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JPH08258132A - Method and apparatus for laminating skin material - Google Patents

Method and apparatus for laminating skin material

Info

Publication number
JPH08258132A
JPH08258132A JP8641595A JP8641595A JPH08258132A JP H08258132 A JPH08258132 A JP H08258132A JP 8641595 A JP8641595 A JP 8641595A JP 8641595 A JP8641595 A JP 8641595A JP H08258132 A JPH08258132 A JP H08258132A
Authority
JP
Japan
Prior art keywords
skin material
core material
skin
outer peripheral
peripheral edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8641595A
Other languages
Japanese (ja)
Inventor
Junji Yoshimoto
純二 吉本
Yoshihiko Sugimoto
吉彦 杉本
Hiyoshi Ishikawa
日吉 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK, Inoac Corp filed Critical Inoue MTP KK
Priority to JP8641595A priority Critical patent/JPH08258132A/en
Publication of JPH08258132A publication Critical patent/JPH08258132A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/16Lining or labelling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/261Handling means, e.g. transfer means, feeding means
    • B29C51/262Clamping means for the sheets, e.g. clamping frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • B29L2009/001Layered products the layers being loose

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE: To prevent the deviation and the wrinkle of the laminating position of a skin material by sandwiching to stop the material between positioning members above a core material mounted at a holding base, moving down it, then covering it with a packaging sheet, extruding it by an extrusion mold member, and vacuum sucking the closed space to wind the outer peripheral edge of the skin material at the rear side of the outer peripheral line of the core material. CONSTITUTION: A core material 8 is mounted in the state that the outer peripheral edge is extended from a holding base 1, a skin material 9 is set to a positioning member 2, a holding member 61 is moved down by a fluid cylinder 62, and held via a packaging sheet 3. Then, a rod 22 is retracted, a rod 63 is extended, and the material 8 is covered with the material 9. Thereafter, a pressing mold member 4 is moved down by a fluid cylinder 42, and they are pressed. At this time, no wrinkle is generated at the material 9 under the tension of the member 61 by the mold surface 41. Then, the rod 63 is retracted, the member 51 is lifted, simultaneously the airs of inner spaces 53, 11 and around the base 1 are sucked via a vent hole 12 by a vacuum pump 5, and the edge 81 of the material 9 is wound to the rear side of the material 8.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、芯材の表面に可撓性表
皮材を被せ該表皮材の外周縁を芯材の裏側に巻き込んで
貼着する表皮材の貼着方法及びその貼着装置に関し、更
に詳しくは、表皮材を位置ズレ或いはシワを生じること
なく芯材に貼着し得るようにする貼着方法及びその貼着
装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of sticking a skin material in which a surface of a core material is covered with a flexible skin material, and the outer peripheral edge of the skin material is wound around the back side of the core material for sticking, and the sticking thereof. More specifically, the present invention relates to a sticking method and a sticking device for sticking a skin material to a core material without causing positional displacement or wrinkling.

【0002】[0002]

【従来の技術】自動車用ピラーガーニッシュ,ドアトリ
ム等の内装部品にあっては、図7に示すような硬質プラ
スチック,金属板等からなる芯材8の表面に、図8のご
とくの合成樹脂シート,ファブリック等からなる可撓性
の表皮材9を貼着し、図9,図10のように表皮材9の
外周縁91を芯材8の外周縁81の裏側に巻込んで接着
剤で固着したものが多用されている。こうした表皮材9
の芯材8への貼着は、従来、手作業,真空成形、或いは
圧着プレス成形等に依っていた。しかし、手作業による
場合は、生産性が劣る問題及び作業者の熟練度により仕
上がり品質にバラツキがでるといった問題があった。一
方、真空成形による場合は、芯材表面に表皮材を真空吸
引した後、手作業で表皮材の外周縁を芯材の外周縁裏面
に巻込まねばならないため手間がかかり、しかも、表皮
材としては非通気性の材質のものが要求されるため、使
用可能な表皮材が限定される問題があった。また、プレ
ス成形による場合は、アンダーカット形状は採ることが
できないなど採用し得る芯材の形状に制限があり、更
に、プレス装置等の設備が大がかりになりイニシャルコ
ストが嵩む問題もあった。
2. Description of the Related Art In interior parts such as automobile pillar garnish and door trim, a synthetic resin sheet as shown in FIG. 8 is formed on the surface of a core material 8 made of hard plastic, metal plate or the like as shown in FIG. A flexible skin material 9 made of fabric or the like is attached, and the outer peripheral edge 91 of the skin material 9 is wound around the back side of the outer peripheral edge 81 of the core material 8 and fixed by an adhesive as shown in FIGS. 9 and 10. Many things are used. Skin material 9
The sticking to the core material 8 has heretofore been performed by manual work, vacuum forming, pressure bonding press forming, or the like. However, in the case of manual work, there are problems that the productivity is poor and that the finished quality varies depending on the skill of the worker. On the other hand, in the case of vacuum forming, it takes time and labor because the outer peripheral edge of the skin material has to be manually wound around the back surface of the outer peripheral edge of the core material after vacuum suction of the skin material on the surface of the core material. Since a non-breathable material is required, there is a problem that usable skin materials are limited. Further, in the case of press molding, there is a limitation on the shape of the core material that can be adopted, such as the undercut shape cannot be adopted, and there is also a problem that the equipment such as a press device becomes large-scale and the initial cost increases.

【0003】そこで、本出願人は、先に出願し公開され
た特開平5−220843号に記載の発明によりこれら
の問題点を解決する方法を既に提案した。それは、芯材
をその外周縁を自由にして芯材保持台上に支持し、その
芯材上から柔軟かつ伸縮性を有する包着用シートを被
せ、この包着用シートと前記保持台下部のベースとの間
に密閉空間が形成されるようにして、この密閉空間を減
圧し包着用シートを表皮材と共に芯材側に巻込むことに
より、表皮材を芯材の外周縁の裏側に巻き込ませるもの
であった。
Therefore, the present applicant has already proposed a method for solving these problems by the invention described in Japanese Patent Application Laid-Open No. 5-220843, which was previously filed and published. It supports the core material on the core material holding base with its outer peripheral edge free, and covers the core material with a flexible and stretchable wrapping sheet, and the wrapping sheet and the base of the holding table lower part. As a closed space is formed between the two, the pressure in the closed space is reduced and the wrapping sheet is wound around the core material side together with the skin material, so that the skin material is wound around the back side of the outer peripheral edge of the core material. there were.

【0004】[0004]

【発明が解決しようとする課題】しかし、上記方法に依
ると、芯材に対する表皮材の位置決めが容易でなく、表
皮材が位置ズレしたまま芯材に載置されることがあっ
た。こうしたことから、実際の作業では大きめの表皮材
を用い、芯材への貼着後、表皮材の巻込み端部を切除
(トリミング)する後工程が必要になっていた。また、
芯材上に表皮材を載置するとき、該表皮材に適当な張力
が働いていないと、表皮材がシワになって芯材に貼着
し、見栄えを著しく損なうことがあり、特にアームレス
ト等の三次元構造を持った部品の芯材等に貼着する場合
は、このようなシワを発生させ易い状況にあった。
However, according to the above method, it is not easy to position the skin material with respect to the core material, and the skin material may be placed on the core material while being displaced. For this reason, in actual work, a larger skin material is used, and after the sticking to the core material, a post-process of cutting (trimming) the wound end portion of the skin material is required. Also,
When a skin material is placed on the core material, if appropriate tension is not applied to the skin material, the skin material may be wrinkled and adhered to the core material, and the appearance may be significantly impaired. When it is attached to the core material of the component having the three-dimensional structure, such wrinkles are likely to occur.

【0005】本発明は上記問題点を解決しようとするも
ので、芯材に対する表皮材の貼着位置のズレを解消し、
予め所定大きさに裁断した表皮材を使用して貼着位置を
正確ならしめトリミング処理の必要性をなくすと同時
に、シワの発生をなくし、品質を向上させると共に、機
械化による品質の安定と省力化を図り得る表皮材の貼着
方法及びその貼着装置を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention is intended to solve the above-mentioned problems, and eliminates the displacement of the sticking position of the skin material to the core material,
Using a skin material that has been cut into a predetermined size, the attachment position is accurately aligned and the need for trimming is eliminated, wrinkles are eliminated, quality is improved, and mechanization stabilizes and saves labor. It is an object of the present invention to provide a method for attaching a skin material and a device for attaching the same that can achieve the following.

【0006】[0006]

【課題を解決するための手段】本第一発明の要旨は、
芯材をその外周縁がはみ出した状態で保持台上に載置す
る第一工程と、芯材の上方位置に支持された位置決め
部材に、該芯材の表面に貼着される表皮材をセットし、
該表皮材を該位置決め部材に挟み止めする第二工程と、
位置決め部材を下降させ芯材上に表皮材を載置すると
共に、十分にたるませた非通気性又は低通気性の包着用
シートにより該表皮材を上方から覆って保持台周りに閉
空間を形成する第三工程と、上記芯材の表面に倣った
型面を有する押し型部材により表皮材を上記芯材の表面
へ押圧する第四工程と、前記位置決め部材への表皮材
の挟み止めを解いた後、前記閉空間を真空吸引して減圧
することにより包着用シートを表皮材と共に芯材に吸着
させ、該表皮材の外周縁を芯材の外周縁の裏側に巻込ま
せる第五工程との各工程の結合からなる表皮材の貼着方
法にある。ここで、本発明の貼着方法では、上記第一工
程と第二工程はその実行順序を特に問うものではない。
また、第三工程と第四工程で、包着用シートにより表皮
材を上方から覆う工程と、押し型部材により表皮材を芯
材の表面に押圧する工程についてもその実行順序を問う
ものではなく順番を逆にしてもよい。すなわち、押し型
部材により表皮材を芯材に押圧した後、該押し型部材を
側方へ退避させ包着用シートを下降させ該表皮材を覆う
ようにしてもよい。「包着用シート」に係るシートと
は、一般に0.2mm以上の厚みのものとされるが、こ
こではそれ未満の厚みのフィルムも含む広い概念で用い
る。「低通気性の包着用シート」は、閉空間を真空吸引
する際、表皮材が芯材外周縁の裏側へ巻込み可能な包着
用シートであれば足り、包着用シート自体に伸び縮みは
要しない。包着用シートは、非通気性である必要はな
く、真空吸引して芯材に吸着できれば低通気性のもので
あってもよい。
The gist of the first invention is as follows.
The first step of placing the core material on the holding table in a state where the outer peripheral edge of the core material protrudes, and the positioning member supported above the core material set the skin material to be attached to the surface of the core material. Then
A second step of holding the skin material between the positioning members,
The positioning member is lowered to place the skin material on the core material, and a fully slack non-breathing or low-breathing wrapping sheet covers the skin material from above to form a closed space around the holding table. The third step, the fourth step of pressing the surface material to the surface of the core material by a pressing member having a mold surface that imitates the surface of the core material, and the anti-sandwiching of the skin material to the positioning member is released. After that, by suctioning the closed space by vacuum to reduce the pressure, the wrapping sheet is adsorbed to the core material together with the skin material, and the outer peripheral edge of the skin material is wound around the back side of the outer peripheral edge of the core material. It is a method of sticking a skin material, which consists of combining each step. Here, in the pasting method of the present invention, the execution order of the first step and the second step does not particularly matter.
Also, in the third step and the fourth step, the step of covering the skin material from above with the wrapping sheet and the step of pressing the skin material on the surface of the core material by the pressing member do not matter the order of execution, but the order. May be reversed. That is, after pressing the skin material against the core material by the pressing die member, the pressing die member may be laterally retracted and the packaging sheet may be lowered to cover the skin material. The sheet relating to the "wrapping sheet" is generally referred to as having a thickness of 0.2 mm or more, but here it is used in a broad concept including a film having a thickness less than that. The "low breathability wrapping sheet" is sufficient if the skin material is a wrapping sheet that can be wound around the back side of the outer peripheral edge of the core material when vacuuming the closed space, and the wrapping sheet itself does not need expansion and contraction. do not do. The wrapping sheet does not have to be non-breathable, and may be of low breathability as long as it can be vacuum-sucked and adsorbed to the core material.

【0007】本第二発明の要旨は、芯材の表面に表皮材
を被せ且つ該表皮材の外周縁を該芯材の裏側に巻込んで
貼着する表皮材の貼着装置であって、芯材をその外周縁
がはみ出した状態で載置する保持台と、上記芯材の表面
に被せる表皮材を位置決めする位置決め部材と、位置決
めされた上記表皮材を上方より覆い保持台周りに閉空間
を形成する非通気性又は低通気性の包着用シートと、上
記芯材の表面に倣った型面を有し表皮材を芯材の表面へ
押圧する押し型部材と、上記閉空間内の空気を吸引して
減圧し、芯材外周縁の裏面側に表皮材の外周縁を巻き込
むように上記包着用シートを引き寄せる吸引手段とを具
備し、更に、前記位置決め部材に表皮材を挟み止めする
挟着手段を設けるようにしたことを特徴とする表皮材の
貼着装置にある。
[0007] The gist of the second aspect of the present invention is a skin material sticking apparatus for covering a surface of a core material with a skin material and winding the outer peripheral edge of the skin material on the back side of the core material to stick the skin material. A holding table on which the core material is placed with its outer peripheral edge protruding, a positioning member for positioning the skin material covering the surface of the core material, and a closed space around the holding table that covers the positioned skin material from above. A non-breathable or low-ventilating wrapping sheet that forms a sheet, a pressing die member that has a die surface imitating the surface of the core material and presses the skin material to the surface of the core material, and air in the closed space. A suction means for drawing the packaging sheet so as to wrap the outer peripheral edge of the skin material around the back surface side of the outer peripheral edge of the core material, and further, a sandwiching means for sandwiching the skin material on the positioning member. A skin material sticking device is characterized in that a sticking means is provided.

【0008】本第三発明の表皮材の貼着装置は、第二発
明で、挟着手段として下方へ向けて配設したアクチュエ
ータの先端に挟着部材を設け、表皮材に所定以上の張力
が掛かった場合に横滑りし得るようにして、該挟着部材
が前記位置決め部材に表皮材を挟み止めすることを特徴
とする。本第四発明の表皮材の貼着装置は、第二発明又
は第三発明で、表皮材に係脱可能なる係止ピンを位置決
め部材に出没自在に設けたことを特徴とする。
The skin material sticking apparatus according to the third aspect of the present invention is the second invention, wherein a sandwiching member is provided at the tip of the actuator which is arranged downward as the sandwiching means, so that the skin material is tensioned at a predetermined level or more. It is characterized in that the sandwiching member prevents the skin material from being sandwiched by the positioning member so as to be able to slide sideways when it is hooked. The skin material sticking device of the fourth invention is characterized in that, in the second invention or the third invention, a locking pin that can be engaged with and disengaged from the skin material is provided on the positioning member so as to be retractable.

【0009】[0009]

【作用】本発明に係る表皮材の貼着方法及びその貼着装
置によれば、表皮材がセットされた位置決め部材を下降
させることにより、芯材上の所定位置に表皮材を正確に
載置できる。しかる後、包着用シートを被せ閉空間を真
空吸引すると、包着用シートが芯材側に吸い寄せられ表
皮材の外周縁は芯材の外周縁の裏側に巻き込まれる。こ
のとき、表皮材が予め所定の大きさに裁断してあれば、
表皮材の巻込み端部の後加工は要しなくなる。そして、
表皮材を位置決め部材に挟み止めすると、芯材上に表皮
材を載置するに際し、表皮材の位置ズレを防止し且つ表
皮材に所定の張力を掛けた状態にして表皮材のシワを取
除き、芯材の表面形状に沿って表皮材でむりなく被いつ
くせるようになる。第三発明の表皮材の貼着装置のごと
く、所定以上の張力が掛かった場合に、表皮材が横滑り
するようになると、表皮材はシワを回避しながら芯材上
の貼着をなし得る。また、第四発明の表皮材の貼着装置
のごとく、係脱可能な係止ピンを設けると、表皮材の位
置ズレを防止して表皮材を芯材上に載せることができ
る。
According to the method and apparatus for sticking a skin material according to the present invention, the positioning member on which the skin material is set is lowered to accurately place the skin material at a predetermined position on the core material. it can. After that, when the wrapping sheet is covered and the closed space is vacuum-sucked, the wrapping sheet is attracted to the core material side, and the outer peripheral edge of the skin material is rolled up behind the outer peripheral edge of the core material. At this time, if the skin material is cut into a predetermined size in advance,
Post-processing of the wound end of the skin material is not required. And
When the skin material is sandwiched between the positioning members, when the skin material is placed on the core material, displacement of the skin material is prevented, and the skin material is subjected to a predetermined tension to remove wrinkles on the skin material. , The surface material of the core material can be covered with the skin material evenly. As in the case of the skin material sticking apparatus of the third invention, when the skin material slips sideways when a tension of a predetermined value or more is applied, the skin material can be stuck on the core material while avoiding wrinkles. Further, when the engaging and disengaging locking pin is provided as in the device for sticking a skin material according to the fourth aspect of the present invention, the skin material can be placed on the core material while preventing displacement of the skin material.

【0010】[0010]

【実施例】以下、本発明の実施例を詳述する。 (1)実施例1 図1〜図5は、本発明に係る表皮材の貼着装置の一実施
例を示す。自動車用ピラーガーニッシュ製品を造るもの
である。図1は表皮材貼着装置の全体構成を示す断面
図、図2,図3は表皮材の貼着装置の作動を示す装置の
全体断面図、図4は表皮材の貼着装置の作動を示す装置
の要部拡大断面図、図5は図4の状態から表皮材の貼着
を終えた装置の全体断面図である。
EXAMPLES Examples of the present invention will be described in detail below. (1) Example 1 FIGS. 1 to 5 show an example of a skin material sticking apparatus according to the present invention. It manufactures pillar garnish products for automobiles. 1 is a cross-sectional view showing the overall configuration of the skin material sticking device, FIGS. 2 and 3 are overall cross-sectional views of the device showing the operation of the skin material sticking device, and FIG. 4 is a diagram showing the operation of the skin material sticking device. FIG. 5 is an enlarged cross-sectional view of a main part of the device shown in FIG. 5, and FIG.

【0011】表皮材の貼着装置 表皮材貼着装置は、保持台1と、位置決め部材2と、包
着用シート3と、押し型部材4と、吸引手段5と、挟着
手段6とを具備して、芯材8に表皮材9を貼着するもの
である。吸引手段5は、真空箱51の底部に設けられた
吸い込み口55に真空ポンプ52を繋ぎ、その内部空間
53を真空ポンプ52と連通させてなる。真空箱51の
上面には、図示しないが、自己潤滑性に優れるポリアセ
タール樹脂等からなるプラスチック板(又はプラスチッ
クフィルム)が敷かれ、平滑なベース面54が形成され
ている。
Skin material sticking device The skin material sticking device comprises a holding table 1, a positioning member 2, a wrapping sheet 3, a pressing member 4, a suction means 5, and a sandwiching means 6. Then, the skin material 9 is attached to the core material 8. The suction means 5 is formed by connecting a vacuum pump 52 to a suction port 55 provided at the bottom of the vacuum box 51, and connecting an internal space 53 of the vacuum pump 52 to the vacuum pump 52. Although not shown, a plastic plate (or a plastic film) made of polyacetal resin having excellent self-lubricating property is laid on the upper surface of the vacuum box 51 to form a smooth base surface 54.

【0012】保持台1は、中空殻状に形成され、その複
数箇所に通気孔12が開設されている。そして、上記ベ
ース面54の略中央にこの保持台1が固設され、ベース
面54に開設された通孔56を介して内部空間11が前
記内部空間53と連通している。保持台1は、その幅寸
法が芯材8よりも小さく、芯材8の外周縁をはみ出し状
態にして、ベース面54から芯材を浮かして支持できる
ようになっている。保持台1の大きさ,形状等は、芯材
8形状に従い適宜設定される。本実施例では、保持台1
の上面は、芯材8の裏面を隙間なく支え得るような凸形
状としている。ここで、芯材8は、硬質プラスチック,
FRP,繊維固結板,ハードボード,金属板等の形状維
持できる堅固な材料で、所要製品に合わせて種々の三次
元形状に予め形成されたものである。尚、芯材8への表
皮材9の貼着に際しては、この芯材表面に前もって接着
剤が塗布され、且つ全体が80℃程度に加熱される。但
し、表皮材9が粘着加工品である場合には、接着剤の塗
布は要しない。
The holding table 1 is formed in the shape of a hollow shell, and ventilation holes 12 are opened at a plurality of positions thereof. The holding table 1 is fixed to the center of the base surface 54, and the internal space 11 communicates with the internal space 53 through a through hole 56 formed in the base surface 54. The width of the holding table 1 is smaller than that of the core material 8, and the outer peripheral edge of the core material 8 is protruded so that the core material can be supported by floating from the base surface 54. The size, shape, etc. of the holding table 1 are appropriately set according to the shape of the core material 8. In this embodiment, the holding table 1
The upper surface of the has a convex shape that can support the back surface of the core material 8 without a gap. Here, the core material 8 is a hard plastic,
It is a rigid material that can maintain its shape, such as FRP, fiber consolidation plate, hard board, metal plate, etc., and is preformed in various three-dimensional shapes according to the required product. When the skin material 9 is attached to the core material 8, an adhesive is applied to the surface of the core material in advance and the whole is heated to about 80 ° C. However, when the skin material 9 is an adhesive processed product, it is not necessary to apply an adhesive.

【0013】位置決め部材2は、保持台1を囲む適宜位
置に配された支持柱2aを主構成要素とするもので、真
空箱51に形成された収納凹所59にベース面54上へ
出没自在なるように設けられている。支持柱2aは、エ
アシリンダ等の流体シリンダ21のロッド22の先端に
支持され、ロッド22が伸縮することでベース面54上
に出没動するように構成されている。尚、図1〜図4で
は、判り易くするため流体シリンダ21が各支持柱2a
に対応して複数設けられているが、実際は、一個のシリ
ンダ21に各支持柱2aを連結し、一のシリンダ21の
作動で一斉に上昇,下降するしくみになっている。この
位置決め部材2は、表皮材9を上記芯材8の表面に位置
決めして被せる役割を担う。ここで、表皮材9は、その
外周縁に巻込み代をもつよう芯材8より少し大き目に裁
断されている。表皮材9としては、例えば、塩化ビニル
のシート状架橋発泡体(厚みが0.30〜0.45mm
のソリッド層に、厚みが1.5〜3mmの発泡層を接着
ラミネート又は熱融着したもの)や、発泡ポリエチレン
シート発泡体(厚みが0.30〜0.45mmのソリッ
ド層に、厚みが1.5〜3mmの発泡層を熱融着したも
の)、更には、塩化ビニルシートに発泡ウレタンスラブ
(厚み:1〜3mm)を接着ラミネートしたもの等が使
用される。これら表皮材9は、ある程度の伸長変形を可
能とするため、表皮材9の貼着に先立ち、予め80℃〜
90℃に加熱されるのが通例である。表皮材9は、上記
材料に代え、ファブリック等の可撓性のものでもよく、
吸気性であるか非吸気性であるかは問わない。ファブリ
ックを使用する場合は加熱を要しない。
The positioning member 2 has a supporting column 2a arranged at an appropriate position surrounding the holding table 1 as a main constituent element, and can be freely retracted into the storage recess 59 formed in the vacuum box 51 on the base surface 54. Is provided. The support column 2a is supported by the tip of a rod 22 of a fluid cylinder 21 such as an air cylinder, and is configured to move up and down on the base surface 54 when the rod 22 expands and contracts. In addition, in FIGS. 1 to 4, for the sake of clarity, the fluid cylinder 21 is attached to each of the support columns 2a.
However, in actuality, each cylinder 21 is connected to each support column 2a, and the cylinder 21 is actuated to move up and down all at once. The positioning member 2 serves to position and cover the skin material 9 on the surface of the core material 8. Here, the skin material 9 is cut to be slightly larger than the core material 8 so that the outer peripheral edge thereof has a winding margin. As the skin material 9, for example, a vinyl chloride sheet-like crosslinked foam (having a thickness of 0.30 to 0.45 mm)
Of a foam layer having a thickness of 1.5 to 3 mm to the solid layer of (1) is laminated or heat-sealed, or a foamed polyethylene sheet foam (a solid layer of 0.30 to 0.45 mm has a thickness of 1). (A heat-sealed foamed layer having a thickness of 0.5 to 3 mm), and further, a vinyl chloride sheet to which a urethane foam slab (thickness: 1 to 3 mm) is adhesively laminated are used. Since these skin materials 9 can be stretched and deformed to some extent, they are preheated to 80 ° C.
It is customary to heat to 90 ° C. The skin material 9 may be a flexible material such as a fabric instead of the above material,
It does not matter whether it is inspiratory or non-inspiratory. No heating is required when using fabric.

【0014】包着用シート3は、充分にたるませた状態
でその外周縁31を枠フレーム32に挟持される柔軟シ
ートである。包着用シート3は表皮材9の上方に位置
し、包着用シート3で保持台1を覆ってベース面54上
に被せると、枠フレーム32がベース面54の外周縁に
嵌合する状態になる。そして、このとき、保持台1周り
に図3のようにたるみを有して閉空間Sを形成する(但
し、支持柱2aが収納凹所59に退入していることが条
件である。)。上記たるみ量については、巻込み過程で
包着用シート3がそのたるみを完全になくすことなく、
少し残るようにするのが望ましい。こうしたことから、
包着用シート3の大きさは、芯材8の両面と保持台1の
側部面積とベース面54の面積とを加えたものより大き
くなっている。包着用シート3の厚みは、10〜100
μm、特に20〜50μmが好適である。包着用シート
3の曲げ抵抗が無視し得る状態に近づき、真空吸引によ
る表皮材9の芯材8への密着度が高まるからである。た
だ、10μm未満になると、包着用シート3は傷つき損
傷し易いため、下限は10μm程度とされる。包着用シ
ート3の材質には、滑り性に優れ且つ非吸気性又は低吸
気性の柔軟なものを使用する。具体的には、ポリプロピ
レンシート,ポリエチレンシート,ポリエステルシー
ト,ナイロンシート等で、なかでもポリエチレンシート
のような表面の摩擦抵抗が小さくて且つ滑り易いシート
が好適となる。包着用シート3は、ここでは、ベース面
54の上方に垂直に設けられた図略の昇降機構によって
図1の位置から図3のベース面54上へ下降できるよう
になっている。
The wrapping sheet 3 is a flexible sheet whose outer peripheral edge 31 is sandwiched by the frame 32 in a sufficiently slackened state. The wrapping sheet 3 is located above the skin material 9, and when the wrapping sheet 3 covers the holding base 1 and covers it on the base surface 54, the frame 32 is fitted to the outer peripheral edge of the base surface 54. . Then, at this time, the closed space S is formed around the holding table 1 as shown in FIG. 3 (provided that the support column 2a is retracted into the storage recess 59). . Regarding the amount of slack, the wrapping sheet 3 does not completely eliminate the slack in the winding process,
It is desirable to leave a little. From these things,
The size of the packaging sheet 3 is larger than the sum of the both surfaces of the core member 8, the side surface area of the holding base 1 and the area of the base surface 54. The thickness of the wrapping sheet 3 is 10 to 100
μm, particularly 20 to 50 μm is suitable. This is because the bending resistance of the wrapping sheet 3 approaches a negligible state, and the degree of adhesion of the skin material 9 to the core material 8 by vacuum suction increases. However, if it is less than 10 μm, the wrapping sheet 3 is easily scratched and damaged, so the lower limit is set to about 10 μm. As the material of the wrapping sheet 3, a material having excellent slipperiness and non-inspiratory property or low inspiratory property is used. Specifically, a polypropylene sheet, a polyethylene sheet, a polyester sheet, a nylon sheet, or the like, among which a sheet such as a polyethylene sheet which has a small friction resistance on the surface and is slippery is suitable. Here, the packaging sheet 3 can be lowered from the position of FIG. 1 onto the base surface 54 of FIG. 3 by an unillustrated lifting mechanism vertically provided above the base surface 54.

【0015】押し型部材4は、芯材8の表面(上面)の
凹凸に合致する型面41を有した雌型部材である。シリ
ンダ42より下方へ延びるロッド43の先端に、この押
し型部材4が固定されている。押し型部材4は、通常、
包着用シート3の上方に配され、保持台1上に芯材8,
表皮材9を載置し、シリンダ42を作動させロッド43
が伸長すると、押し型部材4が、芯材8,表皮材9,包
着用シート3を間に挟んで保持台1に嵌合,押圧するこ
とで、表皮材9を芯材8の上面の凹凸形状に付形させ、
芯材8と表皮材9とを圧着接合させる構成にある。
The pressing die member 4 is a female die member having a die surface 41 which conforms to the unevenness of the surface (upper surface) of the core material 8. The push mold member 4 is fixed to the tip of a rod 43 extending downward from the cylinder 42. The pressing member 4 is usually
The core material 8 is arranged on the holding base 1 above the packaging sheet 3.
The skin material 9 is placed, the cylinder 42 is operated, and the rod 43
When the sheet is stretched, the pressing member 4 fits and presses the holding material 1 with the core material 8, the skin material 9, and the wrapping sheet 3 interposed therebetween, so that the skin material 9 is uneven on the upper surface of the core material 8. Shaped into shape,
The core material 8 and the skin material 9 are pressure-bonded to each other.

【0016】挟着手段6は、アクチュエータたる流体シ
リンダ62のロッド63先端に盤状の挟着部材61を固
定するものである。挟着部材61は、位置決め部材2の
各支持柱2a上面と略同面積の盤面を有して、それぞれ
の支持柱2aに対向する。そして、流体シリンダ62の
作動により挟着部材が上下動し、下降時に包着シート3
を介して表皮材9を位置決め部材2の上面とで挟着でき
る構成になっている。
The clamping means 6 is for fixing a disc-shaped clamping member 61 to the tip of a rod 63 of a fluid cylinder 62 which is an actuator. The sandwiching member 61 has a board surface having substantially the same area as the upper surface of each support pillar 2a of the positioning member 2 and faces each support pillar 2a. Then, the sandwiching member moves up and down by the operation of the fluid cylinder 62, and when it descends, the packaging sheet 3
The skin material 9 can be sandwiched between the upper surface of the positioning member 2 and the upper surface of the positioning member 2.

【0017】表皮材の貼着方法 次に、上記表皮材9の貼着装置を使用して、芯材8に表
皮材9を貼着する方法を説明する。まず、第一工程とし
て、図1に示すごとく、芯材8を保持台1上に載置し、
芯材8の外周縁81が保持台1よりはみ出た状態とす
る。ここで、本実施例のように、保持台1の上面形状を
芯材8の下面形状に合致させたり、保持台1上に位置決
め片等を突設したりすると、芯材8を容易に定位置に載
置できるようになる。
Next, a method for sticking the skin material 9 to the core material 8 using the above-mentioned sticking device for the skin material 9 will be described. First, as a first step, as shown in FIG. 1, the core material 8 is placed on the holding table 1,
The outer peripheral edge 81 of the core material 8 is in a state of protruding from the holding table 1. Here, if the upper surface shape of the holding base 1 is made to match the lower surface shape of the core material 8 or a positioning piece or the like is projected on the holding base 1 as in the present embodiment, the core material 8 can be easily fixed. Can be placed in position.

【0018】次いで、第二工程として、位置決め部材2
に表皮材9をセットする。この表皮材9は芯材8より少
し大きい所定の大きさに裁断したものを用いる、尚、芯
材8の表面及び裏面外周縁(或いは表皮材9の裏面等)
には、予め適当な接着剤がスプレー塗布される。また、
塩化ビニルのシート状架橋発泡体等の表皮材を用いる場
合は、接着を容易にするため、前もって約80℃に予熱
し、軟らかくしたものを使用するのがよい。そして、流
体シリンダ62の作動により挟着部材61を下降させ、
図2に示すごとく、包着シート3を介して表皮材9の周
縁部を位置決め部材2の上面に挟着する。そのときの挟
着圧力は流体シリンダ62の空圧により調節でき、表皮
材9に所定以上の張力が掛かった場合には、横滑りし得
るように表皮材9を挟着している。
Next, as a second step, the positioning member 2
Set the skin material 9 on. This skin material 9 is cut into a predetermined size that is slightly larger than the core material 8, and the outer peripheral edges of the front surface and the back surface of the core material 8 (or the back surface of the skin material 9 or the like) are used.
An appropriate adhesive is spray-applied in advance. Also,
When a skin material such as a vinyl chloride sheet-like crosslinked foam is used, it is preferable to preheat it to about 80 ° C. and soften it in order to facilitate the adhesion. Then, the operation of the fluid cylinder 62 lowers the sandwiching member 61,
As shown in FIG. 2, the peripheral edge of the skin material 9 is sandwiched on the upper surface of the positioning member 2 via the packaging sheet 3. The sandwiching pressure at that time can be adjusted by the air pressure of the fluid cylinder 62, and the skin material 9 is sandwiched so as to be able to slide sideways when the skin material 9 is applied with a predetermined tension or more.

【0019】続いて、第三工程に入る。流体シリンダ2
1のロッド22を収縮させると共に流体シリンダ62の
ロッド63を伸張させ、図3に示すごとく、位置決め部
材2及び挟着部材61で表皮材を挟着した状態下で下降
させ、芯材8上に表皮材9を被せる。このとき、枠フレ
ーム32も一緒に連動して下降する。かくして、表皮材
9が位置決め部材2を介し下降することにより、芯材8
上に位置ズレを起こすことなく正確に載置される。と同
時に、表皮材9は、挟着部材61,位置決め部材2の挟
着のもと、所定の張力が掛けられた状態でシワを取除き
ながら芯材8の表面形状に沿って被覆する格好になる。
そして、包着用シート3が下降することで、表皮材9を
上方から覆って保持台1の周りに閉空間Sを形成する。
枠フレーム32がベース面54の上端面に当接して、包
着シート3は保持台1を覆い被さるようになって閉空間
Sをつくる。
Then, the third step is started. Fluid cylinder 2
The rod 22 of No. 1 is contracted and the rod 63 of the fluid cylinder 62 is expanded, and as shown in FIG. 3, it is lowered while the skin material is sandwiched by the positioning member 2 and the sandwiching member 61, and then the rod 8 is placed on the core material 8. Cover with the skin material 9. At this time, the frame 32 also moves down together. Thus, when the skin material 9 descends via the positioning member 2, the core material 8
It is placed accurately without any displacement on the top. At the same time, the skin material 9 is covered with the sandwiching member 61 and the positioning member 2 while removing the wrinkles under a predetermined tension while covering the surface shape of the core material 8. Become.
Then, when the wrapping sheet 3 is lowered, the covering material 9 is covered from above to form the closed space S around the holding table 1.
The frame 32 comes into contact with the upper end surface of the base surface 54, and the packaging sheet 3 covers the holding table 1 to form the closed space S.

【0020】次に、第四工程として、図4に示すごと
く、流体シリンダ42を作動させて押し型部材4を下降
させ、包着用シート3を間に挟んで表皮材9を芯材8の
上面に圧着させる。このとき、押し型部材4は芯材8の
表面(上面)の凹凸に合致する型面41を有しており、
しかも表皮材9は挟着部材61により一定の張力をもた
せた状態下で圧着されるため、シワを生じることなく芯
材表面の凹凸形状に沿って変形する。一方、過大な力が
加わっても、表皮材9は位置決め部材2に横滑り可能に
挟着されているので、表皮材9が破れ損じることはな
い。その後、第五工程として、流体シリンダ62のロッ
ド63を収縮させ、挟着部材61を上昇させて、図5に
示すごとく、包着用シート3及び表皮材9の挟着を解
く。そして、この操作と並行して又はこの操作後すみや
かに、真空ポンプ5を作動させ内部空間53,11の空
気を吸引する。通気孔12を通して閉空間Sの空気も吸
引することにより、包着用シート3を表皮材9と共に芯
材8に真空吸着させ、表皮材9の外周縁を芯材8の外周
縁の裏側に巻込ませる。以上の各工程により、図9,図
10に示したような芯材8への表皮材9の貼着が完了す
る。
Next, as a fourth step, as shown in FIG. 4, the fluid cylinder 42 is actuated to lower the pressing member 4, and the covering sheet 3 is sandwiched between the skin material 9 and the upper surface of the core material 8. To crimp. At this time, the pressing die member 4 has a die surface 41 that conforms to the unevenness of the surface (upper surface) of the core material 8,
Moreover, since the skin material 9 is pressed by the sandwiching member 61 under a constant tension, the skin material 9 is deformed along the uneven shape of the core material surface without wrinkles. On the other hand, even if an excessive force is applied, the skin material 9 is sandwiched by the positioning member 2 so as to be able to slide sideways, so that the skin material 9 will not be broken. After that, as a fifth step, the rod 63 of the fluid cylinder 62 is contracted and the sandwiching member 61 is raised to release the sandwiching of the wrapping sheet 3 and the skin material 9 as shown in FIG. Then, in parallel with this operation or immediately after this operation, the vacuum pump 5 is operated to suck the air in the internal spaces 53, 11. The air in the closed space S is also sucked through the ventilation holes 12 so that the wrapping sheet 3 is vacuum-adsorbed together with the skin material 9 on the core material 8, and the outer peripheral edge of the skin material 9 is rolled up behind the outer peripheral edge of the core material 8. . By the above steps, the attachment of the skin material 9 to the core material 8 as shown in FIGS. 9 and 10 is completed.

【0021】実施例の効果 上記態様からなる表皮材9の貼着方法及びその貼着装置
によれば、表皮材9を位置決め部材2にセットして芯材
8上に載せ、更に包着用シート3で覆った後、上方から
押し型部材4で包着用シート3,表皮材9を芯材8表面
に押圧するので、芯材8の表面全体にわたって表皮材9
の接着が可能になった。このとき、支持柱2aと挟着部
材61とで、適当な張力が掛かった状態で表皮材周縁を
挟み込んでいるので、芯材8上に位置決めされた表皮材
はシワを発生させずに貼着できるようになった。尚、表
皮材9に所定以上の張力が加われば、挟着部材61を表
皮材9が横滑りするために、表皮材に過大な力が加わっ
て損傷する事態に陥ることはない。更に、押し型部材4
が、位置決め部材3で芯材8上にセットしたシワのない
表皮材9を上方から押圧固定するので、この後、挟着部
材61の挟み止めを解いても、表皮材9の位置ズレ,シ
ワの発生は生じない。その後の真空吸引等で包着用シー
ト3の動きがあっても、表皮材9は位置ズレを起こさな
くなった。かくして、三次元構造をもつ殆どの製品につ
いて綺麗に貼着が可能になり、更に、予め所定大きさに
裁断した表皮材9を使用することによって、後加工(ト
リミング)の作業から開放された。
Effects of Examples According to the method and apparatus for sticking the skin material 9 having the above-described aspect, the skin material 9 is set on the positioning member 2 and placed on the core material 8, and then the wrapping sheet 3 is used. After covering with, the wrapping sheet 3 and the skin material 9 are pressed against the surface of the core material 8 from above by the pressing member 4, so that the skin material 9 covers the entire surface of the core material 8.
It has become possible to bond. At this time, since the peripheral edge of the skin material is sandwiched by the supporting column 2a and the sandwiching member 61 with an appropriate tension applied, the skin material positioned on the core material 8 is attached without wrinkling. I can do it now. If a tension of a predetermined amount or more is applied to the skin material 9, the skin material 9 slides sideways on the sandwiching member 61, so that an excessive force is not applied to the skin material and the skin material is not damaged. Further, the pressing member 4
However, since the wrinkle-free skin material 9 set on the core material 8 by the positioning member 3 is pressed and fixed from above, after that, even if the sandwiching member 61 is unpinched, the skin material 9 is misaligned and wrinkled. Does not occur. Even if the wrapping sheet 3 moves due to subsequent vacuum suction or the like, the skin material 9 does not shift its position. Thus, most products having a three-dimensional structure can be attached neatly, and by using the skin material 9 which is cut into a predetermined size in advance, the work of post-processing (trimming) is released.

【0022】(2)実施例2 本実施例は、図6に示すごとく、実施例1における位置
決め部材2に係止ピン7を出没自在に設けたものであ
る。この係止ピン7に表皮材9を係合させることによ
り、表皮材9が位置決め部材2から貼着の途中で脱落し
難いようにしている。具体的構造は、位置決め部材2に
形成したバネ室24にコイルバネ71を収容し、係止ピ
ン7をコイルバネ71の弾性により位置決め部材2上に
突出させている。更に、流体シリンダ72のロッド73
に連結したプッシュプルワイヤ74の芯線75を上記係
止ピン7に連結し、流体シリンダ72の作動で芯線75
を牽引することによって、係止ピン7がバネ室24内に
退動し得るようにしている。尚、エアシリンダのロッド
を係止ピン7として、エアシリンダの作動で出没自在に
してもよい。他の構成は実施例1と同様である。
(2) Second Embodiment In this embodiment, as shown in FIG. 6, the locking pin 7 is provided on the positioning member 2 of the first embodiment so as to be retractable. By engaging the skin material 9 with the locking pin 7, it is made difficult for the skin material 9 to drop off from the positioning member 2 during the attachment. As a specific structure, the coil spring 71 is housed in the spring chamber 24 formed in the positioning member 2, and the locking pin 7 is projected onto the positioning member 2 by the elasticity of the coil spring 71. Further, the rod 73 of the fluid cylinder 72
The core wire 75 of the push-pull wire 74 connected to the above is connected to the locking pin 7, and the core wire 75 is operated by the operation of the fluid cylinder 72.
The locking pin 7 can be retracted into the spring chamber 24 by pulling. It should be noted that the rod of the air cylinder may be used as the locking pin 7 so as to be retractable by the operation of the air cylinder. Other configurations are similar to those of the first embodiment.

【0023】このような貼着装置を使用した表皮材の貼
着方法は、以下のごとくになる。まず、表皮材9の周縁
部に予め小孔9aを開設し、小孔に係止ピン7を嵌挿す
ることにより、表皮材9を弛みのない状態で位置決め部
材2にセットする。そして、実施例1と同様、挟着部材
61を下降させ、包着シート3を介して表皮材9の周縁
部を位置決め部材2の上面に挟着した後、位置決め部材
2,挟着部材61,枠フレーム32を下降して芯材8上
に表皮材9を載置すると共に、包着用シート3を下降さ
せ表皮材9を覆って閉空間Sを形成し、更に押し型部材
4を下降し表皮材9を芯材8の上面に圧着させる。上記
操作過程において、表皮材9の周縁部は係止ピン7によ
り止着されており外れ難いので、表皮材9に必要な張力
を更に確実に与えることができる。そして、適当な時期
に前記流体シリンダ72を作動させて係止ピン7を引っ
込ませることにより、表皮材9に加わる張力を適度に調
節できるようになる。しかる後、実施例1と同様、真空
ポンプ5を作動させ閉空間Sを真空吸引することによ
り、表皮材9を芯材8に吸着させ表皮材9の外周縁を芯
材8の外周縁の裏側に巻込ませ貼着できる。
The method of sticking a skin material using such a sticking device is as follows. First, a small hole 9a is opened in advance in the peripheral edge of the skin material 9, and the locking pin 7 is inserted into the small hole, whereby the skin material 9 is set on the positioning member 2 without slack. Then, as in the first embodiment, the sandwiching member 61 is lowered to sandwich the peripheral edge of the skin material 9 on the upper surface of the positioning member 2 via the packaging sheet 3, and then the positioning member 2, the sandwiching member 61, The frame 32 is lowered to place the skin material 9 on the core material 8, the wrapping sheet 3 is lowered to cover the skin material 9 to form a closed space S, and the push die member 4 is further lowered to cover the skin. The material 9 is pressed onto the upper surface of the core material 8. In the above operation process, the peripheral edge of the skin material 9 is fixed by the locking pin 7 and is hard to come off, so that the necessary tension can be applied to the skin material 9 more reliably. Then, by operating the fluid cylinder 72 at a proper time to retract the locking pin 7, the tension applied to the skin material 9 can be adjusted appropriately. Thereafter, as in the first embodiment, the vacuum pump 5 is operated to suck the closed space S by vacuum, so that the skin material 9 is adsorbed to the core material 8 so that the outer peripheral edge of the skin material 9 is the back side of the outer peripheral edge of the core material 8. It can be stuck and attached to.

【0024】尚、本発明においては前記実施例に示すも
のに限られず、目的,用途に応じて本発明の範囲で種々
変更できる。実施例では、流体シリンダ62の作動によ
り挟着部材61を下降させることにより表皮材9を位置
決め部材2の上面に挟着させるようにしたが、位置決め
部材2自体に表皮材9を挟着し得る部材を設けてもよ
い。その場合、適宜弾性のバネにより挟着部材が位置決
め部材2上に圧着させてもよい。また、実施例では、位
置決め部材2,挟着部材61,包着用シート3,押し型
部材4,係止ピン7等を流体シリンダにより上下動させ
るようにしたが、電磁弁,モータ等のその他のアクチュ
エータを用いてもよいことは勿論である。更に、保持台
1,位置決め部材2,挟着部材61,包着用シート3,
押し型部材4,係止ピン7等の大きさ,形状等は、用途
に応じて適宜選択でき、製品についても実施例に示した
自動車用ピラーガーニッシュに限らず、自動車用ドアト
リム,アームレスト等の種々の形態の芯材に表皮材を貼
着するのに適用できる。
The present invention is not limited to those shown in the above embodiment, but can be variously modified within the scope of the present invention depending on the purpose and application. Although the skin material 9 is sandwiched on the upper surface of the positioning member 2 by lowering the sandwiching member 61 by the operation of the fluid cylinder 62 in the embodiment, the skin material 9 may be sandwiched on the positioning member 2 itself. A member may be provided. In that case, the sandwiching member may be pressed onto the positioning member 2 by an appropriate elastic spring. Further, in the embodiment, the positioning member 2, the sandwiching member 61, the wrapping sheet 3, the pressing member 4, the locking pin 7 and the like are moved up and down by the fluid cylinder. Of course, an actuator may be used. Further, the holding table 1, the positioning member 2, the sandwiching member 61, the wrapping sheet 3,
The size, shape, etc. of the push mold member 4, the locking pin 7, etc. can be appropriately selected according to the application, and the product is not limited to the automobile pillar garnish shown in the examples, but various types of automobile door trims, armrests, etc. It can be applied to attach a skin material to a core material in the form of.

【0025】[0025]

【発明の効果】以上のごとく、本発明に係る表皮材の貼
着方法及びその貼着装置は、表皮材の位置ズレ,シワ発
生を防止し、所定大きさに裁断した表皮材を用いて後工
程のトリミング処理もなくせるなど、品質向上,省力化
に優れた効果を発揮する。
INDUSTRIAL APPLICABILITY As described above, the method and apparatus for sticking a skin material according to the present invention prevents the skin material from being displaced and wrinkles, and uses a skin material cut into a predetermined size. It has excellent effects in quality improvement and labor saving, such as eliminating the need for trimming process.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例1における表皮材貼着装置の全体構成を
示す断面図である。
FIG. 1 is a cross-sectional view showing an overall configuration of a skin material sticking device according to a first embodiment.

【図2】表皮材の貼着装置の作動を示す装置の全体断面
図である。
FIG. 2 is an overall cross-sectional view of the device showing the operation of the skin material sticking device.

【図3】表皮材の貼着装置の作動を示す装置の全体断面
図である。
FIG. 3 is an overall cross-sectional view of an apparatus showing the operation of the skin material sticking apparatus.

【図4】表皮材の貼着装置の作動を示す装置の要部拡大
断面図である。
FIG. 4 is an enlarged cross-sectional view of a main part of the device showing the operation of the skin material sticking device.

【図5】表皮材の貼着装置の作動を示す装置の全体断面
図である。
FIG. 5 is an overall cross-sectional view of the device showing the operation of the skin material sticking device.

【図6】実施例2における表皮材貼着装置の全体構成を
示す断面図である。
FIG. 6 is a cross-sectional view showing an overall configuration of a skin material sticking device according to a second embodiment.

【図7】芯材の例を示す斜視図である。FIG. 7 is a perspective view showing an example of a core material.

【図8】表皮材の例を示す斜視図である。FIG. 8 is a perspective view showing an example of a skin material.

【図9】表皮材を貼着した芯材の斜視図である。FIG. 9 is a perspective view of a core material to which a skin material is attached.

【図10】図9の横断面図である。10 is a cross-sectional view of FIG.

【符号の説明】[Explanation of symbols]

1 保持台 2 位置決め部材 21 流体シリンダ 3 包着用シート 32 枠フレーム 4 押し型部材 42 流体シリンダ 5 吸引手段 52 真空ポンプ 54 ベース面 6 挟着手段 62 流体シリンダ 7 係止ピン 72 流体シリンダ 74 プッシュプルワイヤ 8 芯材 9 表皮材 S 閉空間 1 Holding Table 2 Positioning Member 21 Fluid Cylinder 3 Packing Sheet 32 Frame Frame 4 Pushing Member 42 Fluid Cylinder 5 Suction Means 52 Vacuum Pump 54 Base Surface 6 Clamping Means 62 Fluid Cylinder 7 Locking Pin 72 Fluid Cylinder 74 Push Pull Wire 8 Core material 9 Skin material S Closed space

───────────────────────────────────────────────────── フロントページの続き (72)発明者 石川 日吉 愛知県安城市今池町三丁目1番36号 株式 会社イノアックコーポレーション安城事業 所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hiyoshi Ishikawa 3 1-336 Imaikecho, Anjo City, Aichi Prefecture Inoac Corporation Anjo Business Office

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 次の各工程の結合からなる表皮材の貼着
方法。 (イ)芯材をその外周縁がはみ出した状態で保持台上に
載置する第一工程 (ロ)芯材の上方位置に支持された位置決め部材に、該
芯材の表面に貼着される表皮材をセットし、該表皮材を
該位置決め部材に挟み止めする第二工程 (ハ)位置決め部材を下降させ芯材上に表皮材を載置す
ると共に、十分にたるませた非通気性又は低通気性の包
着用シートにより該表皮材を上方から覆って保持台周り
に閉空間を形成する第三工程 (ニ)上記芯材の表面に倣った型面を有する押し型部材
により表皮材を上記芯材の表面へ押圧する第四工程 (ホ)前記位置決め部材への表皮材の挟み止めを解いた
後、前記閉空間を真空吸引して減圧することにより包着
用シートを表皮材と共に芯材に吸着させ、該表皮材の外
周縁を芯材の外周縁の裏側に巻込ませる第五工程
1. A method for attaching a skin material, which comprises the following steps of bonding. (A) A first step of placing the core material on a holding table with its outer peripheral edge protruding (b) Attached to the surface of the core material by a positioning member supported above the core material Second step of setting the skin material and sandwiching the skin material between the positioning members (C) The positioning member is lowered to place the skin material on the core material, and the sag is sufficiently slack to prevent air permeability or lowness. Third step of forming a closed space around the holding base by covering the skin material from above with a breathable wrapping sheet (d) The skin material is formed by a pressing member having a mold surface that follows the surface of the core material. Fourth step of pressing against the surface of the core material (e) After unfastening the sandwiching of the skin material to the positioning member, vacuum the vacuum in the closed space to reduce the pressure to make the packaging sheet together with the skin material the core material Adsorbing and winding the outer peripheral edge of the skin material around the outer peripheral edge of the core material Process
【請求項2】 芯材の表面に表皮材を被せ且つ該表皮材
の外周縁を該芯材の裏側に巻込んで貼着する表皮材の貼
着装置であって、 芯材をその外周縁がはみ出した状態で載置する保持台
(1)と、上記芯材の表面に被せる表皮材を位置決めす
る位置決め部材(2)と、位置決めされた上記表皮材を
上方より覆い保持台周りに閉空間を形成する非通気性又
は低通気性の包着用シート(3)と、上記芯材の表面に
倣った型面を有し表皮材を芯材の表面へ押圧する押し型
部材(4)と、上記閉空間内の空気を吸引して減圧し、
芯材外周縁の裏面側に表皮材の外周縁を巻き込むように
上記包着用シートを引き寄せる吸引手段(5)とを具備
し、更に、前記位置決め部材に表皮材を挟み止めする挟
着手段(6)を設けるようにしたことを特徴とする表皮
材の貼着装置。
2. A skin material sticking apparatus for covering a surface of a core material with a skin material, and winding the outer peripheral edge of the skin material around the back side of the core material to stick the skin material to the outer peripheral edge of the core material. The holding stand (1) which is placed in a protruding state, the positioning member (2) which positions the skin material to be placed on the surface of the core material, and the closed space around the holding base that covers the positioned skin material from above. A non-breathable or low-ventilating wrapping sheet (3) forming a sheet, and a pressing die member (4) having a die surface imitating the surface of the core material and pressing the skin material to the surface of the core material, Suction the air in the closed space to reduce the pressure,
A suction means (5) for pulling the wrapping sheet so that the outer peripheral edge of the skin material is wound around the back surface side of the outer peripheral edge of the core material, and further, a sandwiching means (6) for sandwiching the skin material between the positioning members. ) Is provided, the sticking device for the skin material.
【請求項3】 下方へ向けて配設したアクチュエータの
先端に挟着部材を設け、表皮材に所定以上の張力が掛か
った場合に横滑りし得るようにして、該挟着部材が前記
位置決め部材に表皮材を挟み止めする挟着手段となる請
求項2に記載の表皮材の貼着装置。
3. A sandwiching member is provided at the tip of an actuator arranged downward, and the sandwiching member serves as the positioning member so that it can slide sideways when a tension greater than a predetermined value is applied to the skin material. The sticking device for a skin material according to claim 2, which serves as a sandwiching means for sandwiching the skin material.
【請求項4】 表皮材に係脱可能なる係止ピン(7)を
位置決め部材に出没自在に設けたことを特徴とする請求
項2又は3に記載の表皮材の貼着装置。
4. The sticking device for a skin material according to claim 2, wherein a locking pin (7) that can be engaged with and disengaged from the skin material is provided on the positioning member so as to be retractable.
JP8641595A 1995-03-18 1995-03-18 Method and apparatus for laminating skin material Pending JPH08258132A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8641595A JPH08258132A (en) 1995-03-18 1995-03-18 Method and apparatus for laminating skin material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8641595A JPH08258132A (en) 1995-03-18 1995-03-18 Method and apparatus for laminating skin material

Publications (1)

Publication Number Publication Date
JPH08258132A true JPH08258132A (en) 1996-10-08

Family

ID=13886251

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8641595A Pending JPH08258132A (en) 1995-03-18 1995-03-18 Method and apparatus for laminating skin material

Country Status (1)

Country Link
JP (1) JPH08258132A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006130670A (en) * 2004-11-02 2006-05-25 Shigeru Co Ltd Skin material bonding device of trim product for vehicle
JP2008513241A (en) * 2004-09-18 2008-05-01 ファウレシア イネンラウム システム ゲーエムベーハー Press mold and method of manufacturing parts by press molding
ITMO20100289A1 (en) * 2010-10-18 2012-04-19 Sarong Spa FORMING APPARATUS
WO2012060088A1 (en) * 2010-11-05 2012-05-10 フジゲン株式会社 Method for producing ornament
JP2013014027A (en) * 2011-06-30 2013-01-24 Three M Innovative Properties Co Structure integrated by vacuum pressure forming or vacuum forming, and manufacturing method thereof
JP2013141788A (en) * 2012-01-11 2013-07-22 Honda Motor Co Ltd Molding apparatus
CN112829328A (en) * 2020-12-31 2021-05-25 德奥福臻越智能机器人(杭州)有限公司 Lower die device with edge covering function and skin adhering and edge covering method
EP4261010A1 (en) * 2022-04-11 2023-10-18 Faurecia Intérieur Industrie Apparatus and process for producing a trim panel

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008513241A (en) * 2004-09-18 2008-05-01 ファウレシア イネンラウム システム ゲーエムベーハー Press mold and method of manufacturing parts by press molding
JP2006130670A (en) * 2004-11-02 2006-05-25 Shigeru Co Ltd Skin material bonding device of trim product for vehicle
ITMO20100289A1 (en) * 2010-10-18 2012-04-19 Sarong Spa FORMING APPARATUS
WO2012052892A1 (en) * 2010-10-18 2012-04-26 Sarong Societa' Per Azioni Forming apparatus
WO2012060088A1 (en) * 2010-11-05 2012-05-10 フジゲン株式会社 Method for producing ornament
JP2012096518A (en) * 2010-11-05 2012-05-24 Fujigen Kk Method for producing ornament
US9199413B2 (en) 2010-11-05 2015-12-01 Fujigen Inc. Method for producing ornament
JP2013014027A (en) * 2011-06-30 2013-01-24 Three M Innovative Properties Co Structure integrated by vacuum pressure forming or vacuum forming, and manufacturing method thereof
US10252491B2 (en) 2011-06-30 2019-04-09 3M Innovative Properties Company Structure integrated by vacuum-pressure forming or vacuum forming, and manufacturing method thereof
JP2013141788A (en) * 2012-01-11 2013-07-22 Honda Motor Co Ltd Molding apparatus
CN112829328A (en) * 2020-12-31 2021-05-25 德奥福臻越智能机器人(杭州)有限公司 Lower die device with edge covering function and skin adhering and edge covering method
EP4261010A1 (en) * 2022-04-11 2023-10-18 Faurecia Intérieur Industrie Apparatus and process for producing a trim panel

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