JPH08201672A - Fixing structure of optical member - Google Patents
Fixing structure of optical memberInfo
- Publication number
- JPH08201672A JPH08201672A JP2613395A JP2613395A JPH08201672A JP H08201672 A JPH08201672 A JP H08201672A JP 2613395 A JP2613395 A JP 2613395A JP 2613395 A JP2613395 A JP 2613395A JP H08201672 A JPH08201672 A JP H08201672A
- Authority
- JP
- Japan
- Prior art keywords
- lens
- optical
- optical member
- engaging
- fixing structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 168
- 229920005989 resin Polymers 0.000 claims abstract description 50
- 239000011347 resin Substances 0.000 claims abstract description 50
- 239000000853 adhesive Substances 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 14
- 229920003002 synthetic resin Polymers 0.000 claims description 11
- 239000000057 synthetic resin Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims 1
- 238000001746 injection moulding Methods 0.000 abstract description 12
- 230000002093 peripheral effect Effects 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
Landscapes
- Mounting And Adjusting Of Optical Elements (AREA)
- Lens Barrels (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は光学部材の固定構造に係
り、特に光学レンズを鏡筒に取付ける場合に好適な固定
構造の改良に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an optical member fixing structure, and more particularly to an improvement of a fixing structure suitable for attaching an optical lens to a lens barrel.
【0002】[0002]
【従来の技術】従来の光学レンズは、通常、鏡筒内に高
精度に固定されて使用される。この固定構造は、例え
ば、図10に示すように、光学レンズ1を鏡筒2に形成
されたレンズ収容部2a内に導入し、光学レンズ1の鍔
部11をレンズ収容部2aの奥部に形成された固定枠部
21に当接させるとともに、鍔部11の外周部をレンズ
収容部2aの内周部に接触させた状態とし、導入側から
押え環3を鏡筒2に螺入して鍔部11を押さえるように
なっている。2. Description of the Related Art Conventional optical lenses are usually fixed in a lens barrel with high accuracy before use. In this fixing structure, for example, as shown in FIG. 10, the optical lens 1 is introduced into the lens accommodating portion 2a formed in the lens barrel 2, and the collar portion 11 of the optical lens 1 is provided in the inner portion of the lens accommodating portion 2a. While contacting the formed fixed frame portion 21, the outer peripheral portion of the collar portion 11 is in contact with the inner peripheral portion of the lens housing portion 2a, and the holding ring 3 is screwed into the lens barrel 2 from the introduction side. The collar portion 11 is pressed down.
【0003】ここで光学レンズ1は、中央に形成された
光学面部10と、その周囲に形成された鍔部11と、鍔
部11の上部に形成されたDカット部12とを有し、こ
のDカット部12の中央にゲートカット部13が形成さ
れている。このゲートカット部13は、光学レンズ1を
合成樹脂の射出成形により形成する場合、光学レンズ1
をランナから切断する際に形成されるものである。ゲー
トカット部13は光学レンズ1を固定するためにはなる
べく鍔部11に沿った円弧状縁部にて突出しないように
切断することが望ましいが、工程上切断位置の高精度化
が困難であることと、円弧状縁部を切断することにより
切断時にレンズ外縁部にクラックの発生する危険性があ
るため、直線状に形成されたDカット部12を設け、こ
のDカット部12から僅かに突出するように切断してゲ
ートカット部13を形成するようにしている。Here, the optical lens 1 has an optical surface portion 10 formed in the center, a collar portion 11 formed around the optical surface portion 10, and a D-cut portion 12 formed on the upper portion of the collar portion 11. A gate cut portion 13 is formed at the center of the D cut portion 12. When the optical lens 1 is formed by injection molding of synthetic resin, the gate cut portion 13 is used for the optical lens 1
Is formed when the is cut from the runner. In order to fix the optical lens 1, it is desirable that the gate cut portion 13 be cut so as not to project at the arc-shaped edge portion along the flange portion 11, but it is difficult to improve the precision of the cutting position in the process. In addition, since there is a risk that cracks may occur at the lens outer edge portion when the arc-shaped edge portion is cut, a D-cut portion 12 formed in a linear shape is provided, and the D-cut portion 12 is slightly projected. The gate cut portion 13 is formed by cutting as described above.
【0004】図11は従来の光学レンズの他の固定構造
を示すものであり、この光学レンズ4の鍔部41の上部
には、鍔部41を厚さ方向に略2分割してその一方にD
カット部42が形成され、このDカット部42からゲー
トカット部43が僅かに突出するように形成されてい
る。この構造では、鍔部41の外周全てがレンズ収容部
2aの内周面に僅かな隙間を介して当接し、光学レンズ
4がレンズ収容部2aに嵌合された状態となっている。FIG. 11 shows another fixing structure of the conventional optical lens. Above the flange portion 41 of the optical lens 4, the flange portion 41 is divided into approximately two in the thickness direction and one of them is formed. D
The cut portion 42 is formed, and the gate cut portion 43 is formed to slightly project from the D cut portion 42. In this structure, the entire outer periphery of the collar portion 41 abuts on the inner peripheral surface of the lens housing portion 2a with a slight gap, and the optical lens 4 is fitted in the lens housing portion 2a.
【0005】図12は従来の光学レンズのさらに別の固
定構造を示すものであり、その光学レンズ5には鍔部が
設けられておらず、その曲面上に直接固定枠部21及び
押え環3が当接している。光学レンズ5の外縁部にはD
カット部52が直接形成され、このDカット部52から
ゲートカット部53が僅かに突出するように形成されて
いる。FIG. 12 shows still another fixing structure of a conventional optical lens, in which the optical lens 5 is not provided with a collar portion, and the fixing frame portion 21 and the pressing ring 3 are directly provided on the curved surface thereof. Are in contact. D is on the outer edge of the optical lens 5.
The cut portion 52 is directly formed, and the gate cut portion 53 is formed to slightly project from the D cut portion 52.
【0006】[0006]
【発明が解決しようとする課題】上記従来の光学レンズ
の固定構造においては、特に図10及び図12に示す場
合、光学レンズの外周部に形成されたDカット部が鏡筒
内面から離れているために光学レンズが鏡筒のレンズ収
容部内で傾斜して光軸が倒れる場合があり、また、図1
0及び図12に示す場合はもとより図11に示す場合に
も、光学レンズの外周面とレンズ収容部の内周面との間
には僅かな隙間が必要となるため、光学レンズの光軸に
ずれが生じるという問題点がある。さらに、光学レンズ
のレンズ面の光軸に対する回転対称性が低い場合には回
転方向の位置決めも必要となるが、このような位置決め
は上記構造では困難でその位置決め調整に時間がかか
る。In the above-mentioned conventional optical lens fixing structure, especially in the case shown in FIGS. 10 and 12, the D-cut portion formed on the outer peripheral portion of the optical lens is separated from the inner surface of the lens barrel. Therefore, the optical lens may be tilted in the lens housing portion of the lens barrel and the optical axis may be tilted.
0 and FIG. 12, as well as the case shown in FIG. 11, a slight gap is required between the outer peripheral surface of the optical lens and the inner peripheral surface of the lens housing portion. There is a problem that a shift occurs. Furthermore, when the rotational symmetry of the lens surface of the optical lens with respect to the optical axis is low, positioning in the rotational direction is also necessary. However, such positioning is difficult with the above structure, and its positioning adjustment takes time.
【0007】また、図11に示す場合には光軸の倒れを
少なくすることができるが、上記のようなDカット部4
2を形成し、かつこのDカット部42にゲートを設ける
ためには、図11(b)に示す一点鎖線Aからキャビテ
ィが左右に開くように金型にスライド機構を設ける必要
があるため、金型が複雑になって高価になり、メンテナ
ンスも煩雑になるという問題点がある。Further, in the case shown in FIG. 11, the tilt of the optical axis can be reduced, but the D cut portion 4 as described above is used.
In order to form 2 and to provide a gate in this D-cut portion 42, it is necessary to provide a slide mechanism in the mold so that the cavity opens left and right from the one-dot chain line A shown in FIG. There is a problem that the mold becomes complicated and expensive, and maintenance becomes complicated.
【0008】さらに、光学レンズを樹脂成形により行う
場合、一般的には金型から成形した光学レンズを離型さ
せるために突きピンで突き出すようにしている。しか
し、光学レンズの場合には屈折面に光学的精度が必要で
あるために、突きピンを当接させる場所をレンズ有効径
より外側に取る必要があり、この場合、突き出しに伴っ
て光学レンズが変形する可能性がある。したがって、離
型のために可動側のキャビティを突き出させ、ロボット
等の把持部で取り出すなど、複雑な機構を設けなければ
ならないという問題点がある。Further, when the optical lens is formed by resin molding, generally, the molded optical lens is ejected from a mold by a push pin in order to release it. However, in the case of an optical lens, since the refraction surface requires optical precision, it is necessary to make the position where the thrust pin abuts outside the effective diameter of the lens. It may be deformed. Therefore, there is a problem that a complicated mechanism must be provided such that the movable side cavity is protruded for releasing the mold and is taken out by a gripping part such as a robot.
【0009】そこで、本発明は上記問題点を解決するも
のであり、その課題は、鏡筒内に光学部材を位置精度良
く容易にセットできるとともに、構造が簡素で、製造が
容易な光学部材の固定構造を実現することにある。Therefore, the present invention is to solve the above-mentioned problems, and an object of the present invention is to provide an optical member which can be easily set in the lens barrel with high positional accuracy and which has a simple structure and is easy to manufacture. It is to realize a fixed structure.
【0010】[0010]
【課題を解決するための手段】上記課題を解決するため
に本発明が講じた手段は、少なくとも一部に合成樹脂で
形成された部分を有する光学部材を支持枠体に固定する
ための光学部材の固定構造において、前記合成樹脂で形
成された部分と該部分に当接する前記支持枠体の部分と
に、それぞれ光学部材の光軸に略平行な方向に相互に嵌
合する凹凸部を設けたことを特徴とする。Means for Solving the Problems The means taken by the present invention for solving the above-mentioned problems is an optical member for fixing an optical member having at least a part formed of a synthetic resin to a support frame. In the fixing structure of No. 3, the portion formed of the synthetic resin and the portion of the support frame that abuts on the portion are provided with concave and convex portions that are fitted to each other in a direction substantially parallel to the optical axis of the optical member. It is characterized by
【0011】ここで、前記光学部材には、芯部材と、該
芯部材の前記凹凸部の形成予定領域を含む少なくとも一
部の表面上に被覆された前記合成樹脂よりなる樹脂層と
を設け、該樹脂層により光学面を形成するとともに前記
凹凸部を前記樹脂層に形成することが好ましい。Here, the optical member is provided with a core member and a resin layer made of the synthetic resin coated on at least a part of the surface of the core member including a region where the concave and convex portions are to be formed, It is preferable that the resin layer forms an optical surface and the uneven portion is formed on the resin layer.
【0012】この場合において、前記光学部材の凹凸部
を、前記樹脂層の成形時に前記芯部材を支持するための
支持部材の移動により形成することが望ましい。In this case, it is preferable that the uneven portion of the optical member is formed by moving a support member for supporting the core member when molding the resin layer.
【0013】また、前記凹凸部を相互に圧入する場合が
ある。In addition, the uneven portions may be pressed into each other.
【0014】さらに、前記凹凸部を、接着剤により相互
に接着する場合もある。Further, the uneven portions may be adhered to each other with an adhesive.
【0015】この場合においては、前記凹凸部の間に、
前記接着剤を溜めるための間隙を設けることが望まし
い。In this case, between the uneven portions,
It is desirable to provide a gap for accumulating the adhesive.
【0016】[0016]
【作用】請求項1によれば、光学部材と支持枠体に相互
に嵌合する凹凸部を設けることにより、光学部材と支持
枠体との位置決めを容易に行うことができ、光学部材の
径方向及び回転方向の取付精度を高めることができると
ともに、該凹凸部が光学部材の光軸に略平行な方向に相
互に嵌合するように構成されていることにより、光学部
材の支持枠体への取付け・固定が容易であり、さらに、
光学部材の合成樹脂で形成された部分に凹凸部を設けた
ことにより、凹凸部を樹脂成形により極めて容易にかつ
高精度に形成することができる。凹凸部を樹脂成形で形
成する際には凹凸部が上記光軸に略平行に嵌合するよう
に構成されているので、金型構造を複雑にする必要もな
く、低コストに製造できる。According to the first aspect of the present invention, by providing the concave and convex portions which are fitted to the optical member and the support frame body, the optical member and the support frame body can be easily positioned, and the diameter of the optical member can be increased. The mounting accuracy in the direction of rotation and the accuracy of rotation can be improved, and the concave and convex portions are configured to be fitted to each other in a direction substantially parallel to the optical axis of the optical member. Is easy to install and fix, and
By providing the concavo-convex portion on the portion of the optical member formed of the synthetic resin, the concavo-convex portion can be formed by resin molding extremely easily and highly accurately. When the uneven portion is formed by resin molding, the uneven portion is configured so as to be fitted substantially parallel to the optical axis, and therefore, it is not necessary to complicate the mold structure, and the manufacturing can be performed at low cost.
【0017】請求項2によれば、芯レンズ体を形成した
後に、これに樹脂層を被覆して光学面、すなわち屈折面
や反射面等を形成することにより、樹脂成形時の歪み、
ひけ、反り等を低減することができるので、光学面を高
精度に成形することができるとともに、樹脂層と同時に
凹凸部を成形するので、効率良く、製造コストを上昇さ
せずに生産することができる。特に請求項3のように、
インサートとなる芯部材を支持するための支持部材の移
動により凹凸部を形成する場合がある。According to the second aspect, after the core lens body is formed, the resin layer is coated on the core lens body to form an optical surface, that is, a refraction surface, a reflection surface, or the like.
Since sink marks, warpage, etc. can be reduced, the optical surface can be molded with high precision, and the uneven portion is molded at the same time as the resin layer, so that it can be efficiently manufactured without increasing the manufacturing cost. it can. In particular, as in claim 3,
The uneven portion may be formed by the movement of the support member for supporting the core member to be the insert.
【0018】請求項4及び請求項5によれば、凹凸部を
圧入又は接着により固着させることにより、光学部材を
固定するための押え環等の別部品の取付けが不要となる
ので、部品点数を削減できるとともに光学部材の取付け
・固定を容易かつ迅速に行うことができる。According to the fourth and fifth aspects, since the uneven portion is fixed by press fitting or adhesion, it is not necessary to attach a separate component such as a retaining ring for fixing the optical member. The number can be reduced and the optical member can be attached and fixed easily and quickly.
【0019】請求項6によれば、凹凸部の間に間隙を設
けたことにより、光学部材を接着する際に接着剤がこの
間隙に溜まるので、接着剤の量の調整の手間が低減さ
れ、光学部材の固定作業が容易になり、確実な固着が可
能となる。According to the sixth aspect, since the gap is provided between the concave and convex portions, the adhesive collects in the gap when the optical member is bonded, so that the labor for adjusting the amount of the adhesive is reduced. The fixing work of the optical member is facilitated, and reliable fixing is possible.
【0020】[0020]
【実施例】次に、図面を参照して本発明に係る光学部材
の固定構造の実施例を説明する。Embodiments of the fixing structure for an optical member according to the present invention will now be described with reference to the drawings.
【0021】〔実施例1〕図1は本発明に係る光学部材
の固定構造の実施例1を示すものである。光学レンズ6
は鏡筒2内に形成されたレンズ収容部2aに収容され、
レンズ収容部2aの奥部に形成された固定枠部21に当
接した状態で鏡筒2に螺入された押え環3により押圧固
定されている。[Embodiment 1] FIG. 1 shows Embodiment 1 of the fixing structure for an optical member according to the present invention. Optical lens 6
Is housed in the lens housing 2a formed in the lens barrel 2,
It is pressed and fixed by a holding ring 3 screwed into the lens barrel 2 in a state of being in contact with a fixed frame portion 21 formed in the inner portion of the lens housing portion 2a.
【0022】光学レンズ6は、芯レンズ体61と、この
芯レンズ体61の表面を被覆する樹脂層62とから構成
されている。芯レンズ体61はレンズ有効径の外周側に
フランジ部61aを備え、このフランジ部61aの表面
上に形成された樹脂層62により肉厚の鍔部62aが形
成されている。この鍔部62aは固定枠部21と押え環
3により挟持されている。鍔部62aの裏面側にはレン
ズ有効径の外側の3か所に係合凹部64が形成され、こ
の係合凹部64は、鏡筒2の固定枠部21の側面の対応
する位置から突出形成された係合凸部22に係合してい
る。The optical lens 6 is composed of a core lens body 61 and a resin layer 62 covering the surface of the core lens body 61. The core lens body 61 has a flange portion 61a on the outer peripheral side of the lens effective diameter, and a thick flange portion 62a is formed by a resin layer 62 formed on the surface of the flange portion 61a. The collar portion 62a is sandwiched between the fixed frame portion 21 and the pressing ring 3. Engagement recesses 64 are formed on the back surface side of the flange portion 62a at three locations outside the effective lens diameter. The engagement recesses 64 are formed so as to project from the corresponding positions on the side surface of the fixed frame portion 21 of the lens barrel 2. It engages with the engaged protrusion 22.
【0023】係合凹部64と係合凸部22との関係は、
相互に比較的きつく嵌合するように形成してもよく、あ
るいはまた、係合凹部64内に係合凸部22が圧入され
るように形成されていてもよい。また、係合凹部64と
係合凸部22との嵌合には多少の遊びがあるように形成
してもよく、この場合には接着剤により両者を確実に接
着させることができる。The relationship between the engaging concave portion 64 and the engaging convex portion 22 is as follows.
The engagement protrusions 22 may be formed to be relatively tightly fitted to each other, or alternatively, the engagement protrusions 22 may be press-fitted into the engagement recesses 64. Further, the engagement between the engagement concave portion 64 and the engagement convex portion 22 may be formed so as to have some play, and in this case, both can be reliably adhered by an adhesive.
【0024】本実施例は以下のように製造される。鏡筒
2を、射出成形によりレンズ収容部2aと、固定枠部2
1と、係合凸部22とを有するように形成する。光学レ
ンズ6は射出成形により形成された芯レンズ体61をイ
ンサートとしてさらに同材質で2回目の射出成形を行
い、芯レンズ体6のほぼ全表面に樹脂層62を形成す
る。このとき、芯レンズ体61は最終的に形成される光
学レンズに対し略相似形に成形されている。2回面の射
出成形では、成形樹脂の厚さを厚く形成する必要がない
ため、樹脂の固化時に発生する歪み、ひけ、反り、内泡
等の発生を防止することができ、芯レンズ体61の表面
上に光学レンズ6として必要な高精度の屈折面を成形で
きる。また、鍔部62aには所定の位置及び所定の寸法
の平面円形の係合凹部64が同時に形成される。This embodiment is manufactured as follows. The lens barrel 2 is fixed to the lens housing portion 2a and the fixed frame portion 2 by injection molding.
1 and the engaging convex portion 22. The optical lens 6 has a core lens body 61 formed by injection molding as an insert, and is further subjected to a second injection molding with the same material to form a resin layer 62 on almost the entire surface of the core lens body 6. At this time, the core lens body 61 is formed in a shape substantially similar to the finally formed optical lens. In the two-time injection molding, since it is not necessary to form the molding resin thick, it is possible to prevent distortion, sink marks, warpage, inner bubbles, etc., which occur when the resin is solidified, and the core lens body 61 is formed. A highly accurate refracting surface required for the optical lens 6 can be formed on the surface of the. Further, a flat circular engagement recess 64 having a predetermined position and a predetermined size is simultaneously formed in the collar portion 62a.
【0025】インサート成形時の金型構造の例について
は後に詳述するが、芯レンズ体61の周囲に1回の射出
成形により樹脂層62を形成するには、金型内に芯レン
ズ体61が浮いた状態となるように所定の支持部材によ
り支持する必要がある。このとき上記支持部材を上記係
合凹部64と同じ断面を有する支持ピンとし、この支持
ピンで芯レンズ体61を支持しながら樹脂を注入するこ
とにより、係合凹部64を同時に形成することができ
る。An example of the mold structure at the time of insert molding will be described later in detail. To form the resin layer 62 around the core lens body 61 by one injection molding, the core lens body 61 is formed in the mold. It is necessary to support it by a predetermined support member so that it will be in a floating state. At this time, the supporting member is a supporting pin having the same cross section as the engaging recess 64, and the resin is injected while the core pin 61 is supported by the supporting pin, whereby the engaging recess 64 can be formed at the same time. .
【0026】この支持ピンは、後述するようにキャビテ
ィ内に対して出没自在に構成されているが、成形過程を
通じて支持ピンを全く動作させなくても上記係合凹部は
形成可能である。通常は支持ピンをキャビティ内への樹
脂注入後に僅かに後退させ、係合凹部を所定の深さに調
整して成形する。逆に、光学レンズ6に係合凸部(ボ
ス)を形成する場合は、上記支持ピンをキャビティ内か
ら余分にコア内に引き込み、その引き込み量によって係
合凸部の高さを調整する。The support pin is configured to be retractable into and out of the cavity as described later, but the engaging recess can be formed without operating the support pin during the molding process. Normally, the support pin is slightly retracted after the resin is injected into the cavity, and the engaging recess is adjusted to a predetermined depth for molding. On the contrary, when the engaging convex portion (boss) is formed on the optical lens 6, the support pin is excessively pulled into the core from the inside of the cavity, and the height of the engaging convex portion is adjusted by the amount of the pulling.
【0027】この実施例においては、光学レンズ6を鏡
筒2のレンズ収容部2a内に導入した後、その係合凹部
64に鏡筒2の内面から突出形成された係合凸部22を
係合させ、位置決めする。このとき、逆に光学レンズ6
の方に係合凸部を設け、鏡筒の方に係合凹部を設けても
同じである。係合凸部22及び係合凹部64との間を圧
入や接着剤による接着により固着することもできるが、
本実施例のように押え環3により光学レンズを固定して
いる場合は、係合凸部22と係合凹部64との寸法関係
を隙間嵌めでh6,H7程度の嵌合になるように構成す
ることが好ましい。In this embodiment, after the optical lens 6 is introduced into the lens accommodating portion 2a of the lens barrel 2, the engaging convex portion 22 projecting from the inner surface of the lens barrel 2 is engaged with the engaging concave portion 64. Combine and position. At this time, conversely, the optical lens 6
It is the same even if the engaging convex portion is provided on the side of and the engaging concave portion is provided on the side of the lens barrel. The engagement protrusion 22 and the engagement recess 64 can be fixed to each other by press fitting or adhesion with an adhesive.
When the optical lens is fixed by the pressing ring 3 as in the present embodiment, the dimensional relationship between the engaging convex portion 22 and the engaging concave portion 64 is configured to be a gap fit of about h6 and H7. Preferably.
【0028】本実施例では、光学レンズの外周部をレン
ズ収容部2aの内周面から離し、光学レンズ6の光軸方
向の凹凸により光学レンズ6と鏡筒2との間の位置決め
を行っているため、取付けが容易であるとともに、通常
の離型方向である光軸方向に凹凸が形成されているため
光学レンズ6の成形も容易で、凹凸形状も高精度に形成
できるので、取付精度も向上する。実際の光学レンズ6
の成形についての詳細は後述するが、金型構造も上記凹
凸部の形成に対しては複雑な構造を設ける必要がなく、
容易かつ高精度に形成できる。この実施例では光学レン
ズの外周部をレンズ収容部2aの内周面から離れるよう
に形成しているので、レンズ収容部2aの内周面に接触
しない範囲であれば任意の突出長さになるようにゲート
カット部63を形成してもよいから、ランナ切断時の精
度が不要になり、切断位置の許容範囲も広い。In this embodiment, the outer peripheral portion of the optical lens is separated from the inner peripheral surface of the lens housing portion 2a, and the optical lens 6 and the lens barrel 2 are positioned by the unevenness of the optical lens 6 in the optical axis direction. Therefore, the mounting is easy, and since the concavo-convex is formed in the optical axis direction which is the normal releasing direction, the optical lens 6 can be easily molded, and the concavo-convex shape can be formed with high accuracy, so that the mounting accuracy is also high. improves. Actual optical lens 6
Although the details of the molding will be described later, the mold structure does not need to have a complicated structure for forming the uneven portion,
It can be formed easily and with high precision. In this embodiment, the outer peripheral portion of the optical lens is formed so as to be separated from the inner peripheral surface of the lens accommodating portion 2a, so that any protrusion length can be obtained as long as it does not contact the inner peripheral surface of the lens accommodating portion 2a. Since the gate cut portion 63 may be formed as described above, the precision at the time of cutting the runner becomes unnecessary and the allowable range of the cutting position is wide.
【0029】なお、上記実施例の係合凸部と係合凹部と
は同数設けられているが、本実施例の光学レンズは光学
的に回転対称であるので、係合凸部の形成ピッチに合わ
せて係合凹部を余分に形成しておくことにより、さらに
取付作業性が向上する。Although the same number of engaging convex portions and engaging concave portions are provided in the above-mentioned embodiment, since the optical lens of this embodiment is optically rotationally symmetric, the engaging convex portions are formed at different pitches. By additionally forming the engaging concave portion, the mounting workability is further improved.
【0030】〔実施例2〕図2には本発明に係る光学レ
ンズの固定構造の実施例2を示す。この実施例では、光
学レンズ7は鍔無し形状であり、完成した光学レンズ7
と略相似形の鍔無しの芯レンズ体71と、この芯レンズ
体71の表面を同材質の樹脂で成形被覆した樹脂層72
とからなる。この実施例においても光学レンズ7は固定
枠部21と押え環3とに挟持されており、その外周面は
レンズ収容部2aの内周面から離れている。光学レンズ
7の外縁部の3か所には、樹脂層72に穿設された係合
凹部74が形成され、この係合凹部74に、固定枠部2
1の3か所に形成された係合凸部22が嵌合している。
なお、ゲートカット部73は、上記実施例1と同様にレ
ンズ収容部2aの内面に抵触しない範囲内であれば、適
宜ランナ接続部を切断して形成すればよい。Example 2 FIG. 2 shows Example 2 of the optical lens fixing structure according to the present invention. In this embodiment, the optical lens 7 has a collarless shape, and the completed optical lens 7
A flange-less core lens body 71 having a shape substantially similar to the above, and a resin layer 72 obtained by molding and coating the surface of the core lens body 71 with a resin of the same material.
Consists of Also in this embodiment, the optical lens 7 is sandwiched between the fixed frame portion 21 and the holding ring 3, and the outer peripheral surface thereof is separated from the inner peripheral surface of the lens housing portion 2a. Engagement recesses 74 formed in the resin layer 72 are formed at three positions on the outer edge of the optical lens 7, and the fixing frame portions 2 are formed in the engagement recesses 74.
Engagement convex portions 22 formed at three positions of 1 are fitted.
Note that the gate cut portion 73 may be formed by appropriately cutting the runner connection portion as long as it is within a range that does not interfere with the inner surface of the lens housing portion 2a, as in the first embodiment.
【0031】本実施例の光学レンズ7は、図2(b)に
示すように、回転非対称の非球面レンズであり、屈折面
7aと7bとが相互に異なる曲面に形成されている。し
たがって、光学レンズ7の鏡筒2への取付けに際して
は、光学レンズ7の回転角度をも位置決めしなければな
らないが、この実施例においては、光学レンズ7の回転
角度は係合凸部と係合凹部との嵌合により決定されるの
で、角度調節が不要である。この場合、係合凸部及び係
合凹部を等角度間隔に形成してゲートカット部73を目
印にして光学レンズ7を正規の角度にセットすることも
可能であるが、好ましくは係合凸部及び係合凹部の角度
間隔を不等角度間隔とし、誤って異なる角度にセットし
ないようにすることが好ましい。As shown in FIG. 2B, the optical lens 7 of this embodiment is a rotationally asymmetric aspherical lens, and the refracting surfaces 7a and 7b are formed on different curved surfaces. Therefore, when the optical lens 7 is attached to the lens barrel 2, the rotation angle of the optical lens 7 must also be positioned. In this embodiment, the rotation angle of the optical lens 7 is engaged with the engaging convex portion. Since it is determined by the fitting with the recess, the angle adjustment is unnecessary. In this case, it is possible to form the engaging convex portion and the engaging concave portion at equal angular intervals and set the optical lens 7 at a regular angle with the gate cut portion 73 as a mark, but the engaging convex portion is preferable. Also, it is preferable that the engaging recesses have unequal angular intervals so that they are not accidentally set at different angles.
【0032】〔実施例3〕図3は本発明に係る光学レン
ズの固定構造の実施例3を示すものである。この実施例
においては、芯レンズ体81と樹脂層82とからなる光
学レンズ8の鍔部82aの表面上に環状の係合凹部84
が形成されており、この係合凹部84に、固定枠部21
の側面に同様に形成された環状の係合凸部23が嵌合す
るようになっている。Example 3 FIG. 3 shows Example 3 of the optical lens fixing structure according to the present invention. In this embodiment, an annular engaging concave portion 84 is formed on the surface of the flange portion 82a of the optical lens 8 including the core lens body 81 and the resin layer 82.
Is formed in the engaging recess 84.
An annular engaging convex portion 23, which is similarly formed, is fitted to the side surface of the.
【0033】係合凸部23と係合凹部84とは、上記実
施例と同様に圧入したり、接着剤を介して接着させたり
することもできる。ここで、図3(c)に示すように、
係合凸部23の内径と係合凹部84の内径とをほぼ同寸
法になるように形成し、係合凸部23の外径と係合凹部
84の外径との間に所定の間隙を有するように形成する
ことによって、両者が内径により位置決めされ、光学レ
ンズ8の光軸の位置精度を向上させることができる。The engaging convex portion 23 and the engaging concave portion 84 can be press-fitted or can be adhered to each other with an adhesive as in the above embodiment. Here, as shown in FIG.
The inner diameter of the engaging convex portion 23 and the inner diameter of the engaging concave portion 84 are formed to have substantially the same size, and a predetermined gap is provided between the outer diameter of the engaging convex portion 23 and the outer diameter of the engaging concave portion 84. By forming it so as to have, both are positioned by the inner diameter, and the positional accuracy of the optical axis of the optical lens 8 can be improved.
【0034】〔実施例4〕図4は本発明に係る光学レン
ズの固定構造の実施例4を示すものである。この実施例
においては、光学レンズ9が実施例2と同様の回転非対
称の非球面レンズであり、屈折面9aと9bとが相互に
異なる曲面に形成されている。光学レンズ9は芯レンズ
体91の表面上に同材質の樹脂層92を被覆させたもの
であり、光学レンズ9の外縁部の3か所には、その樹脂
層92に係合凸部94が形成されている。[Embodiment 4] FIG. 4 shows Embodiment 4 of the fixing structure for an optical lens according to the present invention. In this embodiment, the optical lens 9 is a rotationally asymmetric aspherical lens similar to that of the second embodiment, and the refracting surfaces 9a and 9b are formed on different curved surfaces. The optical lens 9 is formed by coating a resin layer 92 of the same material on the surface of a core lens body 91, and an engaging convex portion 94 is formed on the resin layer 92 at three positions on the outer edge portion of the optical lens 9. Has been formed.
【0035】一方、鏡筒2のレンズ収容部2aに臨むよ
うに形成された固定枠部21には、その側面から光学レ
ンズ9の光軸方向に穿設された貫通孔24が形成され、
この貫通孔24に上記係合凸部94が嵌合するようにな
っている。光学レンズ9は非対称レンズであるので、係
合凸部94と貫通孔24との嵌合により所定の姿勢で固
定される。この実施例では光学レンズ9の径方向の位置
決めを光学レンズ9の外周面をレンズ収容部2aの内周
面に当接させることにより行い、光学レンズ9の回転方
向の位置決めを上記係合凸部94と貫通孔24とを嵌合
させることによって行っている。もちろん、両方向の位
置決めを係合部のみで行ってもよい。ここで、光学レン
ズ9の径方向の位置決めを、光学レンズ外周面とレンズ
収容部の内周面との当接及び係合凸部と貫通孔との嵌合
の双方により行ってもよく、このようにすると、係合凸
部94が設計上強度的に充分な大きさに形成できないと
きに特に有効である。On the other hand, the fixed frame portion 21 formed so as to face the lens accommodating portion 2a of the lens barrel 2 has a through hole 24 formed from the side surface thereof in the optical axis direction of the optical lens 9.
The engaging protrusion 94 is fitted in the through hole 24. Since the optical lens 9 is an asymmetric lens, it is fixed in a predetermined posture by fitting the engaging convex portion 94 and the through hole 24. In this embodiment, the optical lens 9 is positioned in the radial direction by bringing the outer peripheral surface of the optical lens 9 into contact with the inner peripheral surface of the lens accommodating portion 2a, and the optical lens 9 is positioned in the rotation direction by the engaging convex portion. This is done by fitting the 94 and the through hole 24 together. Of course, positioning in both directions may be performed only by the engaging portion. Here, the positioning of the optical lens 9 in the radial direction may be performed by both abutting the outer peripheral surface of the optical lens and the inner peripheral surface of the lens housing portion and fitting the engaging convex portion and the through hole. By doing so, it is particularly effective when the engaging projection 94 cannot be formed to have a sufficient strength in terms of design.
【0036】〔実施例5〕図5は、本発明に係る光学レ
ンズの固定構造の実施例5を示すものである。この実施
例は図5(a)及び(b)に示すようにレンチキュラー
レンズ10を鏡筒2内に取付固定する構造を示すもので
ある。レンチキュラーレンズ10は、矩形板状の芯レン
ズ体15と、この芯レンズ体15の表面状に同材質の樹
脂を被覆して成形した樹脂層16とからなる。芯レンズ
体15はレンチキュラーレンズ10と略相似形に形成さ
れ、断面円弧状の部分が複数並列した波形面15aが片
面に形成されている。樹脂層16もほぼ芯レンズ体15
と同様の表面形状に成形されており、波形面15aの表
面上に同形状の屈折面16aが成形されている。[Embodiment 5] FIG. 5 shows Embodiment 5 of the optical lens fixing structure according to the present invention. In this embodiment, as shown in FIGS. 5A and 5B, the lenticular lens 10 is attached and fixed in the lens barrel 2. The lenticular lens 10 is composed of a rectangular plate-shaped core lens body 15 and a resin layer 16 formed by coating the surface of the core lens body 15 with a resin of the same material. The core lens body 15 is formed in a shape substantially similar to that of the lenticular lens 10, and has a corrugated surface 15a in which a plurality of arc-shaped cross-section portions are arranged side by side. The resin layer 16 is also substantially the core lens body 15.
It has a similar surface shape, and a refraction surface 16a of the same shape is formed on the surface of the corrugated surface 15a.
【0037】レンチキュラーレンズ10の屈折面16a
の上下には、一対の係合凸部17が形成されており、こ
の係合凸部17は、鏡筒2の固定枠部21に穿設された
貫通孔25に圧入されている。この実施例では、上記各
実施例とは異なり、押え環を用いることなくレンチキュ
ラーレンズ10を固定しているので、部品点数を削減で
きるとともに組立も容易になっている。Refractive surface 16a of the lenticular lens 10
A pair of engaging projections 17 are formed on the upper and lower sides of the engaging projections 17, and the engaging projections 17 are press-fitted into the through holes 25 formed in the fixed frame portion 21 of the lens barrel 2. In this embodiment, unlike the above-described embodiments, the lenticular lens 10 is fixed without using a holding ring, so that the number of parts can be reduced and the assembly is easy.
【0038】図5(c)は本実施例5の変形例を示すも
のである。レンチキュラーレンズ30は、上記レンチキ
ュラーレンズ10と同様に、波形面35aを有する芯レ
ンズ体35と、屈折面36aを備えた樹脂層36とから
なり、屈折面36aの上下に一対の係合凹部37が成形
されている。この係合凹部37は鏡筒2の固定枠部21
の側面に形成された係合凸部26に嵌合している。係合
凹部37には接着剤が充填され、係合凸部26を導入し
た状態で接着される。FIG. 5C shows a modification of the fifth embodiment. Like the lenticular lens 10, the lenticular lens 30 includes a core lens body 35 having a corrugated surface 35a and a resin layer 36 having a refracting surface 36a, and a pair of engaging recesses 37 above and below the refracting surface 36a. It is molded. The engagement concave portion 37 is the fixed frame portion 21 of the lens barrel 2.
It is fitted to the engaging convex portion 26 formed on the side surface of the. The engaging concave portion 37 is filled with an adhesive, and the engaging convex portion 26 is adhered while being introduced.
【0039】係合凸部26の高さは係合凹部37の深さ
よりも多少低く形成されており、両者が嵌合した状態で
係合凹部37の内部に僅かな隙間が形成されるようにな
っている。この隙間は接着剤溜まりとなっており、接着
時に塗布する接着剤の量を精密に調整することなく作業
を行うことができる。本実施例は接着により図5(a)
に示すものよりもレンチキュラーレンズを鏡筒2に対し
て強固に固定できるようになっている。The height of the engaging convex portion 26 is formed to be slightly lower than the depth of the engaging concave portion 37 so that a slight gap is formed inside the engaging concave portion 37 when the both are fitted. Has become. This gap serves as an adhesive reservoir, and the work can be performed without precisely adjusting the amount of the adhesive applied at the time of adhesion. This embodiment is shown in FIG.
The lenticular lens can be more firmly fixed to the lens barrel 2 than that shown in FIG.
【0040】図6は、上記各実施例に適用可能な他の固
定構造の要部を示すものである。図6(a)乃至(e)
は、光学レンズ等の光学部材と、鏡筒等の支持枠体とに
それぞれ形成された係合凸部と係合凹部の形状を示すも
のである。このように、凹凸形状は、円筒状、円錐状、
円錐台状等、種々の形状で構成されうる。図示した凹凸
形状は、光学部材と鏡筒のいずれに凸部若しくは凹部を
設けてもよく、或いは双方に凸部及び凹部を設け、双方
の凸部を対応した相手側の凹部に嵌合させるように形成
してもよい。また、係合凸部を突起とし、係合凹部を溝
としてもよい。さらに、光学部材にはレンズ面、鍔部表
面のいずれに係合部を設けてもよく、双方に設けてもよ
い。FIG. 6 shows the essential parts of another fixing structure applicable to each of the above embodiments. 6 (a) to 6 (e)
Shows the shapes of the engaging projections and the engaging recesses respectively formed on the optical member such as the optical lens and the supporting frame such as the lens barrel. In this way, the uneven shape is cylindrical, conical,
It may be configured in various shapes such as a truncated cone shape. In the illustrated concavo-convex shape, either the optical member or the lens barrel may be provided with a convex portion or a concave portion, or both are provided with a convex portion and a concave portion so that both convex portions fit into corresponding concave portions on the other side. You may form in. Further, the engaging convex portion may be a protrusion and the engaging concave portion may be a groove. Further, the optical member may be provided with the engaging portion on either the lens surface or the flange surface, or may be provided on both of them.
【0041】図6(f)は位置決め用の係合凸部(ボ
ス)45を外縁部に有する光学レンズ40の断面を示す
ものである。このような光学レンズ40は上記各実施例
で説明したように係合凸部45によって位置決めできる
とともに、係合凸部45が屈折面40aよりも突出する
ように形成されているので、搬送用トレーや組立台の上
に置いた場合、その屈折面40aが載置面に接触せず、
屈折面40aに傷や汚れが付着しないという効果をも
つ。FIG. 6F shows a cross section of the optical lens 40 having an engaging convex portion (boss) 45 for positioning at the outer edge portion. Such an optical lens 40 can be positioned by the engaging convex portion 45 as described in each of the above-described embodiments, and the engaging convex portion 45 is formed so as to protrude beyond the refracting surface 40a, so that the tray for transporting is provided. When placed on a table or assembly table, its refracting surface 40a does not contact the mounting surface,
It has an effect that scratches and dirt do not adhere to the refracting surface 40a.
【0042】上記各実施例は2段階で成形したプラスチ
ックレンズについて説明したが、本発明は1回若しくは
3段階以上で成形したものについても適用でき、また、
プラスチック製の反射鏡、回折格子、プリズム等の他の
光学部材にも適用できるものであり、さらに光学ガラス
の表面に合成樹脂を被覆した複合レンズ等、少なくとも
表面の一部が合成樹脂で構成されたものをも包含するも
のである。また、複数段階で成形した光学部材において
は、各段階で異なる材料を用いることにより複合レンズ
等の複合光学部材を形成することもできるので、所望の
光学特性を実現できる。Although each of the above embodiments has been described with respect to a plastic lens molded in two steps, the present invention can be applied to a lens molded once or in three or more steps.
It can also be applied to other optical members such as plastic reflecting mirrors, diffraction gratings, prisms, etc., and at least part of the surface is made of synthetic resin, such as a compound lens in which the surface of optical glass is coated with synthetic resin. It also includes the following. Further, in an optical member molded in a plurality of steps, it is possible to form a compound optical member such as a compound lens by using different materials in each step, so that desired optical characteristics can be realized.
【0043】最後に、上記各実施例の光学レンズ、レン
チキュラーレンズ等の光学部材を射出成形で形成する場
合の金型構造の一例を図7乃至図9を参照して説明す
る。図7に示すように、射出成形機の固定側ダイプレー
ト101に固定側型板102が取付けられ、この固定側
型板102内に固定側コア103が固定されている。固
定側コア103内には、取付板104及び駆動板105
が型開き方向に摺動自在に収容され、取付板104と駆
動板105とは、その間に複数の支持ピン107及び受
圧ピン108を挟持した状態で、相互に固着されてい
る。駆動板105と固定側ダイプレート101との間に
は弾性バネ106が圧縮状態で保持されている。Finally, an example of the mold structure for forming the optical members such as the optical lenses and lenticular lenses of the above embodiments by injection molding will be described with reference to FIGS. 7 to 9. As shown in FIG. 7, a fixed die plate 102 is attached to a fixed die plate 101 of the injection molding machine, and a fixed core 103 is fixed in the fixed die plate 102. A mounting plate 104 and a drive plate 105 are provided in the fixed core 103.
Is accommodated slidably in the mold opening direction, and the mounting plate 104 and the drive plate 105 are fixed to each other with a plurality of support pins 107 and pressure receiving pins 108 sandwiched therebetween. An elastic spring 106 is held in a compressed state between the drive plate 105 and the fixed die plate 101.
【0044】また、可動側ダイプレート201には可動
側型板202が取付けられ、可動側型板202の内部に
可動側コア203が固定されている。可動側コア203
の内部には取付板204及び駆動板205が型開き方向
に摺動自在に収容され、取付板204と駆動板205と
は、その間に複数の支持ピン207及び受圧ピン208
を挟持した状態で、相互に固着されている。駆動板20
5と可動側ダイプレート201との間には弾性バネ20
6が圧縮状態で保持されている。可動側ダイプレート2
01に穿設された貫通孔を通して、突出ロッド209が
出没自在に形成されており、突出ロッド209の先端は
駆動板205を押圧可能に配置されている。A movable side mold plate 202 is attached to the movable side die plate 201, and a movable side core 203 is fixed inside the movable side mold plate 202. Movable core 203
A mounting plate 204 and a drive plate 205 are slidably housed inside the mold, and a plurality of support pins 207 and pressure receiving pins 208 are provided between the mounting plate 204 and the drive plate 205.
Are clamped to each other and fixed to each other. Drive plate 20
5 between the movable die plate 201 and the movable die plate 20.
6 is held in a compressed state. Movable die plate 2
A projecting rod 209 is formed so as to be retractable through a through hole provided at 01, and the tip of the projecting rod 209 is arranged so as to be able to press the drive plate 205.
【0045】図示しない射出ノズルから供給される樹脂
は、導入孔301,302を介してゲート303から、
固定側コア103及び可動側コア203の当接面により
形成されるキャビティ304に注入される。導入孔30
1には、上記受圧ピン108,208の先端に形成され
た受圧面が臨んでいる。通常は、弾性バネ106,20
6の弾性力によりキャビティ304内に支持ピン10
7,207が突出しており、インサートである芯レンズ
体Cを支持ピン107に支持させた状態に導入して型閉
めを行うと、図7に示すように、より大きく設定された
弾性バネ106の弾性係数により支持ピン107の位置
は保持されるとともに、弾性バネ106よりも小さな弾
性係数をもつ弾性バネ206は若干圧縮されて支持ピン
207は多少引き込まれる。このようにして、芯レンズ
体Cは支持ピン107,207により弾性力で挟持され
た状態となる。The resin supplied from the injection nozzle (not shown) is introduced from the gate 303 through the introduction holes 301 and 302,
It is injected into the cavity 304 formed by the contact surfaces of the fixed core 103 and the movable core 203. Introduction hole 30
The pressure receiving surface formed at the tip of the pressure receiving pins 108 and 208 faces 1. Usually, the elastic springs 106, 20
By the elastic force of 6, the support pin 10 is inserted in the cavity 304.
When the core lens body C, which is an insert, is introduced into a state in which it is supported by the support pins 107 and mold closing is performed, as shown in FIG. The position of the support pin 107 is held by the elastic coefficient, and the elastic spring 206 having an elastic coefficient smaller than that of the elastic spring 106 is slightly compressed and the support pin 207 is retracted to some extent. In this way, the core lens body C is sandwiched by the support pins 107 and 207 by the elastic force.
【0046】この状態で導入孔301から樹脂を導入す
ると、図8に示すように、樹脂はゲート303からキャ
ビティ304内に注入されて芯レンズ体Cの周囲に充満
するとともに、導入された樹脂の射出圧力により導入孔
301に臨む受圧面が押圧されることにより受圧ピン1
08,208が後退し、駆動板105,205を弾性バ
ネ106,206の弾性に抗して後退させるため、支持
ピン107,207はキャビティ304内から退避す
る。このようにして、キャビティ304内には、中央に
芯レンズ体Cが浮いている状態で樹脂が硬化して、上記
各実施例の光学レンズ又はレンチキュラーレンズ等が形
成される。When the resin is introduced from the introduction hole 301 in this state, as shown in FIG. 8, the resin is injected from the gate 303 into the cavity 304 to fill the periphery of the core lens body C, and The pressure receiving surface facing the introduction hole 301 is pressed by the injection pressure, so that the pressure receiving pin 1
The support pins 107 and 207 retreat from the inside of the cavity 304 because the drive plates 105 and 205 retreat against the elasticity of the elastic springs 106 and 206 by retracting the drive plates 08 and 208. In this way, the resin is cured in the cavity 304 with the core lens body C floating in the center, and the optical lens or the lenticular lens of each of the above-described embodiments is formed.
【0047】通常、樹脂の注入圧力はキャビティ304
内に樹脂が注入されていくに従って上昇するので、芯レ
ンズ体Cの周囲の殆どに樹脂が充填された時点で支持ピ
ンが退避するように、受圧ピン108,208の受圧面
積、樹脂の最大圧力及び弾性バネ106,206の弾性
係数を相互に勘案して設計される。Generally, the resin injection pressure is the cavity 304.
Since the temperature rises as the resin is injected into the inside, the pressure receiving areas of the pressure receiving pins 108 and 208 and the maximum pressure of the resin are set so that the support pins retract when almost all of the periphery of the core lens body C is filled with the resin. The elastic springs 106 and 206 are designed in consideration of the elastic coefficients of each other.
【0048】最後に、キャビティ304内の樹脂が硬化
すると、固定側型板102と可動側型板202とが開
き、さらに突出ロッド209が駆動板205を突き出す
ことにより、支持ピンと受圧ピンが成形品を突き出す。
ここで、成形品の突き出しは、別途設けた駆動板及び突
出ピンにより行ってもよい。Finally, when the resin in the cavity 304 is cured, the fixed side mold plate 102 and the movable side mold plate 202 are opened, and the projecting rod 209 projects the drive plate 205, so that the support pin and the pressure receiving pin are molded. Stick out.
Here, the protrusion of the molded product may be performed by a drive plate and a protrusion pin which are separately provided.
【0049】上記のように支持ピンは樹脂圧力により自
動的に出没するため、支持ピンの先端形状を成形品に残
すことなく、インサートの周囲全てを被覆できる。この
とき上記各実施例の係合凸部若しくは係合凹部は、キャ
ビティ304の内面上に設けられた凹部若しくは凸部に
より成形される。ただし、通常、支持ピンは芯レンズ体
の鍔部に当接するように配置されるので、支持ピンを出
没させずに突き出した状態のまま成形しても構わない。
この場合、支持ピンの突き出しにより成形品の表面に凹
部が形成されるので、この凹部を係合凹部として用いて
もよい。As described above, since the support pin is automatically retracted by the resin pressure, the entire periphery of the insert can be covered without leaving the tip shape of the support pin in the molded product. At this time, the engaging protrusions or engaging recesses of the above-described embodiments are formed by the recesses or protrusions provided on the inner surface of the cavity 304. However, since the support pin is normally arranged so as to abut on the flange portion of the core lens body, the support pin may be molded in a protruding state without protruding and retracting.
In this case, since the recess is formed on the surface of the molded product by the protrusion of the support pin, this recess may be used as the engaging recess.
【0050】なお、上記の鍔部のような平板状の部分に
支持ピンを当接させる場合には支持ピンの先端面は平面
でよいが、レンズの曲面上に当接させる場合には、支持
ピンの先端面も曲面に形成することが望ましい。特に、
成形品の外表面に合致した先端面を支持ピンに設けるこ
とにより、退避した支持ピンの先端面がキャビティ30
4の内面に対して連続するように構成することもできる
から、芯レンズ体に鍔部を設けなくても、成形品の表面
に支持ピンの痕跡を殆ど残さないように成形することが
できる。When the support pin is brought into contact with a flat plate-like portion such as the above-mentioned collar portion, the tip end surface of the support pin may be a flat surface, but when brought into contact with the curved surface of the lens, the support pin is supported. It is desirable to form the tip end surface of the pin into a curved surface. In particular,
By providing the support pin with a tip end surface that matches the outer surface of the molded product, the tip end surface of the retracted support pin is changed to the cavity 30.
Since it can be configured so as to be continuous with the inner surface of 4, the molding can be performed without leaving traces of the support pins on the surface of the molded product even if the core lens body is not provided with the flange portion.
【0051】図9には、支持ピン207の移動量を制御
することにより、上記各実施例に記載された係合凹部若
しくは係合凸部を形成する方法を示す。図9(a)は光
学レンズの鍔部表面に係合凹部を形成する場合を示すも
のである。芯レンズ体Cを支持していた支持ピン207
が、樹脂の注入後にキャビティ304内から引き込ま
れ、図示の位置で停止することにより、光学レンズの鍔
部表面に係合凹部Dが成形される。また、図9(b)は
同様に鍔部表面に係合凸部を形成する場合を示すもので
ある。この場合、支持ピン207は、その先端面がキャ
ビティ304の内面よりも余分に引き込まれ、その余分
の引き込み量と等しい高さの係合凸部Eが成形される。FIG. 9 shows a method of forming the engaging concave portion or the engaging convex portion described in each of the above embodiments by controlling the movement amount of the support pin 207. FIG. 9A shows a case where an engaging concave portion is formed on the surface of the flange portion of the optical lens. Support pin 207 supporting core lens body C
However, after the resin has been injected, the resin is drawn in from the cavity 304 and stopped at the position shown in the drawing, whereby the engaging recess D is formed on the flange surface of the optical lens. Further, FIG. 9 (b) similarly shows a case where the engaging convex portion is formed on the surface of the collar portion. In this case, the tip end surface of the support pin 207 is drawn in more than the inner surface of the cavity 304, and the engaging protrusion E having a height equal to the amount of the extra drawing is formed.
【0052】[0052]
【発明の効果】以上説明したように、本発明は以下の効
果を奏する。請求項1によれば、光学部材と支持枠体に
相互に嵌合する凹凸部を設けることにより、光学部材と
支持枠体との位置決めを容易に行うことができ、光学部
材の径方向及び回転方向の取付精度を高めることができ
るとともに、該凹凸部が光学部材の光軸に略平行な方向
に相互に嵌合するように構成されていることにより、光
学部材の支持枠体への取付け・固定が容易であり、さら
に、光学部材の合成樹脂で形成された部分に凹凸部を設
けたことにより、凹凸部を樹脂成形により極めて容易に
かつ高精度に形成することができる。凹凸部を樹脂成形
で形成する際には凹凸部が上記光軸に略平行に嵌合する
ように構成されているので、金型構造を複雑にする必要
もなく、低コストに製造できる。As described above, the present invention has the following effects. According to the first aspect, by providing the concave and convex portions that are fitted to the optical member and the support frame body, the positioning of the optical member and the support frame body can be easily performed, and the radial direction and rotation of the optical member can be performed. The mounting accuracy of the optical member can be increased, and the concave and convex portions are configured to be fitted to each other in a direction substantially parallel to the optical axis of the optical member, so that It is easy to fix, and by providing the uneven portion on the portion of the optical member formed of the synthetic resin, the uneven portion can be formed extremely easily and highly accurately by resin molding. When the uneven portion is formed by resin molding, the uneven portion is configured so as to be fitted substantially parallel to the optical axis, and therefore, it is not necessary to complicate the mold structure, and the manufacturing can be performed at low cost.
【0053】請求項2及び請求項3によれば、芯レンズ
体を形成した後に、これに樹脂層を被覆して光学面、す
なわち屈折面や反射面等を形成することにより、樹脂成
形時の歪み、ひけ、反り等を低減することができるの
で、光学面を高精度に成形することができるとともに、
樹脂層と同時に凹凸部を成形するので、効率良く、製造
コストを上昇させずに生産することができる。According to the second and third aspects, after the core lens body is formed, the resin layer is coated on the core lens body to form an optical surface, that is, a refraction surface, a reflection surface, or the like. Since distortion, sink marks, warpage, etc. can be reduced, the optical surface can be molded with high precision, and
Since the concavo-convex portion is molded at the same time as the resin layer, it is possible to efficiently perform the production without increasing the manufacturing cost.
【0054】請求項4及び請求項5によれば、凹凸部を
圧入又は接着により固着させることにより、光学部材を
固定するための押え環等の別部品の取付けが不要となる
ので、部品点数を削減できるとともに光学部材の取付け
・固定を容易かつ迅速に行うことができる。According to the fourth and fifth aspects, by fixing the concave and convex portion by press fitting or adhesion, it is not necessary to attach a separate component such as a retaining ring for fixing the optical member. Therefore, the number of components can be reduced. The number can be reduced and the optical member can be attached and fixed easily and quickly.
【0055】請求項6によれば、凹凸部の間に間隙を設
けたことにより、光学部材を接着する際に接着剤がこの
間隙に溜まるので、接着剤の量の調整の手間が低減さ
れ、光学部材の固定作業が容易になり、確実な固着が可
能となる。According to the sixth aspect, since the gap is provided between the concavo-convex portions, the adhesive collects in the gap when the optical member is bonded, so that the labor for adjusting the amount of the adhesive is reduced, The fixing work of the optical member is facilitated, and reliable fixing is possible.
【図1】本発明に係る光学部材の固定構造の実施例1を
示す断面図(a)及び同実施例1の光学レンズの形状を
示す正面図(b)である。FIG. 1 is a sectional view (a) showing a first embodiment of an optical member fixing structure according to the present invention and a front view (b) showing a shape of an optical lens of the first embodiment.
【図2】本発明に係る光学部材の固定構造の実施例2を
示す断面図(a)及び同実施例2の光学レンズの形状を
示す背面図(b)である。FIG. 2 is a sectional view (a) showing a second embodiment of the optical member fixing structure according to the present invention and a rear view (b) showing the shape of the optical lens of the second embodiment.
【図3】本発明に係る光学部材の固定構造の実施例3を
示す断面図(a)、同実施例3の光学レンズの形状を示
す正面図(b)及び同実施例3の凹凸部の構造を示す拡
大断面図(c)である。FIG. 3 is a sectional view (a) showing a third embodiment of the optical member fixing structure according to the present invention, a front view (b) showing the shape of the optical lens of the third embodiment, and a concavo-convex portion of the third embodiment. It is an expanded sectional view (c) which shows a structure.
【図4】本発明に係る光学部材の固定構造の実施例4を
示す断面図(a)及び同実施例4の光学レンズの形状を
示す背面図(b)である。FIG. 4 is a sectional view (a) showing a fourth embodiment of the optical member fixing structure according to the present invention and a rear view (b) showing the shape of the optical lens of the fourth embodiment.
【図5】本発明に係る光学部材の固定構造の実施例5を
示す断面図(a)、同実施例5のレンチキュラーレンズ
の形状を示す背面図(b)及び実施例5の変形例の構造
を示す断面図(c)である。FIG. 5 is a sectional view (a) showing an optical member fixing structure according to a fifth embodiment of the present invention, a rear view (b) showing the shape of a lenticular lens of the same embodiment, and a structure of a modified example of the fifth embodiment. It is sectional drawing (c) which shows.
【図6】本発明に係る光学部材の固定構造の各実施例に
適用可能な凹凸形状を示す拡大断面図(a)乃至
(e)、及び各実施例に適用可能な光学レンズの構造を
示す断面図(f)である。FIG. 6 is enlarged sectional views (a) to (e) showing the concavo-convex shape applicable to each embodiment of the fixing structure of the optical member according to the present invention, and the structure of the optical lens applicable to each embodiment. It is sectional drawing (f).
【図7】本発明に係る光学部材の固定構造の各実施例の
光学部材の製造に適用可能な射出成形用金型の構造を示
す概略断面図である。FIG. 7 is a schematic cross-sectional view showing the structure of an injection molding die applicable to the manufacture of the optical member of each embodiment of the optical member fixing structure according to the present invention.
【図8】図7に示す射出成形用金型の樹脂注入時の状態
を示す概略断面図である。8 is a schematic cross-sectional view showing a state of the injection molding die shown in FIG. 7 during resin injection.
【図9】図7に示す射出成形用金型により凹凸形状を成
形する場合を説明する説明図(a)及び(b)である。9A and 9B are explanatory views (a) and (b) for explaining a case where a concavo-convex shape is molded by the injection molding die shown in FIG. 7.
【図10】従来の光学部材の固定構造の一例を示す断面
図(a)及び同例の光学レンズの形状を示す正面図
(b)である。FIG. 10 is a sectional view (a) showing an example of a conventional optical member fixing structure and a front view (b) showing the shape of an optical lens of the same example.
【図11】従来の光学部材の固定構造の他の一例を示す
断面図(a)及び同例の光学レンズの形状を示す正面図
(b)である。FIG. 11 is a sectional view (a) showing another example of a conventional optical member fixing structure and a front view (b) showing the shape of the optical lens of the same example.
【図12】従来の光学部材の固定構造の別の一例を示す
断面図(a)及び同例の光学レンズの形状を示す背面図
(b)である。FIG. 12 is a cross-sectional view (a) showing another example of a conventional optical member fixing structure and a rear view (b) showing the shape of the optical lens of the same example.
2 鏡筒 2a レンズ収容部 3 押え環 6 光学レンズ 21 固定枠部 22 係合凸部 61 芯レンズ体 62 樹脂層 62a 鍔部 63 ゲートカット部 64 係合凹部 2 Lens barrel 2a Lens accommodation part 3 Holding ring 6 Optical lens 21 Fixed frame part 22 Engagement convex part 61 Core lens body 62 Resin layer 62a Collar part 63 Gate cut part 64 Engagement concave part
Claims (6)
部分を有する光学部材を支持枠体に固定するための光学
部材の固定構造において、 前記合成樹脂で形成された部分と該部分に当接する前記
支持枠体の部分とに、それぞれ光学部材の光軸に略平行
な方向に相互に嵌合する凹凸部を設けたことを特徴とす
る光学部材の固定構造。1. An optical member fixing structure for fixing an optical member, at least a portion of which is made of synthetic resin, to a support frame, wherein the portion made of synthetic resin and the portion are in contact with each other. A fixing structure for an optical member, characterized in that an uneven portion which is fitted to each other in the direction substantially parallel to the optical axis of the optical member is provided on the support frame portion.
部材と、該芯部材の前記凹凸部の形成予定領域を含む表
面上に被覆された前記合成樹脂よりなる樹脂層とを有
し、該樹脂層により光学面を形成するとともに前記凹凸
部を前記樹脂層に形成してなることを特徴とする光学部
材の固定構造。2. The optical member according to claim 1, further comprising: a core member; and a resin layer made of the synthetic resin and coated on a surface of the core member including a region where the concave and convex portions are to be formed. A fixing structure for an optical member, characterized in that an optical surface is formed by the resin layer and the uneven portion is formed on the resin layer.
部は、前記樹脂層の成形時に前記芯部材を支持するため
の支持部材の移動により形成されてなることを特徴とす
る光学部材の固定構造。3. The fixing of an optical member according to claim 2, wherein the uneven portion of the optical member is formed by moving a supporting member for supporting the core member when molding the resin layer. Construction.
に圧入されていることを特徴とする光学部材の固定構
造。4. The fixing structure for an optical member according to claim 1, wherein the concavo-convex portions are press-fitted to each other.
剤により相互に接着されていることを特徴とする光学部
材の固定構造。5. The fixing structure for an optical member according to claim 1, wherein the concavo-convex portion is adhered to each other with an adhesive.
前記接着剤を溜めるための間隙を設けたことを特徴とす
る光学部材の固定構造。6. The method according to claim 5, wherein between the uneven portions,
A fixing structure for an optical member, characterized in that a gap for accumulating the adhesive is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2613395A JPH08201672A (en) | 1995-01-20 | 1995-01-20 | Fixing structure of optical member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2613395A JPH08201672A (en) | 1995-01-20 | 1995-01-20 | Fixing structure of optical member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH08201672A true JPH08201672A (en) | 1996-08-09 |
Family
ID=12185065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2613395A Pending JPH08201672A (en) | 1995-01-20 | 1995-01-20 | Fixing structure of optical member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH08201672A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005300690A (en) * | 2004-04-07 | 2005-10-27 | Seiko Precision Inc | Lens unit |
| WO2007086190A1 (en) * | 2006-01-25 | 2007-08-02 | Konica Minolta Opto, Inc. | Lens holding structure |
| JP2009175209A (en) * | 2008-01-22 | 2009-08-06 | Tamron Co Ltd | Lens unit, lens device, and imaging apparatus |
| JP2010176088A (en) * | 2009-02-02 | 2010-08-12 | Olympus Corp | Optical component, molding die, and method of manufacturing the optical component |
| WO2010103808A1 (en) * | 2009-03-09 | 2010-09-16 | オリンパス株式会社 | Manufacturing method for optical component |
| JP2010224549A (en) * | 2010-04-26 | 2010-10-07 | Konica Minolta Opto Inc | Plastic lens |
| JP2012063723A (en) * | 2010-09-17 | 2012-03-29 | Alps Electric Co Ltd | Lens unit and method of manufacturing lens unit |
| JP2012111117A (en) * | 2010-11-24 | 2012-06-14 | Canon Inc | Plastic optical element and method of manufacturing the same |
| WO2021033623A1 (en) * | 2019-08-20 | 2021-02-25 | Agc株式会社 | Optical element, optical unit, and manufacturing method for optical element |
| JP2021076661A (en) * | 2019-11-07 | 2021-05-20 | ミネベアミツミ株式会社 | Optical member |
-
1995
- 1995-01-20 JP JP2613395A patent/JPH08201672A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005300690A (en) * | 2004-04-07 | 2005-10-27 | Seiko Precision Inc | Lens unit |
| WO2007086190A1 (en) * | 2006-01-25 | 2007-08-02 | Konica Minolta Opto, Inc. | Lens holding structure |
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