冷却器および搬出側
冷却器で冷却されて液化し、戻り通路を通って蒸気発生
槽に戻る。前述した動作を繰返すことで、蒸気発生槽内
の熱媒体中にはフラックスが蓄積されることになる。従
来の装置では上記フラックスの除去は、装置の加熱停止
後に行なっていた。このため、装置運転中に熱媒体液中
のフラックスの濃度が上昇し、搬入側および搬出側の冷
却器や加熱ヒータの表面に付着し、長時間経つと炭化し
て除去が困難になる。フラックスの付着は、熱交換を妨
げるので加熱ヒータの過熱による断線や冷却器の冷却能
力の低下の原因となり、装置の信頼性が低下する。前記
のフラックス除去のためには定期的な長時間の装置停止
時間が必要であり、稼働率が低下する等の問題があっ
た。
The flux accumulated in the lower portion of the steam generation tank as described above is heated by the heater at the bottom of the steam generation tank,
It becomes steam together with the heat medium, is liquefied by being cooled in the carry-in side cooler and the carry-out side cooler, and returns to the steam generating tank through the return passage. By repeating the above-described operation, the flux is accumulated in the heat medium in the steam generation tank. In the conventional apparatus, the removal of the flux is performed after the heating of the apparatus is stopped. Therefore, the concentration of the flux in the heat medium liquid increases during the operation of the apparatus and adheres to the surfaces of the coolers and heaters on the carry-in side and the carry-out side, and after a long time, carbonization and removal becomes difficult. Since the adhesion of the flux hinders heat exchange, it causes a disconnection due to overheating of the heater and a decrease in the cooling capacity of the cooler, which lowers the reliability of the device. In order to remove the above-mentioned flux, it is necessary to periodically stop the apparatus for a long time, which causes a problem such as a decrease in operating rate.

【0013】(2)運転中の蒸気発生槽内における熱媒
体液中のフラックス濃度上昇を抑えるためには、リフロ
ー部を蒸気発生槽底部の蒸気発生部の直上より外し、被
処理物をリフローして落下する熱媒体液を、蒸気発生槽
の蒸気発生部外に落下させ、落下した熱媒体を収容して
フラックスを除去し、蒸気発生槽内の蒸気発生部に戻せ
ばよい。このような装置としては、例えば特開昭58−
51592号公報に記載されたものがある。しかし、上
記のような装置においては、蒸気発生槽が大形化するた
め、飽和蒸気の高さが不安定となりやすくはんだ付け作
業の信頼性が低下する。また、被処理物をリフローする
ために必要な飽和蒸気の高さを確保するには、より多量
の蒸気を発生させる必要があり多量の熱量を必要とする
などの問題があった。
(2) In order to suppress an increase in the flux concentration in the heat medium liquid in the steam generating tank during operation, remove the reflow part from just above the steam generating part at the bottom of the steam generating tank and reflow the object to be treated. It suffices that the heat medium liquid that falls due to the falling heat is dropped to the outside of the steam generating portion of the steam generating tank, the dropped heat medium is accommodated to remove the flux, and then returned to the steam generating portion in the steam generating tank. As such an apparatus, for example, Japanese Patent Laid-Open No. 58-
There is one described in Japanese Patent No. 51592. However, in the above apparatus, the size of the steam generation tank becomes large, so that the height of the saturated steam tends to be unstable, and the reliability of the soldering work decreases. Further, in order to secure the height of the saturated steam necessary for reflowing the object to be processed, it is necessary to generate a larger amount of steam, which requires a large amount of heat.

【0014】本発明は、上記従来技術の問題点を解決す
るためになされたもので、本発明の目的は、被処理物上
のはんだペーストから熱媒体に溶融して混入するフラッ
クスを除去することができ、稼働率が高く、保守が容易
で、信頼性の高いリフローはんだ付け装置を提供するこ
とにある。
The present invention has been made in order to solve the above-mentioned problems of the prior art, and an object of the present invention is to remove the flux which is melted and mixed into the heating medium from the solder paste on the object to be treated. It is possible to provide a reflow soldering device that can be manufactured, has a high operating rate, is easy to maintain, and has high reliability.

【0015】[0015]

【課題を解決するための手段】上記目的を達成するため
に、本発明に係るベーパーリフローはんだ付け装置の構
成は、はんだを塗布した回路基板に電子部品を装着して
なる被処理物を予熱部およびリフロー部を通過するよう
に搬送し、予熱部で被処理物を所望の温度に予熱し、リ
フロー部で熱媒体の蒸気発生槽で発生した熱媒体飽和蒸
気によりはんだを溶融させ、リフロー部に続く冷却部で
冷風を吹き付けてはんだを固化させて電子部品を回路基
板上にはんだ付けし、蒸気発生槽から流出した熱媒体の
蒸気を蒸気発生槽に続く搬入側と搬出側の通路に設けた
冷却器により液化し、液化した熱媒体を搬入側と搬出側
の通路と蒸気発生槽の底部とを接続した戻り通路を介し
て蒸気発生槽に回収するベーパーリフローはんだ付け装
置において、搬入側および搬出側の前記戻り通路にフラ
ックスを除去するフラックス除去手段を交換可能に設け
るとともに、前記蒸気発生槽の蒸気発生部の上方に位置
し、少なくとも一方の前記戻り通路方向に傾斜して、液
化した熱媒体を戻り通路へ案内する遮蔽板を設け、この
遮蔽板に前記蒸気発生槽で発生した熱媒体飽和蒸気を通
過させる開口部を設け、この開口部に前記液化した熱媒
体の蒸気発生槽への落下を防止する突出部を設けたもの
である。
In order to achieve the above object, the vapor reflow soldering apparatus according to the present invention has a structure in which an object to be processed, which is an electronic component mounted on a circuit board coated with solder, is preheated. And conveyed so as to pass through the reflow section, preheat the object to be processed in the preheating section to a desired temperature, melt the solder by the heat medium saturated steam generated in the steam generation tank of the heat medium in the reflow section, and to the reflow section In the subsequent cooling section, cold air was blown to solidify the solder and solder the electronic components onto the circuit board, and the vapor of the heat medium flowing out of the steam generation tank was provided in the inlet and outlet passages following the steam generation tank. In a vapor reflow soldering device that liquefies by a cooler and recovers the liquefied heat medium to the steam generation tank through a return passage that connects the inlet and outlet passages and the bottom of the steam generation tank And a flux removing means for removing flux is provided in the return passage on the unloading side so as to be replaceable, and is located above the steam generation portion of the steam generation tank and inclined toward at least one of the return passages to be liquefied. A shield plate for guiding the heat medium to the return passage is provided, and an opening portion for allowing the heat medium saturated vapor generated in the steam generation tank to pass is provided in the shield plate, and the vapor generation tank for the liquefied heat medium is provided in the opening portion. Is provided with a protruding portion for preventing the falling.

【0016】より詳しくは、前記遮蔽板の開口部に設け
た突出部は、前記遮蔽板の少なくとも傾斜面上方から前
記開口部を覆うように形成されたものである。また、フ
ラックス除去手段を設けた戻り通路の上部に、蒸気発生
槽を構成する壁体に熱媒体液のオーバーフロー用開口を
設け、この開口部に、前記戻り通路側に向い庇状をなす
突起を設けたものである。
More specifically, the projecting portion provided in the opening of the shielding plate is formed so as to cover the opening at least above the inclined surface of the shielding plate. Further, an opening for overflow of the heat carrier liquid is provided in the wall constituting the steam generation tank above the return passage provided with the flux removing means, and an eave-shaped projection facing the return passage is provided in this opening. It is provided.

【0017】[0017]

【作用】上記技術的手段による働きは次のとおりであ
る。蒸気発生槽より発生した熱媒体の飽和蒸気は、遮蔽
板の開口部を通り抜けて蒸気面を形成しコンベア上の被
処理物を加熱する。被処理物を加熱した熱媒体の飽和蒸
気は液化して、一部は被処理物の上面に溜るので、はん
だペースト中のフラックスが熱媒体に溶融する。熱媒体
は被処理物上より落下するが、蒸気発生槽の上方で落下
した熱媒体は遮蔽板上に落下し、残りの熱媒体は搬出側
搬送路および搬入側搬送路へ落下する。
The function of the above technical means is as follows. The saturated steam of the heat medium generated from the steam generation tank passes through the opening of the shielding plate to form a steam surface and heat the object to be processed on the conveyor. The saturated vapor of the heat medium that has heated the object to be processed is liquefied and a part thereof is accumulated on the upper surface of the object to be processed, so that the flux in the solder paste is melted into the heat medium. The heat medium drops from the object to be treated, but the heat medium that has dropped above the steam generation tank drops onto the shielding plate, and the remaining heat medium drops to the carry-out side transport path and the carry-in side transport path.

【0018】遮蔽板上に落下し付着した熱媒体は、遮蔽
板の傾斜面に沿って移動し戻り通路に落下し、残りの搬
出側搬送路および搬入側搬送路に落下した熱媒体ととも
に戻り通路に至る。フラックスを溶融した熱媒体は、搬
入側および搬出側の戻り通路を通って蒸気発生槽の下部
に戻るので、搬入側および搬出側の戻り通路にフラック
ス除去手段を設けることによりフラックスを効率よく除
去できる。蒸気発生槽は遮蔽板が追加となる以外は従来
と同等の構造で、その大きさも従来と同等であるので、
飽和蒸気面は従来と同等の熱量で確保でき、また、その
飽和蒸気面も安定する。
The heat medium that has fallen and adhered to the shield plate moves along the inclined surface of the shield plate and falls into the return passage, and together with the heat medium that has dropped into the remaining carry-out side transport path and carry-in side transport path, the return path Leading to. The heat medium that has melted the flux returns to the lower part of the steam generation tank through the return passages on the carry-in side and the carry-out side. Therefore, the flux can be efficiently removed by providing flux removing means in the return passages on the carry-in side and the carry-out side. . Since the steam generation tank has the same structure as the conventional one except that a shield plate is added, its size is also the same as the conventional one.
The saturated steam surface can be secured with the same amount of heat as the conventional one, and the saturated steam surface is also stable.

【0019】上記により、装置稼働中に、被処理物上で
熱媒体に溶融して混入するフラックスを効率良く除去す
ることができ、稼働率が高く、保守が容易で、信頼性の
高いリフローはんだ付け装置を提供することができる。
By the above, the reflow solder which is capable of efficiently removing the flux which is melted and mixed in the heat medium on the object to be processed during the operation of the apparatus, has a high operation rate, is easy to maintain, and is highly reliable. An attachment device can be provided.

【0020】[0020]

【実施例】以下、本発明の各実施例を図1ないし図9を
参照して説明する。 〔実施例 1〕図1は、本発明の一実施例に係るリフロ
ーはんだ付け装置の構成を示す縦断面図、図2は、図1
のA−A矢視断面図、図3は、図1のB−B矢視断面
図、図4は、図1の遮蔽板部を示す部分詳細斜視図であ
る。図1ないし図4において、図10,図11に示した
ものと同一符号のものは従来技術と同等部分であるか
ら、その説明を省略する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Each embodiment of the present invention will be described below with reference to FIGS. [Embodiment 1] FIG. 1 is a longitudinal sectional view showing the configuration of a reflow soldering apparatus according to an embodiment of the present invention, and FIG.
3 is a sectional view taken along the line AA of FIG. 3, FIG. 3 is a sectional view taken along the line BB of FIG. 1, and FIG. 4 is a partial detailed perspective view showing the shielding plate portion of FIG. In FIGS. 1 to 4, the same reference numerals as those shown in FIGS. 10 and 11 are the same as those in the conventional art, and thus the description thereof will be omitted.

【0021】図1ないし図4に示す本実施例が、先の図
10,11に示した従来技術と相違するところは、搬出
側および搬入側の戻り通路17内の、熱媒体12液面よ
り上部に交換可能なフラックス除去器36を設けたこと
である。フラックス除去器36は、熱媒体を通過させる
ように構成され、その内部に、熱媒体と接触する面に吸
着剤を充填したものである。吸着剤は、例えばアルミナ
イト粉末を主成分としている。
The present embodiment shown in FIGS. 1 to 4 is different from the prior art shown in FIGS. 10 and 11 in that the liquid level of the heat medium 12 in the return passages 17 on the carry-out side and the carry-in side is different from that of the prior art. The replaceable flux remover 36 is provided on the upper portion. The flux remover 36 is configured to allow the heat medium to pass therethrough, and has the inside thereof filled with an adsorbent on the surface in contact with the heat medium. The adsorbent contains, for example, aluminite powder as a main component.

【0022】また、本実施例では、前記フラックス除去
器36より上部で搬入側冷却器8および搬出側冷却器9
の下方の搬入側と搬出側の隔壁34にオーバーフロー用
開口に係るオーバーフロー孔37を設けている。そし
て、このオーバーフロー孔37の上には、リフロー作用
により液化した熱媒体が直接オーバーフロー孔37に入
らないように戻り通路17側に向かい庇状をなす突起3
7Aを形成している。
Further, in this embodiment, the carry-in side cooler 8 and the carry-out side cooler 9 are provided above the flux remover 36.
Overflow holes 37 related to the overflow openings are provided in the partition walls 34 on the carry-in side and carry-out side below. Then, on the overflow hole 37, a projection 3 having an eaves-like shape toward the return passage 17 side so that the heat medium liquefied by the reflow action does not directly enter the overflow hole 37.
7A is formed.

【0023】さらに、本実施例では、搬入側搬送路5の
上部と下部にはフラックス除去器36を交換するための
開口部38と開閉扉42を設け、また、搬出側搬送路6
の上部にはフラックス除去器36を交換するための開口
部38を設け、搬出側と搬入側の開口部38下方の搬入
側冷却器8と搬出側冷却器9にそれぞれフラックス除去
器36を交換する際に、交換作業が可能なように冷却器
の列に隙間8a、9aを設けている。
Further, in this embodiment, an opening 38 and an opening / closing door 42 for exchanging the flux remover 36 are provided in the upper part and the lower part of the carry-in side transport path 5, and the carry-out side transport path 6 is provided.
Is provided with an opening 38 for replacing the flux remover 36, and the flux remover 36 is replaced with the carry-in side cooler 8 and the carry-out side cooler 9 below the carry-out side and carry-in side openings 38, respectively. At this time, gaps 8a and 9a are provided in the rows of the coolers so that the replacement work can be performed.

【0024】さらに、本実施例では、下部蒸気吐出口3
3の下方で、前記蒸気発生槽4の蒸気発生部の上方に、
遮蔽板に係るプレート39を設けている。このプレート
39は、前記蒸気発生槽4で発生した熱媒体の飽和蒸気
13を通過させる開口部を有し、この開口部に液化した
熱媒体の蒸気発生槽4への落下を防止する突出部を備え
たものである。プレート39は、少なくとも一方の戻り
通路17(図1では搬出側の戻り通路)方向にわずかに
傾斜して配置され、リフロー作用にともなって液化した
熱媒体を戻り通路17へ案内するものである。すなわ
ち、被処理物16より落下するフラックスを含有した熱
媒体液が蒸気発生槽4内に落下するのを防止し、搬出側
の戻り通路17に導くようにしている。
Further, in this embodiment, the lower steam discharge port 3
3 below, above the steam generation section of the steam generation tank 4,
A plate 39 relating to the shielding plate is provided. The plate 39 has an opening through which the saturated steam 13 of the heat medium generated in the steam generation tank 4 passes, and a protrusion for preventing the liquefied heat medium from falling into the steam generation tank 4 is provided in this opening. Be prepared. The plate 39 is arranged so as to be slightly inclined in the direction of at least one of the return passages 17 (the return passage on the unloading side in FIG. 1), and guides the heat medium liquefied by the reflow action to the return passages 17. That is, the heat medium liquid containing the flux that drops from the object to be processed 16 is prevented from falling into the steam generation tank 4, and is guided to the return passage 17 on the carry-out side.

【0025】プレート39における前記開口部の詳細を
図4に示す。プレート39は、その形状を図4に図示し
た所謂、大根等の千切り器形状としたもので、プレート
39を搬出側に向けて傾斜させ、それぞれの開口に係る
蒸気口40に対し、傾斜面上方から蒸気口40の直上ま
でを全て被う突出部41を設けたものである。図4にお
いて、破線矢印は、蒸気口40を通過して上昇する飽和
蒸気を示し、実線矢印は、液化した熱媒体の流下する状
態を示している。
The details of the opening in the plate 39 are shown in FIG. The plate 39 is a so-called shredder shape such as a so-called radish shown in FIG. 4, and the plate 39 is inclined toward the unloading side, and the upper side of the inclined surface is larger than the steam port 40 associated with each opening. The projection 41 is provided so as to cover the entire area from the top to just above the steam port 40. In FIG. 4, a dashed arrow indicates a saturated vapor that passes through the vapor port 40 and rises, and a solid arrow indicates a state in which the liquefied heat medium flows down.

【0026】戻り通路17には、オーバーフロー孔37
まで熱媒体液面が到達したら検知する液面検知器(図示
せず)が装備されている。その液面検知器により熱媒体
液面が検知されると警報装置(図示せず)が働き、フラ
ックス除去器36の目詰まりを知らせる。蒸気発生槽4
の底部35には、フラックス除去器36の目詰まりによ
り戻り通路17のオーバーフロー孔37まで熱媒体液面
が到達したとき、加熱ヒータ7の過熱防止ができる量の
熱媒体を確保できるような量の熱媒体12を貯溜してお
く。
An overflow hole 37 is provided in the return passage 17.
A liquid level detector (not shown) is provided to detect when the liquid level of the heat medium reaches. When the liquid level detector detects the heat medium liquid level, an alarm device (not shown) operates to notify the clogging of the flux remover 36. Steam generation tank 4
When the liquid level of the heat transfer medium reaches the overflow hole 37 of the return passage 17 due to the clogging of the flux remover 36, the bottom 35 of the heater 35 has a sufficient amount of heat transfer medium to prevent overheating of the heater 7. The heat medium 12 is stored.

【0027】このように構成された本実施例のベーパー
リフローはんだ付け装置の動作を説明する。装置の起動
により、予熱ヒータ14、加熱ヒータ7に電力が供給さ
れる。蒸気発生槽4の底部35に溜っている熱媒体12
は、蒸発潜熱が水の1/25程度であるために、加熱ヒ
ータ7により加熱されて直ちに蒸発し、飽和蒸気13が
発生する。飽和蒸気13は蒸気発生槽4内を上昇し、図
2に示すように一部はプレート39の蒸気口40を通り
下部蒸気吐出口33から、残りは上部蒸気吐出口32か
ら流入して、被処理物16のはんだをリフローするに必
要な飽和蒸気面を確保する。
The operation of the vapor reflow soldering apparatus of this embodiment having the above structure will be described. When the apparatus is activated, electric power is supplied to the preheating heater 14 and the heating heater 7. The heat medium 12 accumulated in the bottom portion 35 of the steam generation tank 4
Since the latent heat of vaporization is about 1/25 of water, it is heated by the heater 7 and immediately vaporizes to generate saturated vapor 13. The saturated steam 13 rises in the steam generation tank 4, and a part of the saturated steam 13 passes through the steam port 40 of the plate 39 from the lower steam discharge port 33, and the rest flows from the upper steam discharge port 32. The saturated vapor surface necessary for reflowing the solder of the processing object 16 is secured.

【0028】飽和蒸気13は、被処理物16上で凝縮液
化し、その潜熱により被処理物16を加熱する。その際
に、被処理物16に塗布されているはんだペーストのフ
ラックスが凝縮液化した熱媒体に溶融する。液化してフ
ラックスを溶融した熱媒体の一部は、下部蒸気吐出口3
3の直下に設けたプレート39上に落下する。プレート
39上に落下した熱媒体は突出部41により蒸気口40
から蒸気発生槽4に落下するのを妨げられ、プレート3
9の傾斜により搬出側の戻り通路17に導かれる。
The saturated steam 13 is condensed and liquefied on the object 16 to be processed, and the latent heat of the condensed steam 13 heats the object 16 to be processed. At that time, the flux of the solder paste applied to the object to be processed 16 melts into the condensed and liquefied heat medium. Part of the heat medium that has liquefied and melted the flux is
3 falls directly on the plate 39 provided directly below. The heat medium that has dropped onto the plate 39 is vaporized by the protrusion 41 to the steam port 40.
Is prevented from falling into the steam generation tank 4 from the plate 3
The inclination of 9 leads to the return passage 17 on the unloading side.

【0029】上記以外のプレート39に落下しなかった
残りの凝縮液化した熱媒体は、搬入側搬送路5または搬
出側搬送路6で落下し戻り通路17に流入する。被処理
物16上で凝縮液化しなかった残りの飽和蒸気13の大
部分とリフロー部1で被処理物16を加熱して発生した
フラックスを含む蒸気は、搬入側冷却器8および搬出側
冷却器9で冷却され液化し戻り通路17に流入する。搬
入側冷却器8や搬出側冷却器9で液化されずにわずかに
残った熱媒体やフラックスの蒸気や、一部被処理物16
上に残留してその後蒸発した熱媒体やフラックスの蒸気
は、搬入側排気口10または搬出側排気口11より回収
される。前記の蒸気は搬入側排気口10および搬出側排
気口11から排気配管22を通って回収装置23に流入
し液化され回収される。回収装置23で回収された熱媒
体は、水酸除去器26で水酸除去され、循環ポンプ27
により搬出側のフラックス除去器36上部の戻り通路1
7内に戻される。
The remaining condensed and liquefied heat medium that has not fallen to the plate 39 other than the above drops in the carry-in side transport passage 5 or the carry-out side transport passage 6 and flows into the return passage 17. Most of the remaining saturated steam 13 that has not condensed and liquefied on the object to be processed 16 and steam including flux generated by heating the object to be processed 16 in the reflow part 1 are the inlet side cooler 8 and the outlet side cooler. It is cooled in 9 and liquefied and flows into the return passage 17. A slight amount of heat medium or flux vapor left unliquefied in the carry-in side cooler 8 or the carry-out side cooler 9 and a part of the object to be treated 16
The heat medium or flux vapor that remains above and is evaporated thereafter is recovered from the carry-in side exhaust port 10 or the carry-out side exhaust port 11. The vapor is liquefied and recovered from the carry-in side exhaust port 10 and the carry-out side exhaust port 11 through the exhaust pipe 22 into the recovery device 23. The heat medium recovered by the recovery device 23 is subjected to hydroxy removal by the hydroxy remover 26, and the circulation pump 27
Return path 1 above the flux remover 36 on the unloading side
Returned to 7

【0030】蒸気発生槽4外へ流出した熱媒体の蒸気
や、凝縮液化した熱媒体は戻り通路17を介して蒸気発
生槽4の底部35へ戻るので、その戻り通路17にフラ
ックス除去器36を設けることにより効率良くフラック
スを除去できる。熱媒体に溶融しているフラックスは戻
り通路17に設けられたフラックス除去器36を通過す
ることによりフラックスを吸着除去され蒸気発生槽4の
底部35に戻る。
Since the steam of the heat medium flowing out of the steam generating tank 4 and the heat medium condensed and liquefied return to the bottom portion 35 of the steam generating tank 4 through the return passage 17, the flux remover 36 is provided in the return passage 17. By providing it, the flux can be removed efficiently. The flux melted in the heat medium passes through a flux remover 36 provided in the return passage 17 so that the flux is adsorbed and removed and returns to the bottom portion 35 of the steam generation tank 4.

【0031】装置の運転中に異物の落下などによりフラ
ックス除去器36に目詰りを生じ、熱媒体が蒸気発生槽
4に戻りにくくなり、戻り通路17内に熱媒体の液溜り
が生じても、フラックス除去器36より上方の隔壁34
に設けたオーバーフロー孔37を通り蒸気発生槽4の底
部35に戻るため、加熱ヒータ7の過熱防止ができ、熱
媒体の量を確保できるので直ちに装置を停止する必要は
無い。なお、オーバーフロー孔37まで熱媒体12の液
面が上昇すると、前述した液面検知器が液面を検知し警
報装置を作動させフラックス除去器36の目詰りを知ら
せる。
When the flux remover 36 is clogged due to a foreign substance falling during the operation of the apparatus and the heat medium is less likely to return to the steam generation tank 4, and a liquid pool of the heat medium occurs in the return passage 17, Partition wall 34 above the flux remover 36
Since it returns to the bottom portion 35 of the steam generation tank 4 through the overflow hole 37 provided in the above, the heater 7 can be prevented from overheating and the amount of the heat medium can be secured, so it is not necessary to immediately stop the apparatus. When the liquid level of the heat medium 12 rises to the overflow hole 37, the liquid level detector described above detects the liquid level and activates the alarm device to notify the clogging of the flux remover 36.

【0032】フラックス吸着性能が低下しフラックス除
去器36の保守を行う場合は、装置の運転を止め、搬入
側搬送路5および搬出側搬送路6の上部に設けた開口部
38と搬入側搬送路5の下部に設けた開閉扉42を開け
てフラックス除去器36を交換する。
When the flux adsorption performance is deteriorated and the flux remover 36 is to be maintained, the operation of the apparatus is stopped, and the opening 38 and the carry-in side transport path provided at the upper portions of the carry-in side transport path 5 and the carry-out side transport path 6 are stopped. The opening / closing door 42 provided at the lower part of 5 is opened to replace the flux remover 36.

【0033】このようにして、蒸気発生槽4の底部35
に戻るフラックスを除去するので蒸気発生槽4内に面し
た加熱ヒータ7、隔壁34、底部35に付着するフラッ
クスを低減でき、加熱ヒータ7、隔壁34、底部35に
付着するフラックスを除去するための保守期間が延び、
稼働率が向上し、装置の信頼性が向上する。蒸気発生槽
4の構造は、プレート39が追加となる以外は従来と同
等であり、したがって、その容積も従来と同等であるの
で、飽和蒸気面は従来と同一の熱量で確保でき、また容
積も同等であるためその飽和蒸気面も安定する。
In this way, the bottom portion 35 of the steam generation tank 4 is
To remove the flux attached to the heater 7, the partition wall 34, and the bottom portion 35 facing the inside of the steam generation tank 4, and to remove the flux attached to the heater 7, the partition wall 34, and the bottom portion 35. Maintenance period is extended,
The operating rate is improved and the reliability of the device is improved. The structure of the steam generation tank 4 is the same as the conventional one except that the plate 39 is added, and therefore the volume thereof is also the same as the conventional one, so that the saturated steam surface can be secured with the same amount of heat as the conventional one, and the volume is also the same. Since it is equivalent, its saturated vapor surface is also stable.

【0034】〔実施例 2〕図5は、本発明の他の実施
例に係るリフローはんだ付け装置の構成を示す縦断面
図、図6は、図5のC−C矢視断面図である。図中、図
1〜3と同一符号のものは、先の実施例と同等部分であ
るから、その説明を省略する。本実施例が、図1〜図3
に示した実施例と相違するところは、フラックス除去器
36を蒸気発生槽4の側壁43側に片寄せて配設し、側
壁43にフラックス除去器36を交換できる気密性を有
する点検口44を設けたことにある。
[Embodiment 2] FIG. 5 is a vertical sectional view showing the structure of a reflow soldering apparatus according to another embodiment of the present invention, and FIG. 6 is a sectional view taken along the line CC of FIG. In the figure, those having the same reference numerals as those in FIGS. 1 to 3 are the same parts as those in the previous embodiment, and therefore their explanations are omitted. This embodiment is shown in FIGS.
6 is different from the embodiment shown in FIG. 2 in that the flux remover 36 is arranged on the side wall 43 side of the steam generation tank 4 so as to be offset, and the side wall 43 is provided with an airtight inspection port 44 capable of exchanging the flux remover 36. It is provided.

【0035】図5,6に示す実施例によれば、フラック
ス除去器36は、点検口44を開けることで、側壁43
側より交換できるので保守が容易になる。また、搬入側
冷却器8および搬出側冷却器9の列にフラックス除去器
36を交換する際に通過可能な隙間8a,9aを設ける
必要が無いため、搬入側冷却器8および搬出側冷却器9
を連続して並べることができ、冷却効率が上がり熱媒体
を効率良く回収できるという本実施例特有の効果があ
る。
According to the embodiment shown in FIGS. 5 and 6, in the flux remover 36, the side wall 43 is opened by opening the inspection port 44.
Since it can be replaced from the side, maintenance becomes easier. Further, it is not necessary to provide gaps 8a, 9a through which the flux remover 36 can be exchanged in the row of the carry-in side cooler 8 and the carry-out side cooler 9, so the carry-in side cooler 8 and the carry-out side cooler 9
Can be arranged continuously, the cooling efficiency can be increased, and the heat medium can be efficiently recovered, which is an effect peculiar to this embodiment.

【0036】〔実施例 3〕図7は、本発明のさらに他
の実施例に係るリフローはんだ付け装置の構成を示す縦
断面図である。図中、図1と同一符号のものは、先の実
施例と同等部分であるから、その説明を省略する。図7
に示す実施例が、図1の実施例と相違するところは、蒸
気発生槽4内の熱媒体12の戻り通路を外部配管45で
構成し、その通路中にフラックス除去器36を設けたこ
とである。本実施例では、フラックス除去器36を容易
に交換できるように、気密性を有する開閉可能な点検口
46を設け、配管45の先端熱媒体液12面より下方で
蒸気発生槽4の底部35と接続している。
[Embodiment 3] FIG. 7 is a vertical sectional view showing the structure of a reflow soldering apparatus according to still another embodiment of the present invention. In the figure, those having the same reference numerals as those in FIG. 1 are the same parts as those in the previous embodiment, and therefore their explanations are omitted. Figure 7
1 is different from the embodiment of FIG. 1 in that the return passage of the heat medium 12 in the steam generation tank 4 is constituted by the external pipe 45, and the flux remover 36 is provided in the passage. is there. In the present embodiment, an airtight inspection port 46 that is openable and closable is provided so that the flux remover 36 can be easily replaced, and the bottom 35 of the steam generation tank 4 is provided below the tip heat medium liquid 12 surface of the pipe 45. Connected.

【0037】本実施例によれば、点検口46を開けるこ
とにより飽和蒸気13に触れずにフラックス除去器36
を交換できるので、交換が容易となり安全性が向上す
る。なお、先の図1の実施例では、プレート39を搬出
側に傾けて設けたが、図7に示す装置では、搬入側に傾
けたものを示した。プレート39を傾ける方向は、フラ
ックス除去器36の処理量や保守性等を考慮して決める
設計上の問題であり、プレート39は搬入側に傾けても
よく、中央部が高く搬入側および搬出側の両方に熱媒体
が流れるものであっても差し支えない。
According to this embodiment, by opening the inspection port 46, the flux remover 36 can be provided without touching the saturated steam 13.
Since it can be replaced, replacement becomes easier and safety is improved. In the embodiment shown in FIG. 1, the plate 39 is provided so as to be tilted toward the carry-out side, but the apparatus shown in FIG. 7 is shown as being tilted toward the carry-in side. The direction in which the plate 39 is tilted is a design problem that is determined in consideration of the throughput of the flux remover 36, maintainability, and the like. The plate 39 may be tilted toward the carry-in side, and the central portion is high and the carry-in and carry-out sides are high. It does not matter if the heat medium flows through both of them.

【0038】また、上記各実施例では、プレート39の
形状を、所謂、大根等の千切り器形状としたが、プレー
ト39上に落下する液を滴下させること無く傾斜面の下
方に案内できる形状であればよく、例えばプレートを複
数に分割して傾斜させて配置し、傾斜面の上部を上方の
プレートの下方に配置し、上方のプレート上を傾斜によ
り移動して滴下する熱媒体を受け止めるように下方のプ
レートを配置したエリミネータ状のものでもよい。
In each of the above embodiments, the plate 39 has a so-called shredder shape such as a radish, but it can be guided below the inclined surface without dropping the liquid that drops on the plate 39. For example, the plate may be divided into a plurality of parts and arranged so as to be inclined, the upper part of the inclined surface may be arranged below the upper plate, and the inclined plate may be moved on the upper plate to receive the heat medium to be dropped. It may be an eliminator-like one in which the lower plate is arranged.

【0039】〔実施例 4〕図8は、本発明のさらに他
の実施例に係るベーパーリフローはんだ付け装置の蒸気
を通過させるプレートの斜視図である。図8に示す遮蔽
板に係るプレート39Aでは、突出部41Aは、円形の
蒸気口40Aの縁取りをしたもので、プレート39A上
を移動する熱媒体の落下のみ防止するようになってい
る。この場合、蒸気口40Aより蒸気発生槽4へ落下す
る熱媒体液量は蒸気口40Aのプレート39A上に占め
る面積比にプレート39上に落下する全熱媒体量を乗じ
た値に等しい。蒸気口40Aの面積はプレート39Aと
比較して僅かであるので、蒸気口40Aより蒸気発生槽
4へ落下する熱媒体液量も僅かであり、蒸気発生槽4内
の熱媒体12中のフラックス濃度を抑えることができ
る。
[Embodiment 4] FIG. 8 is a perspective view of a plate for passing vapor of a vapor reflow soldering apparatus according to still another embodiment of the present invention. In the plate 39A relating to the shield plate shown in FIG. 8, the projecting portion 41A is formed by edging the circular steam port 40A so as to prevent only the heat medium moving on the plate 39A from falling. In this case, the amount of the heat medium liquid that drops from the steam port 40A to the steam generation tank 4 is equal to the value obtained by multiplying the area ratio of the steam port 40A on the plate 39A by the total amount of the heat medium that drops on the plate 39. Since the area of the steam port 40A is smaller than that of the plate 39A, the amount of the heat medium liquid that drops from the steam port 40A into the steam generation tank 4 is also small, and the flux concentration in the heat medium 12 in the steam generation tank 4 is small. Can be suppressed.

【0040】〔実施例 5〕図9は、本発明のさらに他
の実施例に係るベーパーリフローはんだ付け装置の蒸気
を通過させるプレートの斜視図である。図9に示す遮蔽
板に係るプレート39Bでは、突出部41Bを蒸気口4
0Bの内側に向けて傾けて縁取りした、所謂ふじつぼ状
に形成したものである。このようにすることにより、蒸
気口40Bから吹き出す蒸気の流速は早くなるので、蒸
気口40Bの上方から落下してくる熱媒体の方向を蒸気
口40Bよりずらすことができるので蒸気発生槽4への
落下を少なくする効果を持つ。また、図8,9のような
形状とすれば、プレート39A,Bの製作はプレス成型
が可能となるので製作が容易でその費用は安価なものと
なる。
[Embodiment 5] FIG. 9 is a perspective view of a plate for passing vapor of a vapor reflow soldering apparatus according to still another embodiment of the present invention. In the plate 39B relating to the shielding plate shown in FIG.
It is formed into a so-called jar shape, which is inclined and inward toward 0B. By doing so, the flow velocity of the steam blown out from the steam port 40B becomes faster, and the direction of the heat medium falling from above the steam port 40B can be shifted from the steam port 40B. Has the effect of reducing falling. Further, if the shapes as shown in FIGS. 8 and 9 are used, the plates 39A and 39B can be manufactured by press molding, so that the manufacturing is easy and the cost thereof is low.

【0041】[0041]

【発明の効果】以上詳細に説明したように、本発明によ
れば、被処理物上のはんだペーストから熱媒体に溶融し
て混入するフラックスを除去することができ、稼働率が
高く、保守が容易で、信頼性の高いリフローはんだ付け
装置を提供することができる。
As described in detail above, according to the present invention, it is possible to remove the flux which is melted and mixed in the heat medium from the solder paste on the object to be processed, the operating rate is high, and the maintenance is easy. An easy and highly reliable reflow soldering device can be provided.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例に係るリフローはんだ付け装
置の構成を示す縦断面図である。
FIG. 1 is a vertical sectional view showing the configuration of a reflow soldering apparatus according to an embodiment of the present invention.

【図2】図1のA−A矢視断面図である。FIG. 2 is a sectional view taken along the line AA of FIG.

【図3】図1のB−B矢視断面図である。3 is a cross-sectional view taken along the line BB of FIG.

【図4】図1の遮蔽板部を示す部分詳細斜視図である。FIG. 4 is a partial detailed perspective view showing a shielding plate portion of FIG.

【図5】本発明の他の実施例に係るリフローはんだ付け
装置の構成を示す縦断面図である。
FIG. 5 is a vertical cross-sectional view showing the configuration of a reflow soldering device according to another embodiment of the present invention.

【図6】図5のC−C矢視断面図である。6 is a cross-sectional view taken along the line CC of FIG.

【図7】本発明のさらに他の実施例に係るリフローはん
だ付け装置の構成を示す縦断面図である。
FIG. 7 is a vertical cross-sectional view showing the configuration of a reflow soldering device according to still another embodiment of the present invention.

【図8】本発明のさらに他の実施例に係るベーパーリフ
ローはんだ付け装置の蒸気を通過させるプレートの斜視
図である。
FIG. 8 is a perspective view of a vapor-passing plate of a vapor reflow soldering apparatus according to another exemplary embodiment of the present invention.

【図9】本発明のさらに他の実施例に係るベーパーリフ
ローはんだ付け装置の蒸気を通過させるプレートの斜視
図である。
FIG. 9 is a perspective view of a plate for passing vapor of a vapor reflow soldering device according to still another exemplary embodiment of the present invention.

【図10】従来のベーパーリフローはんだ付け装置を示
す縦断面図である。
FIG. 10 is a vertical sectional view showing a conventional vapor reflow soldering device.

【図11】図10のD−D矢視断面図である。11 is a sectional view taken along the line DD of FIG.

【符号の説明】[Explanation of symbols]

1…リフロー部、2…予熱部、3…冷却部、4…蒸気発
生槽、5…搬入側搬送路、6…搬出側搬送路、7…加熱
ヒータ、8…搬入側冷却器、8a…隙間、9…搬出側冷
却器、9a…隙間、10…搬入側排気口、11…搬出側
排気口、12…熱媒体、13…飽和蒸気、14…予熱ヒ
ータ、15…コンベア、16…被処理物、17…戻り通
路、18…冷却ファン、22…排気配管、23…回収装
置、28…温度センサ、29…温度調節器、30…電力
調節器、32…上部蒸気吐出口、33…下部蒸気吐出
口、34…隔壁、35…底板、36…フラックス除去
器、37…オーバーフロー孔、37A…突起、38…開
口部、39,39A,39B…プレート、40,40
A,40B…蒸気口、41,41A,41B…突出部、
42…開閉扉、43…側壁、44…点検口、45…配
管、46…点検口。
DESCRIPTION OF SYMBOLS 1 ... Reflow part, 2 ... Preheating part, 3 ... Cooling part, 4 ... Steam generation tank, 5 ... Carrying-in side conveying path, 6 ... Carrying out side conveying path, 7 ... Heating heater, 8 ... Carrying-in side cooler, 8a ... Gap , 9 ... Carry-out side cooler, 9a ... Gap, 10 ... Carry-in side exhaust port, 11 ... Carry-out side exhaust port, 12 ... Heat medium, 13 ... Saturated steam, 14 ... Preheat heater, 15 ... Conveyor, 16 ... Processed object , 17 ... Return passage, 18 ... Cooling fan, 22 ... Exhaust pipe, 23 ... Recovery device, 28 ... Temperature sensor, 29 ... Temperature controller, 30 ... Power controller, 32 ... Upper steam outlet, 33 ... Lower steam outlet Outlet, 34 ... Partition wall, 35 ... Bottom plate, 36 ... Flux remover, 37 ... Overflow hole, 37A ... Projection, 38 ... Opening part, 39, 39A, 39B ... Plate, 40, 40
A, 40B ... Steam port, 41, 41A, 41B ... Projection part,
42 ... Open / close door, 43 ... Side wall, 44 ... Inspection port, 45 ... Piping, 46 ... Inspection port.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 はんだを塗布した回路基板に電子部品を
装着してなる被処理物を予熱部およびリフロー部を通過
するように搬送し、予熱部で被処理物を所望の温度に予
熱し、リフロー部で熱媒体の蒸気発生槽で発生した熱媒
体飽和蒸気によりはんだを溶融させ、リフロー部に続く
冷却部で冷風を吹き付けてはんだを固化させて電子部品
を回路基板上にはんだ付けし、蒸気発生槽から流出した
熱媒体の蒸気を蒸気発生槽に続く搬入側と搬出側の通路
に設けた冷却器により液化し、液化した熱媒体を搬入側
と搬出側の通路と蒸気発生槽の底部とを接続した戻り通
路を介して蒸気発生槽に回収するベーパーリフローはん
だ付け装置において、 搬入側および搬出側の前記戻り通路にフラックスを除去
するフラックス除去手段を交換可能に設けるとともに、 前記蒸気発生槽の蒸気発生部の上方に位置し、少なくと
も一方の前記戻り通路方向に傾斜して、液化した熱媒体
を戻り通路へ案内する遮蔽板を設け、 この遮蔽板に前記蒸気発生槽で発生した熱媒体飽和蒸気
を通過させる開口部を設け、この開口部に前記液化した
熱媒体の蒸気発生槽への落下を防止する突出部を設けた
ことを特徴とするベーパーリフローはんだ付け装置。
1. An object to be processed in which electronic parts are mounted on a circuit board coated with solder is conveyed so as to pass through a preheating section and a reflow section, and the object to be processed is preheated to a desired temperature in the preheating section, In the reflow part, the heat medium saturated steam generated in the steam generation tank of the heat medium melts the solder, and in the cooling part following the reflow part, cold air is blown to solidify the solder and solder the electronic components onto the circuit board The heat medium vapor flowing out from the generation tank is liquefied by the coolers provided in the inlet and outlet passages following the steam generation tank, and the liquefied heat medium is connected to the inlet and outlet passages and the bottom of the steam generation tank. In a vapor reflow soldering device that collects in a steam generation tank through a return passage connected to a flow passage, flux return means for removing flux is replaceably provided in the return passage on the carry-in side and the carry-out side. A shielding plate that is located above the steam generating portion of the steam generating tank and is inclined toward at least one of the return passages and that guides the liquefied heat medium to the return passage. 2. A vapor reflow soldering device, characterized in that an opening is provided through which the saturated heat medium vapor is passed, and a protrusion is provided in this opening to prevent the liquefied heat medium from falling into the vapor generation tank.
【請求項2】 遮蔽板の開口部に設けた突出部は、前記
遮蔽板の少なくとも傾斜面上方から前記開口部を覆うよ
うに形成されたものであることを特徴とする請求項1記
載のベーパーリフローはんだ付け装置。
2. The vapor according to claim 1, wherein the projection provided in the opening of the shield plate is formed so as to cover the opening from at least above the inclined surface of the shield plate. Reflow soldering equipment.
【請求項3】 フラックス除去手段を設けた戻り通路の
上部に、蒸気発生槽を構成する壁体に熱媒体液のオーバ
ーフロー用開口を設け、この開口部に、前記戻り通路側
に向い庇状をなす突起を設けたことを特徴とする請求項
1記載のベーパーリフローはんだ付け装置。
3. An overflow opening for a heat carrier liquid is provided in a wall constituting the steam generating tank at an upper portion of the return passage provided with the flux removing means, and the opening has a visor shape facing the return passage side. The vapor reflow soldering device according to claim 1, further comprising a protrusion.
JP13697494A 1994-06-20 1994-06-20 Vapor reflow soldering equipment Pending JPH088528A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13697494A JPH088528A (en) 1994-06-20 1994-06-20 Vapor reflow soldering equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13697494A JPH088528A (en) 1994-06-20 1994-06-20 Vapor reflow soldering equipment

Publications (1)

Publication Number Publication Date
JPH088528A true JPH088528A (en) 1996-01-12

Family

ID=15187828

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13697494A Pending JPH088528A (en) 1994-06-20 1994-06-20 Vapor reflow soldering equipment

Country Status (1)

Country Link
JP (1) JPH088528A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7377775B2 (en) 2005-05-31 2008-05-27 Kabushiki Kaisha Toshiba Heating apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7377775B2 (en) 2005-05-31 2008-05-27 Kabushiki Kaisha Toshiba Heating apparatus

Similar Documents

Publication Publication Date Title
JP6474824B2 (en) Flux management system for wave soldering machine and method for removing contaminants
US5579981A (en) Reflow apparatus
CN1296164C (en) Flux collection method and system
EP1867424B1 (en) Method for removing fume in reflow furnace and reflow furnace
EP0999007A1 (en) Flux management system for a solder reflow oven
EP3064304B1 (en) Flux recovery device and soldering device
US5911486A (en) Combination product cooling and flux management apparatus
CN101868317B (en) Reflow furnace
US4996781A (en) Vapor reflow type soldering apparatus with an improved flux separating unit
JP2709365B2 (en) Vapor reflow soldering equipment
JPH088528A (en) Vapor reflow soldering equipment
JPS62148086A (en) Vapor reflow soldering equipment
JPH03193265A (en) Method and device for vapor reflow type soldering
JP2823996B2 (en) Method and apparatus for removing fume from soldering equipment in low oxygen atmosphere
JPH0585261B2 (en)
JPS62148082A (en) Vapor reflow soldering equipment
JPS62148083A (en) Vapor reflow soldering equipment
JPH02112872A (en) Vapor reflow soldering equipment
JP2751979B2 (en) Vapor reflow soldering equipment
JP2723449B2 (en) Vapor reflow soldering equipment
EP4612493A1 (en) Oxygen concentration detection system and reflow oven using the same
JPS62148085A (en) Paper reflow soldering equipment
WO2005068123A1 (en) Reflow furnace
JPH0787988B2 (en) Soldering device
JPH0245948B2 (en)