JPH0824998A - Belt type continuous casting method - Google Patents
Belt type continuous casting methodInfo
- Publication number
- JPH0824998A JPH0824998A JP15625294A JP15625294A JPH0824998A JP H0824998 A JPH0824998 A JP H0824998A JP 15625294 A JP15625294 A JP 15625294A JP 15625294 A JP15625294 A JP 15625294A JP H0824998 A JPH0824998 A JP H0824998A
- Authority
- JP
- Japan
- Prior art keywords
- belt
- continuous casting
- slab
- coating agent
- type continuous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- Continuous Casting (AREA)
Abstract
(57)【要約】
【目的】 本発明は、ベルト式連続鋳造機にて薄鋳片の
鋳造を実施するにあたって、特に中炭素鋼の縦割れ発生
を防止し、欠陥のない薄鋳片を鋳造できる連続鋳造方法
を提供するものである。
【構成】 ベルト式連続鋳造において、ベルト表面に塗
布する1種以上のコーティング剤のうち溶鋼に接する最
外層に黒鉛粉を75重量%以上含有した粒径50μm以
下のコーティング剤を塗布し鋳造することによって鋳片
表層を浸炭させ、δ−γ変態を回避させることで縦割れ
のない薄鋳片を得ることができる。
(57) [Summary] [Object] The present invention prevents the occurrence of vertical cracking of medium carbon steel and casts a thin slab without defects when casting a thin slab with a belt type continuous casting machine. The present invention provides a continuous casting method that can be performed. [Structure] In belt-type continuous casting, a coating agent having a particle diameter of 50 μm or less containing 75% by weight or more of graphite powder is applied to the outermost layer of the one or more coating agents applied to the surface of the belt, which is in contact with molten steel, and cast. By carburizing the surface layer of the slab and avoiding the δ-γ transformation, a thin slab without vertical cracks can be obtained.
Description
【0001】[0001]
【産業上の利用分野】本発明は、溶鋼から鋳片の厚みが
100mm以下の薄鋳片を連続鋳造によって得るベルト式
連続鋳造の分野に属する技術に係わり、特にこの技術を
実施するに当って縦割れの無い表面品質の良好な鋳片を
製造する方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a belt-type continuous casting technique for obtaining thin ingots having a thickness of 100 mm or less from molten steel by continuous casting, and particularly to the practice of this technique. The present invention relates to a method for producing a slab having good surface quality without vertical cracks.
【0002】[0002]
【従来の技術】従来、連続鋳造法の一つとして、例えば
特開昭58−107255、特開平1−293956号
公報等に開示されている、走行経路の一部領域を所定の
間隔をもたせて向かい合わせに対向した一対のエンドレ
ス金属ベルトと金属ベルトに挟持された金属ベルト及び
薄鋳片と同期移動する一対のブロック群により、所望の
鋳片に対応する断面形状を形成し、それらの金属ベルト
とブロック群はガイドロールとガイドレールにより所定
の移動経路に沿って回転移動するように案内支持すると
ともに、各ガイドロール間の金属ベルトの裏面に冷却用
流体を噴出させて形成した流体膜により該金属ベルトを
冷却する一方、上記鋳造空間の上方より注入ノズルを介
して溶鋼を注入し、上記金属ベルトやブロック群等の鋳
型壁に沿って凝固核を生成させ、凝固核の成長によって
生ずる鋳片を下端からガイドロールを介して鋳造空間か
ら引き出すように構成した、いわゆる“ベルトキャスタ
ー”と称されるベルト式連続鋳造機が提案されている。2. Description of the Related Art Conventionally, as one of continuous casting methods, for example, a partial region of a traveling route is provided with a predetermined interval, which is disclosed in, for example, JP-A-58-107255 and JP-A-1-293956. A pair of endless metal belts facing each other, a metal belt sandwiched between the metal belts, and a pair of blocks that move in synchronization with the thin slab form a cross-sectional shape corresponding to the desired slab, and those metal belts. And the block group are guided and supported by guide rolls and guide rails so as to rotate along a predetermined movement path, and a fluid film formed by ejecting a cooling fluid on the back surface of the metal belt between the guide rolls While cooling the metal belt, molten steel is injected from above the casting space through an injection nozzle and solidified along the mold wall of the metal belt or block group. To generate, and configured to derive from the casting space via the guide roll from the bottom of the resulting slab by the growth of solidification nuclei, the belt type continuous casting machine referred to as the so-called "belt caster" is proposed.
【0003】かかるベルト式鋳造機において使用される
金属ベルトは通常は鋼製であるが、ベルト表面は溶融金
属と直接接触するため非常に熱負荷が大きくなり、変
形、損傷を受けやすい。また、ベルトの変形は湯面変動
や鋳片の不均一冷却を引き起こし、鋳片表面割れ等の品
質劣化の原因となる。このため、従来よりベルトキャス
ターのベルト保護策は多く提案されている。例えば、特
開昭63−220949号公報には、ベルト表面に厚み
と熱伝導率を規定した耐火性セラミックス等の無機系の
コーティング剤を塗布しベルト変形を防止するとともに
ベルト変形に伴う表面欠陥の発生を防止する方法が提案
されている。しかしながら、このベルト表面の被覆はベ
ルトの耐用性の向上に重点をおいたものであり、鋳片の
表面品質、特に割れ防止の面では不満足なものであっ
た。The metal belt used in such a belt-type casting machine is usually made of steel, but the belt surface is in direct contact with the molten metal, so that the heat load is very large, and the belt is easily deformed or damaged. Further, the deformation of the belt causes fluctuations in the molten metal surface and uneven cooling of the slab, which causes quality deterioration such as surface cracking of the slab. Therefore, many belt protection measures for belt casters have been proposed. For example, in JP-A-63-220949, an inorganic coating agent such as refractory ceramics whose thickness and thermal conductivity are specified is applied to the surface of a belt to prevent the belt from being deformed and to prevent surface defects caused by the deformation of the belt. A method of preventing the occurrence has been proposed. However, the coating on the surface of the belt focuses on improving the durability of the belt, and is unsatisfactory in terms of the surface quality of the slab, particularly in terms of preventing cracking.
【0004】これに対し、割れ防止のために緩冷却や潤
滑に着目した提案も多くある。特開平1−210155
号公報には、鋳片の凝固収縮を円滑に進行させることに
よって凝固収縮に起因する割れを防止するために、潤滑
剤として黒鉛粉5〜30重量%を含有した塗布剤を使用
する方法が提案されている。しかしながら、黒鉛粉の含
有量が5〜30重量%では摩擦係数が0.3以上と潤滑
が不十分であり、特に溶鋼中のC量が0.09〜0.1
6重量%の中炭素鋼では縦割れの発生を防止できない。On the other hand, there are many proposals focusing on gentle cooling and lubrication to prevent cracking. JP-A 1-210155
Japanese Patent Publication proposes a method of using a coating agent containing 5 to 30% by weight of graphite powder as a lubricant in order to prevent the crack caused by the solidification shrinkage by allowing the solidification shrinkage of the slab to proceed smoothly. Has been done. However, when the content of the graphite powder is 5 to 30% by weight, the friction coefficient is 0.3 or more and the lubrication is insufficient, and particularly the amount of C in the molten steel is 0.09 to 0.1.
The occurrence of vertical cracks cannot be prevented with 6% by weight of medium carbon steel.
【0005】また、特開平1−197049号公報で
は、この中炭素鋼の縦割れを防止するには均一厚さの凝
固シェルを形成させることが重要であり、その手段とし
て有効な緩冷却を実現するためにコーティング剤の粒径
とコーティング面積を規定した方法が提案されている。
しかしながら、設備および操業上達成し得る緩冷却には
限界があり、その範囲では中炭素鋼の縦割れを防止する
ことはできない。Further, in Japanese Unexamined Patent Publication No. 1-197049, it is important to form a solidified shell of uniform thickness in order to prevent the vertical cracking of the medium carbon steel. In order to achieve this, a method has been proposed in which the particle size of the coating agent and the coating area are defined.
However, there is a limit to the slow cooling that can be achieved in terms of equipment and operation, and vertical cracking of medium carbon steel cannot be prevented in that range.
【0006】さらに、特開平5−138307号公報で
は、均一厚さの凝固シェルを得るのに必要な安定的な抜
熱を得るためのコーティング厚確保と鋳片収縮に伴う鋳
片の凝固シェルとベルト間の潤滑性向上を達成するため
に、ベルトの表面側には緩冷却を狙い高融点のコーティ
ング剤、さらには第2層として潤滑性向上を狙った低融
点のコーティング剤を重ねて塗布し使用するという方法
が提案されている。しかしながら、低摩擦のために低融
点のコーティングを用いた場合、溶融した低融点のコ
ーティング剤がベルト側のコーティングと反応してしま
い、長時間にわたり安定した均一冷却が不可能である、
メニスカスで溶融したコーティングがベルト鋳片間に
不均一に流入し、流入した部分は不均一凝固が激しくな
り、かえって縦割れが発生しやすくなるという問題点が
ある。Further, in Japanese Patent Laid-Open No. 5-138307, a coating thickness is secured for obtaining stable heat removal required to obtain a solidified shell having a uniform thickness, and a solidified shell of a slab accompanying shrinkage of the slab is provided. In order to improve the lubricity between the belts, a coating with a high melting point aiming at slow cooling and a coating with a low melting point aiming at improving the lubricity as a second layer are applied on the surface side of the belts. The method of using is proposed. However, when a low melting point coating is used for low friction, the molten low melting point coating agent reacts with the coating on the belt side, and stable uniform cooling is impossible for a long time.
There is a problem that the coating melted by the meniscus flows unevenly between the belt slabs, and the inflowing portion is strongly non-uniformly solidified, rather causing vertical cracking.
【0007】[0007]
【発明が解決しようとする課題】このように、ベルト式
連続鋳造法の金属ベルトのコーティング剤について鋳片
品質の確保、特に中炭素鋼の縦割れ防止を十分に満足す
る対策は見出されていない。本発明はこれらの現状を踏
まえ、ベルト式連続鋳造における鋳片の縦割れ発生を防
止することを課題とするものである。As described above, as for the coating agent for the metal belt of the belt type continuous casting method, measures have been found to sufficiently secure the quality of the slab, especially to prevent the vertical cracking of medium carbon steel. Absent. In view of these circumstances, it is an object of the present invention to prevent vertical cracking of a slab in belt type continuous casting.
【0008】[0008]
【課題を解決するための手段】本発明は上記した課題を
解決するために次の手段を提供するものである。ベルト
式連続鋳造において、ベルト表面に塗布する1種以上の
コーティング剤のうち溶鋼に接する最外層に、黒鉛粉を
75重量%以上含有した粒径50μm以下のコーティン
グ剤を塗布し鋳造することを特徴とするベルト式連続鋳
造方法。The present invention provides the following means in order to solve the above-mentioned problems. In continuous belt type casting, of the one or more coating agents applied to the belt surface, the outermost layer in contact with the molten steel is coated with a coating agent having a particle size of 50 μm or less containing 75% by weight or more of graphite powder and cast. Belt type continuous casting method.
【0009】[0009]
【作用】本発明者等は前記従来技術が有する課題を解消
するために、特に割れの発生しやすい中炭素鋼の縦割れ
発生機構についてまず検討した。その結果、中炭素鋼で
縦割れが発生しやすいのは、δ−γ変態に伴う歪によ
って凝固シェルの薄い凝固遅れ部が浮き上がり、更に凝
固遅れが激しくなり熱収縮歪が集中しやすくなること、
δ−γ変態に伴う歪により凝固遅れ部の固液界面側に
曲げモーメントが働き縦割れの起点となる内部割れを生
じることによることが明らかとなった。In order to solve the problems of the prior art, the present inventors first examined the mechanism of vertical cracking in medium carbon steel, which is particularly susceptible to cracking. As a result, vertical cracking is likely to occur in medium carbon steel because the thin solidification delay part of the solidification shell is lifted by the strain associated with the δ-γ transformation, and further the solidification delay becomes severe and the heat shrinkage strain is likely to concentrate.
It was clarified that due to the strain associated with the δ-γ transformation, a bending moment acts on the solid-liquid interface side of the solidification-delayed portion to cause internal cracking, which is the starting point of vertical cracking.
【0010】以上のように中炭素鋼の縦割れを防止する
ためにはδ−γ変態に伴う歪の影響を抑制することが最
も効果的であることが判明した。歪の影響を抑制する方
法としては従来からベルトと鋳片の間の潤滑を良くする
方法が取られているが、前述したように中炭素鋼の縦割
れを防止できていない。そこで、発明者等はδ−γ変態
そのものを抑制する方法について種々検討し、以下の知
見を得るに到ったのである。すなわち、表層を浸炭させ
て表層のC濃度をδ−γ変態しない領域、すなわちδが
生成しない領域に増加させれば、δ−γ変態に伴う歪に
よる割れ発生を防止することができる。As described above, in order to prevent the vertical cracking of the medium carbon steel, it has been proved to be most effective to suppress the influence of strain associated with the δ-γ transformation. As a method of suppressing the influence of strain, a method of improving the lubrication between the belt and the slab has been conventionally used, but as described above, the vertical cracking of the medium carbon steel cannot be prevented. Therefore, the inventors have conducted various studies on methods for suppressing the δ-γ transformation itself, and have obtained the following findings. That is, if the surface layer is carburized to increase the C concentration in the surface layer to a region where δ-γ transformation does not occur, that is, a region where δ does not occur, cracking due to strain associated with δ-γ transformation can be prevented.
【0011】鋳片の表層部を浸炭させる方法としては、
鋳片表面と接触するベルトの表面にCを含んだコーティ
ング剤を用い浸炭させることが有効である。そこで次に
縦割れ発生を防止するためのベルトコーティング剤中の
C量について検討した。その結果、図1に示すようにコ
ーティング剤中に75重量%以上Cが含まれていれば縦
割れは発生しないことが判明した。As a method of carburizing the surface layer of the cast slab,
It is effective to carburize the surface of the belt in contact with the surface of the slab with a coating agent containing C. Therefore, next, the amount of C in the belt coating agent for preventing the occurrence of vertical cracks was examined. As a result, as shown in FIG. 1, it was found that vertical cracking did not occur if the coating agent contained 75% by weight or more of C.
【0012】さらにコーティング剤の粒径の影響を調査
した結果、図2に示すように粒径が50μmを越えると
縦割れが発生することが判明した。これは粒径が大きく
なるとコーティング剤と鋳片の接触面積が小さくなり浸
炭量が十分でなくなることによると考えられる。Further, as a result of investigating the influence of the particle size of the coating agent, it was found that vertical cracking occurs when the particle size exceeds 50 μm as shown in FIG. It is considered that this is because when the particle size becomes large, the contact area between the coating agent and the slab becomes small and the amount of carburization becomes insufficient.
【0013】なお、δ−γ変態に関係なく熱収縮に伴い
発生する歪については黒鉛の潤滑性により緩和すること
ができる。The strain generated by thermal contraction regardless of the δ-γ transformation can be relaxed by the lubricity of graphite.
【0014】コーティング剤の塗布厚みは、ベルトと鋳
片の間の潤滑剤としての機能維持およびベルトの保護に
必要な厚みとする必要があり、一般的に30〜200μ
mの厚さで施工するが、特に断熱性付与のために事前に
セラミックス溶射等を施したベルトに本発明のコーティ
ング剤を塗布して使用する場合、鋳片表面の浸炭と潤滑
剤として機能すれば良いので10〜30μmの厚さでも
十分である。The coating thickness of the coating agent is required to maintain the function as a lubricant between the belt and the slab and protect the belt, and is generally 30 to 200 μm.
When the coating agent of the present invention is applied to a belt which has been previously subjected to ceramics thermal spraying for imparting heat insulation property, it is carburized on the surface of the slab and functions as a lubricant. Since it is sufficient, a thickness of 10 to 30 μm is sufficient.
【0015】コーティング剤の施工方法には事前にコー
ティング剤をベルトに塗布し使用する方法と鋳造中にベ
ルト1回転毎にスプレーガン等を用いベルトに連続的に
塗布する方法があるが、本発明のコーティング剤は鋳片
との接触により摩耗していくため、後者の方法が適当で
ある。The method of applying the coating agent includes a method of applying the coating agent to the belt in advance and a method of applying the coating agent to the belt in advance and a method of continuously applying the coating agent to the belt every one rotation of the belt during casting by using a spray gun or the like. The latter method is suitable because the coating agent of (1) will be worn away by contact with the slab.
【0016】本発明は、以上の知見に基づく新しい作用
の適用によりなされたもので、これにより本発明の課題
を達成したのである。The present invention has been made by applying a new action based on the above findings, and thereby the object of the present invention has been achieved.
【0017】[0017]
【実施例】図3に示すようなベルト式連続鋳造法によ
り、表1に示した成分組成の中炭素鋼の溶鋼を用い、鋳
造速度6m/min 、鋳片寸法1200mm幅、75mm厚の薄
鋳片を連続鋳造した。この際、コーティング剤中の黒鉛
比率、粒径を種々変えてベルトに塗布し、それぞれの場
合について鋳片長さ1m(1200mm幅×1000mm長
さ)当たりに発生した縦割れの総長さ(縦割れ発生率m
/m)を調査した結果を表2に示す。75重量%以上の
黒鉛を含有した粒径50μm以下のコーティング剤を使
用した場合は、縦割れは発生しないことが判る。EXAMPLE Using a belt type continuous casting method as shown in FIG. 3, a medium carbon steel molten steel having the composition shown in Table 1 was used, casting speed was 6 m / min, slab size was 1200 mm wide, 75 mm thick thin casting. Pieces were continuously cast. At this time, the ratio of graphite in the coating agent and the particle size were variously changed and applied to the belt. In each case, the total length of vertical cracks generated per 1 m of slab length (1200 mm width × 1000 mm length) (generation of vertical cracks) Rate m
/ M) is shown in Table 2. It can be seen that vertical cracking does not occur when a coating agent containing 75% by weight or more of graphite and having a particle size of 50 μm or less is used.
【0018】[0018]
【表1】 [Table 1]
【0019】[0019]
【表2】 [Table 2]
【0020】[0020]
【発明の効果】以上説明したように、本発明はベルト表
面に塗布する1種以上のコーティング剤のうち溶鋼に接
する最外層に粒径5〜50μmの黒鉛粉を75重量%以
上含有したコーティング剤を塗布することによって、中
炭素鋼の表層部のC濃度を上げδ−γ変態を避けること
ができ、縦割れの無い表面品質の良好な鋳片を安定して
製造することができる。As described above, the present invention is a coating agent containing 75% by weight or more of graphite powder having a particle diameter of 5 to 50 μm in the outermost layer in contact with molten steel among one or more coating agents applied to the belt surface. It is possible to increase the C concentration in the surface layer portion of the medium carbon steel and to avoid the δ-γ transformation by applying, and it is possible to stably produce a slab with good surface quality without vertical cracking.
【図1】コーティング剤中の黒鉛比率と縦割れ発生率の
関係を示す説明図。FIG. 1 is an explanatory diagram showing a relationship between a graphite ratio in a coating agent and a vertical crack occurrence rate.
【図2】コーティング剤の粒径と縦割れ発生率の関係を
示す説明図。FIG. 2 is an explanatory diagram showing a relationship between a particle size of a coating agent and a vertical crack occurrence rate.
【図3】薄鋳片を鋳造する連続鋳造装置の一例としての
双ベルト式連続鋳造装置を示す断面概略図。FIG. 3 is a schematic cross-sectional view showing a twin-belt type continuous casting apparatus as an example of a continuous casting apparatus for casting thin cast pieces.
1 タンディシュ 2 スライディングノズル 3 注入ノズル 4 トッププーリー 5 乾燥装置 6 コーティングスプレー装置 7 金属ベルトの張力制御用テンションプーリー 8 金属ベルト 9 フットロール 1 Tundish 2 Sliding nozzle 3 Injection nozzle 4 Top pulley 5 Drying device 6 Coating spray device 7 Tension pulley for tension control of metal belt 8 Metal belt 9 Foot roll
───────────────────────────────────────────────────── フロントページの続き (72)発明者 笠間 昭夫 大分県大分市大字西ノ洲1番地 新日本製 鐵株式会社大分製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Akio Kasama No. 1 Nishinosu, Oita City, Oita Prefecture Shin-Nippon Steel Co., Ltd. Oita Works
Claims (1)
に塗布する一種以上のコーティング剤のうち溶鋼に接す
る最外層に、黒鉛粉を75重量%以上含有した粒径50
μm以下のコーティング剤を塗布し鋳造することを特徴
とするベルト式連続鋳造方法。1. In a belt-type continuous casting, a particle diameter of at least 75% by weight of graphite powder is contained in the outermost layer of one or more coating agents applied to the surface of the belt, which is in contact with molten steel.
A belt-type continuous casting method, characterized in that a coating agent having a thickness of not more than μm is applied and casting is performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06156252A JP3130206B2 (en) | 1994-07-07 | 1994-07-07 | Belt type continuous casting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06156252A JP3130206B2 (en) | 1994-07-07 | 1994-07-07 | Belt type continuous casting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0824998A true JPH0824998A (en) | 1996-01-30 |
| JP3130206B2 JP3130206B2 (en) | 2001-01-31 |
Family
ID=15623725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP06156252A Expired - Fee Related JP3130206B2 (en) | 1994-07-07 | 1994-07-07 | Belt type continuous casting method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3130206B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8328561B2 (en) | 2008-08-11 | 2012-12-11 | Veeco Instruments Inc. | Electrical contacts for use with vacuum deposition sources |
| US9062369B2 (en) | 2009-03-25 | 2015-06-23 | Veeco Instruments, Inc. | Deposition of high vapor pressure materials |
-
1994
- 1994-07-07 JP JP06156252A patent/JP3130206B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8328561B2 (en) | 2008-08-11 | 2012-12-11 | Veeco Instruments Inc. | Electrical contacts for use with vacuum deposition sources |
| US9187821B2 (en) | 2008-08-11 | 2015-11-17 | Veeco Instruments Inc. | Vacuum deposition sources having heated effusion orifices |
| US9062369B2 (en) | 2009-03-25 | 2015-06-23 | Veeco Instruments, Inc. | Deposition of high vapor pressure materials |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3130206B2 (en) | 2001-01-31 |
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